Generac 005800-0, 005796-0, 005798-0, 005797-0, 005747-0 User Manual
...
MODELS: 005796-0 (XG6500), 005797-0 (XG7000),
005798-0 (XG7000E), 005800-0 (XG8000),
005747-0 (XG8000E)
Owner's Manual
XG Series 6,500-8,000 Watt Portable Generator
www.generac.com or 1-888-436-3722
Table of Contents
Introduction ............................................................. 1
Read this Manual Thoroughly ................................. 1
Safety Rules ........................................................... 1
Standards Index .............................................................3
General Information ................................................ 4
1.1 Unpacking ......................................................................4
1.1.1 Accessory Box ..................................................4
1.2 Assembly .......................................................................4
1.2.1 Assembling the Wheel Kit and Frame Foot ..........4
Operation ................................................................ 5
2.1 Know the Generator .......................................................5
2.1.1 Battery Connection (XG7000E & XG8000E) .......6
2.2 Hourmeter ......................................................................6
2.3 Cord Sets and Connection Plugs ....................................6
2.3.1 120 VAC, 20 Amp, GFCI Duplex Receptacle .......6
2.3.2 120/240 VAC, 30 Amp Receptacle .....................6
2.4 How to Use the Generator ..............................................7
2.4.1 System Ground ..................................................7
2.4.2 Grounding the Generator ....................................7
2.4.3 Neutral to Frame Grounding ...............................8
2.4.4 Connecting Electrical Loads ...............................8
2.5 Don’t Overload the Generator ..........................................8
2.6 Wattage Reference Guide ...............................................8
2.7 Before Starting the Generator .........................................9
2.7.1 Adding Engine Oil ..............................................9
2.7.2 Adding Gasoline .................................................9
2.8 To Start the Engine .......................................................10
2.8.1 Manual (Recoil) Starting ..................................10
2.8.2 Electric Star ting (XG7000E & XG8000E) ..........11
2.9 Stopping the Engine .....................................................11
2.10 Low Oil Pressure Shutdown System .............................11
2.10.1 Restarting ........................................................11
2.11 Charging a Battery .......................................................11
Maintenance ......................................................... 11
3.1 Maintenance Schedule .................................................11
3.2 Product Specifications ..................................................11
3.2.1 Generator Specifications ..................................11
3.2.2 Engine Specifications .......................................12
3.2.3 Emissions Information .....................................12
3.3 General Recommendations ...........................................12
3.3.1 Generator Maintenance ....................................12
3.3.2 To Clean the Generator .....................................13
3.3.3 Engine Maintenance .........................................13
3.3.4 Checking Oil Level ...........................................13
3.3.5 Changing the Oil and Oil Filter ..........................13
3.3.6 Replacing the Spark Plug .................................13
3.4 Service Air Cleaner .......................................................13
3.5 Clean Spark Arrestor Screen.........................................14
3.6 General ........................................................................14
3.7 Long Term Storage .......................................................14
3.8 Other Storage Tips .......................................................15
Battery Service ..................................................... 15
4.1 Battery Replacement (XG7000E & XG8000E) ...............15
Troubleshooting .................................................... 16
5.1 Troubleshooting Guide ..................................................16
Notes .................................................................... 17
Warranty ............................................................... 18
Introduction
Thank you for purchasing this model by Generac Power Systems,
Inc. This model is a compact, high performance, air-cooled,
engine driven generator designed to supply electrical power to
operate electrical loads where no utility power is available or in
place of utility due to a power outage.
If any portion of this manual is not understood, contact the
nearest Authorized Dealer for star ting, operating and servicing
procedures.
The operator is responsible for proper and safe use of the
equipment. We strongly recommend that the operator read this
manual and thoroughly understand all instructions before using the
equipment. We also strongly recommend instructing other users to
properly start and operate the unit. This prepares them if they need
to operate the equipment in an emergency.
The generator can operate safely, efficiently and reliably only if it
is properly located, operated and maintained. Before operating or
servicing the generator:
Become familiar with and strictly adhere to all local, state and
national codes and regulations.
Study all safety warnings in this manual and on the product
carefully.
Become familiar with this manual and the unit before use.
The manufacturer cannot anticipate every possible circumstance
that might involve a hazard. The warnings in this manual, and on
tags and decals affixed to the unit are, therefore, not all inclusive.
If using a procedure, work method or operating technique that the
manufacturer does not specifically recommend, ensure that it is
safe for others. Also make sure the procedure, work method or
operating technique utilized does not render the generator unsafe.
THE INFORMATION CONTAINED HEREIN WAS BASED ON
MACHINES IN PRODUCTION AT THE TIME OF PUBLICATION.
GENERAC RESERVES THE RIGHT TO MODIFY THIS MANUAL AT
ANY TIME.
Throughout this publication, and on tags and decals affixed to the
generator, DANGER, WARNING, CAUTION and NOTE blocks are
used to alert personnel to special instructions about a particular
operation that may be hazardous if performed incorrectly or
carelessly. Observe them carefully. Their definitions are as
follows:
INDICATES A HAZARDOUS SITUATION OR ACTION WHICH, IF
NOT AVOIDED, WILL RESULT IN DEATH OR SERIOUS INJURY.
Indicates a hazardous situation or action which, if not
avoided, could result in death or serious injury.
Indicates a hazardous situation or action which, if not
avoided, could result in minor or moderate injury.
NOTE:
Notes contain additional information important to a procedure
and will be found within the regular text body of this manual.
These safety warnings cannot eliminate the hazards that they
indicate. Common sense and strict compliance with the special
instructions while performing the action or service are essential to
preventing accidents.
Four commonly used safety symbols accompany the DANGER,
WARNING and CAUTION blocks. The type of information each
indicates is as follows:
This symbol points out important safety
information that, if not followed, could
endanger personal safety and/or property of
others.
This symbol points out potential explosion
hazard.
This symbol points out potential fire hazard.
This symbol points out potential electrical
shock hazard.
GENERAL HAZARDS
Never operate in an enclosed area or indoors.
For safety reasons, the manufacturer recommends that the
maintenance of this equipment is carried out by an Authorized
Dealer. Inspect the generator regularly, and contact the nearest
Authorized Dealer for parts needing repair or replacement.
Operate generator only on level surfaces and where it will not be
exposed to excessive moisture, dirt, dust or corrosive vapors.
Keep hands, feet, clothing, etc., away from drive belts, fans,
and other moving parts. Never remove any fan guard or shield
while the unit is operating.
Certain parts of the generator get extremely hot during
operation. Keep clear of the generator until it has cooled to
avoid severe burns.
Do NOT operate generator in the rain.
Do not alter the construction of the generator or change
controls which might create an unsafe operating condition.
Never start or stop the unit with electrical loads connected
to receptacles AND with connected devices turned ON. Star t
the engine and let it stabilize before connecting electrical
loads. Disconnect all electrical loads before shutting down the
generator.
Do not insert objects through unit’s cooling slots.
When working on this equipment, remain aler t at all times.
Never work on the equipment when physically or mentally
fatigued.
1
Safety Rules
Never use the generator or any of its parts as a step. Stepping
on the unit can stress and break parts, and may result in
dangerous operating conditions from leaking exhaust gases,
fuel leakage, oil leakage, etc.
On electric start models, disconnect the POSITIVE (+) battery
cable from the engine star ter OR the NEGATIVE (-) battery
cable from the battery terminal, whichever is easier, before
transporting the generator.
NOTE:
This generator is equipped with a spark arrestor muffler. The
spark arrestor must be maintained in effective working order
by the owner/ operator. In the State of California, a spark
arrestor is required by law (Section 4442 of the California
Public Resources Code). Other states may have similar laws.
Federal laws apply on federal lands.
EXHAUST & LOCATION HAZARDS
Never operate in an enclosed area or indoors! • NEVER use in
the home, or in partly enclosed areas such as garages, even
if doors and windows are open! ONLY use outdoors and far
from open windows, doors, vents, and in an area that will not
accumulate deadly exhaust.
The generator produces dangerously high voltage when in
operation. Avoid contact with bare wires, terminals, connections,
etc., while the unit is running, even on equipment connected
to the generator. Ensure all appropriate covers, guards and
barriers are in place before operating the generator.
Never handle any kind of electrical cord or device while
standing in water, while barefoot or while hands or feet are wet.
DANGEROUS ELECTRICAL SHOCK MAY RESULT.
The National Electric Code (NEC) requires the frame and external
electrically conductive par ts of the generator be properly
connected to an approved earth ground. Local electrical codes
may also require proper grounding of the generator. Consult
with a local electrician for grounding requirements in the area.
Use a ground fault circuit interrupter in any damp or highly
conductive area (such as metal decking or steel work).
Do not use worn, bare, frayed or otherwise damaged electrical
cord sets with the generator.
Before performing any maintenance on the generator, disconnect
the engine starting battery (if equipped) to prevent accidental
start up. Disconnect the cable from the battery post indicated
by a NEGATIVE, NEG or (–) first. Reconnect that cable last.
In case of accident caused by electric shock, immediately shut
down the source of electrical power. If this is not possible,
attempt to free the victim from the live conductor. AVOID
DIRECT CONTACT WITH THE VICTIM. Use a non-conducting
implement, such as a rope or board, to free the victim from the
live conductor. If the victim is unconscious, apply first aid and
get immediate medical help.
ELECTRICAL HAZARDS
The engine exhaust fumes contain carbon monoxide, which
can you cannot see or smell. This poisonous gas, if breathed
in sufficient concentrations, can cause unconsciousness or
even death.
Adequate, unobstructed flow of cooling and ventilating air
is critical to correct generator operation. Do not alter the
installation or permit even partial blockage of ventilation
provisions, as this can seriously affect safe operation of the
generator. The generator MUST be operated outdoors.
This exhaust system must be properly maintained. Do nothing
that might render the exhaust system unsafe or in noncompliance
with any local codes and/or standards.
Always use a battery operated carbon monoxide alarm indoors,
installed according to the manufacturers instructions.
If you start to feel sick, dizzy, or weak after the generator has
been running, move to fresh air IMMEDIATELY. See a doctor, as
you could have carbon monoxide poisoning.
FIRE HAZARDS
Gasoline is highly FLAMMABLE and its vapors are EXPLOSIVE• .
Do not permit smoking, open flames, sparks or heat in the
vicinity while handling gasoline.
Never add fuel while unit is running or hot. Allow engine to cool
completely before adding fuel.
Never fill fuel tank indoors. • Comply with all laws regulating
storage and handling of gasoline.
Do not overfill the fuel tank. Always allow room for fuel •
expansion. If tank is over-filled, fuel can overflow onto a hot
engine and cause FIRE or an EXPLOSION. Never store generator
with fuel in tank where gasoline vapors might reach an open
flame, spark or pilot light (as on a furnace, water heater or
clothes dr yer). FIRE or EXPLOSION may result. Allow unit to
cool entirely before storage.
Wipe up any fuel or oil spills immediately. Ensure that no
combustible materials are left on or near the generator. Keep the
area surrounding the generator clean and free from debris and
keep a clearance of five (5) feet on all side to allow for proper
ventilation of the generator.
2
Do not insert objects through unit’s cooling slots.
Do not • operate the generator if connected electrical devices
overheat, if electrical output is lost, if engine or generator sparks
or if flames or smoke are observed while unit is running.
Keep a fire extinguisher near the generator at all times.
In the absence of per tinent standards, codes, regulations and
laws, the published information listed below may be used as a
guideline for operation of this equipment. Always reference the
latest revision available for the standards listed.
1. NFPA No. 70, NFPA HANDBOOK OF NATIONAL ELECTRIC
CODE.
2. Article X, NATIONAL BUILDING CODE, available from the
American Insurance Association, 85 John Street, New York,
N.Y. 10038.
3. AGRICULTURAL WIRING HANDBOOK, available from the Food
and Energy Council, 909 University Avenue, Columbia, MO
65201.
4. ASAE EP-3634, INSTALLATION AND MAINTENANCE OF
FARM STANDBY ELECTRICAL SYSTEMS, available from the
American Society of Agricultural Engineers, 2950 Niles Road,
St. Joseph, MI 49085.
Safety Rules
MODEL NO:
SERIAL NO:
Generator Identification
CALIFORNIA PROPOSITION 65 WARNING
Engine exhaust and some of its constituents are known
to the State of California to cause cancer, birth defects
and other reproductive harm.
CALIFORNIA PROPOSITION 65 WARNING
This product contains or emits chemicals known to the
State of California to cause cancer, birth defects and
other reproductive harm.
9RMX-(
0SGEXMSRW
3
General Information
Remove all packaging material.
Remove separate accessory box.
Remove carton off the generator.
Check all contents (Figure 1). If any parts are missing or damaged
locate an authorized dealer at 1-888-775-6937.
Contents include:
2 – Axle Pins Oil Filter
2 – Wheel Spacers Air Filter
2 – Hair Pins Spark Plug
2 – Wheels Spark Plug Wrench
1 – Frame Foot Shop Towel
2 – Frame Bolts 2 – Frame Washers
2 – Vibration Mounts Oil Funnel
4 – Flange Nuts 12 Volt Adaptor Plug Charger
2 – 1 Quart SAE 30 Oil Bottles
Refer to Figure 2 and install the wheel kit and frame foot as
follows:
Slide the Axle Pin through the Wheel, Wheel S pacer (Washer)
and the Frame.
Install the Hair Pin to the Axle Pin to secure the wheel. Repeat
for the opposite side.
Secure the Vibration Mounts to the Frame Foot with the included
locking nuts.
To install the Frame Foot, install the Frame Bolts though the
Frame Washers, Frame and Frame foot. Secure with the locking
nuts.
Figure 2 Wheel and Foot Assembly
%77)1&0)
*6%1)
*338
7)'96);,))0
%2(%<0);-8,
,%-64-2
Figure 1 Accessory Boxes
Read entire Owner's Manual before attempting to assemble or
operate the generator. The generator requires some assembly
prior to using it. If problems arise when assembling the generator,
please call the Generator Helpline at 1-888-775-6937.
*6%1)
;%7,)6
*6%1)
&308
;,))074%')6
;%7,)6
70-()%<0)
8,639+,;,))0
%2(;,))0
74%')6
*0%2+)
298
The wheel kit is designed to greatly improve the portability of the
generator. You will need the following tools to install the wheel
kit: Pliers, 1/2" (13mm) wrench and a socket wrench with a 1/2"
(13mm) socket.
NOTE:
The wheel kit is not intended for over-the-road use.
4
Read the entire Owner’s Manual and Safety Rules before
operating this generator.
Compare the generator to Figures 3 through 6 to become
familiarized with the locations of various controls and adjustments.
Save this manual for future reference.
1. Choke Knob – Used when starting a cold engine (Pull/Push).
2. Engine Switch – Controls the operation of the generator. On
electric start models the switch is Start/Run/Stop. On recoil
start models the switch is On/Off.
3. Fuel Shut Off – Valve between fuel tank and carburetor. Turn
off and run carburetor out of fuel for extended storage.
4. Panel LED's – Provide illumination of the control panel while
the generator is operating.
5. 120/240 Volt AC, 30 Amp Locking Receptacle – Supplies
electrical power for the operation of 120 and/or 240 Volt AC,
30 Amp, single-phase, 60 Hz, electrical lighting, appliance,
tool and motor loads.
6. 120 Volt AC, 20 Amp, GFCI Duplex Receptacle – Supplies
electrical power for the operation of 120 Volt AC, 20 Amp,
single-phase, 60 Hz electrical lighting, appliance, tool and
motor loads. It also provides protection with an Integral
Ground Fault Circuit Interrupter, complete with a press to
"Test" and "Reset" button.
7. Circuit Breakers (AC) – Each 20 Amp receptacle is provided
with a push-to-reset circuit breaker to protect the generator
against electrical overload.
8. Circuit Breakers (AC) – The 30 Amp receptacle is protected
with a pair of push-to-reset circuit breakers to protect the
generator against electrical overload.
9. PowerBar – Indicates the amount of power being used from
the generator; each section is approximately 25%
10. Hourmeter – Provides operating hours for Service Intervals.
11. Battery Charger Input (Electric Start Models) – This
receptacle allows the capability to recharge the 12 VDC engine
starting battery with the 12 Volt Adaptor Plug Charger. The
battery is protected by a 1.50 Amp in-line fuse which is inside
the control panel.
12. Fuel Tank – Tank holds 9 U.S. gallons of fuel.
13. Fuel Gauge – Shows fuel level in tank.
14. Handles – Pivot and retract for storage. Press the spring-
loaded button to move handles.
15. Oil Fill – Check oil level and add oil here.
16. Grounding Lug – Ground the generator to an approved earth
ground here. See "Grounding the Generator" for details.
17. Muffler – Includes the spark arrestor and quiets the engine.
18. Spark Plug Location – The spark plug ignites the Air/Fuel
Mixture (Side panel must be removed).
19. Engine Oil Filter – Filters engine oil; see Section 3.1 for the
proper service intervals.
20. Air Cleaner – Filters intake air as it is drawn into the engine.
21. Oil Drain – Drain valve to remove used oil from the engine
crankcase.
22. Recoil Starter – Use to start engine manually.
Operation
Figure 3 Generator Locations
5
Loading...