GEIGER GEIGER-Solid Line, GEIGER-Easy, GU4510, GU4520, GU4530 Operating Instructions Manual

Operating instructions

Tubular motor: GEIGER-Solid Line

Motor control: GEIGER-Easy (GU45..E01)

for rolling shutters and screens

Bedienungsanleitung

Operating Instructions

Manuel d’utilisation

Manual de instrucciones

Istruzioni per l’uso

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Index

1. General information . . . . . . . . . . . . . . . . . . . . . . . . . E3

2. Guarantee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E3

3. Safety information . . . . . . . . . . . . . . . . . . . . . . . . . . E4

4. Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E5

5. Installation instructions . . . . . . . . . . . . . . . . . . . . . . E6

6. Adjustment of the end positions . . . . . . . . . . . . . . E8

7. Obstacle recognition . . . . . . . . . . . . . . . . . . . . . . . . E9

8. Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . E10

9. Information for the specialist electrician . . . . . . . E11

10. What to do if . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E12

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1. General information

Dear customer,
By purchasing a GEIGER tubular motor you have decided on a quality product from
GEIGER.
Thank you very much for your decision and the confidence placed in us.
Before you put this drive into operation please observe the following safety informa­tion. It serves for the prevention of danger and for the avoidance of personal injury
and damage to property.

Please retain this information for future reference.

 Suitable for all rolling shutter systems and screens
 Suitable for all folding arm awnings
 Installation without stops possible
 Drives are switchable in parallel

2. Guarantee

In the case of incorrect installation contrary to the operating instructions and/or con­structional modification, the legal and contractual guarantee for property damage
and product liability lapses.

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3. Safety information

ATTENTION: Important safety information. For personal safety, it is

important to follow these instructions. The instructions
should be kept.

 This appliance is not to be used by persons (including children) whose phy-

sical, sensorial or mental capacities are impaired, or who have no expe­rience or know-how, unless they have been supervised or been given
instructions on the use of the appliance by someone who is responsible for
their safety.

 Children must be supervised to make sure they do not play with the

appliance.

 The installation is to be checked regularly for defective balance, wear and

damage.

 Damaged connecting leads must be replaced by the GEIGER connecting

lead of the same wire type.

 During operation observe the danger zone.
 If people or objects are in the danger zone, do not use the installation.
 Urgently shut down damaged installations until repair.
 Unconditionally shut down the unit during maintenance and cleaning opera-

tions.

 Pinching and shearing sites are to be avoided and to be safeguarded

against.

 When operating the manual actuator with the open sun protection system,

exercise caution as it can fall down quickly if springs expand or are broken.

 Do not operate the device if operations such as, for example, window

cleaning are to be carried out in the vicinity.

 Disconnect the device from the mains power supply if operations such as,

for example, window cleaning are being carried out in the vicinity.

ATTENTION: Important safety information. Follow all installation

instructions, as incorrect installation can lead to serious
injuries.

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 Connection must be carried out by a skilled electrician according to the

regulations in force locally.

 The mains plug of the tubular motor must be accessible after installation.
 On the installation of the tubular motor without mechanical protection of the

driven parts, the tubular motor must be installed at a height of at least 2.5 m
above the ground or of another level which provides access to the drive.

 Before the tubular motor is installed, all leads which are not needed are to

be removed and all equipment which is not needed for actuation is to be put
out of operation.

 If the tubular motor is controlled by a switch or pushbutton, the switch or

pushbutton must be mounted within eyeshot of the tubular motor. The
switch or pushbutton must not be located in the vicinity of moving parts.
The height of installation must be at least 1.5 m above the floor.
If the apparatus is equipped without a pin and a socket connector (STAS3K)
in the connecting lead, or other means for disconnecting from the mains
with at least a 3 mm contact opening on each pole, a disconnecting device
of this type must be incorporated into the permanently installed electrical
installation according to the wiring rules.

 Permanently installed control devices must be attached visibly.
 The correct dimensioning of the drive is to be observed.

4. Intended use

The tubular motors of the model range Solid Line (GU45..E01) with the Easy
system are designed exclusively for the operation of rolling shutters, awnings and
screens.
If the tubular motors are used for other applications and/or modifications are per­formed to the tubular motors, which have not been discussed with GEIGER
Antriebstechnik, then the manufacturer is not

liable for personal injury and/or

damage to property and for consequential damage.

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5. Installation instructions

Before fixing, the strength of the masonry or of the subsurface is to be checked.

CAUTION: Before the tubular motor is installed in the shaft, the mea-

surement from the roller end up to the centre of the carrier
is to be measured and marked on the roller.

When drilling the winding shaft never

drill into the area of the tubular motor!

DWhen inserting into the shaft, the tubular motor must not

be struck and must not

be allowed to fall into the shaft.

Installation into the rolling shutter:

Fix motor support to available stud bolts or in the
side frame.

Insert motor into the shaft with a suitable adapter
up to the stop of the shaft adapter.
Insert roller capsule on the opposite side.

Put shaft with motor on motor support or on pivo­ting engine bearer. On the opposite side pull out
roller capsule until bolt fits into ball bearing.
Screw together roller capsule with shaft.
Screw together shaft with tubular carrier.
Fix rolling shutter casing to shaft.

Alternative: use fixation plates for external alumi­nium shuters in order to fix the motor. The bearer
locks into place. For removal, turn spring ring.

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Installation into the awning:

Insert motor with a suitable adapter into the shaft up
to the stop of the shaft adapter.
Fix the motor support on the awning. Fix the motor
together with the shaft on the motor support. The
bearer locks into place. For removal, turn spring ring.

Alternative:

- Fix motor with the suitable screws (M6 or M8),
depending on the size of the divided circle, to the
awning support

- Put motor into awning support using a square
box wrench and secure with split pin.

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6. Adjustment of the end positions

1. Install drive as described.

2. Connect adjusting cable to the connecting leader of the Solid Line Easy; always

connect cores of identical colour here. The assignment of the direction keys 1
and 2 to the direction of rotation is dependent on the installation situation of the
drive. Then connect the adjusting cable to the 230V mains.

3. Adjustment of the upper end position:

Press programming key until the LED blinks, (1 x blink, pause, 1 x blink,
pause,...), then release the programming key. Run Solid Line Easy with the direc­tion keys to the desired upper end position. Press programming key until the LED
blinks, (2 x blinks, pause, 2 x blinks, pause,...), then release the programming key.
The upper end position is now adjusted and the programming mode for the lower
end position is active.

4. Adjustment of the lower end position:

Run Solid Line Easy with the direction keys to the desired lower end position.
Then press the programming key until the LED lights permanently, then release
the programming key.
The lower end position is adjusted here und the adjustment process is finished.

5. The drive can now be connected to the 230V mains.

Mains:
230V~ Setting cable

M56K144

Service
terminals

Connecting cable
to limit stop1 2

P

rogramming

k

ey

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H

irschmann coupling

A

daption cable

M

56B265

7. Obstacle recognition

When, after the teaching of the first complete, uninterrupted travel from one end
position to the other end position is carried out, the torque needed is learnt.

In any following complete, uninterrupted travel from end position to end position,
the torque needed is automatically readjusted. Slow changes in the installation due
to ageing, soiling, cold or heat are thus automatically taken into consideration.

This process takes place for both running directions independently of one another.
If a travel movement in up direction is blocked by an obstacle, the motor switches off.
The running direction in which the obstacle was recognized is blocked.

The block is removed if the motor has been operated in the opposite direction for
a certain time. An obstacle must thus first be released before the motor can be
operated again in the direction of the obstacle.

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8. Technical data

Technical data of short motor Solid Line (GU45..)

GU4510 GU4520 GU4530 GU4540

Voltage 230V~/50Hz 230V~/50Hz 230V~/50Hz 230V~/50Hz
Current 0,47 A 0,63 A 0,8 A 1,0 A
Cos Phi (cosϕϕ) >0,95 >0,95 >0,95 >0,95
Inrush current (factor) x 1,2 x 1,2 x 1,2 x 1,2
Power 105 W 140 W 180 W 220 W
Torque 10 Nm 20 Nm 30 Nm 40 Nm
Speed of rotation 16 1/min 16 1/min 16 1/min 16 1/min
Protection type IP44 IP44 IP44 IP44
Total length 514,5 mm 544,5 mm 564,5 mm 584,5 mm
Operating type S2 4 min S2 5 min S2 4 min S2 4 min
Diameter 45 mm 45 mm 45 mm 45 mm

Weight 1,920 kg 2,200 kg 2,410 kg 2,750 kg

Subject to technical modifications

Declaration of conformity

This product complies with the essential requirements of the directives 2006/95/EC
and 2004/108/EC. It is authorised for use in all EC member states and in Switzerland
without any need of prior registration. The Declaration of Conformity concerning this
product is available on our website: www.geiger-antriebstechnik.de.

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geprüfte
Sicherheit

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9. Information for the specialist electrician

Caution:
Wrong installation and wrong connection can
lead to serious injuries.

The adjusting cable M56K144 must be used for the
adjustment processes.
If required, use the adapter cable with service
clamps M56B265.
The operations with the service clamps must only be
carried out by a skilled electrician.

The parallel operation of the several Solid Line Easy
is possible. Please observe the rating of the control
switch used.

No

installation switches must be employed that

make possible a simultaneous ON und OFF order.

Connecting cables with plug connectors of the
Hirschmann Company, type STAS 3K or the Phoenix
Mecano Company, type GLS/3+PE may only be
used in connection with the Hirschmann cable sok­ket STAK 3K.

Notes on waste disposal

Recycling of packaging materials

In the interest of environmental protection, please contact your local government’s
recycling or solid waste management department to learn more about the services
it provides.

Waste disposal of electric and electronic equipment

Electronic equipment or batteries cannot be discarded along with the normal hou­sehold waste. Keep for more information on the recycling and disposal methods
envisaged by the local regulations in your area.

PE 2 3N

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ains: 230V / 50Hz

Electronic /
mechanical

limit stop

green/yellow

blue

brown

black

GR45..M

GR45..E

Solution

• Motor not plugged in.
Please check the plug connection.

• Check connecting cable for possible damage.

• Check the mains voltage and allow the cause of
the voltage breakdown to be tested by a specia­list electrician.

• The control leads are interchanged.
Exchange black/brown control leads.

• Motor in the end position.
Run motor in the opposite direction.
Readjust end positions if necessary.

• The motor became too hot and has switched off.
Try it again after a cooling time of about
15 min.

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10. What to do if…

Problem
Motor does not run.

Instead of in the upwards
direction, motor runs
downwards.
Motor only runs in one
direction.

After running several times,
the motor breaks down and
no longer responds.

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Gerhard Geiger GmbH & Co.

Schleifmühle 6
D-74321 Bietigheim-Bissingen
Telephone: [phone]
Telefax: [phone]
www.geiger-antriebstechnik.de
[e-mail]

For technical questions, please call our service team at: [phone]
They will be happy to assist you.