Gehl V270 Operator's Manual
Skid-Steer Loader
Operator’s Manual
Form No.
917387
BP0310
English
V270
V270 (EU)
Gehl Company, in cooperation
with the Society of Automotive
Engineers, has adopted this
Safety Alert Symbol to pinpoint
precautions which, if not properly
followed, can create a safety hazard.
When you see this symbol in this manual
or on the machine itself, you are
reminded to BE ALERT! Your personal
safety is involved!
Operators must have instructions
before running the machine.
Untrained operators can cause
injury or death.
Read Operator’s Manual
before using machine.
CORRECT
Always fasten seatbelt
snugly . Always keep feet on
the floor/pedals when
operating loader.
CORRECT
Never use loader
without ROPS/FOPS.
Never modify the
ROPS/FOPS
structure.
WRONG
Never use the loader
to lift personnel.
WRONG
Do not use loader
around explosive dust
or gas, or where
exhaust can contact
flammable material.
WRONG
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Controls and Safety Equipment . . . . . . . . . . . . . . . . . . . 19
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
V270 Skid-Steer Loader
Operator’s Manual
TABLE OF CONTENTS
Power-A-Tach, Hydraloc and Hydraglide are trademarks of Gehl Company .
Gehl and Powerview are registered trademarks of Gehl Company.
Loader Model Number
Loader Serial Number
Engine Serial Number
EC DECLARATION OF CONFORMITY
1. Manufacturer: Gehl Company
2. Address: One Gehl Way
West Bend, WI 53095 U.S.A.
FAX: 262-334-6687
3. Technical Construction File Location:
Attn.: Quality Manager
915 SW 7th St.
Madison, SD 57042 U.S.A.
4. Authorized Representative: Gehl Europe GmbH
5. Address: Burgsteinfurter Damm 89
D-48485 Neuenkirchen/Rheine
GERMANY
6. We hereby declare that the model(s) listed below
conforms to EC Directives: 2004/108/EC (EMC),
97/23/EC (Pressure Equipment), 2006/42/EC
(Machinery) and 2000/14/EC (Noise Emission),
including all current amendments.
7. In accordance with EN/ISO Standards:
EN ISO 3450:1996, ISO 6165
8. Category: EARTH-MOVING MACHINER Y/
LOADERS/COMPACT
9. Model(s): V270
10. Directive/Conformity Assessment Procedure/Notified Body:
2004/108/EC Type-test
Self-certification
97/23/EC Self-certification
----------
2006/42/EC Self-certification
----------
2000/14/EC Annex VIII ± Full
Quality Assurance
TÜV Industrie Service
GmbH ± TÜV SÜD Group
Westendst. 199, D-80686
München GERMANY
917387/BP0310 1
CHAPTER 1
INTRODUCTION
This Operator’s Manual provides the owner/operator with information for operating, maintaining and servicing model V270 skid-steer loaders. More import ant,
this manual provides an operating plan for safe and proper use of the machine.
Major points of safe operation are detailed in the Safety chapter of this manual.
Users should read and understand the contents of this manual completely and
become familiar with the machine before operating it. Contact your authorized
Gehl dealer if you have any questions concerning information in this manual,
require extra manuals, and for information concerning the availability of manuals
in other languages.
Throughout this manual information is provided set in italic type and introduced
by the word Note or Important. Read carefully and comply with those messages
– it will improve operating and maintenance efficiency, help avoid breakdowns
and damage, and extend the machine’s life.
A manual storage box in the operator’s compartment behind the seat holds the
Operator’s Manual and AEM Safety Manual (also available in Spanish). Please
return the manuals to this box and keep them with the unit at all times. If this
machine is resold, these manuals should be given to the new owner.
The attachments and equipment available for use with this machine have a wide
variety of applications. Read the manual provided with the attachment to learn
how to safely maintain and operate the equipment. Be sure the machine is suitably equipped for the type of work to be performed.
Do not use this machine for any applications or purposes other than those
described in this manual or those applicable for approved attachments. If the
machine is to be used with special attachments or equipment other than those
approved by Gehl Company, consult your Gehl dealer. Any person using nonapproved attachments or making unauthorized modifications is responsible for
the consequences.
The Gehl dealership network stands ready to provide any assistance that may be
required, including providing genuine Gehl service parts. All service parts should
be obtained from your Gehl dealer. Provide complete information about the part
and include the model and serial numbers of the machine. Record these numbers
in the space provided on the Table of Contents page as a handy reference.
Please be aware that Gehl strives to continuously improve its products and
reserves the right to make changes and improvements in the design and constr uction of any part without incurring the obligatio n to install such changes on any
previously delivered unit.
If this machine was purchased “used,” or if the owner’s address has changed,
please provide your Gehl dealer or Gehl Compan y Service Department with the
owner’s name and current address, along with the machine model and serial
number. This will allow the registered owner information to be updated, so that
the owner can be notified directly in case of an important product issue, such as a
safety update program.
2 917387/BP0310
Loader Identification
1. Lift Arm
2. Restraint Bar
3. Front Work Lights
4. Tilt Cylinders
5. Attachment Bracket
6. Tires
7. Lift Arm Support Device
1
2
3
5
6
3
4
7
1. Lift Cylinder
2. Roll-Over/Falling Object
Protective System
(ROPS/FOPS)
3. Engine Cover
4. Rear Work Lights
5. Tail Lights (Position Lights)
6. Rear Door
1
2
4
6
3
5
917387/BP0310 3
Control/Indicator Symbols
Power Off Power On Engine Start Battery Charge
Electrical Power
Worklight w/Tail
Lights
Worklight Safety Alert Hazard Flasher Fasten Seatbelt
Horn Read Operator’s
Manual
Volume – Full Volume – Half Full Volume – Empty
H-L
High – Low
N
Neutral
F
Forward
R
Reverse
Parking Brake
Engine Air Filter
Engine Oil Engine Oil Filter Engine Oil Pressure Fuel Filter
Engine Temperature Hydraulic System Hydraulic Oil
Temperature
Hydraulic Oil Filter Grease Lubrication
Point
Glow Indicator
Lamp
Diesel Fuel Chaincase Oil Clockwise Rotation Counterclockwise
Rotation
Fast Slow Ride Control Engine Malfunction
Shutdown
Bucket – Float
Bucket – Rollback Bucket – Dump
Lift Arm – Lower
Lift Arm – Raise Service Hours
Lift Point Tie-Down Diesel Water
Separator
Power-A-Tach®
4 917387/BP0310
Notes
917387/BP0310 5
CHAPTER 2
SAFETY
This safety alert symbol means Attention! Become alert! Your safety is
involved! It stresses an attitude of safety consciousness and can be foun d
throughout this Operator’s Manual and on the decals on the machine.
Before operating this machine, read and study the follo wing safety information.
Be sure that everyone who operates or works with this machine, whether family
member or employee, is familiar with these safety precautions. It is essential to
have competent and careful operators, who are not physically or mentally
impaired, and who are thoroughly trained in the safe operation of the machine
and the handling of loads. It is recommended that the operator be capable of
obtaining a valid motor vehicle operator’s license.
The use of skid-steer loaders is subject to certain hazards that cannot be eliminated by mechanical means, but only by exercising intelligence, care and
common sense. Such hazards include, hillside operation, overloading, instability
of the load, poor maintenance and using the equipment for a purpose for which it
is not intended or designed.
Gehl ALWAYS considers the operator’s safety when designing its machinery,
and guards exposed moving parts for the operator ’s protection. However, some
areas cannot be guarded or shielded in order to assure proper operation. This
Operator’s Manual and decals on the machine warn of additional hazards, and
they should be read and observed closely.
Some photographs in this manual may show doors, guards or shields open or
removed for illustrative purposes only. Be sure that all doors, guards and shields
are in their proper operating positions before st arting the engine to operate the
unit.
Different applications may require optional safety equipment, such as a back-up
alarm, mirror, strobe light or an impact-resistant front door. Be sure you know
the job site hazards and equip the machine as needed.
“DANGER” indicates an imminently hazardous situation, which, if not avoided, will
result in death or serious injury.
“WARNING” indicates a potentially hazardous
situation, which, if not avoided, could result
in death or serious injury.
“CAUTION” indicates a potentially hazardous
situation, which, if not avoided may result in
minor or moderate injury. May also alert against unsafe practices.
DANGER
WARNING
CAUTION
6 917387/BP0310
Mandatory Safety Shutdown Procedure
Before cleaning, adjusting, lubricating or servicing the unit, or leaving it
unattended:
1. Move the drive cont rol handle(s) to the neutral position.
2. Lowe r the lift arm and attachment completely. If the lift arm must be left in
the raised position, BE SURE to properly engage the lift arm su pport device
(page 22).
3. Move th e throttle to the l ow idle positi on, shut off the engine and remove t he
key.
4. Before exiting, m ove the lift/tilt control(s) to verify that the controls do not
cause movement of the lift arm and hitch.
Safety Reminders
Before Starting
¾ Do not modify the ROPS/FOPS unless instructed to do so in installation
instructions. Modifications such as welding, drilling or cutting can weaken
the structure and reduce the protection it provides. A damaged ROPS/FOPS
cannot be repaired – it must be replaced.
¾ To ensure safe operation, replace damaged or worn-out parts with genuine
Gehl service parts.
¾ Gehl loaders are designed and intended to be used only with Gehl attach-
ments and approved attachments. To avoid possible personal injury, equipment damage and performance problems, use only attachments that are
approved for use on and within the operating capacity of the machine. Contact your dealer or Gehl Company for information on attachment approval
and compatibility with specific machine models. Gehl cannot be responsible
if the machine is used with a non-approved attachment.
¾ Remove all trash and debris from the machine each day, especially in the
engine compartment, to minimize the risk of fire.
¾ Always face the loader and use the handholds and steps when getting on and
off the loader. Do not jump off the loader.
¾ Never use starting fluid (ether).
¾ Walk around the machine an d warn all nearby personnel before starting the
machine.
¾ Always perform a daily inspection of the machine before using it. Look for
damage, loose or missing parts, leaks, etc.
917387/BP0310 7
During Operation
¾ Machine stability is affected by: load being carried, height of the load,
machine speed, abrupt control movements and driving over uneven terrain.
DISREGARDING ANY OF THESE FACTORS CAN CAUSE THE
LOADER TO TIP, THROWING THE OPERATOR OUT OF THE
SEAT OR LOADER, RESULTING IN DEATH OR SERIOUS INJURY.
Therefore: ALWAYS operate with the seatbelt fastened and the restraint bar
lowered. Do not exceed the machine’s Rated Operating Capacity. Carry the
load low. Move the controls smoothly and gradually, and operate at speeds
appropriate for the conditions.
¾ When operating on inclines or ramps, always travel with the heavier end of
the loader toward the top of the incline for additional stability.
¾ Do not raise or drop a loaded bucket or fork suddenly. Abrupt movements
under load can cause serious instability.
¾ Never activate the float function with the bucket or attachment loaded or
raised, because this will cause the lift arm to lower rapidly.
¾ Do not drive too close to an excavation or ditch; be sure that the surrounding
ground has adequate strength to support the weight of the loader and the load.
¾ Never carry riders. Do not allow others to ride on the machine or attachments,
because they could fall or cause an accident.
¾ Always look to the rear before backing up the skid-steer loader.
¾ Operate the controls only from the operator’s seat.
¾ Always keep hands and feet inside the operator ’s compartment while oper-
ating the machine.
¾ New operators must operate the loader in an open area away from bystanders.
Practice with the controls until the loader can be operated safely and
efficiently.
¾ Wear safety gog gles and head protection wh ile operating the machine. Oper-
ator must wear protective clothing when appropriate.
¾ Exhaust fumes can kill. Do not operate this machine in an enclosed area
unless there is adequate ventilation.
¾ When parking the machine and before leaving the seat, check the restraint bar
for proper operation. The restraint bar, when raised, deactivates the lift/tilt
control and auxiliary hydraulics, and applies the parking brake.
Maintenance
¾ Never attempt to by-pass the key switch to start the engine. Use only the
jump-starting procedure detailed in the Operation chapter of this manual.
¾ Never use your hands to search for hydraulic fluid leaks. Inst ead, use a piece
of paper or cardboard. Escaping fluid under pressure can b e invisible and can
penetrate the skin and cause serious injury. If any fluid is injected into your
skin, see a doctor at once. Injected fluid must be surgically removed by a
doctor or gangrene may result.
8 917387/BP0310
¾ Always wear safety glasses with side shields when striking metal against
metal. In addition, it is recommended that a softer (chip-resistant) m aterial be
used to cushion the blow. Failure to heed could lead to serious injury to the
eyes or other parts of the body.
¾ Do not smoke or have any spark-producing equipment in the area while
filling the fuel tank or while working on the fuel or hydraulic sy stems.
Potential Hazards
A skid-steer loader operator must ALWAYS be conscious of the work ing environment. Operator actions, the environmental conditions and the job being preformed require the full attention of the operator so that safety precautions can be
taken.
ALWAYS maintain a safe distance from electric power lines and avoid contact
with any electrically charged conductor or gas line. Accidental contact or rupture
can result in electrocution or an explosion. Contact the North American One-Call
Referral System at 8-1-1 in the U.S., or 1-888-258-0808 in the U.S and Canada,
for the local “Digger's Hotline” number or the proper local authorities for utility
line locations BEFORE starting to dig!
Exposure to crystalline silica (found in sand, soil and rocks) has b een associated
with silicosis, a debilitating and often fatal lung disease. A Hazard Review
(Pub. No. 2002-129) by the U.S. National Institute fo r Occupational Safety and
Health (NIOSH) indicates a significant risk of chronic silicosis for workers
exposed to inhaled crystalline silica over a working lifetime. NIOSH recommends an exposure limit of 0.05 mg/m
3
as a time-weighted average for up to a
10-hr. workday during a 40-hr. workweek. NIOSH also recommends substituting
less hazardous materials when feasible, using respiratory protect ion and regular
medical examinations for exposed workers.
Safety Decals
The skid-steer loader has decals that provide safety information and precautions
around the loader. These decals must be kept legible. If missing or illegible, they
must be replaced promptly. Replacements can be obtained from your Gehl
dealer. If there is a decal on a part that is to be replaced, be sure that the decal is
applied to the replacement part.
New Decal Application
Surfaces must be free of dirt, dust, grease and foreign material before applying
the decal. Remove the smaller portion of the decal backing paper and apply the
exposed adhesive to the clean surface, maintaining proper position and alignment. Peel the rest of the backing paper and ap ply hand pressure to smooth out
the decal surface. Refer to the following pages for proper decal location. Text
decals begin on page 9; no-text decals begin on page 13.
917387/BP0310 9
ANSI-Style Safety Decals inside the ROPS/FOPS
242582 – Located behind operator’s left
shoulder
242260 – Located
on upper left
instrument panel
242397 – Located
on lower left
instrument panel
242236 – Located
on upper left
instrument panel
10 917387/BP0310
ANSI-Style Safety Decals on the outside of the Loader
137655 – Located on front of loader
132166 – Located on
rear window
emergency exit
137755 – Located on lift arm crossmember (manual hitch loaders only)
139101 – Located on lift arm crossmember (power hitch loaders only)
917387/BP0310 11
ANSI-Style Safety Decals on the out side of the Loader
137637 – Located on lift arm support device
184214 – Located under the ROPS/FOPS
12 917387/BP0310
ANSI-Style Safety Decals in the Engine Comp artment
137657 – Located on radiator
137658 – Located on fan shroud
917387/BP0310 13
ISO-Style (used Internationally)
Safety Decals inside the ROPS/FOPS
A – Forward tip hazard: Fasten seat belt. Carry load low. Do
not exceed Rated Operating Load.
B – Side tip hazard: Avoid steep slopes and high speed turns.
Travel up and down slopes with heavy end uphill.
C – Crush hazard: Keep out from under lift arm unless lift arm
is supported.
D – Crush hazard: Keep hands, feet and body inside cab when
operating.
Safety alert: Read Operator’s
Manual and all safety signs
before using machine. The
owner is responsible to ensure
all users are instructed on safe
use and maintenance.
242568 – Located behind
operator’s left shoulder
242246 – Located on left instrument panel
Safety alert: Always follow
“Mandatory Safety Shutdown
Procedure” in Operator’s Manual.
1 – Lower equipment to ground.
2 – Reduce throttle, stop engine.
3 – Apply parking brake; remove
key.
4 – Check safety interlocks.
242590 –
Located on left
instrument
panel
Safety alert:
A – Check machine before
operating; Service per
Operator’s Manual. Contact
dealer (or manufacturer) for
information and service parts.
B – Maintain 3-point contact during
entry and exit.
C – Inspect work area. Avoid all
hazards. Look in direction of
travel. Keep children and
bystanders away.
D – Start and operate machine only
from seat.
E – Keep away from power lines;
avoid contact.
F – Wear any needed Personal
Protective Equipment. Do not
wear loose clothing while
operating or servicing machine.
AB
C
D
E
F
137843 – Located on operator’s lower
right side
A
B
C
D
A
B
C
D
EF
242408 – Located on operator’s lower
left side
A
B
C
D
14 917387/BP0310
ISO-Style (used Internationally)
Safety Decals on the outside of the Loader
137844 – Located on front of loader
132166 – Located
on rear window
emergency exit
137852 – Located on hitch (manual hitch loaders only)
A – Crush hazard: Keep out from under work tool unless lift arm is supported.
B – Fall hazard: No riders. Never use work tool as work platform.
Crush hazard: Before operating with attachment, check engagement of hitch
locking pin to the attachment:
A – Incorrect attachment engagement C – Lock hitch lever
B – Correct attachment engagement D – Unlock hitch lever
AB
A
B
C
D
139101 – Located on hitch (power hitch loaders only)
Crush hazard: Before operating with attachment, check engagement of hitch
locking pin to the attachment:
A – Incorrect attachment engagement
B – Correct attachment engagement
B
A
917387/BP0310 15
ISO-Style (used Internationally)
Safety Decals on the outside of the Loader
137848 – Located on the lift arm locking
device
Crush hazard:
Hose removal or
component failure
can cause lift arm
to drop. Always use
lift arm support
device when
leaving lift arm
raised for service.
184711 – Located under
the ROPS/FOPS
Crush hazard: Be sure lock
mechanism is securely
engaged before working
under ROPS/FOPS. Read
instructions for use in
Operator’s Manual.
16 917387/BP0310
ISO-Style (used Internationally)
Safety Decals in the Engine Compartment
137845 – Located on radiator
A – Safety alert: Keep safety devices in place and in working order. Keep guards, screens
and windows in place.
B – Fire hazard: Do not smoke while fueling or servicing machine. Clean debris from
engine compartment daily to avoid fire. Keep fire extinguisher nearby.
C – Run-over hazard: Jump-start per Operator’s Manual procedure.
D – Oil injection hazard: Do not use hands to find hydraulic leaks. Escaping oil under
pressure can be invisible and penetrate skin. Use a piece of cardboard to find leaks.
E – Burn hazard: Allow radiator to cool before removing cap. Loosen cap slowly to avoid
burns.
F – Suffocation hazard: Operate only in a well-ventilated area.
ABCD
EF
137846 – Located on radiator
A – Rotating fan: Keep hands out or stop engine.
B – Hot surface: Do not touch hot engine or hydraulic system parts.
AB
917387/BP0310 17
Product and Component Plate Locations
Product and Component Plates
1. Operator protective system plate: with, e.g., model, certification and operator
protective system serial number
2. Seat plate according to ISO 7096
3. Product plate: with Product Identification Number and, e.g., model/type designation
4. Engine plate: with, e.g., type designation, product and serial numbers
5. Component plate hydrostatic pump: with, e.g., product and serial numbers
6. Component plate drive motor: with, e.g., product and serial numbers
1
4
6
5
2
3
5
18 917387/BP0310
Notes
917387/BP0310 19
CHAPTER 3
CONTROLS AND SAFETY EQUIPMENT
Become familiar with and know how to use all
safety devices and controls on the skid-steer
loader before operating it. Know how to stop loader operation
before starting it. This Gehl loader is designed and intended to be
used only with Gehl attachments or Gehl-approved referral attachments or accessories. Gehl cannot be responsible for operator
safety if the loader is used with non-approved attachments.
Guards and Shields
Whenever possible and without affecting loader operation, guards and shields are
provided to protect against potentially hazardous areas. In many places, safety
decals are also provided to warn of potential hazards and/or to display special
operating procedures.
Read and thoroughly understand all safety
decals on the loader before operating it. Do
not operate the loader unless all factory-installed guards and
shields are properly secured in place.
Operator Restraint Bar
Lower the operator restraint bar after entering the operator’s compartment and
sitting in the seat. The restraint bar is securely anchored to the ROPS/FOPS. The
operator must be seated with the restraint bar in its lowered position t o start or
operate the skid-steer loader. Refer to Safety Interlock System on page 20 for
more information.
The restraint bar provides for-aft adjustment that allows the operator to determine
the most comfortable position of the restraint bar. The right and left portions of
the restraint bar system can be adjusted independent of one another by pushing
the lever on the lower inside of either pad. The restraint pad can then be used to
adjust to the desired position. The restraint pad locks in place when it is released.
Never defeat the operator restraint bar or seat
switch electrically or mechanically. Always
wear the seatbelt.
WARNING
WARNING
WARNING
20 917387/BP0310
Operator’s Seat
The seat is mounted on rails for rearward
and forward repositioning. A springloaded lever activates the seat position
adjustment mechanism.
Suspension seat: A weight adjustment
knob is provided for individual operator
adjustment.
Air Suspension Seat: Adjust air suspension seat by pushing in the knob on the air
seat to increase the amount of suspension.
Pull knob out to release air and decrease
the suspension level.
Upper-Torso Restraint
Always wear the upper-torso restraint when
operating in high speed.
The seatbelt should always be fastened during operation.
Important: Inspect the seatbelt(s) for damage before use, and replace if damaged. Keep seatbelt(s) clean. Use only soap and water to wash seatbelt(s).
Cleaning solvents can cause damage to seatbelt(s).
Safety Interlock System
Hydraloc™
NEVER defeat the safety interlock system by
mechanically or electrically bypassing any
switches, relays or solenoid valves.
An interlock system is provided on the loader for operator safety. Together with
solenoid valves, switches and relays, the interlock system:
¾ Prevents the engine from starting unless the operator is sitting on the seat and
the operator restraint bar is lowered.
¾ Disables the lift arm, auxiliary hydraulics, attachment tilt and wheel drives
whenever the operator leaves the seat, turns the keyswitch to OFF or raises
the restraint bar.
Figure 1 Operator’s Seat
1. Restraint Bar
2. Seatbelt
3. Seat Position Adjustment Lever
4. Suspension Seat Weight
Adjustment Knob (optional)
1
2
3
4
WARNING
WARNING
917387/BP0310 21
Note: The auxiliary hydraulic circuit can be detented in the “on” position for
continuous operation with the restraint bar raised and operator out of t he seat.
(See Auxiliary Hydraulic Controls, page 36.)
Testing the Safety Interlock System
Before exiting the machine, check the safety interlock system for proper operation:
Restraint Bar
With the engine running, raise the restraint bar. Test each of the controls. There
should be no more than a slight movement of the lift arm, hitch and machine. If
there is any significant movement, troubleshoot and correct the problem immediately. Contact your dealer if necessary.
Seat Switch
With the engine off and the restraint bar lowered, unfasten the seatbelt, and lift
your weight off the seat. Try to start the engine. If the engine starts, turn off the
engine, troubleshoot and correct the problem. Contact your dealer if necessary.
ROPS/FOPS
The ROPS/FOPS (Roll-Over/Falling Object Protective Structure) is designed to
provide protection for the operator from falling objects and in a tip over accident,
if the operator is secured inside the operator’s compartment by the seatbelt and
restraint bar.
Never operate the loader with the ROPS/FOPS
removed or locked back.
Parking Brake
This skid-steer loader is equipped with a
spring-applied, hydraulic-released parking
brake. The parking brake engages when
the operator lifts the restraint bar, exits the
seat or shuts off the engine. The brake can
also be applied manually by using the
switch located on the left instrument panel.
A red indicator in the switch lights when
the parking brake is applied.
WARNING
Figure 2 Parking Brake Switch
22 917387/BP0310
Horn (optional)
Pressing the button on the right side of the left hand control hand le sounds the
horn.
Rear Window Emergency Exit
The ROPS/FOPS rear window has three functions: noise reduction, flying
objects barrier and emergency exit.
To use the emergency exit, pull on the yellow warning tag at the top of the
window and remove the seal. Push or kick out the window and then exit.
See your local automotive glass specialist to reinstall the window.
Lift Arm Support Device
The lift arm support device is used as a cylinder lock to prevent the raised lift arm
from lowering unexpectedly. Be sure to install the support device when the lift
arm is raised for service. When the support device is not being used, return it to
its storage position. The support device is a safety device, which must be kept in
proper operating condition at all times. The following steps ensure correct usage:
With the key switch OFF and the solenoid valve
working properly, the lift arm will stay raised when the
lift control is moved to lower the lift arm. If the valve does not hold the lift am
and it begins to lower do not leave the operator ’s compartment. Instead, lower
the lift arm and exit the machine. Then, contact your Gehl dealer immediately to
determine why the lift arm lowers while the key switch is OFF.
Installation
To install the lift arm support device:
1. Raise the lift arm to full height.
2. Stop the engine.
3. Move the lift arm control to “lower”
to verify that the lift arm is being held
in the raised position by the safety
interlock system.
4. Have an assistant remove the lift arm
support device from its storage location (Figure 4) on the right side of the
machine and install the lift arm support device on the left lift cylinder
(Figure 3).
A) Or if an assistant is not available,
double-check that the lift arm is being held in the raised position, and then
carefully exit the machine, and install the lift arm support device on the left
lift cylinder (Figure 3).
WARNING
Figure 3 Lift Arm Support
Device Engaged
917387/BP0310 23
5. Restart engine.
6. Slowly l ower the lift arm until it engages and locks against the lift arm support device.
7. Stop the engine, and exit that machine.
Removal
The safest method of installing and removing the lift
arm support device requires two people – one person
inside the loader and another person outside the loader to install the support
device.
To return the lift arm support device to its storage position:
1. Start the engine;
2. Raise the lift arm fully;
3. Stop the engine;
4. Verify that the lift arm is being held in the raised position by the safety in ter-
lock system.
With the key
switch OFF
and the solenoid valve for the
safety interlock system functioning properly, the lift arm will
stay raised when the lift control is
moved to “lower”. If the lift arm
moves, do NOT leave the operator’s compartment. Instead, have
an assistant remove the support
device for you. Then, contact your
Gehl dealer to determine the
reason why the lift arm lowers while the key switch is in the OFF
position.
5. Ha ve an assistant rem ove the lift arm support device.
A) Or, if an assistant is not available verify that the l ift arm is being held in
the raised position, and then exit the machine, remove the lift arm support
device and carefully re-enter the machine.
6. Lower th e lift arm and secure the lift arm support device with the hand kno b
in the storage location (Figure 4).
Accessory Plug
The 12-v accessory plug is located at the bottom of the right instrument panel.
WARNING
Figure 4 Lift Arm Support
Device Storage Location
WARNING
24 917387/BP0310
Dome Light
The dome light is located on the right side of the ROPS/FOPS headliner . Push on
the dome light to switch it on.
Work Lights
Loaders have two sets of work lights. The front work lights are located at the top
of the ROPS/FOPS. The rear work lights are located at the top of the rear door.
Heater (optional)
Loaders with the optional heater have a rotary switch on the left instrument panel
to control the fan speed.
Heater and Air Conditioner (optional)
Loaders with the combination heater/air
conditioner have two controls on the left
instrument panel: fan speed, heater/air
conditioner on/off.
1. Fan Speed: Controls the air flow.
2. Heater/Air Conditioner Selector
Switch: Turns on either the heater or
the air conditioner.
Engine Speed Control
An engine speed control (Figure 6) is provided for setting the engine speed. Move
the control clockwise to increase the
engine speed, and counter-clockwise to
decrease the engine speed.
Figure 5 Heater/
Air Conditioner Controls
1
2
Figure 6 Engine Speed Control
917387/BP0310 25
With joystick controls, a foot pedal is provided as a secondary throttle, which can
be used to override the engine speed control. If the foot throttle is released, the
engine will return to the speed set by the
engine speed control.
Two-Speed Drive (optional)
Loaders with the optional two-speed
transmission use the left button on the left
control handle for shifting between High
(H) and Low (L). Shifting to High allows
the machine to exceed 8 mph (13 km/h), up to a maximum speed of 11.2 mph
(18 km/h). When the loader is in High (H) an H icon on the Indicator and
Warning Ligh t Display (page 27) will illuminate.
Hydraglide™ Ride Control System
The right button on the right control handle is used for shifting between norm al
mode and ride control mode. The ride control system provides a smoother ride
over uneven surfaces. Press the button once to activate the system, and again to
deactivate. The ride control system is automatically deactivated when the
machine is shut off.
When ride control is activated, the lift arm
may drop slightly without a load, or several
inches with a heavy load.
Attachment Mounting
The skid-steer loader is equipped with either the standard manual
All-Tach
®
hitch or optional Power-A-Tach® hitch for mounting a bucket or oth er
attachments (Figure 8).
All-Tach
®
Hitch
A manual latch lever engages the latch
pins. While standing outside the machine,
rotate the lever all the way to the left to
engage the latch pins. Rotate the lever (as
viewed from the front) all the way to the
right to disengage the latch pins. (Refer to
page 40 for more information.)
Figure 7 Foot Throttle (Joy-
stick control units)
WARNING
Figure 8 All-Tach® Hitch
26 917387/BP0310
To prevent unexpected release of the attachment from the hitch, be sure to secure the
latch pins by rotating the levers all the way to the stops.
Power-A-Tach® System
Two switches are used to operate the Power-A-Tach System hitch. The Power-ATach switch on the left instrument panel energizes the system. To operate the
Power-A-Tach system, press and hold this switch.
Then with the circuit energized, the Power-A-Tach switch on the right instrument
panel is used to move the latch pins. Press the top of the switch to retract the latch
pins (and disengage the attachment.) Press the bottom of the switch to extend the
latch pines and engage the attachment. (Refer to page 40 for more information.)
To prevent unexpected release of the attachment from
the hitch, be sure the latch pins are secure by verifying
that the pin flags have moved fully to the outside of the hitch.
WARNING
WARNING
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