GE Medical Systems Responder 1100, Responder 1000 Service Manual
Responder 1000/1100
Version V 1.0
Servicing Instructions
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Service Instructions
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Caution:
During repairs/service interventions, observe the protective measures against damage due to ESD.
• GE Medical Systems Information Technologies GmbH is responsible for the effects on safety,
reliability, and performance of the device, only if
− assembly operations, extensions, readjustments, modifications, or repairs are carried out
by GE Medical Systems Information Technologies GmbH or by persons authorized by
GE Medical Systems Information Technologies GmbH,
− the electrical installation of the relevant room complies with the applicable national and
local requirements, and
− the instrument is used in accordance with the instructions for use.
• This manual contains service information, operating instructions are provided in the Operator’s
Manual of the instrument.
• This manual is in conformity with the instrument at printing date.
• All rights are reserved for instruments, circuits, techniques, and names appearing in the manual.
The authorized representative for GE Medical Systems Information Technologies Inc. in Europe
is:
GE Medical Systems Information Technologies GmbH
Munzinger Str. 3
D-79111 Freiburg, Germany
Tel. +49 (0) 7 61 45 43-0
Fax: +49 (0) 7 61 45 43-233
©
2006-2008 General Electric Company. All rights reserved.
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Contents
1 Documentation and nomenclature of GE Medical Systems instrument part Nos....................... 5
1.1 Configuration of Instrument part No..................................................................................... 5
1.2 Configuration of the PCB part No ........................................................................................ 5
1.3 Instrument Status Documentation (nominal status).............................................................. 6
2 General Overview ....................................................................................................................... 7
2.1 Responder 1000...................................................................................................................... 8
2.2 Responder 1100..................................................................................................................... 9
2.3 Block Diagram, total Unit................................................................................................... 10
2.4 Mechanical Structure .......................................................................................................... 11
2.5 Functions............................................................................................................................. 11
3 Interfaces................................................................................................................................... 12
3.1 Internal Interfaces................................................................................................................ 12
3.2 External Interfaces .............................................................................................................. 15
4 Adjustment and Performance Instruction.................................................................................. 16
5 Unit Test Functions................................................................................................................... 18
5.1 General................................................................................................................................ 18
5.2 Test Mode............................................................................................................................ 18
6 Repair Notes.............................................................................................................................. 20
6.1 Safety Notes ........................................................................................................................ 20
6.2 Component Replacement, Battery disposal ....................................................................... 20
7 Troubleshooting ........................................................................................................................ 21
8 Maintenance and Technical Inspection..................................................................................... 22
8.1 Testing Equipment ......................................................................................................... 22
8.2 Technical Inspection ...................................................................................................... 22
8.2.1 Visual Checks................................................................................................................ 22
8.2.2 Function Checks............................................................................................................ 23
8.3 Safety Analysis Test....................................................................................................... 25
8.3.1 General Information...................................................................................................... 25
8.3.2 Measuring of Leakage Current...................................................................................... 25
8.3.3 Enclosure Leakage Current........................................................................................... 26
8.3.4 Patient Leakage Current................................................................................................ 27
9 Technical Description ............................................................................................................... 28
10 Spare Part List..................................................................................................................... 31
11 Schematics........................................................................................................................... 38
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Revision History
Each page of this manual has the document number followed by a revision letter, located at the
bottom line of the page. This letter identifies the manual update level. The latest letter of the alphabet
corresponds to the most current revision of the document.
The revision history of this manual is summarized below.
Date Revision Comments
1998 - 07 A Initial release
2004 – 01 B ECO 075782
2006 – 06 C ECO 082042
2007 – 05 D ECO 087144
2007 – 12 E ECO 088330
2008 – 06 F ECO091141, Changes on page 33, 34.
Drawing 10116601-D02 rev.L replaced by rev.M
2008 – 12 G ECO093900, Battery disposal added on page 20.
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1 Documentation and nomenclature of GE Medical Systems Information Technologies instrument part Nos
1.1 Configuration of Instrument part No
The instrument part No comprises 8 digits, the first 6 digits determining the instrument type, the
last 2 digits the instrument version. The language is determined by configuration, thus having no
influence on the part No.
E.g. Instrument Type Version
Responder 1000, without battery, 230...240 V 101 166 01
Responder 1100, with battery, 230...240V 101 166 12
1.2 Configuration of the PCB part No
388 xxx yy Spare part numbers for the operative PCBs.
The instrument documentation, e.g., reference diagrams, circuit diagrams and parts lists are listed
under this part No.
The 388 number is located on the barcode label.
Configuration of the barcode labels:
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303 xxx yy Spare part numbers for PCBs tested especially thoroughly
303 numbers are only given to PCBs where the level of testing applied to 388 PCBs is inadequate for
implementation when servicing in the field, or where only a complete set of PCBs can be replaced in
the field.
In addition to a barcode label (388 number) 303 part Nos also have an additional label with a 303
number and are to be found in the spare parts list under this number.
389 xxx yy Replacement numbers for defective PCBs
Where servicing is required 389 PCBs are available for the replacement of some PCBs. When using a
replacement PCB (389 part No) the defective PCB is to be returned to the Freiburg factory.
Replacement PCB part Nos are included in the spare parts list.
389 PCBs have an additional adhesive label.
1.3 Instrument Status Documentation (nominal status)
Due to the hardware and software combination unambiguous documentation of the instrument
assembly status is necessary, also in the event of repairs.
This documentation comprises the following documents and measures:
Master Record Index (MRI)
This document is a component of this instrument documentation.
This document states the combination of permissible hardware and software for a particular
instrument version. The permissible PCB Index is given in the “Index” column with each update
delivered. Further permissible PCB Indexes are given in the “compatible” column. The PCB
Index can be found in the PCB barcode label.
Product Status Index
This document is created during manufacture. The Product Status Index documents the
hardware/software product status.
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2 General Overview
These service instructions describe both the Responder 1000 as well as the Responder 1100. Unless
a note appears to the contrary, this description applies to both units.
Responder 1000 and Responder 1100 are based on the same hardware platform.
The following versions are available:
101 166 01 Responder 1000, w/o battery, 230...240V~
101 166 02 Responder 1000, w/ battery , 230...240V~
101 166 03 Responder 1000, w/o battery, US, 115...120V~
101 166 04 Responder 1000, w/ battery, US, 115...120V~
101 166 05 Responder 1000, w/o battery, MiniDef III, Esaote 230...240V~
101 166 06 Responder 1000, w/ battery, MiniDef III, Esaote 230...240V~
101 166 07 Responder 1000, w/o battery, 115...120V~
101 166 08 Responder 1000, w/ battery, 115...120V~
101 166 09 Responder 1000, w/o battery, US, 230...240V~
101 166 10 Responder 1000, w/ battery, US, 230...240V~
101 166 11 Responder 1100, w/o battery, 230...240V~
101 166 12 Responder 1100, w/ battery, 230...240V~
101 166 13 Responder 1100, w/o battery, US, 115...120V~
101 166 14 Responder 1100, w/ battery, US, 115...120V~
101 166 15 Responder 1100, w/o battery, MiniDef III, sync, , Esaote 230...240V~
101 166 16 Responder 1100, w/ battery, MiniDef III, sync, , Esaote 230...240V~
101 166 17 Responder 1100, w/o battery, 115...120V~
101 166 18 Responder 1100, w/ battery, 115...120V~
101 166 19 Responder 1100, w/o battery, US, 230...240V~
101 166 20 Responder 1100, w/ battery, US, 230...240V~
101 166 23 Responder 1000, w/o battery, 230...240V~, China
101 166 24 Responder 1000, w/ battery, 230...240V~, China
The hardware consists of the following function blocks:
- PCB Responder 1000/1100
- battery module including PCB battery module
- keypad
- defibrillator electrodes (paddles)
The following function blocks are implemented as PCBs.
- PCB Responder 1000/1100
- PCB battery module
The intended use, the functions available and operation of
Responder 1000/1100 are described in the instructions for use.
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2.1 Responder 1000
1 Button to deliver the shock - together with button 8
2 AC line power indicator
3 Indicator light is green while the battery is charging (line power operation), it is red when the battery
needs charging (battery power operation)
4 Energy selector, On/Off switch
5 Indicators 2 to 360 illuminate when the corresponding energy level has been reached
6 "On" indicator illuminates when the device is On
7 "Service" indicator illuminates when a problem was detected during the automatic self-test
8 Button to initiate defibrillator charging and to deliver the shock - together with button 1
9 Power cord
10 Tube holder for skin prep cream
Explanation of symbols used on the device
Refer to Operator's Manual
Caution, High Voltage
Type CF signal input: highly insulated,
suitable for intracardiac application
battery
Standby mode (line power operation)
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2.2 Responder 1100
1 ECG trigger signal input (synchronized defibrillation)
2 Button to deliver the shock - together with button 12
3 AC line power indicator
4 Button to enable and disable the synchronized defibrillation mode, with indicator (indicator
is illuminated during sync. defibrillation and flashes to the rhythm of the QRS complex)
5 Indicator light is green while the battery is charging (line power operation), it is red when
the battery needs charging (battery power operation)
6 Energy selector, On/Off switch
7 Indicators 2 to 360 illuminate when the corresponding energy level has been reached
8 "On" indicator illuminates when the unit is On
9 "Service" indicator illuminates when a problem was detected during the automatic self-test
10 Button to initiate defibrillator charging and to deliver the shock - together with button 11
when adhesive pads or internal electrodes are used
11 Button to deliver the shock when adhesive pads or internal electrodes are used - together
with button 10
12 Button to initiate defibrillator charging and to deliver the shock - together with button 2
13 Power cord
14 Tube holder for skin prep cream
15 Connector for defibrillation electrodes (turn off the unit before exchanging the electrodes)
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2.3 Block Diagram, total Unit
Defib-
electrodes
relay
shock
HV-Cap
voltage
conversion
relay
disarm
high-voltage part
HV-
relay
HV-
oscillator
Usec1
stop
Uref2
voltage
conversion
oscillator
ready
energy
indication
+12V
Vcc
Uref2
voltage
regulators
5 I/O
Vcc
Vdd
relay
shock
secure
3 I/O
paddlecode
relay
interface
2 I/O
device
control
audio
output
3 I/O
syncsignal
Uref2
energy
selection
serdata
off,2...360 J)
analog inputs
regCLK
serCLK
Vcc
Uref2
!= 0
MReset
Joule
Usec3
Usec2
Usec1
on/off logic
Vcc
Load
battery-
battery
charger
interface
pushbutton
pushbuttons keycode
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paddle
detection
paddle
model
detection
model varcode
QRS-
trigger
syncECG1V
sync
interface
syncdigital
syncableconn
power
LED
indication
marker
mainsLED
supply
mains
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2.4 Mechanical Structure
The major mechanical components of the unit are the top and bottom shell. The top shell is the basic
element carrying the following sub-assemblies:
- PCB Responder 1000/1100
- Keypad (only Responder 1100)
The bottom shell holds the battery module and the capacitor which are linked to the PCB Responder
1000/1100 via cables.
The 6-pin inlet plug for connecting the sync-cable is located at the left side of the top shell. It is
linked to the PCB via a cable.
2.5 Functions
The functions follows the Block Diagram of the total unit in chapter 2.3 and the function blocks of
the P plans.
The unit contains following functions:
• power supply
• battery charger (located at PCB battery module)
• on/off logic
• voltage regulators
• device control
• LED indication
• audio output
• high voltage part
• shock relay secure
• relay interface
• HV- oscillator
• energy selection
• voltage conversion HV-Cap
• voltage conversion oscillator
• energy ready indication
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3 Interfaces nterfaces
3.1 Internal Interfaces 3.1 Internal Interfaces
Interface signal PCB Responder 1000/1100 Interface signal PCB Responder 1000/1100
connector : BattLoad1 connector : BattLoad1
function: connector to battery module
type: MODUI 6pol
signal name level active I/O meaning
1 Usec1 +18..30V - Output charging voltage
2 GND 0V - - Ground
3 +5V +5V - Output 5V
4 BATTMINIM +5V High Input battery Low signal
5 BATTCHARGE +18..25V - Input battery charge signal
6 BATTLEER - - Input battery empty signal
connector : Sync
function: connector to Sync input.
type: MODUII 6pol
signal name level active I/O meaning
1 ECG1V - Input 1V ECG
2 DIG_GND 0V - - digital Ground
3 SYNEXT L->H Input trigger signal extern monitors
4 MARKOUT High Output marker signal
5 AN_GND 0V - - analog Ground
6 SYNCABLE CMOS Low Input cable detection
connector : HV_Trafo_Pri
function: connector to High Voltage transformer
type: 4,8 x 0,8
signal name level active I/O meaning
2 HV_TRAFO_PRI/2 - - - "passive end" of transformer winding
1 HV_TRAFO_PRI/1 - - - "active end" of transformer winding
connector : HVCapConn
function: connector to High Voltage Capacitor
type: 4,8 x 0,8
signal name level active I/O meaning
- KO_PLUS - + - plus terminal
- KO_NEG - - - minus terminal
connector : KeyConn
function: connector to keypad
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type: TRIO MATE 4pol
signal name level active I/O meaning
1 SHOTAFOL_ +5V Low Input key “shock”
2 CHATAFOL_ +5V Low Input key “charge/shock
3 SYNTAFOL_ +5V Low Input key “sync”
4 GND 0 - Output Ground
connector : PaddConn1
function: connector to “Sternum” Paddle
type: MODU II 4pol
signal name level active I/O meaning
1 SHOTAPAD +5V High Input key “shock” (paddle)
2 VCC +5V - Output VCC
3 PADTYP0 +5V High Input paddle detection
4 PADTYPHE2 analog Input paddle detection (level depends on paddle type)
connector : PaddConn2
function: connector to “Apex” paddle
type: MODU II 4pol
signal name level active I/O meaning
1 NC
2 NC
3 CHATAPAD +5V High Input key charge/shock (paddle)
4 VCC +5V - Output VCC
connector : PaddleHVConn
function: connector to paddles (high voltage)
type: 4,8 x 0,8
signal name level active I/O meaning
7 HV_POS 5kV - Output connection to “Sternum” paddle
8 HV_NEG 0V - Output connection to “Apex” paddle
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Interface signal PCB battery module
connector : BattConn
function: connector to battery
type: soldering connection
signal name level active I/O meaning
1 BAT_PLUS 18V - - battery +
2 BAT_MINUS GND - - battery -
connector : BattLoad2
function: connection to PCB Responder 1000/1100
type: crimp connection terminal mini 2000
signal name level active I/O meaning
1 Usec1 +18..30V - Input charging voltage or battery voltage
2 GND 0V - Input Ground
3 +5V +5V - Input 5V
4 BATTMINIM +5V High Output battery Low signal
5 BATTCHARGE +18..25V High Output battery charge signal
6 BATTLEER - - Output battery empty signal
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3.2 External Interfaces
Only the Responder 1100 is equipped with external interfaces.
Sync interface
1
2
3
1 1-Volt ECG signal, analog (see chapter 9 Technical Description)
2 Ground, digital
3 SYNC pulse, digital (see chapter 9 Technical Description)
4 Marker, digital
5 Ground, analog
6 SYNC cable detection
Interface for defibrillator electrodes
6
5
4
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4 Adjustment and Performance Instruction
1
1-2
3-4
1
KEYCONN
5-6
SYNC
KOPOS (+)
R506
KONEG (-)
J2
LED500
HV_TRAFO_PRI
PADCONN2
PADCONN1
BATTLOAD
2
PADDLENEG
1
PADDLEPOS
1
11
1
R502 R503
5-6
3-4
1-2
J3
J2
1-2 must set
3-4 must set
5-6 not set
1
MAINS
230V
J3
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115V
S500
1-2 not set
3-4 not set
5-6 Test Mode if set
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Where
(e.g. PCB)
entire unit
entire unit
PCB
Responder
PCB
Responder
PCB
Responder
entire unit
entire unit
What
(e.g. PCB)
check 30s
safety period
check 60s
safety period as
of “energy
reached”
adjust
oscillating
current
adjust energy
adjust charge
monitor LED
check charge
monitor LED’s
check charging
period
What to
measure with?
stopwatch
stopwatch
effective value
(RMS)
Ampere-meter
defibrillatortester
LED 500
all charge
monitor LED’s
stopwatch
Where to
clip to?
---
---
power
supply,
primary side,
(connector
mains)
paddles
---
---
---
Where to
turn
---
---
R 502
R 503
R 506
---
---
How much and
exact?
30 ± 1s until
defibrillator
deactivate charging
40...90 s ± 1s after
the defibrillator is
charged, it must
discharge internally
502...528mA
1004...1056mA
339...381J
as of “energy
reached” set R 506 so
that LED 500 just
lights up and after a
short time (2...3s)
goes out again
all LED’s must light
≤ 12s
What else to note?
remove plug
HV_TRAFO_PRI,
set energy to 2J,
press charge
button
set energy to 2J,
press charge
button
without battery,
charging with
energy set to 300J
U=230VAC,
U=115VAC
set energy to 360J,
trigger defibrillator
before this, the
energy level must
be adjusted with R
503.
set energy to 360J,
press charge
button
set energy to 360J,
press charge
button
without battery,
set energy to 360J,
press charge
button
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5 Unit T est Functions
5.1 General
After power-up and during operation, the Responder 1000/1100 runs automatic self-tests.
After power-up, the device beeps and all LED’s will briefly light up.
When the unit detects a error, the "Service" LED lights up and an acoustic signal sounds.
Every three seconds the unit try’s a new restart and test whether the error still appears.
5.2 Test Mode
The test mode is activated by inserting a jumper on PCB Responder 1000/1100 (J3 5-6). In the test
mode, some LED’s of the energy levels (2J to 30J) will indicate any detected malfunction. The
table below lists all error codes and the corresponding explanations.
If the device detects a error, then:
1.) switch Off the device
2.) insert jumper J3 5-6 (use the jumper J2 3-4 for this test)
3.) switch On the device
After power up, the “Service” LED lights up, an acoustic signal sounds and the error code will
indicated by the LED’s of the energy levels. This mode is active until the device will switched
Off.
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