Gemalto M2M TC63 Users Manual

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TC63 Siemens Cellular Engine
Version: 00.432 DocID: TC63_HD_V00.432
Hardware Interface Descri
TC63 Hardware Interface Description
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Document Name:
Version:
Date:
DocId:
Status:
TC63 Hardware Interface Description
00.432
May 11, 2005
TC63_HD_V00.432
Strictly confidential / Draft
General note
Product is deemed accepted by Recipient and is provided without interface to Recipient´s products. The Product constitutes pre-release version and code and may be changed substantially before commercial release. The Product is provided on an “as is” basis only and may contain deficiencies or inadequacies. The Product is provided without warranty of any kind, express or implied. To the maximum extent permitted by applicable law, Siemens further disclaims all warranties, including without limitation any implied warranties of merchantability, fitness for a particular purpose and noninfringement of third-party rights. The entire risk arising out of the use or performance of the Product and documentation remains with Recipient. This Product is not intended for use in life support appliances, devices or systems where a malfunction of the product can reasonably be expected to result in personal injury. Applications incorporating the described product must be designed to be in accordance with the technical specifications provided in these guidelines. Failure to comply with any of the required procedures can result in malfunctions or serious discrepancies in results. Furthermore, all safety instructions regarding the use of mobile technical systems, including GSM products, which also apply to cellular phones must be followed. Siemens AG customers using or selling this product for use in any applications do so at their own risk and agree to fully indemnify Siemens for any damages resulting from illegal use or resale. To the maximum extent permitted by applicable law, in no event shall Siemens or its suppliers be liable for any consequential, incidental, direct, indirect, punitive or other damages whatsoever (including, without limitation, damages for loss of business profits, business interruption, loss of business information or data, or other pecuniary loss) arising out the use of or inability to use the Product, even if Siemens has been advised of the possibility of such damages. Subject to change without notice at any time.
Copyright
Transmittal, reproduction, dissemination and/or editing of this document as well as utilization of its contents and communication thereof to others without express authorization are prohibited. Offenders will be held liable for payment of damages. All rights created by patent grant or registration of a utility model or design patent are reserved.
Copyright © Siemens AG 2005
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Contents
0 Document History.........................................................................................................7
1 Introduction...................................................................................................................8
1.1 Related Documents ...............................................................................................8
1.2 Terms and Abbreviations.......................................................................................9
1.3 Type Approval......................................................................................................12
1.4 Safety Precautions...............................................................................................14
2 Product Concept.........................................................................................................16
2.1 Key Features at a Glance ....................................................................................16
2.2 TC63 System Overview .......................................................................................19
2.3 Circuit Concept ....................................................................................................20
3 Application Interface...................................................................................................21
3.1 Operating Modes .................................................................................................22
3.2 Power Supply.......................................................................................................24
3.2.1 Minimizing Power Losses ......................................................................24
3.2.2 Measuring the Supply Voltage V
....................................................25
BATT+
3.2.3 Monitoring Power Supply by AT Command ...........................................25
3.3 Power Up / Power Down Scenarios.....................................................................26
3.3.1 Turn on TC63......................................................................................... 26
3.3.1.1 Turn on TC63 Using Ignition Line IGT ...................................................26
3.3.1.2 Turn on TC63 Using the VCHARGE Signal...........................................28
3.3.1.3 Reset TC63 via AT+CFUN Command ................................................... 29
3.3.1.4 Reset or Turn off TC63 in Case of Emergency......................................29
3.3.2 Turn off TC63......................................................................................... 30
3.3.2.1 Turn off TC63 Using AT Command .......................................................30
3.3.2.2 Leakage Current in Power Down Mode .................................................31
3.3.3 Automatic Shutdown .............................................................................. 32
3.3.3.1 Temperature Dependent Shutdown.......................................................32
3.3.3.2 Temperature Control during Emergency call .........................................33
3.3.3.3 Undervoltage Shutdown if Battery NTC is Present ................................33
3.3.3.4 Undervoltage Shutdown if no Battery NTC is Present ...........................34
3.3.3.5 Overvoltage Shutdown...........................................................................34
3.4 Automatic GPRS Multislot Class Change............................................................35
3.5 Charging Control..................................................................................................36
3.5.1 Hardware Requirements ........................................................................36
3.5.2 Software Requirements .........................................................................36
3.5.3 Battery Pack Requirements ...................................................................36
3.5.4 Batteries Recommended for Use with TC63..........................................38
3.5.5 Charger Requirements...........................................................................38
3.5.6 Implemented Charging Technique.........................................................38
3.5.7 Operating Modes during Charging.........................................................39
3.6 Summary of State Transitions (Except SLEEP Mode).........................................41
3.7 RTC Backup ........................................................................................................42
3.8 SIM Interface .......................................................................................................43
3.9 Serial Interface ASC0 ..........................................................................................44
3.10 Serial Interface ASC1 ..........................................................................................46
3.11 USB Interface ......................................................................................................47
3.11.1 Installing the USB Modem Driver...........................................................48
3.12 I2C Interface ......................................................................................................... 50
3.13 Audio Interfaces...................................................................................................52
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3.13.1 Speech Processing................................................................................53
3.13.2 Microphone Circuit.................................................................................53
3.13.2.1 Single-ended Microphone Input.............................................................53
3.13.2.2 Differential Microphone Input.................................................................54
3.13.2.3 Line Input Configuration with OpAmp ....................................................55
3.13.3 Loudspeaker Circuit...............................................................................56
3.13.4 Digital Audio Interface DAI..................................................................... 57
3.14 Control Signals ....................................................................................................59
3.14.1 Synchronization Signal ..........................................................................59
3.14.2 Using the SYNC Pin to Control a Status LED........................................60
4 Antenna Interface........................................................................................................61
4.1 Antenna Installation .............................................................................................61
4.2 Antenna Pad ........................................................................................................63
4.2.1 Suitable Cable Types.............................................................................63
4.3 Antenna Connector..............................................................................................64
5 Electrical, Reliability and Radio Characteristics......................................................68
5.1 Absolute Maximum Ratings .................................................................................68
5.2 Operating Temperatures......................................................................................68
5.3 Pin Assignment and Signal Description...............................................................69
5.4 Power Supply Ratings .........................................................................................75
5.5 Electrostatic Discharge ........................................................................................78
5.6 Reliability Characteristics.....................................................................................79
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6 Mechanics....................................................................................................................80
6.1 Mechanical Dimensions of TC63 .........................................................................80
6.2 Mounting TC63 to the Application Platform .........................................................82
6.3 Board-to-Board Application Connector ................................................................83
7 Sample Application.....................................................................................................86
8 Reference Approval....................................................................................................88
8.1 Reference Equipment for Type Approval.............................................................88
8.2 Compliance with FCC Rules and Regulations.....................................................89
9 Appendix......................................................................................................................90
9.1 List of Parts and Accessories ..............................................................................90
9.2 Fasteners and Fixings for Electronic Equipment .................................................92
9.2.1 Fasteners from German Supplier ETTINGER GmbH ............................92
9.3 Data Sheets of Recommended Batteries ............................................................95
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Tables
Table 1: Overview of operating modes................................................................................... 22
Table 2: Temperature dependent behavior ............................................................................33
Table 3: Specifications of battery packs suitable for use with TC63 ...................................... 37
Table 4: Comparison Charge-only and Charge mode............................................................ 40
Table 5: AT commands available in Charge-only mode......................................................... 40
Table 6: State transitions of TC63 (except SLEEP mode) ..................................................... 41
Table 7: Signals of the SIM interface (board-to-board connector) .........................................43
Table 8: DCE-DTE wiring of ASC0......................................................................................... 45
Table 9: DCE-DTE wiring of ASC1......................................................................................... 46
Table 10: Overview of DAI pin functions ................................................................................ 57
Table 11: Return loss in the active band ................................................................................ 61
Table 12: Product specifications of U.FL-R-SMT connector .................................................. 64
Table 13: Material and finish of U.FL-R-SMT connector and recommended plugs ...............65
Table 14: Ordering information for Hirose U.FL Series ..........................................................67
Table 15: Absolute maximum ratings under non-operating conditions ..................................68
Table 16: Operating temperatures .........................................................................................68
Table 17: Signal description................................................................................................... 70
Table 18: Power supply ratings ..............................................................................................75
Table 19: Current consumption during Tx burst for GSM 850MHz and GSM 900MHz..........76
Table 20: Current consumption during Tx burst for GSM 1800MHz and GSM 1900MHz......77
Table 21: Measured electrostatic values................................................................................78
Table 22: Summary of reliability test conditions .....................................................................79
Table 23: Technical specifications of Molex board-to-board connector .................................83
Table 24: List of parts and accessories.................................................................................. 90
Table 25: Molex sales contacts (subject to change) ..............................................................91
Table 26: Hirose sales contacts (subject to change)..............................................................91
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Figures
Figure 1: TC63 system overview............................................................................................ 19
Figure 2: TC63 block diagram ................................................................................................ 20
Figure 3: Power supply limits during transmit burst................................................................ 25
Figure 4: Position of the reference points BATT+ and GND .................................................. 25
Figure 5: Power-on with operating voltage at BATT+ applied before activating IGT.............. 27
Figure 6: Power-on with IGT held low before switching on operating voltage at BATT+ .......28
Figure 7: Signal states during turn-off procedure ................................................................... 31
Figure 8: Battery pack circuit diagram....................................................................................37
Figure 9: RTC supply from capacitor...................................................................................... 42
Figure 10: RTC supply from rechargeable battery ................................................................. 42
Figure 11: RTC supply from non-chargeable battery ............................................................. 42
Figure 12: Serial interface ASC0............................................................................................ 44
Figure 13: Serial interface ASC1............................................................................................ 46
Figure 14: USB circuit ............................................................................................................47
Figure 15: I2C interface connected to VCC of application .....................................................50
Figure 16: I2C interface connected to VEXT line of TC63 .....................................................51
Figure 17: Audio block diagram.............................................................................................. 52
Figure 18: Single ended microphone input............................................................................. 53
Figure 19: Differential microphone input ................................................................................54
Figure 20: Line input configuration with OpAmp ....................................................................55
Figure 21: Differential loudspeaker configuration................................................................... 56
Figure 22: Single ended loudspeaker configuration............................................................... 56
Figure 23: PCM interface application ..................................................................................... 57
Figure 24: PCM timing............................................................................................................ 58
Figure 25: SYNC signal during transmit burst ........................................................................59
Figure 26: LED Circuit (Example)........................................................................................... 60
Figure 27: Never use antenna connector and antenna pad at the same time .......................62
Figure 28: Restricted area around antenna pad..................................................................... 62
Figure 29: Mechanical dimensions of U.FL-R-SMT connector............................................... 64
Figure 30: U.FL-R-SMT connector with U.FL-LP-040 plug .................................................... 65
Figure 31: U.FL-R-SMT connector with U.FL-LP-066 plug .................................................... 65
Figure 32: Specifications of U.FL-LP-(V)-040(01) plug .......................................................... 66
Figure 33: Pin assignment (component side of TC63) ...........................................................69
Figure 34: TC63 – top view .................................................................................................... 80
Figure 35: Dimensions of TC63.............................................................................................. 81
Figure 36: Molex board-to-board connector 52991-0808 on TC63 ........................................84
Figure 37: Mating board-to-board connector 53748-0808 on application ..............................85
Figure 38: TC63 sample application (draft) ............................................................................ 87
Figure 39: Reference equipment for Type Approval ..............................................................88
Figure 40: Lithium Ion battery from VARTA ...........................................................................96
Figure 41: Lithium Polymer battery from VARTA ................................................................... 97
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0 Document History
Preceding document: "TC63 Hardware Interface Description" Version 00.192 New document: "TC63 Hardware Interface Description" Version 00.432
Chapter What is new
Throughout manual
2.1, 3.3.1.4,
3.6 5.3
2.1 Added 7-bit addressing to list of I2C features.
3.1 New chapter: Operating Modes
3.2.1 Added description for undervoltage shutdown in IDLE and SLEEP mode.
3.3.1 Added remarks on different operating modes.
3.3.3.3 Added remark on shutdown threshold in IDLE mode.
3.3.3.5 Orderly shutdown in case of overvoltage - added maximum voltage value.
3.5.2 New chapter to describe requirements to control end of charging.
3.5.4 Updated recommended battery specifications.
3.5.6 Corrected current value in case of undervoltage charging.
3.5.7 Added remarks on how to switch the module off when in Charging-only mode and how
IGT line needs to be driven low for at least 400ms
Modified description of EMERG_RST line: EMERG_RST and additional activation of IGT will reset TC63. EMERG_RST without activation of IGT will switch TC63 off.
Corrected module’s weight.
Further details on overvoltage shutdown.
to switch to other operating modes. No automatic shutdown in Charge-only mode. Updated list of AT commands. Removed AT^SMSO from list of AT commands supported in Charge-only mode.
3.6 New chapter: Summary of State Transitions (Except SLEEP Mode)
3.12 Added 7-bit addressing and remark on AT^SSPI command.
3.13 Corrected figure “Audio block diagram”.
3.13.4 Updated description of the DAI.
3.14.1 Updated forward time of SYNC signal during transmit burst.
4.1 Corrected figure “Never use antenna connector and antenna pad at the same time”.
5.1 Added conditions for absolute maximum ratings.
5.2 Added remark on temperature tolerances.
5.4 New chapter: Power Supply Ratings
6.1 Updated Figure 35.
8.1 Changed figure “Reference equipment for type approval”
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1 Introduction
This document describes the hardware of the Siemens TC63 module that connects to the cellular device application and the air interface. It helps you quickly retrieve interface specifications, electrical and mechanical details and information on the requirements to be considered for integrating further components.
1.1 Related Documents
[1] TC63 AT Command Set [2] TC63 Release Notes 00.432 [3] DSB75 Support Box - Evaluation Kit for Siemens Cellular Engines [4] Application 07: Rechargeable Lithium Batteries in GSM Applications [5] Multiplexer User's Guide (not yet available)
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1.2 Terms and Abbreviations

Abbreviation Description
ADC Analog-to-Digital Converter
AGC Automatic Gain Control
ANSI American National Standards Institute
ARFCN Absolute Radio Frequency Channel Number
ARP Antenna Reference Point
ASC0 / ASC1 Asynchronous Controller. Abbreviations used for first and second serial interface of
TC63
B Thermistor Constant
B2B Board-to-board connector
BER Bit Error Rate
BTS Base Transceiver Station
CB or CBM Cell Broadcast Message
CE Conformité Européene (European Conformity)
CHAP Challenge Handshake Authentication Protocol
CPU Central Processing Unit
CS Coding Scheme
CSD Circuit Switched Data
CTS Clear to Send
DAC Digital-to-Analog Converter
DAI Digital Audio Interface
dBm0 Digital level, 3.14dBm0 corresponds to full scale, see ITU G.711, A-law
DCE Data Communication Equipment (typically modems, e.g. Siemens GSM engine)
DCS 1800 Digital Cellular System, also referred to as PCN
DRX Discontinuous Reception
DSB Development Support Box
DSP Digital Signal Processor
DSR Data Set Ready
DTE Data Terminal Equipment (typically computer, terminal, printer or, for example, GSM
application)
DTR Data Terminal Ready
DTX Discontinuous Transmission
EFR Enhanced Full Rate
EGSM Enhanced GSM
EIRP Equivalent Isotropic Radiated Power
EMC Electromagnetic Compatibility
ERP Effective Radiated Power
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Abbreviation Description
ESD Electrostatic Discharge
ETS European Telecommunication Standard
FCC Federal Communications Commission (U.S.)
FDMA Frequency Division Multiple Access
FR Full Rate
GMSK Gaussian Minimum Shift Keying
GPRS General Packet Radio Service
GSM Global Standard for Mobile Communications
HiZ High Impedance
HR Half Rate
I/O Input/Output
IC Integrated Circuit
IMEI International Mobile Equipment Identity
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ISO International Standards Organization
ITU International Telecommunications Union
kbps kbits per second
LED Light Emitting Diode
Li-Ion / Li+ Lithium-Ion
Li battery Rechargeable Lithium Ion or Lithium Polymer battery
Mbps Mbits per second
MMI Man Machine Interface
MO Mobile Originated
MS Mobile Station (GSM engine), also referred to as TE
MSISDN Mobile Station International ISDN number
MT Mobile Terminated
NTC Negative Temperature Coefficient
OEM Original Equipment Manufacturer
PA Power Amplifier
PAP Password Authentication Protocol
PBCCH Packet Switched Broadcast Control Channel
PCB Printed Circuit Board
PCL Power Control Level
PCM Pulse Code Modulation
PCN Personal Communications Network, also referred to as DCS 1800
PCS Personal Communication System, also referred to as GSM 1900
PDU Protocol Data Unit
PLL Phase Locked Loop
PPP Point-to-point protocol
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Abbreviation Description
PSK Phase Shift Keying
PSU Power Supply Unit
R&TTE Radio and Telecommunication Terminal Equipment
RAM Random Access Memory
RF Radio Frequency
RMS Root Mean Square (value)
ROM Read-only Memory
RTC Real Time Clock
RTS Request to Send
Rx Receive Direction
SAR Specific Absorption Rate
SD Secure Digital
SELV Safety Extra Low Voltage
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SIM Subscriber Identification Module
SMS Short Message Service
SRAM Static Random Access Memory
TA Terminal adapter (e.g. GSM engine)
TDMA Time Division Multiple Access
TE Terminal Equipment, also referred to as DTE
Tx Transmit Direction
UART Universal asynchronous receiver-transmitter
URC Unsolicited Result Code
USB Universal Serial Bus
USSD Unstructured Supplementary Service Data
VSWR Voltage Standing Wave Ratio
Phonebook abbreviations
FD SIM fixdialing phonebook
LD SIM last dialing phonebook (list of numbers most recently dialed)
MC Mobile Equipment list of unanswered MT calls (missed calls)
ME Mobile Equipment phonebook
ON Own numbers (MSISDNs) stored on SIM or ME
RC Mobile Equipment list of received calls
SM SIM phonebook
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1.3 Type Approval
TC63 is designed to comply with the directives and standards listed below. Please note that the product is still in a pre-release state and, therefore, type approval and testing procedures have not yet been completed.
European directives
99/05/EC “Directive of the European Parliament and of the council of 9 March
1999 on radio equipment and telecommunications terminal equipment and the mutual recognition of their conformity”, in short
89/336/EC Directive on electromagnetic compatibility
73/23/EC Directive on electrical equipment designed for use within certain
Standards of North American Type Approval
CFR Title 47 “Code of Federal Regulations, Part 22 and Part 24 (Telecommuni-
UL 60 950 “Product Safety Certification” (Safety requirements)
NAPRD.03 “Overview of PCS Type certification review board Mobile Equipment Type Certification and IMEI control” PCS Type Certification Review board (PTCRB), Version 3.1.0
RSS133 (Issue2) Canadian Standard
Standards of European Type Approval
3GPP TS 51.010-1 “Digital cellular telecommunications system (Phase 2); Mobile
ETSI EN 301 511 “V7.0.1 (2000-12) Candidate Harmonized European Standard
GCF-CC “Global Certification Forum - Certification Criteria” V3.16.0
ETSI EN 301 489-1 “V1.2.1 Candidate Harmonized European Standard
ETSI EN 301 489-7 “V1.1.1 Candidate Harmonized European Standard
EN 60 950 Safety of information technology equipment (2000)
referred to as R&TTE Directive 1999/5/EC
voltage limits (Low Voltage Directive)
cations, PCS)”; US Equipment Authorization FCC
Station (MS) conformance specification”
(Telecommunications series) Global System for Mobile communications (GSM); Harmonized standard for mobile stations in the GSM 900 and DCS 1800 bands covering essential requirements under article 3.2 of the R&TTE directive (1999/5/EC) (GSM 13.11 version 7.0.1 Release 1998)”
(Telecommunications series) Electro Magnetic Compatibility and Radio spectrum Matters (ERM); Electro Magnetic Compatibility (EMC) standard for radio equipment and services; Part 1: Common Technical Requirements”
(Telecommunications series) Electro Magnetic Compatibility and Radio spectrum Matters (ERM); Electro Magnetic Compatibility (EMC) standard for radio equipment and services; Part 7: Specific conditions for mobile and portable radio and ancillary equipment of digital cellular radio telecommunications systems (GSM and DCS)”
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Requirements of quality
IEC 60068 Environmental testing
DIN EN 60529 IP codes
Compliance with international rules and regulations
Manufacturers of mobile or fixed devices incorporating TC63 modules are advised to have their completed product tested and approved for compliance with all applicable national and international regulations. As a quad-band GSM/GPRS engine designed for use on any GSM network in the world, TC63 is required to pass all approvals relevant to operation on the European and North American markets. For the North American market this includes the Rules and Regulations of the Federal Communications Commission (FCC) and PTCRB, for the European market the R&TTE Directives and GCF Certification Criteria must be fully satisfied.
The FCC Equipment Authorization granted to the TC63 Siemens reference application is valid only for the equipment described in Section 8.1.
SAR requirements specific to portable mobiles
Mobile phones, PDAs or other portable transmitters and receivers incorporating a GSM module must be in accordance with the guidelines for human exposure to radio frequency energy. This requires the Specific Absorption Rate (SAR) of portable TC63 based applications to be evaluated and approved for compliance with national and/or international regulations.
Since the SAR value varies significantly with the individual product design manufacturers are advised to submit their product for approval if designed for portable use. For European and US markets the relevant directives are mentioned below. It is the responsibility of the manufacturer of the final product to verify whether or not further standards, recommendations or directives are in force outside these areas.
Products intended for sale on US markets
ES 59005/ANSI C95.1 Considerations for evaluation of human exposure to
Electromagnetic Fields (EMFs) from Mobile Telecommunication Equipment (MTE) in the frequency range 30MHz - 6GHz
Products intended for sale on European markets
EN 50360 Product standard to demonstrate the compliance of mobile phones
with the basic restrictions related to human exposure to electromagnetic fields (300MHz - 3GHz)
Note: Usage of TC63 in a fixed, mobile or portable application is not allowed without a new FCC certification.
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1.4 Safety Precautions
The following safety precautions must be observed during all phases of the operation, usage, service or repair of any cellular terminal or mobile incorporating TC63. Manufacturers of the cellular terminal are advised to convey the following safety information to users and operating personnel and to incorporate these guidelines into all manuals supplied with the product. Failure to comply with these precautions violates safety standards of design, manufacture and intended use of the product. Siemens AG assumes no liability for customer’s failure to comply with these precautions.
When in a hospital or other health care facility, observe the restrictions on the
use of mobiles. Switch the cellular terminal or mobile off, if instructed to do so by the guidelines posted in sensitive areas. Medical equipment may be sensitive to RF energy.
The operation of cardiac pacemakers, other implanted medical equipment and hearing aids can be affected by interference from cellular terminals or mobiles placed close to the device. If in doubt about potential danger, contact the physician or the manufacturer of the device to verify that the equipment is properly shielded. Pacemaker patients are advised to keep their hand-held mobile away from the pacemaker, while it is on.
Switch off the cellular terminal or mobile before boarding an aircraft. Make
sure it cannot be switched on inadvertently. The operation of wireless appliances in an aircraft is forbidden to prevent interference with communications systems. Failure to observe these instructions may lead to the suspension or denial of cellular services to the offender, legal action, or both.
Do not operate the cellular terminal or mobile in the presence of flammable
gases or fumes. Switch off the cellular terminal when you are near petrol stations, fuel depots, chemical plants or where blasting operations are in progress. Operation of any electrical equipment in potentially explosive atmospheres can constitute a safety hazard.
Your cellular terminal or mobile receives and transmits radio frequency
energy while switched on. Remember that interference can occur if it is used close to TV sets, radios, computers or inadequately shielded equipment. Follow any special regulations and always switch off the cellular terminal or mobile wherever forbidden, or when you suspect that it may cause interference or danger.
Road safety comes first! Do not use a hand-held cellular terminal or mobile
when driving a vehicle, unless it is securely mounted in a holder for speakerphone operation. Before making a call with a hand-held terminal or mobile, park the vehicle.
Speakerphones must be installed by qualified personnel. Faulty installation or operation can constitute a safety hazard.
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IMPORTANT!
SOS
Cellular terminals or mobiles operate using radio signals and cellular networks. Because of this, connection cannot be guaranteed at all times under all conditions. Therefore, you should never rely solely upon any wireless device for essential communications, for example emergency calls.
Remember, in order to make or receive calls, the cellular terminal or mobile must be switched on and in a service area with adequate cellular signal strength.
Some networks do not allow for emergency calls if certain network services or phone features are in use (e.g. lock functions, fixed dialing etc.). You may need to deactivate those features before you can make an emergency call.
Some networks require that a valid SIM card be properly inserted in the cellular terminal or mobile.
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2 Product Concept

2.1 Key Features at a Glance

Feature Implementation
General
Frequency bands Quad band: GSM 850/900/1800/1900MHz
GSM class Small MS
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Output power (according to Release 99, V5)
Power supply 3.2V to 4.5V
Power consumption Sleep mode: max. TBD
Operating temperature -30°C to +65°C ambient temperature
Physical Dimensions: 33.9mm x 44.6mm x max. 3.5mm
GSM / GPRS features
Data transfer GPRS
Class 4 (+33dBm ±2dB) for EGSM850 Class 4 (+33dBm ±2dB) for EGSM900 Class 1 (+30dBm ±2dB) for GSM1800 Class 1 (+30dBm ±2dB) for GSM1900
The values stated above are maximum limits. According to Release 99, Version 5, the maximum output power in a multislot configuration may be lower. The nominal reduction of maximum output power varies with the number of uplink timeslots used and amounts to 3.0dB for 2Tx, 4.8dB for 3Tx and 6.0dB for 4Tx.
Power down mode: typically 50µA
Auto switch-off at +90°C board temperature (preliminary)
Weight: approx. 7.5g
Multislot Class 12
Full PBCCH support
Mobile Station Class B
Coding Scheme 1 – 4
CSD
V.110, RLP, non-transparent
2.4, 4.8, 9.6, 14.4kbps
USSD
PPP-stack for GPRS data transfer
SMS
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Point-to-point MT and MO
Cell broadcast
Text and PDU mode
Storage: SIM card plus 25 SMS locations in mobile equipment
Transmission of SMS alternatively over CSD or GPRS.
Preferred mode can be user defined.
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Feature Implementation
Fax Group 3; Class 1
Audio Speech codecs:
Half rate HR (ETS 06.20)
Full rate FR (ETS 06.10)
Enhanced full rate EFR (ETS 06.50/06.60/06.80)
Adaptive Multi Rate AMR
Speakerphone operation Echo cancellation, noise suppression DTMF 7 ringing tones
Software
AT commands AT-Hayes GSM 07.05 and 07.07, Siemens
AT commands for RIL compatibility (NDIS/RIL)
MicrosoftTM compatibility RIL / NDIS for Pocket PC and Smartphone
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SIM Application Toolkit SAT Release 99
TCP/IP stack Access by AT commands
IP addresses IP version 6
Remote SIM Access TC63 supports Remote SIM Access. RSA enables TC63 to use a
remote SIM card via its serial interface, in addition to the SIM card locally attached to the dedicated lines of the application interface. In a vehicle mounted scenario, for example, this allows the driver to access a mobile phone brought into the car from a car­embedded phone. The connection between both phones can be a Bluetooth wireless link or a serial link, e.g. via the car cradle. The necessary protocols and procedures are implemented according to the “SIM Access Profile Interoperability Specification of the Bluetooth Special Interest Group”.
Firmware update Download over serial interface ASC0
Download over SIM interface Download over USB
Interfaces
2 serial interfaces
ASC0
8-wire modem interface with status and control lines, unbalanced, asynchronous
1.2kbps to 460kbps
Autobauding TBD
Supports RTS0/CTS0 hardware handshake and software
XON/XOFF flow control.
Multiplex ability according to GSM 07.10 Multiplexer Protocol.
ASC1
4-wire, unbalanced asynchronous interface
1.2kbps to 460kbps
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Feature Implementation
Autobauding TBD
Supports RTS1/CTS1 hardware handshake and software
XON/XOFF flow control
USB Supports a USB 2.0 Full Speed (12Mbit/s) slave interface.
I2C I2C bus for 7-bit addressing and transmission rates up to 400kbps.
Programmable with AT^SSPI command.
s
Audio
SIM interface Supported SIM cards: 3V, 1.8V
Antenna 50Ohms. External antenna can be connected via antenna
Module interface 80-pin board-to-board connector
Power on/off, Reset
Power on/off
Reset
Special features
Charging Supports management of rechargeable Lithium Ion and Lithium
Real time clock Timer functions via AT commands
2 analog interfaces
1 digital interface (PCM)
connector or solderable pad.
Switch-on by hardware pin IGT
Switch-off by AT command (AT^SMSO)
Automatic switch-off in case of critical temperature and
voltage conditions.
Orderly shutdown and reset by AT command
Emergency reset by hardware pins EMERG_RST and IGT.
Polymer batteries
Phonebook SIM and phone
Evaluation kit
DSB75 DSB75 Evaluation Board designed to test and type approve
Siemens cellular engines and provide a sample configuration for application engineering.
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2.2 TC63 System Overview

TC63
Antenna
Interface
Application Interface
s
USB SIM
USB
Host
2
C
I
I2C
Slave
Serial 1
Modem)
(
SIM card
Serial 2
UART
Digital
Audio
Audio
Codec
Analog
Audio
Headphones
or Headset
User Application
Figure 1: TC63 system overview
Charge
Charging
circuit
Charger
Power
Supply
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2.3 Circuit Concept
Figure 2 shows a block diagram of the TC63 module and illustrates the major functional components:
Baseband block:
Digital baseband processor with DSP
Analog processor with power supply unit (PSU)
Flash / SRAM (stacked)
Application interface (board-to-board connector)
RF section:
RF transceiver
RF power amplifier
RF front end
Antenna connector
Front End
t
r a
RF Powe r
P
Amplifier
F R
Transceiver
TC63
NTC
Measuring Network
3
26MHz
26MHz
32.768kHz
Interface RF - Baseband
RF Control Bus
4
I / Q
Digital Baseband Processor with DSP
RTC
CCIN CCRST CCIO
5
CCCLK CCVCC
Analog Controller
wi t h PSU
REFCHG
TEM P2
BATTYPE
D(0:15)
SRAM
A(0:24)
RD; WR; CS; WAIT
t e s e R
RESET
Flash
8
2
3
8
7
6
VEX T
EM ERG_RS T
10
Au dio a nalog
IGT
VDDL P
CHARGEGATE
VCHA RGE
ISEN SE
VSE NSE
BATT_TEM P
BATT +
GND
ASC(0 )
ASC(1 )4
I2C
USB
SD Ca rd
DAI
SYNC
SIM Interface
PWR _IND
Application Interface (80 pins)
Figure 2: TC63 block diagram
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3 Application Interface
TC63 is equipped with an 80-pin board-to-board connector that connects to the external application. The host interface incorporates several sub-interfaces described in the following chapters:
Power supply - see Section 3.2
Charger interface – Section 3.5
SIM interface - see Section 3.8
Serial interface ASC0 - see Section 3.9
Serial interface ASC1 - see Section 3.10
Serial interface USB - see Section 3.11.
Serial interface I²C - see Section 3.12
Two analog audio interfaces - see Section 3.13
Digital audio interface (DAI) - see Section 3.13 and 3.13.4
Status and control lines: IGT, EMERG_RST, PWR_IND, SYNC - see Table 17
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3.1 Operating Modes
The table below briefly summarizes the various operating modes referred to in the following chapters.
Table 1: Overview of operating modes
Normal operation
GSM / GPRS SLEEP Various power save modes set with AT+CFUN
command. Software is active to minimum extent. If the module was registered to the GSM network in IDLE mode, it is registered and paging with the BTS in SLEEP mode, too. Power saving can be chosen at different levels: The NON-CYCLIC SLEEP mode (AT+CFUN=0) disables the AT interface. The CYCLIC SLEEP modes AT+CFUN=7 and 9 alternatively activate and deactivate the AT interfaces to allow permanent access to all AT commands.
GSM IDLE Software is active. Once registered to the GSM
network, paging with BTS is carried out. The module is ready to send and receive.
GSM TALK Connection between two subscribers is in progress.
Power consumption depends on network coverage individual settings, such as DTX off/on, FR/EFR/HR, hopping sequences, antenna.
GPRS IDLE Module is ready for GPRS data transfer, but no data is
currently sent or received. Power consumption depends on network settings and GPRS configuration (e.g. multislot settings).
GPRS DATA GPRS data transfer in progress. Power consumption
depends on network settings (e.g. power control level), uplink / downlink data rates, GPRS configuration (e.g. used multislot settings) and reduction of maximum output power.
POWER DOWN Normal shutdown after sending the AT^SMSO command.
The Power Supply disconnects the supply voltage from the baseband part of the circuit. Only a voltage regulator is active for powering the RTC. Software is not active. Interfaces are not accessible. Operating voltage (connected to BATT+) remains applied.
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Airplane mode Airplane mode shuts down the radio part of the module, causes the module to
log off from the GSM/GPRS network and disables all AT commands whose execution requires a radio connection. Airplane mode can be controlled by using the AT commands AT^SCFG and AT+CALA:
With AT^SCFG=MEopMode/Airplane/OnStart the module can be configured to enter the Airplane mode each time when switched on or reset.
The parameter AT^SCFG=MEopMode/Airplane can be used to switch back and forth between Normal mode and Airplane mode any time during operation.
Setting an alarm time with AT+CALA followed by AT^SMSO wakes the module up into Airplane mode at the scheduled time.
Charge-only mode Limited operation for battery powered applications. Enables charging while
module is detached from GSM network. Limited number of AT commands is accessible. Charge-only mode applies when the charger is connected if the module was powered down with AT^SMSO.
Charge mode during normal operation
See Table 6 for the various options proceeding from one mode to another.
Normal operation (SLEEP, IDLE, TALK, GPRS IDLE, GPRS DATA) and charging running in parallel. Charge mode changes to Charge-only mode when the module is powered down before charging has been completed.
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3.2 Power Supply
TC63 needs to be connected to a power supply at the B2B connector (5 pins each BATT+ and GND).
The power supply of TC63 has to be a single voltage source at BATT+. It must be able to provide the peak current during the uplink transmission.
All the key functions for supplying power to the device are handled by the power management section of the analog controller. This IC provides the following features:
Stabilizes the supply voltages for the GSM baseband using low drop linear voltage
regulators.
Switches the module's power voltages for the power up and down procedures.
Delivers, across the VEXT pin, a regulated voltage for an external application. This
voltage is not available in Power-down mode.
SIM switch to provide SIM power supply.

3.2.1 Minimizing Power Losses

When designing the power supply for your application please pay specific attention to power losses. Ensure that the input voltage V even in a transmit burst where current consumption can rise to typical peaks of 2A. It should be noted that TC63 switches off when exceeding these limits. Any voltage drops that may occur in a transmit burst should not exceed 400mV.
The measurement network monitors outburst and inburst values. The drop is the difference of both values. The maximum drop (Dmax) since the last start of the module will be saved. In IDLE and SLEEP mode, the module switches off if the minimum battery voltage (V reached.
Example: V
min = 3.2V
I
Dmax = 0.35V
V
min = VImin + Dmax
batt
V
min = 3.2V + 0.35V = 3.55V
batt
The best approach to reducing voltage drops is to use a board-to-board connection as recommended, and a low impedance power source. The resistance of the power supply lines on the host board and of a battery pack should also be considered.
Note: If the application design requires an adapter cable between both board-to-board
connectors, use a flex cable as short as possible in order to minimize power losses.
never drops below 3.2V on the TC63 board, not
BATT+
min) is
batt
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Example: If the length of the flex cable reaches the maximum length of 100mm, this
connection may cause, for example, a resistance of 30m in the BATT+ line and 30m in the GND line. As a result, a 2A transmit burst would add up to a total voltage drop of 120mV. Plus, if a battery pack is involved, further losses may occur due to the resistance across the battery lines and the internal resistance of the battery including its protection circuit.
BATT+
min. 3.2V
Figure 3: Power supply limits during transmit burst
Transmit
burst 2A
Transmit
burst 2A
s
Ripple
Drop
3.2.2 Measuring the Supply Voltage V
The reference points for measuring the supply voltage V GND, both accessible at a capacitor located close to the board-to-board connector of the module.
Reference point BATT+
Figure 4: Position of the reference points BATT+ and GND
Reference point GND
BATT+
BATT+
on the module are BATT+ and

3.2.3 Monitoring Power Supply by AT Command

To monitor the supply voltage you can also use the AT^SBV command which returns the value related to the reference points BATT+ and GND.
The module continuously measures the voltage at intervals depending on the operating mode of the RF interface. The duration of measuring ranges from 0.5s in TALK/DATA mode to 50s when TC63 is in IDLE mode or Limited Service (deregistered). The displayed voltage (in mV) is averaged over the last measuring period before the AT^SBV command was executed.
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3.3 Power Up / Power Down Scenarios

In general, be sure not to turn on TC63 while it is beyond the safety limits of voltage and temperature stated in Chapter 5. TC63 would immediately switch off after having started and detected these inappropriate conditions. In extreme cases this can cause permanent damage to the module.

3.3.1 Turn on TC63

TC63 can be started in a variety of ways as described in the following sections:
Hardware driven start-up by IGT line: starts Normal mode or Airplane mode (see Section
3.3.1.1)
Software controlled reset by AT+CFUN command: starts Normal or Airplane mode (see Section 3.3.1.3)
Hardware driven start-up by VCHARGE line: starts charging algorithm and Charge-only mode (see Section 3.3.1.2)
Wake-up from Power-down mode by using RTC interrupt: starts Airplane mode
The option whether to start into Normal mode or Airplane mode depends on the settings made with the AT^SCFG command or AT+CALA. With AT+CALA, followed by AT^SMSO the module can be configured to restart into Airplane mode at a scheduled alarm time. Switching back and forth between Normal mode and Airplane mode is possible any time during operation by using the AT^SCFG command.
After startup or mode change the following URCs indicate the module’s ready state:
“SYSSTART” indicates that the module has entered Normal mode.
“^SYSSTART AIRPLANE MODE” indicates that the module has entered Airplane mode.
“^SYSSTART CHARGE ONLY MODE” indicates that the module has entered the
Charge-only mode.
Detailed explanations on AT^SCFG, AT+CFUN, AT+CALA and Airplane mode can be found in [1].
3.3.1.1 Turn on TC63 Using Ignition Line IGT
When the TC63 module is in Power-down mode, it can be started to Normal mode or Airplane mode by driving the IGT (ignition) line to ground. This must be accomplished with an open drain/collector driver to avoid current flowing into this pin.
The module will start up when both of the following two conditions are met:
The supply voltage applied at BATT+ must be in the operating range.
The IGT line needs to be driven low for at least 400ms.
Considering different strategies of host application design the figures below show two approaches to meet this requirement: The example in Figure 5 assumes that IGT is activated after BATT+ has already been applied. The example in Figure 6 assumes that IGT is held low before BATT+ is switched on. In either case, to power on the module, ensure that low state of IGT takes at least 400ms from the moment the voltage at BATT+ is available.
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If configured to a fix baud rate (AT+IPR0), the module will send the URC “^SYSSTART” or “^SYSSTART AIRPLANE MODE” to notify that it is ready to operate. If autobauding is enabled (AT+IPR=0) there will be no notification.
BATT+
t = 400ms
min
IGT
HiZ
PWR_IND
120ms
EMERG_RST
VEXT
TXD0/TXD1/RTS0/RST1/DTR0 (driven by the application)
CTS0/CTS1/DSR0/DCD0
Undefined
Serial interfaces
ca. 500 ms
ASC0 and ASC1
Figure 5: Power-on with operating voltage at BATT+ applied before activating IGT
Active
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BATT+
t = 400ms
min
IGT
PWR_IND
120ms
EMERG_RST
VEXT
s
HiZ
TXD0/TXD1/RTS0/RST1/DTR0 (driven by the application)
CTS0/CTS1/DSR0/DCD0
Active
Serial interfaces
Undefined
ca. 500 ms
ASC0 and ASC1
Figure 6: Power-on with IGT held low before switching on operating voltage at BATT+
3.3.1.2 Turn on TC63 Using the VCHARGE Signal
As detailed in Section 3.5.7, the charging adapter can be connected regardless of the module’s operating mode.
If the charger is connected to the charger input of the external charging circuit and the module’s VCHARGE pin while TC63 is off, and the battery voltage is above the undervoltage lockout threshold, processor controlled fast charging starts (see Section 3.5.6). TC63 enters a restricted mode, referred to as Charge-only mode where only the charging algorithm will be launched.
During the Charge-only mode TC63 is neither logged on to the GSM network nor are the serial interfaces fully accessible. To switch to normal operation and log on to the GSM network, the IGT line needs to be activated as described in Section 3.3.1.
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3.3.1.3 Reset TC63 via AT+CFUN Command
To reset and restart the TC63 module use the command AT+CFUN. You can enter AT+CFUN=,1 or AT+CFUN=x,1, where x may be in the range from 0 to 9. See [1] for details.
If configured to a fix baud rate (AT+IPR0), the module will send the URC “^SYSSTART” or “^SYSSTART AIRPLANE MODE to notify that it is ready to operate. If autobauding is enabled (AT+IPR=0) there will be no notification. To register to the network SIM PIN authentication is necessary after restart.
3.3.1.4 Reset or Turn off TC63 in Case of Emergency
Caution: Use the EMERG_RST pin only when, due to serious problems, the software is not responding for more than 5 seconds. Pulling the EMERG_RST pin causes the loss of all information stored in the volatile memory. Therefore, this procedure is intended only for use in case of emergency, e.g. if TC63 does not respond, if reset or shutdown via AT command fails.
The EMERG_RST signal is available on the application interface. To control the EMERG_RST line it is recommended to use an open drain / collector driver.
The EMERG_RST line can be used to switch off or to reset the module. In any case the EMERG_RST line must be pulled to ground for 10ms. Then, after releasing the EMERG_RST line additional activation of IGT for 400 ms will reset the module. If IGT is not activated for 400 ms the module switches off. In this case, it can be restarted any time as described in section 3.3.1.1.
After hardware driven restart, notification via “^SYSSTART” or “^SYSSTART AIRPLANE” URC is the same as in case of restart by IGT or AT command. To register to the network SIM PIN authentication is necessary after restart.
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3.3.2 Turn off TC63

TC63 can be turned off as follows:
Normal shutdown: Software controlled by AT^SMSO command
Automatic shutdown: Takes effect if board or battery temperature is out of range or if
undervoltage or overvoltage conditions occur.
3.3.2.1 Turn off TC63 Using AT Command
The best and safest approach to powering down TC63 is to issue the AT^SMSO command. This procedure lets TC63 log off from the network and allows the software to enter into a secure state and safe data before disconnecting the power supply. The mode is referred to as Power-down mode. In this mode, only the RTC stays active.
Before switching off the device sends the following response: ^SMSO: MS OFF
OK ^SHUTDOWN
After sending AT^SMSO do not enter any other AT commands. There are two ways to verify when the module turns off:
Wait for the URC “^SHUTDOWN”. It indicates that data have been stored non-volatile and the module turns off in less than 1 second.
Also, you can monitor the PWR_IND pin. High state of PWR_IND definitely indicates that the module is switched off.
Be sure not to disconnect the supply voltage V been issued and the PWR_IND signal has gone high. Otherwise you run the risk of losing data. Signal states during turn-off are shown in Figure 7.
While TC63 is in Power-down mode the application interface is switched off and must not be fed from any other source. Therefore, your application must be designed to avoid any current flow into any digital pins of the application interface, especially of the serial interfaces. No special care is required for the USB interface which is protected from reverse current.
before the URC “^SHUTDOWN” has
BATT+
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