Gemini Industries 1SLC805002F0001 User Manual

Teknisk katalog
Gemini
Utdrag
1SEC800010C2101
Low voltage electric insulating switchboards
Gemini, something completely different in switchboards
ABB SACE’s Gemini range is revolutionizing the market of low voltage electric insulating
1
switchboards. The reason for this is that it is the first switchboard made in thermoplastic material, to which the co-injection molding tech­nique gives the same mechani­cal characteristics as polyester . This means that it is extremely sturdy , with its rigid covering and expanded internal core. Moreo­ver, it contains no fiberglass, a material that with time rises to the surface, jeopardizing the functioning and safety of switch­boards made in polyester with which it is usually mixed. Gemini switchboards have IP66 degree of protection (IP40 with the door open and with the ap­propriate components installed) and a very high resistance to chemical and atmospheric agents. This is the reason why Gemini guarantees excellent performances even in particu­larly severe operating condi­tions.
Introduction
Characteristics of Gemini switchboards
Gemini switchboards are made with co-injection, which ABB SACE is the first manufacturer in the electric field to use as a molding technique. This process obtains a “sandwich” of two materials with a compact external covering and an expanded core, guaranteeing the highest level of mechanical protection against impacts (IK10) without the need to add hardening substances. Polyester is usually mixed with fiberglass, which, with
wear, rises to the surface and can become a risk factor for skin burns that may occur during installation and maintenance and accidental contact. Moreover, it causes deterioration of the technical strength and lasting characteristics of the material to which it is added: Gemini, on the other hand, keeps its mechanical characteristics in the long term. The co-injection technique makes the manufacturing operations themselves safe because the products are completely finished when they come out of the mold without any flash or other surface irregularities.
Strong outside and versatile inside, Gemini is fit for all applications
There are as many configura­tions as there are ABB devices for low voltage automation and distribution: moulded-case cir­cuit breakers, modular circuit breakers, monitoring, control and signaling devices, wiring ducts and electrical connection systems. All of these components give the “Gemini system” an enor­mous range of ad hoc solutions that are easy to assemble with the snap-on system.
2 ABB SACE
Nothing can be compared with Gemini, even when the switch­boards have reached the end of their life cycle: they are totally ecologically compatible. The material used to manufacture them is 100% recyclable. Poly­ester, on the other hand, can­not be recovered. Moreover, to make sure that correct disposal procedures are followed, instructions are pro­vided about how to identify materials and what to do with the product once it has served its useful purpose.
Quality and safety
ABB’s Gemini is designed and built in compliance with refe­rence Standards that define its constructional and functional characteristics. In particular, the IP66 degree certifies that Gemini is totally protected against the infiltration of solid bodies and is resistant to the penetration of jets of wa­ter similar to sea waves. Absolute protection is provided by double insulation even in the event of indirect contact. Rated uninterrupted current can reach a threshold of 400 A. Even in very difficult application circumstances, Gemini gives high-level performances, with resistance to fire and abnormal heat up to a temperature of 750 °C and a functioning tem­perature from -25 °C to 100 °C. Moreover, the material with which it is manufactured retains its characteristics for a long time since it is not subject to corro­sion by chemical or atmospheric agents. Also it does not turn yellow when exposed to UV rays.
Introduction
Characteristics of Gemini switchboards
Gemini is made in a thermoplastic material that has a very low halogen content and is 100% recyclable. The environmental compatibility of Gemini is an important objective right from the design phase where the Life Cycle Assessment (LCA) procedure, defined in 1990 during the Society of Environmental Toxicology and Chemistry Conference (Vermont, USA), is followed. Life Cycle Assessment is an objective method for analyzing the energy and environmental loads relating to a product, process or activity, carried out by identifying and quantifying energy, the materials used and emissions released into the environment. Divided into four phases, the assessment covers the entire life cycle of the product, process or activity, from the extraction and transformation of raw materials to manufacturing and distribution, and from usage to recycling and decommissioning.
3 ABB SACE
A switchboard that is not just one system, but three
Gemini is the result of design work conducted by ABB with the direct collaboration of switchboard manufacturers, in­stallers and designers who con­sidered versatility to be the dis­criminating element when pur­chasing a switchboard, equally as important as sturdiness and reliability. Gemini fulfils this requirement by providing a product that can be used for three different pur­poses: in addition to the basic configuration it also provides the components necessary for equipping it as an automation switchboard or as a distribution and mixed switchboard. In all applications, compatibility with ABB protection, control and monitoring products means that a real system of integrated and complementary functions can be configured. Typical examples of some Gemini applications can be seen in installations in industrial production departments and on board machines, in galvaniza­tion plants and varnishing ca­bins, in petrol stations and car­washing plants, boiler-rooms, car parks, shopping malls and in any other environments where distribution and automa­tion demand specific safety re­quirements and service continuity . Gemini also has flexible mea­surements, with six different box sizes and internal space to ac­commodate from 24 to 216 DIN modules. To respect safety standards, all the switchboard’s components can be fixed to the base plate or to the box frame without ha-
Introduction
Characteristics of Gemini switchboards
Written in full, its name “Protect IT Multipurpose Box Gemini” says that no switchboard is more reliable. Integration of Gemini with other ABB low voltage protection, monitoring and control products fulfils the objective of offering the market a complete range of products and systems.
IT
In particular, Industrial developed for integrating company activities at all levels, in which each product is seen as one element of a single solution. Products and technologies are grouped into functional suites, each of which
measures, monitors, optimizes and supports a specific “block” of activities, interacting in a coordinated manner thanks to the platform created by ABB (AIP: Aspect Integrator Platform). Not only are all the certified products interactive, but they also ensure that all the information needed to operate them is readily available in the latest edition: technical characteristics, installation, user and maintenance instructions, environmental certificates and declarations. More information is given in the section entitled Products and services/IndustrialIT on the ABB website www.abb.com
ving to use any tools; wiring is carried out from the front fol­lowed by snapping the base plate or the frame onto the box. The patented frame is fitted with the cable duct incorporated in the uprights. In its design, Gemini repeats the shapes and RAL 7035 grey color of the ArTu switchboards with which it can be configured as a main protection switch­board.
aided design programs simulate
all types of application condi-
tions translating virtual checks
into a process to improve the
performances of Gemini so that
it will be able to respond more
accurately to market require-
ments.
Experience and innovation
Gemini has two central aspects. It is both the result of years of work in the production of instal­lation material and the expres­sion of the most advanced technology, from design to distri­bution. In the laboratory, computer-
is the solution ABB has
ABB SACE4
Characteristics
2
grunnenhet
automasjon
distribusjon
tilbehør
PROTECTION
STRENGTH
PERFORMANCE
FLEXIBILITY OF USE
1
INSTALLATION­FRIENDL Y
QUALITY AND ENVIRONMENT
IP66 (IEC EN 60529) Class II insulation
Thermoplastic material moulded in co-injection Resistance to abnormal heat and fire up to a temperature of 750 °C (IEC EN 60695-2-1) IK10 (IEC EN 50102) degree of resistance to impacts Protection against chemical and atmospheric agents (water , saline solutions, acids, basic agents, mineral oils, UV rays) Operating temperature -25 °C÷ +100 °C Rated uninterrupted current up to 400 A Rated service voltage up to 690 V
6 sizes from 335x400x210 mm to 840x1005x360 mm (WxHxD, external dimensions) DIN 24 to 216 modules
Snap-on mounting of all components in compliance with safety Standards
Compliance with international reference Standards EN 50298, EN 60670, EN 60439-1 IMQ mark according to Standard EN 50298 100% recyclable
2
Order codes
Basic configurations
In the basic configuration, Gemini switchboards are com­posed of boxes in six different sizes ranging from 335x400x210 mm to 840x1005x360 mm (WxHxD, external measure­ments) and with opaque or transparent doors. In both versions, the doors are reversible and clip onto the hinges without the need to use
tools; the fact that they open at an angle of more than 180° means that it is easy to work on the components installed inside the switchboard. The seal ap­plied by extrusion along the sides of the doors guarantees IP66 degree of protection. Ac­cess to the inside of the switch­board is protected by a stan­dard double bit lock that can be
replaced by locks of another type available in the accesso­ries. Boxes and doors can be re­quested either separately or as combined “box + door” codes, to make filling out the order form more flexible. Inside the packages, the door is always wrapped separately and inserted inside a pocket
that protects it from accidental damage until wiring is com­pleted and the switchboard is installed. Hole-cover plugs to guarantee IP protection and double insu­lation for wall mounting are also supplied with the pack together with the instruction sheet.
No tools are needed for installation. The doors hook onto the hinges with special hinge pins and are reversible.
Gemini doors open at an angle of more than 180° giving easy access to the devices installed inside the switchboard.
FOTO NUOVA
The special structure of the inner perimeter of the box ensures further protection against the penetration of water. The box is supplied with a spirit level.
6ABB
Order codes / el.nummer
Basic configurations
Size Dimensions Modules Codes / el.nummer
Boxes and doors
• Available in 6 sizes
• Single order code combined with box and transparent and opaque door
• Pack with door dismounted and wrapped separately
• Door designed so that it can be hooked onto hinges at both vertical sides and mounted without the use of tools
• To be mounted to the wall using internal holes or fixing brackets supplied as accessories
• Door opening at an angle of more than 180°
• RAL 7035 grey color
• Doors supplied with 2 standard double bit locks (3 for sizes 5 and 6) that can be replaced with locks for ciphered key or with square/triangular impression (the standard triplex key is suitable for use with three types of impressions).
External Internal Max no. No. vertical mod. With transparent With opaque
WxHxD (mm) WxHxD (mm) DIN mod. (H=150 mm) door door
1 335x400x210 250x300x180 24 (12x2) 2 1SL0211A00 / 2444310 1SL0201A00 / 2444304 2 460x550x260 375x450x230 54 (18x3) 3 1SL0212A00 / 2444311 1SL0202A00 / 2444305 3 460x700x260 375x600x230 72 (18x4) 4 1SL0213A00 / 2444312 1SL0203A00 / 2444306 4 590x700x260 500x600x230 96 (24x4) 4 1SL0214A00 / 2444313 1SL0204A00 / 2444307 5 590x855x360 500x750x330 120 (24x5) 5 1SL0215A00 / 2444314 1SL0205A00 / 2444308 6 840x1005x360 750x900x330 216 (36x6) 6 1SL0216A00 / 2444315 1SL0206A00 / 2444309
7 ABB
Order codes / el.nummer
Basic configurations
Size Internal dimensions External dimensions Codes Unit/Pack
Conf./Imb.
Single box
WxHxD (mm) WxHxD (mm)
1 335x400x210 250x300x180 1SL0221A00 1/1 2 460x550x260 375x450x230 1SL0222A00 1/1 3 460x700x260 375x600x230 1SL0223A00 1/1 4 590x700x260 500x600x230 1SL0224A00 1/1 5 590x855x360 500x750x330 1SL0225A00 1/1 6 840x1005x360 750x900x330 1SL0226A00 1/1
Size Box dimensions Codes / el.nummer
Single doors
WxHxD (mm) door door
1 335x400x210 1SL0241A00 / 2444322 1SL0231A00 / 2444316 2 460x550x260 1SL0242A00 / 2444323 1SL0232A00 / 2444317 3 460x700x260 1SL0243A00 / 2444324 1SL0233A00 / 2444318 4 590x700x260 1SL0244A00 / 2444325 1SL0234A00 / 2444319 5 590x855x360 1SL0245A00 / 2444326 1SL0235A00 / 2444320 6 840x1005x360 1SL0246A00 / 2444327 1SL0236A00 / 2444321
Transparent Opaque
8ABB
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2
Order codes
Components for automation applications
Gemini switchboards are de­signed to be perfectly compa­tible with ABB components for low voltage control and moni­toring. For these applications they can be equipped with modular de­vices belonging to the System pro M range, with Tmax moulded-case circuit-breakers and control and signaling de­vices, creating a truly integrated automation system. When deciding the Gemini lay­out for control and monitoring
applications, not only is it pos­sible to select the box and door in the required size, but you can also select the base plate in one of the three versions in the range. After wiring with the ducts and the Fix-O-Rapid device, the special standard adjustable feet and hooks must be fitted onto the base plate, allowing it to be inserted inside the box at up to seven different depths and three further levels of adjust­ment: no tools need to be used
to carry out these operations. To finish the job, the inner door can be mounted (reversible and in insulating material), guaran­teeing IP40 degree of protection when the switchboard door is open. No tools are needed unless the inner door is equipped with but­tons, warning lights, etc.
The fixing hooks and feet supplied in the standard versions are applied without having to use tools, making it possible to install the base plate at seven different depths inside the switchboard. They can also be adjusted at three further positions.
Application of the inner door guarantees IP40 degree of protection when the switchboard door is open.
The base plate can be snap-mounted inside the switchboard.
Example of the configuration of a switchboard for an automation application: some ABB control and protection devices are installed on the plate. The inner door is fitted with light-signaling devices.
10ABB
Order codes / el.nummer
Components for automation applications
Size of the switchboard Code / el.nummer Unit/Pack
Base plates
• Available in three versions in blank or drilled metal and insulating material
• Positioning at 3 different depths for size 1, 4 different depths for sizes 2-3-4 and 7 different depths for sizes 5-6
(adjustments with 30 mm pitch)
• Supplied with feet and hooks adjustable at three further positions (with 7.5 mm pitch)
• Snap-on mounting
In blank metal In drilled metal Insulating material
1 1SL0259A00 / 2444333 1SL0275A00 / 2444345 1SL0267A000 / 2444339 1/6 2 1SL0260A00 / 2444334 1SL0276A00 / 2444346 1SL0268A000 / 2444340 1/6 3 1SL0261A00 / 2444335 1SL0277A00 / 2444347 1SL0269A000 / 2444341 1/4 4 1SL0262A00 / 2444336 1SL0278A00 / 2444348 1SL0270A000 / 2444342 1/4 5 1SL0263A00 / 2444337 1SL0279A00 / 2444349 1SL0271A000 / 2444343 1/4 6 1SL0264A00 / 2444338 1SL0280A00 / 2444350 1SL0272A000 / 2444344 1/2
Inner doors
• Available for size 2 to size 6 boxes
• Made in insulating material
• IP40 degree of protection with door open
• Designed so that door can be hinged onto both vertical sides
• Snap-on mounting and fixing
1- ­2 1SL0252A00 / 2444328 1/4 3 1SL0253A00 / 2444329 1/2 4 1SL0254A00 / 2444330 1/2 5 1SL0255A00 / 2444331 1/2 6 1SL0256A00 / 2444332 1/1
11 ABB
2
Order codes
Components for automation applications
Code Dimensions Weight (kg/m) Unit/Pack-meters
Wiring ducts
• Made in self-extinguishing thermoplastic material (UL 94 V0), resistant to abnormal heat and fire up to 960 °C (IEC 695-2-1)
• RAL 7035 grey color
• Available in version with 8/12 mm and 4/6 mm slots
12
8
6
4
ø7
• Base strip designed to snap onto Fix-O-Rapid
• Available in standard lengths of 2 m
With 8/12 mm With 4/6 mm slots slots WxH (mm)
05 019 05 119 15x17 0.06 46 05 033 05 133 25x30 0.21 58 05 043 05 143 25x40 0.25 48 05 063 05 163 25x60 0.24 34 05 083 05 183 25x80 0.29 28 05 094 05 194 25x100 0.46 20 05 035 05 135 40x30 0.27 40 05 045 05 145 40x40 0.31 30 05 065 05 165 40x60 0.34 22 05 085 05 185 40x80 0.38 36 05 095 05 195 40x100 0.53 28 05 037 05 137 60x30 0.38 52 05 047 05 147 60x40 0.46 40 05 067 05 167 60x60 0.47 32 05 087 05 187 60x80 0.50 24 05 096 05 196 60x100 0.73 20 05 049 05 149 80x40 0.47 32 05 069 05 169 80x60 0.52 24 05 089 05 189 80x80 0.59 16 05 097 05 197 80x100 0.91 14 05 051 05 151 100x40 0.55 24 05 071 05 171 100x60 0.59 20 05 091 05 191 100x80 0.68 16 05 098 05 198 100x100 1.06 8 05 053 05 153 120x40 0.65 20 05 073 05 173 120x60 0.73 14 05 093 05 193 120x80 0.89 12 05 099 05 199 150x100 1.37 8
C
L
A
C
K
Code Description Unit/Pack-no. pieces
Fix-O-Rapid
Rapid mounting device for attaching wiring ducts to the base plate: it snaps onto the plate after drilling a ø 7 mm hole. Two Fix-O-Rapid devices are enough for each wiring duct section. Fix-O-Rapid guarantees maximum insulation since it does not involve the use of any metal component inside the wiring duct. If the wrong wiring duct is selected, it can be dismounted and a version with the same base and a different height can be attached to the Fix-O-Rapid.
05 270 Rapid mounting device for wiring duct, W 25 mm 20/600 05 272 Rapid mounting device for wiring duct, W 40 mm 20/600 05 274 Rapid mounting device for wiring duct, W 60 mm 20/600 05 276 Rapid mounting device for wiring duct, W 80 mm 20/240 05 278 Rapid mounting device for wiring duct, W 100 mm 20/240
05 280 Rapid mounting device for wiring duct, W 120 mm 20/240 05 282 Rapid mounting device for wiring duct, W 150 mm 20/240
12ABB
grunnenhet
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2
In distribution and mixed appli­cations, the Gemini switchboard is designed to be fitted with Sy­stem pro M modular devices and Tmax moulded-case circuit breakers. The frame is the load-bearing element of the configuration: DIN rails, partial modular plates and the special Tmax mounting and cabling kits are snapped onto the uprights. All the com­ponents can be adjusted to six different depths with a pitch of
12.5 mm and arranged at heights with a distance of 75 mm between the rows. Blank or drilled front panels are applied to protect the equip­ment and these can be hinged onto both sides; the cables are housed inside the vertical wi­ring duct integrated in the up­rights according to an exclusive ABB patent. Wiring is carried out by pulling out the frame and working from the front; the ergonomic grip and the standard feet and snap­on hooks supplied make it easy to insert it inside the switch­board after the job is finished.
Order codes
Components for distribution and mixed applications
The DIN rail is supplied with special hooks already in position for attaching to the uprights.
The depth at which the DIN rail, the modular plates, the kit for fixing the Tmax circuit breakers and the wiring duct are positioned can be adjusted with a simple sliding movement.
The frame can be extracted to make wiring operations easier at the workbench.
The blank and drilled panels are hinged onto both sides; the description of the installed components can be kept in the special compartment protected by a transparent, hinged flange.
Fixing hooks and feet allow the frame to be snap-mounted inside the box.
The upright with the incorporated wiring duct is an exclusive ABB patent that rationalizes the path of cables inside the switchboard.
14ABB
Order codes / el.nummer
Components for distribution and mixed applications
Size of the switchboard Code / el.nummer Unit/Pack
Uprights
• Incorporated vertical wiring duct (ABB patent)
• Snap-on mounting of all components (installation pitch of 75 mm)
• Snap-on insertion into box
• Depth of installed components adjusted at a pitch of 12.5 mm (4 positions for uprights of size 1 and 6 positions for the
remaining ones)
• Ergonomic grip to make it easy to insert and extract
1 1SL0283A00 / 2444351 1/4 2 1SL0284A00 / 2444352 1/4 3 1SL0285A00 / 2444353 1/4 4 1SL0285A00 / 2444353 1/4 5 1SL0286A00 / 2444354 1/2 6 1SL0287A00 / 2444355 1/1
Size of the switchboard Modules per row Code / el.nummer Unit/Pack
DIN rail
• Two-sided version
• Supplied with mounting supports that snap onto uprights
• Depth adjustment on uprights
• Designed so that rapid Unifix L mounting bars can be snapped on
1 12 1SL0290A00 / 2444356 1/10 2 18 1SL0291A00 / 2444357 1/10
3 18 1SL0291A00 / 2444357 1/10 4 24 1SL0292A00 / 2444358 1/10 5 24 1SL0292A00 / 2444358 1/10 6 36 1SL0293A00 / 2444359 1/10
15 ABB
Order codes / el.nummer
Components for distribution and mixed applications
Size of the switchboard Code / el.nummer Unit/Pack
Drilled panels
Supplied with DIN rail complete with supports to snap onto uprights and adjustable in depth
• Available in 1 module (H 150 mm) and 1+1/2 module (H 225 mm, sizes 2-6) dimensions
• Designed to be hinged onto both vertical sides
• Snap-on mounting onto uprights (in compliance with reference Standards a tool must be used for removing the panel)
• Document pocket for storing descriptions of installed devices
1 module 1 + 1/2 module
1 1SL0307A00 / 2444367 - 1/8 2 1SL0308A00 / 2444368 1SL0313A00 / 2444371 1/8 3 1SL0308A00 / 2444368 1SL0313A00 / 2444371 1/8 4 1SL0309A00 / 2444369 1SL0314A00 / 2444372 1/4 5 1SL0309A00 / 2444369 1SL0314A00 / 2444372 1/4 6 1SL0310A00 / 2444370 1SL0315A00 / 2444373 1/2
Blank panels
• Available in 1/2 module (H 75 mm), 1 module (H 150 mm) and 2 modules (H 300 mm) dimensions
• H 150 mm and H 300 panels designed to be hinged onto both vertical sides
• Snap-on mounting onto uprights (in compliance with reference Standards a tool must be used for removing the panel)
1/2 module
1 1SL0318A00 / 2444374 1/10 2 1SL0319A00 / 2444375 1/10 3 1SL0319A00 / 2444375 1/10 4 1SL0320A00 / 2444376 1/6 5 1SL0320A00 / 2444376 1/6 6 1SL0321A00 / 2444377 1/4
1 module
1 1SL0324A00 / 2444378 1/8 2 1SL0325A00 / 2444379 1/8 3 1SL0325A00 / 2444379 1/8 4 1SL0326A00 / 2444380 1/4 5 1SL0326A00 / 2444380 1/4 6 1SL0327A00 / 2444381 1/4
2 modules
1 1SL0330A00 / 2444382 1/6 2 1SL0331A00 / 2444383 1/6 3 1SL0331A00 / 2444383 1/6 4 1SL0332A00 / 2444384 1/4 5 1SL0332A00 / 2444384 1/4 6 1SL0333A00 / 2444385 1/4
16ABB
Order codes / el.nummer
Components for distribution and mixed applications
Size of the switchboard Code / el.nummer Unit/Pack
Partial modular plates
• Available in 1 module (H 150 mm) and 2 module (H 300 mm, sizes 2-6) dimensions
• Snap-on mounting onto uprights with depth adjustment
1 module
1 1SL0296A00 / 2444360 1/6 2 1SL0297A00 / 2444361 1/4 3 1SL0297A00 / 2444361 1/4 4 1SL0298A00 / 2444362 1/4 5 1SL0298A00 / 2444362 1/4 6 1SL0299A00 / 2444363 1/2
2 modules
1- ­2 1SL0302A00 / 2444364 1/4 3 1SL0302A00 / 2444364 1/4 4 1SL0303A00 / 2444365 1/4 5 1SL0303A00 / 2444365 1/4 6 1SL0304A00 / 2444366 1/2
Kit for installing Tmax moulded-case circuit breakers
• For installing Tmax moulded-case circuit breakers in fixed version with front terminals
• Composed of a plate with special drilled holes and a protection panel with vertical slots that can be hinged on both sides
and snap-on mounted (in compliance with reference Standards a tool must be used for removing the panel)
• Available for sizes 2-6
• Version H 150 with drillings for Tmax T1 3 poles (with and without residual current releaser), Tmax T1 4 poles (with and
without residual current releaser), Tmax T2 3 poles (with and without residual current releaser), Tmax T2 4 poles (without residual current releaser)
• Version H 300 with drillings for Tmax T2 4 poles (with residual current releaser), Tmax T3 3 poles (with and without
residual current releaser), Tmax T3 4 poles (with and without residual current releaser)
• Snap-on mounting onto uprights with the possibility of adjusting the plate depth
H 150 mm H 300 mm
1--­2 1SL0336A00 / 2444386 1SL0370A00 1/4 3 1SL0336A00 / 2444386 1SL0370A00 1/4 4 1SL0337A00 / 2444387 1SL0371A00 1/4 5 1SL0337A00 / 2444387 1SL0371A00 1/4 6 1SL0338A00 / 2444388 1SL0372A00 1/2
17 ABB
Order codes
Components for distribution and mixed applications
Size of the switchboard Code Unit/Pack
Wiring kit
• Composed of wiring duct in versions 25x60 mm and 40x60 mm (WxH, 8-12 mm slots) and Fix-O-Rapid
• Snap-on mounting on uprights with depth adjustment
Wiring duct 25x60 mm Wiring duct 40x60 mm
1 1SL0353A00 1SL0360A00 1/4 2 1SL0354A00 1SL0361A00 1/4 3 1SL0354A00 1SL0361A00 1/4 4 1SL0355A00 1SL0362A00 1/4 5 1SL0355A00 1SL0362A00 1/4 6 1SL0356A00 1SL0363A00 1/4
18ABB
grunnenhet
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2
Order codes
Accessories
Gemini switchboards have the same accessories for both au­tomation and distribution appli­cations, ensuring maximum ver­satility and integration of fun­ctions. In particular, the ventilation and anti-condensation kits make it even safer for the devices to run, protecting them from the effects of heat and humidity while the wall brackets, pole mounting kit
and pedestal make it easier to install the switchboards in any context. Three different kinds of locks are supplied for the doors with which it is possible to replace the standard double bit model. The universal drill bit can be used to open the side branch connections. Module covers hide the unused modules of the DIN rail guaranteeing IP40 pro-
tection when the door is open in distribution and mixed con­figurations.
Gemini wall-mounted installation using the special mounting brackets.
The standard locks supplied can be replaced by the version with ciphered key and handle or with square or triangular impression.
The fact that Gemini switchboards can also be pole-mounted (see photo above) or mounted on a special pedestal (see photo at the side) makes them suitable for any application situation.
20ABB
Order codes / el.nummer
Accessories
Code / el.nummer Description Unit/Pack
Locks
• Available in three versions with ciphered key and handle, with triangular and square impressions
1SL0340A00 / 2444390 Lock with Yale type ciphered key and handle 1/10 1SL0341A00 / 2444391 Lock with triangular impression 1/10 1SL0339A00 / 2444389 Lock with square impression 1/10
Mounting elements
• Guarantee optimum wall, pole and floor mounting conditions
1SL0342A00 / 2444392 Horizontal and vertical wall brackets 1/10 1SL0343A00 / 2444393 Pole mounting kit for sizes 1 switchboards 1/4 1SL0344A00 / 2444394 Pole mounting kit for sizes 2-3 switchboards 1/4 1SL0345A00 / 2444395 Pole mounting kit for sizes 4-5 switchboards 1/2 1SL0346A00 / 2444396 Pole mounting kit for size 6 switchboards 1/2 1SL0352A00 / 2444399 Floor mounting pedestal for sizes 1-4 1/1
Ventilation kit
• Composed of plastic grills and filter to ensure switchboard ventilation
• IP42
• The filter must be cleaned periodically
1SL0350A00 / 2444397 Ventilation kit 1/1
21 ABB
2
Order codes
Accessories
Code / el.nummer Description Unit/Pack
Anti-condensation kit
• Kit in special material to prevent condensation from forming inside the switchboard: it include
GORETMMEMBRANE VENTING
• Impermeable to water (pressure): 1 bar
• Air flow: 68/h (dp = 70 mbar)
• 1 kit for sizes 1-2, 2 kits for sizes 3-4 and 3 kits for sizes 5-6 are recommended to guarantee adequate dissipation; in any case the number of kits to be installed depend on the number and type of devices installed inside the switchboard.
1SL0351A00 / 2444398 Anti-condensation kit 1/6
Other accessories
12894 Universal drill bit 1/30 12863 Module covers in RAL 7035 grey, 4 modules 50/600 12851 Plastic spacer for installing modular devices and moulded-case circuit
breakers at the same depth 10/60
22ABB
2
Basic configuration
Order codes
Rapid selection table
Size
1 2 3 4 5 6
No. of
installable
DIN modules
(mod. x row)
24 (12x2) 54 (18x3) 72 (18x4)
96 (24x4) 120 (24x5) 216 (36x6)
No. of vertical mod. (H=150 mm)
2 3 4 4 5 6
F
C
External
dimensions
ABC
335
400 550 700 700 855
1005
460 460 590 590 840
210 260 260 260 360 360
A
D
E
B
Internal
dimensions
DEF
250
300 450 600 600 750 900
375 375 500 500 750
180 230 230 230 330 330
Complete switchboard
1SL0211A00 1SL0212A00 1SL0213A00 1SL0214A00 1SL0215A00 1SL0216A00
Opaque doorTrasparent door
1SL0201A00 1SL0202A00 1SL0203A00 1SL0204A00 1SL0205A00 1SL0206A00
Box
1SL0221A00 1SL0222A00 1SL0223A00 1SL0224A00 1SL0225A00 1SL0226A00
Door
1SL0241A00 1SL0242A00 1SL0243A00 1SL0244A00 1SL0245A00 1SL0246A00
OpaqueTransparent
1SL0231A00 1SL0232A00 1SL0233A00 1SL0234A00 1SL0235A00 1SL0236A00
Accessories common to the whole range
Size
1 2 3 4 5 6
Lock with handle
1SL0340A00
Lock with triangular
impression
1SL0341A00
Lock with square impression
1SL0339A00
Installation brackets
1SL0342A00
23 ABB
Pole installation kit
1SL0343A00 1SL0344A00 1SL0344A00 1SL0345A00 1SL0345A00 1SL0346A00
2
Order codes
Rapid selection table
Components for automation
Base plate
Blank
1SL0259A00 1SL0260A00 1SL0261A00 1SL0262A00 1SL0263A00 1SL0264A00
1SL0275A00 1SL0276A00 1SL0277A00 1SL0278A00 1SL0279A00 1SL0280A00
InsulatingDrilled
1SL0267A00 1SL0268A00 1SL0269A00 1SL0270A00 1SL0271A00 1SL0272A00
Inner door
­1SL0252A00 1SL0253A00 1SL0254A00 1SL0255A00 1SL0256A00
Components for distribution
Uprights Modular plate
1SL0283A00 1SL0284A00 1SL0285A00 1SL0285A00 1SL0286A00 1SL0287A00
DIN rail
1SL0290A00 1SL0291A00 1SL0291A00 1SL0292A00 1SL0292A00 1SL0293A00
Drilled panel
H=150 mm H=225 mm H=75 mm H=150mm H=300 mm
1SL0307A00 1SL0308A00 1SL0308A00 1SL0309A00 1SL0309A00 1SL0310A00
1SL0313A00 1SL0313A00 1SL0314A00 1SL0314A00 1SL0315A00
-
1SL0318A00 1SL0319A00 1SL0319A00 1SL0320A00 1SL0320A00 1SL0321A00
Blank panel
1SL0324A00 1SL0325A00 1SL0325A00 1SL0326A00 1SL0326A00 1SL0327A00
1SL0330A00 1SL0331A00 1SL0331A00 1SL0332A00 1SL0332A00 1SL0333A00
H=150 mm H=300 mm
1SL0296A00 1SL0297A00 1SL0297A00 1SL0298A00 1SL0298A00 1SL0299A00
1SL0302A00 1SL0302A00 1SL0303A00 1SL0303A00 1SL0304A00
Accessories for distributionAccessories for automation
-
Size
1 2 3 4 5 6
Ventilation
kit
Wiring
ducts
See page 2/9
Fix-O-Rapid
See page 2/9
Anti-condensation
kit
Kit for
Tmax
H=150 mm
­1SL0336A00 1SL0336A00 1SL0337A00 1SL0337A00 1SL0338A00
H= 300 mm
­1SL0370A00 1SL0370A00 1SL0371A00 1SL0371A00 1SL0372A00
Pedestal
Fix-O-Rapid kit with wiring duct
25x60 mm
1SL0353A00 1SL0354A00 1SL0354A00 1SL0355A00 1SL0355A00 1SL0356A00
Universal drill bit
1SL0360A00 1SL0361A00 1SL0361A00 1SL0362A00 1SL0362A00 1SL0363A00
40x60 mm
Module covers
RAL 7035
12863
Depth
adapter
1SL0350A00
1SL0351A00
1SL0352A00
-
-
12894
12851
24ABB
3
Technical information
Technical characteristics
Table of Gemini switchboards’ technical characteristics
Size 1 2 3 4 5 6 Gemini with transparent door 1SL0211A00 1SL0212A00 1SL0213A00 1SL0214A00 1SL0215A00 1SL0216A00 Gemini with opaque door 1SL0201A00 1SL0202A00 1SL0203A00 1SL0204A00 1SL0205A00 1SL0206A00 External dimensions WxHxD (mm) 335x400x210 460x550x260 460x700x260 590x700x260 590x855x360 840x1005x360 Internal dimensions WxHxD (mm) 250x300x180 375x450x230 375x600x230 500x600x230 500x750x330 750x900x330 IP degree IP66 IP66 IP66 IP66 IP66 IP66 Double isolation Yes Yes Yes Yes Yes Yes IK degree 10 10 10 10 10 10 GWT (°C) 750 750 750 750 750 750 Operating temperature -25 °C÷ +100 °C -25 °C ÷ +100 °C -25 °C÷ +100 °C -25 °C÷ +100 °C -25 °C÷ +100 °C -25 °C÷ +100 °C No. of DIN modules 24 (12x2) 54 (18x3) 72 (18x4) 96 (24x4) 120 (24x5) 216 (36x6) No. of vertical modules (H=150 mm) 234456 Material Thermoplastic Thermoplastic Thermoplastic Thermoplastic Thermoplastic Thermoplastic Color Grey RAL7035 Grey RAL7035 Grey RAL7035 Grey RAL7035 Grey RAL7035 Grey RAL7035 Fast wiring system Unifix L Unifix L Unifix L Unifix L Unifix L Unifix L No. of locks 2222 33 Rated current In 400 A 400 A 400 A 400 A 400 A 400 A Rated frequency 50-60 Hz 50-60 Hz 50-60 Hz 50-60 Hz 50-60 Hz 50-60 Hz Maximum dissipation power STANDARD CEI EN 60439-1 Over-temperature (par. 8.2.1)
- Max. dispersible power with over-temperature of 25 °C 40 W 65 W 77 W 91 W 133 W 205 W
- Max. dispersible power with over-temperature of 30 °C 45 W 72 W 85 W 102 W 156 W 248 W
- Max. dispersible power with over-temperature of 35 °C 52 W 85 W 100 W 121 W 187 W 299 W
- Max. dispersible power with over-temperature of 40 °C 62 W 100 W 118 W 143 W 221 W 355 W
Impulse withstand (par. 8.2.2)
- Rated service voltage 690 V 690 V 690 V 690 V 690 V 690 V
- Rated insulation voltage 800 V 800 V 800 V 800 V 800 V 800 V
- Rated impulse withstand voltage 8 kV 8 kV 8 kV 8 kV 8 kV 8 kV
Short circuit withstand (par. 8.2.3)
- Rated peak short-circuit current - - - - - -
(1)
(2)
45 W 72 W 85 W 102 W 156 W 248 W
(1)
Maximum dissipation power data was obtained following the indications of Standard CEI 23-49, with a temperature difference of Dt=30 °C.
(2)
Note to paragraph 8.2.1 of Standard CEI EN 60439-1
The table gives the thermal dissipation values of Gemini switchboards when they are wall-mounted. The dispersible power figures (in Watts) vary according to the overtemperature allowed in the accessible parts of the switchboard and must be compared with the total amount of power dissipated by all the components installed inside the switchboard taking into due account the factor of contemporaneity.
25ABB
ABB A/S
Automasjonsprodukter
Jacob Borchsgt. 6 3012 Drammen Tel.: 81520915 - Telefax: 32858010
http://www.abb.no
UNI EN ISO 9001
Due to possible developments of standards as well as of materials, the characteristics and dimensions specified in the this document may only be considered binding after confirmation by ABB.
1SEC800010C2101
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