Technical dataFlexipen 120 Plotter Flexipen 165 Plotter
Voltage 220 v , 50 Hz 220 v , 50 Hz
Power supply 120 w 150 w
Overall dimensions ( L x l x H ) 1650 x 700 x 1200 mm 2100 x 700 x 1200 mm
Max. plotting speed 100 ÷ 600 mm/s 100 ÷ 800 mm/s
Maxim deviation between lines 0,1 mm 0,1 mm
Active plotting width 1200 mm 1600 mm
Maxim paper roll diameter
200 mm
Internal diameter for paper roll 76 mm 76 mm
Pen preassure
0 ÷ 500 g
Buffer 1 ÷ 4 MB*
Compression Storage
CPU dual CPU, parallel
processing
Mechanical resolution 0,025 mm/step 0,025 mm/step
Language format HPGL( PLT )
compatible
Interface type RS-232 (serial port) RS-232 (serial port)
Origin coordinate Adjusted as needed Adjusted as needed
* Relative to the model
1.2 Technical specifications:
- Computer:
Minim: CPU P2-350Mhz, 64 MB RAM, 10 G HD, CD ROM drive;
Recommended: CPU P4-1,7Ghz, 256 MB RAM, 40 G HD, CD ROM drive.
- Operating System:
Windows 2003, Windows XP.
-Work environment moisture:
Temperature: 10 ÷ 30°C
Values out of range may cause low performances for the plotter;
Humidity: 35 ÷ 75%;
Avoid vibration, strong electromagnetic interference, and place of heavy dust.
Install the plotter to a plane surface which is stabile and larger than the plotter;
if the plotter is unstable, the plotting performance would be influenced.
- Use for the plotter voltage charging an UPS of at least 500w;
- Serial cable must have a length of maximum 4 meters;
- The paper rolled on the recovering paper reel spindle must not have more than 50
m length;
- The plotter must be connected directly to the computer’s serial port. If the port is
password protected (antivirus program) the cable must be plugged into another
serial port (without password protection).
- Antivirus programs are not recommended to be installed on the computer, because
it might cause the plotter to malfunction.
- Other damages that can be caused by the antivirus programs regarding the plotter:
o it may cause incorrect transfer data from the computer
o the marker can be drawn discontinue, with horizontally and vertically
gap,
o the pieces from the drawn marker might be drawn resized
In case you will need, for some reasons, to install an Antivirus, you will have to
uncheck the option for the background scan of the computer activity.
- The CST of the computer’s serial port must be functional.
- If the computer does not have a serial port an USB to serial port adapter must be
used; the adapter must work with RTS and CTS.
1.4
Steps to be taken for the plotter’s first installation:
- Identify all components and then find how to join together all parts (see Chapter 2)
- Familiarize with the control panel, the keys and the meaning of all light indicators
(see Chapter 3)
- Familiarize with the plotter power charging (see Chapter 4)
- Learn how to arrange the paper roll (see Chapter 5)
- Identify the printing head and learn how to mount the refill ( see Chapter 6);
- Learn how to use and how to install the software (see Chapter 7);
- Learn how to maintain the plotter (see Chapter 8);
- Familiarize with the most frequent troubleshooting, and learn how to fix them (see
Chapter 9)
4
User guide – Plotter Flexipen 120/165
Plan
Chapter 2:
Plotter description and instalation
2.1 Plotter components:
2.2 Intallation:
The Flexi Pen 120/165 plotter is delivered in two packages; one contains the
plotter’s pillars, the girders of lower/upper bracket, the feed paper reel spindle, the
recovering paper reel spindle, the slide bars, the connections machine frame, the
universal wheel, the charging wire and the serial transmission cable; the second
packages contents the main frame of the machine.
To assembly the plotter you must follow the following steps:
- Open the package and check all components
- Fix the girders of lower and upper bracket between the plotter pillars, using bolts.
Install according to the serial number of parts.
- Mount the plotter wheels, the universal wheels with brake in front and the free ones
in the back.
- The connection machine frame will be placed on the left pillar using bolts.
5
User guide – Plotter Flexipen 120/165
Plan
- Place the main frame of the machine on the up side of the pillars and fix it with
bolts.
- The recovering and the feeding paper reels spindle will be mounted with one side
on the engine couple and with one side on the stand supports.
- Plug the sensor jack from the girder of lower bracket and the engine jack on the
connecting machines frame, than plug the power jack of the machines frame to the
plotter. The label from the plug jack must match to the label from the socket jack.
- Make sure the plotter is leveled using a level measuring instrument. If the plotter is
not leveled adjust it by screwing up the reels bolts, or by unscrewing them.
- Plug the serial wire jack in the plotter jack and fix it using bolts;
- The other serial wire jack will be plugged in the computer port and it will be fixed
with bolts.
Chapter 3:
Plotter charging
- The power cable must be plugged in a socket which has reliable ground conductor.
- The power in the cable must not vary more than 5%;
- To prevent power variation use a UPS source of minimum 500w.
- Be sure that the On/Off button is in the off position before you plug in the charging
cable.
- Turn on the plotter. The display will be activated and you will be able to see the
following message: “Welcome to use CAD Plotter”, in the mean time the pen will
go in the park position on the right side of the plotter. After about 5 seconds the
plotter status message “LEAVE”, the writing speed and the pen pressure will be
displayed.
If you turn off the plotter from the back side button, before you turn it on again you
will have to wait for about 10 seconds.
Power variations might cause important plotter damages.
We recommend connecting both plotter and computer in the same socket.
As long as the plotter is plugged in, do not connect the serial wire to the computer.
First unplug the plotter and then connect the wire to the computer, and after that you
may turn the plotter back on.
6
User guide – Plotter Flexipen 120/165
Plan
Chapter 4:
Control panel
LED LED
(green/red) (red)
• Display:
The display (1) shows the current state of the plotter:
LEAVE: in this state you can move the printing head (dolly) on the left/right side or you
can move up/down the paper feed reels (using up, down, left, right key).
CONNECT: in this state the plotter is ready to plot, and now you can change the
writing speed and the pen pressure.
In this state you can see on the display the writing speed and the pen pressure.
• Keys:
The Off/On key (2): the plotter will switch between the status of offline (LEAVE-
green light) and online (CONNECT-red light) if this key is pressed.
The Pause key (3): when plotting, if pause is needed press “Pause” key, the
plotting will stop immediately and will resume after press the key again.
Do not remove the printing head (dolly) when the plotter is in the Pause state.
The Location key (4): after moving the pen dolly and paper using the direction
keys, press the Location key to set the current point as starting point.
If you press this key the plotter will pass automatically in the CONNECT state,
and it waits for the computer command.
The Test key (5): by pressing this key the plotter will automatically create a
drawing. Thus you may verify that the plotter works properly.
The Reset key (6): when plotting, if current operation needs to be terminated,
and reset to original status, you can press the Reset key to terminate the program.
After you reset the plotter you must send one more time the files to be plotted.
The P- key (7) has the following functions: In LEAVE state: moves to the right side the printing head (dolly);
In CONNECT state: declines pen pressure (the decreasing pen pressure value
is shown on display).
7
User guide – Plotter Flexipen 120/165
Plan
The P+ key (8) has the following functions:
In LEAVE state: moves to the left side the printing head (dolly);
In CONNECT state: increases pen pressure (the increasing pen pressure value
is shown on display).
The S+ key (9) has the following functions:
In LEAVE state: moves back the paper;
In CONNECT state: increases the pen speed;
The S- key (10) has the following functions:
In LEAVE state: moves advanced the paper
In CONNECT state: declines the pen speed;
• Flashing Caution Lights:
- Lighting Display: signals the fact that the plotter is plugged in.
- Flashing light on the up side of the Off/On button: indicates the plotter state.
Green light means the plotter is in the LEAVE state.
Red light means the plotter is in the CONNECT state.
- Flashing light from the up side of the Pause button: signs the fact that the plotter is
in the pause mode.
8
User guide – Plotter Flexipen 120/165
Plan
Chapter 5:
How to mount the paper
5.1 How to arrange the paper roll on the feed paper reel
spindle:
- First stop the charging voltage;
- Insert the feed paper reel spindle in the paper roll;
- Fix the conical jacks using the blockage bolts and make sure that there is no axial
clearance. Before start fixing the conical jacks make sure that you have the same
distance on both sides between the end of bar and the end of roll.
- Mount the paper roll with the feed paper reel spindle inside, on the back side
plotter hangers, first on the engine side and then on the opposite side.
To be sure that the paper roll is well placed take a look in section from engine
side and make sure that the paper unfolds counter clock wise.
9
User guide – Plotter Flexipen 120/165
Plan
5.2How to fix paper on the recovering paper reel spindle:
- Bring up all pressing wheel using the up/down levers on the top back side of the
plotter.
- Pass the paper between the pressing wheel and the contact surface, and unfold it
till reaches the recovering bar;
- Bring down the pressing wheel using the up/down levers.
- Stick the paper on both sides of the recovering paper reel spindle using adhesive
paper band. Stick laterally the adhesive paper band to remove easily the paper
from the recovering paper reel spindle.
- Keep paper at the middle of the recovering paper reel spindle with the right hand
and with the left hand keep tight the paper roll from the feed paper reel spindle;
- Roll on 3-4 coil on the recovering paper reel spindle, and make sure that the paper
is not wrinkled and that is evenly stretched;
- Mount the slide bars in the guiding places to keep the paper tight;
- Switch on the button from the connections machine frame;
- Switch on the power;
- The feed paper reel spindle will automatically feed till the paper gets right in front of
the paper placement sensor;
- At this moment the paper is fully loaded.
Do not use wet paper, unsmooth paper, or which has unstraight ends.
Use only smooth paper, of 40 ÷ 100g/m² and the weight cannot be more than
30Kg.
10
User guide – Plotter Flexipen 120/165
Plan
Chapter 6:
Writing head
The writing head is a mobile set which contents a refill device.
6.1 Refill device:
The writing device contents an ensemble which carries a refill. It will be fixed in the
printing head (dolly) with a bolt.
To mount the device you will have to loosen the blockage bolt till you can open the
case. Insert the writing device into the suitable place and then close the case and lock
it with the blockage bolt. (See the picture).
11
User guide – Plotter Flexipen 120/165
Plan
6.2How to put on the refill inside the device:
To put on the refill you will have to unscrew the device as you can see in the above
picture.
6.3 How to put on the 3 ml “JUMBO” refill inside the device:
For the writing head you can also use a special 3 ml refill, which may be placed
directly in the case without the writing device. The advantage for using this kind of refill
is the fact that it lasts more than the others - you can print with one “JUMBO” refill for
about 500m. Another advantage would be the fact that you don’t have to supervise the
plotter all the time, which must be done when you use a common refill and you know
that it depletes very quickly.
This type of refill is very easy to use. Mount the refill according to the picture
below; ensure that between the refill and the paper remains about 1.5 mm. Then
adjust the pen pressure to about 250÷300g. Test the refill writing possibilities using the
“Test” key; the test must be applied on all paper width. If the writing test is not
successful readjust the pen pressure or rearrange the refill position.
If you try to change the refill during plotting you may affect the plotting quality
because you may change the position of the writing head by accident. We recommend
you to change the refill in the LEAVE state.
12
User guide – Plotter Flexipen 120/165
Plan
If the test results are OK you can continue proceed and start plotting.
Chapter 7:
Installing and use the software
7.1 Installing the Gemini PLT Spooler program for plotter:
Close all Windows applications before starting the installation!
To install the program you must follow the next steps:
- Insert the installation CD-ROM for the Gemini PLT Spooler into the CD-ROM drive
of your computer;
- The installing kit folder will be opened and you will have to click on the ”setup.exe”;
- Follow the displayed instructions;
- After the installation is completed, click [Restart] to restart the computer.
13
User guide – Plotter Flexipen 120/165
Plan
7.2 Using the Gemini PLT Spooler program
7.2.1 General presentation:
- The Gemini PLT Spooler program will help you plot all HPGL (PLT) or CUT
(RS274D) files;
- It works in spooler mode: receives the files in a dedicated folder, delivers them to
the plotter and moves them in another folder after plotting.
- When you start the computer the Gemini PLT Spooler program is already
launched and you can see its icon down on the right of the screen. To access the
program you will have to double click on its icon. To close the program you will have to
right-click in System trey on the program icon, and when the menu appears click on
“Exit”. The “X” symbol only hides the program.
7.2.2 The program main window:
When you turn on the computer the Gemini PLT Spooler program icon is placed in
the system tray. If you access it you get in the program’s main window.
The program main window is structured in the following way:
The Menu bar is on the top of the screen and it contents the next menus:
- Plotting,
- Tools, Setting
- Help.
14
User guide – Plotter Flexipen 120/165
Plan
The Plotting menu: when you acces this menu, a new option window appears. This
window contains the followings functions: Add a new file to plot,
Print on the printer, Export in another format, Disconnect data
transmission, Close program...
The Tools menu: when you acces this menu, a new tools window will open displayed
in the preview area which contents the horizontal and the vertical
ruler, and the zoom tools.
The Settings menu: when you acces this menu the „General settings – PLT Spooler
program” opens. In this window you input the path for saving the
files to be printed or already printed, the time interval between two
automatic saves if there are new files in the plotting files folder,
plotter type, scaling, options for deleting plotted files, options for
optimizing text, drawing options, application language.
The Help meniu: provides information on the program version installed.
- On the left side, top half, you’ll fiind the List of files to be printed.
- On the right side, top half, you’ll fiind the List of printed files.
- In the middle, top half, there’s the Control Panel, containing command keys for
the transmission of data to the plotter, keys for adding files to the plotting list
- Transfer buttons for passing files from Active folder (files waiting to be plotted) to
Inactive folder (plotted files) or reverse.
- Changing position buttons for selected files in lists
- Delete button – if you want to completely delete a file from list.
- If you click on DisconnectedPlotter, first file from Active folder will be plotted.
- Use Pause/Continue button to stop plotter as long as you need. If you click again
on this button the plotter will continue to plot.
- If you click on Stop all informations recived from the computer will be canceled and
the file will be automatically transfered to Inactive file.
- In the middle, down half, there is the Preview files area where you can see the
selected file and some files information.
7.2.3 Configuring ( setting) the program
• Program general settings
By accessing the meniu Settings in the main window’s taskbar a window called
Gemini PLT Spooler- General Settings will open.
The windows contain the menus Program settings, Flex Pen 120 USB, Flex Pen
120/180 Serial Garment, TM7 /TM8 Plotter.
15
User guide – Plotter Flexipen 120/165
Plan
In Program Settings menu you have four tabs:
1. Program setting:
Here you have following options:
- You can set the Active and Inactive folders path
- You can set spell time for checking active folders
- You can set the zoom in/zoom out step
- You can set plotter type
- Gap between markers
- You have scaling settings
- You have the Purge automatically plotted files option
- Text optimization settings
- Drawing options
- You can set how to plot files:one by one till the end of the list
- Aplication language
On the bottom side you have 4 buttons:
Edit: sets the file type;
Default settings: click on it to load the default settings
Accept: click on it to save all settings
Cancel: quit
• Plotter configuration:
Acces the proper menu from General settings according to your plotter type. For the
FlexiPen 120/165 plotter you must select Flex Pen 120/180 Serial Garment.
16
User guide – Plotter Flexipen 120/165
Plan
In this menu you set data on the width of the plotting paper, options for the
optimization of the plotting (to divide PLT into stripes, stripe width), pen range
optimization.
Stripe optimization: if the setting „Optimize PLT for pen plotting” is checked
the plotter will draw stripes at the sated width in the field „Stripe width”. In this way you
can avoid some inconveniences such as: excessively rolling the paper back and forth,
or paper wrinkling. If you don’t check this option, the plotter will roll paper back and
forth for all marker length; you will have to make sure and roll out enough paper for the
length of the drawing.
The recommended optimization stripe length is approximately 250 mm.
Optimize plotting path: if checked, the pen path is optimized to use the
shortest path without empty courses.
Plotter parameters: this is where you set the serial port where you can
connect the plotter to the computer and communication settings of the plotter with the
computer.
. In the bottom there are 3 buttons:
Default settings: click on it to load the default settings;
Accept: click on it to save all settings;
Cancel: quit;
Calibrate: plotter calibrating button.
17
User guide – Plotter Flexipen 120/165
Plan
7.2.4 Plotter calibrate
In Flex Pen 120/180 Serial Garments menu from General settings there is a
Calibrate button used to calibrate the plotter. You have to calibrate the plotter in the
next cases:
- the first time you plot
- after you mount the plotter
- each time when you observe differences between plotted files and files
from project.
If you click on this button a new window called „Calibrate plotter”will open
Follow the specified steps in the window „Plotter calibrate” in the indicated order.
Insert the plotted paper size (in mm) in the „Length” and „Width” boxes.
For an exact measurement we recommend you detach the paper from the plotter
and measure it on a flat surface.
After inputting the measured data, plot the file once again and re-check the
accuracy of the plotting. If the newly measured dimensions are correct, the plotter is
calibrated and it is ready to plot.
To learn more about using program consult the Gemini PLT Spooler user
guide.
18
User guide – Plotter Flexipen 120/165
Plan
7.2.5 Plotting
In order to start plotting you must follow the following steps:
- Connect the serial cable on both: computer and plotter.
-
Make sure that the power is off in both computer and plotter when connecting
the serial cable. Otherwise the plotter and the computer might be seriously
damaged.
Connect the serial cable on both: computer and plotter. Turn on the plotter from the
On/Off button;
- Test the refill using Test button, in different positions on the paper width. If the refill
doesn’t write properly change the pen preassure and the up/down position (only for
„Jumbo” refill).
- Set the drawing origin using „Location” button. The plotter will automatically pass
into the Connect state, and now you’re ready to plot;
- Open the main window of the Gemini PLT Spooler program by double clicking on
its icon placed in system tray;
- Select the file waiting to beplotted ;
- Click on the Disconnected plotter button. The plotter starts to plot and you can
see on Gemini PLT Spooler the message Plotter connected. Above this button
you will see the data transmission progress bar.
19
User guide – Plotter Flexipen 120/165
Plan
We recommend you to do not use other applications while the computer transfers
dates to the plotter (while the progress bar is still active). Otherwise the computer may
loose dates or freeze the plotter.
- The progress bar disappears after transfer datas ends, the button becomes
unactve and on it appears a new message: Disconnected plotter.
- The plotter plots until the end of the file.
The speed of the transfer data is greater than the speed of the plotting. This is
why the plotter still plots after the progress bar disappears.
Chapter 8:
Maintenance
8.1 Lubricating
Clean and lubricate the contact surface between paper and plotter with a soft piece
of fabric oil softened. Do this on each 2 weeks or as many times as it is necessary.
Lubricate the bearings, the jacks feed paper reel spindle and jacks recovering
paper reel spindle using fine oils on each 2 weeks or as many times as it is necessary.
8.2 Cleaning
Clean with alcohol the pressure whiles because during the plotting process
impurities from refill and from paper are deposed on these elements. Do this on each
2 weeks or as many times as it is necessary.You must keep clean the plotter!
8.3 Recalibrate
The plotter must be calibrating once a month, or as many times as it is necessary
(when the plotted files dimensions are different from the project dimensions).
8.4 Check the plotting quality
Each plotted file must be checked (by measuring) before using it in production. If
the measured dimensions are the same with those from the project the marker can be
used in production.
20
User guide – Plotter Flexipen 120/165
Plan
Chapter 9:
Troubleshooting
9.1 Common troubleshooting:
Problem Cause The possible solution
The control panel display
is turned-off.
The message:”Welcome
to use CAD Plotter” is not
displayed when you turn
on the plotter.
The file was sent to plot
but the plotter doesn’t
respond.
The plotter is not
connected to the power
line.
If you turn on the plotter
after you just turned off.
1. The plotter is not
turned on.
2. Error on plotter
comunication.
3. The serial interface is
not well seted in the
program.
4. The plotter origin
wasn’t set.
5. The plotter is not in the
Connect state.
1. Check if the charging
wire is connected to the
plotter and if the plotter is
plugged in.
2. Check if the off/on
button is in the ON
position.
3. Check the fuse and
replace it if it is
interrupted.
Turn off the plotter and
then turn it on after at
least 10 seconds.
1. Check if the plotter is
working in the right
parameters.
2. Check if the serial wire
is connected on both:
computer and plotter.
3. Check if the serial port
is the right one.
4. Set the origin and
press on “Location” key.
5. Put the plotter on the
Connect state.
A file plotting is stopped. The plotter is in the
The plotting files cannot
be plotted.
pause mode.
1. Check if the serial port
is secured.
2. Check if the settings
regarding the serial port
are well done.
Check if the flashing
caution lights “Pause” is
bright and step out from
“Pause” mode.
1. Unsecure the port
(uninstall the Antivirus
program).
2. Set well the settings
regarding the serial port.
21
User guide – Plotter Flexipen 120/165
Plan
The pen stops or goes in
the right side, and the
plotter makes a strange
noise even if the file
You have an Antivirus
installed on your
computer which makes
the plotter act improperly.
Uninstall the Antivirus
program.
wasn’t totally plotted.
During the plotting the
pen goes in the left side
of the plotter and it
makes a strange noise.
There are some invalid
data sets in the program
(ex: the marker width is
bigger than the paper
Set the marker width
according to the paper
width.
width).
Please carefully check the above malfunctions and solutions, if it still could not be
solved, please contact our The Service Department.
9.2 Soft troubleshooting:
Problem Cause The possible solution
You cannot start the
plotting program
Please carefully check the above malfunctions and solutions, if it still could not be
solved, please contact our The Service Department.
Troubles during the
program installing
Reinstall the program
9.3 Plotting quality troubleshooting:
Problem Cause The possible solution
The pen is moving but it
doesn’t mark the paper.
The draw is interrupted. 1. The refill doesn’t work
Horizontally gap appears
between bands.
1. The refill is dry or
empty.
2. The pressing pressure
is too small.
properly (it writes
interrupted).
2. The white plastic band
is damaged.
1. Uneven paper.
2. The paper is not well
arranged.
3. The plotter is inclined.
1. Change the refill.
2. Increase the pressing
pressure pen.
1. Change the refill.
2.Change the plastic
band
1. Replace the paper.
2. Rearrange the paper
following the instructions.
3. Check the plotter
flatness.
22
User guide – Plotter Flexipen 120/165
Plan
The plotter does not feed
the paper.
1. The paper roll is over.
2. The paper sensor is
seeing “something”.
1. Replace the paper roll.
2. Remove the objects
from plotter area.
3. Fix properly the bar to
do not make contact with
the holders.
Clean and lubricate the
contact surface.
The plotter crumples the
paper.
3. The feed bar makes
contact with the fastening
holder.
The contact surface
between the paper and
the plotter is dirty.
The paper is not properly
dragged (there are
The pressing whiles are
dirty.
Clean the continuous
pressing whiles.
overlapping in the plotted
file)
There are gaps on
horizontally and
vertically
, pieces from the
marker are resized.
You have an Antivirus
program installed on your
computer which damages
the transition between
Uninstall the Antivirus
program.
plotter and computer.
Please carefully check the above malfunctions and solutions, if it still could not be
solved, please contact our The Service Department.
23
Loading...
+ hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.