Gemstar Communications GSAMATB01 Users Manual

Technical Manual
Automated Inventory Control System
Gemstar Communications Inc.
760 Pacific Road, Unit 7, Oakville, Ontario L6L 6M5
Section i - Notice Gemstar Communications Inc.
Notice
Copyright © 1998 Gemstar Communications Inc. ("Gemstar").
This document contains proprietary information which is protected by copyright. All rights are reserved. No part of this document may be copied or reproduced in any form without the express written permission of Gemstar.
Trademarks
Product names mentioned in this manual may be trademarks, and they are used for identification only.
User Comments
In order for us to maintain the quality of our publications, we invite our customers to forward comments or suggestions to help us improve the effectiveness of this manual.
Part Number 1020010, Revision 0
First Printing: August, 1998 Printed in Canada
Revision 0 11-Sep-98 Page i
Section ii - Table of Contents Gemstar Communications Inc.
Table of Contents
Notice.....................................................................................................................i
Table of Contents..................................................................................................ii
System Overview ................................................................................................. 1
System Description........................................................................................... 1
Technical Summary.......................................................................................... 2
Use and Purpose .......................................................................................... 2
Radio Frequencies........................................................................................ 2
RF Power Output and Field Strength............................................................ 2
Time Lines/Duty Cycle.................................................................................. 2
System Block Diagram ..................................................................................... 4
Regulatory Approval Label Diagram................................................................. 5
Component Description........................................................................................7
Asset Management Tag.................................................................................... 7
Tag Function................................................................................................. 7
Tag Model Numbers...................................................................................... 8
Tag Diagnostic Lights.................................................................................... 8
Tag Attachment and Test Procedure ............................................................ 8
Tag Schematic Diagram & Parts List ............................................................ 9
MicroCell......................................................................................................... 10
MicroCell Function ...................................................................................... 10
MicroCell Model Numbers........................................................................... 10
MicroCell Diagnostic Lights......................................................................... 11
MicroCell Schematic Diagram & Parts List.................................................. 11
On-Site Controller........................................................................................... 12
On-Site Controller Function......................................................................... 12
OSC Model Numbers.................................................................................. 12
OSC Diagnostic Lights................................................................................ 13
Maintenance Procedures ................................................................................... 14
Principles of Operation ................................................................................... 14
Installation Guide............................................................................................ 14
Installation Checklist ................................................................................... 14
Installation Procedures................................................................................ 16
Block Diagram of Tag RF and Modulating Circuitry........................................ 18
Block Diagram of MicroCell RF and Modulating Circuitry............................... 18
Block Diagram of On-Site Controller RF and Modulating Circuitry ................. 18
Performance Specifications............................................................................ 19
Tag .............................................................................................................. 19
MicroCell..................................................................................................... 19
On-Site Controller ....................................................................................... 19
Host Computer Requirements.....................................................................20
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Section ii - Table of Contents Gemstar Communications Inc.
Notice to Users............................................................................................... 20
Technical Support........................................................................................... 21
Service Standards.......................................................................................21
Troubleshooting.......................................................................................... 23
Index .................................................................................................................. 24
Appendix A........................................................................................................... 1
Block Diagrams of Asset Tag RF and Modulating Circuitry.............................. 1
Appendix B........................................................................................................... 1
Block Diagrams of MicroCell RF and Modulating Circuitry ............................... 3
Appendix C........................................................................................................... 1
Block Diagrams of On-Site Controller RF and Modulating Circuitry.................. 1
Revision 0 11-Sep-98 Page iii
Section 1 - System Overview Gemstar Communications Inc.
System Overview
System Description
The Gemstar Automated Inventory Control System (AICS) is a wireless communications system that enables remote inventory tracking and asset management. This technical manual describes the system, its components and other information necessary for its regulatory approval, installation and operation. The specifications contained in this document pertain to the Gemstar GSAM Model AICS.
The key to the system is a small electronic device known as a “Tag”which is attached to each finished product at the manufacturing facility. The Tag remains attached to the piece as it travels from the manufacturing facility to the distribution depot to the dealer site.
Asset Tag
Monitoring units called “MicroCells” detect signals from these Tags when they are on-site. Typically there are three or more MicroCells at each site to ensure complete coverage of the area.
When a MicroCell detects a tag, it stores this data and reports to the site’s On-Site Controller (OSC) on demand. The On-Site Controller is connected by dedicated telephone line to the company’s host computer, the Server, typically located at the Head Office.
MicroCell
Head Office as it moves from site to site until the equipment is sold and the tag is removed, transmitting an appropriate signal to the system.
Inventory can therefore be tracked from the
On-Site Controller
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Section 1 - System Overview Gemstar Communications Inc.
Technical Summary
Use and Purpose
The Automated Inventory Control System (AICS) allows the user to obtain inventory data remotely from dealerships equipped with the system. The user can Poll the Server to download current data providing the following timely data of inventory equipped with Gemstar’s Tags:
inventory currently at the dealer
inventory that has been transferred to another dealer
missing inventory
sold inventory-
Gemstar’s MicroCell network, installed at the dealerships, monitors the tagged inventory and reports the data to a storage device or On-Site Controller (OSC). This data is accumulated and held at the OSC until the main server polls and uploads the data into its main database. The data can then be accessed by the Host user to generate the required reports.
Radio Frequencies
Data to be provided by UltraTech
RF Power Output and Field Strength
Data to be provided by UltraTech
Time Lines/Duty Cycle
Transmission Characteristics
Asset Management Tags transmits every 15 minutes when the strap is closed for a period of 8.6 milliseconds and every 6 minutes with the strap open. Based on a maximum duty cycle of 100 milli seconds, the duty cycle for the tag is 8.71 % Power transmission on the fundamental frequency of 904.512 MHz has been measured at a peak level of 87.63 dBlV/m.
Revision 0 11-Sep-98 Page 2
Section 1 - System Overview Gemstar Communications Inc.
Connection Mode
When the Tag Strap is first connected, the Tag will transmit a signal every two seconds for a total of twenty seconds.
Normal Mode
Tags transmit four times per hour on the quarter-hour plus or minus 2 minutes during normal operation. The exact timing of the transmission within those parameters is randomly generated by computer algorithm.
Sold/Disconnect Mode
When the Tag Strap is removed (normally upon the sale of the equipment), the Tag transmits ten times per hour for twenty-four hours. Reconnection of the Tag Strap during this time period will have no effect on the transmissions. At the end of the twenty-four-hour period, the Connection Mode is enabled should the Tag Strap be reattached.
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Section 1 - System Overview Gemstar Communications Inc.
System Block Diagram
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Section 1 - System Overview Gemstar Communications Inc.
2½” (64mm)
Regulatory Approval Label Diagram
The following notice label is typical of the type that must be attached to each component of the AICS:
1½” (38mm)
AICS Tag
Model No. GSAM-ATB-01 FCCID: ???? IC Certification No. ??????
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference and (2) this device must accept any interference received, including interference that may cause undesired operation.
Revision 0 11-Sep-98 Page 5
Section 1 - System Overview Gemstar Communications Inc.
The following illustrations show where on the equipment the labels are to be attached:
The tag notice label is affixed on the embossed area on the side opposite the Gemstar logo.
The Microcell notice label is affixed on the lower rear section of the case opposite the side with the Gemstar logo.
Revision 0 11-Sep-98 Page 6
Section 2 - Component Description Gemstar Communications Inc.
Component Description
Asset Management Tag
Tag Function
A microprocessor-based Radio Frequency (RF) transmitting device attached onto new vehicles during the manufacturing process. The tag is programmed to transmit a unique code, which is associated with the serial number of the inventory item in the Host computer. The attachment of the Tag is made using an integrated strap, which also provides the “status” of the Tag as well as acting as the antenna. The tag transmits its code randomly 4 times per hour under normal conditions. Once the strap is disconnected, the Tag then begins transmitting a “sold” status 10 times per hour for 24 hours and then resets itself.
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