Gemalto M2M MC75 Users Manual

MC75 Hardware Interface Description
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Function Signal name IO Signal form and level Comment
Analog Audio interface
VMIC O VOmin = 2.4V
typ = 2.5V
V
O
max = 2.6V
V
O
= 2mA
I
max
EPP2 O
EPN2 O
1.0954Vpp (differential) typical
3.4Vpp differential maximal
Audio mode TBD
Measurement conditions TBD
Minimum differential resp. single ended load 27 Ohms
EPP1 O
EPN1 O
1.0954Vpp (differential) typical
6.0 Vp-p differential maximal
Audio mode TBD
Measurement conditions TBD
Minimum differential resp. single ended load 7.5 Ohms
MICP1 I
MICN1 I
MICP2 I
MICN2 I
AGND Analog Ground GND level for external audio
Full Scale Input Voltage 1.578 Vpp
0dBm0 Input Voltage 1.0954 Vpp
At MICNx, apply external bias from 1.0V to
1.6V.
Audio mode TBD
Measurement conditions TBD
Microphone supply for customer feeding circuits
The audio output can directly operate a 32-Ohm­loudspeaker.
If unused keep pins open.
The audio output can directly operate an 8-Ohm­loudspeaker.
If unused keep pins open.
Balanced or single ended microphone or line inputs with external feeding circuit (using VMIC and AGND).
If unused keep pins open.
circuits
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5.4 Electrostatic Discharge
The GSM engine is not protected against Electrostatic Discharge (ESD) in general. Consequently, it is subject to ESD handling precautions that typically apply to ESD sensitive components. Proper ESD handling and packaging procedures must be applied throughout the processing, handling and operation of any application that incorporates a MC75 module.
Special ESD protection provided on MC75:
Antenna interface: one spark discharge line (spark gap) SIM interface: clamp diodes for protection against overvoltage. The remaining ports of MC75 are not accessible to the user of the final product (since they are installed within the device) and therefore, are only protected according to the “Human Body Model” requirements.
MC75 has been tested according to the EN 61000-4-2 standard. The measured values can be gathered from the following table.
Table 17: Measured electrostatic values
Specification / Requirements Contact discharge Air discharge
ETSI EN 301 489-7
ESD at SIM port
ESD at antenna port
Human Body Model (Test conditions: 1.5 k, 100 pF)
ESD at USB interface
ESD at SD card interface
ESD at all other interfaces
± 4kV ± 8kV
± 4kV ± 8kV
± 1kV ± 1kV
± 1kV ± 1kV
± 1kV ± 1kV
Note: Please note that the values may vary with the individual application design. For
example, it matters whether or not the application platform is grounded over external devices like a computer or other equipment, such as the Siemens reference application described in Chapter 8.
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5.5 Reliability Characteristics
The test conditions stated below are an extract of the complete test specifications.
Table 18: Summary of reliability test conditions
Type of test Conditions Standard
Vibration Frequency range: 10-20 Hz; acceleration: 3.1mm
amplitude Frequency range: 20-500 Hz; acceleration: 5g Duration: 2h per axis = 10 cycles; 3 axes
Shock half-sinus Acceleration: 500g
Shock duration: 1msec 1 shock per axis 6 positions (± x, y and z)
Dry heat Temperature: +70 ±2°C
Test duration: 16 h Humidity in the test chamber: < 50%
Temperature change (shock)
Damp heat cyclic High temperature: +55°C ±2°C
Cold (constant exposure)
Low temperature: -40°C ±2°C High temperature: +85°C ±2°C Changeover time: < 30s (dual chamber system) Test duration: 1 h Number of repetitions: 100
Low temperature: +25°C ±2°C Humidity: 93% ±3% Number of repetitions: 6 Test duration: 12h + 12h
Temperature: -40 ±2°C Test duration: 16 h
DIN IEC 68-2-6
DIN IEC 68-2-27
EN 60068-2-2 Bb ETS 300019-2-7
DIN IEC 68-2-14 Na
ETS 300019-2-7
DIN IEC 68-2-30 Db
ETS 300019-2-5
DIN IEC 68-2-1
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6 Mechanics
6.1 Mechanical Dimensions of MC75
Figure 35 shows the top view of MC75 and provides an overview of the board's mechanical dimensions. For further details see Figure 36.
Pin 1
Pin 80
Figure 35: MC75 – top view
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All dimensions in mm
Figure 36: Dimensions of MC75
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6.2 Mounting MC75 to the Application Platform
There are many ways to properly install MC75 in the host device. An efficient approach is to mount the MC75 PCB to a frame, plate, rack or chassis.
Fasteners can be M2 screws plus suitable washers, circuit board spacers, or customized screws, clamps, or brackets. In addition, the board-to-board connection can also be utilized to achieve better support. To help you find appropriate spacers a list of selected screws and distance sleeves for 3mm stacking height can be found in Section 9.2.
When using the two small holes take care that the screws are inserted with the screw head on the bottom of the MC75 PCB. Screws for the large holes can be inserted from top or bottom.
For proper grounding it is strongly recommended to use large ground plane on the bottom of board in addition to the five GND pins of the board-to-board connector. The ground plane may also be used to attach cooling elements, e.g. a heat sink or thermally conductive tape.
To prevent mechanical damage, be careful not to force, bend or twist the module. Be sure it is positioned flat against the host device.
All the information you need to install an antenna is summarized in Chapter 4. Note that the antenna pad on the bottom of the MC75 PCB must not be influenced by any other PCBs, components or by the housing of the host device. It needs to be surrounded by a restricted space as described in Section 4.1.
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6.3 Board-to-Board Application Connector
This section provides the specifications of the 80-pin board-to-board connector used to connect MC75 to the external application.
Connector mounted on the MC75 module: Type: 52991-0808 SlimStack Receptacle 80 pins, 0.50mm pitch, for stacking heights from 3.0 to 4.0mm, see Figure 37 for details. Supplier: Molex www.molex.com
Table 19: Technical specifications of Molex board-to-board connector
Parameter Specification (80-pin B2B connector)
Electrical
Number of Contacts 80
Contact spacing 0.5mm (.020")
Voltage 50V
Rated current 0.5 A max per contact
Contact resistance 50m max per contact
Insulation resistance > 100 M
Dielectric Withstanding Voltage 500 V AC (for 1 minute)
Physical
Insulator material (housing) White glass-filled LCP plastic, flammability UL 94V 0
Contact material Plating: Gold over nickel
Insertion force 1st < 74.4 N
Insertion force 30th < 65.6 N
Withdrawal force 1st > 10.8 N
Maximum connection cycles 30 (@ 70m max per contact)
Mating connector types for the customer's application offered by Molex:
53748-0808 SlimStack Plug, 3mm stacking height, see Figure 38 for details.
53916-0808 SlimStack Plug, 4mm stacking height
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Figure 37: Molex board-to-board connector 52991-0808 on MC75
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Figure 38: Mating board-to-board connector 53748-0808 on application
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7 Sample Application
Figure 39 shows a typical example of how to integrate a MC75 module into the GSM part of a mobile application. Usage of the various host interfaces depends on the desired features of the application.
Audio interface 1 demonstrates the balanced connection of microphone and earpiece. This solution is particularly well suited for internal transducers. Audio interface 2 uses an unbalanced microphone and earpiece connection typically found in headset applications.
The charging circuit is optimized for the charging stages (trickle charging and software controlled charging) as well as the battery and charger specifications described in Section
3.4.
The PWR_IND line is an open collector that needs an external pull-up resistor which connects to the voltage supply of the microcontroller VCC µC. Low state of the open collector pulls the PWR_IND signal low and indicates that the MC75 module is active, high level notifies the Power-down mode.
If the module is in Power-down mode avoid current flowing from any other source into the module circuit, for example reverse current from high state external control lines. Therefore, the controlling application must be designed to prevent reverse or return flow. This is not necessary for the USB interface.
The SD memory card interface can be powered from an external supply or via the VEXT line of MC75. Figure 39 uses the VEXT line. The advantage of this solution is that when the module enters the Power-down mode, the SD memory card interface is shut down as well. If you prefer to connect an SD card to an external power supply, take care that the interface is shut down when the PWR_IND signal goes high in Power-down mode. The same applies to
2
the I
C interface.
The EMC measures are best practice recommendations. In fact, an adequate EMC strategy for an individual application is very much determined by the overall layout and, especially, the position of components. For example, mounting the internal acoustic transducers directly on the PCB eliminates the need to use the ferrite beads shown in the sample schematic. However, when connecting cables to the module’s interfaces it is strongly recommended to add appropriate ferrite beads for reducing RF radiation.
Disclaimer No warranty, either stated or implied, is provided on the sample schematic diagram shown in Figure 39 and the information detailed in this section. As functionality and compliance with national regulations depend to a great amount on the used electronic components and the individual application layout manufacturers are required to ensure adequate design and operating safeguards for their products using MC75 modules.
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MC75 Application
*)
(Draft)
*)
*)
BC847
BC847
8
4
2
P
8
3
27pF
47k
47k
VCC µC
SIM
All SIM components shall be close to card holder.
100k
Serial Interface
ASC0
Serial Interface
ASC1
*)
I2C
SD m emory card
USB
(Slave)
200nF
2 x R
1nF
Rechargeable
IGT
VCHARGE
EMERG_RST
PWR_IND
BATT+
BATTEMP
VSENSE
ISENSE
CHARGEGATE
VMIC (2.5V)
MICP1
Lithium battery
NTC
470R
MC75
MICN1
VEXT (2.9V)
MICP2
MICN2
SYNC
CCIN CCVCC CCRST CCIO CCCLK CCGND
0R (not mounted)
GND AGND
EPN1 EPP1
EPP2 EPN2
Figure 39: MC75 sample application (draft)
100nF
100µF
1k
1k
100nF
>8R
>32R
0.3R
SI3441DV
2.2k2.2k
5.6k
ESD
protection
CRS04
2.7k
7
22µF
*)
depends on final specification
V 5.2V 0.2V
ch ar ge
Digital Audio
Charger
+
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8 Reference Approval
8.1 Reference Equipment for Type Approval
The Siemens reference setup submitted to type approve MC75 consists of the following components:
Siemens MC75 cellular engine
Development Support Box DSB75
SIM card reader integrated on DSB75
U.FL-R-SMT antenna connector and U.FL-LP antenna cable
Handset type Votronic HH-SI-30.3/V1.1/0
Li-Ion battery
PC as MMI
50 antenna
PC
Power supply
RS-232
Figure 40: Reference equipment for Type Approval
Li-Ion
battery
DSB75
GSM engine
B2B
SIM
Handset
connector (ARP)
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8.2 Compliance with FCC Rules and Regulations
The FCC Equipment Authorization Certification for the MC75 reference application described in Section 8.1 is listed under the
FCC identifier QIPMC75 IC: 267W-MC75 granted to Siemens AG.
The MC75 reference application registered under the above identifier is certified to be in accordance with the following Rules and Regulations of the Federal Communications Commission (FCC). Power listed is ERP for Part 22 and EIRP for Part 24 “This device contains GSM, GPRS Class12 and EGPRS Class 10 functions in the 900
and 1800MHz Band which are not operational in U.S. Territories. This device is to be used only for mobile and fixed applications. The antenna(s) used
for this transmitter must be installed to provide a separation distance of at least 20cm
from all persons and must not be co-located or operating in conjunction with any other
antenna or transmitter. Users and installers must be provided with antenna installation
instructions and transmitter operating conditions for satisfying RF exposure com-
pliance. Antennas used for this OEM module must not exceed 8.4dBi gain (GSM 1900)
and 2.9dBi (GSM 850) for mobile and fixed operating configurations. This device is
approved as a module to be installed in other devices.
The FCC label of the module must be visible from the outside. If not, the host device is required to bear a second label stating, “Contains FCC ID QIPMC75”.
IMPORTANT: Manufacturers of mobile or fixed devices incorporating MC75 modules are advised to
clarify any regulatory questions,
have their completed product tested,
have product approved for FCC compliance, and
include instructions according to above mentioned RF exposure statements in end
product user manual.
Please note that changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.
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9 Appendix
9.1 List of Parts and Accessories
Table 20: List of parts and accessories
Description Supplier Ordering information
MC75 Siemens Siemens ordering number: L36880-N8810-N100
Siemens Car Kit Portable Siemens Siemens ordering number: L36880-N3015-A117
DSB75 Support Box Siemens Siemens ordering number:
Votronic Handset VOTRONIC Votronic HH-SI-30.3/V1.1/0
VOTRONIC Entwicklungs- und Produktionsgesellschaft für elektronische Geräte mbH Saarbrücker Str. 8 66386 St. Ingbert Germany Phone: +49-(0)6 89 4 / 92 55-0 Fax: +49-(0)6 89 4 / 92 55-88 e-mail: contact@votronic.com
SIM card holder incl. push button ejector and slide-in tray
Board-to-board connector Molex Sales contacts are listed in Table 21.
U.FL-R-SMT antenna connector
Molex Ordering numbers: 91228
91236 Sales contacts are listed in Table 21.
Hirose See Section 4.3 for details on U.FL-R-SMT
connector, mating plugs and cables. Sales contacts are listed in Table 22.
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Table 21: Molex sales contacts (subject to change)
s
Molex For further information please click:
http://www.molex.com/
Molex China Distributors Beijing, Room 1319, Tower B, COFCO Plaza No. 8, Jian Guo Men Nei Street, 100005 Beijing P.R. China Phone: +86-10-6526-9628 Phone: +86-10-6526-9728 Phone: +86-10-6526-9731 Fax: +86-10-6526-9730
Molex Deutschland GmbH Felix-Wankel-Str. 11 4078 Heilbronn-Biberach Germany Phone: +49-7066-9555 0 Fax: +49-7066-9555 29 Email: mxgermany@molex.com
Molex Singapore Pte. Ltd. Jurong, Singapore Phone: +65-268-6868 Fax: +65-265-6044
Table 22: Hirose sales contacts (subject to change)
American Headquarters Lisle, Illinois 60532 U.S.A. Phone: +1-800-78MOLEX Fax: +1-630-969-1352
Molex Japan Co. Ltd. Yamato, Kanagawa, Japan Phone: +81-462-65-2324 Fax: +81-462-65-2366
Hirose Ltd. For further information please click:
http://www.hirose.com
Hirose Electric UK, Ltd Crownhill Business Centre 22 Vincent Avenue, Crownhill Milton Keynes, MK8 OAB Great Britain Phone: +44-1908-305400 Fax: +44-1908-305401
Hirose Electric (U.S.A.) Inc 2688 Westhills Court Simi Valley, CA 93065 U.S.A. Phone: +1-805-522-7958 Fax: +1-805-522-3217
Hirose Electric Co., Ltd. 5-23, Osaki 5 Chome, Shinagawa-Ku Tokyo 141 Japan Phone: +81-03-3491-9741 Fax: +81-03-3493-2933
Hirose Electric GmbH Zeppelinstrasse 42 73760 Ostfildern Kemnat 4 Germany Phone: +49-711-4560-021 Fax +49-711-4560-729 E-mail info@hirose.de
Hirose Electric Co., Ltd. European Branche First class Building 4F Beechavenue 46 1119PV Schiphol-Rijk Netherlands Phone: +31-20-6557-460 Fax: +31-20-6557-469
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9.2 Fasteners and Fixings for Electronic Equipment
This section provides a list of suppliers and manufacturers offering fasteners and fixings for electronic equipment and PCB mounting. The content of this section is designed to offer basic guidance to various mounting solutions with no warranty on the accuracy and sufficiency of the information supplied. Please note that the list remains preliminary although it is going to be updated in later versions of this document.
9.2.1 Fasteners from German Supplier ETTINGER GmbH
Sales contact: ETTINGER GmbH http://www.ettinger.de/main.cfm Phone: +4981 04 66 23 – 0 Fax: +4981 04 66 23 – 0
The following tables contain only article numbers and basic parameters of the listed components. For further detail and ordering information please contact Ettinger GmbH.
Please note that some of the listed screws, spacers and nuts are delivered with the DSB75 Support Board. See comments below.
Article number: 05.71.038
Length 3.0 mm
Material AlMgSi-0,5
For internal diameter M2=2.0-2.3
Internal diameter d = 2.4 mm
External diameter 4.0 mm
Vogt AG No. x40030080.10
Spacer - Aluminum / Wall thickness = 0.8mm
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Article number: 07.51.403
Insulating Spacer for M2 Self-gripping
*)
Length 3.0 mm
Material Polyamide 6.6
Surface Black
Internal diameter 2.2 mm
External diameter 4.0 mm
Flammability rating UL94-HB
*)
2 spacers are delivered with DSB75 Support Board
Article number: 05.11.209
Threaded Stud M2.5 - M2 Type E / External thread at both ends
Length 3.0 mm
Material Stainless steel X12CrMoS17
Thread 1 / Length M2.5 / 6.0 mm
Thread 2 / Length M2 / 8.0 mm
Width across flats 5
Recess yes
Type External / External
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Article number: 01.14.131
Length 8.0 mm
Material Steel 4.8
Surface Zinced A2K
Thread M2
Head diameter D = 3.8 mm
Head height 1.30 mm
Type Slotted cheese head screw
Screw M2 *) DIN 84 - ISO 1207
Article number: 01.14.141
Length 10.0 mm
Material Steel 4.8
Surface Zinced A2K
Thread M2
Head diameter D = 3.8 mm
Head height 1.30 mm
Type Slotted cheese head screw
*)
2 screws are delivered with DSB75 Support Board
Screw M2 DIN 84 - ISO 1207
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Article number: 02.10.011
Material Steel 4.8
Surface Zinced A2K
Thread M2
Wrench size / Ø 4
Thickness / L 1.6 mm
Type Nut DIN/UNC, DIN934
Hexagon Nut *) DIN 934 - ISO 4032
*)
2 nuts are delivered with DSB75 Support Board
9.3 Data Sheets of Recommended Batteries
The following two data sheets have been provided by VARTA Microbattery GmbH.
Click here for sales contacts and further information: http://www.varta-microbattery.com
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Figure 41: Lithium
Ion battery from
VARTA
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Figure 42: Lithium
Polymer battery
from VARTA
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