Generac XG8000E-5747-3, XG8000E-5747-2, XG8000E-5747-1, XG7000E-5798-2, 5798-2 Owner’s Manual

GENERAC _

8r'$

Series6, ,000WattPortable nerator

introduction.............................................................1

ReadthisManualThoroughly.................................1

Safety Rules...........................................................1

StandardsIndex.............................................................3

Generalinformation................................................4

1.1 Unpacking......................................................................4

1.2 Assembly.......................................................................4

Maintenance.........................................................12

3.1 MaintenanceSchedule.................................................12

3.2 ProductSpecifications..................................................12

3.3 GeneralRecommendations...........................................13

3.4 ServiceAirFilter...........................................................14

3.5 CleanSparkArrestorScreen.........................................14

3.6 General........................................................................14

3.7 LongTermStorage.......................................................15

3.8 OtherStorageTips.......................................................15

Operation................................................................5

2.1 Knowthe Generator.......................................................5

2.2 Hourmeter- NoReset....................................................6

2.3 Hourmeter- With Reset..................................................6

2.4 CordSetsand ConnectionPlugs....................................7

2.5 How to Usethe Generator..............................................7

2.6 Don't Overloadthe Generator..........................................9

2.7 WattageReferenceGuide...............................................9

2.8 BeforeStartingthe Generator.........................................9

2.9 ToStartthe Engine.......................................................10

2.10 Stoppingthe Engine.....................................................11

2.11 Low Oil PressureShutdownSystem.............................11

2.12 Chargingthe Battery(XG7OOOE& XG8OOOE)................11

BatteryService.....................................................15

4.1 BatteryReplacement(XG7OOOE& XG8OOOE)...............15

Troubleshooting....................................................17

5.1 TroubleshootingGuide..................................................17

Notes....................................................................18

Warranty...............................................................lg

Manualdelpropietario.....................................23

Manueld'entretien............................................45

WARNING!

California Proposition 65

Engine exhaust and some of its constituents are known to the state of California to cause cancer,

birth defects, and other reproductive harm.

WARNING!

California Proposition 65

This product contains or emits chemicals known to the state of California to cause cancer,

birth defects, and other reproductive harm.

iNTRODUCTiON

Thankyou for purchasingthis model by GeneracPowerSystems,
Inc. This model is a compact, high performance, air-cooled,
engine driven generatordesigned to supply electrical power to

operateelectrical loads where no utility power is availableor in
placeof utility dueto a poweroutage.

READTHiSMANUALTHOROUGHLY

If any portion of this manual is not understood, contact the
nearest Authorized Dealer for starting, operating and servicing
procedures.

The operator is responsible for proper and safe use of the
equipment.We strongly recommend that the operator read this
manualandthoroughlyunderstandall instructionsbeforeusingthe
equipment.Wealsostronglyrecommendinstructingotherusersto
properlystart andoperatethe unit.This preparesthem ifthey need

to operatetheequipmentinan emergency.

Thegeneratorcan operate safely,efficiently and reliablyonly if it
is properlylocated, operatedandmaintained.Beforeoperatingor
servicingthe generator:

• Becomefamiliar with and strictly adhereto all local, stateand
nationalcodes and regulations.

• Study all safety warnings in this manual and on the product
carefully.

• Becomefamiliar with this manual andthe unit beforeuse.

Themanufacturercannot anticipateevery possible circumstance
that might involvea hazard.The warnings in this manual,andon
tags and decals affixedto the unit are, therefore,not all inclusive.

If using a procedure,work method or operatingtechniquethat the

manufacturerdoes not specifically recommend,ensurethat it is

safe for others. Also make sure the procedure,work method or

operatingtechniqueutilizeddoes not renderthe generatorunsafe.

THE INFORMATIONCONTAINEDHEREIN WAS BASED ON

MACHINESIN PRODUCTIONAT THE TIME OF PUBLICATION.

GENERACRESERVESTHERIGHTTOMODIFYTHIS MANUALAT

ANYTIME.

SAFETYRULES

Throughoutthis publication,andon tags and decals affixedto the

generator,DANGER,WARNING,CAUTIONand NOTEblocks are

usedto alert personnelto special instructions about a particular

operation that may be hazardous if performed incorrectly or

carelessly. Observe them carefully. Their definitions are as
follows:

iNDICATESA HAZARDOUSSiTUATiONORACTIONWHICH,IF

NOTAVOIDED,WiLLRESULTiN DEATHORSERIOUSiNJURY.

Indicatesa hazardoussituationor actionwhich,ifnot

avoided, couldresultin deathor seriousinjury.

ACAUTION!

Indicatesa hazardoussituationoractionwhich,if not

avoided, couldresultin minoror moderateinjury.

NOTE:

Notescontainadditionalinformationimportantto a procedure
and will be foundwithin the regulartextbody ofthismanual.

These safety warnings cannot eliminate the hazards that they
indicate. Common sense and strict compliance with the special
instructionswhileperforming theaction or serviceareessentialto
preventingaccidents.

Four commonly used safety symbols accompany the DANGER,
WARNINGand CAUTIONblocks. The type of information each

indicatesis asfollows:

,_This symbol points out important safety

information that, if not followed, could

endanger personal safety and/or property of
others.

This symbol points out potential explosion
hazard.

This symbol points out potential fire hazard.

This symbol points out potential electrical
shock hazard.

GENERAL HAZARDS

• NEVERoperatein an enclosed area, in a vehicle, or indoors
EVENIFdoors and windows areopen.

• For safety reasons, the manufacturer recommends that the
maintenanceof this equipmentis carried out by an Authorized
Dealer.Inspectthe generatorregularly,and contactthe nearest
AuthorizedDealerfor parts needingrepairor replacement.

• Operategeneratoronly on levelsurfacesandwhereit will notbe
exposedto excessivemoisture,dirt, dust or corrosivevapors.

• Keep hands, feet, clothing, etc., away from drive belts, fans,
and othermoving parts. Neverremoveany fan guardor shield
whilethe unit isoperating.

• Certain parts of the generator get extremely hot during
operation. Keep clear of the generator until it has cooled to

avoidsevereburns.

• Do NOToperategeneratorinthe rain.

• Do not alter the construction of the generator or change
controlswhich might createan unsafeoperatingcondition.

• Never start or stop the unit with electrical loads connected
to receptaclesAND with connecteddevicesturned ON. Start

the engine and let it stabilize before connecting electrical
loads. Disconnectall electricalloads beforeshutting down the
generator.

• Do notinsert objectsthrough unit's cooling slots.

• When working on this equipment, remain alert at all times.
Never work on the equipment when physically or mentally
fatigued.

• Neverusethegeneratororanyofitspartsasastep.Stepping
ontheunitcanstressandbreakparts,andmayresultin
dangerousoperatingconditionsfromleakingexhaustgases,

fuelleakage,oilleakage,etc.

• Onelectricstartmodels,disconnectthePOSITIVE(+)battery
cablefromtheenginestarterORtheNEGATIVE(=)battery
cablefromthebatteryterminal,whicheveriseasier,before

transportingthegenerator.

NOTE:

This generatoris equippedwith a spark arrestormuffler. The

spark arrestor must be maintained in effective working order

by the owner/operator.In the State of California, a spark
arrestor is requiredby law (Section 4442 ofthe California

Public Resources Code). Other states may have similarlaws.
Federal lawsapply on federallands.

EXHAUST & LOCATIONHAZARDS

• Never operate in an enclosed area or indoors!NEVERuse
in the home,in a vehicle,or in partly enclosedareassuch

as garages, even if doors and windowsare open! ONLYuse
outdoors and far from open windows,doors,vents,andinan

areathat will notaccumulatedeadly exhaust.

Using a generator indoors CAN KILL YOU IN MINUTES,
Generator exhaust contains carbon monoxide. This is

a poison you cannot see or smell,

ELECTRICALHAZARDS

• The generator produces dangerously high voltage when in
operation.Avoidcontactwithbarewires,terminals,connections,
etc., while the unit is running, even on equipmentconnected
to the generator. Ensureall appropriate covers, guards and
barriersarein placebeforeoperatingthegenerator.

• Never handle any kind of electrical cord or device while
standinginwater,while barefootorwhile handsor feet arewet.

DANGEROUSELECTRICALSHOCKMAYRESULT.

• TheNationalElectricCode(NEC)requirestheframe andexternal
electrically conductive parts of the generator be properly
connectedto an approvedearthground.Local electricalcodes

may also require proper grounding of the generator.Consult
with a localelectricianfor groundingrequirementsin the area.

• Use a ground fault circuit interrupter in any damp or highly
conductivearea(suchas metaldecking or steelwork).

• Do not useworn, bare,frayedor otherwisedamagedelectrical
cord setswith the generator.

• Beforeperforminganymaintenanceonthegenerator,disconnect
the enginestarting battery (if equipped)to prevent accidental
start up. Disconnectthe cablefrom the batterypost indicated
by a NEGATIVE,NEGor (-) first. Reconnectthat cable last.

• In caseof accidentcausedby electric shock, immediatelyshut
down the source of electrical power. If this is not possible,

attempt to free the victim from the live conductor. AVOID
DIRECTCONTACTWITH THEVICTIM, Use a non-conducting

implement,suchasa rope or board,to freethevictim from the
live conductor.Ifthe victim is unconscious, applyfirst aid and
getimmediatemedicalhelp.

NEVER use insidea home
or garage, EVEN IF doors
and windows are open.

• The engine exhaustfumes contain carbon monoxide, which
you cannot see or smell. This poisonous gas, if breathedin

sufficientconcentrations,can causeunconsciousnessor even
death.

• Adequate, unobstructed flow of cooling and ventilating air
is critical to correct generator operation. Do not alter the
installation or permit even partial blockage of ventilation
provisions, as this can seriously affect safe operationof the
generator.The generatorMUSTbeoperatedoutdoors.

• This exhaust systemmust be properlymaintained.Do nothing

that mightrendertheexhaustsystemunsafeorinnoncompliance

with any localcodes and/orstandards.

• Alwaysusea battery operatedcarbonmonoxidealarmindoors,
installedaccordingto the manufacturersinstructions.

• If you start to feet sick, dizzy,or weak after the generatorhas
beenrunning,moveto fresh air IMMEDIATELYSeea doctor,as
you couldhavecarbonmonoxidepoisoning.

Only use OUTSIDE and
far away from windows,

doors,and vents.

FIREHAZARDS

• GasolineishighlyFLAMMABLEand itsvaporsareEXPLOSIVE.
Do not permitsmoking,open flames, sparksor heat in the

vicinitywhilehandlinggasoline.

• Neveraddfuel whileunit is running or hot. Allow engineto cool
completelybeforeaddingfuel.

• Never fill fuel lank indoors,Comply with all laws regulating
storageandhandlingof gasoline.

• Do not overfill the fuel tank. Always allow room for fuel
expansion. If tank is over=filled,fuel can overflow onto a hot
engineandcauseFIREoran EXPLOSION.Neverstoregenerator

with fuel in tank where gasolinevapors might reach an open
flame, spark or pilot light (as on a furnace, water heater or
clothes dryer). FIREor EXPLOSIONmay result. Allow unit to
cool entirelybeforestorage.

• Wipe up any fuel or oil spills immediately.Ensure that no
combustiblematerialsareleft on or nearthegenerator.Keepthe
areasurroundingthe generatorcleanandfree from debris and
keepa clearanceof five (5) feet on all side to allow for proper
ventilationof the generator.

* Donot insert objects through unit's coolingslots.
* Do not operate the generatorif connected electrical devices

overheat,ifelectricaloutputis lost,if engineor generatorsparks
or if flamesor smokeare observedwhile unit is running.

* Keepa fire extinguishernearthe generatorat all times.

MODELNO:
SERIALNO:

STAtVDARDS/#DEX

In the absence of pertinent standards, codes, regulations and
laws, the published information listed below may be used as a
guidelinefor operation of this equipment. Always referencethe

latestrevisionavailablefor the standardslisted.

1. NFPANo. 70, NFPAHANDBOOKOF NATIONALELECTRIC
CODE.

2. Article X, NATIONALBUILDINGCODE, available from the
American InsuranceAssociation, 85 John Street, NewYork,

N.Y.10038.

3. AGRICULTURALWIRINGHANDBOOK,availablefromthe Food
and Energy Council, 909 UniversityAvenue, Columbia, MO

65201.

4. ASAE EP-3634, INSTALLATIONAND MAINTENANCEOF
FARMSTANDBYELECTRICALSYSTEMS,availablefrom the
AmericanSocietyof AgriculturalEngineers,2950 Niles Road,
St. Joseph,MI49085.

Generator Identification

Uni± I]D

Loci±ions

1.1 UNPACKING

• Removeallpackagingmaterial.

• Removeseparateaccessorybox.

• Removecartonoff the generator.

1.1.1 ACCESSORYBOX

Checkall contents(Figure1). If any parts aremissing or damaged
locateanauthorizeddealerat 1=888=436=3722.

Contentsinclude:

• 2-Axle Pins • Oil Filter

• 2- WheelSpacers • Air Filter

• 2- HairPins • SparkPlug

• 2- Wheels • SparkPlugWrench

• 1 - FrameFoot • ShopTowel

• 2 - FrameBolts • 2 - FrameWashers

• 2-Vibration Mounts • Oil Funnel

• 4 - FlangeNuts 12 VoltAdaptor PlugCharger

• 2 - 1 QuartSAE30 Oil Bottles

Figure 1 - Accessory Boxes

• Referto Figure2 and install the wheel kit and frame foot as

follows:

• Slidethe Axle Pin throughthe Wheel,WheelSpacer (Washer)
andthe Frame.

• Installthe Hair Pinto the Axle Pinto securethe wheel. Repeat
forthe oppositeside.

• SecuretheVibrationMountsto theFrameFootwith the included
locking nuts.

• To install the Frame Foot, install the Frame Bolts though the
FrameWashers,FrameandFramefoot. Securewith the flange
nuts.

Figure 2 - Wheel and Foot Assembly

FOOT

SECUREWHEEL
ANDAXLEWITH

HAIRPIN

1.2 ASSEMBLY

Read entireOwner's Manual beforeattempting to assemble or
operate the generator. The generator requires some assembly
prior to usingit. If problemsarisewhenassemblingthe generator,
pleasecall the GeneratorHelplineat 1=888=436=3722.

1.2.1 ASSEMBLINGTHEWHEELKITANBFRAMEFOOT

Thewheelkit is designedto greatly improvethe portability of the
generator.You will needthe following tools to install the wheel
kit: Pliers,1/2" (13mm) wrench and a socket wrench with a 1/2"
(13mm) socket.

NOTE:

The wheel kit is notintendedfor over-the-roaduse.

FRAME

WASHER

I FRAME
I BOLT

I
I

WHEELSPACER

(WASHER)

SLIDEAXLE

THROUGHWHEEL

ANDWHEEL

SPACER

FLANGE

2.1 KNOWTHEGENERATOR

Read the entire Owner's Manual and Safety Rules before
operatingthisgenerater.

Compare the generator to Figures 3 through 6 to become

familiarizedwith thelocationsof variouscontrolsandadjustments.

Savethis manualfor future reference.

1. ChokeKnob- Usedwhen starting a coldengine (Putt/Push).

2. EngineSwitch - Controls the operationof the generator.On
electric start models the switch is Start/Run/Stop.On recoil
start modelsthe switch is On/Off.

3. FuelShut Off - Valvebetweenfuel tank and carburetor.Turn
off and run carburetoroutof fuel for extendedstorage.

4. Panel LED's- Provideilluminationof the control panelwhile
thegeneratoris operating.

5. 120/240 Volt AC, 30 Amp LockingReceptacle- Supplies
electricalpowerfor the operationof 120 and/or240 VoltAC,

30 Amp, single-phase, 60 Hz, electrical lighting, appliance,
tool andmotor loads.

5. 120 Volt AC,20 Amp, GFCiDuplexReceptacle- Supplies
electrical power for the operation of 120 Volt AC, 20 Amp,

single-phase, 60 Hz electrical lighting, appliance,tool and
motor loads. It also provides protection with an Integral

Ground Fault Circuit Interrupter, complete with a press to
"Test"and "Reset"button.

7. Circuit Breakers (AC) - Each20 Amp receptacleis provided
with a push-to-reset circuit breakerto protectthe generator

againstelectricaloverload.

8. Circuit Breakers (AC) - The 30 Amp receptacleis protected
with a pair of push-to-reset circuit breakersto protect the

generatoragainstelectricaloverload.

9. PowerBar- Indicatesthe amountof power being used from
thegenerator;each sectionisapproximately25%

10. Hourmeter- Providesoperatinghours for Service Intervals.

11. Battery Charger Input (Electric Start Models) - This
receptacleallowsthe capabilityto rechargethe12 VDCengine
starting battery with the 12 Volt Adaptor Plug Charger.The

batteryisprotectedby a 1.50 Ampin-linefuse which is inside
thecontrol panel.

12. FuelTank- Tankholds 9 U.S.gallons offuel.

13. FuelGauge- Showsfuel levelin tank.

14. Handles - Pivot and retractfor storage. Press the spring-
loadedbuttonto move handles.

15. Oil Fill - Checkoil levelandadd oil here.

16. GroundingLug- Groundthe generatorto an approvedearth
groundhere.See"GroundingtheGenerator"for details.

17. Muffler- Includesthe sparkarrestor andquietsthe engine.

18. Spark Plug Location - The spark plug ignites the Air/Fuel
Mixture(Sidepanelmust be removed).

lg. Engine Oil Filter- Filtersengineoil; see Section 3.1 for the

properservice intervals.

20. Air Filter- Filtersintakeair as it is drawn intothe engine.

21. Oil Drain- Drain valveto remove used oil from the engine
crankcase.

22. RecoilStarter - Useto start enginemanually.

23. Roll OverValve - Passesfuel vaporsto the engine.

24. Recovery Hose - Install between roll over valve and the
engine.

Figure 3 - Generator Locations

1 2 5 B 9 10 11

@ [_ , ,,,. ,, , ,:, @

4 7

12

13

17

15 18

24

23

18

1

22

2O

2.1.1 BATTERYCONNECtiONfXGTOOOE& XGSOOOE)

NOTE:

The battery shippedwith the generatorhasbeen fully charged.

A battery may losesomeof its chargewhennot in use for
prolongedperiodsoftime. ifthe battery is unable to crank
the engine,pluginthe 12V chargerincludedin the accessory
box (seethe Charging the Battery section).RUNNINGTHE

GENERATORDOESNOTCHARGETHEBATTERY.
The positive battery wire was deliberately left detached for

shipping. To operatethe unit, attach this wire to the terminal on

the startermotor as shown. Do notovertighten.Slidethe attached

rubber bootover the starterterminal. SeeFigure4.

Figure4 - Battery Connection

2.2 HOURIVIETER-NO BESET

The Hourmeter tracks hours of operation
maintenance:

Therewill be a onetime breakin "CHGOIL"messagethat flashes
with the elapsedtime in hours and tenths after the first 30 hours
of operation.

This messagewill actually beginflashing at 29 hoursand disable
itself at 31 hours providing a two hour window to perform the

service.

for scheduled

Therewill be a subsequent"CHGOIL"messageevery 100 hours.
Themessagewilt flash one hour before and one hour after each
100 hour interval,again providing a two hour window to perform

service.
Every200 hours the "SVC"icon on the lower left hand corner of

thedisplay will flash. The messagewill flash one hourbeforeand
onehouraftereach200 hourintervalprovidingatwo hourwindow
to perform service.

Whenthe hour meter is inthe FlashAlert mode, the maintenance
message will always alternate with elapsedtime in hours and
tenths. The hours wilt flash four times, then alternate with the
maintenancemessagefourtimes until themeter resetsitself.

* 100 hours - CHGOIL-- OilOhangeInterval(Every100 hrs)
* 200 hours - SVC-- Air FilterInterval(Every200 hrs)

2.3 HOURIVlETFR-WiTHRESET

TheHourmetertrackshoursofoperationforscheduledmaintenance
(seechart) (Figure5).

Operation: Push and releasethe reset button to toggle between
screens. The hours count backwards from the set interval as

shown in the chart.
Whenthe meter reaches5 hours,thetext"CHGOIL"(or "SVCAIR

FILTER"or "OHGPLUG")will flash continuallyfor two minutes.
Afterthis time,the meterwill go backto displayingthe total hours
of the unit (for 2 minutes). This cyte will repeatfor the entire 5

hours.
When the service interval reaches zero hours, the text "NOW"

replacesthe hours remaining.
Fora new generatorfor instance,the messagewill say "OHGOIL"

thenflash "in 30". This meansthat in 30 hours, the oil wilt needto
be changed. Pressingthe button a few moretimes will bring the

meter backto the screenthat shows thetotal hoursrun.
Reset: Toggleto the alert that you wish to reset then hold the

buttondownfor 9 seconds.The maintenancehoursareresetwhen
thedisplay shows "0000.0".

Note:

Thehourglassgraphicwill flash on and off whenthe engine
is running.Thissignifiesthatthe meter istrackinghoursof

operation.

Message

CHGOIL
CHGOIL

SVCAIRFILTER

CHGPLUG

Nourmeter(With Reset)Chart

Initial break-inperiod

Re-occuring
Re-occuring

Re-occuring

interval

First30 Hours

100 hours
200 hours

200 hours

Duration ofmessageFrequencyof Message

ON/OFFfor 2 minutesin a 5

hour period

Figure 5 - Hourmeter

0000.0

HOURGLASS RESETBUTTON
GRAPHIC (IF EQUIPPED)

2.4 CORDSETSANOCONNECTIONPLUGS

2.4.1 120VAC,20 AMP,GFC/DUPLEXRECEPTACLE

This is a 120 Volt outletprotectedagainst overloadby a 20 Amp
push-to-resetcircuitbreaker(Figure6). Useeachsocketto power
120 VoltAO, singlephase,60 Hzelectricalloads requiringupto a
combined 2400 watts (2.4 kW) or 20 Amps of current. Useonly
high quality, well-insulated, 3-wire grounded cord sets rated for
125 Volts at 20 Amps (or greater).

Keep extensioncords as short as possible, preferablyless than
15 feet long, to preventvoltagedrop and possibleoverheatingof

wires.

2.4.2 120/240 VAC,30 AMPRECEPTACLE

Use a NEMA L14-30 plug with this receptacle (rotate to lock!
unlock). Oonnecta suitable4-wire groundedcord set to the plug

andto the desiredtoad.The cordset shouldbe ratedfor 250 Volts
ACat30 Amps (or greater)(Figure6).

Use this receptacleto operate120 Volt AC, 60 Hz, single phase
loads requiringupto 3600 watts (3.6 kW) of powerat 30 Amps
or 240 VoltAC,60 Hz, singlephaseloadsrequiring6,500 to 8000
watts of power,dependingonthemodel.Theoutletis protectedby
a 30 Ampcircuit breaker.

Figure 6 - Generator Receptacles

2.5 HOW TO USETHEGENERATOR

Seethe "To Start the Engine"sectionfor how to safely start and
stop the generator and how to connect and disconnect loads. If
there are any problems operating the generator,pleasecall the
generatorhelplineat 1-888-436-3722.

_t ever operate in an enclosed area or indoors!

NEVER use in the home, in a vehicle, or in
partly enclosed areas such as garages, EVEN

IF doors and windows are open! ONLY use

outdoors and far from open windows, doors,
vents, and in an area that will not accumulate

deadly exhaust.

_t The engine exhaust fumes contain carbon

monoxide, which can you cannot see or smell.

This poisonous gas, if breathed in sufficient
concentrations, can cause unconsciousness or

even death.

_t Adequate, unobstructed flow of cooling and

ventilating air is critical to correct generator
operation. Do not alter the installation or permit

even partial blockage of ventilation provisions,
as this can seriously affect safe operation
of the generator. The generator MUST be

operated outdoors.

_t This exhaust system must be properly

maintained. Do nothing that might render the
exhaust system unsafe or in noncompliance
with any local codes and/or standards.

_t Always use a battery operated carbon

monoxide alarm indoors, installed according to
the manufacturers instructions.

Using a generator indoors CAN KiLL YOU IN MINUTES,

Generator exhaust contains carbon monoxide. This is
a poison you cannot see or smell.

120VAC20A

GFC]RECEPTACLE

O

120/240VAC30A

RECEPTACLE

NEVER use inside a home
or garage, EVEN IF doors

and windows are open.

Only use OUTSIDE and
far away from windows,

doors, and vents.

2.5.1 GROUNDINGTHEGENERATORWHENUSEDASA

PORTABLE

This generator has an equipment ground that connects the
generatorframe componentsto the ground terminals on the AC
output receptacles (see NEC 250.34 (A) for explanation).This
allows the generatorto be used as a portablewithout grounding

the frame ofthe generatorasspecifiedin NEC250.34.

Figure8 - Neutral toFrameGround

SpecialRequirements

There may be Federalor State OccupationalSafety and Health
Administration(OSHA)regulations,localcodes,or ordinancesthat
applyto the intendeduse of the generator.

Pleaseconsult a qualified electrician,electrical inspector, or the
local agencyhavingjurisdiction:

* In some areas, generators are requiredto be registeredwith

local utilitycompanies.

* If the generatoris used at a construction site, there may be

additionalregulationswhich must be observed.

2.5.2 CONNECTINGTHEGENERATORTO,4BU/LD/NG'S
ELECTRICALSYSTEM

When connecting directly to a building's electrical system, it is
recommended that a manual transfer switch is used. Connections for

a portable generatorto a building's electricalsystem must be made by
a qualifiedelectrician and in strict compliance with all national and local

electricalcodes and laws.

Figure7 - GeneratorGroundLocation

DONOTDISCARD

WIRES!

NEUTRALTO FRAMEGROUND

XG7000& 8000 BRUSHLESSALTERNATORONLY

DONOTDISCARD

WIRES!

NEUTRALTO FRAMEGROUNDXG6500,

7000 AND8000 BRUSHEDALTERNATOR

LOCATION

XG6500& XG7000 GROUNDLOCATION
ANDBRUSHEDALTERNATORXG8000

2.5.3 NEUTRALTOFRAMEGROUNDING

If service work is performed on the alternator, DO NOTdiscard

the white jumper wires from the terminal block to the alternator

ground, located on the rear bearing carrier. Always make sure

the wires are properlyconnectedbeforeusing the generatorafter

alternatorservicework is done (Figure8).

//_Failure to reconnect these wires may create a

potential shock hazard when the generator is
running!

2.5.4 CONNECTINGELECTR/CALLOADS

DONOTconnect240 Volt loadsto 120 Voltreceptacles.
DONOTconnect3 phaseloadsto the generator.
DONOTconnect50 Hzloads to the generator.

* Let engine stabilize and warm up for a few minutes after

starting.

* Plug in and turn on the desired 120 or 240 Volt AO, single

phase,60 Hzelectricalloads.

* Add up the ratedwatts (or amps) of all loadsto be connected

at one time. This total should no be greaterthan (a) the rated
wattage/amperagecapacity of the generator or (b) circuit
breakerratingofthereceptaclesupplyingthepower.See"Don't

OverloadtheGenerator

2.6 DON'TOVERLOADTHEGENERATOR

Overloadinga generatorin excess of its rated wattage capacity
can result in damageto the generatorandto connectedelectrical
devices.Observethefollowing to preventoverloadingtheunit:

* Addupthetotal wattageofall electricaldevicesto be connected

at one time. This total should NOT be greater than the
generator'swattagecapacity.

* The ratedwattage of lights can be takenfrom light bulbs. The

ratedwattageof tools, appliancesand motors can usually be

found on a data labelor decalaffixedto the device.

* If the appliance,toot or motor does not give wattage, multiply

voltstimes ampere ratingto determinewatts (voltsx amps =

watts).

* Some electric motors, such as induction types, require about

threetimes more watts of powerfor startingthan for running.

This surge of power lasts only a few seconds when starting
such motors.Makesureto allowfor high startingwattagewhen
selectingelectrical devicesto connect to the generator:

1. Figurethe watts neededto start the largestmotor.

2. Add to that figure the running watts of all other connected
loads.

TheWattageReferenceGuideis providedto assist in determining
how many itemsthe generatorcan operateat onetime.

IMPORTANT:Donotoverloadthe generator.Also,do not overload
individual panel receptacles.These outlets are protected against
overload with push-to-reset-type circuit breakers. Read "Don't
OverloadtheGenerator"carefully.

NOTE:

All figuresare approximate.Seedatalabel onappliancefor

wattage requirements.

2.7 WATTAGEREFERENCEGUIDE

Device ................................... RunningWatts

*Air Conditioner (12,000 Btu).......................... 1700

*Air Conditioner (24,000 Btu).......................... 3800

*Air Conditioner (40,000 Btu).......................... 6000

BatteryCharger(20 Amp).............................. 500

BeltSander(3") .................................... 1000

ChainSaw ........................................ 1200

CircularSaw (6-1/2") ........................... 800 to 1000

*Clothes Dryer (Electric) ............................. 5750

*Clothes Dryer (Gas) ................................. 700

*Clothes Washer ................................... 1150

CoffeeMaker ...................................... 1750

*Compressor (1 HP)................................. 2000

*Compressor (3/4 HP) ............................... 1800

*Compressor (1/2 HP) ............................... 1400

CurlingIron......................................... 700

*Dehumidifier....................................... 650

Disc Sander (9").................................... 1200

EdgeTrimmer....................................... 500

Electric Blanket...................................... 400

Electric NailGun.................................... 1200

Electric Range(per element)........................... 1500

Electric Skillet...................................... 1250

*Freezer............................................ 700

*FurnaceFan(3/5 HP) ................................ 875

*GarageDoor Opener............................ 500to 750

Hair Dryer......................................... 1200

HandDrill .................................... 250to 1100

HedgeTrimmer...................................... 450

Impact Wrench...................................... 500

Iron.............................................. 1200

*Jet Pump ......................................... 800

Lawn Mower....................................... 1200

LightBulb.......................................... 100

Microwave Oven............................... 700to 1000

*Milk Cooler....................................... 1100

OilBurneron Furnace................................. 300

OilFiredSpaceHeater(140,000 Btu) ..................... 400

OilFiredSpaceHeater(85,000 Btu) ...................... 225

OilFiredSpaceHeater(30,000 Btu) ...................... 150

*Paint Sprayer,Airless (1/3 HP) ......................... 600

PaintSprayer,Airless(handheld)......................... 150

Radio ......................................... 50 to 200

*Refrigerator........................................ 700

SlowCooker........................................ 200

*SubmersiblePump (1-1/2 HP) ........................ 2800

*SubmersiblePump (1 HP) ........................... 2000

*SubmersiblePump (1/2 HP).......................... 1500

*Sump Pump................................. 800 to 1050

*Table Saw(10") ............................. 1750to 2000

Television..................................... 200 to 500

Toaster..................................... 1000to 1650

WeedTrimmer ...................................... 500

* Allow 3 times the listedwatts for starting these devices.

2.8 BEFORESTARTINGTHEGENERATOR

Priorto operatingthe generator,engineoil and gasolinewill need
to be added,as follows:

2.8.1 ABB/flGEflG/flEO/L

All oil should meet minimum American PetroleumInstitute (API)
Service Class SJ, SL or better. Use no special additives. Select
the oil's viscosity grade according to the expected operating
temperature(also seechart).

* Above40° F,use SAE30
* Below40° Fand downto 10° F,use10W-30

* Below10° F,use synthetic5W-30

Any attempt to crankor start the enginebeforeit has
been properlyserviced with the recommendedoil may

resultin an engine failure.

TEMPERATURE iN DEGREES FAHRENHEIT (°F)

=30 =20 =10 0 1G 20 32 40 55 70+

=30 =20 =10 0 10 20

TEMPERATURE iN DEGREES CELSIUS (°C)

• Placegeneratoron a levelsurface (not to exceed15° in any

direction).

• Cleanareaaroundoil fill andremoveoil fill cap.

• Slowly fill engine with oil through the oil fill opening until it

reachesthefull mark. Stopfilling occasionallyto check oil level.
(Engineoil is full when levelis up to the threadsof the oil fill
plug,seeFigure9)

• Installoil fill cap andfingertighten securely.

• Checkengineoil levelbefore starting eachtimethereafter.

Do notoverfill the fuel tank.Alwaysleave roomfor fuel
expansion, if the fuel tank isoverfilled, fuel can overflow
onto a hot engine and causeFIREor EXPLOSION.Wipe

up any spilledfuel immediately.

• Use regularUNLEADEDgasolinewiththe generatorengine.Do
not usepremiumgasoline.Do notmix oil with gasoline.

• Do not usegasolinewith morethan 10% alcohol such as E85
or Methanol.

• Cleanareaaroundfuel fill cap, removecap.

• Slowly addunleadedregulargasolineto fuel tank. Fillto bottom
of screenfilter.Becarefulnotto overfill (Figure10).

• Installfuelcap andwipe up any spilled gasoline.

Figure 10 - Fuel Fill Level

DONOTFILL
ABOVELIP!

Figure9 - Oil Level

J m

I ....... J

L__

FILLCRANKCASETO

THE BOTTOMOFTHESE

THREADSWITHTHE

RECOMMENDED

ENGINEOIL

-- _-Jd

u

I

2.8.2 AL}D/NGGASOLINE

D0 NOTlighta cigaretteor smoke whenfilling the fuel
tank.

,_ Neverf!ll fuel tankindoors.Never fill fuel tankwhen

engine is runningor hot. Avoid spillinggasoline on a hot

engine.Allowengineto coolentirelybeforefilling fuel
tank.

IMPORTANT:Itis importantto preventgum depositsfrom forming
in fuel system parts such as the carburetor,fuel hose or tank
during storage. Alcohol-blendedfuels (called gasohol, ethanol
or methanol)can attract moisture, which leads to separationand
formationof acids duringstorage. Acidic gascandamagethefuel
system of an enginewhile in storage.To avoid engineproblems,
the fuel system should be emptiedbefore storage of 30 days or
longer.Seethe "Storage"section. Neveruseengineor carburetor
cleanerproducts inthefuel tank aspermanentdamagemayoccur.

2.9 TOSTARTTHEENGINE

Never startor stopengine withelectrical devicespluggedinto

!

thereceptaclesANDdevices turnedon.

• Unplug all electrical loads from the unit's receptaclesbefore
startingthe engine.

• Make sure the unit is in a levelposition (notto exceed15° in
anydirection).

• Openthefuel shut-off valve (Figure11).

• Pull engine CHOKEknob outward to "Full Choke" position
(Figure12).

1o

Figure 11 - Fuel Shut-off Valve

I

NOTE:

Theswitchmustbe in the RUN position.Use one of the
generator's receptacleoutletsalongwiththe includedbattery
chargerto chargethe battery while the generator is running.

2.10STOPPINGTHEENGINE

* Shut off all loads, then unplug the electrical loads from

generatorpanelreceptacles.Neverstart or stopthe enginewith
electricaldevices pluggedin andturned on.

* Let engine run at no-load for several minutes to stabilize the

internaltemperaturesof engineandgenerator.

* Move Start/Run/Stopor On/Offswitchto the "Off" position.
* Closefuelvalve.

2.11LOWOILPBESSUBESHUTDOWNSYSTEM

Theengineis equippedwith a low oil pressuresensorthat shuts
downthe engineautomaticallywhentheoil pressuredropsbelow
5 psi. A delay built into the low oil shutdown system allows oil
pressureto build during starting. The delay allows the engineto
run for about10 secondsbeforesensingoilpressure.If the engine
shutsdown by itselfandthe fuel tank has enoughgasoline,check
engineoillevel.

2.1I.1RESTARTING

2.g.1 MANUAL_ STARTING

• Tostartthe generator,putthe on/off switch in the ONposition.

• Firmly grasp the recoil handle and pull slowly until increased

resistanceisfelt. Pull rapidly up and awayto start engine.

• When the engine starts, push choke knob to "1/2 Choke"
position untilthe engine runssmoothly andthenfully in to the
"Run" position. If enginefalters, pull choke knob back out to
"1/2 Choke" position until the engine runs smoothly and then

to "Run" position.

NOTE:

If engine fires, butdoesnotcontinueto run, pull chokeknob
to "Full Choke" andrepeat starting instructions.

2.9.2 ELECTRICSTARtiNG(XGTOOOE& XGSOOOE)__

* Tostart the engine,pressandhold the Start/Run/Stopswitch in

the "Start" position.Theenginewill crankand attemptto start.

Whenthe enginestarts, releasetheswitch to the run position.

* When the engine starts, push choke knob to "1/2 Choke"

position untilthe engine runssmoothly andthenfully in to the
"Run" position. If enginefalters, pull choke knob back out to

"1/2 Choke" position until the engine runs smoothly and then

to "Run" position.

* This generator is also equippedwith a manual recoil starter

which may be usedif the battery is discharged.

Iftryingto restartthe enginewithin 10secondsafterit shutsdown,
the enginemay NOTstart. Thesystem needs5 to 10 secondsto

reset.
If the engine is restarted after such a shutdown and the low oil

pressurehas not beencorrected,theenginewill run for about 10
secondsas describedaboveandthenstop.

2.12CHABGINGTHEBATTEBY(XG7OOOE&XGBOOOE)

,_Do not permit smoking, open flame, sparks

or any other source of heat around a battery.

Wear protective goggles, rubber apron and

rubber gloves when working around a battery.
Battery electrolyte fluid is an extremely

corrosive sulfuric acid solution that can cause
severe burns, if spill occurs flush area with

clear water immediately.

Storage batteries give off explosive hydrogen
gas while recharging. An explosive mixture will

remain around the battery for a long time after
it has been charged. The slightest spark can

ignite the hydrogen and cause an explosion.
Such an explosion can shatter the battery and

cause blindness or other serious injury.

11

Use batterychargerplugto keepthe battery chargedandready
for use. Batterycharging shouldbe done in a dry location.

1. Plugchargerinto "Battery ChargerInput"jack, locatedon the
control panel.Plugwall receptacleend of the batterycharger

into a 120 VoltACwalt outlet.

2. Unplugbattery chargerfrom walt outletand control paneljack
whengeneratoris goingto be in use.

NOTE:

Donot use the battery chargerfor morethan48 hoursat one
charge.

3.1 MAINTENANCESCHEDULE

Follow the calendar intervals. More frequent service is required
whenoperatingin adverseconditionsnoted below.

CheckOil Level
ChangeOiland OilFilter:!:

CleanSparkArrestorScreen
ServiceAirFilter

*Every Season/Every100 Hours
**Every Season/Every100 Hours
**Every Season/Every200 Hours

ReplaceSparkPlug

$

Changeoil after first 30 hours of operationthen every season.

"k

Changeoil and oil filter every month when operatingunder heavy load or in
high temperatures.

Cleanmore often under dirty or dusty operating conditions. Replaceair filter
parts if very dirty.

At EachUse

EverySeason

3.2 PRODUCTSPECIFICATIONS

3.2.1 GENERATORSPEC/F/CATIONS

Model # ...................................................................... 005800, 005747

RatedMax. Power................................................................... 8.0 kW**

SurgePower................................................................................ 10 kW

RatedACVoltage...................................................................... 120/240

RatedMax AC Load

Current@ 240V............................................................. 33.3 Amps**

Current@ 120V............................................................. 66.7 Amps**

RatedFrequency.................................................... 60 Hz@ 3600 RPM

Phase................................................................................ SinglePhase

RatedDCVoltage...................................................................... 12 Volts

BatteryType.................................................................... 10 AH,12VDC

Model # ...................................................................... 005797, 005798

RatedMax. Power................................................................... 7.0 kW**

SurgePower............................................................................. 8.75 kW

RatedACVoltage...................................................................... 120/240

RatedMax ACLoad

Current@ 240V............................................................. 29.2 Amps**

Current@ 120V............................................................. 58.3 Amps**

RatedFrequency.................................................... 60 Hz@ 3600 RPM

Phase................................................................................ SinglePhase

RatedDCVoltage...................................................................... 12 Volts

BatteryType.................................................................... 10 AH,12VDC

Model# .................................................................................... 005796

RatedMax. Power................................................................... 6.5 kW**

SurgePower............................................................................. 8.13 kW

RatedACVoltage...................................................................... 120/240

RatedMax ACLoad

Current@ 240V............................................................. 27.1 Amps**

Current@ 120V............................................................. 54.2 Amps**

RatedFrequency.................................................... 60 Hz@ 3600 RPM

Phase................................................................................ SinglePhase

RatedDCVoltage...................................................................... 12 Volts

** Maximumwattageandcurrentaresubjectto,andlimitedby,suchfactors

asfuelBtucontent,ambienttemperature,altitude,enginecondition,etc..
Maximumpowerdecreasesabout3.5%for each1,000feetabovesealevel;
andwillalsodecreaseabout1%for each6° C(10° F)above16°C(60° F)
ambienttemperature.

3.2.2 ENGINESPEC/F/CATiONS

RatedHorsepower@ 3600 RPM.................................................... 14.5

Displacement............................................................................... 410cc

SparkPlugType................................... ChampionRC14YCor Equivalent

SparkPlug PartNo.................................................................... 0E7585

SparkPlug Gap............................................... 0.030 inch or (0.76 mm)

GasolineCapacity............................................................ 9 U.S.gallons

OilType.................................... SeeChart in "AddingEngineOil"Section

OilCapacity................................................ w/Filter Change= 1.5 Qts.

w/o FilterChange= 1.2 Qts.

Oil FilterPart No...................................................................... 070185B

RunTime/FuelConsumption-l/2 Load.. 10 Hours/ .73 gallons per hour
Class II EmissionCertified

3.2.3 EMISSIONS/NFORMATiON

The Environmental Protection Agency (EPA) requires that this
generatorcomplywith exhaustandevaporativeemissionstandards.
This generator is certified to meet the applicable EPAemission
levelson gasoline.Theemission control systemon this generator
consists ofthe following:

• FuelSystem • Air Induction System
Carburetor - IntakePipe/manifold
FuelTank!cap - AirFilter

FuelLines * IgnitionSystem
EvaporativeVentLines _ Sparkplug

ExhaustSystem - Ignitionmodule

ExhaustManifold • ExhaustSystem
Muffler _ ExhaustManifold

It is importantto perform the servicespecifiedin the Maintenance
Scheduleto ensurethatthe generatorcomplieswith the applicable
emissionstandardsfor the durationof its useful life. Additionally,
emissions critical maintenancemust be performed as scheduled
in orderfor the EmissionsWarrantyto be valid. Emissionscritical
maintenanceconsists of servicingthe air filter and spark plugsin
accordancewith the MaintenanceSchedule.Serviceand repairs
may be performedby any capablepersonor repairshop.

12

3.3 GENERALRECOIVIIVlENDATIONS

Thewarranty of thegeneratordoes notcover itemsthat havebeen
subjectedto operator abuseor negligence.To receivefull value

from the warranty, the operator must maintain the generatoras
instructed inthis manual.

Some adjustmentswilt need to be made periodically to properly
maintainthegenerator.

All adjustmentsin the Maintenancesectionof this manualshould
be madeat leastonce eachseason.Followthe requirementsinthe
"MaintenanceSchedule".

NOTE:

Oncea yearreplacethesparkplugand replacetheairfilter.

A new spark plug and cleanair filter assure properfuel-air
mixture and helpthe enginerunbetter and lastlonger.

3.3.1 GENERATOR/V/A/NTENANCE

Generatormaintenanceconsists of keepingthe unit cleanand dry.
Operateandstorethe unit in a clean dry environmentwhereit will

not be exposedto excessivedust, dirt, moistureor any corrosive
vapors.Coolingairslotsin the generatormustnot becomeclogged
with snow, leaves,or any otherforeign material.

Checkthe cleanlinessof the generatorfrequentlyand clean when
dust, dirt, oil, moistureor otherforeign substances arevisible on

its exteriorsurface.

,ACAUTION!

,iA Never insertany object or toolthroughthe air cooling

slots,even if theengineis notrunning.

NOTE:

DONOTusea garden hosetocleangenerator. Water can

entertheengine fuel systemand causeproblems. In addition,
if water entersthe generatorthroughcoolingair slots, some

water will be retainedin voidsandcrevicesof the rotor
and stator winding insulation. Wateranddirt builduponthe

generator internalwindings will eventuallydecreasethe

insulationresistanceof thesewindings.

3.3.2 TOCLEANTHEGENERATOR

• Usea dampcloth to wipe exteriorsurfaces clean.

• A soft, bristlebrushmay beusedto loosencakedon dirt, oil,etc.

• A vacuumcleanermay be usedto pick up loosedirt anddebris.

• Low pressure air (not to exceed 25 psi) may be used to
blow away dirt. Inspect cooling air slots and openingson the
generator.Theseopeningsmustbekeptcleanandunobstructed.

3.3.3 ENGINEMAINTENANCE

,ACAUTION!

3.3.4 CHECKINGOILLEVEL

See the "BEFORESTARTINGTHE GENERATOR"section for
information on checking the oil level. The oil level should be

checkedbeforeeachuse,or at leasteveryeighthoursof operation.
Keepthe oil levelmaintained.

3.3.5 CHANGINGTHEOILANDOILFILTER

Changethe oil and filter after the first 30 hours of operation.
Changethe oil every 100 hours or every season thereafter. If
running this unit under dirty or dusty conditions, or in extremely
hotweather,changethe oil more often.

,l_ Not oil may causeburns. Allow engineto cool before

draining oil. Avoid prolongedor repeatedskin exposure
with usedoil. Thoroughlywashexposedareaswithsoap.

Use the following instructionsto changethe oil:

• Cleanareaaroundoil draincap.

• Removeoildraincapfrom the drainhoseandoilfill plugto drain
oil completely intoa suitablecontainer.

• Whenoilhas completelydrained,installoildraincapandtighten
securely.

• Place a suitable container beneath the oil filter and turn
filter counterclockwise to remove. Discard according to local

regulations.

• Coat gasket of new filter with clean engine oil. Turn filter
clockwise until gasketcontacts lightly with filter adapter.Then
tightenanadditional3/4 turn.

• Filloil sump with recommendedoil and replacethe oil fill plug.
(See"BeforeStartingthe Generator"for oil recommendations).

• Wipeup anyspilled oil.

• Disposeof usedoil at a propercollectioncenter.

3.3.6 REPLACINGTHESPARKPLUG

Use Champion RC14YCspark plug or equivalent.Replace the
plug once each year. This will help the engine start easier and

run better.

1. Stopthe engineand pull the spark plug wire off of the spark

plug.

2. Togain access, removethe four (4) socket head screws and

takeoff theside panel.

3. Cleanthe area aroundthe spark plug and remove it from the

cylinder head.

4. Set the spark plug's gap to .76 mm (0.030 in.). Install the

correctly gappedsparkplug intothe cylinderhead(Figure13).

5. Pushthe bootfirmly on the sparkplug and install side panel.

,l_ When workingon thegenerator, alwaysdisconnect

negativecablefrombattery. Also disconnect sparkplug
wire from sparkplugand keepwire away fromspark
plug.

13

Figure 13 - Spark P/ug Gap

3.4 SERVICEAiRFILTER

Theenginewill not run properly and may be damagedif using a
dirty air filter.Clean or replacethe air filter paperfilter every 200
hours or once a year (Figure14). Cleanor replacemore often if
operating under dusty conditions. To clean or replacepaper air

filter:

* Removeairfilter cover andremove paperfilter (Figure14).
* Cleanpaperfilter by tapping it gently on a solid surface. If the

filter is too dirty, replaceit with a new one.Disposeof the old
filter properly.

* Cleanair filter cover. Nextinsert new paperfilter intothe base

of theair filter. Re-installairfilter cover.

NOTE:

Toorder a new air filter, pleasecontactthe nearestauthorized

servicecenterat 1-888-GENERAC.Theair filter part number
is 073111.

Figure14 - Air Filter

3.5 CLEANSPARKARRESTORSCREEN

The engine exhaustmuffler has a spark arrestor screen. Inspect

andcleanthe screenat leastonceeach year (Figure15). If unit is
usedregularly,inspectandcleanmore often.

&if using the generator on any forest=covered,

brush=covered or grass=covered unimproved

land, it must equipped with a spark arrestor.
The spark arrestor must be maintained in good
condition by the owner/operator.

Cleanandinspectthe sparkarrestorwhentheengineisat ambient

temperatureas follows:

* Loosenthe clamp and removethe spark arrestor screenfrom

the muffler.

* Inspect screen and replace if torn, perforated or otherwise

damaged. DO NOT USEa defective screen. If screen is not
damaged,cleanitwith commercial solvent.

* Replacethe sparkarrestor andsecurewith the clamp.

Figure 15 - Spark Arrestor Screen

ARRESTOR

SCREEN

CLAMP

ARRESTOR

SPARK

SCREEN

3.6 GENERAL

The generatorshould be started at leastonce every 30 days and

be allowedto run at least30 minutes. If this cannotbe done and

COVER

AIRFILTER

14

the unit must be storedfor more than 30 days, use thefollowing

informationas a guideto prepareit for storage.

NEVER store engine with fuel in tank indoors
or in enclosed, poorly ventilated areas where

fumes may reach an open flame, spark or pilot

light as on a furnace, water heater, clothes
dryer or other gas appliance.

,_AIIow unit to cool entirely before storage.

3.7 LONGTERMSTORAGE

It is importantto preventgum deposits from forming in essential
fuel systemparts such asthe carburetor,fuel hoseor tank during
storage. To avoid engine problems, the fuel system should be
emptiedbeforestorageof 30 days or longer,asfollows:

• Removeallgasolinefrom the fueltank.

,_ CAUTION!

4.1 BATTERYREPLACEMENT(XGT000E&XGS000E)

NOTE:

The batteryshippedwiththe generatorhas beenfully charged.

Abattery may losesomeof its chargewhennot in use for
prolongedperiodsof time. ifthe batteryis unableto crank

the engine, plugin the 12V chargerincludedinthe accessory
box (seethe Charginga Batterysection).RUNNINGTHE

GENERATORDOESNOTCHARGETHEBATTERY.

,A Drainfuel into approved containeroutdoors,away from

openflame. Besureengine iscool.Donot smokeinthe

vicinityor lighta cigarette.

• Start and run engineuntil enginestops from lack offuel.

• Allow the engineto cool, then drain oil from crankcase. Refill
with recommendedgrade.

• Removesparkplugandpour about1/2ounce(15 ml) of engine
oil into the cylinder.Cover spark plug hole with rag. Pull the
recoil starter a coupletimes to lubricatethe piston rings and
cylinder bore.

_,CAUTION!

,l_Avoid spray from spark plug hole when

cranking engine.

• Install and tighten spark plug. Do not connectthe spark plug

wire.

• Cleanthegeneratoroutersurfaces. Checkthat cooling air slots
and openingson generatorareopen and unobstructed.

• Storetheunit in a clean,dry place.

3.8 OTHERSTORAGETiPS

• Do notstore gasolinefrom one seasonto another.

• Replaceanygasolinecanthatstarts to rust. Rustand/ordirt in
the gasolinewill cause problems with the carburetor and fuel
system.

• If possible,storethe unit indoorsand coverit to give protection
from dust and dirt. Cover the unit with a suitable protective

coverthat doesnot retainmoisture.

• BE SURETO EMPTYTHE FUEL TANK.If it is not practical
to empty the fuel tank and the unit is to be stored for some
time, usea commerciallyavailablefuel stabilizeraddedto the
gasolineto increasethe life of thegasoline.

_,CAUTION!

The battery shipped with the generatorhas been providedfully
charged.Toreplacethe battery (SeeFigure16):

Remove the side panel as shown. Remove the four bolts

securingthe fuel tank.

Turnthe fuel valve on the control panelto the "OFF"position.

Pull the fuel tank back slightly and removethe fuel hosethat
runsfrom theengineto thefuelvalve.

,A CALITION!

,A Drainfuel into approvedcontaineroutdoors, away from

openflame. Be sureengineis cool.Donotsmokein the
vicinityor lighta cigarette.

• Disconnectthe recovery hosefrom the rollovervalve. Pushthe
hosethroughthe grommet in the corner of the fuel tank. This

will allowfor removalof the fueltank.

• Pushthe fuel valvefrom thecontrol paneland removethefuel

tank.

• Removethe battery wire connections (blackwire first) andthe
batteryhold-downbracket.

• Replacethe battery,connectingthe REDwire to the POSITIVE
(+) terminalandthe BLACKwireto the NEGATIVE(-)terminal

NOTE:

Start all fourscrews on the side panel beforetighteningor fl

maynot bepossibletoget all the screwsinplace.

,l_ NEVER cover the generator while engine and

exhaust area are warm.

15

Figure 16 - Battery Remova/

It

ENGINE

STARTING

1_ FUELTANK

ASSEMBLY

BATTERY

BRACKET

SIDE

PANEL

16

5.1TBOUBLESHOOTINGGUIDE

Engineis running,but noAC output
isavailable.

1. Circuitbreakeris open.

2. Poorconnection or defectivecord set.

3. Connecteddeviceis bad.

4. Faultin generator.

5. GFCItrips the 20 Amp outlet.

1. Resetcircuit breaker.

2. Checkandrepair.

3. Connectanotherdevicethat is in goodcondition.

4. ContactAuthorizedService Facility.

5. Repairthe "short" and resetthe GFCI.

Engineruns good but bogsdown 1. Short circuit in a connectedload. 1. Disconnectshorted electrical load.
whenloadsare connected. 2. Generatoris overloaded. 2. See"Don't Overloadthe Generator".

3. Enginespeed is too slow. 3. ContactAuthorizedService Facility.

4. Shorted generatorcircuit. 4. ContactAuthorizedService Facility.

I I

Enginewill not crank. 1. Battery weakor dead. 1. Rechargeor replacebattery (see "NoBattery

ChargerDCoutput"at bottom of guide).

2. Start enginemanuallyusing recoil starter.

Enginewiil notstart; or starts and
runsrough.

1. Fuelshut-off is OFE 1.

2. Dirty air filter. 2.

3. Outof gasoline. 3.

,

Stalegasoline. 4.

5.

Sparkplug wire not connected to spark plug. 5.

6.

Bad spark plug. 6.

7. Waterin gasoline.

8. Over-choking.

9. Low oil level.

10. Excessiverichfuel mixture.

11. Intakevalvestuck openor closed.

12. Enginehas lost compression.

TurnFuelshut-off ON.

Cleanor replaceairfilter.
Fillfuel tank.

Drainfueltank andfill with fresh fuel.
Connectwire to spark plug.

Replacesparkplug.

7. Drainfueltank; fill with fresh fuel.

8. Putchoke knob to No Chokeposition.

9. Fillcrankcaseto properlevel.

10. ContactAuthorizedService Facility.

11. ContactAuthorizedService Facility.

12. ContactAuthorizedService Facility.

Engineshuts downduring 1. Outof gasoline. 1. Fillfuel tank.
operation. 2. Low oil level. 2. Fillcrankcaseto properlevel.

3. Faultin engine. 3. ContactAuthorizedService Facility.

m u

Enginelacks power. 1. Loadis too high. 1. See"Don't Overloadthe Generator".

2. Dirty air filter. 2. Replaceair filter.

3. Engineneeds to be serviced. 3. ContactAuthorizedService Facility.

Engine"hunts" or falters. 1. Chokeis openedtoo soon. 1. Move choke to halfway position until engineruns

2. Carburetoris running too rich or too lean. smoothly.

2. ContactAuthorizedService Facility.

NoBatteryChargerDOoutput. 1. Battery posts arecorroded.

2. Battery cableis bad.

3. Battery is defective.

4. Receptacleis bad.

5. Battery Chargerin-line fuse (1.5A)melted open.

1. Cleanbattery posts.

2. Replacecable.

3. Checkbattery condition; replaceif defective.

4. ContactAuthorizedService Facility.

5. Replacefuse with identical 1.5A replacementfuse
only (located insidecontrol panel).

1"7

18

U,S, EPA EMiSSiON CONTROL WARRANTY STATEMENT

YOUR WARRANTY RIGHTS AND OBLiGATiONS

TheUnited StatesEnvironmentalProtectionAgency (EPA)andGeneracPower Systems,Inc. (Generac)are pleasedto explainthe EmissionControl

SystemWarranty (ECSWarranty) on your new 2011 and later equipment.New equipmentthat use smallspark-ignitedenginesmust be designed, built,

andequipped to meetstringent anti-smog standardsfor the federalgovernment.Generacwill warrant the emission control system on your equipment
for the period of time listed below provided there has beenno abuse, neglect,unapprovedmodificationor impropermaintenanceof your equipment.
Theemission control system on this equipmentincludesall componentswhose failurewould increasetheemissions of anyregulatedpollutant.These

componentsare listed in the Emissions Information section ofthis manual.

MANUFACTURER'S WARRANTY COVERAGE:

This ECSWarranty is validfor two years,or for the sameperiod as specifiedin the GeneracLimitedWarranty,whicheveris longer.Forequipmentwith

hourmeters,the warranty period is a number of hours equalto halfthe UsefulLifeto whichthe equipmentis certified, or the warranty period specified

abovein years, whicheveris less. TheUsefulLife can befound on the EmissionControlLabelon the engine.If, during suchwarranty period,any

emission-relatedpart on your equipment is found to be defectivein materialsor workmanship, repairs or replacementwill be performedby a Generac
AuthorizedWarrantyServiceDealer.

OWNER'S WARRANTY RESPONSiBiLiTiES:

Asthe equipmentowner,you are responsiblefor the completion of all requiredmaintenanceas listed in your factory suppliedOwner'sManual.For
warranty purposes,Generacrecommendsthat you retainall receiptscoveringmaintenanceon your generator,but Generaccannotdeny warranty

solelydueto the lack of receipts.
Youshould beawarethat Generacmay deny anyand/or all warrantycoverageor responsibility if your equipment,or a part!component thereof,has

failed due to abuse,neglect, improper maintenance,or unapprovedmodifications.
Youare responsible for contactingaGeoeracAuthorized Warranty Dealer as soonas a problemoccurs.Thewarranty repairsshouldbe

completed in a reasonable amount of time, not to exceed 30 days.
Warrantyservice can bearrangedby contacting eitheryour sellingdealeror a GeneracAuthorizedWarranty ServiceDealer.Tolocatethe Generac

AuthorizedWarrantyServiceDealernearestyou, call ourtoll free numberbelow, or email [e-mail].

1-800-333-1322

IMPORTANTNOTE:This warranty statementexplainsyour rights and obligationsunderthe Emission ControlSystemWarranty,which is providedto
you by Generacpursuantto federal law. Seealsothe "GeneracLimitedWarrantiesfor GeneracPowerSystems,Inc.," which is enclosedherewithon a

separatesheet,also providedto you byGenerac.Note that this warranty shall not apply to any incidental,consequentialorindirect damagescaused

bydefects in materialsor workmanship or any delayin repairor replacementof the defectivepart(s). This warranty is in place of all other warranties,

expressedor implied.Specifically,Generacmakes no other warrantiesas to the merchantability or fitness for a particular purpose.Any implied
warrantieswhich areallowedby law, shall be limited in durationto the terms of the expresswarranty provided herein.Somestates do not allow

limitationson how long an implied warrantylasts, sothe above limitation may not applyto you.

TheECSWarranty appliesonly to the emission control system of your newequipment. Boththe ECSWarrantyandthe GeneracWarrantydescribe

importantrights and obligationswith respectto your new engine.

Warrantyservice can beperformed only by a GeneracAuthorizedWarrantyServiceFacility.When requestingwarranty service, evidencemust be

presentedshowingthe date ofthe saleto the originalpurchaser/owner.

Ifyou have any questionsregardingyour warranty rights and responsibilities,you shouldcontact Generacat the following address:

ATTENTION WARRANTY DEPARTMENT

GENERAC POWER SYSTEMS, INC.

P.O. BOX 297 * WHITEWATER, WI 53190

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PartNo. 0J3335 Rev.C 11/11

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EMiSSiON CONTROL SYSTEM WARRANTY

EmissionControlSystem Warranty(ECSWarranty)for equipmentusing small spark-ignitedengines:

(a) Applicability: This warrantyshall applyto equipmentthat usessmall off-road engines.TheECSWarranty periodshallbeginon the datethe new

equipmentis purchasedby/deliveredto its original, end-usepurchaser/ownerand shall continue for the lesserof:

(1) The periodof time specified in the GeneracLimited Warranty enclosedherewith,but not less than24 months, or
(2) Forenginesequippedwith hour meters,a numberof operatinghours equal to half ofthe engine'suseful life. The usefullife is specified on the

EmissionsControl Labelon the engine.

(b) GeneralEmissionsWarranty Coverage:Generacwarrantsto the original,end-usepurchaser/ownerof the new engineor equipment andto each

subsequentpurchaser/ownerthatthe ECSwheninstalled was:

(1) Designed,built and equippedso as to conform with all applicableregulations;and
(2) Freefrom defects in materialsandworkmanship which causethefailure of awarranted part at anytime duringtheECSWarrantyPeriod.

(c) Thewarranty on emissions-relatedparts will be interpretedasfollows:

(1) Any warranted part that is not scheduledfor replacementas requiredmaintenancein the Owner'sManualshall be warrantedfor the ECS

WarrantyPeriod.If any such part fails during the ECSWarrantyPeriod, it shall be repairedor replacedby Generacaccordingto Subsection

(4) below. Any such part repairedorreplaced underthe EOSWarrantyshallbewarranted for the remainderof the ECSWarrantyPeriod.

(2) Any warranted part that is scheduled only for regularinspection as specifiedin the Owner'sManualshallbe warrantedfor the EOSWarranty

Period.A statementin the Owner's Manualtothe effect of "repair or replace as necessary"shall not reducethe ECSWarrantyPeriod.Any
such part repairedor replacedundertheECSWarrantyshall bewarrantedfor the remainderofthe ECSWarrantyPeriod.

(3) Any warranted part that is scheduledfor replacementasrequired maintenancein the Owner'sManualshallbe warrantedfor the period of time

priorto first scheduledreplacementpointfor that part. If the part fails prior to thefirst scheduledreplacement,the part shall berepairedor
replacedby Generacaccordingto Subsection (4) below.Any such emissions-relatedpart repairedorreplaced underthe ECSwarranty shall
bewarrantedfor the remainderof the period prior to thefirst scheduledreplacementpointfor that part.

(4) Repairorreplacementof anywarranted,emissions-relatedpart underthis ECSWarrantyshall beperformed at no charge tothe ownerat a

GeneracAuthorizedWarrantyService Facility.

(5) Notwithstandingthe provisions of subsection (4) above,warranty services or repairs must beprovided at GeneracAuthorizedService

Facilities.

(6) Whenthe engineis inspectedby a GeneracAuthorizedWarrantyService Facility,the purchaser/ownershall not beheld responsiblefor

diagnosticcosts if the repair is deemedwarrantable.

(7) Throughoutthe ECSWarrantyPeriod, Generacshall maintainasupply of warrantedemission-relatedparts sufficient to meet the expected

demandfor such parts.

(8) Any Generacauthorizedand approvedemission-relatedreplacementparts may beused in the performanceof any ECSWarrantymaintenance

or repairsandwill beprovidedwithout chargeto the purchaser/owner.Such useshall not reduce Generac'sEOSWarrantyobligations.

(9) No modifications,other than those explicitlyapproved byGenerac,may be madeto the generator.Unapprovedmodificationsvoid this ECS

Warrantyand shall be sufficient ground for disallowingan EOSWarrantyclaim.

(10) Generacshall not be heldliablehereunderfor failures of any non-authorizedreplacementparts, or failures of any authorizedparts caused by

the use of non-authorizedreplacementparts.

EMiSSiON RELATED PARTS MAY iNCLUDE THE FOLLOWING (iF EQUIPPED):

1) FUELMETERINGSYSTEM 3) IGNITIONSYSTEM
A. CARBURETORANDINTERNALPARTS A. SPARKPLUGS

B. FUELTANK/CAP B. IGNITIONCOILS/MODULE
C. FUELLINES 4) AIR INJECTIONSYSTEM

D. EVAPORATIVEVENTLINES A. PULSEAIRVALVE
E. REGULATOR(GASEOUSFUELS) 5) EXHAUSTSYSTEM

2) AIR INDUCTIONSYSTEM A. CATALYST
A. INTAKEMANIFOLD B. EXHAUSTMANIFOLD

B. AIRFILTER

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PartNo. 0J3335 Rev.C 11/11