GE Medical Systems PRN 50, PRN 50-M Service Manual

Page 1
PRN 50-M (M-Port)
and PRN 50 (AutoPort)
Digital Writer
Service Manual
2006503-001 Revision A
Page 2
T-2 PRN 50-M (M-Port) and PRN 50 (AutoPort) Digital Writer Revision A
2006503-001 23 March 2001
Due to continuing product innovation, specifications in this manual are subject to change without notice.
Trademarks
Listed below are GE Medical Systems Information Technologies trademarks. All other trademarks contained herein are the property of their respective owners.
900 SC, ACCUSKETCH, AccuVision, APEX, AQUA-KNOT, ARCHIVIST, Autoseq, BABY MAC, C Qwik Connect, CardioServ, CardioSmart, CardioSys, CardioWindow, CASE, CD TELEMETRY, CENTRA, CHART GUARD, CINE 35, CORO, COROLAN, COROMETRICS, Corometrics Sensor Tip, CRG PLUS, DASH, Digistore, Digital DATAQ, E for M, EAGLE, Event-Link, FMS 101B, FMS 111, HELLIGE, IMAGE STORE, INTELLIMOTION, IQA, LASER SXP, MAC, MAC-LAB, MACTRODE, MANAGED USE, MARQUETTE, MARQUETTE MAC, MARQUETTE MEDICAL SYSTEMS, MARQUETTE UNITY NETWORK, MARS, MAX, MEDITEL, MEI, MEI in the circle logo, MEMOPORT, MEMOPORT C, MINISTORE, MINN OWS, Monarch 8000, MULTI-LINK, MULTISCRIPTOR, MUSE, MUSE CV, Neo-Trak, NEUROSCRIPT, OnlineABG, OXYMONITOR, Pres-R-Cuff, PRESSURE-SCRIBE, QMI, QS, Quantitative Medicine, Quantitative Sentinel, RAC RAMS, RSVP, SAM, SEER, SILVERTRACE, SOLAR, SOLARVIEW, Spectra 400, Spectra-Overview, Spectra-Tel, ST GUARD, TRAM, TRAM-NET, TRAM-RAC, TRAMSCOPE, TRIM KNOB, Trimline, UNION STATION, UNITY logo, UNITY NETWORK, Vari-X, Vari-X Cardiomatic, VariCath, VARIDEX, VAS, and Vision Care Filter are trademarks of GE Medical Systems Information Technologies registered in the United States Patent and Trademark Office.
12SL, 15SL, Access, AccuSpeak, ADVANTAGE, BAM, BODYTRODE, Cardiomatic, CardioSpeak, CD TELEMETRY
®
-LAN, CENTRALSCOPE, Corolation, EDIC, EK-Pro, Event-Link Cirrus, Event-Link Cumulus, Event-Link Nimbus, HI-RES, ICMMS, IMAGE VAULT, IMPACT.wf, INTER-LEAD, IQA, LIFEWATCH, Managed Use, MARQUETT E PRISM, MARQUETT E
®
RESPONDER, MENTOR, MicroSmart,
MMS, MRT, MUSE CardioWindow, NST PRO, NAUTILUS, O
2
SENSOR, Octanet, OMRS, PHi-Res, Premium, Prism, QUIK CONNECT V, QUICK CONNECT, QT Guard, SMART-PAC, SMARTLOOK, Spiral Lok, Sweetheart, UNITY, Universal, Waterfall, and Walkmom are trademarks of GE Medical Systems Information Technologies.
© GE Medical Systems Information Technologies, 2001. All rights reserved.
Page 3
Revision A PRN 50-M (M-Port) and PRN 50 (AutoPort) Digital Writer i
2006503-001
Contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Manual Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3
Purpose of Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Responsibility of the Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4
Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4
Equipment Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5
Warnings, Cautions, and Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5
Service Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Service Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-6
Equipment Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 -6
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-6
2 Equipment Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Description of Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
PRN 50-M and PRN 50 Digital Writers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4
Interconnection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-8
Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-10
Classifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-10
3 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Troubleshooting the Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
Controlling Electrostatic Discharge Damage . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4
Thermal Writer Replacement Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6
Power Supply Replacement Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9
Interface PCB Replacement Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-11
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ii PRN 50-M (M-Port) and PRN 50 (AutoPort) Digital Writer Revision A
2006503-001
4 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3
General Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4
Cleaning the Print Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5
Performance Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6
System Performance Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 -9
Completion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-10
Electrical Safety Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-11
Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-11
Wall Receptacle Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-12
Ground (Earth) Integrity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-12
Ground (Earth) Wire Leakage Current Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-14
Enclosure Leakage Current Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-15
Test Completion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-16
5 Upper Level Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Upper Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 -3
Parts List 418331-001B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Page 5
Revision A PRN 50-M (M-Port) and PRN 50 (AutoPort) Digital Writer iii
2006503-001
6 Interface PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Theory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-3
Power Supply Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-5
Input / Output Signal Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-5
Parts List 801390-002A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Parts Location Diagram 801390-002A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Schematic Diagram SD801390-002A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
Parts List 801390-001A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
Parts Location Diagram 801390-001A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
Schematic Diagram SD801390-001A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
Page 6
iv PRN 50-M (M-Port) and PRN 50 (AutoPort) Digital Writer Revision A
2006503-001
Page 7
Revision A PRN 50-M (M-Port) and PRN 50 (AutoPort) Digital Writer 1-1
2006503-001
1 Introduction
Page 8
1-2 PRN 50-M (M-Port) and PRN 50 (AutoPort) Digital Writer Revision A
2006503-001
For your notes
Page 9
Revision A PRN 50-M (M-Port) and PRN 50 (AutoPort) Digital Writer 1-3
2006503-001
Introduction: Manual Information
Manual Information
Revision History
Each page of this manual has a revision letter located at the bottom of the page. It identifies the revision level of the entire manual. This may be important if you have more than one manual and you wish to know which is the most current.
For the initial release, all pages have the revision letter A. For the second update, all pages receive the revision letter B. The latest letter of the alphabet added to the table below corresponds to the most current revision.
Purpose of Manual
This Service Manual covers the use of both:
n
The PRN 50 writer with the M-Port interface (PRN 50-M) and
n
The PRN 50 writer with the AutoPort interface (PRN 50).
This manual provides technical information for service representatives and technical personnel involved in configuring and maintaining the PRN 50-M and the PRN 50 Digital Writers.
Table 1. Revision History
Revision Date Comment
A 3/23/2001 Initial Release
Page 10
1-4 PRN 50-M (M-Port) and PRN 50 (AutoPort) Digital Writer Revision A
2006503-001
Introduction: Safety Information
Safety Information
Responsibility of the Manufacturer
GE Medical Systems Information Technologies is responsible for the effects of safety, reliability, and performance only if:
n
assembly operations, extensions, readjustments, modifications, or repairs are carried out by persons authorized by GE Medical Systems Information Technologies;
n
the electrical installation of the relevant room complies with the requirements of the appropriate regulations; and
n
the device is used in accordance with the instructions for use.
Intended Use
Follow the directives stated below when using the PRN 50-M Digital Writer.
n
This device is intended for use under the direct supervision of a licensed health care practitioner.
n
This device is not intended for home use.
n
Federal law restricts this device to be sold by or on the order of a physician.
n
Contact GE Medical Systems Information Technologies for information before connecting any device to the equipment that is not recommended in this manual.
n
Parts and accessories used must meet the requirements of the applicable IEC 601 series safety standards, and /or the syst em configuration must meet the requirements of the IEC 60601-1-1 medical electrical systems standard.
n
Periodically, and whenever the integrity of the device is in doubt, test all functions.
n
The use of ACCESSORY equipment not complying with the equivalent safety requirements of this equipment may lead to a reduced level of safety of the resulting system. Consideration relating to the choice shall include:
u
use of the accessory in the PATIENT VICINITY; and
u
evidence that the safety certification of the ACCESSORY has been performed in accordance to the appropriate IEC 60601-1 and/or IEC 60601-1-1 harmonized national standard.
n
If the installation of the equipment, in the USA, will use 240V rather than 120V, the source must be a center-tapped, 240V, single-phase circuit.
Page 11
Revision A PRN 50-M (M-Port) and PRN 50 (AutoPort) Digital Writer 1-5
2006503-001
Introduction: Safety Information
Equipment Symbols
The following symbols appear on the transmitter.
Warnings, Cautions, and Notes
Warnings and Cautions are used throughout this manual to designate a degree or level of hazardous situations. Haz ard is defined as a source of potential injury to a person.
:$51,1*
A warning indicates a potential hazard or unsafe practice which, if not avoided, could result in death or serious injury.
&$87,21
A caution indicates a potential hazard or unsafe practice which, if not avoided, could result in minor personal injury or product/property damage.
127(
A note provides app licat ion tips or other us eful information to a ssure that you get the most from your equipment.
ATTENTION: Consult accompanying documents before using the equipment.
Equipotentiality
Alternating current (AC)
Power switch; I = ON; O = OFF.
Fuse
Page 12
Page 13
Revision A PRN 50-M (M-Port) and PRN 50 (AutoPort) Digital Writer 2-1
2006503-001
2 Equipment Overview
Page 14
2-2 PRN 50-M (M-Port) and PRN 50 (AutoPort) Digital Writer Revision A
2006503-001
For your notes
Page 15
Revision A PRN 50-M (M-Port) and PRN 50 (AutoPort) Digital Writer 2-3
2006503-001
Equipment Overview: Description of Equipment
Description of Equipment
PRN 50-M and PRN 50 Digital Writers
The PRN 50-M and PRN 50 Digital Writers thermally record patient data on a paper strip. You can graph any parameter or trace you monitor on a Solar 7000/8000/8000M monitor, Eagle 4000 monitor, Centralscope, or CIC system on the the writer. Graphs are initiated automatically when an alarm activates, or you can manually initiate a graph from a monitor.
The writer provides a high-re solution recording of patient waveform data, including alphanumeric text relating to the waveform data. A microprocessor-driven thermal print head translates digitized data directly into graphic forms on the strip chart. Up to four real-time waveforms from the monitor scree n may be graphed simulta neously. The writer also generates printouts of stored information, including trended parameters, arrhythmia information, and cardiac calculations, pulmonary calculations, and dose calculations.
The paper drive motor is the only moving part on the PRN 50-M. This
motor operates at eight different speeds—0.1, 0.5, 1, 5, 10, 12.5, 25, and 50 mm/s.
PRN 50-M and PRN 50 Digital Writer
g
Page 16
2-4 PRN 50-M (M-Port) and PRN 50 (AutoPort) Digital Writer Revision A
2006503-001
Equipment Overview: Description of Equipment
Controls
A 32:(5 indicator illuminates when power is applied and a 3$3(5 287 indicator illuminates when you need to add paper or the paper
carriage door is open. If you press the *5$3+6723 switch while graphing, the writer stops immediately. If you hold the switch down for more than 10 seconds, an alphanumeric test strip prints out.
Front Panel Controls
Interconnection
M-Port/AutoPort Compatibility
1. An M-Port Host/Device must be connected to an M-port Device/Host.
2. If an AutoPort Host/Device is to be connected to an M-Port Device/ Host, the AutoPort Host/Device must be adapted to an M-Port pin out by using the AutoPort to M-Port Adapter.
127(
Whether a host or device implement s an M-Port or an AutoPort interface can be determined by:
1. M-Port Host/Device products have any or all of the following: a. Have the word ‘M-Port’ or ‘M#’ e.g., ‘M1’, ‘M2’, ‘M3’; for
the connector name on the label above the RJ-45.
b. Have the text for the name of the RJ-45 connector in a
yellow field.
c. Have a product name that ends in an ‘M’, e.g., Solar
8000M, PRN 50-M, Respiratory Mechanics-M.
2. AutoPort Host/Device products do not have any of the above.
g
32:(5 Indicator
3 $3(5287
Indicator
*5$3+6 723Button
Page 17
Revision A PRN 50-M (M-Port) and PRN 50 (AutoPort) Digital Writer 2-5
2006503-001
Equipment Overview: Description of Equipment
Device Connections
Below are figures of device connections using the Octanet connectivity device and using the Tra m-net Interfa ce Adapter. Refer to “Connection of
a PRN 50-M/PRN 50 to a:” on page 2-7 for connection instructions.
8000M M-Ports
RM-M Module Connected to Patient Monitor via Octanet Connectivity
Device with M-Port to AutoPort Adapter
CIC to PRN 50-M
M-Port connectors
(basic software package)
M-Port connector
(cardiac package)
M-Port connector
on RM-M
COM2 Serial Port (DB9M Serial Port)
Page 18
2-6 PRN 50-M (M-Port) and PRN 50 (AutoPort) Digital Writer Revision A
2006503-001
Equipment Overview: Description of Equipment
Solar 8000 to PRN 50-M ASYNC Port
127(
The RJ-45 connector protocol is specified on the label below the RJ­45 Connector (i.e, 03RUW or $XWR3RUW).
Back Panel
RMT ALMTRAM-NET
ETHERNET
RMT VID
RS-232
ASYNC COMM
Table 2. Host to PRN 50-M/PRN 50 Connections.
Hosting Device PRN 50-M/PRN 50 Interconnection Between Host and Writer
Monitor/Octanet/
Central Station
Connector
Used
Type
Connector
Used
Protocol
(Note #1)
Adapter
Cable Used
Needed? Part # Where Placed
Solar 8000M RJ-45
M1.. M4 (M-Ports)
PRN 50-M RJ-45 M-Port No 418335-00x PRN 50 RJ-45 AutoPort Yes 2001973-001 PRN 50 418335-00x
Octanet RJ-45
(AutoPorts)
PRN 50-M RJ-45 M-Port Yes 2001973-001 Octanet 418335-00x PRN 50 RJ-45 AutoPort No 418335-00x
CIC DB9M Serial
Port
PRN 50-M RJ-45 M-Port Yes 2006550-001 CIC 418335-00x PRN 50 RJ-45 AutoPort No 422843-00x
Eagle 3000 Eagle 4000 Solar 7000 Solar 8000 Tramscope Centralscope
DB9F Async Either
PRN 50-M or PRN 50
DB9M Async No 700179-00x
Power Switch
AC Power Cable Connector
Async Comm
Serial Number
Power Cable Clamp
M-Port or AutoPort
Page 19
Revision A PRN 50-M (M-Port) and PRN 50 (AutoPort) Digital Writer 2-7
2006503-001
Equipment Overview: Description of Equipment
Table 3. Adapter/Cable References for Table 4
Cable or Adapter Part Number
AutoPort to M-Port Adapter GEMS-IT #2001973-001 RJ-45 Cable GEMS-IT #418335-00x CIC(DB9F) to PRN 50-M (RJ-45) Adapter GEMS-IT #2006550-001 Female DB9 TO Male RJ45 Cable GEMS-IT #422843-00x Scope DB9M/DB9F Cable GEMS-IT #700179-00x
Table 4. Connection of a PRN 50-M/PRN 50 to a:
Monitor/Host: Instructions:
Solar 8000M:
With the PRN 50-M writer (which has the M-Port interface):
1. Connect one end of an RJ-45 cable into the RJ-45
connector on the PRN 50-M labeled ‘M-Port’.
2. Connect the other end of the cable into any available M­Port RJ-45 connectors on the front of the Solar 8000M labeled ‘M1,’ ‘M2,’ ‘M3,’ or ‘M4.’
3. Make sure that all components have power on.
4. Make selections desired using the Graph menu options.
With the PRN 50 writer (which has the AutoPort interface): 1.Place an AutoPort to M-Port Adapter into the RJ-45
connector on the PRN 50 labeled ‘AutoPort’.
2. Connect one end of an RJ-45 cable into the RJ-45 connector in the AutoPort to M-Port Adapter which was inserted into the PRN 50 connector labeled ‘AutoPort’ in step #1.
3. Connect the other end of the cable into any available RJ-45 connectors, M-Ports on the front of the Solar 8000M labeled ‘M1’, ‘M2’, ‘M3’ or ‘M4’.
4. Make sure that all components have power on.
5. Make selections desired using the Graph menu options.
Octanet Connectivity Device:
With the PRN 50-M writer (which has the M-Port interface):
1. Place an AutoPort to M-Port Adapter into one of the RJ­45 connectors (AutoPorts) on the front of the Octanet. Connectivity Device.
2. Connect one end of an RJ-45 cable into the RJ-45 connector on the PRN 50-M labeled ‘M-Port’.
3. Connect the other end of the RJ-45 cable into the AutoPort to M-Port Adapter inserted into the Octanet Connectivity Device RJ-45 in Step #1
4. Make sure that all components have power on.
5. Make selections desired using the Graph menu options.
With the PRN 50 writer (which has the AutoPort interface): 1. Connect one end of the RJ-45 cable into the RJ-45
connector in the PRN 50 connector labeled ‘AutoPort’.
2. Connect the other end of the RJ-45 cable into any available RJ-45 connectors (AutoPorts) on the front of the Octanet Connectivity Device.
3. Make sure that all components have power on.
4. Make selections desired using the Graph menu options.
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2-8 PRN 50-M (M-Port) and PRN 50 (AutoPort) Digital Writer Revision A
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Equipment Overview: Description of Equipment
CIC:
With the PRN 50-M writer (which has the M-Port interface):
1. Place an CIC(DB9F) to PRN 50-M (RJ-45) Adapter on the DB9M serial port connector of the CIC.
2. Connect one end of an RJ-45 cable into the RJ-45
connector on the PRN 50-M labeled ‘M-Port’.
3. Connect the other end of the RJ-45 cable into the RJ-45 connector in the adapter attached to the CIC in Step #1
4. Make sure that all components have power on.
5. Make selections desired using the Graph menu options.
With the PRN 50 writer (which has the AutoPort interface): 1.Connect the RJ-45 end of the FEMALE DB9 TO MALE
RJ45 cable into the RJ-45 connector in the PRN 50 connector labeled ‘AutoPort’.
2. Connect the other end of the FEMALE DB9 TO MALE RJ45 cable to the DB9M serial port connector of the CIC.
3. Make sure that all components have power on.
4. Make selections desired using the Graph menu options.
Eagle 3000, Eagle 4000, Solar 7000, Solar 8000, Tramscope, Centralscope:
With the PRN 50-M (which has the M-Port interface) or the PRN 50 writer (which has the AutoPort interface):
1. Connect the DB9F end of the Scope DB9M/DB9F cable into the DB9M connector in the PRN 50-M/PRN 50 connector labeled ‘Async Comm’.
2. Connect the other end of the Scope DB9M/DB9F cable to the DB9F ‘Async Comm’ serial port connector of the Eagle 3000, Eagle 4000, Solar 7000, Solar 8000, Tramscope or Centralscope.
3. Make sure that all components have power on.
4. Make selections desired using the Graph menu options.
Table 4. Connection of a PRN 50-M/PRN 50 to a:
Monitor/Host: Instructions:
Page 21
Revision A PRN 50-M (M-Port) and PRN 50 (AutoPort) Digital Writer 2-9
2006503-001
Equipment Overview: Description of Equipment
Mounting
You must use the PRN 50-M or PRN 50 with an opt ional pedestal base (shown below) or with an optional mounting bracket. See the GE Medical Systems Information Technologies Monitoring Systems Mounting Reference Guide (pn 403799-010) for detailed information.
&$87,21
Do NOT operate the device without an approved mount attached. The operational temperature of this device is maintained by air flow though the bottom vent holes.
PRN 50-M or PRN 50 with Pedestal
Page 22
2-10 PRN 50-M (M-Port) and PRN 50 (AutoPort) Digital Writer Revision A
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Equipment Overview: Technical Specifications
Technical Specifi ca ti ons
Table 5. Performance Specifications
Display Indicators (LEDs) Power, Paper Out
System Interface May be used with any Solar monitor, Eagle monitor, or Tram display.
Number of Waveform Channels Four maximum
Recorder Information Automatic graphing from alarm or alarm stacking, manual graphing from monitor or central station
display.
Writing Method Thermal, fixed head, dot array.
Writing Resolution 200 dots/inch vertical, 480 dots/inch horizontal at 25 mm/s.
Paper Width 50 mm (1.97 in) Paper Length 30.5 m (100 ft.) Paper Speed 0.1, 0.5, 1, 5, 10, 12.5, 25, 50 mm/s (±2%)
Waveform Frequency Response Limited only by acquisition system.
Grid Printed as needed.
Table 6. Environmental Specifications
Power Requirements 110 ±20 VAC, 50/60 Hz, single phase 220 ± 40 VAC, 50/60 Hz, single phase
Power Consumption 50 W maximum
Cooling Convection
Heat Dissipation 170 Btu/hr
Operating Ambient temperature: 0° C to 50° C (32° F to 122° F)
Relative humidity: 5% to 95% (noncondensing).
Storage Ambient temperature: –40° C to 70° C (–40° F to 158° F)
Relative humidity: 5% to 95% (noncondensing).
Table 7. Physical Specifications
Height 20.4 cm (8 in)
Width 11.6 cm (4.6 in) Depth 9.3 cm (3.7 in)
Net Weight 2.6 kg (5.7 lb) with base 1.2 kg (2.7 lb) without base
Mounting Free-standing when used with optional pedestal base. Optional wall mount also available.
Page 23
Revision A PRN 50-M (M-Port) and PRN 50 (AutoPort) Digital Writer 2-11
2006503-001
Equipment Overview: Technical Specifications
Certification
Safety standards
UL Classified for 2601-1 UL Classified for CAN/CSA C22.2 No. 601.1 IEC 60601-1 Certified CE Marking for the 93/42/EEC Medical Device Directive
Classifications
Equipment components are classified, according to IEC-60601-1, as:
Underwriters Laboratories, Inc.
Classified by Underwriters Laboratories Inc. with respect to electric shock, fire, mechanical and other specified hazards, only in accordance with UL 2601-1, CAN/CSA C22.2 No. 601.1, IEC 60601-1, and, if required, IEC 60601­2-27, IEC 60601-2-30, IEC 60601-2-34, IEC 60601-1-1.
Table 8. Product Classifications
Type of protection against
electrical shock
Degree of protection against
electrical shock
Degree of protection against
harmful ingress of water
Degree of safety of application
in the presence of a f lammable
anesthetic mixture with air or
with oxygen or nitrous oxide
Method(s) of sterilization or
disinfection recommended by
the manufacturer
Mode of operation
PRN 50-M I Not Marked Ordinary Not Suitable NA Continuous PRN 50 I Not Marked Ordinary Not Suitable NA Continuous
Key: I: Class I equipment
B: Type B equipment
BF: Type BF equipment
CF: Type CF equipment
NA: Not applicable
Ordinary: Ordinary equipment (enclosed equipment without
protection against ingress of water)
Not Suitable: Equipment not suitable for use in the presence of a flammable anesthetic mixture with air or with oxygen or nitrous oxide
Page 24
2-12 PRN 50-M (M-Port) and PRN 50 (AutoPort) Digital Writer Revision A
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Equipment Overview: Technical Specifications
For your notes
Page 25
Revision A PRN 50-M (M-Port) and PRN 50 (AutoPort) Digital Writer 3-1
2006503-001
3 Troubleshooting
Page 26
3-2 PRN 50-M (M-Port) and PRN 50 (AutoPort) Digital Writer Revision A
2006503-001
For your notes
Page 27
Revision A PRN 50-M (M-Port) and PRN 50 (AutoPort) Digital Writer 3-3
2006503-001
Troubleshooting: General
General
Troubleshooting the Components
This section contains information that may be useful when you troubleshoot the PRN 50-M and PRN 50 Digital Writers.
Visual Inspe ction
This visual inspection procedure looks for obvious problems in the
equipment. Simple failures–disconnected cables, foreign debris on a printed circuit board, or even missing hardware–can seriously affect the operation.
These simple failures can appear to be completely different problems to the user, or repair technician, making the troubleshooting process very difficult.
The following steps might seem trivial but we highly recommended that you perform them to remove these “simple” failures as causes of problems in the equipment.
n
Never turn off host equipment by pul lin g the power cord out of the wall receptacle. Always use the power switch to apply/remove power. Always verify that the power switch is in the 2)) positio n be f ore removing the power cord from the wall receptacle. Set the power switch to the 2)) position and disconnect the equipment from its power source.
n
Check all power and interface cables to make sure they are firmly connected. There should be n o ex cess ive t ens io n on any o f t he cab les nor should an y of them be showing any signs of excessive wear.
n
Check rear connector of the module for foreign debris or crushed connections.
n
Check the power cord on the host equipment. Verify that the line, neutral and ground wires are all connected firmly to the plug and that they are not shorted together. See wall receptacle check found in Electrical Safety Tests of the appropriate patient monitor service manual.
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3-4 PRN 50-M (M-Port) and PRN 50 (AutoPort) Digital Writer Revision A
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Troubleshooting: General
Controlling Electrostatic Discharge Damage
All external connector inputs and outputs of the device are designed with protection from ESD damage. However, if the device requires service, exposed components and assemblies contained within are susceptible to ESD damage. This includes human hands, non-ESD protected work stations and/or improperly grounded test equipment.
The following guidelines will help make a service workstation more resistant to the ESD damage:
n
Discharge any static charge you may have built up before handling semiconductors or assemblies containing semiconductors.
n
A grounded, antistatic wristband (3M part number 2046 or equivalent) or heel strap should be worn at all times while handling or repairing assemblies containing semiconductors .
n
Use properly grounded soldering and test equipment.
n
Use a static-free work surface (3M part number 8210 or equivalent) while handling or working on assemblies containing semiconductors.
n
Do not remove semiconductors or assemblies containing semiconductors from antistatic containers (Velo-stat bags) until absolutely necessary .
n
Make sure power to an assembly is turned off before removing or inserting a semiconductor.
n
Do not slide semiconductors or electrical/electronic assemblies across any surface.
n
Do not touch semiconductor leads unless absolutely necessary.
n
Semiconductors and electrical/electronic assemblies should be stored only in antistatic bags or boxes.
These guidelines may not guaranty a 100% static-free workstation, but will greatly reduce the potential for failure of any electrical/electronic assemblies.
Page 29
Revision A PRN 50-M (M-Port) and PRN 50 (AutoPort) Digital Writer 3-5
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Troubleshooting: General
Fuse Replacement
The fuse drawer on the PRN 50-M contains two metric fus es (pn 409801-003). Follow these steps to replace the fuses.
1. Place the power switch on the power-entry module in the 2)) position.
2. Remove the power cord from the mains power source and the power­entry module.
3. Use a small screwdriver to release the power-entry module door and loosen the fuse holder block from the power-entry modul e.
4. Remove the fuse holder block, repl ace the defective fuse(s) and reassemble.
I
O
Page 30
3-6 PRN 50-M (M-Port) and PRN 50 (AutoPort) Digital Writer Revision A
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Troubleshooting: General
Thermal Writer Replacement Procedure
This procedure details the removal and replacement of the thermal writer assembly in the PRN 50-M and PRN 50.
127(
To control static-discharge damage, be sure to discharge any static charge you may have built up before starting this procedure. Wear a grounded, antistatic strap and use grounded test equipment.
This procedure should be performed in the order listed.
1. Turn the 212)) switch at back to 2)) position. Always use the 212)) switch to apply power. Remove power cord from unit.
2. Disconnect the PRN 50-M or PR N 50 from the patient monitor and communication network, if applicable.
Disassembly
To remove the thermal writer assembly, refer to “Writer Replacement
Illustrations” on page 3-8 and do the following.
1. Open the writer door and loca te t he two Phillip s screws in side, at the back of the paper roll compartment.
2. Fully loosen the two captive screws and separate the two halves of the PRN 50-M or PRN 50 assembly. (The two screws remain in the assembly.)
&$87,216
To avoid doing possible damage to the thermal print head, access the screws through the two slots in the paper carriage door.
Always hold the writer and bezel together to avoid putting strain on the flex cable and front panel membrane.
3. Lift up on the flex cable connector latch and disconnect the flex cable from the back of the writer.
4. Pull the writer straight forward from the front bezel.
5. Return removed 2-inch thermal writer to GE Medical Systems Information Technologies.
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Revision A PRN 50-M (M-Port) and PRN 50 (AutoPort) Digital Writer 3-7
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Troubleshooting: General
Reassembly
To replace the thermal wr iter assembly, refer to “Writer Replacement
Illustrations” on page 3-8 and do the following.
1. Slide the new thermal writer straight into the front bezel.
2. Feed the flex cable through the opening in the PCB and press the release latch on the flex connector to lock the cable in place.
3. Slightly tug on the flex cable to confirm that the connector has latched.
4. Carefully slide the two halves of the PRN 50-M or PRN 50 back together, open the paper carriage door and tighten the two screws.
&$87,21
Do NOT overtighten the screws. Overtightening the screws could cause damage to the PRN 50-M or PRN 50.
Page 32
3-8 PRN 50-M (M-Port) and PRN 50 (AutoPort) Digital Writer Revision A
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Troubleshooting: General
Writer Replacement Illustrations
Loosen the Screws
Correct
Incorrect
Separate the Assembly
Inside Front Bezel
Unlock the Flex Cable
Remove the Flex Cable
Lock the Flex Cable
Remove & Replace the
Writer
Reattch the Flex Cable
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Revision A PRN 50-M (M-Port) and PRN 50 (AutoPort) Digital Writer 3-9
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Troubleshooting: General
5. Thread the mounting screw completely through the ESD shield as shown below before sliding the two halves of the PRN 50-M or PRN 50 back together.
6. Carefully slide the two halves of the PRN 50-M or PRN 50 back together, open the paper carriage door and tighten the two mounting screws
Completion
1. Reattach the power cord to the unit.
2. To verify the operation of the PRN 50-M or PRN 50, complete the
“System Performance Test” on page 4-9.
3. Because the thermal writer was replaced, perform the “Ground
(Earth) Wire Leakage Current Tests” on page 4-14 and the “Enclosure Leakage Current Test” on page 4-15.
Power Supply Replacement Procedure
This procedure details the removal and replacement of the power supply assembly in the PRN 50-M and PRN 50.
&$87,21
To control static-discharge damage, be sure to discharge any static charge you may have built up before starting procedure. Wear a grounded, antistatic strap and use grounded test equipment.
This procedure should be performed in the order listed.
1. Turn the ON/OFF (,2) switch OFF (2). Always use the ON/OFF (,2) switch to apply power. Remove the power cord from the unit.
2. Disconnect the PRN 50-M or PR N 50 from the patient monitor and communication network, if applicable.
ESD Shield View
Correct
Incorrect
Page 34
3-10 PRN 50-M (M-Port) and PRN 50 (AutoPort) Digital Writer Revision A
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Troubleshooting: General
Disassembly
To gain access to the power supply assembly, refer to the illustrations on the previous page and do the following:
1. Open the writer door and loca te t he two Phillip s screws in side, at the back of the paper roll compartment.
2. Fully loosen the two captive screws, separate the two halves of the PRN 50-M or PRN 50 assembly, and carefully set the writer and front bezel assembly aside. (The two screws are retained in the assembly.)
&$87,216
To avoid doing possible damage to the thermal print head, access the screws through the two slots in the paper carriage door.
Always hold the writer and bezel together to avoid putting strain on the flex cable and front panel membrane.
3. Disconnect the cables at - and - on the power supply.
4. Remove the four mounting screws a n d remove power supply.
5. Install the new power supply and reverse the above procedure to reassemble the writer.
127(
The power sup ply is auto sensing and requires no adjustments.
6. Return removed power supply to GE Medical Systems Information Technologies Service.
Completion
1. Replace power cord to unit.
2. To verify the operation of the PRN 50-M or PRN 50, complete the
“System Performance Test” on page 4-9.
3. Because the thermal writer was replaced, perform the “Ground
(Earth) Wire Leakage Current Tests” on page 4-14 and the “Enclosure Leakage Current Test” on page 4-15.
J2
J1
Power Supply
Page 35
Revision A PRN 50-M (M-Port) and PRN 50 (AutoPort) Digital Writer 3-11
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Troubleshooting: General
Interface PCB Replacement Procedure
This procedure d etails the removal a nd replacement of the Interface PCB assembly in the PRN 50-M and PRN 50.
&$87,21
To control static-discharge damage, be sure to discharge any static charge you may have built up before starting procedure. Wear a grounded, antistatic strap and use grounded test equipment.
Perform this procedure in the order listed.
1. Turn the ON/OFF (,2) switch at back OFF (2). Always use the ON/ OFF switch to apply power. Remove the power cord from unit.
2. Disconnect the PRN 50-M or PR N 50 from the patient monitor and communication network, if applicable.
Disassembly
To gain access to the power supply assembly, refer to the illustrations on the previous page and do the following.
1. Open the writer door and locate the two Phillips screws inside, at back of paper roll compartment.
2. Fully loosen the two captive screws, separate the two halves of the PRN 50 assembly and carefully set the writer and front bezel assembly aside. (The two screws are retained in the assembly.)
&$87,216
To avoid doing possible damage to the thermal print head, access the screws through the two slots in the paper carriage door.
Always hold the writer and bezel together to avoid putting strain on the flex cable and front panel membrane.
3. Disconnect the cable at - on the Interface PCB.
4. Remove the three mounting screws and remove the Interface PCB.
5. Remove the two jackscrews from the$V\QF&RPP connector on the back of the assembly.
6. Install the new Interface PCB and reverse the above procedure to reassemble the writer.
127(
The Interface PCB requires no adjustments.
7. Return the removed Interface PCB to Information Technologies.
J1
Interface PCB
Page 36
3-12 PRN 50-M (M-Port) and PRN 50 (AutoPort) Digital Writer Revision A
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Troubleshooting: General
Completion
1. Replace power cord to unit.
2. To verify the operation of the PRN 50-M or PRN 50, complete the
“System Performance Test” on page 4-9.
3. Because the thermal writer was replaced, perform the “Ground
(Earth) Wire Leakage Current Tests” on page 4-14 and the “Enclosure Leakage Current Test” on page 4-15.
Page 37
Revision A PRN 50-M (M-Port) and PRN 50 (AutoPort) Digital Writer 4-1
2006503-001
4 Maintenance
Page 38
4-2 PRN 50-M (M-Port) and PRN 50 (AutoPort) Digital Writer Revision A
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Maintenance:
For your notes
Page 39
Revision A PRN 50-M (M-Port) and PRN 50 (AutoPort) Digital Writer 4-3
2006503-001
Maintenance: Maintenance Schedule
Maintenance Schedule
General
An effective maintenance schedule should be established for the PRN 50­M and PRN 50 Digital Writers. The schedule should include inspection, general cleaning, performance testing, and safety testing on a regular basis.
It is recommended that you perform the inspection, general cleaning , and cleaning of the print head every three months. It is recommended that you perform safety tests every twelve months or if any internal components have been altered.
For the purpose of record keeping, a “Preventive Maintenance Inspection” form is provided at the end of this chapter for duplication.
:$51,1*
A failure, on the part of the responsible individual hospital or institution employing the uses of this monitoring equipment, to implement a satisfactory maintenance schedule may cause undue equipment failure and possible health hazards.
Inspection
Inspect the PRN 50-M or PRN 50 on a regular basis. Follow these guideline when you inspect the equipment.
n
Inspect the equipment for obvio u s physical damage and replace damaged items.
n
Inspect all connectors for bent pins or prongs. Replace or repair any bad cables or connectors. Note that replacement of connectors should be performed only by qualified service personnel.
n
Inspect all cable insulation. Qualified service personnel should repair or replace damaged or deteriorated cables.
n
Inspect fuses.
n
Inspect seating of socketed components and circuit boards.
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4-4 PRN 50-M (M-Port) and PRN 50 (AutoPort) Digital Writer Revision A
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Maintenance: Maintenance Schedule
General Cleaning
Exterior Cleaning
Clean the PRN 50-M or PRN 50 on a regular basis. You may clean the exterior surfaces of the writer with a dampened lint-
free cloth. Use one of the following approved solutions:
n
ammonia (diluted),
n
Cidex,
n
sodium hypochlorite bleach (diluted), or
n
mild soap (diluted).
To avoid damage to the equipment, follow these rules.
&$87,21
Failure to follow these rules may melt, distort, or dull the finish of the case, blur lettering on the labels, or cause equipment failures.
Always dilute the solutions according to the manufacturer’s suggestions. Always wipe off all the cleaning solutions with a dry cloth after cleaning. Never use wax containing a cleaning substance. Never pour water or any cleani ng solution on the equipment or permit
fluids to run behind switches, into the conn ectors, or into any v entilation openings in the equipment.
Never use these cleaning agents:
n
abrasive cleaners or solvents of any kind,
n
acetone,
n
alcohol based cleaning agents (except for cleaning the thermal print head), or
n
Betadine.
Interior Cleaning
On a regular basis, qualified service personnel should open the writer and blow dust from the unit with compressed air.
Page 41
Revision A PRN 50-M (M-Port) and PRN 50 (AutoPort) Digital Writer 4-5
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Maintenance: Maintenance Schedule
Cleaning the Print Head
This procedure explains how to clean the thermal print head. From heavy usage, debris accumulates on the thermal print head and distorts the printed image. It is recommended that you perform this procedure when necessary, depending on usage.
Materials Required
A nonabrasive material/cloth and isopropyl alcohol are all that are necessary to perform this procedure.
Procedure
Perform this procedure in the order listed.
1. Turn the ,2switch at the back of the unit to the 2 (off) position and disconnect the power cord from the mains source.
2. Open the writer door to expose the print head.
3. Remove paper roll.
4. Locate the print head (shown in the figure at the left). A flashlight may help illuminate the print head for closer examination.
5. Wipe the print head with alcohol and a nonabrasive material/cotton swab in a side to side motion. Continue wiping until the cloth/swab wipes clean.
6. Wipe paper drive roller clean of any bits of paper and debris with alcohol and a nonabrasive material.
Completion
Perform the “System Performance Test” on page 4-9 to verify PRN 50-M
and PRN 50 operation.
Printhead
Paper Driv e Roller
Page 42
4-6 PRN 50-M (M-Port) and PRN 50 (AutoPort) Digital Writer Revision A
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Maintenance: Maintenance Schedule
Performance Test
This chapter contains a procedure for testing the performance of the PRN 50-M and the PRN 50 Digital Writers. Some familiarity with the PRN 50-M and the PRN 50 Digital Writers is required for this procedure.
Frequency
Perform this procedure every three months or whenever a circuit board or other assembly is repaired or replaced.
Requirements
Connect the PRN 50-M or PRN 50 to a patient monitoring system to complete the following steps.
127(
Before plugging the PRN 50-M or PRN 50 power cord into a power receptacle, verify that the ,2 power switch is OFF (2). Always use the power switch on the back to apply power.
1. Turn the PRN 50-M or PRN 50 power switch on the back panel ON (,). The DC motor should not “jerk” the paper and nothing should
print on the paper.
2. Verify the 32:(5 indicator (green LED) on the front panel illuminates.
3. Observe the 3$3(5287 indicator (yellow LED) on the front panel does not illuminate.
If there is paper in the paper compartment, the LED should illuminate briefly at start-up and then extinguish.
If there is no paper in the paper compartment, load paper i n the thermal writer. Press the *5$3+ 6723 button to aid in loading the paper.
4. Press and hold the *5$3+6723 button for at least 10 seconds. The writer should pri nt out the revision of operating software currently installed on the processo r PCB with the alphanumeric test pattern shown below.
Verify that the alphanumerics print clearly and are uniform in size and contrast. If the printing is not uniform, clean the printhead and try again. If the printer still fails, call GE Medical Systems Information Technologies for service.
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Revision A PRN 50-M (M-Port) and PRN 50 (AutoPort) Digital Writer 4-7
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Maintenance: Maintenance Schedule
Print Quality
After the alphanumerics print, continue to hold the *5$3+6723 button until the first test pattern is visible, then release. A series of three test patterns follow to allow you to check the print quality.
To stop the test pattern at any time cycle the powe r by turning the p ower switch off and then back on. Pressing the *5$3+6723 button while the test pattern is running only changes the paper speed.
First Test Pattern
The first test pattern i s used to check the roller for flat spots and other irregularities. With this test the pattern you should see a uniform gray background with no light spots or gaps. Check the roller f or dirt or damage if this test fails.
Text
At the start of each test pattern are printed seven lines of text. Verify that all text and patterns are satisfactory as follows:
First and second lines – The first two lines consist of a GE Medical
Systems Information Technologies’ part number, software revision,
and date for the Boot and Main software.
Third line – Printed on the third line is the measured printhead
voltage.
Forth line – The forth line shows the measured printhead temperature
in degrees centigrade. This temperature varies between 20 and 50 degrees and depends on the ambient temperature and what is printing.
Fifth line – The fifth line is the printhead resistance range. The exact
printhead resistance range of your writer is printed on a label affixed to the printhead which you can view by opening the paper carriage door as shown in the drawing at the left. The resistance value printed on this label should be within the range printed on the fifth line.
Sixth line – Printed on the sixth line is the speed the test patterns are
printing.
Seventh line – Printed on the sevent h line is the duty cycle of percent of
time the drive motor is on.
Printhead Resistance Label
Page 44
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Maintenance: Maintenance Schedule
Second Test Pattern
The second test pattern is used for checking printhead alignment, speed accuracy, and speed regulation.
Printhead alignment – The two end most elements on the printhead
are turned on to form continuous lines on the edges of the paper. These lines should always be visible. A light or missing line is an indication of possible misalignment.
Speed accuracy – The grid pattern is printed to show speed control
accuracy. A marker at 75mm intervals along the bottom of the strip is used for checking accuracy. To verify accuracy, place a 300mm ruler on the first 75mm marker. The fifth 75mm marker should be at
300mm ± 6mm
Speed regulation – The triangular pattern is used to quickly check
speed regulation. The lines forming the triangle should be straight.
Any “bumps” in the lines would be an indication of a speed control problem.
Third Test Pattern
This test pattern is not shown a n d used for production tests only.
Page 45
Revision A PRN 50-M (M-Port) and PRN 50 (AutoPort) Digital Writer 4-9
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Maintenance: System Performance Test
System Performance Test
Procedure
This part of the system performance testing is done with the PRN 50-M or PRN 50 connected to a patient monitoring system. Do the following steps in the order given.
Setup
1. Connect a simulator to the patient monitor. Simulate a patient’s ECG on the display. Refer to the appropriate user manual.
2. Depress any graph button and verify that the PRN 50-M or PRN 50 is printing the same information displayed on the CRT monitor.
Test Speeds and Header Information
1. Change the speed of the graph on the monitor through all eight speeds. Verify that the PRN 50-M or PRN 50 operates at the speed indicated on the monitor. Graph a complete header of one ECG waveform for the 25, 50, and 12.5 mm/s speeds.
2. Examine the header verifying that the printed information is correct and legible.
Test PAPER OUT Indicator
You need a short length of paper for this part of the test.
1. Open the paper compartment.
2. Check that there is no debris blocking the paper sensor.
3. Turn the roller counterclockwise until approximately 12 inches of paper are available.
4. Tear paper near the roller, releasing a 12-inch strip from the full roll.
5. Wrap the 12-inch strip back around the full paper roll.
6. Feed 4 inches out of the paper compartment and close the door.
7. Press the graph button on the monitor until the 12 inches of paper runs out. Three things should happen:
u
The PRN 50-M or PRN 50 should stop printing before the last of the paper leaves the door slot.
u
The 3$3(5287 (yellow LED) should illuminate.
u
When a graph is attempted at the monitor, a NO PAPER message should display on the monitor CRT.
8. Reload the full paper roll and feed 4 inches out of the paper compartment and close the door.
Sensor
Page 46
4-10 PRN 50-M (M-Port) and PRN 50 (AutoPort) Digital Writer Revision A
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Maintenance: System Performance Test
Test System Communications
Press any graph key on the monitor. The output should be similar to that shown below. Verify that the grid is present and that the patient data and other information including the date are legible.
Fault Mode
If the printer stops graphing and the green Power LED starts flashing:
n
the motor may have stalled,
n
the printhead may have overheated, or
n
the printhead voltage is out of specifica tion.
The green 3RZHU LED then continues to flash until the next graph,
when it reverts to a “steady on” state.
Completion
If the above conditions have been met, the PRN 50-M or PRN 50 is performing properly.
Page 47
Revision A PRN 50-M (M-Port) and PRN 50 (AutoPort) Digital Writer 4-11
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Maintenance: Electrical Safety Tests
Electrical Safety Tests
General
Electrical safety tests provide a method of determining if potential electrical health hazards to the operator of the device exist.
Recommendations
To help you establish a systematic maintenance routine, GE Medical Systems Information Technologies recommends that you perform all safety tests presented in this chapter:
n
upon receipt of the device,
n
every twelve months thereafter,
n
each time the main enclosure is disassembled or a circuit board is removed, tested, repaired, or replaced, and
n
record the date and results on the “Maintenance/Repair Log” included at the end of this chapter.
&$87,21
Failure to implement a satisfactory maintenance schedule may cause undue equipment failure and possible health hazards. Unless you have an Equipment Maintenance Contract, GE Medical Systems Information Technologies does not in any manner assume the responsibility for performing the recommended maintenance procedures. The sole responsibility rests with the individual or institution using the equipment. GE Medical Systems Informa tion Technolog ies perso nnel may, at their discretion, follow the procedures provided in this manual as a guide during visits to the equipment site.
Test Conditions
Electrical safety tests may be performed under normal ambient conditions of temperature, humidity, and pressure.
Page 48
4-12 PRN 50-M (M-Port) and PRN 50 (AutoPort) Digital Writer Revision A
2006503-001
Maintenance: Electrical Safety Tests
Test Equipment
The manufacturer recommended test equipment required to perform electrical safety tests is listed below. Equivalent equipment may be substituted as necessary.
Wall Receptacle Test
Before starting the tests, the wall receptacle from which the device will get electrical power must be checked. This test checks the condition of the wall receptacle to ensure correct results from leakage tests.
For international wall receptacles, refer to the internal standards agencies of that particular country. Use a digital multimeter to ensure the wall receptacle is wired properly.
If other than normal polarity and ground is indicated, corrective action must be taken before proceeding. The results of the following tests will be meaningless unless a properly wired wall receptacle is used.
Ground (Earth) Integrity
Listed below are two methods for checking the ground (earth) integrity,
“Ground Continuity Test” and “Impedance of Protective Earth Connection.” These te sts determine whether the device’s exposed metal and power inlet’s earth (ground) connection has a power ground fault condition.
Perform the test method below that is required by your Country/Local governing safety organization.
Ground Continuity Test
Completion of this test is checked by the following steps:
1. Disconnect the DUT (device under test) from the wall receptacle.
2. Connect the negative(- ) le a d of th e ohm met er t o th e protect ive e arth terminal (ground pin in power in-let connector) or the protective earth pin in the MAINS PLUG (ground pin in power cord). Refer to the US 120Vac power cord figure on the left.
3. Set the Ohm meter to the milliohm (m) range.
Table 1. Required Tools/Special Equipment
Item Part Number
Leakage Current Tester
120 V (or equivalent) 240 V (or equivalent)
MT-1216-01 MT-1216-02
Multimeter
Ground
Pin
Page 49
Revision A PRN 50-M (M-Port) and PRN 50 (AutoPort) Digital Writer 4-13
2006503-001
Maintenance: Electrical Safety Tests
4. Connect the positive (+) lead of the Ohm meter to all exposed metal surfaces on the DUT. If the metal surfaces are anodized or painted scrape off a small area in a inconspicuous area for the probe to make contact with the metal.
5. Resistance should read to pass:
u
0.1 ohm or less without power cord
u
0.2 ohms or less with power cord
Impedance of Protective Earth Connection
This test unlike a ground continuity test will also stress the ground system by using special ground bond testers i.e. Kikusui (model 872 or
TOS 6100) or Associated Research model HYAMP® Jr. Model 3030D. This test normally is only required as a manufacturing production test to
receive safety agency compliance (i.e. IEC601-1). Some country agency’s do require this test after field equipment repairs
(i.e. Germany's DIN VDE 0751 standards). Consult your country/local safety agency if in question. Compliance is checked by the following steps:
1. A current not less than 10A and not exceeding 25 A from a current source with a frequency of 50 or 60 Hz with a no-load voltage not exceeding 6 V is passed for at least 5 s through the PROTECTIVE EARTH TERMINAL or the protective earth pin in the MAINS PLUG and each ACCESSIBLE METAL PART which could become LIVE in case of failure in BASIC INSULATION.
2. The voltage drop between th e parts described is measured and the impedance determined from the cur rent and volt age drop. It shal l not exceed the values indicated.
For EQUIPMENT without a POWER SUPPLY CORD the impedance between the PROTECTIVE EARTH TERMINAL and any ACCESSIBLE METAL PART which is PROTECTIVELY EARTHED shall not exceed
0.1 ohms
For EQUIPMENT with a POWER SUPPLY CORD the impedance between the protective earth pin in the MAINS PLUG and any ACCESSIBLE METAL PART which is PROTECTIVELY EARTHED shall not exceed 0.2 ohms.
When taking this measurement move the custo mer’s po wer cord ar ound , no fluctuations in resistance should be observed.
Page 50
4-14 PRN 50-M (M-Port) and PRN 50 (AutoPort) Digital Writer Revision A
2006503-001
Maintenance: Electrical Safety Tests
Ground (Earth) Wire Leakage Current Tests
Perform this test to measure current leakage thro ugh the g round (earth) wire of the equipment during normal operation.
1. Set the leakage tester switches as follows:
u
Selector knob - 1,
u
GND switch - OPEN,
u
Polarity switch - NORM,
u
Power switch - OFF.
2. Connect the DMM to the MET ER jac ks on the l eakag e test er. Set the DMM to measure AC millivolts.
3. Connect the power cord of the device under test to the power receptacle on the rear of the leakage tester.
127(
The device under test is to be tested at its normal operating voltage.
4. Set the leakage tester power switch to ON.
5. Set the power switch of the device under test to ON.
6. Read the current leakage indicated on DMM. If the reading is greater than the appropriate specification below, the device under test fails and should be repaired and tested again.
u
300 µA (0.3 volts on the DMM), and the device under test is powered from 100-120 V/50-60 Hz
u
300 µA (0.3 volts on the DMM), and the device under test is powered from a centered-tapped 200-240 V/50-60 Hz, single phase circuit
u
500 µA (0.5 volts on the DMM), and the device under test is powered from a non-center-tapped, 200-240 V/50-60 Hz, single­phase circuit
127(
Center-tapped and non-center-tap ped circuits produce different leakage currents and the UL and IEC limits are different.
7. Set the polarity switch on the leakage tester to RVS (reverse).
Page 51
Revision A PRN 50-M (M-Port) and PRN 50 (AutoPort) Digital Writer 4-15
2006503-001
Maintenance: Electrical Safety Tests
8. Read the current leakage indicated on DMM. If the reading is greater than the appropriate specification below, the device under test fails and should be repaired and tested again.
u
300 µA (0.3 volts on the DMM), and the device under test is powered from 100-120 V/50-60 Hz
u
300 µA (0.3 volts on the DMM), and the device under test is powered from a centered-tapped 200-240 V/50-60 Hz, single phase circuit
u
500 µA (0.5 volts on the DMM), and the device under test is powered from a non-center-tapped, 200-240 V/50-60 Hz, single­phase circuit
127(
Center-tapped and non-center-tap ped circuits produce different leakage currents and the UL and IEC limits are different.
9. Set the leakage tester power switch to OFF.
127(
The MD (measuring device) is the circuitry defined by the appropriate standard for measuring leakage current.
The measuring devices, defined by various standard organizations (IEC, UL, etc.), produce almost identical test measurement results.
Enclosure Leakage Current Test
Perform this test to measure cu rrent leakage through expose d conductive surfaces on the device under test during normal operation.
1. Set the leakage tester switches as follows:
u
Selector knob - 2,
u
GND switch - OPEN,
u
Polarity switch - NORM.
2. Connect a meter lead betw een the CHAS conne ctor on t he rear of the leakage tester and an unpainted, non-anodized chassis ground on the unit under test.
3. Set the leakage tester power switch to ON.
Page 52
4-16 PRN 50-M (M-Port) and PRN 50 (AutoPort) Digital Writer Revision A
2006503-001
Maintenance: Electrical Safety Tests
4. Read the current leakage indicated on DMM. If the reading is greater than the appropriate specification below, the device under test fails and should be repaired and tested again.
u
300 µA (0.3 volts on the DMM), and the device under test is powered from 100-120 V/50-60 Hz
u
300 µA (0.3 volts on the DMM), and the device under test is powered from a centered-tapped 200-240 V/50-60 Hz, single phase circuit
u
500 µA (0.5 volts on the DMM), and the device under test is powered from a non-center-tapped, 200-240 V/50-60 Hz, single­phase circuit
127(
Center-tapped and non-center-tap ped circuits produce different leakage currents and the UL and IEC limits are different.
5. Set the polarity switch to RVS and observe the same meter readings as in the previous step.
6. Set the GND switch on the leakage tester to CLOSED.
7. Read the current leakage indicated on DMM. If the reading is greater than the appropriate specification below, and the device under test is powered from 100-240 V/50-60 Hz, the device under test fails and should be repaired and tested again.
u
100 microamperes (0.1 volts on the DMM), and the device under test is powered from 100-240 V/50-60 Hz
8. Set the polarity switch to RVS and observe the same meter readings as in the previous step.
9. Set the leakage tester power switch to OFF and remove the meter lead connected in step 2.
Test Completion
Disconnect all test equipment from the device. Disconnect the device power cord plug from the leakage tester power receptacle. Disconnect the leakage tester from the wall receptacle.
Page 53
Revision A PRN 50-M (M-Port) and PRN 50 (AutoPort) Digital Writer 5-1
2006503-001
5 Upper Level Assembly
Page 54
5-2 PRN 50-M (M-Port) and PRN 50 (AutoPort) Digital Writer Revision A
2006503-001
Upper Level Assembly:
For your notes
Page 55
Revision A PRN 50-M (M-Port) and PRN 50 (AutoPort) Digital Writer 5-3
2006503-001
Upper Level Assembly: General
General
Upper Level
This section provides identification and ordering information for the upper level assembly replacement parts of the PRN 50-M and PRN 50 Digital Writers.
Circuit board, parts placement, and schematic diagrams are found in the next section of this manual.
&$87,21
This assembly is extremely static sensitive and should be handled using the precautions described in “Controlling
Electrostatic Discharge Damage” on page 3-4 of this
manual.
Page 56
5-4 PRN 50-M (M-Port) and PRN 50 (AutoPort) Digital Writer Revision A
2006503-001
Upper Level Assembly: Parts List 418331-001B
Parts List 418331-001B
Table 1. Upper Level Parts List
Item Description Part Number Qty.
1 Fuse, 800 MA, Time Lag, 5x20MM 409801-003 2 2 Plug, MC, Equipotential 400040-001 1 3 Washer, Lock, Serrated, F/M6 400041-001 1 4 Screw, M4-.7x10, Sems 411061-001 1 5 Nut, Hex Kep, M3-.5, Class 8 Zp 411323-001 2 6 Washer, Lock, M3, Ext, Tooth 412048-001 1 7 Jackscrew, 4-40 x .18, W/Vibratite 412302-001 2
8 Screw, PH, M3 x 6MM 45209-306 7 10 Clamp, Cable 415363-001 1 11 Housing, PRN50 417828-001 1 12 Membrane, Front Panel, PRN50, A1 417921-001 1 13 Bezel, Qube, Non-Shielded 417980-003 1 14 Pwr Sply, 15V, 40W, Open Frame, A4 418966-001 1 18 Harness, PS/PWR, Mdl, Rac, 2A:W2 419573-001 1 19 Harness, PS/Main, PCB, Rac, 2A:W3 419574-001 1 20 Choke Assy, 6.5 LG, W1 419575-002 1 21 Thermal Printer, 50MM, CS2, A2 419743-002 1 22 AC Inlet Module Conn/SW/Dual, FZ, SW1 420205-001 1 23 PCB PRN 50-M (M-Port) Interface
(See “Parts List 801390-002A” on page6-7)
801390-002 1
PCB PRN 50 (AutoPort) Interface
(See “Parts List 801390-001A” on page6-12)
801390-001 1
24 Packaging, Carton, Cube 411516-002 0 25 Packaging, Foam, Cube 421208-001 0 26 Carton, Accessory, Reverse Tuck 421208-002 0 27 Lable, Blank, 2.6 IN x .4 IN 404525-006 1 28 Paper Sample, 9402-046, 24/Case 4919-001 1 29 MNL SVCE PRN 50-M English 2006503-001 A/R
Page 57
Revision A PRN 50-M (M-Port) and PRN 50 (AutoPort) Digital Writer 5-5
2006503-001
Upper Level Assembly: Exploded View
Exploded View
SEE NOTE 3
12X
22
9
21
15
12
16
13
23
7X 8
14
2X 5
11
2
3
4
10
27
17
2X 7
6
PRINTER AND BEZEL
FUSE HOLDER
SEE NOTE 4
1 REF
NOTES:
1. PLACE LOCKWASHER, ITEM 6, ON STUD (NEXT TO GROUND
SYMBOL) AND ATTACH CHOKE ASSEMBLY, ITEM 20, TO
HOUSING AS SHOWN. SECURE IN PLACE WITH TWO KEPS
NUTS, ITEM 5. ATTACH OTHER END OF ASSEMBLY TO THE
GROUND TERMINAL OF THE AC INLET MODULE, ITEM 22.
2. CENTER LABEL, ITEM 17, AS SHOWN BELOW THE CONNECTORS
ON BACK OF HOUSING. PLACE SERIAL LABEL, ITEM 27, WITHIN
THE OUTLINE ON THE CONNECTOR LABEL AS SHOWN.
3. INSERT FRONT PANEL, ITEM 12, INTO RECESS IN BEZEL, I
TEM 13. ALIGN LABEL, ITEM 15, AND APPLY TO TOP OF FRONT
PANEL. DO NOT APPLY PRESSURE TO THE RAISED LED
WINDOW AREAS.
4. INSERT PRINTER, ITEM 21, INTO BEZEL, ITEM 13, AND FEED THE
FLEX FROM THE FRONT PANEL, ITEM 12, THROUGH OPENNING
IN PCB AND ATTACH TO CONNECTOR AS SHOWN. SLIGHTLY
TUG ON FLEX TO CONFIRM THAT THE CONNECTOR LATCH IS
FUNCTIONING. PLACE BEZEL ASSEMBLY INTO HOUSING AND
OPEN PRINTER DOOR TO ACCESS THE TWO MOUNTING
SCREWS INSIDE. AVOID MAKING CONTACT WITH PRINT HEAD
WHEN TIGHTENING SCREWS.
5. OPEN DOOR ON INLET MODULE AND REMOVE FUSE HOLDER.
FUSES MUST BE INSERTED ON EACH SIDE AS SHOWN
(LOCATED IN BOTTOM OF HOLDER).
6. CENTER LABEL, ITEM 9, LEFT TO RIGHT ON TOP OF HOUSING
AND POSITION APPROXIMATELY 2.0 MM FROM THE EDGE.
BACK VIEW
SEE NOTE 2
27 REF
17 REF
FRONT VIEW LESS
BEZEL AND PRINTER
SEE
NOTE 1
20
SEE NOTE 6
SEE NOTE 5
22
FRONT PANEL
FLEX CABLE
CAPTIVE MOUNTING
SCREWS
*
*On some units, this islabeled
"AutoPort" and has an AutoPortconnection
Page 58
5-6 PRN 50-M (M-Port) and PRN 50 (AutoPort) Digital Writer Revision A
2006503-001
Upper Level Assembly: Block Diagram
Block Diagram
SW1
AC INLET/FUSE HOLDER
SWITCH
A4
POWER SUPPLY
A3
INTERFACE PCB ASSY
A2
THERMAL PRINTER 50 MM
50 MM CSCAN
A1
FRONT PANEL ASSY
A3J4
A2J3
A3J5
W3P2
W3P1
A4J2
A4J1
W2P1
W2E1
SW1J1
W1E1
W1E2
SW1J5
A3J3 A3J2
A1P1
A2J1
E1
CHASSIS
"D"
E2
CHASSIS
E3
CHASSIS
W3
W1
E4
CHASSIS
"A"
YEL/GRN
GND CHOKE
W2E2
SW1J4
SW2
GRAPH STOP
LED2
PAPER
LED1
POWER
GND
W2
GRN YEL
ASYNC
COMM
AUTOPORT
OR
M-PORT
IEC CONN
BLUBRN
Page 59
Revision A PRN 50-M (M-Port) and PRN 50 (AutoPort) Digital Writer 5-7
2006503-001
Upper Level Assembly: Wiring Diagram
Wiring Diagram
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
1
2
3
4
1
2
3
4
5
1
2
A2J3 A3P4 A2J3 A3P4
A3J5 A4J2
A4J1
SW1J1
A1P1
W3P2 W3P1
W2P1
W2E1
A2J1
SW1J4
W2E2
1
2
3
4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
+V
+V
RETURN
AC LINE
AC
NEUTRAL
+3.3V
FP POUT LED
FP PWR LED
FP BUTTON
RETURN
RETURN
ASYNC RX
ASYNC TX
WRITER WR IRQ
RETURN
RETURN
RETURN
RETURN
RETURN
RETURN
RETURN
RETURN
RETURN
RETURN
RETURN
RETURN
V+
V+
V+
V+
V+
V+
V+
V+
V+
V+
WRITER D0
WRITER D1
WRITER D2
WRITER D3
WRITER D4
WRITER D5
WRITER D6
WRITER D7
WRITER WE*
WRITER CS*
WRITER OE*
WRITER RESET*
WRITER BUSY
+3.3V
+3.3V
1
2
3
4
5
ASYNC COMM
M-PORT*
1
2
3
4
5
A3J3
A3J2
6
7
8
6
7
8
9
CTRLTGH
NC
CTRLTGL
NC
GLSML
NC
NC
NC
GLSMH
NC
NC
SID+
RETURN
dTxD
SID-
dRxD
NC
1
2
3
4
5
AUTOPORT*
A3J3
6
7
8
NC
NC
TX
RETURN
DEVICE ID
RX
NC
NC
* PRN 50s have either an M-Port or
an AutoPort. They do not have BOTH.
Page 60
5-8 PRN 50-M (M-Port) and PRN 50 (AutoPort) Digital Writer Revision A
2006503-001
Upper Level Assembly: Packaging
Packaging
Page 61
Revision A PRN 50-M (M-Port) and PRN 50 (AutoPort) Digital Writer 6-1
2006503-001
6 Interface PCB
Page 62
6-2 PRN 50-M (M-Port) and PRN 50 (AutoPort) Digital Writer Revision A
2006503-001
Interface PCB:
For your notes
Page 63
Revision A PRN 50-M (M-Port) and PRN 50 (AutoPort) Digital Writer 6-3
2006503-001
Interface PCB: General
General
The purpose of the 801390-002 (PRN 50-M) and 801390-001 (PRN 50) Interface PCBs is to provide power distribution and interface electronics for the PRN 50-M and PRN 50 Digital Writ ers.
&$87,21
This assembly is extremely static sensitive and should be handled using the precautions described in “Controlling
Electrostatic Discharge Damage” on page 3-4 of this
manual.
Theory
The 801390-002 (PRN 50-M) and 801390-001 (PRN 50) Interface PCBs provide power distribution and interconnection for the PRN 50-M and PRN 50 Digital Writers. Two host interfaces are provided for. Use the RS-232 (M-Port or AutoPort) interface with newer hosts. An RS-422 interface is provided to maintain compatibility with the 7160 DDW. All hosts that connect to the 7160 DDW can connect to the PRN 50-M and PRN 50. All the necessary supply voltages for the PRN 50-M and PRN 50 are generated and distributed on this board. A serial EEPROM is used to store the necessary identification information.
+3.3V
Converter
CPU PCB
M-Port or AutoPort
RS-422
J3
J2
J5
J4
+15V
RS-232
Tranceiver
RS-422
Tranceiver
Page 64
6-4 PRN 50-M (M-Port) and PRN 50 (AutoPort) Digital Writer Revision A
2006503-001
Interface PCB: General
+3.3V Switching Regulator Circuit
The +V power source uses a LM2674 step-down (buck) regulator to generate a +3.3VDC logic supply. This board and the 801406-001 CPU board uses this +3.3VDC logic supply. The LM2674 series operates at a switching frequency of 260kHz with a typical efficiency of 86%. The LM2674 contains an internal FET switching at 260kHz which, when turned on, drives an increasing current from Vin (pin 7) through the inductor L1 to the output capacitor C7 and to the load. Energy is stored in the inductor as the current increases with time. When the FET switch turns off, the collapse of the magnetic field in L1 forces current to flow through the catch diode CR1, charging C7. The output capacitor C7 is a low ESR capacitor used to filter the output voltage.
+5VDC Linear Regulator
A +5VDC supply is generated from the +V power source using a 78M05 DPAK linear regulator. This supply if used by the RS-422 interface circuitry.
Serial EEPROM
The serial EEPROM stores the identification information required for all AutoPort devices. The EEPROM control, address, data, and power are all handled by one pin. After the unit has been assembled, the unit type number and model number are programmed into the EEPROM. The following is the type number, and the various model numbers:
RS-422 Transceiver
The RS-422 transceiver is used to convert the CPU transmitted data from +3.3V logic levels to RS-422 levels, and convert the received RS-422
Page 65
Revision A PRN 50-M (M-Port) and PRN 50 (AutoPort) Digital Writer 6-5
2006503-001
Interface PCB: General
Power Supply Requirements
Input / Output Signal Requirements
J1 Connector
J2 Connector–M-Port
Table 4. Power Supply Requirements
Voltage Limits Current J5
+15V +14V to +16V 75 mA 1, 2
Table 5. Connector (J1)
Pin # Signal Name Level Direction Description
1 CTRLTGH RS-422 Output RS422 differential drive 2 nc 5V ground 3 CTRLTGL RS-422 Output RS422 complement differential drive 4 nc no connection 5 GLSML RS-422 Input Anode side input 6 nc no connection 7 nc no connection 8 nc no connection 9 GLSMH RS-422 Input Cathode side input
shell CHASSIS chassis ground
Table 6. RJ45 Connector (J2) (M-Port; 801390-002)
Pin # Signal Name Level Direction Description
1NC 2 NC 3 SID+ RS-232 Output RS-232 transmit 4 RETURN Power Input RS-232 signal common 5 dTxD TTL Bi-directional Device identification 6 SID– RS-232 Input RS-232 receive
7 dRxD TTL Input RS-232 clear-to-send 8 NC
Page 66
6-6 PRN 50-M (M-Port) and PRN 50 (AutoPort) Digital Writer Revision A
2006503-001
Interface PCB: General
J2 Connector–AutoPort
J5 Connector
Table 7. RJ45 Connector (J2) (AutoPort; 801390-001)
Pin # Signal Name Level Direction Description
1NC 2 NC 3 TX RS-232 Output RS-232 transmit 4 RETURN Power Input RS-232 signal common 5 DEVICE_ID TTL Bi-directional Device identification 6 RX RS-232 Input RS-232 receive 7NC 8 NC
Table 8. Power Connector (J5)
Pin # Signal Name Level Direction Description
1 +V Power Input input positive supply 2 +V Power Input input positive supply 3 RETURN Power Input input return supply 4 RETURN Power Input input return supply
Page 67
Revision A PRN 50-M (M-Port) and PRN 50 (AutoPort) Digital Writer 6-7
2006503-001
Interface PCB: Parts List 801390-002A
Parts List 801390-002A
Table 9. 801390-002 Parts List
Reference
Designation
Description Part Number Qty
C1 Cap, AL, 22µF, 20%, 35V, 5MM, Low Z 419448-001 1 C2 Cap, Cer, 1000pF, 5%, 50V, SM 411575-003 1 C3, 5, 6, 11, 14 Cap, Cer, 0.1µF, 5%, 50V, SM 411575-012 5 C4, 8, 9, 10, 13 Cap, Cer, 0.1µF, 5%, 16V 411575-002 5 C7 Cap, Tant, 100µF, 10%, 10V, SM 415802-001 1 C12 Cap, Tant, 3.3µF, 10%, 16V, SM 406883-005 1 C15 Cap, Cer, 0.1µF, X7R, 50V, SM 1187-104 1
CR1 Diode, Schottky, Barrier, 1A, 40V, SM MBRS140T3 403187-001 1 CR2 Diode, Rectifier, Schottky, SM MBR0520 413970-001 1
FB1, 2, 3, 4, 5, 6, 7 Ferrite Bead BLM11A601 414061-001 6
J2 Connector, RJ45, Vertical, 8-Pin 1807-005 1 J3 Conn, Plug, 9 Pos, Vert 405104-001 1 J4 Conn, 40P, Vert, Blind Mate, Male 420610-001 1 J5 Connector, PC Header, 4-Pin - w/Locks 406492-004 1
L1 Inductor, 47µH, =1/-20%, 0.9A, SM 420713-001 1
R1 Res, Cer, 100¾, 1%, 1/16W, SM 410334-003 1 R2, 4 Res, Cer, 33.2 ¾, 1%, 1/8W, SM 1082-788 2 R3, 7 Res, Cer, 10K, 1%, 1/16W, SM 410334-013 2 R5 Res, Cer, 0¾, 1%, 1/16W, SM 410334-027 1 R8 Res, Cer, 1K, 1%, 1/16W, SM 410334-008 1
TP1, 2, 3, 4 PC Post 415396-001 4
U1 Diode Array, ESD/Overvoltage Protection, Six Pair, SM 412586-002 1 U2 IC, EEPROM, 1-Wire, 256 Bit, SM 417652-002 1 U3 IC, Reg, LM2674, 3.3 Switcher, SM 420714-001 1 U4 IC, Transceiver, MAX3221 419512-001 1 U5 Line Driver, Dual, SM 9638 407884-001 1 U6 AND Gate, 2-Input, Quad TC7S08F 409035-001 1 U7 Isolator, Optically-Coupled, SM 2602 407164-001 1 U8 Volt Rgltr, Pos 5V, 700mA, SM 78M05 412613-001 1
VR1, 2 Diode, 600W, 15V, SM 405485-001 2 VR3 Diode, Transient Voltage Suppressor, 5V, 600W P6SMB6.8AT1 403189-001 1
Page 68
6-8 PRN 50-M (M-Port) and PRN 50 (AutoPort) Digital Writer Revision A
2006503-001
Interface PCB: Parts Location Diagram 801390-002A
Parts Location Diagram 801390-002A
Page 69
Revision A PRN 50-M (M-Port) and PRN 50 (AutoPort) Digital Writer 6-9
2006503-001
Interface PCB: Schematic Diagram SD801390-002A
Schematic Diagram SD801390-002A
Sheet 1 of 3
Page 70
6-10 PRN 50-M (M-Port) and PRN 50 (AutoPort) Digital Writer Revision A
2006503-001
Interface PCB: Schematic Diagram SD801390-002A
Sheet 2 of 3
Page 71
Revision A PRN 50-M (M-Port) and PRN 50 (AutoPort) Digital Writer 6-11
2006503-001
Interface PCB: Schematic Diagram SD801390-002A
Sheet 3 of 3
Page 72
6-12 PRN 50-M (M-Port) and PRN 50 (AutoPort) Digital Writer Revision A
2006503-001
Interface PCB: Parts List 801390-001A
Parts List 801390-001A
Table 10. 801390-002 Parts List
Reference
Designation
Description Part Number Qty
C1 Cap, AL, 22µF, 20%, 35V, 5MM, Low Z 419448-001 1 C2 Cap, Cer, 1000pF, 5%, 50V, SM 411575-003 1 C3, 5, 6, 11, 14 Cap, Cer, 0.1µF, 5%, 50V, SM 411575-012 5 C4, 8, 9, 10, 13 Cap, Cer, 0.1µF, 5%, 16V 411575-002 5 C7 Cap, Tant, 100µF, 10%, 10V, SM 415802-001 1 C12 Cap, Tant, 3.3µF, 10%, 16V, SM 406883-005 1 C15 Cap, Cer, 0.1µF, X7R, 50V, SM 1187-104 1
CR1 Diode, Schottky, Barrier, 1A, 40V, SM MBRS140T3 403187-001 1 CR2 Diode, Rectifier, Schottky, SM MBR0520 413970-001 1
FB1, 2, 3, 4, 5, 6, 7 Ferrite Bead BLM11A601 414061-001 7
J2 Connector, RJ45, Vertical, 8-Pin 1807-005 1 J3 Conn, Plug, 9 Pos, Vert 405104-001 1 J4 Conn, 40P, Vert, Blind Mate, Male 420610-001 1 J5 Connector, PC Header, 4-Pin - w/Locks 406492-004 1
L1 Inductor, 47µH, =1/-20%, 0.9A, SM 420713-001 1
R1 Res, Cer, 100¾, 1%, 1/16W, SM 410334-003 1 R2, 4 Res, Cer, 33.2 ¾, 1%, 1/8W, SM 1082-788 2 R3, 7 Res, Cer, 10K, 1%, 1/16W, SM 410334-013 2 R5 Res, Cer, 0¾, 1%, 1/16W, SM 410334-027 1 R8 Res, Cer, 1K, 1%, 1/16W, SM 410334-008 1
TP1, 2, 3, 4 PC Post 415396-001 4
U1 Diode Array, ESD/Overvoltage Protection, Six Pair, SM 412586-002 1 U2 IC, EEPROM, 1-Wire, 256 Bit, SM 417652-002 1 U3 IC, Reg, LM2674, 3.3 Switcher, SM 420714-001 1 U4 IC, Transceiver, MAX3221 419512-001 1 U5 Line Driver, Dual, SM 9638 407884-001 1 U6 AND Gate, 2-Input, Quad TC7S08F 409035-001 1 U7 Isolator, Optically-Coupled, SM 2602 407164-001 1 U8 Volt Rgltr, Pos 5V, 700mA, SM 78M05 412613-001 1
VR1, 2 Diode, 600W, 15V, SM 405485-001 2 VR3 Diode, Transient Voltage Suppressor, 5V, 600W P6SMB6.8AT1 403189-001 1
Page 73
Revision A PRN 50-M (M-Port) and PRN 50 (AutoPort) Digital Writer 6-13
2006503-001
Interface PCB: Parts Location Diagram 801390-001A
Parts Location Diagram 801390-001A
Page 74
6-14 PRN 50-M (M-Port) and PRN 50 (AutoPort) Digital Writer Revision A
2006503-001
Interface PCB: Schematic Diagram SD801390-001A
Schematic Diagram SD801390-001A
Sheet 1 of 3
Page 75
Revision A PRN 50-M (M-Port) and PRN 50 (AutoPort) Digital Writer 6-15
2006503-001
Interface PCB: Schematic Diagram SD801390-001A
Sheet 2 of 3
Page 76
6-16 PRN 50-M (M-Port) and PRN 50 (AutoPort) Digital Writer Revision A
2006503-001
Interface PCB: Schematic Diagram SD801390-001A
Sheet 3 of 3
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