Gemalto M2M PDS5-US User Manual

Cinterion® PDS5-E/PDS5-US
Hardware Interface Overview Version: 04.000
DocId: PDS5_HIO_v04.000
GEMALTO.COM/M2M
Cinterion® PDS5-E/PDS5-US Hardware Interface Overview
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Document Name: Version:
Date: DocId: Status
Cinterion
®
PDS5-E/PDS5-US Hardware Interface Overview
04.000 2018-09-17 PDS5_HIO_v04.000 Confidential / Released
GENERAL NOTE
Copyright
Transmittal, reproduction, dissemination and/or editing of this document as well as utilization of its con­tents and communication thereof to others without ex press autho rization are prohib ited. Offenders will be held liable for payment of damages. All rights created by patent grant or registration of a utility model or design patent are reserved.
Copyright © 2018, Gemalto M2M GmbH, a Gemalto Company
Trademark Notice
Gemalto, the Gemalto logo, are trademarks and service marks of Gemalto and are registered in certain countries. Microsoft and Win dows are e ither regis tered trademarks or trademarks of Microsoft Corpora­tion in the United States and/or other countries. All other register ed trademarks or trademarks mention ed in this document are property of their respective owners.
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Contents

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Contents
1 Introduction.................................................................................................................6
1.1 Key Features at a Glance..................................................................................6
1.2 PDS5-E/PDS5-US System Overview ................................................................9
2 Interface Characteristics.......................................................................................... 10
2.1 Application Interface ........................................................................................10
2.1.1 USB Interface......................................................................................10
2.1.2 Serial Interface ASC0 ......................................................................... 11
2.1.3 UICC/SIM/USIM Interface...................................................................12
2.1.4 Digital Audio Interface.........................................................................14
2.1.5 GPIO Interface....................................................................................14
2.1.6 I
2.1.7 SPI Interface.......................................................................................15
2.1.8 Analog-to-Digital Converter (ADC)......................................................16
2.1.9 PWM Interfaces ..................................................................................16
2.1.10 Pulse Counter.....................................................................................16
2.1.11 Control Signals....................................................................................16
2.2 RF Antenna Interface.......................................................................................17
2.2.1 Antenna Installation ............................................................................17
2
C Interface........................................................................................15
2.1.11.1 Network Connectivity ..........................................................16
2.1.11.2 Power Indication Signal.......................................................16
2.1.11.3 Host Wakeup.......................................................................16
2.1.11.4 Fast Shutdown....................................................................16
3 Operating Characteristics........................................................................................18
3.1 Operating Modes .............................................................................................18
3.2 Power Supply...................................................................................................19
4 Mechanical Dimensions, Mounting and Packaging...............................................20
4.1 Mechanical Dimensions of PDS5-E/PDS5-US ................................................20
5 Regulatory and Type Approval Information........................................................... 22
5.1 Directives and Standards.................................................................................22
5.2 SAR requirements specific to portable mobiles............................................... 25
5.3 Reference Equipment for Type Approval.........................................................26
5.4 Compliance with FCC and IC Rules and Regulations ..................................... 27
6 Document Information..............................................................................................28
6.1 Revision History...............................................................................................28
6.2 Related Documents .........................................................................................28
6.3 Terms and Abbreviations.................................................................................28
6.4 Safety Precaution Notes..................................................................................32
7 Appendix....................................................................................................................33
7.1 List of Parts and Accessories...........................................................................33
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Tables

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Tables
Table 1: Signals of the SIM interface (SMT application interface)............................... 12
Table 2: GPIO lines and possible alternative assignment............................................ 14
Table 3: Return loss in the active band........................................................................ 17
Table 4: Overview of operating modes ........................................................................ 18
Table 5: Directives ....................................................................................................... 22
Table 6: Standards of North American type approval.................................................. 22
Table 7: Standards of European type approval............................................................ 22
Table 8: Requirements of quality ................................................................................. 23
Table 9: Standards of the Ministry of Information Industry of the
People’s Republic of China............................................................................ 24
Table 10: Toxic or hazardous substances or elements with defined concentration
limits............................................................................................................... 24
Table 11: List of parts and accessories.......................................................................... 33
Table 12: Molex sales contacts (subject to change)...................................................... 34
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Figures

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Figures
Figure 1: PDS5-E/PDS5-US system overview................................................................ 9
Figure 2: USB circuit ..................................................................................................... 10
Figure 3: Serial interface ASC0..................................................................................... 11
Figure 4: External UICC/SIM/USIM card holder circuit ................................................. 13
Figure 5: PDS5-E/PDS5-US – top and bottom view ..................................................... 20
Figure 6: Dimensions of PDS5-E/PDS5-US (all dimensions in mm) ............................. 21
Figure 7: Reference equipment for Type Approval ....................................................... 26
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1 Introduction

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1 Introduction
This document1 describes the hardware of the Cinterion® PDS5-E/PDS5-US module. It helps you quickly retrieve interface specifications, electrical and mechanical details and information on the requirements to be considered for integrating further components.

1.1 Key Features at a Glance

Feature Implementation
General
Frequency bands PDS5-E:
GSM/GPRS/EDGE: Dual band GSM 900/1800MHz UMTS/HSPA: Dual band UMTS 900/2100MHz
PDS5-US: GSM/GPRS/EDGE: Dual band GSM 850/1900MHz UMTS/HSPA: Dual band UMTS 850/1900MHz
GSM class Small MS
Output power (according to Release 99, V5)
Power supply 3.3V to 4.5V
Operating temperature (board temperature)
PDS5-E: Class 4 (+33dBm ±2dB) for EGSM900 Class 1 (+30dBm ±2dB) for GSM1800 Class E2 (+27dBm ± 3dB) for GSM 900 8-PSK Class E2 (+26dBm +3 /-4dB) for GSM 1800 8-PSK Class 3 (+24dBm +1/-3dB) for UMTS 2100, WCDMA FDD BdI Class 3 (+24dBm +1/-3dB) for UMTS 900, WCDMA FDD BdVIII
PDS5-US: Class 4 (+33dBm ±2dB) for EGSM850 Class 1 (+30dBm ±2dB) for GSM1900 Class E2 (+27dBm ± 3dB) for GSM 850 8-PSK Class E2 (+26dBm +3 /-4dB) for GSM 1900 8-PSK Class 3 (+24dBm +1/-3dB) for UMTS 1900,WCDMA FDD BdII Class 3 (+24dBm +1/-3dB) for UMTS 850, WCDMA FDD BdV
Normal operation: -30°C to +85°C Extended operation: -40°C to +90°C
Physical Dimensions: 33mm x 29mm x 2.3mm
Weight: approx. 5g
RoHS All hardware components fully compliant with EU RoHS Directive
1. The document is effective only if listed in the appropriate Release Notes as part of the technical docu­mentation delivered with your Gemalto M2M product.
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1.1 Key Features at a Glance
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Feature Implementation
HSPA features
3GPP Release 6, 7 DL 7.2Mbps, UL 5.7Mbps
HSDPA Cat.8 / HSUPA Cat.6 data rates Compressed mode (CM) supported according to 3GPP TS25.212
UMTS features
3GPP Release 4 PS data rate – 384 kbps DL / 384 kbps UL
CS data rate – 64 kbps DL / 64 kbps UL
GSM/GPRS/EGPRS features
Data transfer GPRS:
Multislot Class 12
Full PBCCH support
Mobile Station Class B
Coding Scheme 1 – 4 EGPRS:
Multislot Class 12
EDGE E2 power class for 8 PSK
Downlink coding schemes – CS 1-4, MCS 1-9
Uplink coding schemes – CS 1-4, MCS 1-9
SRB loopback and test mode B
8-bit, 11-bit RACH
PBCCH support
1 phase/2 phase access procedures
Link adaptation and IR
NACC, extended UL TBF
Mobile Station Class B CSD:
V.110, RLP, non-transparent
•9.6kbps
•USSD
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SMS Point-to-point MT and MO
Cell broadcast Text and PDU mode Storage: SIM card plus SMS locations in mobile equipment
Software
AT commands Hayes 3GPP TS 27.007, TS 27.005, Gemalto M2M
AT commands for RIL compatibility
Java™ Open Platform Java™ Open Platform with
Java™ profile IMP-NG & CLDC 1.1 HI
Secure data transmission via HTTPS/SSL
Multi-threading programming and multi-application execution Major benefits: seamless integration into Java applications, ease of pro-
gramming, no need for application microcontroller, extrem ely cost-efficient hardware and software design – ideal platform for industrial GSM applica­tions.
The memory space available for Java programs is around 10MB in the flash file system and around 10MB RAM. Application code and data share the space in the flash file system and in RAM.
Microsoft™ compatibility RIL for Pocket PC and Smartphone
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1.1 Key Features at a Glance
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Feature Implementation
SIM Application Toolkit SAT Release 99 Firmware update Generic update from host application over ASC0 or USB modem.
Interfaces
Module interface Surface mount device with solderable connection pads (SMT application
interface). Land grid array (LGA) technology ensures high solder joint reli­ability and provides the possibility to use an optional module mounting socket. For more information on how to integrate SMT modules see also [3]. This application note comprises chapters on module mounting and application layout issues as well as on SMT application developmen t eq uip m en t.
USB USB 2.0 High Speed (480Mbit/s) device interface, Full Speed (12Mbit/s)
compliant
1 serial interface ASC0:
8-wire modem interface with status and control lines, unbalanced, asyn­chronous
Adjustable baud rates: 1,200bps to 921,600bps
Autobauding: 1,200bps to 230,400bps
Supports RTS0/CTS0 hardware flow control.
Audio 1 digital interface (PCM) UICC interface Supported SIM/USIM cards: 3V, 1.8V GPIO interface 8 GPIOs shared with fast shutdown or host wakeup, pulse counter, and
PWM functionality
2
I
C interface Supports I2C serial interface SPI interface Serial peripheral interface ADC input Analog-to-digital comverter for general purpose voltage measurements Antenna interface pads 50
Power on/off, Reset
Power on/off Switch-on by hardware signal IGT
Switch-off by AT command Switch off by hardware signal GPIO4/FST_SHDN instead of AT command Automatic switch-off in case of critical temperature and voltage conditions
Reset Orderly shutdown and reset by AT command
Emergency reset by hardware signal EMERG_OFF and IGT
Special features
Real time clock Timer functions via AT commands Phonebook SIM and phone TTY/CTM support Integrated CTM modem
Evaluation kit
Evaluation module PDS5-E/PDS5-US module soldered onto a dedicated PCB that can be con-
nected to an adapter in order to be mounted onto the DSB75.
DSB75 DSB75 Development Support Board designed to test and type approve
Gemalto M2M modules and provide a sample configuration for application engineering. A special adapter is required to connect the PDS5-E/PDS5­US evaluation module to the DSB75.
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GPIO
interface
I2C
USB
ASC0 lines
CONTROL
RTC
POWER
ANTENNA
(GSM/UMTS
quad band)
Module
SIM interface
(with SIM detection)
SIM card
Application
Power supply
Backup supply
Emergency off
IGT
Serial modem interface lines
I2C
3
8
5
2
1 1
1
6
USB
Antenna
1
DAC (PWM) PWM / GPIO
2
Fast shutdown /
Host wakeup
Fast shutdown / Host wakeup / GPIO
1
1
ADC ADC
1
COUNTER
Pulse counter / GPIO
1
GPIO
4
SPI SPI
4
PCM / DAI
Digital audio
4

1.2 PDS5-E/PDS5-US System Overview

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1.2 PDS5-E/PDS5-US System Overview
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Figure 1: PDS5-E/PDS5-US system overview
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VBUS
DP DN
VREG (3V075)
BATT+
USB_DP
2)
lin. reg.
GND
Module
Detection only
VUSB_IN
USB part
1)
RING0
Host wakeup
1)
All serial (including RS) and pull-up resistors for data lines are implemented.
USB_DN
2)
2)
If the USB interface is operated in High Speed mode (480MHz), it is recommended to take special care routing the data lines USB_DP and USB_D N . Application layout should in this case implement a differential impedance of 90Ohm for proper signal integrity.
R
S
R
S
H_WAKEUP
SMT
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2 Interface Characteristics

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2 Interface Characteristics
PDS5-E/PDS5-US is equipped with an SMT application interface that connects to the external application. The SMT application interface incorporates the various application interfaces as well as the RF antenna interface.

2.1 Application Interface

2.1.1 USB Interface

PDS5-E/PDS5-US supports a USB 2.0 High Speed (480Mbit/s) device interface that is Full Speed (12Mbit/s) compliant. The USB interface is primarily intended for use as command and data interface and for downloading firmware.
The external application is responsible for supplying the VUSB_IN line. This line is used for ca­ble detection only. The USB part (driver and transceiver) is supplied by means of BATT+. This is because PDS5-E/PDS5-US is designed as a self-powered device compliant with the “Uni­versal Serial Bus Specification Revision 2.0”
1
.
To properly connect the module's USB interface to the external application, a USB 2.0 compat­ible connector and cable or hardware design is required. Furthermore, the USB modem driver distributed with PDS5-E/PDS5-US needs to be installed.
1. The specification is ready for download on http://www.usb.org/developers/docs/
Figure 2: USB circuit
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2.1.2 Serial Interface ASC0

PDS5-E/PDS5-US offers an 8-wire unbalanced, asynchronous modem interface ASC0 con­forming to ITU-T V.24 protocol DCE signalling. The electrical characteristics do not comply with ITU-T V.28. The significant levels are 0V (for low data bit or active state) and 1.8V (for high data bit or inactive state).
PDS5-E/PDS5-US is designed for use as a DCE. Based on the conventions for DCE-DTE con­nections it communicates with the customer application (DTE) using the following signals:
Port TXD @ application sends data to the module’s TXD0 signal line
Port RXD @ application receives data from the module’s RXD0 signal line
Figure 3: Serial interface ASC0
Features:
Includes the data lines TXD0 and RXD0, t he status line s RTS0 and CTS0 and, in addition, the modem control lines DTR0, DSR0, DCD0 and RING0.
The RING0 signal serves to indicate incoming calls and other types of URCs (Unsolicited Result Code). It can also be used to send pulses to the host application, for example to wake up the application from power saving state.
By default configured to the setting 8 data bits, no parity and 1 stop bit.
ASC0 can be operated at fixed bit rates from 1200bps up to 921600bps.
Autobauding supports bit rates from 1200bps up to 230400bps.
Supports RTS0/CTS0 hardware flow control. The hardware hand shake line RTS0 has an internal pull down resistor causing a low level signal, if the line is not used and open. Although hardware flow control is recommended, this allows communication by using only RXD and TXD lines.
Wake up from SLEEP mode by RTS0 activation (high to low transition).
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2.1.3 UICC/SIM/USIM Interface

PDS5-E/PDS5-US has an integrated UICC/SIM/USIM interface compatible with the 3GPP
31.102 and ETSI 102 221. This is wired to the host interface in order to be connected to an
external SIM card holder. Five pads on the SMT application interface are reserved for the SIM interface.
The UICC/SIM/USIM interface supports 3V and 1.8V SIM cards. The CCIN signal serves to detect whether a tray (with SIM card) is present in the card holder.
Using the CCIN signal is mandatory for compliance with the GSM 11.11 recommendation if the mechanical design of the host application allows the user to remove the SIM card during oper­ation. To take advantage of this feature, an appropriate SIM card detect switch is required on the card holder. For example, this is true for the model supplied by Molex, which has been test­ed to operate with PDS5-E/PDS5-US and is part of the Gemalto M2M reference equipment submitted for type approval. See Section 7.1 for Molex ordering numbers.
Table 1: Signals of the SIM interface (SMT application interface)
Signal Description
GND Separate ground connection for SIM card to improve EMC. CCCLK Chipcard clock CCVCC SIM supply voltage. CCIO Serial data line, input and output. CCRST Chipcard reset CCIN Input on the baseband processor for detecting a SIM card tray in the holder. If the SIM is
removed during operation the SIM interface is shut down immediately to prevent destruc­tion of the SIM. The CCIN signal is by default low and will change to high level if a SIM card is inserted. The CCIN signal is mandatory for applications that allow the user to remove the SIM card during operation. The CCIN signal is solely intended for use with a SIM card. It must not be used for any other purposes. Failure to comply with this requirement may invalidate the type approval of PDS5-E/PDS5-US.
Note: No guarantee can be given, nor any liability accepted, if loss of data is encountered after removing the SIM card during operation. Also, no guarantee can be given for properly initializ­ing any SIM card that the user inserts after having removed the SIM card during operation. In this case, the application must restart PDS5-E/PDS5-US.
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Module
open: Card removed closed: Card inserted
CCRST
CCVCC
CCIO
CCCLK
CCIN
SIM / UICC
1n
220n
SMT application interface
GND
2.1 Application Interface
17
The figure below shows a circuit to connect an external SIM card holder.
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Figure 4: External UICC/SIM/USIM card holder circuit
The total cable length between the SMT application interface pads on PDS5-E/PDS5-US and the pads of the external SIM card holder must not exceed 100mm in order to meet the specifi­cations of 3GPP TS 51.010-1 and to satisfy the requirements of EMC compliance.
To avoid possible cross-talk from the CCCLK signal to the CCIO signal be careful that both lines are not placed closely next to each other. A useful approach is using a GND line to shield the CCIO line from the CCCLK line.
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2.1.4 Digital Audio Interface

PDS5-E/PDS5-US‘s digital audio interface (DAI) can be used to connect audio devices capable of pulse code modulation (PCM).

2.1.5 GPIO Interface

PDS5-E/PDS5-US offers a GPIO interface with 8 GPIO lines. The GPIO lines are shared with other interfaces or functions: Fast shutdown (see Section 2.1.11.4), the PWM functionality (see
Section 2.1.9), an pulse counter (see Section 2.1.10).
The following table shows the configuration variants for the GPIO pads. All variants are mutu­ally exclusive, i.e. a pad configured for instance as fast shutdown line is locked for alternative usage as GPIO.
Table 2: GPIO lines and possible alternative assignment
GPIO Fast Shutdown or
Host wakeup
GPIO2 GPIO4 FST_SHDN or
H_WAKEUP GPIO5 GPIO6 PWM2 GPIO7 PWM1 GPIO8 COUNTER GPIO9 GPIO10
PWM Pulse Counter
After startup, the above mentioned alternative GPIO line assignments can be configured u sing AT commands (see [1]). The configuration is non-volatile and available after module restart.
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2.1.6 I2C Interface

I2C is a serial, 8-bit oriented data transfer bus for bit rates up to 400kbps in Fast mode. It con­sists of two lines, the serial data line I2CDAT and the serial clock line I2CCLK. The module acts as a single master device, e.g. the clock I2CCLK is driven by the module. I2CDAT is a bi-direc­tional line. Each device connected to the bus is software addressable by a unique 7-bit ad­dress, and simple master/slave relationships exist at all times. The module operates a s master­transmitter or as master-receiver. The customer application transmits or receives data only on request of the module.
2
The I
C interface can be powered via the V180 line of PDS5-E/PDS5-US. If connected to the V180 line, the I mode.
Note: Good care should be taken when creating the PCB layout of the host application: The traces of I2CCLK and I2CDAT should be equal in length and as short as possible.
2
C interface will properly shut down when the module enters the Power Down

2.1.7 SPI Interface

The Serial Peripheral Interface (SPI) is a synchronous serial interface for control and data transfer between PDS5-E/PDS5-US and the external application. Only one application can be connected to the SPI and the interface supports only master mode. The transmission rates are up to 6.5Mbit/s. The SPI interface comprises the two data lines MOSI and MISO, the clock line SPI_CLK a well as the chip select line SPI_CS.
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2.1.8 Analog-to-Digital Converter (ADC)

ADC1_IN is used for general purpose voltage measurements. ADC1_IN can be configured and read by AT command - see [1].

2.1.9 PWM Interfaces

The GPIO6 and GPIO7 interface lines can be configured as Pulse Width Modulation (PWM) interface lines PWM1 and PWM2. The PWM interface lines can be used, for example, to con­nect buzzers. The PWM1 line is shared with GPIO7 and the PWM2 line is shared with GPIO6 (for GPIOs see Section 2.1.5). GPIO and PWM functionality are mutually exclusive.

2.1.10 Pulse Counter

The GPIO8 line can be configured as pulse counter line COUNTER. The pulse counter inter­face can be used, for example, as a clock (for GPIOs see Section 2.1.5).

2.1.11 Control Signals

2.1.11.1 Network Connectivity
The STATUS line serves to indicate the module’s network connectivity state and can be used to control an externally connected LED.
2.1.11.2 Power Indication Signal
The power indication signal PWR_IND notifies the on/off state of the module. High state of PWR_IND indicates that the module is switched off.
2.1.11.3 Host Wakeup
If no call, data or message transfer is in progress, the host may shut down its own USB inter­face to save power. If a call or other request (URC’s, messages) arrives, the host can be noti­fied of these events and be woken up again by a state transition of either the RING0 or the GPIO4 line configured as H_WAKEUP line.
2.1.11.4 Fast Shutdown
The GPIO4 interface line can be configured as fast shutdown signal line FST_SHDN. The con­figured FST_SHDN line is an active low control signal and must be applied for at least 45 mil­liseconds. If unused this line can be left open because of a configured internal p ull-up resistor.
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2.2 RF Antenna Interface

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2.2 RF Antenna Interface
The RF interface has an impedance of 50. PDS5-E/PDS5-US is capable of sustaining a total mismatch at the antenna line without any damage, even when transmitting at maximum RF power.
The external antenna must be matched properly to achieve best performance regarding radi­ated power, modulation accuracy and harmonic suppression. Antenna matching networks are not included on the PDS5-E/PDS5-US module and should be placed in the host application if the antenna does not have an impedance of 50
Regarding the return loss PDS5-E/PDS5-US provides the following values in the active band:
Table 3: Return loss in the active band
State of module Return loss of module Recommended return loss of application
.
Receive > Transmit not applicable >
8dB > 12dB
12dB

2.2.1 Antenna Installation

The antenna is connected by soldering the antenna pad (ANT_GSM) and their neighboring ground pads directly to the application’s PCB.
The distance between the antenna pads and their neighboring GND pads has been optimized for best possible impedance. To prevent mismatch, special attention should be paid to these pads on the application’ PCB.
The wiring of the antenna connection, starting from the antenna p ad to the application’s ante n­na should result in a 50 be optimized with regard to the PCB’s layer stack.
To prevent receiver desensitization due to interferences generated by fast transients like high speed clocks on the external application PCB, it is recommended to realize the antenna con­nection line using embedded Stripline rather than Micro-Stripline technology.
line impedance. Line width and distance to the GND plane need to
For type approval purposes, the use of a 50
coaxial antenna connector (U.FL-R-SMT) might
be necessary. In this case the U.FL-R-SMT connector should be placed as close as possible to PDS5-E/PDS5-US‘s antenna pad.
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3 Operating Characteristics

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3 Operating Characteristics

3.1 Operating Modes

The table below briefly summarizes the various operating modes referred to throughout the document.
Table 4: Overview of operating modes
Mode Function
Normal operation
Power Down
GSM / GPRS / UMTS / HSPA SLEEP
GSM / GPRS / UMTS / HSPA IDLE
GSM TALK/ GSM DATA
GPRS DATA GPRS data transfer in progress. Power consumption depends on net-
EGPRS DATA EGPRS data transfer in progress. Power consum ption depends on net-
UMTS TALK/ UMTS DATA
HSPA DATA HSPA data transfer in progress. Power consumption depends on net-
Normal shutdown after sending the power down command. Only a voltage regulator is active for powering the RTC. Software is not active. Interfaces are not accessible. Operat­ing voltage (connected to BATT+) remains applied.
No call is in progress and the USB connection is suspended by host (or is not present) and no active communication via ASC0.
No call is in progress and the USB connection is not suspended by host (or is not present) and no active communication via ASC0.
Connection between two subscribers is in progress. Power consump­tion depends on the GSM network coverage and several connectio n settings (e.g. DTX off/on, FR/EFR/HR, hopping sequences and antenna connection). The following applies when power is to be mea­sured in TALK_GSM mode: DTX off, FR and no frequency hopping.
work settings (e.g. power control level), uplink / downlink data rates and GPRS configuration (e.g. used multislot settings).
work settings (e.g. power control level), uplink / downlink data rates and EGPRS configuration (e.g. used multislot settings).
UMTS data transfer in progress. Power consumption depends on net­work settings (e.g. TPC Pattern) and data transfer rate.
work settings (e.g. TPC Pattern) and data transfer rate.
Airplane mode
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Airplane mode shuts down the radio part of the module , causes th e module to log off from the GSM/GPRS network and disables all AT commands whose execution r equires a rad io connection. Airplane mode can be controlled by AT command (see [1]).
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3.2 Power Supply

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3.2 Power Supply
PDS5-E/PDS5-US needs to be connected to a power supply at the SMT application interface
- 6 lines BATT+, and GND. There are two separate voltage domains for BATT+:
•BATT+
•BATT+ Please note that throughout the document BATT+ refers to both voltage domains and power
supply lines - BATT+ The power supply of PDS5-E/PDS5-US has to be a single voltage source at BATT+. It must be
able to provide the peak current during the uplink transmission. All the key functions for supplying power to the device are handled by t he power management
section of the analog controller. This IC provides the following features:
Stabilizes the supply voltages for the baseba nd using low drop linear voltage regulators and
a DC-DC step down switching regulator.
Switches the module's power voltages for the power-up and -down procedures.
SIM switch to provide SIM power supply.
with two lines for the general power management.
BB
with four lines for the GSM power amplifier supply.
RF
and BATT+RF.
BB
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Top view
Bottom view

4 Mechanical Dimensions, Mounting and Packaging

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4 Mechanical Dimensions, Mounting and Packaging

4.1 Mechanical Dimensions of PDS5-E/PDS5-US

Figure 5 shows a 3D view1 of PDS5-E/PDS5-US and provides an overview of the module's me-
chanical dimensions. For further details see Figure 6. Length: 33mm Width: 29mm Height: 2,3mm
Figure 5: PDS5-E/PDS5-US – top and bottom view
1. The coloring of the 3D view does not reflect the module’s real color.
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Internal use; Not to be soldered
4.1 Mechanical Dimensions of PDS5-E/PDS5-US
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Figure 6: Dimensions of PDS5-E/PDS5-US (all dimensions in mm)
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5 Regulatory and Type Approval Information

27
5 Regulatory and Type Approval Information

5.1 Directives and Standards

PDS5-E/PDS5-US is designed to comply with the directives and standards listed below. It is the responsibility of the application manufacturer to ensure compliance of the final product
with all provisions of the applicable directives and standards as well as with the technical spec­ifications provided in the "PDS5-E/PDS5-US Hardware Interface Description".
Table 5: Directives
2014/53/EU Directive of the European Parliament and of the Council of 16 April 2014
on the harmonisation of the laws of the Member States relating to the mak­ing available on the market of radio equipment and repealing Directive 1999/5/EC. The product is labeled with the CE conformity mark
1
2002/95/EC (RoHS 1) 2011/65/EC (RoHS 2)
Directive of the European Parliament and of the Council of 27 January 2003 (and revised on 8 June 2011) on the restriction of the use of certain hazardous substances in electrical and electronic equipment (RoHS)
Table 6: Standards of North American type approval
1
CFR Title 47 Code of Federal Regulations, Part 22 and Part 24 (Telecommunications,
PCS); US Equipment Authorization FCC
OET Bulletin 65 (Edition 97-01)
Evaluating Compliance with FCC Guidelines for Human Exposure to Radiofrequency Electromagnetic Fields
UL 60 950-1 Product Safety Certification (Safety requirements)
NAPRD.03 V5.35 Overview of PCS Type certification review board Mobile Equipment Type
Certification and IMEI control PCS Type Certification Review board (PTCRB)
RSS132 (Issue2)
Canadian Standard
RSS133 (Issue5)
1. Applies to the module variant PDS5-US only.
Table 7: Standards of European type approval
1
3GPP TS 51.010-1 Digital cellula r telecommunications system (Release 7); Mobile Station
(MS) conformance specification; GCF-CC V3.71 Global Certification Forum - Certification Criteria ETSI EN 301 511
V12.5.1
Global System for Mobile communications (GSM); Mobile Stations (MS)
equipment; Harmonized Standard covering the essential requirements of
article 3.2 of Directive 2014/53/EU
1. Manufacturers of applications which can be used in the US shall ensure that their applications have a PTCRB approval. For this purpose they can refer to the PTCRB approval of the respective module.
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Table 7: Standards of European type approval
ETSI EN 301 908-1 V11.1.1
IMT cellular networks; Harmonised Standard covering the essential re quire­ments of article 3.2 of the Directive 2014/53/EU; Part 1: Introduction and common requirements
ETSI EN 301 908-2 V11.1.2
IMT cellular networks; Harmonised Standard covering the essential re quire­ments of article 3.2 of the Directive 2014/53/EU; Part 2: CDMA Direct Spread (UTRA FDD) User Equipment (UE)
Draft ETSI EN 301 489-52 V1.1.0
Electromagnetic Compatibility (EMC) standard for radio equipment and ser­vices; Part 52: Specific conditions for Cellular Communication Mobile and portable (UE) radio and ancillary equipment; Harmonized Standard cover­ing the essential requirements of article 3.1(b) of Directive 2014/53/EU
Draft ETSI EN 301 489-01 V2.2.0
ElectroMagnetic Compatibility (EMC) standard for radio equipment and ser­vices; Part 1: Common technical requirements; Harmonized Standard cov­ering the essential requirements of article 3.1(b) of Directive 2014/53/EU and the essential requirements of article 6 of Directive 2014/30/EU
EN 60950-1: 2006
Safety of information technology equipment +A11:2009+A1:2010+A 12:2011+A2:2013
1. Applies to the module variant PDS5-E only.
1
Table 8: Requirements of quality
IEC 60068 Environmental testing DIN EN 60529 IP codes EN 62311:2008 Assessment of electronic and electrical equipmen t related to human expo-
sure restrictions for electromagnetic fields (0 Hz - 300 GHz)
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Table 9: Standards of the Ministry of Information Industry of the People’s Republic of China
SJ/T 11363-2006 “Requirements for Concentration Limits for Certain Hazardous Sub-
stances in Electronic Information Products” (2006-06).
SJ/T 11364-2006 “Marking for Control of Pollution Caused by Electronic
Information Products” (2006-06). According to the “Chinese Administration on the Control
of Pollution caused by Electronic Information Products” (ACPEIP) the EPUP, i.e., Environmental Protection Use Period, of this product is 20 years as per the symbol shown here, unless otherwise marked. The EPUP is valid only as long as the product is operated within the operating limits described in the Gemalto M2M Hardware Interface Description.
Please see Table 10 for an overview of toxic or hazardous substances or elements that might be contained in product parts in concentrations above the limits defined by SJ/T 11363-2006.
Table 10: Toxic or hazardous substances or elements with defined concentration limits
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5.2 SAR requirements specific to portable mobiles
Mobile phones, PDAs or other portable transmitters and receivers incorporating a GSM module must be in accordance with the guidelines for human exposure to radio frequency energy. This requires the Specific Absorption Rate (SAR) of portable PDS5-E/PDS5-US based applications to be evaluated and approved for compliance with national and/or international regulations.
Since the SAR value varies significantly with the individual product design manufacturers are advised to submit their product for approval if designed for portable use. For Europe an and US markets the relevant directives are mentioned below. It is the responsibility of the manufacturer of the final product to verify whether or not further standards, recommendations or directives are in force outside these areas.
Products intended for sale on US markets
1
ES 59005/ANSI C95.1 Considerations for evaluation of human exposure to Electromagnetic
Fields (EMFs) from Mobile Telecommunication Equipment (MTE) in the frequency range 30MHz - 6GHz
Products intended for sale on European markets
EN 50360 Product standard to demonstrate the compliance of mobile phones with
the basic restrictions related to human exposure to electromagnetic fields (300MHz - 3GHz)
EN 62311:2008 Assessment of electronic and electrical equipment related to human
expo-sure restrictions for electromagnetic fields (0 Hz - 300 GHz)
Please note that SAR requirements are specific only for portable devices and not for mobile devices as defined below:
Portable device: A portable device is defined as a transmitting device designed to be used so that the radi­ating structure(s) of the device is/are within 20 centimeters of the body of the user.
Mobile device: A mobile device is defined as a transmitting device designed to be used in other than fixe d locations and to generally be used in such a way that a separation distance of at least 20 centimeters is normally maintained between the transmitter's radiating structure(s) and the body of the user or nearby persons. In this context, the term ''fixed location'' means that the device is physically secured at one location and is not able to be easily moved to another location.
1. Applies for the quad band module variant PDS5-US only.
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Antenna
GSM / GPRS / UMTS
Antenna with 1m cable
ASC0
PC
Power supply
GSM / GPRS / UMTS
Base station
DSB75
Audio test system
Handset
USB
Codec adapter
DAI
Analog
Audio
Approval adapter for
DSB75
SMA
Evaluation module
PDS5
USB
Evaluation module
PDS5
SIM card
Audio

5.3 Reference Equipment for Type Approval

27
5.3 Reference Equipment for Type Approval
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The Gemalto M2M reference setup submitted to type approve PDS5-E/PDS5-US (including a special approval adapter for the DSB75) is shown in the following figure
1
:
Figure 7: Reference equipment for Type Approval
1. For RF performance tests a mini-SMT/U.FL to SMA adapter with attached 6dB coaxial attenuator is cho­sen to connect the evaluation module directly to the GSM/UMTS test equipment instead of employing the SMA antenna connectors on the PDS5-E/PDS5-US-DSB75 adapter as shown in Figure 7. The follo- wing products are recommended: Hirose SMA-Jack/U.FL-Plug conversion adapter HRMJ-U.FLP(40) (for details see see http://www.hirose-connectors.com/ or http://www.farnell.com/ Aeroflex Weinschel Fixed Coaxial Attenuator Model 3T/4T (for details see http://www.aeroflex.com/ams/weinschel/pdfiles/wmod3&4T.pdf)
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5.4 Compliance with FCC and IC Rules and Regulations
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The Equipment Authorization Certification for the Gemalto M2M reference application de­scribed in Section 5.3 will be registered under the following identifiers
1
:
FCC Identifier: QIPPDS5-US Industry Canada Certification Number: 7830A-PDS5US Granted to Gemalto M2M GmbH
Manufacturers of mobile or fixed devices incorporating PDS5-US modules are authorized to use the FCC Grants and Industry Canada Certificates of the PDS5-US modules for their own final products according to the conditions referenced in these documents. In this case, an FCC/ IC label of the module shall be visible from the outside, or the host device shall bear a second label stating "Contains FCC ID: QIPPDS5-US", and accordingly “Contains IC: 7830A-PDS5US“. The integration is limited to fixed or mobile categorised host devices, where a separation dis­tance between the antenna and any person of min. 20cm can be assured during normal oper­ating conditions. For mobile and fixed operation configurations the antenna gain, including cable loss, must not exceed the limits TBD. dBi (850 MHz) and TBD. dBi (1900 MHz).
IMPORTANT: Manufacturers of portable applications incorporating PDS5-US modules are required to have their final product certified and apply for their own FCC Grant and Industry Canada Certificate related to the specific portable mobile. This is mandatory to meet the SAR requirements for por­table mobiles (see Section 5.2 for detail).
Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment.
Note: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules and with Industry Canada licence-exempt RSS standard(s). These limits are designed to provide reasonable protection against harmful inter­ference in a residential installation. This equipment generates, uses and can radiate radio fre­quency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of t he following measures:
Reorient or relocate the receiving antenna.
Increase the separation between the equipment and receiver.
Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
Consult the dealer or an experienced radio/TV technician for help.
This Class B digital apparatus complies with Canadian ICES-003. If Canadian approval is requested for devices incorporating PDS5-US modules the above note
will have to be provided in the English and French language in the final user documentation. Manufacturers/OEM Integrators must ensure that the final user documentation does not con­tain any information on how to install or remove the module from the final product.
1. Applies only for the quad band module variant PDS5-US.
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6 Document Information

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6 Document Information

6.1 Revision History

New document: "Cinterion® PDS5-E/PDS5-US Hardware Interface Overview" Version 04.000
Chapter What is new
-- Initial document setup.

6.2 Related Documents

[1] PDS5-E/PDS5-US AT Command Set [2] PDS5-E/PDS5-US Release Note [3] Application Note 48: SMT Module Integration [4] Universal Serial Bus Specification Revision 2.0, April 27, 2000

6.3 Terms and Abbreviations

Abbreviation Description
ADC Analog-to-digital converter AGC Automatic Gain Control ANSI American National Standards Institute ARFCN Absolute Radio Frequency Channel Number ARP Antenna Reference Point ASC0 Asynchronous Controller. Abbreviations used for the serial interface of PDS5-E/
PDS5-US B Thermistor Constant BER Bit Error Rate BTS Base Transceiver Station CB or CBM Cell Broadcast Message CE Conformité Européene (European Conformity) CHAP Challenge Handshake Authentication Protocol CPU Central Processing Unit CS Coding Scheme CSD Circuit Switched Data CTS Clear to Send DAC Digital-to-Analog Converter DAI Digital Audio Interface
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Abbreviation Description
dBm0 Digital level, 3.14dBm0 corresponds to full scale, see ITU G.711, A-law DCE Data Communication Equipment (typically modems, e.g. Gemalto M2M module) DCS 1800 Digital Cellular System, also referred to as PCN DRX Discontinuous Reception DSB Development Support Box DSP Digital Signal Processor DSR Data Set Ready DTE Data Terminal Equipment (typically computer, terminal, printer or, for example, GSM
application) DTR Data Terminal Ready DTX Discontinuous Transmission EFR Enhanced Full Rate EGSM Enhanced GSM
Page 29 of 35
EIRP Equivalent Isotropic Radiated Power EMC Electromagnetic Compatibility ERP Effective Radiated Power ESD Electrostatic Discharge ETS European Telecommunication Standard FCC Federal Communications Commission (U.S.) FDMA Frequency Division Multiple Access FR Full Rate GMSK Gaussian Minimum Shift Keying GPIO General Purpose Input/Output GPRS General Packet Radio Service GSM Global Standard for Mobile Communications HiZ High Impedance HR Half Rate I/O Input/Output IC Integrated Circuit IMEI International Mobile Equipment Identity ISO International Standards Organization ITU International Telecommunications Union kbps kbits per second LED Light Emitting Diode Li-Ion/Li+ Lithium-Ion Li battery Rechargeable Lithium Ion or Lithium Polymer battery Mbps Mbits per second MMI Man Machine Interface
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Abbreviation Description
MO Mobile Originated MS Mobile Station (GSM module), also referred to as TE MSISDN Mobile Station International ISDN number MT Mobile Terminated NTC Negative Temperature Coeff i cie nt OEM Original Equipment Manufacturer PA Power Amplifier PAP Password Authentication Protocol PBCCH Packet Switched Broadcast Control Channel PCB Printed Circuit Board PCL Power Control Level PCM Pulse Code Modulation PCN Personal Communications Network, also referred to as DCS 1800
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PCS Personal Communication System, also referred to as GSM 1900 PDU Protocol Data Unit PLL Phase Locked Loop PPP Point-to-point protocol PSK Phase Shift Keying PSU Power Supply Unit PWM Pulse Width Modulation R&TTE Radio and Telecommunication Terminal Equipment RAM Random Access Memory RF Radio Frequency RLS Radio Link Stability RMS Root Mean Square (value) RoHS Restriction of the use of certain hazardous substances in electrical and electronic
equipment. ROM Read-only Memory RTC Real Time Clock RTS Request to Send Rx Receive Direction SAR Specific Absorption Rate SAW Surface Accoustic Wave SELV Safety Extra Low Voltage SIM Subscriber Identification Module SMD Surface Mount Device SMS Short Message Service SMT Surface Mount Technology
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Abbreviation Description
SRAM Static Random Access Memory TA Terminal adapter (e.g. GSM module) TDMA Time Division Multiple Access TE Terminal Equipment, also referred to as DTE TLS Transport Layer Security Tx Transmit Direction UART Univers al asynchronous receiver-transmitter URC Unsolicited Result Code USSD Unstructured Supplementary Service Data VSWR Voltage Standing Wave Ratio
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6.4 Safety Precaution Notes
The following safety precautions must be observed during all phases of the operation, usage, service or repair of any cellular terminal or mobile incorporating PDS5-E/PDS5-US. Manufac­turers of the cellular terminal are advised to convey the following safety information to users and operating personnel and to incorporate these g uidelines into all manuals supplied with the product. Failure to comply with these precautions violates safety standards of design, manu­facture and intended use of the product. Gemalto M2M assumes no liability for customer’s fail­ure to comply with these precautions.
When in a hospital or other health care facility, observe the restrictions on the use of mobiles. Switch the cellular terminal or mobile off, if instructed to do so by the guide­lines posted in sensitive areas. Medical equipment may be sensitive to RF energy. The operation of cardiac pacemakers, other implanted medical equipment and hear­ing aids can be affected by interference from cellular terminals or mobiles placed close to the device. If in doubt about potential danger, contact the physician or the manufa c­turer of the device to verify that the equipment is properly shielded. Pacemaker patients are advised to keep their hand-held mob ile a way from the pace maker , while it is on.
Switch off the cellular terminal or mobile before boarding an aircraft. Make sure it can­not be switched on inadvertently. The operation of wireless appliances in an aircraft is forbidden to prevent interference with communications systems. Failure to observe these instructions may lead to the suspension or denial of cellular services to the offender, legal action, or both.
Do not operate the cellular terminal or mobile in the presence of flammable gases or fumes. Switch off the cellular terminal when you are near petrol stations, fuel depots, chemical plants or where blasting operations are in progress. Operation of any elec­trical equipment in potentially explosive atmospheres can constitute a safety hazard.
Your cellular terminal or mobile receives and transmits radio frequency energy while switched on. Remember that interference can occur if it is used close to TV sets, radios, computers or inadequately shielded equipment. Follow any special regulations and always switch off the cellular terminal or mobile wherever forbidd en, or when you suspect that it may cause interference or danger.
Road safety comes first! Do not use a hand-held cellular terminal or mobile when driv­ing a vehicle, unless it is securely mounted in a holder for speakerphone operation. Before making a call with a hand-held terminal or mobile, park the vehicle. Speakerphones must be installed by qualified personnel. Faulty installation or opera­tion can constitute a safety hazard.
IMPORTANT! Cellular terminals or mobiles operate using radio signals and cellular networks. Because of this, connection cannot be guaranteed at all times under all conditions. Therefore, you should never rely solely upon any wireless device for essential com­munications, for example emergency calls. Remember, in order to make or receive calls, the cellular terminal or mobile must be switched on and in a service area with adequate cellular signal strength. Some networks do not allow for emergency calls if certain network services or phone features are in use (e.g. lock functions, fixed dialing etc.). You may need to deactivate those features before you can make an emergency call. Some networks require that a valid SIM card be properly inserted in the cellular termi­nal or mobile.
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7 Appendix

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7 Appendix

7.1 List of Parts and Accessories

Table 11: List of parts and accessories
Description Supplier Ordering information
PDS5-E/PDS5-US Gemalto M2M Standard module
Gemalto M2M IMEI: Packaging unit (ordering) number: L30960-N4000-A100 (PDS5-E) L30960-N4010-A100 (PDS5-US) Module label number: S30960-S4000-A100-1 (PDS5-E) S30960-S4010-A100-1 (PDS5-US)
Customer IMEI mode: Packaging unit (ordering) number: L30960-N4015-A100 (PDS5-US) Module label number: S30960-S4015-A100-1 (PDS5-US)
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DSB75 Evaluation Kit Gemalto M2M Ordering number: L36880-N8811-A100 Multi-Adapter R1 for mount-
ing PDS5-E/PDS5-US evalu­ation modules onto DSB75
Approval adapter for mount­ing PDS5-E/PDS5-US evalu­ation modules onto DSB75
Evaluation Module Gemalto M2M Ordering number: L30960-N4001-A100 (PDS5-E)
Votronic Handset VOTRONIC /
SIM card holder incl. push button ejector and slide-in tray
Gemalto M2M Ordering number: L30960- N0010-A100
Gemalto M2M Ordering number: L30960- N2301-A100
Ordering number: L30960-N4011-A100 (PDS5-US)
Gemalto M2M ordering number: L36880-N8301-A10 7
Gemalto M2M
Molex Ordering numbers: 91228
Votronic ordering number: HH-SI-30.3/V1.1/0 VOTRONIC Entwicklungs- und Produktionsgesellschaft für elek­tronische Geräte mbH Saarbrücker Str. 8 66386 St. Ingbert Germany Phone: +49-(0)6 89 4 / 92 55-0 Fax: +49-(0)6 89 4 / 92 55-88 Email: contact@votronic.com
91236
Sales contacts are listed in Table 12.
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Table 12: Molex sales contacts (subject to change)
Page 34 of 35
Molex For further information please click:
http://www.molex.com
Molex China Distributors Beijing, Room 1311, Tower B, COFCO Plaza No. 8, Jian Guo Men Nei Street, 100005 Beijing P.R. China Phone: +86-10-6526-9628 Fax: +86-10-6526-9730
Molex Deutschland GmbH Otto-Hahn-Str. 1b 69190 Walldorf Germany Phone: +49-6227-3091-0 Fax: +49-6227-3091-8100 Email: mxgermany@molex.com
Molex Singapore Pte. Ltd. 110, International Road Jurong Town, Singapore 629174
Phone: +65-6-268-6868 Fax: +65-6-265-6044
American Headquarters Lisle, Illinois 60532 U.S.A. Phone: +1-800-78MOLEX Fax: +1-630-969-1352
Molex Japan Co. Ltd. 1-5-4 Fukami-Higashi, Yamato-City, Kanagawa, 242-8585 Japan
Phone: +81-46-265-2325 Fax: +81-46-265-2365
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About Gemalto
Since 1996, Gemalto has been pioneering groundbreaking M2M and IoT products that keep our customers on the leading edge of innovation.
®
We work closely with global mobile network operators to ensure that Cinterion in sync with wireless networks, providing a seamless migration path to protect your IoT technology investment.
Cinterion products integrate seamlessly with Gemalto identity modules, security solutions and licensing and monetization solutions, to streamline development timelines and provide cost efficiencies that improve the bottom line.
As an experienced software provider, we help customers manage connectivity, security and quality of service for the long lifecycle of IoT solutions.
modules evolve
For more information please visit
www.gemalto.com/m2m, www.facebook.com/gemalto, or Follow@gemaltoIoT on Twitter.
Gemalto M2M GmbH
Werinherstrasse 81 81541 Munich Germany
GEMALTO.COM/M2M
© Gemalto 2018. All rights reserved. Gemalto, the Gemalto logo, are trademarks and service marks of Gemalto and are registered in certain countries.
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