GE Industrial Solutions Tranquell Series User Manual

Installation Instructions
Pro-Stock Panelboards with TRANQUELL Medium Exposure TVSS
INSTALLATION INSTRUCTIONS:
TRANQUELL
Medium Exposure Transient Voltage Surge Suppressor
IMPORTANT NOTICE
THE ENTIRE CONTENT OF THIS MANUAL MUST BE READ AND FULLY
UNDERSTOOD BEFORE ATTEMPTING ANY INSTALLATION OF THE TRANQUELL
SERIES TVSS.
If there are any questions about the operational status, or integrity of the electrical system prior to installation of the TVSS, please consult a qualified trained electrician before attempting to continue.
If the minimum requirements of this manual are not followed, the TVSS could become irreversibly damaged, and/or the electrical system could be left unprotected.
Choosing the right product for the application, along with correct installation methods, as defined within this manual, will allow the Tranquell TVSS to provide the best possible protection for many years.
Failure to comply with the applicable requirements of this manual can void the TVSS warranty.
SPECIAL ATTENTION MUST BE GIVEN TO VERIFY THAT A PROPER NEUTRAL-GROUND (XO) BOND HAS BEEN MADE WHEN POWER IS SUPPLIED FROM AN UPSTREAM TRANSFORMER OR ANY OTHER TYPE OF SEPARATELY DERIVED POWER SOURCE.
FAILURE TO PROVIDE THIS BOND, AS REQUIRED PER ARTICLE
250.30 OF THE NATIONAL ELECTRICAL CODE, CAN RESULT IN ELEVATED PHASE TO GROUND SOURCE VOLTAGE POTENTIALS. THESE VOLTAGES CAN CAUSE DAMAGE TO ELECTRICAL EQUIPMENT AS WELL AS SAFETY HAZARDS INCLUDING FIRE, ELECTRICAL SHOCK, SERIOUS INJURY, OR DEATH.
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Installation Instructions
Pro-Stock Panelboards with TRANQUELL Medium Exposure TVSS
NEC Grounding arrangement for a separately derived system in which the
grounding electrode conductor connection is made at the transformer
PHASE C PHASE B
PHASE A NEUTRAL
X3
X2
GROUND
Equipment Grounding Conductor Ref. NEC
250.32 (B) (1)
NEC Grounding arrangement for a separately derived system in which the
grounding electrode conductor connection is made at the first disconnecting means
X3
X0
X1
Bonding Jumper Ref. NEC 250-30 (a) (1)
X2
Grounding Electrode Conductor Ref. NEC
250.62 - 250.64 - 250.66
Grounding Electrode Ref. NEC 250-30 (a) (4)
PHASE C PHASE B
PHASE A NEUTRAL
N
Primary Dist.
Panel w/Overcurrent
or Service Disconnect
Means
Note:
Primary transformer windings not shown for simplicity
G
N
Primary Dist.
Panel w/Overcurrent
or Service Disconnect
Note:
Primary transformer windings not shown for simplicity
G
Means
Equipment Grounding Conductor Ref. NEC
250.32 (B) (1)
X1
X0
Bonding Jumper Ref. NEC 250-30 (a) (1)
Grounding Electrode Conductor Ref. NEC
250.62 - 250.64 - 250.66
Grounding Electrode Ref. NEC 250-30 (a) (4)
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Installation Instructions
Pro-Stock Panelboards with TRANQUELL Medium Exposure TVSS
THE EQUIPMENT COVERED BY THESE INSTRUCTIONS SHOULD BE INSTALLED AND SERVICED ONLY BY COMPETENT PERSONNEL UTILIZING PROPER SAFETY PRACTICES AND PROCEDURES.
THESE INSTRUCTIONS ARE WRITTEN FOR SUCH PERSONNEL AND ARE NOT INTENDED AS A SUBSTITUTE FOR ADEQUATE TRAINING AND EXPERIENCE IN SAFE PROCEDURES FOR THIS TYPE OF EQUIPMENT.
PRODUCT DESCRIPTION:
GE TRANQUELL TVSS models are Transient Voltage Surge Suppressors (TVSS), which provide metal oxide varistor protection in each mode, combined with thermal fuses, surge-rated fuses, indicating lights, an audible alarm with test and disable features, Form C contacts for remote monitoring, surge counter, built in EMI filtering. The units described in this manual are intended solely for installations in GE Pro-Stock Panels installed on low voltage electrical distribution systems. The TVSS is UL and cUL Listed E108159, conforming to UL standards 1283 and 1449 Second Edition, August 15, 1996. All ratings are in accordance with ANSI / IEEE C62.41-1991 and NEMA LS1-1992 recommended practices.
APPLICATION GUIDELINES:
Determining the surge protection to be provided in a facility or for a particular system or equipment can be a complex problem which should be addressed as early as possible, such as when a facility is constructed or sensitive equipment is installed. The following guidelines are offered for application assistance.
1. Ensure that your facility electric supply
system is properly installed and connected in accordance with all applicable national and local codes and safety procedures. All equipment and systems should be installed in accordance with manufacturers instructions.
2. Utilize the personnel from your local utility, your engineering department, GE application or service engineering, or a competent consulting engineering firm for technical guidance or troubleshooting.
3. Understand your system, and the capabilities and limitations of surge protectors and other power conditioning equipment.
4. Select the proper TRANQUELL Medium or High Exposure Series unit for your system voltage, configuration, and the anticipated surge environment.
MCOV (Maximum Continuous Operating Voltage)
This value defines the maximum line-to­line or line-to-neutral continuous voltage to be applied to the protector. MCOV values for Tranquell Series TVSS are set at 115% of nominal system voltage. For 120-volt systems, the MCOV is 125%. If sustained voltage could exceed MCOV, or if any unusually high power frequencies or Temporary Over Voltages (TOV) are anticipated, contact your GE Sales Engineer for assistance.
Configuration
Protectors are available for single phase with neutral and ground, for three-phase wye with neutral and ground, or for three-phase delta with ground. (See figure 1)
Connections
Where applicable, it is important to minimize lead lengths to the TVSS for optimum protection. Larger wire sizes
2020000903 (10/04) Page 3 of 9
Installation Instructions
Pro-Stock Panelboards with TRANQUELL Medium Exposure TVSS
and twisting the phase, neutral and ground conductors together will further enhance the level of protection. The minimum required installation wire size for the TRANQUELL TVSS is 6-awg. Direct bus connections are to be made with the appropriate hardware and torqued to 110 inch-pounds.
Peak Impulse Rating
Peak surge current capability is an important characteristic for a TVSS. The rating per mode should equal or exceed the maximum surge expected in service.
5. No protector can survive a direct
lightning strike. A strike close to any protector, which subjects the device to surge current or energy duty in excess of its capability, can also fail the protector. Supply voltages in excess of the Maximum Continuous Operating Voltage capability, or temporary over voltages which exceed the magnitude or duration of the protectors Temporary Over Voltage characteristics, can fail the unit.
6. Should an abnormal condition occur that causes premature failure of the Tranquell TVSS, the suppression circuitry will short allowing the integral TVSS fusing to interrupt current flow to the TVSS without disrupting power to the protected equipment.
IN THE EVENT OF A BLOWN FUSE, DO NOT ATTEMPT TO REPLACE THE FUSE. THE PRO-STOCK SERIES TVSS CONTAINS NO USER SERVICABLE PARTS. THE ENTIRE UNIT MUST BE REPLACED.
7. Increased rate of rise and higher surge
current magnitudes both result in some increase in discharge voltage. Conditions can occur where the withstand capability of the protected equipment is exceeded even though the surge protector is doing its job and clamping the surge. In these cases additional low voltage protection may be required, located as close as possible to the sensitive equipment.
8. TRANQUELL Series wye-connected TVSS units have both normal mode (line-to-neutral and line-to-ground) and common mode (neutral-to-ground) protection. Protection between neutral and ground is provided on units designed for wye-connected applications. On grounded neutral systems, common mode protection is needed if the neutral-to-ground bond is made more than 10 feet from the surge protector. This will minimize neutral-to­ground potential during a transient, avoiding high transient voltages, which could reduce protection and cause possible damage to the system or to the equipment. Common mode protection may also be used when the neutral-to­ground bond is within 10 feet. TRANQUELL Series delta-connected units have normal mode (line-to­ground) protection.
9. Should an abnormal condition occur that
causes premature failure of the Tranquell TVSS, the suppression circuitry will short allowing the integral TVSS fusing to interrupt current flow to the TVSS without disrupting power to the protected equipment.
2020000903 (10/04) Page 4 of 9
Installation Instructions
A C N
Pro-Stock Panelboards with TRANQUELL Medium Exposure TVSS
TTrraannqquueellll MMooddeell
TTMMEE112200SS
TTMMEE 112200YY TTMMEE 222200YY TTMMEE 224400YY TTMMEE 227777YY TTMMEE 334477YY
TTMMEE 224400DD TTMMEE 448800DD TTMMEE 660000DD
TTMMEE 224400HH
VOLTAGE RATINGS & POWER SOURCE CONFIGURATIONS
NNoommiinnaall VVoollttaaggee
((5500//6600HHzz))
112200//220088--224400VV
112200//220088VV 222200//338800VV 224400//441155VV 227777//448800VV 334477//660000VV
224400VV 448800VV 660000VV
112200//224400VV
SSyysstteemm CCoonnffiigguurraattiioonn
SSiinnggllee PPhhaassee,, 33WW++GG
TThhrreeee PPhhaassee WWyyee,, 44WW++GG
SSoouurrccee CCoonnffiigguurraattiioonn
TThhrreeee PPhhaassee DDeellttaa,, 33WW++GG
TThhrreeee PPhhaassee DDeellttaa HHii--LLeegg,,
44WW++GG
Figure 1
A
B C
EARTH
B
2020000903 (10/04) Page 5 of 9
Pro-Stock Panelboards with TRANQUELL Medium Exposure TVSS
AND LOCAL ELECTRICAL
THE RATINGS ARE APPR
OPRIATE FOR THE INST
ALLATION.
INSTALLATION
Installation Instructions
POWER MUST BE PROVEN DISCONNECTED BEFORE STARTING INSTALLATION, INSPECTION OR MAINTENANCE! FAILURE TO DO SO MAY CAUSE SERIOUS INJURY, DEATH AND/OR PROPERTY DAMAGE. THIS TVSS DEVICE MUST BE INSTALLED IN ACCORDANCE WITH ALL NATIONAL
1. TRANQUELL Pro-Stock Series TVSS are designed to be installed inside GE Pro-Stock Series electrical service panels. These instructions shall be considered as the general guidelines to insure that the TVSS is installed safely, while providing the maximum amount of surge protection available. Before making connections to the unit, verify that the unit model number, voltage rating and ampere ratings are appropriate for connection to the intended power source.
2. Although the TVSS is rugged, reasonable care must be taken to avoid damage to the unit during handling and installation.
3. TRANQUELL Pro-Stock Series TVSS units are suitable for installations on supplies capable of delivering up to 65,000 symmetrical rms amperes. Refer to the TVSS nameplate label for this rating. The TVSS should always be installed on the protected side of the main overcurrent protector.
CODES. REFER TO THE NAMEPLATE TO VERIFY THAT
5. The Pro-Stock Series TVSS comes factory equipped with a #6 AWG white neutral conductor (except for delta configurations). This wire should be trimmed and connected to the panel neutral bus using as minimal amount of length as possible. TVSS wiring installations should also be such that sharp bends are avoided. Excessive wire length, sharp wire angles, and poor wire connection joints will degrade the performance of the TVSS significantly.
6. A 3-conductor cable (Figure 3) is provided to connect remote status monitoring equipment. Fast-on terminals are labeled COM (common), NO (normally open), and NC (normally closed). The contacts are dry, 1 Form C type, rated 125VAC, 2A maximum.
7. When energized the power panel will now have surge-suppressed and EMI­filtered power.
4. Extreme care must be taken to ensure that power wiring connections are correct, and that sound neutral and ground locations are provided. Improper connections may result in higher transient voltages, which could result in damage to the system and/or to the equipment being protected. (Refer to Figure 2 for wire connection locations.) These locations are also marked on the TVSS unit.
2020000903 (10/04) Page 6 of 9
Installation Instructions
Pro-Stock Panelboards with TRANQUELL Medium Exposure TVSS
FFiigguurree-
-22
FFiigguurree-
2020000903 (10/04) Page 7 of 9
-33
Installation Instructions
Pro-Stock Panelboards with TRANQUELL Medium Exposure TVSS
Installing TRANQUELL Medium Exposure Transient Voltage Surge Suppressors into Pro-Stock Panelboards:
The Pro-Stock Transient Voltage Surge Suppressor (TVSS) is a TRANQUELL Medium Exposure Transient Voltage Surge Suppressor designed for mounting into a Pro-Stock Panelboard.
1. The display assembly must be removed from the MOV enclosure assembly in order to
install the MOV enclosure assembly to the mounting channel.
2. Mount the TRANQUELL Medium Exposure TVSS MOV enclosure assembly to the
mounting channel using the screws provided in the hardware kit. Remove any shield supports that interfere with this installation. Torque mounting screws to 28 inch-pounds.
3. Connect the TRANQUELL Medium Exposure Transient Voltage Surge Suppressor
busbars to the panelboard busbar studs using the flange-nuts provided in the hardware kit as shown in the figure. Torque flange-nuts to 110 inch-pounds.
4. Connect the neutral conductor to the panel neutral bus (in a non-delta system).
5. Mount the TVSS display assembly to the MOV enclosure assembly using the spring-
loaded plunger provided in the display assembly as shown in the figure (See Detail). Adjust height and orientation as required. Connect the cable from the display assembly to the MOV enclosure assembly.
6. Connect the surge counter sensitivity cable to achieve the desired setting.
7. Install wiring to remote alarm contacts.
8. Mount the Deadfront over the Transient Voltage Surge Suppressor display assembly
using the screws provided with the hardware kit.
Figure Showing the BOTTOM FEED Pro-Stock Panelboard
2020000903 (10/04) Page 8 of 9
Installation Instructions
or
maintenance. Should further information
Pro-Stock Panelboards with TRANQUELL Medium Exposure TVSS
OPERATION
POWER MUST BE PROVEN DISCONNECTED BEFORE INSPECTION OR MAINTENANCE IS ATTEMPTED. FAILURE TO DO SO MAY CAUSE SERIOUS INJURY, DEATH AND/OR PROPERTY DAMAGE. THE TRANQUELL PRO-STOCK SERIES TVSS CONTAINS NO USER SERVICEABLE PARTS.
The TRANQUELL Series TVSS is a solid­state device that utilizes ZnO varistors. There are no gaps, no moving parts.
When the TVSS is in service under normal conditions, the green LED indicating lights are illuminated to indicate that the fuses are not blown and surge protection is active.
The surge counter will sense and record transient activity via a current transformer in the neutral circuit (for delta configurations, the ground circuit). The counter may be reset to zero if desired.
A fuse will blow if the surge protector fails shorted. Whenever the TVSS indicates an alarm condition, it is recommended that the protection module be replaced. Always check the system for overvoltage conditions before installing a new surge protector.
Should a fuse blow, its corresponding green indicating LED will extinguish, the red alarm LED will illuminate, the audible alarm will sound, and the remote contacts will indicate this change of status. The audible alarm can be silenced by pressing the switch into the DISABLE position. The red alarm LED will continue to be illuminated after the audible alarm is disabled.
The alarm functions may be tested by pressing the switch to the TEST position. This TEST position is intended for momentary use only.
GE Consumer & Industrial
GE Zenith Controls
2501 Pecan Street
Bonham, Texas 75418 USA
These instructions do not purport to cover all details or variations in equipment nor to provide for every possible contingency to be met in connection with installation, operation,
be desired or should particular problems arise which are not covered sufficiently for the purchaser's purposes, the matter should be referred to the GE Company.
TRANQUELL and Pro-Stock are
registered trademarks of General Electric
Company
2020000903 (10/04) Page 9 of 9
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