GEIGER SOLIDline Series, GU4510, GU4540, GU4550, GU4520 Original Assembly And Operating Instructions

...
Tubular motor:
GEIGER-SOLIDline
Motor control:
GEIGER VariousWireless/X01 (GU45..F03)
for rolling shutters with anti-lift device and stoppers
DE
EN
FR
ES
IT
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Original-Montage- und Betriebsanleitung
Original assembly and operating instructions
Instrucciones originales de instalación y funcionamiento
Istruzioni originali di installazione e funzionamento
EN
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1
Index
1. General information ............................................................................2
2. Guarantee .............................................................................................2
3. Intended use ........................................................................................3
4. Safety instructions ..............................................................................3
5. Safety instructions for assembly .......................................................4
6. Installation instructions ......................................................................5
7. Information for the specialist electrician ..........................................6
8. Bringing into service ...........................................................................6
9. Learning / deleting the transmitter ....................................................7
10. Activate the learning mode for end positions ..................................8
11. Setting of the end positions ............................................................... 9
12. Learning the intermediate position ...................................................9
13. Grouped control ................................................................................10
14. Deactivation of the close range function ........................................ 11
15. Transmitters .......................................................................................12
16. Starting from the end positions ...................................................... 12
17. Obstacle recognition .........................................................................13
18. End position correction .................................................................... 13
19. What to do if… ................................................................................... 14
20. Maintenance .......................................................................................14
21. Declaration of conformity ................................................................. 15
22. Technical data ....................................................................................16
23. Notes on waste disposal ..................................................................16
EN
1. General information
Dear customer, By purchasing a GEIGER motor you have decided on a quality product from GEIGER.
Thank you very much for your decision and the condence placed in us.
Before you put this drive into operation please observe the following safety instructions. It serves for the prevention of danger and for the avoidance of personal injury and damage to property.
The installation and operating instructions contain important information for the installer, the specialist electrician and the user. Please pass on these instructions if you transfer the product. These instructions should be kept by the user.
2. Guarantee
In the case of incorrect installation contrary to the installation and operating instructions and/
or constructional modication, the legal and contractual guarantee for property damage and
product liability lapses.
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Gerhard Geiger GmbH & Co. KG | 100W1576 0818V000en
3. Intended use
The tubular motors of the model range SOLIDline (GU45..F03) with electronic end stop are designed for the operation of rolling shutters with anti-lift device and stoppers.
The motors may not be used for the operation of roller grilles, garage doors, furniture and lifting tools.
GU 45 xx x
Motor control
Torque in Nm
Motor diameter
GEIGER universal drive
4. Safety instructions
ATTENTION: Important safety instructions. For personal safety, it is important to follow these instructions. Please keep these
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instructions for future reference.
f Do not allow children to play with stationary controls. Keep remote controls away
from children.
f The installation is to be checked regularly for defective balance, signs of wear or
damaged cables and springs, if relevant.
f Do observe the moving sun protection system and keep persons away until it has
closed completely.
f When operating the manual release with the sun protection system open, please be
cautious as it can fall down quickly if springs or tapes wear off or are broken.
f Do not operate the device if operations such as, for example, window cleaning are to
be carried out in the vicinity.
f Disconnect the automatic controlled device from the mains power supply if opera-
tions such as, for example, window cleaning are being carried out in the vicinity. f During operation observe the danger zone. f Do not use the installation if people or objects are in the danger zone. f Urgently shut down damaged installations until repair. f Unconditionally shut down the unit during maintenance and cleaning operations. f Pinching and shearing points are to be avoided and must be secured. f This appliance can be used by children aged 8 and above and persons whose
physical, sensorial or mental capacities are impaired, or who have no experience or
know-how if they have been supervised or been given instructions on the use of the
appliance and if they understand the possible resulting dangers. Children are not
permitted to play with the device. Cleaning and maintenance should not be carried
out by children. f The rated sound pressure level is less than 70 dB(A). f Disconnect the device from the mains power supply for maintenance and replace-
ment of parts.
If the motor is disconnected via a plug connection the operator must be able to
control - from any place to which it has access – that the plug is removed.
If this is not possible - due to design or installation - the disconnection from the
power supply must be ensured via locking in the disconnected position (e.g. isolator). f The motor tube can get very hot during prolonged use.
When working on the unit, do not touch the tube before it has cooled down.
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5. Safety instructions for assembly
ATTENTION: Important safety instructions. Follow all installation instructions, as incorrect installation can lead to serious injuries.
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f When mounting the motor without any mechanical protection of the driven parts and
of the tube which may become hot, the motor must be installed at a height of at least
2.5 m above the ground or of another level which provides access to the drive.
f Before the motor is installed, all cables which are not needed are to be removed and
all equipment which is not needed for power-operated actuation is to be put out of
operation. f The actuating element of a manual release must be mounted at a height of less than
1.8 m.
f If the motor is controlled by a switch or pushbutton, the switch or pushbutton must
be mounted within eyeshot of the motor. The switch or pushbutton must not be
located in the vicinity of moving parts. The height of installation must be at least
1.5mabovetheoor.
f Permanently installed control devices must be attached visibly. f In case of devices extending horizontally, a horizontal distance of at least 0.4 m must
berespectedbetweenthefullyextendedpartandanyotherxedelement.
f The rated speed and the rated torque of the motor must be compatible with the
device. f The mounting accessories that are used must be designed in accordance with the
selected rated torque. f Good technical knowledge and good mechanical skills are necessary for the motor
installation. Incorrect installation can lead to serious injury.
Electricalworkmustbecarriedoutbyaqualiedelectricianinaccordancewiththe
regulations in force locally. f Only use connecting cables that are suitable with the environmental conditions and
which meet the construction requirements. (see accessories catalogue) f If the device is not equipped with a connecting cable and a plug, or other means for
disconnecting from the mains with a contact opening on each pole according to the
conditions of the overvoltage category III for full disconnection, a disconnecting
device of this type must be incorporated into the permanently installed electrical
installation according to the wiring rules. f Do not mount the connecting cables near hot surfaces. f A plug for the disconnection of the motor from the power supply must be accessible
after installation.
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f Damaged connecting cables must be replaced by GEIGER connecting cables of the
same type. f The device must be mounted as described in the installation instructions. Fixations
shall not be made with adhesives since they are regarded as unreliable.
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Gerhard Geiger GmbH & Co. KG | 100W1576 0818V000en
6. Installation instructions
Beforexing,thestrengthofthemasonryorofthesubsurfaceistobe
checked.
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Prior to installation please check to ensure there is no visible damage to the motor like cracks or open cables.
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Caution: If the tube is screwed/riveted to the drive, the measure must be taken from the tube end to the center of the drive and marked on
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the tube.
When drilling the winding shaft never drill into the area of the tubular motor!
When inserting into the shaft, the tubular motor must not be struck and must not be allowed to fall into the shaft.
Installation into the rolling shutter:
Fix motor support to available stud bolts or in the side frame.
Insert motor into the shaft with a suitable adapter and drive up to the stop of the shaft adapter.
Insert roller capsule on the opposite side. Put shaft with motor on motor support or on pivoting
engine bearer. On the opposite side pull out roller capsule
until bolt ts into ball bearing.
Screw together roller capsule with shaft. Screw together shaft with tubular carrier. Fix rolling shutter casing to shaft.
Alternative: Use xation plates for front box units. Attach
the motor. The bearing locks into place. To loosen, turn the spring washer.
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In order to adjust the end positions, a rolling shutter system with upper end
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stop and anti-lift device is required.
The GEIGER-SOLIDline motor is suitable for shaft diameters from 50 mm!
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PE
Mains 230V / 50Hz
230 V
connect to
2 x “click-click“
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7. Information for the specialist electrician
Caution: Important installation instructions. Please follow all instructions since
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incorrect installation can lead to the destruction of the motor and the switching unit.
The operations with the service clamps may be accom­plished only by an electrical specialist.
Motors with electronic limit stops can be connected in parallel. In this case the maximum load of the switching unit must not be exceeded.
When changing the running direction the switchover must be effected through an off-position.
When changing the running direction the switchover time must be at least 0.5 s.
With a three-phase network, please use the same external conductor in order to control the UP and DOWN directions.
PVC cables are not suitable for equipment used outdoors or exposed to prolonged high levels of UV radiation. These cables should not be used if they are likely to touch metal parts that can heat up to temperatures exceeding 70°C.
Connecting cables with plug connectors of the Hirschmann Company are tested and approved with couplings of the Hirschmann Company.
8. Bringing into service
Denitionof“shortrange”:
Distance of the transmitter to the motor control: max. 15 cm,
or
hold at the transmitter directly on to the motor connecting cable. The motor connecting cable thus serves up to a length of 3 meters as an “antenna”.
Denitionof“longrange”:
Distance of the transmitter to the motor control: min. 1,5 meter,
or
Distance of the transmitter to the motor connecting cable: min. 0,5 meter.
L1
N
PE NL1
1
blue
green/yellow
radio receiver
23
brown
Electronic
limit stop
+
max.
15 cm
min.
1,5 m
black
Learning the transmitter
Hold the handheld transmitter at short range and hold key UP or DOWN pressed.
Switch on the power supply. After 2 seconds, the motor conrms with 2 x “click-click” that the learning is completed.
Up to 3 transmitters can be programmed that way.
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max.
15 cm
mains
On
Off
Gerhard Geiger GmbH & Co. KG | 100W1576 0818V000en
9. Learning / deleting the transmitter
230 V
connect to
1 x “click-click“
Activate the learning mode (only necessary for further transmitters):
Connect the motor to the power supply. Switch on the mains. The motor makes a short back and
forth movement (1 x “click-click”). At short range press UP or DOWN key and keep it pressed for about 3 seconds until the motor conrms (1 x “click–click”).
After each interruption of the voltage supply, the learning
mode can be activated for 30 min. The learning mode is necessary in order to learn transmitters
or to adjust the end positions.
mains
On
Off
1 x
click-
click
If no action takes place within 60 seconds, the learning mode is
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deactivated. The motor returns to
normaloperation(3x“click-click”).
Learning the transmitter
Thelearningmodemustbeactivatedrstinordertolearn/deletethe
transmitter.
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At short range press UP or DOWN key for about 1 second.
The motor conrms (1 x “click-click”).
The transmitter is taught to the motor.
max. 15 cm
or
about 1 sec.
1 x
max. 15 cm
or
about 1 sec.
Deleting the programmed transmitter
Thelearningmodemustbeactivatedrstinordertolearn/deletethe
transmitter.
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At short range, press the UP or DOWN key for about 5 seconds.
The motor reacts immediately (1 x “click-click”). Keep the key
pressed about 5 sec. until the motor conrms the deleting of
the transmitter with 1 x “click-click”.
Please note: You can only delete all transmitters and sensors together.
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It is not possible to delete an individual transmitter / sensor.
1 x
max. 15 cm
or
about 5 sec.
click-
click
click-
click
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10. Activate the learning mode for end positions
breakUP ––––––breakDOWN break
–breakUP UP
break
Test before setting the end position if the motor is already in the learning mode for end positions. The motor jerks (start, stop, start)
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ateachruncommandtoconrmthelearningmodeactivation. If this is not the case, the learning mode and the learning mode for end positions must be activated.
Activate the learning mode
At short range press UP or DOWN key for about 3 seconds.
The motor conrms (1 x “click-click”).
At long range press UP or DOWN key for about 1 second.
The motor conrms (1 x “click-click”)..
1 x
max. 15 cm
or
about 3 sec.
1 x
min. 1,5 m
or
about 1 sec.
click-
click
click-
click
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In order to modify or delete the end stops, a new programming must
becarriedout.(seepoint“settingoftheendpositions“).
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Alternative:
Following operations can be carried out:
5 sec
Please note: a break of at least 5 seconds must be respected between two operations.
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EN
5 sec 1 sec 5 sec 1 sec 5 sec 1 sec 1 sec
Gerhard Geiger GmbH & Co. KG | 100W1576 0818V000en
5 sec
11. Setting of the end positions
In order to set the end positions, the learning mode for end positions must be activated. The motor jerks (start, stop, start) at each run
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commandtoconrmthelearningmodeactivation.
Important:thelowerendstopmustbesetrst.
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The distance between the upper and lower end stops must be about 25 cm which corresponds to one tube rotation at least.
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1. Keep UP or DOWN key pressed to move the shutter to the lower end position.
2. The shutter moves downwards till the lower stop and the motor switches off.
3. The shutter moves now automatically to the upper end position. When the shutter has
reached the upper position the motor shuts off.
During the repeated „clack-clacks“, you have time to press twice the DOWN key to start the
learning cycle again.
After the fourth „clack-clack“ the learning process is completed and the motor returns to
normal operating mode. The UP and DOWN keys are now assigned to the corresponding
rotation direction of the motor.
12. Learning the intermediate position
Travel from any position to the selected end position, stop with the stop key or the opposite key and hold key pressed for approx. 3 sec. until the motor responds (1 x “click click”). Then release the key.
The intermediate position is now stored.
Changing the intermediate position
See “learning the intermediate position” and select a new intermediate position.
Deleting the intermediate position
Stop the rolling shutter from UP or DOWN movement and
keep key pressed for about 5 sec. – the motor responds with 1 x “click-click” after 3 sec. – until the motor conrms
the deletion (3 x “click-click”).
min. 1,5 m
about 1 sec.
or
1 x
3 x
click-
click
click-
click
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min. 1,5 m
or
about 5 sec.
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13. Grouped control
A
B
(see also point Learning / deleting the transmitter)
1. Operate together rolling shutter A and rolling shutter B with a one- channel transmitter. Rolling shutters A + B
1. Actuate key 3 sec. at close range to activate the learning mode of rolling shutter A.
2. Actuate key 1 sec. at close range to program the transmitter of rolling shutter A.
3. Actuate key 3 sec. at close range to activate the learning mode of rolling shutter B.
4. Actuate key 1 sec. at close range to program the transmitter of rolling shutter B.
1 2 3 4 5 6
+
Same operation for three or more rolling shutters.
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Gerhard Geiger GmbH & Co. KG | 100W1576 0818V000en
2. Individual or grouped control of rolling shutter A + rolling shutter B
A
B
A
B
with a 6-channel transmitter.
Rolling shutter A
1. Actuate key 3 sec. at close range to activate the learning mode of rolling shutter A.
2. Actuate key 1 sec. at close range to program the transmitter of rolling shutter A.
1 2 3 4 5 6
Use
channel 1
Rolling shutter B
1. Actuate key 3 sec. at close range to activate the learning mode of rolling shutter B.
2. Actuate key 1 sec. at close range to program the transmitter of rolling shutter B.
1 2 3 4 5 6
Use
channel 2
Rolling shutters A + B
1. Actuate key 3 sec. at close range to activate the learning mode of rolling shutter A.
2. Actuate key 1 sec. at close range to program the transmitter of rolling shutter A.
3. Actuate key 3 sec. at close range to activate the learning mode of rolling shutter B.
4. Actuate key 1 sec. at close range to program the transmitter of rolling shutter B.
1 2 3 4 5 6
Use
channel 3
+
14. Deactivation of the close range function
If two motors are installed so that both trigger in the close range, there is the option of deactivating the close-range function in one of the two motors.
The prerequisite is that the motors must be assigned to different key pairs.
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To deactivate the close-range function, move the selected rolling shutter to the upper end position, “click-click”).
The motor must be briey disconnected from the mains to activate the close-range function.
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push the UP key and keep it pushed for about 5 seconds until the motor conrms (2 x
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15. Transmitters
A maximum of three different transmitters can be taught-in. The motor can therefore be a part of three independent groups. Additionally, two sensors can be taught-in.
Should there already be three transmitters and you attempt to teach-in a fourth, the old third transmitter will be deleted and the new one will replace it.
Should there already be two sensors and you attempt to teach-in a third, the second one will be deleted and the new one will replace it.
Example:
Remote Receiver in the Motor
Group 1 Group 2 Group 3 Sensor 1 Sensor 2
Programming from short range / long range
An approximation detector is integrated in the motor’s remote receiver, which recognizes
whether a remote transmission is being operated from a distance = long range, (at least 1,5 meters from the motor control and 0,5 meters from the motor cables), or in tight on the antenna = short range, (maximum 15 cm away and directly on the motor connection cable).
Caution: Should remote receivers or motor connection cables lie near one another, codes could unintentionally be transferred to other
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remote receivers.
Recommendation:
Motors operated via a different pair of keys, or through a different transmitter, should be disconnected from the power line during initial operation.
BythehandheldandwalltransmittersoftheLCseriestherst6digitsarecongurable.
The DIP switch Nr. 7, 8 and 9 have no functions.
16. Starting from the end positions
EN
No intermediate position has been programmed:
To start from the end positions, a short key pressure in the corresponding direction of
movement is sufcient. To stop the movement, a short key pressure in the opposite direction is sufcient.
Should a sun-wind sensor be integrated into the system, the end positions are started in automatic mode (sun-on).
An intermediate position is programmed:
To start from the end positions, the key corresponding to the correct direction of movement must be pressed for at least 1,5 seconds.
With a short key press of under 1.5 seconds, the intermediate position is travelled to.
For stopping the travel movement a short key press in the opposite direction is sufcient.
Should a sun-wind sensor be integrated into the system, the end positions are started in automatic mode (sun-on).
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Gerhard Geiger GmbH & Co. KG | 100W1576 0818V000en
17. Obstacle recognition
When, after the teaching of the rst complete, uninterrupted travel from one end position to
the other end position is carried out, the torque needed is learnt. In any following complete, uninterrupted travel from end position to end position, the torque
needed is automatically reset. Slow changes in the installation due to ageing, soiling, cold or heat are thus automatically taken into consideration. This process occurs for both run directions independently of one another.
If a travel movement in UP or DOWN direction is blocked by an obstacle, the motor
switches off. The running direction in which the obstacle was recognized is blocked after
the motor has tried several times to achieve the end position. The block is removed if the
motor has been operated in the opposite direction for a certain time. An obstacle must thus rst be released before the motor can be operated again in the direction of the obstacle.
18. End position correction
The engine needs to be taught with the end stops
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(stopper and anti-lift device).
Checking of the end position, and if appropriate an end position correction, takes place after 5, 20, and then every 50 cycles.
Should a hangings elongation have resulted, due to temperature changes, this is corrected at the next end position correction.
If, due to temperature changes, modied winding behaviour should arise and the hangings
should run against the stop, an immediate end position correction takes place. In addition, the counter for the end position correction is started afresh.
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19. What to do if…
Problem Solution
Motor does not run. • Motor not plugged in.
Instead of in the upwards direction, motor runs downwards.
Transmitter does not work. • Check the battery.
After running several times, the motor breaks down and no longer responds.
The motor no longer runs automatically. • The sun automatic control mechanism was
The motor jerks during starting (start, stop, start).
The motor does not react to the short range.
EN
Please check the plug connection.
• Check connecting cable for possible damage.
• Check the mains voltage and allow the cause of the voltage break down to be tested by a specialist electrician.
• End position order was not observed. Reset end stops.
• The wind sensor has triggered. Try it again after the expiry of the wind cut-off time.
• Inadvertent deletion of the transmitter. Start learning again.
• The motor became too hot and has switched off. Try it again after a cooling time of about 15 min.
switched off.
• The wind sensor has triggered. Try it again after the expiry of the wind cut-off time.
• Inadvertent deletion of the transmitter. Start learning again.
• The motor is in learning mode. The minimum travel distance might have been under passed.
• Move as close as possible to the motor head or the connecting cable.
• Exchange the batteries in the transmitter.
• The short range is deactivated. In order to activate the short range, disconnect the motor from the power supply for about 3 seconds.
• The learning mode time is over (30 minutes). In order to activate the short range, disconnect the motor from the power supply for about 3 seconds.
20. Maintenance
The drive is maintenance-free.
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Gerhard Geiger GmbH & Co. KG | 100W1576 0818V000en
21. Declaration of conformity
EU Declaration of Conformity
Gerhard Geiger GmbH & Co. KG Antriebstechnik Schleifmühle 6 D-74321 Bietigheim-Bissingen
Product designation:
Type designation:
Applied directives:
Applied standards:
Authorized representative for technical data:
Address:
Bietigheim-Bissingen, 27.06.2018 Dr. Marc Natusch (General Manager)
Gerhard Geiger GmbH & Co. KG
Schleifmühle 6 | D-74321 Bietigheim-Bissingen
0618100W1518
Phone +49 (0) 7142 9380 | Fax +49 (0) 7142 938 230 | info@geiger.de | www.geiger.de
en
Sitz Bietigheim-Bissingen | Amtsgericht Stuttgart HRA 300591 | USt-IdNr. DE145002146 Komplementär: Geiger Verwaltungs-GmbH | Sitz Bietigheim-Bissingen | Amtsgericht Stuttgart HRB 300481 Geschäftsführer: Dr. Marc Natusch, Roland Kraus | WEEE-Reg.-Nr. DE47902323
Venetian blinds motor, motor for rolling shutters, motor for awnings
GJ56.. GR45.. GU45.. GSI56..
2006/42/EC 2014/30/EU 2014/53/EU 2011/65/EU
DIN EN 60335-1 (VDE 0700-1):2012-10; EN 60335-1:2012 DIN EN 60335-1 Ber.1 (VDE 0700-1 Ber.1):2014-04; EN 60335-1:2012/AC:2014 EN 60335-1:2012/A11:2014 DIN EN 60335-2-97 (VDE 0700-97):2017-05; EN 60335-2-97:2006+A11:2008+A2:2010 +A12:2015 DIN EN 62233 (VDE 0700-366):2008-11; EN 62233:2008 DIN EN 62233 Ber.1 (VDE 0700-366 Ber.1):2009-04; EN 62233 Ber.1:2008 DIN EN ISO 12100:2011-03; EN ISO 12100:2010
DIN EN 55014-1:2012-05; EN 55014-1:2006 + A1:2009 + A2:2011 DIN EN 55014-2:2016-01; EN55014-2:2015 DIN EN 61000-3-2:2015-03; EN 61000-3-2:2014 DIN EN 61000-3-3:2014-03; EN 61000-3-3:2013 ETSI EN 301 489-1 V1.9.2(2011-09) ETSI EN 301 489-3 V1.6.1(2013-08) ETSI EN 300 220-2 V3.1.1(2017-02)
Gerhard Geiger GmbH & Co. KG
Schleifmühle 6, D-74321 Bietigheim-Bissingen
EN
Current declarations of conformity are available under www.geiger.de
www.geiger.de
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For technical questions, please call our service team at: +49 (0) 7142 938-333. They will be happy to assist you.
Internet: www.geiger.de
22. Technical data
Technical data of tubular motor SOLIDline-KS (GU45..)
Voltage 230 V~/50 Hz
Current 0,47 A 0,63 A 0,8 A 1,0 A 1,0 A
Cos Phi (cosj) >0,95
Inrush current (factor) x 1,2
Power 105 W 140 W 180 W 220 W 220 W
Torque 10 Nm 20 Nm 30 Nm 40 Nm 50 Nm
Speed 16 rpm 16 rpm 16 rpm 16 rpm 12 rpm
Protection class IP 44
Total length
1)
Operating mode S2 4 min S2 5 min S2 4 min S2 4 min S2 4 min
Sound pressure level
2)
Diameter 45 mm
Weight approx
Storage temperature/ Humidity
1)
SOLIDline-COM + 3,5 mm / SOLIDline-SOC: + 3 mm / SOLIDline-SIL: ± 0 mm (without trunnion)
2)
The average sound pressure level data are intended for guidance only. The values were determined by
GEIGER at a distance of 1 m, with a hanging motor at idle speed and averaged over 10 seconds. There is no reference to any specific test standard.
Subject to technical modifications
23. Notes on waste disposal
Recycling of packaging materials
In the interest of environmental protection, please contact your local government’s recycling
or solid waste management department to learn more about the services it provides.
Waste disposal of electric and electronic equipment
EN
Electrical and electronic equipment must be collected and disposed of separately in accordance with EU regulations.
GU4510 GU4520 GU4530 GU4540 GU4550
516,5 mm 546,5 mm 566,5 mm 586,5 mm 586,5 mm
39 dB(A) 41 dB(A) 41 dB(A) 43 dB(A) -
1,90 kg
approx
2,20 kg
approx
2,40 kg
approx
2,70 kg
approx
2,70 kg
T = -15°C .. +70°C / dry and non-condensing place
V
DE
geprüfte Sicherheit
Gerhard Geiger GmbH & Co. KG
Schleifmühle 6 D-74321 Bietigheim-Bissingen Telephone: +49 (0) 7142 938-0 Telefax: +49 (0) 7142 938-230 E-Mail: info@geiger.de
EN
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Gerhard Geiger GmbH & Co. KG | 100W1576 0818V000en
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