GEHL RT 175 Operators Manual

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RT175

Serial Numbers 10720 and Before

RT210

Serial Numbers 21040 and Before

Compact Track Loader

Form No.

918468

Revision E

Feb. 2013 ENGLISH

Original Instructions

Operator’s Manual

204937/AP0407

GEHL COMPANY

WARRANTY

GEHL COMPANY, hereinafter referred to as Gehl, warrants new Gehl equipment to the Original Retail Purchaser to be free from defects in material and workmanship for a period of twelve (12) months from the Warranty Start Date.

GEHL WARRANTY SERVICE INCLUDES:

Genuine Gehl parts and labor costs required to repair or replace equipment at the selling dealer’s business location.

GEHL MAKES NO REPRESENTATIONS OR WARRANTIES OF ANY KIND, EXPRESS OR IMPLIED (INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR PARTICULAR PURPOSE), EXCEPT AS EXPRESSLY STATED IN THIS WARRANTY STATEMENT.

ANY OF THESE LIMITATIONS EXCLUDED BY LOCAL LAW SHALL BE DEEMED DELETED FROM THIS WARRANTY; ALL OTHER TERMS WILL CONTINUE TO APPLY.

SOME STATES DO NOT PERMIT THE EXCLUSION OR LIMITATION OF THESE WARRANTIES AND YOU MAY HAVE GREATER RIGHTS UNDER YOUR STATE LAW.

GEHL WARRANTY DOES NOT INCLUDE:

1. Transportation to selling dealer’s business location or, at the option of the Original Retail Purchaser, the cost of a service call.

2. Used equipment.

3. Components covered by their own non-Gehl warranties, such as tires, batteries, trade accessories and engines.

4. Normal maintenance service and expendable, high-wear items.

5. Repairs or adjustments caused by: improper use; failure to follow recommended maintenance procedures; use of unauthorized attachments; accident or other casualty.

6. Liability for incidental or consequential damages of any type, including, but not limited to lost profits or expenses of acquiring replacement equipment.

No agent, employee or representative of Gehl has any authority to bind Gehl to any warranty except as specifically set forth herein.

All-Tach®, Power-A-Tach®, Hydralock™, Hydraglide™ and Gehl® are registered trademarks of Manitou Americas.

Delivery Checklists

IMPORTANT

The following checklist is an important reminder of valuable information and inspections that MUST be made before the machine is delivered to the customer. Check off each item after the prescribed action is taken.

PRE-DELIVERY CHECK:

 Machine has not been damaged in shipment. Check for

such things as dents and loose or missing parts. Correct or replace components as required.

 Battery is securely mounted and not cracked. Be sure

cable connections are tight.

 Cylinders, hoses and fittings are not damaged, leaking or

loosely connected.

 Cooler/radiator hoses and fittings are not damaged,

leaking or loosely connected. Radiator is filled to proper level and has the proper anti-freeze protection.

 Filters are not damaged, leaking or loosely secured.

 Machine is properly lubricated and no grease fittings are

missing or damaged.

 Hydraulic system reservoir, engine crankcase and drive

gearcases are filled to their proper levels.

 Engine radiator is filled to proper level and has proper

anti-freeze protection.

 All adjustments are made to comply with settings

provided in the Maintenance chapter of this manual.

 All guards, shields and decals are in place and secured.

 Model and serial numbers for the machine are recorded in

the spaces provided on this page.

I acknowledge the pre-delivery procedures were performed on the machine as outlined on this page.

________________________________________________

Dealership’s Name

________________________________________________

Dealer Representative’s Name

________________________________________________

Date Checklist Filled Out

________________________________________________

Model & Serial Number

________________________________________________

Engine Serial Number

AT-DELIVERY CHECK:

The following checklist is an important reminder of valuable information that MUST be passed on to the customer at the time of delivery. Check off each item as you explain it to the customer. Review with the customer the contents of this Operator’s Manual, especially:

 The Index for quickly locating topics.

 The Safety and Operation chapters, for information

regarding safe operation of the machine.

 The Maintenance and Troubleshooting chapters, for

information regarding proper maintenance of the machine. Explain that regular lubrication and maintenance are required for continued safe operation and long machine life.

 A copy of the product warranty is included on the inside

Start the engine and test run the machine while checking that all controls operate properly.

 All drive and hydraulic controls operate properly and are

not damaged or binding.

 Drive controls are properly adjusted for correct neutral

position.

 The parking brake, along with the lock-out devices, are

activated with the unit stationary (no pilot control pressure).

 All instrument panel gauges, indicator lights, etc. function

properly.

 All installed lights, such as work lights, function properly.

 All hydraulic functions are NOT operational with the arm

rests/safety bars in the raised, lock-out position.

 Hydraloc™ system functions properly as described in the

Operator’s Manual.

Printed in U.S.A. i 918468/EP0313

front cover of this Operator’s Manual.

 Give this Operator’s Manual and the AEM Safety Manual

to the customer, and instruct the customer to read and completely understand the content of each manual before operating the machine.

 Explain that the customer MUST consult the engine

manual (if provided) for related specifications, operating adjustments and maintenance instructions.

 Completely fill out the Owner’s Registration, including

customer’s signature, and return it to the company.

________________________________________________

Customer’s Signature

________________________________________________

Date Delivered

RETAIN FOR CUSTOMER’S RECORDS

This Page Intentionally Blank

918468/EP0313 ii Printed in U.S.A.

The following checklist is an important reminder of valuable

IMPORTANT

information and inspections that MUST be made before the machine is delivered to the customer. Check off each item after the prescribed action is taken.

PRE-DELIVERY CHECK:

 Machine has not been damaged in shipment. Check for

such things as dents and loose or missing parts. Correct or replace components as required.

 Battery is securely mounted and not cracked. Be sure

cable connections are tight.

 Cylinders, hoses and fittings are not damaged, leaking or

loosely connected.

I acknowledge the pre-delivery procedures were performed on the machine as outlined on this page.

________________________________________________

Dealership’s Name

________________________________________________

Dealer Representative’s Name

________________________________________________

Date Checklist Filled Out

________________________________________________

Model & Serial Number

 Cooler/radiator hoses and fittings are not damaged,

leaking or loosely connected. Radiator is filled to proper level and has the proper anti-freeze protection.

 Filters are not damaged, leaking or loosely secured.

 Machine is properly lubricated and no grease fittings are

missing or damaged.

 Hydraulic system reservoir, engine crankcase and drive

gearcases are filled to their proper levels.

 Engine radiator is filled to proper level and has proper

anti-freeze protection.

 All adjustments are made to comply with settings

provided in the Maintenance chapter of this manual.

 All guards, shields and decals are in place and secured.

 Model and serial numbers for the machine are recorded in

the spaces provided on this page.

Remove dealer’s file copy at this line.

Start the engine and test run the machine while checking that all controls operate properly.

 All drive and hydraulic controls operate properly and are

not damaged or binding.

 Drive controls are properly adjusted for correct neutral

position.

 The parking brake, along with the lock-out devices, are

activated with the unit stationary (no pilot control pressure).

________________________________________________

Engine Serial Number

AT-DELIVERY CHECK:

 The Index for quickly locating topics.

 The Safety and Operation chapters, for information

regarding safe operation of the machine.

 The Maintenance and Troubleshooting chapters, for

information regarding proper maintenance of the machine. Explain that regular lubrication and maintenance are required for continued safe operation and long machine life.

 A copy of the product warranty is included on the inside

front cover of this Operator’s Manual.

 Give this Operator’s Manual and the AEM Safety Manual

to the customer, and instruct the customer to read and completely understand the content of each manual before operating the machine.

 Explain that the customer MUST consult the engine

manual (if provided) for related specifications, operating adjustments and maintenance instructions.

 Completely fill out the Owner’s Registration, including

customer’s signature, and return it to the company.

 All instrument panel gauges, indicator lights, etc. function

properly.

 All installed lights, such as work lights, function properly.

 All hydraulic functions are NOT operational with the arm

rests/safety bars in the raised, lock-out position.

 Hydraloc™ system functions properly as described in the

Operator’s Manual.

Printed in U.S.A. iii 918468/EP0313

________________________________________________

Customer’s Signature

________________________________________________

Date Delivered

RETAIN FOR DEALER’S RECORDS

This Page Intentionally Blank

918468/EP0313 iv Printed in U.S.A.

Table of Contents

Delivery Checklists.......................................................................................................................................i

Introduction.................................................................................................................................................. 7

Safety Symbol ......................................................................................................................................................... 7

Contents and Use of this Manual ............................................................................................................................ 7

Safety Symbol and Signal Words............................................................................................................................ 8

Safety Alert Symbol .......................................................................................................................................... 8

Signal Words .................................................................................................................................................... 8

Machine Orientation ................................................................................................................................................ 8

Proper Machine Use................................................................................................................................................ 8

Service and Registration ......................................................................................................................................... 9

Machine Model and Serial Numbers ................................................................................................................ 9

Component Serial Numbers ............................................................................................................................. 9

Component Identification....................................................................................................................................... 10

Fields of Application .............................................................................................................................................. 11

Using Attachments ................................................................................................................................................ 11

Vibration Information ............................................................................................................................................. 12

Vibration Measurement and Actions............................................................................................................... 12

Vibration Levels .............................................................................................................................................. 13

Fire Extinguisher ................................................................................................................................................... 13

Manufacturer Information ...................................................................................................................................... 13

Indicator and Operation Symbols .......................................................................................................................... 14

Safety..........................................................................................................................................................15

Safety Symbol and Signal Words.......................................................................................................................... 15

Safety Alert Symbol ........................................................................................................................................ 15

Signal Words .................................................................................................................................................. 15

Mandatory Safety Shutdown Procedure................................................................................................................ 16

Before Starting ...................................................................................................................................................... 16

During Operation ................................................................................................................................................... 17

Applications with Load-Handling Devices ............................................................................................................. 20

Parking the Machine.............................................................................................................................................. 20

Electrical Energy ................................................................................................................................................... 20

Maintenance and Service Safety Practices........................................................................................................... 21

Battery Hazards..................................................................................................................................................... 23

Fire Hazards.......................................................................................................................................................... 23

Additional Safety Equipment ................................................................................................................................. 24

Crystalline Silica Exposure.................................................................................................................................... 24

Transporting the Machine...................................................................................................................................... 24

Lifting the Machine with a Crane ........................................................................................................................... 24

Loading and Transporting the Machine ................................................................................................................. 25

Safety Decals ........................................................................................................................................................ 25

New Decal Application.................................................................................................................................... 26

ANSI-Style Safety Decals...................................................................................................................................... 27

ISO-Style Safety Decals........................................................................................................................................ 29

Specifications ............................................................................................................................................ 31

Fluids/Lubricants Types and Capacities................................................................................................................ 31

Dimensions............................................................................................................................................................ 32

Payloads/Capacities.............................................................................................................................................. 34

Weights ................................................................................................................................................................. 35

Track Drive ............................................................................................................................................................ 35

Coolant Compound Table ..................................................................................................................................... 35

Printed in U.S.A. 1 918468/EP0313

Engine.................................................................................................................................................................... 36

Hydraulic System ................................................................................................................................................... 37

General ........................................................................................................................................................... 37

Drive Hydraulics .............................................................................................................................................. 37

Pumps ............................................................................................................................................................. 38

Cylinders ......................................................................................................................................................... 39

Forces and Cycle Times ................................................................................................................................. 39

Electrical System ................................................................................................................................................... 40

Sound Power/Pressure Levels .............................................................................................................................. 40

Vibration Levels ..................................................................................................................................................... 40

Features................................................................................................................................................................. 41

Standard Features ................................................................................................................................................. 41

Optional Features .................................................................................................................................................. 41

Common Materials and Densities.......................................................................................................................... 42

Controls...................................................................................................................................................... 43

Multi-Function Display ........................................................................................................................................... 44

Switches/Indicators ................................................................................................................................................ 45

Multi-Function Display Screens .............................................................................................................................46

Screen Access ................................................................................................................................................ 46

Status, Maintenance and Error Code Screens ............................................................................................... 46

Configuration Screens .................................................................................................................................... 48

Audible Alerts .................................................................................................................................................. 50

Control Joysticks.................................................................................................................................................... 50

Joystick Tilt Function ISO/D-H Control Patterns....................................................................................... 50

Activating D-H Control Pattern Option ...................................................................................................... 50

Deactivating D-H Control Pattern Option .................................................................................................. 51

Left Joystick Functions .................................................................................................................................... 51

Right Joystick Functions ................................................................................................................................. 52

Joystick Buttons/Switch Functions.................................................................................................................. 52

Joystick Control Sensitivity ............................................................................................................................. 53

Configuring Control Sensitivity.................................................................................................................. 53

Parking Brake/Work Hydraulics Lock-out .............................................................................................................. 54

Cab Heat and Air Conditioning (Option) ................................................................................................................ 54

Operator’s Seat...................................................................................................................................................... 55

Seat Forward and Back Horizontal Adjustment .............................................................................................. 55

Seat Height Vertical Height/Weight Suspension Adjustment ..........................................................................55

Air Suspension ......................................................................................................................................... 55

Mechanical Suspension............................................................................................................................ 55

Seat Belt ................................................................................................................................................................ 55

Fastening/Unfastening the Seat Belt .............................................................................................................. 56

Throttle Controls ....................................................................................................................................................56

Travel Controls ...................................................................................................................................................... 57

Travel Speed Range Selection .............................................................................................................................. 57

Travel Speed Limit (Option) ............................................................................................................................ 57

Activating Travel Speed Limit Option........................................................................................................ 57

Deactivating Travel Speed Limit Option ................................................................................................... 58

Travel Speed Limit Option Operation ....................................................................................................... 58

Lift Arm Float Button .............................................................................................................................................. 59

Hydraglide™ Button (Option)................................................................................................................................. 59

Work Lights............................................................................................................................................................ 60

Work Lights ..................................................................................................................................................... 60

Battery Disconnect Switch (Option) ....................................................................................................................... 60

Windshield Wipers/Washer.................................................................................................................................... 61

Wiper/Washer Control..................................................................................................................................... 61

Washer Fluid Reservoir .................................................................................................................................. 61

918468/EP0313 2 Printed in U.S.A.

Operation.................................................................................................................................................... 63

Operational Checks............................................................................................................................................... 63

Pre-Start Checks ............................................................................................................................................ 63

Checks During Operation ............................................................................................................................... 64

Parking Checks .............................................................................................................................................. 64

Before Operation ................................................................................................................................................... 64

Cab Entry and Exit.......................................................................................................................................... 64

Opening/Closing the Cab Door (Option)......................................................................................................... 65

Seat Adjustment ............................................................................................................................................. 65

Seat Belt ......................................................................................................................................................... 65

Parking Brake ................................................................................................................................................. 66

Disengage Parking Brake ........................................................................................................................ 66

Starting the Engine................................................................................................................................................ 67

After Starting................................................................................................................................................... 68

Warm Up ............................................................................................................................................................... 68

Run-In Period ........................................................................................................................................................ 68

Stopping the Engine .............................................................................................................................................. 68

After Operation ...................................................................................................................................................... 68

Jump-Starting ........................................................................................................................................................ 69

Travel Drive Operation .......................................................................................................................................... 71

ISO Pattern Travel Drive Controls............................................................................................................ 72

D-H Pattern Travel Drive Controls (Option) ............................................................................................. 72

Rubber Track Use Cautions and Tips ............................................................................................................ 73

Travel Drive Error Condition Operation (Limp Mode) ..................................................................................... 75

Alternate Transport Mode Activation........................................................................................................ 75

Alternate Transport Mode Cancel ............................................................................................................ 76

Backup Alarm ................................................................................................................................................. 76

Lift Arm Operation ................................................................................................................................................. 76

Attachment Transport Position ....................................................................................................................... 76

Joystick Control Patterns................................................................................................................................ 77

ISO Pattern Lift Arm Operation Controls.................................................................................................. 77

D-H Pattern Lift Arm Operation Controls (Option).................................................................................... 77

Self-Leveling.......................................................................................................................................................... 78

Self-Leveling Cancel (Option)......................................................................................................................... 79

Lift Arm Float ......................................................................................................................................................... 79

Hydraglide™ Ride Control System (Option).......................................................................................................... 79

Hydraulics Control Lock ........................................................................................................................................ 80

Lift Arm Support .................................................................................................................................................... 81

Engage Lift Arm Support ................................................................................................................................ 81

Disengage Lift Arm Support ........................................................................................................................... 82

Connecting/Disconnecting Attachments................................................................................................................ 83

Connecting Attachments ................................................................................................................................ 83

Disconnecting Attachments ............................................................................................................................ 84

Powering Attachments with Hydraulic Function .................................................................................................... 85

Connecting Hydraulic Attachments to the Auxiliary Hydraulic Circuits........................................................... 85

Disconnecting Hydraulic Attachments from the Auxiliary Hydraulics Circuit .................................................. 86

Auxiliary Hydraulics Operation ....................................................................................................................... 86

Standard-Flow Auxiliary Hydraulics Control............................................................................................. 86

High-Flow Auxiliary Hydraulics Control (Option) ...................................................................................... 87

Working with Buckets ............................................................................................................................................ 87

Digging Tips.................................................................................................................................................... 87

Safety Instructions When Working with Buckets ............................................................................................ 88

Working with Standard Buckets...................................................................................................................... 89

Scooping .................................................................................................................................................. 89

Loading .................................................................................................................................................... 89

Tips When Loading Trucks....................................................................................................................... 90

Grading .................................................................................................................................................... 90

Printed in U.S.A. 3 918468/EP0313

Grading..................................................................................................................................................... 90

Grading without Float................................................................................................................................ 90

Grading Using Float .................................................................................................................................. 91

Backfilling ................................................................................................................................................. 92

Working with Pallet Forks ...................................................................................................................................... 92

Safety Instructions When Working with Pallet Forks ...................................................................................... 92

Transporting Loads Using Pallet Forks ...........................................................................................................94

Loading Pallet Forks ................................................................................................................................. 94

Lifting Loads Using Pallet Forks ............................................................................................................... 94

Transporting Load Using Pallet Forks ...................................................................................................... 94

Setting Down Loads Using Pallet Forks ................................................................................................... 94

Lifting the Machine using a Crane ......................................................................................................................... 95

Crane Lifting Preparation ................................................................................................................................ 95

Loading and Transporting the Machine on a Transport Vehicle ............................................................................ 96

Loading and Securing the Machine ................................................................................................................ 96

Storage Box ........................................................................................................................................................... 97

Maintenance............................................................................................................................................... 99

Maintenance Schedule ........................................................................................................................................ 100

Checks, Cleaning and Inspection ................................................................................................................. 100

Leakage Check ............................................................................................................................................. 101

Lubrication and Filter Changes ..................................................................................................................... 101

Functional Check .......................................................................................................................................... 101

Maintenance Interval ........................................................................................................................................... 102

Engine Maintenance ............................................................................................................................................ 103

Engine Access .............................................................................................................................................. 103

Closing Engine Covers ........................................................................................................................... 103

Engine Oil ..................................................................................................................................................... 104

Checking Engine Oil Level ..................................................................................................................... 104

Changing Engine Oil and Filter............................................................................................................... 104

Engine Air Filters........................................................................................................................................... 106

Changing Air Filter Elements ........................................................................................................................ 106

Engine Cooling System................................................................................................................................. 107

Checking Coolant Level.......................................................................................................................... 107

Cleaning Radiator Fins ........................................................................................................................... 107

Draining/Refilling Cooling System .......................................................................................................... 108

V-Belt Maintenance....................................................................................................................................... 109

Checking and Adjusting V-belt Tension.................................................................................................. 109

Air Conditioning V-Belt ........................................................................................................................... 109

Fuel System Maintenance ................................................................................................................................... 109

Adding Fuel ................................................................................................................................................... 110

Water Separator Inspection/Maintenance..................................................................................................... 110

Changing Fuel Filter...................................................................................................................................... 111

Hydraulic System Maintenance ........................................................................................................................... 112

Checking Hydraulic Oil Level ........................................................................................................................ 112

Changing Hydraulic Oil and Filter ................................................................................................................. 113

Hydraulic Hose Maintenance ............................................................................................................................... 114

Travel Motor Maintenance ................................................................................................................................... 115

Travel Motor Gearbox Oil.............................................................................................................................. 115

Track Maintenance .............................................................................................................................................. 115

Track Replacement ....................................................................................................................................... 116

General Lubrication ............................................................................................................................................. 119

Tilting ROPS/FOPS ............................................................................................................................................. 120

Raising ROPS/FOPS .................................................................................................................................... 120

Lower ROPS/FOPS ...................................................................................................................................... 121

Electrical System ................................................................................................................................................. 121

Battery........................................................................................................................................................... 121

918468/EP0313 4 Printed in U.S.A.

Using a Booster Battery (Jump-Starting)...................................................................................................... 122

Fuses and Relays ......................................................................................................................................... 123

Engine Compartment Fuses/Relays ...................................................................................................... 123

Fuses Under ROPS/FOPS..................................................................................................................... 124

Control Modules ........................................................................................................................................... 124

Multi-function Control Module ................................................................................................................ 125

Drive, Lift Arm and Standard Auxiliary Flow Control Module ................................................................. 125

Engine Control Module (ECU)................................................................................................................ 125

Main/Drive Control Module..................................................................................................................... 125

Long-Term Storage ............................................................................................................................................. 125

Before Storage ............................................................................................................................................. 125

After Storage ................................................................................................................................................ 126

Air Conditioning Maintenance ............................................................................................................................. 126

Air Conditioning Filters ................................................................................................................................. 126

Cab Air Filter .......................................................................................................................................... 126

Outside Air Intake Filter.......................................................................................................................... 127

Windshield Washer Reservoir............................................................................................................................. 127

Final Shutdown / Decommissioning .................................................................................................................... 128

Before Disposal ............................................................................................................................................ 128

Machine Disposal ......................................................................................................................................... 128

Maintenance Log................................................................................................................................................. 129

Troubleshooting ...................................................................................................................................... 133

Engine Troubleshooting ...................................................................................................................................... 133

Indicator Lamp Troubleshooting .......................................................................................................................... 134

Seal and Hose Troubleshooting.......................................................................................................................... 135

Hydraulic System Troubleshooting...................................................................................................................... 136

Hydrostatic Travel Drive System Troubleshooting .............................................................................................. 137

Electrical Troubleshooting ................................................................................................................................... 139

Miscellaneous Troubleshooting........................................................................................................................... 139

Error Codes ......................................................................................................................................................... 140

Controller Communication Error Codes........................................................................................................ 140

Engine Error Codes ...................................................................................................................................... 140

Drive and Valve Error Codes........................................................................................................................ 142

Schematics...............................................................................................................................................143

Engine/Starting and Charging ............................................................................................................................. 143

Engine Sensors ................................................................................................................................................... 144

Engine ECU......................................................................................................................................................... 145

Power Distribution (Later Machines) ................................................................................................................... 146

Power Distribution (Early Machines) ................................................................................................................... 147

I/O Controller (Later Machines)........................................................................................................................... 148

I/O Controller (Early Machines) ........................................................................................................................... 149

Solenoid Control – A (Later Machines) ............................................................................................................... 150

Solenoid Control – A (Early Machines) ............................................................................................................... 151

Solenoid Control – B ........................................................................................................................................... 152

Operator/Drive Controls ...................................................................................................................................... 153

High-Flow/Self-Level/Power-A-Tach® Quick Attach System (Later Machines) .................................................. 154

High-Flow/Self-Level/Power-A-Tach® Quick Attach System (Early Machines) .................................................. 155

HVAC .................................................................................................................................................................. 156

Track Tension/Lighting Control ........................................................................................................................... 157

Wipers/Washer Pumps........................................................................................................................................ 158

Work Lights ......................................................................................................................................................... 159

Auxiliary Power/Dome Light/Radio...................................................................................................................... 160

Operator CAN Interface....................................................................................................................................... 161

Grounds............................................................................................................................................................... 162

Hydraulic Schematic............................................................................................................................................ 163

Printed in U.S.A. 5 918468/EP0313

Index ......................................................................................................................................................... 165

EC Declaration of Conformity ................................................................................................................ 169

Torque Specifications .............................................................................................................................171

918468/EP0313 6 Printed in U.S.A.

Introduction

CAUTION

Safety Symbol

Manitou Americas, in cooperation with the Society of Automotive Engineers, has adopted this:

Safety Alert Symbol

This symbol identifies potential safety hazards, which, if not properly avoided, could result in injury. When you see this symbol in this manual or on the machine, you are reminded to BE ALERT! Your personal safety is involved!

Contents and Use of this Manual

This Operator’s Manual provides information about the safe and proper operation and maintenance for the machine. Major points of safe operation and maintenance are detailed in the Safety chapter of this manual.

This manual also includes general troubleshooting and specification information about the machine.

Follow the instructions in the Operator’s Manual Safety, Operation and Maintenance chapters, concerning accident prevention regulations, safety and occupational regulations, and machine and traffic regulations. Manitou Americas is not liable for damage resulting from the failure to follow these regulations.

It is the owner’s or employer’s responsibility to fully instruct each operator in the proper and safe operation and maintenance of the machine.

A storage container is provided behind the operator's seat for storing the Operator’s Manual. After using the manual, return it to the storage container.

This manual is considered a permanent part of the machine and should be with the machine at all times. If the machine is resold, include this operator’s manual as part of the sale.

Replace this manual promptly if it becomes damaged, lost or stolen.

Some illustrations in this manual may show doors, guards and shields open or removed for illustrative purposes only. BE SURE all doors, guards and shields are in their proper operating positions BEFORE starting the engine to operate the machine.

Because of ongoing product improvements, information included in this manual may not exactly match the machine. Manitou Americas reserves the right to modify and improve products at any time without notice or obligation.

Improper operation, inspection and maintenance of the machine can cause injury or death. Read and understand the contents of this manual COMPLETELY and become familiar with the machine before operating it.

Printed in U.S.A. 7 918468/EP0313

Introduction

DANGER

WARNING

CAUTION

WARNING

Safety Symbol and Signal Words

This manual and decals on the machine warn of safety hazards and should be read and observed closely.

Manitou Americas, in cooperation with the Society of Automotive Engineers, has adopted this:

Safety Alert Symbol

This symbol is used throughout this operator’s manual and on the decals on the machine. It identifies potential safety hazards, which, if not properly avoided, could result in injury. When you see this symbol in this manual or on the machine, you are reminded to BE ALERT! Personal safety is involved!

IMPORTANT: The word “IMPORTANT” indicates

situations that can result in possible damage to the machine.

NOTE: The word “NOTE” indicates special or

particularly useful information.

Machine Orientation

“Right” and “left”, as described in this manual, are determined from a position sitting in the operator’s seat and facing forward.

Proper Machine Use

Improper use of the machine can result in property damage, injury or death.

Signal Words

The word “DANGER” indicates an imminently hazardous situation, that, if not avoided, will result in serious injury or death.

The word “WARNING” indicates a potentially hazardous situation that, if not avoided, could result in serious injury or death.

The word “CAUTION” indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury.

The machine is designed only for moving earth, coarse gravel or ballast and rubble. Use with approved attachments is also allowed (See “Fields of Application” on page 11). Use in any other way is considered as contrary to the intended use. Compliance with, and strict adherence to, the conditions of operation, service and repair as specified by the manufacturer, also constitute essential elements of the intended use.

The machine was designed and built according to the best available technology and approved safety regulations in the countries where it is sold. However, it is impossible to completely safeguard against abusive, improper use. The operator must always consider potential safety risks and hazards during operation. Accident prevention regulations, all other generally recognized regulations on safety and occupational medicine, and all road traffic regulations must be observed at all times.

The machine must be maintained in proper operating condition. Any damaged or malfunctioning parts must be repaired or replaced immediately.

Any arbitrary modifications carried out to the machine may relieve the manufacture of liability for any resulting damage or injury.

918468/EP0313 8 Printed in U.S.A.

Introduction

Machine Model Number:______________________________

Machine Serial Number:______________________________

Compact Track Loader

West Bend WI 53095 USA

Year of Const.

Product Identification Number

Model Power Rated Capacity

Operating Mass

>GHLR175XXXXXXXXX<

Serial Number

Model Number

Model/Serial Number Placard

Variable Displacement Pump Serial Number:______________________________

Hydraulic Motor Serial Number:______________________________

Engine Serial Number:______________________________

Hydraulic Pump Serial Number:______________________________

Service and Registration

The wide Gehl dealership network stands ready to provide any assistance that may be required, including genuine service parts. All parts should be obtained from or ordered through your dealer.

When ordering service parts, provide complete information about the part and he quantity required. Also provide the model and serial numbers of the machine. For your safety and continued proper operation, use only genuine service parts. Record the model and serial numbers in the spaces below for quick reference.

NOTE: The machine model number is stamped on

the right front axle attachment plate, and is also found on the type label located on the front right side of the machine.

Machine Model and Serial Numbers

Component Serial Numbers

Printed in U.S.A. 9 918468/EP0313

Introduction

Fig. 1 – Component Identification

Item Description

1 Tail light 2 Hydraulic tank filler cover 3 ROPS/FOPS 4 Work lights 5 Lift arm support 6 Standard auxiliary hydraulics lines 7 Lift arm 8 Lift arm cylinder 10 Tilt cylinder 11 Fuel filler cap 12 Travel motor 13 Rubber track 14 Track roller 15 Battery compartment cover

16 Lift points 17 Exit/entry hand-holds 18 Exit/entry step 19 Attachment hitch

Optional Power-A-Tach® quick attach system

locking flag 21 Tie-down point 22 Back cover 23 Engine compartment cover 24 Optional Air conditioning intake cover 25 Backup alarm location 26 Storage compartment 27 Optional high-flow auxiliary hydraulics lines

Item Description

Component Identification

918468/EP0313 10 Printed in U.S.A.

Introduction

WARNING

Fields of Application

Table 1: Fields of Application

Attachments Model Width Height Depth Capacity

1676 mm

(66 in.)

Dirt / Construction Bucket

RT175

Light Material Bucket

Dirt / Construction Bucket

HD Dirt / Construction Bucket

Light Material Bucket

Pallet Forks All N/A N/A

RT210

1676 mm

(66 in.)

1778 mm

(70 in.)

1778 mm

(70 in.)

1880 mm

(74 in.)

1880 mm

(74 in.)

1880 mm

(74 in.)

508 mm

(20 in.)

508 mm

(20 in.)

600 mm

(23.6 in.)

531 mm

(20.9 in.)

577 mm

(22.7 in.)

595 mm

(23.4 in.)

671 mm

(26.4 in.)

902 mm.

(35.5 in)

937 mm

(36.9 in.)

1021 mm

(40.2 in.)

1044 mm

(41.1 in.)

1113 mm (43.8 in.)

1074 mm

(42.3 in.)

1067 mm

(42 in.)

1219 mm

(48 in.)

0.43 m

(15.1 ft.3)

0.40 m

(14.3 ft.3)

0.57 m

(20.3 ft.3)

0.46 m

(16.1 ft.3)

0.57 m

(20.3 ft.3)

0.65 m

(22.8 ft.3)

0.77 m

(27.2 ft.3)

N/A

The attachments determine how the machine is used.

Contact CEA Attachments at: (http://www.ceattachments.com/ ContactUs.aspx) for information about available attachments approved for use with the machine.

Contact your CEA Attachments (http:// www.ceattachments.com/ContactUs.aspx) before using attachments or equipment not approved by Manitou Americas. Use of non-approved attachments or unauthorized modifications is prohibited.

Using Attachments

Read all documentation provided with attachments to learn how to safely operate and maintain them.

Do not use the machine for any applications or purposes other than those described in this manual or manuals supplied with attachments. See “Fields of Application” on page 11 for information about approved attachments and their uses. Contact your dealer before using attachments or equipment not approved by Manitou Americas. Use of nonapproved attachments or unauthorized modifications is prohibited.

Printed in U.S.A. 11 918468/EP0313

Introduction

Vibration Information

Compact construction equipment is generally used in harsh environments. This type of usage can expose an operator to uncomfortable levels of vibration. It is useful to understand exposure to vibration levels when operating compact equipment and what can be done to reduce vibration exposure. As a result, equipment operation can be more efficient, productive and safe.

An operator’s exposure to vibration occurs in two ways:

• Whole-Body Vibration (WBV)

• Hand-Arm Vibration (HAV)

WBV issues are primarily addressed in this manual, because evaluations have shown that operation of mobile compact construction equipment on work sites typically results in HAV levels less than the allowed exposure limit of 2.5 m/s2. Member States of the European Union must comply with the Physical Agents (vibration) Directive, 2002/44/EC.

Effective control of vibration exposure for an operator involves more than just vibration levels on the machine. The work site, how the machine is used, and proper training all play important roles in reducing vibration exposure.

Vibration Measurement and Actions

The vibration directive places the responsibility for compliance on employers. Actions that should be followed by employers include:

• Assess the levels of vibration exposure.

• Determine from this assessment if operators will be exposed to vibration levels above the limits stated in the directive.

• Take appropriate actions to reduce operator’s exposure to vibration.

• Provide operators with information and training to reduce their exposure to vibration.

• Keep good records and update operations and training on a regular basis.

If the assessment concludes that vibration level exposure is too high, one or more of the following actions may be necessary:

1. Train operators:

• Perform operations (accelerating, steering, braking, etc.) in a smooth manner.

• Adjust the controls, mirrors and seat suspension for comfortable operation. Do not make adjustments when the machine is in use.

Vibration exposure results from:

• Work site conditions.

• How the machine is operated.

• The machine characteristics.

Common causes of high WBV levels:

• Using a machine that is improper for the task.

• Work site with potholes, ruts and debris.

• Improper operating techniques, such as driving too fast.

• Incorrect adjustment of the seat and controls.

• Other physical activities while using the machine.

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• Travel across the smoothest parts of the work site and avoid ruts and potholes.

2. Choose proper equipment for the job:

• Use machines with the proper power and capacity.

• Select machines with good suspension seats.

• Look for controls that are easy to use.

• Ensure good visibility from the operator’s position.

3. Maintain the work site:

• Smooth ruts and fill potholes in traffic areas whenever possible.

• Clean up debris frequently.

Introduction

Fig. 2 – Location for Fire Extinguisher

• Vary traffic patterns to avoid exposure to rough terrain.

4. Maintain equipment. Check that seat suspension and all controls work smoothly and properly.

Vibration Levels

See “Vibration Levels” on page 40 for a table listing typical whole-body vibration levels for the machine.

Fire Extinguisher

An installation location for a fire extinguisher is on the shelf between the rear window and the operator's seat (Z, Fig. 2).

IMPORTANT: Installation of a fire extinguisher

according to DIN-EN 3 must be performed by an authorized dealer.

NOTE: A fire extinguisher is neither included as

standard equipment nor available as an option from Manitou Americas, Inc.

Manufacturer Information

Products described in this manual are manufactured by Manitou Americas, Inc.

IMPORTANT: Inspect the fire extinguisher at reg-

ular intervals as recommended by the fire extinguisher equipment manufacturer(s).

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Introduction

STOP

Indicator and Operation Symbols

Safety Hazard

Hydraulic Oil Engine Start Engine Stop Engine Run

Back Door Latch

Service Required

Lift Point

Service Hours

Crush Hazard

Hydraulic Oil Filter

Engine Oil Pressure

Hot Surface

Hazard

Fast Speed Slow Speed

Remove Key Crush Hazard

Rotating Fan

Keep Away

Wear Seatbelt

Safety Lock

Read Operator’s Manual

Auxiliary Hydraulics Flow

Engine Coolant

Temperature

Parking Brake

Work Lights

Engine Air Filter

Winshield Wiper/Washer

Lift Arm Float

Horn

Diesel Fuel

Drive System Error

Hydraglide™

HVAC Fan

Pre-heat

Tie-down Point

918468/EP0313 14 Printed in U.S.A.

Safety

DANGER

WARNING

CAUTION

Safety Symbol and Signal Words

This manual and decals on the machine warn of safety hazards and should be read and observed closely.

Manitou Americas, in cooperation with the Society of Automotive Engineers, has adopted this:

Safety Alert Symbol

• Before operating the machine, first read and study the safety information in this manual. Be sure that anyone who operates or works on the machine is familiar with the safety precautions. This includes providing translations of the warnings and instructions for operators who are not fluent in reading English.

• It is essential that operators be thoroughly trained in the safe operation of the machine and load handling. Operators must not be physically or mentally impaired. Do not allow minors or unqualified personnel to operate the machine, or to be near the machine unless they are properly supervised. It is recommended that the operator be capable of obtaining a valid motor vehicle operator’s license.

• Do not use the machine for any application or purpose other than those described in this manual, or in manuals supplied with any attachments used with the machine.

Signal Words

The word “DANGER” indicates an imminently hazardous situation, that, if not avoided, will result in serious injury or death.

The word “WARNING” indicates a potentially hazardous situation that, if not avoided, could result in serious injury or death.

The word “CAUTION” indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury.

• Use of this machine is subject to certain hazards that cannot be eliminated by mechanical means, but only by exercising intelligence, care and common sense. Such hazards include: hillside operation, overloading, load instability, poor maintenance, and using the machine for a purpose for which it was not intended or designed.

• Manitou Americas always takes operator’s safety into consideration during the design process. Guards and shields are provided, which protect the operator and bystanders from moving parts and other hazards. Operators must be alert, however, because some areas cannot be guarded or shielded without preventing or interfering with proper operation.

• Different applications may require optional safety equipment. Users must evaluate the worksite hazards and equip the machine and the operator as necessary. The information in this manual does not replace any applicable safety rules and laws. Before operating the machine, learn the rules and laws for the local area. Make sure the machine is equipped as required according to these rules/laws.

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Safety

• Remember that some risks to your health may not be immediately apparent. Exhaust gases and noise pollution may not be visible, but these hazards can cause permanent injuries.

• Some photographs in this manual may show doors, guards and shields open or removed for the purposes of illustration only. Be sure all doors, guards, shields and panels are in the proper operating positions before starting the engine to operate the machine.

Mandatory Safety Shutdown Procedure

BEFORE cleaning, adjusting, lubricating, fueling, or servicing the machine, or leaving it unattended:

1. Bring the machine to a complete stop on a level surface. If the machine must be parked on a slope, park across the slope and chock the tracks to prevent movement.

Before Starting

• Do not modify the Roll-Over Pretective Structure/Falling Object Protective Structure (ROPS/ FOPS) unless instructed to do so in Manitou Americas-approved installation instructions. Modifications, such as welding, drilling or cutting, can weaken the structure and reduce the protection it provides. A damaged ROPS/FOPS cannot be repaired – it must be replaced.

• Unauthorized modifications to the machine can cause injury or death. Never make unauthorized modifications to any part of the machine. Any machine modification made without authorization from Manitou Americas could create a safety hazard, for which the machine owner would be responsible.

• For safety reasons, use only genuine service parts. For example, using incorrect fasteners could lead to a condition in which the safety of critical assemblies is dangerously compromised.

2. Empty the attachment and lower the lift arm and attachment to the ground. If the lift arm must be left in the raised position, DO NOT leave the operator’s position unless the lift arm support is properly applied. See “Lift Arm Support” on page 77.

3. Move the throttle to the low-idle position and allow the engine to cool for approximately 2 minutes.

4. Shut off the engine.

5. Unfasten the seat belt, remove the ignition key and take it with you. Exit the machine using the hand-holds.

ONLY when these precautions have been taken can you be sure it is safe to proceed. Failure to follow this procedure could result in death or serious injury.

• Manitou Americas equipment is designed and intended to be used only with Manitou attachments or Manitou-approved attachments. To avoid possible personal injury, equipment damage and performance problems, use only attachments that are approved for use on and within the rated operating capacity of the machine (see “Payloads/Capacities” on page 34). Contact your dealer or Manitou Americas for information about attachment approval and compatibility with specific machine models. Manitou Americas cannot be responsible if the machine is used with non-approved attachments.

• Optional kits are available through your dealer. Because Manitou cannot anticipate, identify and test all of the attachments owners may want to install on their machines, please contact Manitou Americas, Inc. for information on approval of attachments, and their compatibility with optional kits.

• Remove all trash and debris from the machine every day, especially in the engine compartment, to minimize the risk of fire.

918468/EP0313 16 Printed in U.S.A.

Safety

• Never use ether starting aids. Engine pre-heating is used for cold weather starting. Engine preheating can cause ether or other starting fluid to detonate, causing injury or damage.

• Walk around the machine and inspect it before using it. Look for damage, loose or missing parts, leaks, etc. Repair as required before using the machine.

• Warn all nearby personnel before starting the machine.

• Contact the proper local authorities for utility line locations BEFORE starting to dig. In North America, contact the North American One-Call Referral System at 8-1-1 in the U.S., or 1-888258-0808 in the U.S. and Canada.

• Below-ground hazards also include water mains, tunnels and buried foundations. Know what is underneath the work site before starting to dig.

• Before working near power lines (either aboveground or buried cable-type), always contact the power utility and establish a safety plan with them.

• NEVER start the engine if there is any indication that maintenance or service work is in progress, or if a warning tag is attached to the controls.

• Replace damaged safety decals and a lost or damaged operator’s manual. Always store this operator’s manual in the storage compartment provided for it inside the cab.

• Work crew members should observe and monitor terrain and soil conditions at the work site, along with traffic, weather-related hazards and any above- or below-ground obstacles and hazards.

• Read the operator’s manual provided with each attachment before using it.

• Adjust the seat to allow full actuation of the throttle pedal. Never adjust the seat during machine operation.

• Before working on or with the machine, remove jewelry, tie back long hair, and do not wear loose-fitting garments, such as, scarves, ties, unzipped jackets, etc., which could become caught in the moving parts of the machine and cause injury.

• If temperatures are changing, be cautious of dark and wet patches when working or traveling over frozen ground.

• Stay away from ditches, overhangs and other weak support surfaces. Be sure the surrounding ground has adequate strength to support the weight of the machine and the load.

• The operator’s area, steps and hand holds must be kept free of oil, dirt, ice and unsecured objects.

• If a lighting system is installed, check its operation before working in darkness.

• Always keep windows, lights and mirrors clean. Poor visibility can cause accidents.

• Use warning tag/control lockout procedures during service. Alert others that service or maintenance is being performed by tagging the operator’s controls — and other machine areas if required — with a warning notice.

During Operation

• ALWAYS fasten the seat belt securely and properly. Never operate the machine without the seat belt fastened around the operator.

• Only start the engine and only operate the controls while seated in the operator’s seat.

• Check indicators and displays for normal conditions after starting the engine. Check the operation of the controls. Listen for unusual sounds and remain alert for other potentially hazardous conditions.

• Always look to the rear, over both shoulders, before backing up.

• Control the machine cautiously and gradually until fully familiar with all the controls and handling.

Printed in U.S.A. 17 918468/EP0313

Safety

• New operators must learn to operate the machine in an open area away from bystanders. Practice with the controls until the machine can be operated safely and efficiently.

• Do not overload the machine. See “Payloads/ Capacities” on page 34 for the load limits.

• Do not raise or drop a loaded bucket or attachment suddenly. Abrupt movements under load can cause serious instability.

• Do not use the machine to lift or transport people.

• Stop the engine and place the controls in the lock-out position before mounting attachments. Check that attachments are securely fastened to the lift arm before working.

• Be aware that attachments affect the handling and balance of the machine. Adjust the operation of the machine as necessary when using attachments.

• Do not place limbs near moving parts. Severing of body parts can result.

• Never carry riders. Do not allow others to ride on the machine or attachments, because they could fall or cause an accident.

• Always keep hands and feet inside the operator’s compartment while operating the machine.

• Wear safety goggles, ear and head protection, and any other protective clothing or equipment as needed while operating the machine.

• Exhaust fumes can kill. Do not operate the machine in an enclosed area without adequate ventilation. Internal combustion engines deplete the oxygen supply within enclosed spaces and may create a serious hazard.

• Operators should also be aware of any open windows, doors or duct work into which exhaust gases may be carried, exposing others to danger.

• Before coupling or uncoupling the hydraulic lines for the attachment, stop the engine and release the pressure in the hydraulic system by moving the control joystick in all directions a couple of times.

• Make sure the bucket is lowered to the ground before activating the lift arm float. Never activate the float function with the bucket or attachment raised, because this will cause the lift arm and bucket or attachment to drop suddenly.

• Be aware of overhead obstacles. Any object near the lift arm could represent a potential hazard, or cause the operator to react suddenly and cause an accident. Use a spotter or signal person when working near bridges, phone lines, work-site scaffolds, or other obstructions.

• Use extra care on loose ground. Working heavy loads over loose, soft ground or uneven terrain can cause dangerous side-load conditions and possible tip-over and injury. Traveling with a suspended load or an unbalanced load can also be hazardous.

• Never allow anyone under a raised lift arm. Lowering the lift arm or a falling load can result in death or serious personal injury.

• Avoid slowing suddenly while carrying a load. Sudden slowing can cause the load to fall off the attachment, or cause the machine to tip over.

• Slow down the work cycle and use slower travel speeds in congested or populated areas. Use commonly understood signals so other members of the work crew can warn the operator to slow or halt work in a potentially hazardous situation.

• Use a signal person if you cannot see the entire work area clearly, in high traffic areas and whenever the operator’s view is not clear.

• Stay alert for people moving through the work area. When loading a truck, the operator should always know where the driver is.

• To cross railroad tracks, ditches, curbs or similar surfaces, cross perpendicularly and drive slowly.

• Stay away from the edges of loading docks, ramps, ditches, excavations, retaining walls and trenches.

918468/EP0313 18 Printed in U.S.A.

Safety

• Exposed hydraulic hoses could react with explosive force if struck by falling or overhead items. NEVER allow hoses to be hit, bent or interfered with during operation. Extra guards may be required. Replace any damaged hoses.

• Do not move the lift arm or attachment during transport. Lock out the lift arm controls during transport.

• Machine stability is affected by:

•Load being carried

•Height of the load

•Machine speed

•Abrupt control movements

•Driving over uneven terrain

DISREGARDING ANY OF THESE FACTORS CAN CAUSE THE MACHINE TO TIP OR CAN THROW THE OPERATOR OUT OF THE SEAT OR MACHINE, WHICH COULD RESULT IN DEATH OR SERIOUS INJURY. Therefore, ALWAYS operate the machine only with the seat belt fastened. Do not exceed the machine’s rated operating capacity (see “Payloads/Capacities” on page 34). Carry the load low. Move the controls smoothly and gradually, and operate at speeds appropriate for the conditions.

• Avoid steeps slopes. Do not make sharp turns on slopes. Drive up and down slopes, not across them. Drive slowly on slopes. Keep the heavy end of the machine pointed uphill.

• Avoid sharp turns and high speeds while carrying loads, especially on slopes. The stability of the machine is reduced during sharp turns, and the load may shift, greatly increasing the possibility of an overturn.

• Do not turn the machine when lifting loads. As loads are lifted, stability decreases, which can increase the possibility of a rollover.

• Do not raise the safety bars/arm rests while traveling. Raising the safety bars/arm rests abruptly applies the parking brake, which can cause the machine to tip forward.

• Do not turn off the ignition switch while traveling. Turning off the ignition will cause sudden braking, which may cause the machine to tip.

• Be sure no one enters the work area of the machine. Anyone near the machine is at risk of being injured.

• Unless necessary for servicing the machine, the engine hood must not be opened while the engine is running.

• If the machine becomes unstable and starts to tip, keep the seat belt fastened, hold on firmly and brace yourself. Lean away from the point of impact and stay with the machine. If tipping occurs, DO NOT jump from the machine. The machine is equipped with rollover protection, which can only protect the operator while in the operator’s seat. Trying to escape from a tipping machine can result in death or serious personal injury.

• Do not drive into materials at high speeds to avoid being thrown forward and injured.

• To avoid tipping, travel with the bucket or attachment as low as possible: 200–300 mm (8–12 in.) from the ground.

• Never travel over obstacles or slopes that will cause the machine to tilt severely. Travel around any slope or obstacle that would cause a tilt greater than 10°.

• In cold weather, avoid sudden travel movements and stay away from even slight slopes. The machine can slide sideways on icy slopes.

• Snow accumulation can hide potential hazards. Use care while operating and while using the machine to clear snow.

• If the machine becomes damaged or malfunctions, stop the machine immediately and lock and tag it. Repair the damage or malfunction before using the machine again.

• Never jump off the machine. Always leave the machine using the steps and hand-holds. Never get on or off a moving machine.

Printed in U.S.A. 19 918468/EP0313

Safety

• If unable to exit out the front of the cab, remove the rear window by pulling the emergency rear window release triangle until the window seal is pulled out of the window frame, then push the window out of the frame.

Applications with Load-Handling Devices

• Specific procedures are required, when using load-handling devices (e.g., slings, chains) for transporting and placing loads. For example, assistance from other people is needed when lifting and lowering pipes, culverts or containers:

• The machine may only be used with loadhandling devices if the necessary safety devices are in place and functional.

• The load must be secured to prevent it from falling or slipping.

• Persons guiding the load must stay in visual contact with the operator.

• The operator must guide the load to the ground as soon as possible and avoid any rotating or swinging movements.

Parking the Machine

• When shutting down the machine for the day, plan ahead so the machine will be on a firm, level surface away from traffic and away from highwalls, cliff edges and any area of potential water accumulation or runoff. Lower the attachment and lift arm to the ground. There should be no possibility of unintended or accidental machine movement.

• If the machine must be parked on a slope, park across the slope and chock the tracks to prevent movement.

• To avoid collisions when parking on streets, use barriers, caution signs, lights, etc., so that the machine can be easily seen at night.

• After the machine has been parked properly, shut down the machine according to the “Mandatory Safety Shutdown Procedure” on page 16.

Electrical Energy

• Stay away from high-voltage lines. Electrocution can result from contact or proximity to high-voltage electric lines. The machine does not have to make physical contact with power lines for current to be transmitted. Use a spotter and hand signals to keep away from power lines not clearly visible to the operator.

• The machine may be moved with a raised load only if the path of the machine is level.

• Persons attaching or securing loads may only approach the machine from the side, after the operator has given permission. The operator may only give permission after the machine and the attachment are stationary.

• Do NOT use any lifting attachments (slings, chains) that are damaged or of inadequate rated capacity.

918468/EP0313 20 Printed in U.S.A.

• If the machine comes into contact with a live wire:

– Do not leave the machine.

– If possible, drive the machine out of the dan-

ger area.

– Warn others not to approach or touch the

machine.

– Have the live wire de-energized.

– Do not leave the machine until the wire has

been safely de-energized.

Safety

• Depending upon the voltage in the power line and atmospheric conditions, strong electric shocks can occur if the bucket is closer than 3 m (10 ft.) from the power line. Higher voltages and rainy weather can further increase the safe operating distance.

• Work on the machine’s electrical system must be performed only by trained technicians.

• Inspect and check the machine’s electrical equipment at regular intervals. Problems found, such as loose connections or scorched cables, much be repaired before using the machine.

• Only use proper, original equipment fuses/circuit breakers with the specified current rating. Turn off the machine immediately if there is any indication of a problem with the electrical system.

Maintenance and Service Safety Practices

• Only trained and authorized personnel, with a full awareness of safe procedures, should be allowed to operate or perform maintenance or service on the machine.

• Use solid support blocking. Never rely on jacks or other inadequate supports when maintenance work is being done. Never work under any equipment supported only by jacks.

• Allow no one under the raised lift arm and or do not exit the machine if the lift arm is raised unless the lift arm support is properly applied. See “Lift Arm Support” on page 81. Disconnecting or loosening any hydraulic line, hose, fitting or component, parts failure, and venting hydraulic pressure all can cause the lift arm to drop.

• Keep fuel and other fluid reservoir caps tight. Do not start the engine until caps have been secured.

• Never attempt to bypass the keyswitch to start the engine. Use only the proper jump-starting procedure according to “Jump-Starting” on page 69.

• Never use hands to search for hydraulic fluid leaks. Instead, use a piece of paper or cardboard. Escaping fluid under pressure can be invisible and can penetrate the skin and cause serious injury. If any fluid is injected into your skin, see a doctor at once. Injected fluid must be surgically removed by a doctor or gangrene may result.

• Always wear safety glasses with side shields when striking metal against metal. In addition, it is recommended that a softer (chip-resistant) material be used to cushion the blow, otherwise, serious injury to the eyes or other parts of the body could result.

• Use care when seating retainer pins — retainer pins can fly out or splinter when struck and could cause injury.

• Always secure the ROPS/FOPS to the chassis with anchor bolts and washers before driving or using the machine.

• Always close the cab door before tilting the ROPS/FOPS.

• Stay clear from underneath the ROPS/FOPS as it is tilted.

• Always secure the ROPS/FOPS in the tilted position with the securing pin. Never allow anyone under the ROPS/FOPS if the securing pin is not in place.

• Check ROPS/FOPS tilt component condition at regular intervals. Replace damaged or worn parts immediately.

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• Do not smoke or have any spark- or flame-producing equipment or materials in the area while filling the fuel tank or working on the fuel or hydraulic systems.

• Do not attempt to loosen or disconnect any hydraulic lines, hoses, fittings, covers or caps without first relieving hydraulic circuit pressure. Relieve hydraulic pressure by performing the “Mandatory Safety Shutdown Procedure” on page 16 and slowly loosening the hydraulic reservoir filler cap. Be careful not to touch any hydraulic components that have been in recent operation. Failure to heed this warning could result in severe burns.

Safety

• Do not attempt to remove the radiator cap after the engine has reached operating temperature or if it is overheated. At operating temperatures, engine coolant is extremely hot and under pressure. Always wait for the engine to cool before attempting to relieve pressure and remove the radiator cap. Failure to heed this warning could result in severe burns.

• Refer to the parts manual for information about assembly of components. Always use the correct parts and the proper torques — incorrect fastener connections can dangerously weaken assemblies.

• Exhaust fumes can kill. Do not operate the machine in an enclosed area unless there is adequate ventilation.

• Operators should also be aware of any open windows, doors or duct work into which exhaust gases may be carried, exposing others to danger.

• Do not run the engine if repairs are being performed alone. There should always be at least 2 people present if the engine must be run during service. Both persons must maintain visual contact with each other. Keep a safe distance away from all rotating and moving parts.

• Always use the proper tools while working on the machine. Inappropriate tools could break or slip, causing injury, or they may not adequately perform intended functions.

NOTE: Temperatures below 49°C (120°F) will

reduce the chances of scalding exposed skin while allowing the fluid to drain quickly and completely. Do not let the fluid fully cool, because drain time will be substantially increased.

• Dispose of all oils and fluids properly. Used oils/ fluids are environmental contaminants and may only be disposed of at approved collection facilities. Never drain any oils/fluids onto the ground, dispose of in municipal waste collection containers, or in metropolitan sewer systems or landfills. Check state and local regulations for other requirements.

• All safety equipment must be maintained so it is always in good condition.

• Safety-critical parts must be periodically replaced. Replace the following potentially firerelated components as soon as they begin to show signs of deterioration:

– Fuel system flexible hoses, fuel tank over-

flow drain hose and the fuel filler cap.

– Hydraulic system hoses, especially the pump

outlet lines. Replace hydraulic hoses every 6 years from the date of manufacture, even if they do not appear damaged. The date of manufacture (month or quarter and year) is indicated on the hydraulic hoses.

• Unless necessary for servicing the machine, do not open the engine cover while the engine is running.

• Do not use the machine when maintenance is scheduled to be performed. Postponing maintenance can result in a serious reduction of the service life of the machine, more serious and costly equipment failures, and contribute to unsafe operating conditions.

• Do not work on hot engines, cooling systems or hydraulic systems. Wait for the engine to cool. When engine lube oil, gearbox lubricant or other fluids require changing, wait for fluid temperatures to decrease to a moderate level before

• Keep mounting brackets and hose and cable routing straps tight. Hose routing should have gradual bends.

• After cleaning the machine, examine all fuel, lubricant and hydraulic oil lines for leaks, chafe marks and damage. Tighten any loose connections and repair or replace parts as necessary.

• Hydraulic line and hoses must be routed and fitted properly. Make sure no connections are interchanged.

• When handling oil, grease and other chemical substances, follow the product-related safety requirements Material Safety Data Sheet (MSDS) carefully to prevent burning or scalding.

removing drain plugs.

918468/EP0313 22 Printed in U.S.A.

Safety

• Do not use the machine in an environment where the hot muffler could present a fire hazard, such as hay or straw storage facilities.

Battery Hazards

• Disconnect the negative battery cable from the negative battery terminal, before performing electrical service or electrical welding on the machine.

• Do not use a battery when the fluid level is below the minimum level. Doing so will hasten the deterioration of the battery and shortens battery life, and can also cause rupturing or explosion.

• Turn off all electrical equipment before connecting leads to the battery, including electrical switches on the battery charger or jump-starting equipment.

• When disconnecting at the battery terminals, remove the cable connected to the negative terminal first. When installing a battery, connect the positive terminal cable first.

• Connect positive cable first when installing jumper cables. The final cable connection, at the metal frame of the machine being charged or jump-started, should be as far away from the battery as possible. Disconnect the negative cable first when removing jumper cables.

• Sparks and open flames can set off explosive battery gas from incidental contact or static discharge. Turn off all switches and the engine when working on batteries. Keep battery terminals tight. Contact between a loose terminal and post can create an explosive spark.

• When jump-starting from another machine, do not allow the machines to touch. Wear safety glasses or goggles while battery connections are made.

• Never jump-start the machine if it has a frozen battery. The battery could explode. Thaw a frozen battery before charging it or attaching jumper cables.

• Flush eyes with water for 10-15 minutes if battery acid is splashed in the face. Anyone swal-

lowing battery acid must have immediate medical aid. Call the Poison Control Center at 1800-222-1222 in the United States.

Fire Hazards

• The machine must be cleaned on a regular basis to avoid the buildup of flammable debris, such as leaves, straw, etc. Accumulated debris, particularly in the engine compartment, creates a fire hazard.

• The machine has several components that operate at high temperature under normal operation conditions, primarily the engine and exhaust systems. Also, the electrical system, if not properly maintained or if damaged, can arc or produce sparks. These conditions make it extremely important to avoid circumstances where explosive dust or gases can be ignited by arcs, sparks or heat.

• It is recommended that a 2.27 kg (5 lb.) or larger, multi-purpose “A/B/C” fire extinguisher be mounted in the cab. Check the fire extinguisher periodically and be sure that work crew members are trained in its use.

• Add fuel, oil, antifreeze and hydraulic fluid to the machine only in a well ventilated area. The machine must be parked with controls, lights and switches turned off. The engine must be turned off before refueling or performing service checks.

• Do not smoke while filling the fuel tank, while working on the fuel or hydraulic systems, or while working around the battery.

• Take care to avoid spilling combustible fluids, such as oil or fuel, on a hot engine.

• Static electricity can produce dangerous sparks at the fuel-filling nozzle. In very cold, dry weather or other conditions that could produce static discharge, keep the tip of the fuel nozzle in constant contact with the filler neck of the fuel tank, to provide a ground. Make sure the static line is connected from the machine to the fuel truck before fueling begins.

Printed in U.S.A. 23 918468/EP0313

Safety

• Oil from leaks can ignite on hot components. Repair any damaged or leaking components before using the machine.

Additional Safety Equipment

• Certain operations require use of additional safety equipment. Install additional safety equipment if conditions require. For example, when using a hydraulic breaker, a polycarbonate front window may be required.

• Never attempt to alter or modify the protective structure, by drilling holes, welding or re-locating fasteners. Any serious impact or damage to the system requires a complete integrity re-evaluation, and the replacement of the system may be necessary.

• Laminated glass or polycarbonate protection for the front, side or rear windows may also be required depending upon particular work conditions.

• Contact your dealer for available safety guards if there is any risk of objects striking the operator’s cab.

Transporting the Machine

Obey federal, state and local over-the-road regulations. Check restrictions regarding weight, height, width and length of a load. The hauling vehicle, trailer and load must all be in compliance with applicable regulations. See “Loading and Transporting the Machine on a Transport Vehicle” on page 96.

Lifting the Machine with a Crane

Only lift the machine according to the following guidelines:

• The crane and rigging equipment must have sufficient capacity. See “Weights” on page 35.

• Secure the machine against unintentional movement. Use taglines as needed.

• Do not lift the machine with persons on or in the machine.

• Any person guiding the crane operator must be within sight or sound of the crane operator.

Crystalline Silica Exposure

Exposure to crystalline silica (found in sand, soil and rocks) has been associated with silicosis, a debilitating and often fatal lung disease. A Hazard Review (Pub. No. 2002-129) by the U.S. National Institute for Occupational Safety and Health (NIOSH) indicates a significant risk of chronic silicosis for workers exposed to inhaled crystalline silica over a working lifetime. NIOSH recommends

an exposure limit of 0.05 mg/m average for up to a 10-hr workday during a 40-hr work week. NIOSH also recommends substituting less hazardous materials when feasible, using respiratory protection and regular medical examinations for exposed workers.

as a time-weighted

• Lift the machine only with the standard bucket installed, with the bucket empty and in the transport position.

• Persons must stay clear of, and not under, the machine when it is lifted.

• Fasten the rigging equipment so the machine is horizontal when it is lifted.

• Do not lift the machine by the cab. Attach the rigging equipment only at the lift points identified by this symbol:

• Lift the machine according to “Lifting the Machine using a Crane” on page 95.

918468/EP0313 24 Printed in U.S.A.

Loading and Transporting the Machine

• Load and transport the machine according to “Loading and Transporting the Machine on a Transport Vehicle” on page 96.

• The transport vehicle must support the height, width, length and weight of the machine. See “Dimensions” on page 32 and “Weights” on page 35.

• Remove any dirt, snow or ice from the tracks on the machine, and from the loading ramps and transport platform, to prevent slipping.

• Secure the machine to the transport vehicle according to “Loading and Transporting the Machine on a Transport Vehicle” on page 96 to prevent unintentional movement.

Safety

Safety Decals

• The machine has decals that provide safety information and precautions. These decals must be kept legible. If missing or illegible, they must be replaced promptly. Replacements can be obtained from your dealer.

• Refer to the Parts Manual for decal part numbers and ordering information.

Printed in U.S.A. 25 918468/EP0313

Safety

Front

View from Operator’s

Position

Back - Engine

Compartment Open

Fig. 3 – Safety Decal Locations

On bottom of raised

platform

New Decal Application

• Surfaces must be free of dirt, dust, grease and foreign material before applying the decal. Remove the smaller portion of the decal backing paper and apply the exposed adhesive to the clean surface, maintaining proper position and alignment. Peel the rest of the backing paper and

apply hand pressure to smooth out the decal surface. Refer to the following pages for proper decal locations.

• If replacing a part that has a decal on it, ensure that the replacement part has the same decal.

918468/EP0313 26 Printed in U.S.A.

ANSI-Style Safety Decals

(Located inside the engine compartment)

Warning Decal

WARNING: AVOID INJURY OR DEATH

• Keep safety devices working.

• Jump start per Operator’s Manual procedure.

• Keep guards, screens and windows in place.

• Do not smoke while fueling or servicing machine.

• Clean debris from engine compartment daily to avoid fire. Keep fire extinguisher nearby.

• Do not use hand to find hydraulic leaks. Escaping oil under pressure can be invisible and penetrate skin.

• Allow radiator to cool before removing cap. Loosen cap slowly to avoid burns.

(Located inside the engine compartment)

Warning Decal

WARNING: ROTATING FAN / HOT SURFACES

• Keep hands out or stop engine.

• Do not touch hot engine or hydraulic system parts.

(Located by the floor pan inside the cab, and on the manual box

cover behind the operator’s seat)

Read Operator’s Manual Decal

WARNING: AVOID INJURY OR

DEATH

• Read Operator’s Manual and all safety signs before using machine.

• The owner is responsible to ensure all users are instructed on safe use and maintenance.

• Check machine before operating. Service per Operator’s Manual.

• Contact dealer (or manufacturer) for information and service parts.

(Located on the bottom of the ROPS /

operator’s platform and to the left of

the rear cab window just above the

ROPS tilt lock.)

Read Operator’s Manual Decal

WARNING

• Be sure lock mechanism is securely engaged before working under ROPS.

• Read instructions for use in Operator’s Manual.

WARNING

DANGER

Always follow "Mandatory Safety Shutdown Procedure".

1. Lower equipment to the ground.

2. Reduce throttle, stop engine.

3. Apply park brake; remove key.

4. Check safety interlocks.

AVOID INJURY OR DEATH

STOP

AVOID INJURY OR DEATH

ALW

AYS wear seatbelt.

Keep out from under lift arm unless lift arm is supported.

Operate only from operator's seat.

Look in direction of travel. Keep children and bystanders away.

Carry load low

Do not exceed Rated Operating Capacity.

Avoid steep slopes and high speed turns.

Travel up and down slopes with heavy end uphill.

AVOID OVERTURN

WARNING

(Located on the inside of the right door

pillar inside the cab)

Avoid Injury/Death/Overturn Decal

DANGER: AVOID INJURY OR DEATH

• ALWAYS wear seatbelt.

• Keep out from under lift arm unless lift arm is supported. See “Lift Arm Support” on page 81

• Operate only from operator's seat.

• Look in direction of travel. Keep children and bystanders away.

WARNING: AVOID INJURY OR DEATH

1. Lower equipment to the ground.

2. Reduce throttle, stop engine.

3. Apply park brake; remove key.

4. Check safety interlocks.

WARNING: AVOID OVERTURN

• Carry load low.

• Do not exceed Rated Operating Capacity. See “Payloads/Capacities” on page 34.

• Avoid steep slopes and high speed turns.

• Travel up and down slopes with heavy end uphill.

Safety

Printed in U.S.A. 27 918468/EP0313

Safety

Hose removal or coponent failure can cause lift arm to drop. Always use lift arm support device when leaving lift arm raised for service.

137637

DANGER

(Located on the lift arm lift support device)

Keep Out From Under Lift Arm Decal

DANGER

• Hose removal or component failure can cause lift arm to drop.

• Always use lift arm support device when leaving lift arm raised for service. See “Lift Arm Support” on page 81.

275635

AVOID INJURY OR DEATH

WARNING

Inspect work area; avoid all hazards.

Operate only in well ventilated area.

Wear any needed Personal Protective Equipment.

Keep away from electric power lines; avoid contact.

Do not wear loose clothing while operating or servicing machine.

(Located by the floor pan inside the cab)

Avoid Injury or Death Decal

WARNING: AVOID INJURY OR DEATH

• Inspect work area; avoid all hazards.

• Operate only in well ventilated area.

• Wear any needed Personal Protective Equipment.

• Keep away from electric power lines; avoid contact.

• Do not wear loose clothing while operating or servicing machine.

(Located on the top of the attachment mounting plate)

Attachment Lock Warning Decal

WARNING: AVOID INJURY OR DEATH

Before operating with attachment, check engagement of loader attachment bracket locking pin to the attachment.

AVOID INJURY OR DEATH

Before operating with attachment, check engagement of loader attachment bracket locking pin to the attachment.

139101

WARNING

Power-A-Tach® Quick Attach System

Attachment Lock

AVOID INJURY OR DEATH

Before operating with attachment, check engagement of loader attachment bracket locking pin to the attachment.

137755

WARNING

Manual Attachment Lock

(Located inside the engine compartment)

IMPORTANT Decal

Do not use ether or other starting fluids to start this engine – warranty may be voided.

AVOID INJURY OR DEATH

Keep out from under work tool, unless lift arm is supported.

No riders! Never use work tools as work platform.

137655

DANGER

(Located by the floor pan inside the cab)

No Riders Keep Out From Under Work Tool Decal

DANGER: AVOID INJURY OR DEATH

• Keep out from under work tool, unless lift arm is supported. See “Lift Arm Support” on page 81

• No riders! Never use work tools as work platform.

ANSI-Style Safety Decals (Cont.)

918468/EP0313 28 Printed in U.S.A.

ISO-Style Safety Decals

(Located inside the engine compartment)

Warning Decal

WARNING: AVOID INJURY OR DEATH

• Read the Operator’s Manual before performing any maintenance on the machine.

• Do not smoke while fueling or servicing machine. Keep sparks and open fames away from the engine compartment to avoid fire. Keep fire extinguisher nearby.

• Never attempt to bypass the keyswitch to start the engine. Use only the proper jump-starting procedure according to the Operator’s Manual.

• Do not use hand to find hydraulic leaks. Escaping oil under pressure can be invisible and penetrate skin.

• Allow radiator to cool before removing cap. Loosen cap slowly to avoid burns.

• Exhaust fumes can kill. Do not operate the machine in an enclosed area without adequate ventilation.

(Located by the floor pan inside the cab, and on the manual

box cover behind the operator’s seat)

Read Operator’s Manual Decal

WARNING: AVOID INJURY OR DEATH

• Read Operator’s Manual and all safety signs before using, maintaining or servicing the machine.

• The owner is responsible to ensure all users are instructed on safe use and maintenance.

• Contact dealer (or manufacturer) for information and service parts.

(Located on the bottom of the ROPS /

operator’s platform and to the left of

the rear cab window just above the

ROPS tilt lock.)

Crush Hazard / Read Operator’s Manual

Decal

WARNING

• Be sure lock mechanism is securely engaged before working under ROPS.

• Read instructions for use in Operator’s Manual.

1 2

3 4

STOP

(Located on the inside of the right door

pillar inside the cab)

Avoid Injury/Death/Overturn Decal

DANGER: AVOID INJURY OR DEATH

• Keep out from under lift arm unless lift arm is supported. See “Lift Arm Support” on page 81

• ALWAYS wear seatbelt.

• Operate only from operator's seat.

• Look in direction of travel. Keep children and bystanders away.

WARNING: AVOID INJURY OR DEATH

• Read Operator’s Manual and all safety signs before using, maintaining or servicing the machine.

1. Lower equipment to the ground.

2. Reduce throttle, stop engine.

3. Apply park brake; remove key.

4. Check safety interlocks.

WARNING: AVOID OVERTURN

• Read Operator’s Manual and all safety signs before using, maintaining or servicing the machine.

• Carry load low.

• Do not exceed Rated Operating Capacity.

• Avoid steep slopes and high speed turns.

• Travel up and down slopes with heavy end uphill.

(Located inside the engine compartment)

Warning Decal

WARNING: ROTATING FAN / HOT SURFACEs

• Keep hands out or stop engine.

• Do not touch hot engine or hydraulic system parts.

Safety

Printed in U.S.A. 29 918468/EP0313

Safety

(Located on the lift arm lift support device)

Keep Out From Under Lift Arm Decal

DANGER

• Keep out from under lift arm unless lift arm is supported.

• Always use lift arm support device when leaving lift arm raised for service. See “Lift Arm Support” on page 81.

(Located by the floor pan inside the cab)

Avoid Injury or Death Decal

WARNING: AVOID INJURY OR DEATH

• Read Operator’s Manual and all safety signs before using, maintaining or servicing the machine.

• Inspect work area; avoid all hazards.

• Operate only in well ventilated area.

• Keep away from electric power lines; avoid contact.

• Wear any needed Personal Protective Equipment.

(Located on the top of the attachment mounting plate)

Attachment Lock Warning Decal

WARNING: AVOID INJURY OR DEATH

Before operating with attachment, check engagement of loader attachment bracket locking pin to the attachment.

(Located inside the engine compartment)

IMPORTANT Decal

Do not use ether or other starting fluids to start this engine – warranty may be voided.

50301334

(Located by the floor pan inside the cab)

No Riders Keep Out From Under Work Tool Decal

DANGER: AVOID INJURY OR DEATH

• Keep out from under work tool, unless lift arm is supported. See “Lift Arm Support” on page 81.

• No riders! Never use work tools as work platform.

ISO-Style Safety Decals (Cont.)

918468/EP0313 30 Printed in U.S.A.

Specifications

Fluids/Lubricants Types and Capacities

NOTE: Capacities shown are approximate.

Table 2: Fluids/Lubricants Types and Capacities

Component/Application Type

C1-4 10W - 30 below 32°F (0°C);

Engine Oil (with filter)

Hydraulic Oil Tank HVLPD 46 (HYD0530)

Hydraulic System – Total 70.0 L (18.5 gal.) 81.4 L (21.5 gal.)

Grease Fittings, Lift Arm

Battery Terminals SP-B acid-proof Grease As required

Diesel Fuel Tank

15W-40 above 32°F (0°C) (MIL-L-2104C; API CD/CE/CH4; CCMC-D4)

Biodegradable oil: AVILUB Syntofluid 46; PANOLIN HLP Synth 46

Lithium-saponified, brand-name multipurpose grease MPG-A

ASTM D975-94 (no additives allowed!)

DIN EN14214 Biodiesel (no additives allowed!)

LSD or ULSD sulfur, below 500 PPM. Up to 5% (B5) mixture of BioDiesel allowed.

Long life coolant ASTM D4985, D6210 (United States)

low sulfur or ultra-low

RT175 RT210

41.6 L (11 gal.) 52.2 L (13.8 gal.)

Quantity

10.4 L (11 qts.)

As required

92.4 L (24.4 gal.)

Engine Coolant

Radiator Cap Pressure 0.90 bar (13 psi) Air Conditioning (option) R 134a refrigerant 1179 g. (2.6 lbs.) @ 24° C (76° F) Final Drives

Motor Gearbox

1. Ultra-Low Sulfur Diesel (ULSD) fuel lubricity must have a maximum scar diameter of 0.45 mm, as measured by ASTM D6079 or ISO 12156-1, or a minimum of 3100 grams, as measured by ASTM D6078. Contact your fuel supplier for details. Specification 1-D or 2-D, ASTM D975-94.

SAE J814C, J1941, J1034 or J2036 (international)

(See “Dimensions” table below

SAE 75W90 Shell transaxle (synthetic fluid)

13.2 L (3.5 gal.) 14.4 L (3.8 gal.)

1 L (1.06 qts.) +

10%

Printed in U.S.A. 31 918468/EP0313

Specifications

Z Y

Dimensions

918468/EP0313 32 Printed in U.S.A.

Specifications

Table 3: Dimensions

RT175 RT210

A Overall Operating Height (fully raised) 4267 mm (168.0 in.) 4369 mm (172.0 in.) B Height to Hinge Pin (fully raised) 3239 mm (127.5 in.) 3251 mm (128.0 in.) C Reach (fully raised) 876 mm (34.5 in.) 940 mm (37.0 in.) D Dump Angle (fully raised) 40.2° 39.0° E Dump Height (fully raised) 2489 mm (98.0 in.) 2431 mm (95.7 in.) F Maximum Rollback Angle (fully raised) 102.5° G Overall Height at ROPS 2103 mm (82.8 in.) 2111 mm (83.1 in.) H Overall Length (with bucket and standard counterweight) 3658 mm (144.0 in.) 3868 mm (152.3 in.)

I Overall Length (w/out bucket) 2814 mm (110.8 in.) 2908 mm (114.5 in.)

J Specified Height 1715 mm (67.5 in.) 1720 mm (67.7 in.)

K Reach (at specified height) 790 mm (31.1 in.) 808 mm (31.8 in.)

L Dump Angle (at specified height) 75.0.°

M Maximum Rollback Angle (at ground) 30.0°

N Carry Position 178 mm (7.0 in.) O Max. Rollback Angle (at carry position) 33.0° P Digging Position -7.6 mm (-0.3 in.) -5.1 mm (-0.2 in.) Q Angle of Departure (standard counterweight) 30.4° 29.2° R Ground Clearance 343 mm (13.3 in.) 330 mm (13.0 in.) S Track Gage 1313 mm (51.7 in.) T Track Shoe Width 320 mm (12.6 in.) 450 mm (17.7 in.) U Crawler Base 1392 mm (54.8 in.) 1483 mm (58.4 in.) V Overall Width (w/out bucket 1636 mm (64.4 in.) 1765 mm (69.5 in.)

W Bucket Width 1674 mm (65.9 in.) 1877 mm (73.9 in.)

X Front Clearance Radius (with bucket) 2322 mm (91.4 in.) 2492 mm (98.1 in.) Y Front Clearance Radius (w/out bucket) 1448 mm (57.0 in.) 1491 mm (58.7 in.) Z Rear Clearance Radius (standard counterweight) 1577 mm (62.1 in.) 1641 mm (64.6 in.)

Maximum Rollback at Specified Height 66.8° Angle of Approach 90° Grouser Height 25.4 mm (1.0 in.)

Printed in U.S.A. 33 918468/EP0313

Specifications

Payloads/Capacities

NOTE: Pallet fork load center is the distance from the front face of the forks to the center of mass of the

load.

Table 4: Payloads/Capacities (Dirt/Construction Buckets)

RT175 RT210

SAE Rated Operating Capacity @ 35% (standard counterweight) 794 kg (1750 lbs.) 953 kg (2100 lbs.) SAE Rated Operating Capacity @ 50% (standard counterweight) 1134 kg (2500 lbs.) 1361 kg (3000 lbs.) SAE Rated Operating Capacity @ 35% (optional counterweight) 841 kg (1855 lbs.) 1000 kg (2205 lbs.) SAE Rated Operating Capacity @ 50% (optional counterweight) 1202 kg (2650 lbs.) 1429 kg (3150 lbs.) SAE Tipping Load (standard counterweight 2268 kg (5000 lbs.) 2722 kg (6000 lbs.) SAE Tipping Load (optional counterweight) 2404 kg (5300 lbs.) 2858 kg (6300 lbs.)

Table 5: Payloads/Capacities (Pallet Forks - 48 in. [1229 mm])

15.7 in. (400 mm) Load Center per EN 474-3 RT175 RT210

SAE Rated Operating Capacity @ 35% (standard counterweight) 603 kg (1330 lbs.) 781 kg (1722 lbs.) SAE Rated Operating Capacity @ 50% (standard counterweight) 862 kg (1900 lbs.) 1116 kg (2460 lbs.) SAE Rated Operating Capacity @ 35% (optional counterweight) 651 kg (1435 lbs.) 829 kg (1827 lbs.) SAE Rated Operating Capacity @ 50% (optional counterweight) 930 kg (2050 lbs.) 1184 kg (2610 lbs.) SAE Tipping Load (standard counterweight 1724 kg (3800 lbs.) 2231 kg (4919 lbs.) SAE Tipping Load (optional counterweight) 1860 kg (4100 lbs.) 2367 kg (5219 lbs.)

19.7 in. (500 mm) Load Center per EN 474-3

SAE Rated Operating Capacity @ 35% (standard counterweight) 582 kg (1282 lbs.) 738 kg (1627 lbs.) SAE Rated Operating Capacity @ 50% (standard counterweight) 831 kg (1831 lbs.) 1054 kg (2324 lbs.) SAE Rated Operating Capacity @ 35% (optional counterweight) 629 kg (1387 lbs.) 786 kg (1732 lbs.) SAE Rated Operating Capacity @ 50% (optional counterweight) 899 kg (1981 lbs.) 1122 kg (2474 lbs.) SAE Tipping Load (standard counterweight 1661 kg (3662 lbs.) 2108 kg (4648 lbs.) SAE Tipping Load (optional counterweight) 1797 kg (3962 lbs.) 2244 kg (4948 lbs.)

24 in. (610 mm) Load Center per SAE J1197

SAE Rated Operating Capacity @ 35% (standard counterweight) 533 kg (1176 lbs.) 692 kg (1525 lbs.) SAE Rated Operating Capacity @ 50% (standard counterweight) 762 kg (1680 lbs.) 988 kg (2179 lbs.) SAE Rated Operating Capacity @ 35% (optional counterweight) 581 kg (1281 lbs.) 739 kg (1630 lbs.) SAE Rated Operating Capacity @ 50% (optional counterweight) 830 kg (1830 lbs.) 1052 kg (2329 lbs.) SAE Tipping Load (standard counterweight 1524 kg (3360 lbs.) 1976 kg (4357 lbs.) SAE Tipping Load (optional counterweight) 1660 kg (3660 lbs.) 2112 kg (4657 lbs.)

918468/EP0313 34 Printed in U.S.A.

Specifications

Weights

Table 6: Weights

RT175 RT210

Operating Mass (standard counterweight)

Operating Mass (optional counterweight) Shipping Weight (standard counterweight) 3556 kg (7840 lbs.) 4028 kg (8880 lbs.) Shipping Weight (optional counterweight) 3697 kg (8150 lbs.) 4132 kg (9110 lbs.)

1. Equipped with standard bucket, driver and full fluids.

Track Drive

Table 7: Track Drive

Gradeability 30° Brakes Mechanical / hydraulic; spring applied / hydraulically released Tractive effort 5371 kg (11 840 lbs.) 5606 kg (12 359 lbs.) Track Type / Track Rollers / Roller Type Rubber / 3 / steel Rubber / 4 / steel

Track Dimensions

Track Ground Contact Length 1395 mm (55 in.) 1483 mm (58.4 in.)

Ground Pressure

Number of Track Rollers 3 (per side) 4 (per side)

Travel Speed

3903 kg (8605 lbs.) 4486 kg (9890 lbs.)

4044 kg (8915 lbs.) 4590 kg (10 120 lbs.)

RT175 RT210

320 mm x 86 mm (12.5 in. x

3.4 in.) x 54 Pitches

0.44 kg/cm

Low: 8.2 kph (5.1 mph) High: 12.1 kph (7.5 mph)

(6.2 psi) 0.33 kg/cm2 (4.7 psi)

450 mm x 86 mm (17.7 in. x

3.4 in.) x 56 Pitches

Low: 8.7 kph (5.4 mph) High: 12.7 kph (7.9 mph)

Coolant Compound Table

Table 8: Coolant Compound Table

Outside Temperature Water Anti-corrosion agent Antifreeze

Up to °F (°C) % by volume in³/gal (cm³/L) % by Volume % by volume

39 (4) 99

14 (- 10) 79 20

-4 (- 20) 65 34

-13 (- 25) 59 40

-22 (- 30) 55 45

-44 (-42) 50 50

Printed in U.S.A. 35 918468/EP0313

2.6 (10) 1

–

Specifications

Engine

Table 9: Engine

RT175 RT210

Engine Model Yanmar 4TNV98-ZNMS Yanmar 4TNV98T-ZXNMS

Design

Displacement 3.319 L (203 cu. in.) Bore and Stroke 98 x 110 mm (3.8 x 4.3 in.) Compression Ratio 18.5 : 1 18.1 : 1 Gross Power 52.1 kW (69.9 hp) @ 2500 rpm 53.7 kW (72.0 hp) @ 2500 rpm Net Power 51.0 kW (68.4 hp) @ 2500 rpm 52.7 kW (70.7 hp) @ 2500 rpm Peak Torque 242.7 Nm (179 lb.-ft..) @ 1600 rpm 279.3 Nm (206 lb.-ft.) @ 1800 rpm Low/High Idle 1000 / 2530 rpm Rated - Full Load Speed 2500 rpm Fuel Injection System Direct injection Fuel Delivery In-line injection pump Fuel Shut-off On injection pump Fuel Filtering In-line filter cartridge w/water trap and replaceable element

Estimated Fuel Consumption - Average Load

Firing Order 1-3-4-2 Normal Starting Aid 500W manifold heater Cold Starting Aid (Optional) 400W block heater Lubrication Pressure system w/replaceable filter Crankcase Ventilation External Max. Inclined Angle (engine still supplied

with oil) Cooling System Water / glycol Permissible Coolant Temperature 110° C (230°F) Thermostat Rating 82° C (180°F) cracking / 95° C (203°F) full open Permissible Coolant Temp 110°C (230°F) Fan Type / Ratio Pusher / 1:0.9 Exhaust Emission Compliance Tier 3 / 4i Starter - Power 3 kW - 12 V Alternator Voltage / Amperage 12 V / 95 A

Operating Range– Ambient Temperature

In-line 4 cylinder, 4-stroke diesel, naturally aspirated

@ Rated - full load speed 14.4 L/hr (3.8 gph) / @ Rated - 55% load speed 7.8 L/hr (2.1 gph)

-15°C (+5°F) – +45°C (+113°F)

30° in all directions

In-line 4 cylinder, 4-stroke diesel,

turbocharged

@ Rated - full load speed 15.1 L/hr (4.0 gph) / @ Rated - 55% load speed 8.3 L/hr (2.2 gph)

1. Operation above temperature range may result in overheating; operation below temperature range may result in hard-starting. Contact your dealer before operating the machine outside temperature range.

918468/EP0313 36 Printed in U.S.A.

Specifications

Hydraulic System

General

Table 10: Hydraulic System : General

RT175 RT210

Hydraulic Self-Leveling

Main Relief Pressure 207 bar (3000 psi) @ 2500 rpm Pump-to-Engine Ratio 1 : 1 System Pressure Setting 207 bar (3000 psi) @ 2500 rpm Optional High-Flow Auxiliary Hydraulics System

Pressure Setting

Port Relief Pressures

Boom Lift 241 bar (3500 psi) Boom Lower 121 bar (1750 psi) Tilt Rollback 241 bar (3500 psi) Tilt Dump None

Hydraulic self-leveling in raise mode only. Full time-Standard; Switchable-

Optional

200 bar (2900 psi) @ 2500 rpm

Drive Hydraulics

Table 11: Hydraulic System : Drive Hydraulics

RT175 RT210

Gear Box 2-stage Planetary Reduction 21.58:1 Ratio

Drive Speed

Tractive Effort 5371 kg. (11 840 lbs.) 5606 kg. (12 359 lbs.)

Hydrostatic Drive Motors

Type Axial-piston with planetary gearbox reduction Rated Pressure 345 bar (5004 psi)

Displacement

Maximum Output Torque (Low) 5768 Nm (4254 ft.-lbs.) 6020 Nm (4440 ft.-lbs.) Rotating Bi-directional

Low speed range: 0-8.2 kph (0-5.1 mph) High speed range: 0-12.0 kph (0-7.5 mph)

Low: 1049 cm High: 680 cm

(64.0 in3)

(41.5 in3)

Low speed range: 0-8.7 kph (0-5.4 mph) High speed range: 0-12.7 kph (0-7.9 mph)

Low: 1098 cm High: 714 cm

(67.0 in3)

(43.6 in3)

Printed in U.S.A. 37 918468/EP0313

Specifications

Pumps

Table 12: Hydraulic System : Pumps

RT175 RT210

Auxiliary Hydraulics Pump (Standard)

Type Gear Main Relief Valve Pressure Standard Flow 207 bar (3000 psi)

Displacement

28.02 cm Theoretical Total Flow @ Rated Speed 70.0 L/m (18.5 gpm) @ 2500 rpm 82.5 L/m (21.8 gpm) @ 2500 rpm Theoretical 100% Hydraulic Operating Power 24.2 kW (32.4 hp) 28.5 kW (38.2 hp)

Auxiliary Hydraulics Pump (Optional - High-Flow)

Type Tandem gear Main Relief Valve Pressure High-Flow 248 bar (3600 psi)

Section 1: 29.00 cm

Displacement

(1.77 in Section 2: 22.45 cm

(1.37 in3)

Theoretical Total Flow @ Rated Speed 128.7 L/m (34 gpm) 136 L/m (35.9 gpm) Theoretical 100% Hydraulic Operating Power 42.9 kW (57.5 hp) 45.3 kW (60.7 hp)

(1.71 in3) 32.94 cm3 (2.01 in3)

Section 1: 31.79 cm

)

(1.94 in3)

Section 2: 22.45 cm (1.37 in3)

Travel Drive System Hydrostatic Pump

Type Axial piston Rated Pressure 345 bar (5004 psi)

Displacement

41.0 cm

(2.5 in3) 49.2 cm3 (3.0 in3) Pump to Engine Ratio 1 : 1 Charge Pressure 300-350 psi (21-24 bar)

918468/EP0313 38 Printed in U.S.A.

Specifications

Cylinders

Table 13: Hydraulic System : Cylinders

RT175 RT210

Tilt Cylinders

Type Double-acting piston Rod / Bore Diameter 35 mm / 64 mm (1.38 / 2.50 in.) 38 mm / 70 mm (1.50 / 2.75 in.) Stroke Length 537 mm (21.14 in.) Closed Length 731 mm (28.76 in.) Pressure Rating 207 bar (3000 psi)

Lift Cylinders

Type Double-acting piston Rod / Bore Diameter 38 mm / 64 mm (1.50 / 2.50 in.) 38 mm / 70 mm (1.50 / 2.75 in.) Stroke Length 766 mm (30.14 in.) Closed Length 994 mm (39.14 in.) Pressure Rating 207 bar (3000 psi)

Forces and Cycle Times

Table 14: Hydraulic System : Forces and Cycle Times

RT175 RT210

Bucket Breakout

SAE Breakout Force (tilt) 23.1 kN (5189 lbf.) 24.4 kN (5492 lbf.) ISO Breakout Force (lift, standard counterweight,

stability limited) ISO Breakout Force (lift, standard counterweight,

hydraulically limited) ISO Breakout Force (lift, optional counterweight,

stability limited) ISO Breakout Force (lift, optional counterweight,

hydraulically limited)

Hydraulic Function Time

SAE Raising Time - Lift 4.5 seconds 4.6 seconds SAE Lowering Time - Lift 3.0 seconds. 3.2 seconds SAE Dump Time - Tilt 1.0 secs. Dump Time - Tilt (stop to stop) 3.2 seconds 3.3 seconds SAE Rollback Time - Tilt 0.6 seconds Rollback Time - Tilt (stop to stop) 2.1 seconds 2.4 seconds Bucket Capacity 0.4 m³ (14.3 ft³) 0.6 m³ (20.0 ft³) Total Boom - Cycle Time 12.8 seconds 13.5 seconds

16.6 kN (3728 lbf.) 14.1 kN (3166 lbf.)

21.5 kN (4840 lbf.) 24.0 kN (5398 lbf.)

18.7 kN (4194 lbf.) 15.4 kN (3452 lbf.)

21.5 kN (4840 lbf.) 24.0 kN (5398 lbf.)

Printed in U.S.A. 39 918468/EP0313

Specifications

Electrical System

Table 15: Electrical System

RT175 RT210

Glow Plug (Engine Pre-heat) Auto w/glow lamp Backup Alarm 112 + 4 dB(A)l 2500 + 300 Hz

Battery

Type Maintenance-free Volts 12 V Group Size 65 Cold Cranking Amps @ Temperature 850 CCA @ -18°C (0°F) Minimum Reserve Capacity 140 minutes

Sound Power/Pressure Levels

Table 16: Sound Power/Pressure Levels

RT175 RT210

Noise Level / Environmental Level (EU Dir. 200/14/ EC)

Operator Ear (EU Dir. 2006/42/EC) 82 (+

103 dB(A) 103 dB(A)

2.2) dB(A) 83 (+2.8) dB(A)

Vibration Levels

Table 17: Vibration Levels

Whole-Body Vibration (ISO 2631-1) < Hand-Arm Vibration (ISO 5349-1) <

RT175 RT210

0.74 m/s² (+ 0.37k) < 0.79 m/s² (+ 0.40k)

3.5 m/s² (+ 1.75k) < 4.4 m/s² (+ 2.2k)

918468/EP0313 40 Printed in U.S.A.

Features

Standard Features

Table 18: Features : Standard Features

Specifications

All-Tach® attachment mounting system Engine alert system with error code display Elevated planetary final drives with SAHR disc brakes Back-up alarm Maintenance-free track rollers Self-leveling hydraulic lift action EH-controlled hydrostatic drive Auxiliary hydraulics - proportional electric control/continuous

flow HydraTrac™ automatic track tensioning system Combination radiator and hydraulic oil cooler 12-volt battery 5x5 drive control system - 5 drivability/responsiveness programs

Grid/manifold heater starter assist - automatic/manual

Yanmar liquid-cooled diesel engine Mechanical lift cylinder support Horn Rubber track undercarriage system Independent hydraulic reservoir and cooler Tilt-out radiator and hydraulic oil cooler Joystick (electric-hydraulic) "hands-only” ISO controls Tilt-out foot pod - easy clean out Restraint bar and retractable seat belt Vandalism lock provisions ROPS/FOPS - Level 2-approved Single flange front / dual flange rear idlers Multi-function display screen - warning lights, gauges and

configuration

Two-speed hydrostatic drive system

Engine automatic shutdown system - low oil pressure Seat mounted controls and switches

Dual-element air cleaner with indicator

Hand and foot throttles

Interlock system for lift, tilt cylinders, auxiliary hydraulic functions and drives

Two front and two rear halogen lights

Full-suspension seat - 6-way adjustable seat, controls and armrests

Optional Features

Table 19: Features : Optional Features

Hydraglide™ High-flow auxiliary hydraulics Cab enclosure Air conditioning/HVAC with defrost Swing-out door High-capacity counterweight Dual-hand (case controls)/ISO controls - selectable Engine intake pre-heater

Power-A-Tach Speed control, variable - selectable On/Off Impact resistant swing-out door Selectable (On/Off) self-leveling hydraulic lift action Air suspension seat Engine block heater Strobe light

attachment mounting system

AM/FM radio

Printed in U.S.A. 41 918468/EP0313

Specifications

Common Materials and Densities

Table 20: Common Materials and Densities

Density

Material kg/m3 lbs./ft.3

Ashes 560-800 35-50 Brick-common 1792 112 Cement 1760 110 Charcoal 368 23 Clay, wet-dry 1280-1600 80-100 Coal 848-1008 53-63 Concrete 1840 115 Cinders 800 50 Coal-anthracite 1504 94 Coke 480 30 Earth-dry loam 1121-1442 70-90 Earth-wet loam 1281-1602 80-100 Granite 1488-1776 93-111 Gravel-dry 1602 100 Gravel-wet 1922 120 Gypsum-crushed 1840 115 Iron ore 2320 145 Lime 960 60 Lime stone 1440 90 Manure-liquid 1040 65 Manure-solid 720 45 Peat-solid 752 47 Phosphate-granular 1440 90 Potash 1088 68 Quartz-granular 1760 110 Salt-dry 1602 100 Salt-rock-solid 2160 135 Sand-dry 1728 108 Sand-wet 2000 125 Sand-foundry 1520 95 Shale-crushed 1440 90 Slag-crushed 1120 70 Snow 240-800 15-50 Taconite 1712 107

918468/EP0313 42 Printed in U.S.A.

Controls

Fig. 4 – Controls

Table 21: Controls

Ref Item Description

A Control Joystick - Left

B Cup Holder Holds beverage containers up to 67mm (2-5/8”) in diameter. C Multi-Function Display Displays operation status messages and configures performance options.

D Control Joystick - Right

E Safety Bar/Arm Rest - Right

F Ignition Switch Controls ignition, engine start and run. See “Starting the Engine” on page 67. G Throttle Knob Primary engine speed control. See “Throttle Controls” on page 56.

H Safety Bar/Arm Rest - Left

I Electrical Accessory Socket 12-volt accessory outlet. J Throttle Pedal Supplemental engine speed control. See “Throttle Controls” on page 56. K Operator’s Seat Seat plate according to ISO 7096 (located on seat). L Power-A-Tach® Switch Controls Power-A-Tach®. See “Switches/Indicators” on page 45. M Self-Leveling Cancel Switch Cancels optional self-leveling function. See “Switches/Indicators” on page 45.

N Auxiliary Hydraulics Flow Switch

O Parking Brake Switch Controls the parking brake. See “Switches/Indicators” on page 45. P Rear Window Washer Switch Controls rear window washer spray. See “Switches/Indicators” on page 45. Q Front Window Washer Switch Controls front window washer spray. See “Switches/Indicators” on page 45. R Work Lights Switch Controls work lights. See “Switches/Indicators” on page 45.

Controls travel drive operation (and lift arm in option “D-H” control mode), horn and low/ high speed travel mode. See “Control Joysticks” on page 50.

Controls attachment lift/tilt operation (travel drive and attachment tilt in “D-H” control mode), auxiliary hydraulic flow, lift arm float and optional Hydraglide Joysticks” on page 50.

Applies parking brake, locks out work hydraulics and prevents engine start when in the raised position. See “Parking Brake/Work Hydraulics Lock-out” on page 54.

Controls high-flow auxiliary hydraulics. See “Switches/Indicators” on page 45 and “Auxiliary Hydraulics Operation” on page 86.

. See “Control

Printed in U.S.A. 43 918468/EP0313

Controls

Fig. 5 – Multi-Function Display

Multi-Function Display

Table 22: Multi-Function Display

No Item Description

A Ambient Light Sensor Senses ambient light for proper display screen contrast adjustment.

Is lit when engine oil pressure is too low. IMPORTANT! Immediately shut

B Engine Oil Pressure Warning Indicator

C Coolant Temperature Warning Indicator Is lit when coolant temperature is too high. D Battery Voltage Warning Indicator Is lit when alternator is not charging the battery. E Hydraulic Oil Temperature Warning Indicator Is lit when hydraulic temperature is too high. F High-Speed Travel Range Indicator Is lit when high-speed travel range is activated.

G Pre-Heat Indicator

H Coolant Temperature Indicator Displays coolant temperature.

I Display Select Button

Hydraglide

Indicator

K Lift Arm Float Indicator Is lit when the lift arm float is activated.

L Hydraulic Oil Filter Warning Indicator

M Engine Air Filter Restriction Indicator

N Parking Brake Indicator Is lit when parking brake is applied.

O Seat Belt Reminder Indicator

P Fuel Gauge

Q Display Screen

918468/EP0313 44 Printed in U.S.A.

down the engine if this indicator is lit. Correct the problem before restarting the engine.

Is lit when ignition switch is in the “I” (Run) position and engine pre-heat is required; goes out when engine pre-heat is complete.

Used for screen selection and display/operation configuration. See “Screen Access” on page 46.

Is lit when the Hydraglide

lift arm cushion is activated.

Is lit when hydraulic oil filter requires service. See “Changing Hydraulic Oil and Filter” on page 113.

Is lit when engine air filter requires service. See “Engine Air Filters” on page 106.

Is lit when engine is started as a reminder to fasten the seat belt. See “Seat Belt” on page 65.

Displays the level of fuel in the fuel tank. Status bar indicates Empty (E) to Full (F).

Displays status / configuration information. See “Status, Maintenance and Error Code Screens” on page 46.

Switches/Indicators

Fig. 6 – Switches/Indicators

Table 23: Switches/Indicators

No Item Description

Located on left panel. Press and hold bottom of switch to lock attachment

A Power-A-Tach®

onto the Power-A-Tach® quick attach system hitch; press and hold top of switch to unlock the attachment.

See “Connecting/Disconnecting Attachments” on page 83. Press top of switch to apply parking brake. Press and hold top of switch to

release parking brake.

Controls

B Parking Brake

Indicator in switch is lit when parking brake is applied.

IMPORTANT: Parking brake is applied when either, or both,

safety bar/arm rests are in the raised position, operator is not in seat and door (if equipped) is opened.

C Heat/Air Conditioning (HVAC)

D Front Windshield Wiper/Washer (option)

E Rear Windshield Wiper/Washer

F Auxiliary High-Flow Hydraulics See “Auxiliary Hydraulics Operation” on page 86.

G Self-Leveling Cancel (option)

H Work Lights

Located on left panel. See “Cab Heat and Air Conditioning (Option)” on page 54.

Press bottom of switch to activate front windshield wiper; press and release top of switch to deactivate.

Press and hold top of switch to operate front windshield washer spray.

Indicator in switch is lit when front windshield wiper is activated. Press bottom of switch to activate rear windshield wiper; press and release

top of switch to deactivate.

Press and hold top of switch to operate rear windshield washer spray.

Indicator in switch is lit when rear windshield wiper is activated.

Press top of switch to deactivate self-leveling; press bottom of switch to restore the self-leveling function.

Indicator in switch is lit when self-leveling is deactivated. Move switch to the middle position to activate the front work lights; press the

top of switch to activate both the front and rear work lights; press bottom of switch to deactivate work lights. See “Work Lights” on page 60

Printed in U.S.A. 45 918468/EP0313

Indicator in switch is lit when work lights are on.

Controls

Fig. 7 – Multi-Function Display Interface Button

• Press button to scroll through screens/ selections.

• Press and hold button to access and select configuration functions.

Multi-Function Display Screens

The multi-function display screens provide the following functionality:

• Displays operational status such as engine RPM, coolant temperature, service hours and system voltage.

• Displays error fault codes.

• Configures displays settings.

• Configures control options.

• Audible alerts for selected error conditions.

Screen Access

Press and release the multi-function display interface button (Z, Fig 7) to scroll through the status screens and any current error or maintenance required screens.

Press and hold the interface button for 5 seconds to display the configuration selection screens and to select a particular setting (page 48).

Status, Maintenance and Error Code Screens

Table 24: Status, Maintenance and Error Code Screens

Screen Access/Description

Status Screens

Coolant Temperature Screen

Default screen when no error codes are active.

Press and release interface button (Z, Fig. 7) as many times as required to access this screen. Displays coolant temperature in “°F” or “°C”, depending upon units selected in Temperature Units Configuration screen (M).

Engine RPMs Screen

Press and release interface button (Z, Fig. 7) as many times as required to access this screen. Displays engine crankshaft revolutions per minute.

Battery Voltage Screen

Press and release interface button (Z, Fig. 7) as many times as required to access this screen. Displays battery charge in volts.

Accumulated Service Hours Screen

Press and release interface button (Z, Fig. 7) as many times as required to access this screen. Displays accumulated operation time in hours. Time accumulates when engine is running.

918468/EP0313 46 Printed in U.S.A.

Table 24: Status, Maintenance and Error Code Screens

Screen Access/Description

Low Fuel Screen

Automatically displays when the fuel level is low.

Required Maintenance and Error Code Screens

Maintenance Required Screen

Displays in the screen rotation along with status screens when scheduled maintenance is required. See page “Maintenance Schedule” on page 100.

To dismiss this screen, press and hold the interface button (Z, Fig. 7). This screen will display in rotation when scrolling through the status screens. After 1 full rotation of all screens, the display will freeze on this screen, until the machine is shut-down and started back up.

Engine Error Code Screen

Displays in the screen rotation along with status screens when engine errors occur. See “Engine Error Codes” on page 140.

Controls

Up to 3 errors can be displayed on a single screen; additional screens are displayed if more than 3 errors occur.

The error code screen is dismissed when the underlying problem is solved -error code screens take precedence over other screens.

Drive / Valve Error Code Screen

Displays in the screen rotation along with status screens when drive / valve system errors occurs. Up to nine drive / valve error codes can be displayed. See “Drive and Valve Error Codes” on page 142.

Limp Mode Activated Screen

Limp mode allows limited drive function when drive system errors (3-10) occur which disable able the drive system for safety reasons. Two limp mode codes can be displayed –”38” and “39”. See “Travel Drive Error Condition Operation (Limp Mode)” on page 75.

Module Communication Error Code Screen

Displays in the screen rotation along with status screens when module communication errors occurs. Up to nine module communication error codes can be displayed.

NOTE: Error codes remain displayed after the error is corrected. Press the display several times to rotate

through all display screens to refresh the display; corrected error codes will not reappear in the screen rotation.

Printed in U.S.A. 47 918468/EP0313

Controls

Configuration Screens

Table 25: Configuration Screens

Item Access/Description

Configuration Selection Screens

To access these screens, press and hold interface button (Z, Fig. 7) for 5 seconds.

Press and release interface button (Z, Fig. 7) to move selection caret (A) down through the configuration selections. Press and hold interface button for 5 seconds to go to the configuration screen selected by selection caret (A).

To exit the configuration selection screens, move selection caret (A) to the “EXIT” option and press and hold interface button for 5 seconds.

Configuration Screens

Control Sensitivity Configuration Screen

To change joystick control sensitivity, press and release interface button (Z, Fig. 7) to scroll through selections and change control sensitivity. With the caret closer to the symbol, joystick control becomes increasingly aggressive and immediate;

with the caret closer to the symbol, joystick control becomes less aggressive and more relaxed.

Control sensitivity configuration changes are saved when exiting this screen. To exit this screen, press and hold interface button for 5 seconds.

Travel Speed Limit Configuration Screen (Option)

This screen displays only on machines equipped with the speed limit option. Press and release interface button (Z, Fig. 7) to choose between H-L (high/low) or speed limit travel drive modes. See “Travel Speed Range Selection” on page 57 for more information about the travel speed limit option.

Vehicle speed limit configuration changes are saved when exiting this screen. To exit this screen, press and hold interface button for 5 seconds.

Control Joystick ISO/D-H Pattern Selection Screen (Option)

This screen displays only on machines equipped with the D-H control pattern option. Press and release interface button (Z, Fig. 7) to choose between ISO or D-H joystick control options. See “Control Joysticks” on page 50 for more information about the ISO and D-H control options.

Control joystick pattern configuration changes are saved when exiting this screen. To exit this screen, press and hold interface button for 5 seconds.

Coolant Temperature °F/°C Units Selection Screen

Press and release interface button (Z, Fig. 7) to choose between coolant temperature display options (°F/°C).

Coolant temperature units configuration changes are saved when exiting this

918468/EP0313 48 Printed in U.S.A.

screen. To exit this screen, press and hold interface button for 5 seconds.

Table 25: Configuration Screens

Higher Contrast

Lower Contrast

Changes Display in

Lower Ambient

Light

(NIGHT-TIME MODE)

Changes Display

in Higher Ambient

Light

(DAY-TIME MODE)

Pointer Indicates Current Ambient

Light Level

Item Access/Description

Display Screen Contrast Configuration Screen

Press and release interface button (Z, Fig. 7) to adjust the screen contrast.

Screen contrast changes are saved when exiting this screen. To exit this screen, press and hold interface button for 5 seconds.

Display Screen Font Size Configuration Screen

Press and release interface button (Z, Fig. 7) to adjust the font size.

Font size changes are saved when exiting this screen. To exit this screen, press and hold interface button for 5 seconds.

Controls

Night/Day Display Change Configuration Screen

To maximize display visibility, the display changes between a black-on-white display and a white-on-black display, depending upon the intensity of ambient light. The set point where this change occurs can be adjusted using this screen.

Press and release interface button (Z, Fig. 7) to adjust the night/day display change set point. When the caret is closer to the symbol, the display changes in

brighter ambient light; when it is closer to the symbol, the display changes in lower ambient light.

Night/day display configuration changes are saved when exiting this screen. To exit this screen, press and hold interface button for 5 seconds.

Printed in U.S.A. 49 918468/EP0313

Controls

Fig. 8 – Multi-Function Display Interface Button

Fig. 9 – ISO/D-H Control Pattern Configuration

Selection

Audible Alerts

The multi-function display screens also emits audible alerts (buzzer) under the following conditions:

Table 26: Audible Alerts

Item Description

4 Hz alarm – 5 seconds When ignition is activated.

Engine temperature too high.

2 Hz alarm

Engine oil pressure too low. Hydraulic oil temperature too high Low battery / charging fault.

Control Joysticks

The control joystick forward and back, and right to left tilting movements perform the following functions:

• Track drive control

• Lift arm raise/lower and attachment tilt

Buttons and switches on the control joysticks perform the following functions:

• High/low speed mode control

• Lift arm float activation/deactivation

• HydraglideTM activation/deactivation (optional)

• Horn operation

• Auxiliary hydraulics flow control (momentary and continuous)

Activating D-H Control Pattern Option

NOTE: Machines not equipped with the optional

D-H control pattern will not display the control joystick ISO/D-H pattern selection screen.

1. Hold down the interface button (Z, Fig 8) on the multi-function display for 5 seconds.

2. Press and release the interface button until the selection caret points to the “ISO/D-H” selection (Y, Fig 9). Press and hold the interface button for 5 seconds.

Joystick Tilt Function ISO/D-H Control Patterns

Control joystick functions are factory-configured to follow ISO-pattern controls. An optional additional D-H control pattern factory option is available.

Machines equipped with the optional D-H control pattern can switch between ISO and D-H control pattern functionality using the multi-function display control joystick ISO/D-H pattern selection screen.

918468/EP0313 50 Printed in U.S.A.

Controls

Fig. 10 – ISO/D-H Control Pattern Selection

Screen

Fig. 11 – Exit Configuration Mode

Fig. 12 – Left Control Joystick Functions

Left

Joystick

D-H Control Pattern

(Option)

Left

Joystick

ISO Control Pattern

Forward

Left Turn

Reverse

Right Turn

Forward

Right

Turn

Reverse

Left Turn

3. Press and release the interface button until the selection caret points to the “D-H” selection (X, Fig 10). Press and hold the interface button for 5 seconds.

4. Press and release the interface button until the selection caret points to the “EXIT” selection (W, Fig 11). Press and hold the interface button for 5 seconds. The D-H control pattern option is now activated.

Left Joystick Functions

Deactivating D-H Control Pattern Option

D-H control pattern option deactivation is identical to activation, with the exception of moving the selection caret to the “ISO” selection (V, Fig 10).

Printed in U.S.A. 51 918468/EP0313

Table 27: Left Control Joystick Functions

Joystick Direction Function

ISO Control Pattern

Forward Track drive – forward

Backward Track drive – reverse

Left

Right

Track drive – left turn

Track drive – right turn

D-H Control Pattern (Optional)

Forward Track drive – left track forward

Backward Track drive – left track reverse

Left Lift arm – up

Right Lift arm – down

1. Tilting joystick directly left or right results in spin turns; tilting joystick diagonally results in more gradual turns.

Controls

Fig. 13 – Right Control Joystick Functions

Right

Joystick

D-H Control Pattern

(Option)

Right

Joystick

ISO Control Pattern

Fig. 14 – Right Control Joystick Functions

Right Joystick Buttons/Switches

Left Joystick Buttons

Right Joystick Functions

Joystick Buttons/Switch Functions

Table 28: Right Control Joystick Functions

Joystick Direction Function

ISO Control Pattern

Forward Lift arm – down

Backward Lift arm – up

Left Attachment tilt – tilt back

Right Attachment tilt – tilt forward

D-H Control Pattern (Optional)

Forward Track drive – right track forward

Backward Track drive – right track reverse

Left Attachment tilt – tilt back

Right Attachment tilt – tilt forward

Table 29: Joystick Button Functions

Button Function

Left Joystick Buttons

Right Joystick Buttons/Switch

High/low drive speed selection (See “Travel Speed Range Selection” on page 57)

Horn

Lift arm float (See “Lift Arm Float” on page 79)

Hydraglide

(See “Hydraglide™ Button (Option)” on page 59 and “Hydraglide™ Ride Control System (Option)” on page 79)

Auxiliary hydraulics flow (See “Powering Attachments with Hydraulic Function” on page 85)

Auxiliary hydraulics continuous flow lock (See “Auxiliary Hydraulics Operation” on page 86)

Auxiliary hydraulics continuous flow will remain locked with the restraint bars in the raised position with the operator seat not occupied.

918468/EP0313 52 Printed in U.S.A.

Joystick Control Sensitivity

Fig. 15 – Multi-Function Display Interface Button

Fig. 16 – Control Sensitivity Configuration

Selection

Fig. 17 – Control Sensitivity Selection Screen

Aggressive/

Immediate

Less

Aggressive/

More Relaxed

Fig. 18 – Exit Configuration Mode

The sensitivity of the ISO drive controls can be configured to be more or less aggressive/immediate. Five levels of control sensitivity are available.

Configuring Control Sensitivity

1. Hold down the interface button (Z, Fig 15) on the multi-function display for 5 seconds.

2. Press and release the interface button until the selection caret points to the / control

sensitivity selection (Y, Fig 16). Press and hold the interface button for 5 seconds.

Controls

4. Press and release the interface button until the selection caret points to the “EXIT” selection (W, Fig 28). Press and hold the interface button for 5 seconds. The currently selected control sensitivity is now activated.

3. Press and release the interface button as required to select the desired level of control sensitivity (Fig 17). Five levels of control sensitivity are available.

Move the selection caret toward the top of the screen (V [ ]) for more aggressive and immediate control sensitivity; move the selection caret toward the bottom of the screen (X [ ]) for less aggressive and more relaxed control sensitivity.

Press and hold the interface button for 5 seconds

to save control sensitivity configuration changes.

Printed in U.S.A. 53 918468/EP0313

Controls

Fig. 19 – Safety Bars/Arm Rests in Raised

Position

Fig. 20 – Cab Heat and Air Conditioning Controls

Parking Brake/Work Hydraulics Lock-out

The parking brake is automatically applied whenever either of the safety bars/arm rests are in the raised position (B, Fig 19).

NOTE: Raising the safety bars/arm rests also

locks out work hydraulic functions.

Cab Heat and Air Conditioning (Option)

Controls for cab heat and air conditioning are located on the left control panel. The same controls are used to control both heating and air conditioning.

Control the heat/air conditioning fan using knob (A). Turning the switch clockwise increases fan speed; counter-clockwise decreases fan speed; all the way counter-clockwise turns heat/air conditioning off.

Control the heat/air conditioning output temperature using knob (B). Turn the switch clockwise for warmer temperature; counter-clockwise for cooler temperature.

NOTE: The parking brake is also applied

whenever the operator leaves the seat, or if the cab door is opened.

IMPORTANT: The engine cannot be started with

the safety bars/arm rests in the raised position, if the operator is not in the operator’s seat, or if the cab door is not closed.

918468/EP0313 54 Printed in U.S.A.

Controls

WARNING

Mechanical Suspension

Fig. 21 – Operator’s Seat Adjustments

Air Suspension

Operator’s Seat

The operator’s seat has adjustments for:

• Forward and back horizontal position (G, Fig.

21).

• Up and down vertical height/weight suspension (E).

Never adjust the seat when the machine is in operation. Adjust the seat only when the machine is stopped and the arm rests/safety bars are in the raised position.

After adjustments, make sure the seat adjustment levers are fully engaged before using the machine.

Seat Forward and Back Horizontal Adjustment

While sitting in the operator’s seat, pull up on handle (G, Fig. 21). Move the seat and control lever base forward or back as desired. Release bar (G) when the seat is in the desired position. Make sure the seat is locked in position after adjusting.

Seat Height Vertical Height/Weight Suspension Adjustment

Air Suspension

While sitting in the operator’s seat, press the left/ right side of toggle switch (H) as necessary to compensate for the drivers weight and preferred seat suspension stiffness. Toggle switch (H) to the left (K) to reduce support; toggle switch to the right (J) to increase support.

Mechanical Suspension

While sitting in the operator’s seat, turn knob (E, Fig. 21) as necessary to center the black line on the yellow background in indicator (F).

Seat Belt

ALWAYS fasten the seat belt securely and properly. Never operate the machine without the seat belt fastened around the operator.

Keep the seat belt clean; dirt can impair seat belt operation. Check seat belt condition regularly and have damaged or worn belts immediately repaired by an authorized workshop.

After an accident the seat belt strap is stretched and must be replaced with a new strap installed by an authorized workshop.

Printed in U.S.A. 55 918468/EP0313

Make sure the seat belt is not twisted when it is fastened, and that it is fastened over the hips and not the stomach.

Controls

WARNING

Fig. 22 – Seat Belt

Fig. 23 – Throttle Knob and Pedal

Fasten the seat belt tightly and securely. Remove hard, edged or fragile objects from your pockets or clothes that might lie between the seat belt and your body.

Fastening/Unfastening the Seat Belt

Fasten the seat belt around your hips and waist and insert tongue (A, Fig 22) into buckle (B) until it clicks securely in place. Slack in the seat belt should automatically retract into seat belt spool (K).

Throttle Controls

Engine throttle controls engine speed, which determines available power.

Engine throttle is controlled with both a knob (I, Fig

23) and a pedal (J).

If the seat belt spool does not retract slack in the seat belt, have it serviced immediately. Do not operate the machine until the seat belt is repaired.

Unfasten the seat belt by pressing button (D).

918468/EP0313 56 Printed in U.S.A.

The throttle knob (I) is the primary throttle control. Generally, the throttle is set with the knob to the desired idle/run position. The pedal can then be used to increase engine speed whenever additional power is required. When the pedal is released, the engine returns to the speed set by the throttle knob.

Controls

Fig. 24 – High/Low Travel Speed Selector Button

Fig. 25 – Multi-Function Display Interface Button

Fig. 26 – Travel Speed Limit Configuration

Selection

Travel Controls

Forward, reverse and turning functions are performed using the control joysticks. See “Control Joysticks” on page 50.

Travel Speed Range Selection

The machine has 2 travel speed ranges and one changeable speed limit option.

Pressing the speed range select button (K, Fig 24) on the left control joystick toggles between the two speed ranges. Indicator (H) is lit when the highspeed travel range is selected; indicator (H) goes out when low-speed range is selected.

NOTE: Low-speed range is automatically

selected when the machine is started.

Travel Speed Limit (Option)

Travel speed limiting allows for fine control over slower travel speeds.

When the travel speed limit option is activated, ten levels of speed limiting can be selected using the high/low speed selector button (K, Fig 29).

Activating Travel Speed Limit Option

NOTE: Machines not equipped with the travel

speed limit option will not display the travel speed limit selection screen.

1. Hold down the interface button (Z, Fig 25) on the multi-function display for 5 seconds.

2. Press and release the interface button until the selection caret points to the travel speed limit configuration selection (Y, Fig 26). Press and hold the interface button for 5 seconds.

• Low-speed range:

–Model RT175: 0-8.2 kph (0-5.1 mph).

–Model RT210: 0-8.7 kph (0-5.4 mph).

• High-speed range:

–Model RT175: 0-12.1 kph (0-7.5 mph).

–Model RT210: 0-12.7 kph (0-7.9 mph).

3. Press and release the interface button until the selection caret points to the travel speed limit selection (X, Fig 27). Press and hold the interface button for 5 seconds.

NOTE: Use the low-speed range for loading,

unloading, and operations requiring precise speed control. Use the high-speed range for distance traveling.

Printed in U.S.A. 57 918468/EP0313

Controls

Fig. 27 – Travel Speed Limit Selection Screen

Fig. 28 – Exit Configuration Mode

Fig. 29 – Optional Travel Speed Limit

4. Press and release the interface button until the selection caret points to the “EXIT” selection (W, Fig 28). Press and hold the interface button for 5 seconds. The travel speed limit option is now activated.

Travel Speed Limit Option Operation

When the travel speed limit option is activated, the currently enabled speed limit range is displayed in the top right corner of the multi-function display screen (L, Fig 29).

Deactivating Travel Speed Limit Option

Travel speed limit option deactivation is identical to activation, with the exception of moving the selection caret to the “H-L” selection (V, Fig 27).

Pressing the speed range selection button when the travel speed limit option is activated changes the speed limit range. Ten speed limit ranges are available and limit the travel speed to the following ranges when selected:

Table 30: Travel Speed Limit Option Settings

Speed Limit Range (L)

L10 Not limited

L9 90% L8 80% L7 70% L6 60% L5 50% L4 40% L3 30% L2 20% L1 10%

% of Available Speed Range:

918468/EP0313 58 Printed in U.S.A.

Controls

WARNING

Fig. 30 – Lift Arm Float Buttons

Fig. 31 – Hydraglide™ Button

Lift Arm Float Button

Make sure the bucket is lowered to the ground before activating the lift arm float. Activating float with an attachment raised will cause it to fall rapidly to the ground, which can cause severe injury or death.

Lift arm float is activated by lowering the attachment to the ground and using button (A, Fig.

30) on the right joystick. Press button (A) to activate float; press and hold button (A) for 5 seconds to engage continuous float activation. Press button (A) and quickly release to deactivate float.

NOTE: Indicator on the multi-function

display is lit whenever float is activated.

Hydraglide™ Button (Option)

Hydraglide™ cushions and dampens the movements of the lift arm. It eliminates unstable lift arm oscillation and increases drive comfort and safety.

On the right joystick, press switch (H, Fig 31) to toggle Hydraglide™ on/off.

NOTE: Indicator on the multi-function display

is lit whenever Hydraglide™ is activated.

For lift arm float operation information see “Lift Arm Float” on page 79.

For Hydraglide™ operation information see “Hydraglide™ Ride Control System (Option)” on page 79.

Printed in U.S.A. 59 918468/EP0313

Controls

WARNING

CAUTION

Fig. 32 – Work Light Switch

Fig. 33 – Battery Disconnect Switch

Work Lights

The switches for the work lights are located on the right console.

Work Lights

Switch off the work lights when traveling on public roads. Work lights can dazzle motorists and cause accidents.

The front and back work lights operate using the same 3-position switch (Y, Fig 32).

Set switch (Y) to the middle position (V) to turn on the front work lights.

Set switch (Y) to the top (Z) position to turn both the front and back work lights on.

Set switch (Y) to the bottom (X) position to turn the work lights off.

NOTE: Indicator (W) is on when the works lights

are activated.

Battery Disconnect Switch (Option)

Before the engine can be started, the battery disconnect switch must be in the “on” position.The battery disconnect switch (A, Fig 33) is located inside the battery compartment in the back left corner of the machine.

Open the battery compartment using the key supplied with the ignition key in lock (C). Open the battery compartment cover and prop the cover open using pin (D).

918468/EP0313 60 Printed in U.S.A.

Always prop the battery compartment cover open using pin (D). Severe injuries can result if the battery compartment cover falls on hands and/or fingers.

To disconnect the battery from the electrical system and disable all electrical functions: Turn

the switch counter-clockwise to the “OFF” position.

To connect the battery to the electrical system and enable all electrical functions: Turn the

switch clockwise to the “ON” position.

Windshield Wipers/Washer

Fig. 34 – Wiper/Washer Switch

Front Wiper/

Washer Switch

Rear Wiper/

Washer Switch

Wiper/Washer Control

Press bottom (A, Fig 34) of wiper switch (C) to activate the wipers. Press and release top (B) of wiper switch (C) to turn the wipers off.

NOTE: Indicator (D) is on when the wipers are

activated.

Push and hold top (B) of wiper switch (C) to activate the washer spray. Release the button to stop the spray.

Controls

Washer Fluid Reservoir

See “Windshield Washer Reservoir” on page 127 for windshield washer reservoir location and filling information.

Printed in U.S.A. 61 918468/EP0313

Controls

NOTES

918468/EP0313 62 Printed in U.S.A.

Operation

WARNING

Read and understand this entire manual. Follow warnings and instructions for operation and maintenance. Failure to follow instructions can result in injury or death.

Read and understand all safety decals before operating the machine. DO NOT operate the machine unless all factory-installed guards and shields are in place.

Be sure you are familiar with all safety devices and controls before operating the machine.

Know how to stop the machine before starting.

Use only Manitou-approved accessories or referral attachments. Manitou Americas, Inc. cannot be responsible for safety if the machine is used with non-approved accessories or attachments.

Check for correct function after adjustments or maintenance.

Operational Checks

Pre-Start Checks

Complete these checks before starting the engine and using the machine. Repair any problems before using the machine.

Table 31: Pre-Start Checks

Check Refer To:

Windshield washer reservoir filled?

Grease fittings properly lubricated?

V-belt condition good/tension adjustment correct?

Track condition good Lights, signals, indicators,

warning lights, indicators and horn operating properly?

Windows, lights and steps clean? Attachment securely fastened to

hitch? Overall machine condition

(including attachments) for bends, cracks, broken or missing parts, etc.

Engine cover securely closed and latched?

Rags, tools, debris and other loose objects removed? (check especially after maintenance)

Approved warning triangle, hazard warning light and first aid kit in the machine?

Seat position correctly adjusted?

Seat belt fastened? “Seat Belt” on page 65

Parking brake applied?

“Windshield Washer Reservoir” on page 127

“General Lubrication” on page 119

“Checking and Adjusting V-belt Tension” on page 109

“Work Lights” on page 60

“Connecting Attachments” on page 83

“Engine Access” on page 103

If required by local regulations

“Seat Adjustment” on page 65

“Parking Brake” on page 66

Table 31: Pre-Start Checks

Check Refer To:

Fuel tank filled?

Engine oil level correct?

Hydraulic system oil level correct?

Engine coolant level correct?

Printed in U.S.A. 63 918468/EP0313

“Adding Fuel” on page 110

“Checking Engine Oil Level” on page 104

“Checking Hydraulic Oil Level” on page 112

“Checking Coolant Level” on page 107

Operation

WARNING

Fig. 35 – Cab Entry/Exit Handles/Steps

Checks During Operation

Complete these checks after starting the engine and during operation.

Table 32: Checks During Operation

Check Refer To:

After Starting the Engine/During Operation

Engine oil pressure and charge indicator lights not on?

Park brake operating properly?

Coolant temperature within specification?

Track drive/steering operating properly?

Engine exhaust excessively smoky?

Anyone hazardously close to the machine?

Visually check if automatic track tensioning is operating correctly.

When Driving on Public Roads

Attachments in transport position?

Machine work hydraulics lockedout?

“Multi-Function Display Interface Button” on page 46

“Travel Drive Operation” on page 71

“Multi-Function Display Interface Button” on page 46

“Travel Drive Operation” on page 71

“Attachment Transport Position” on page 76

“Parking Brake/Work Hydraulics Lock-out” on page 54

Before Operation

Cab Entry and Exit

Use only step (S, Fig 35) and handles (R) on the machine when entering/exiting the cab.

Keep the steps and the handles clean to ensure a secure hold at all times.

Never use the control joysticks as hand holds.

Always face the machine when entering/exiting.

Parking Checks

Complete these checks when parking the machine.

Table 33: Parking Checks

Check Refer To:

When Parking

Attachments lowered to the ground?

Parking brake applied?

Machine cab locked (especially if the machine will not be supervised).

When Parking on Public Sites

Machine adequately secure/cab locked?

918468/EP0313 64 Printed in U.S.A.

“Parking Brake/Work Hydraulics Lock-out” on page 54

When entering/exiting the cab, open the door fully to the locked position and check that it does not move (machines equipped with cab door).

Do not jump on or off the machine. Never climb onto or exit a moving machine.

Remove dirt (oil, grease, earth, snow and ice) from handles (R), steps (S) and your shoes before entering the cab.

Operation

WARNING

Fig. 36 – Cab Exterior Door Handle

Fig. 37 – Cab Interior Door Lever

Fig. 38 – Seat Belt

Opening/Closing the Cab Door (Option)

Operate the door latch outside the cab using button (Z, Fig 36) on the exterior door handle.

Lock/unlock the door using the ignition key in the key slot in button (Z).

Seat Adjustment

Adjust the operator’s seat according to “Operator’s Seat” on page 55.

Never adjust the seat when the machine is in operation. Adjust the seat only when the machine is stopped and the parking brake is applied.

All controls must be within easy reach. The operator must be able to move the throttle pedal and the control joysticks through the complete range of motion.

After adjustments, make sure levers for seat adjustments are fully engaged before using the machine.

Operate the door latch inside the cab by lifting lever (Y, Fig 37) located along the interior door frame.

Seat Belt

Fasten the seat belt around your hips and waist and insert tongue (A, Fig 38) into buckle (B) until it clicks securely in place. Slack in the seat belt should automatically retract into seat belt spool (K).

Never operate the machine without the seat belt fastened. Repair or replace any damaged seat belt and lock parts before operation.

Printed in U.S.A. 65 918468/EP0313

Operation

WARNING

Fig. 39 – Safety Bars/Arm Rests in Raised

Position

Fig. 40 – Parking Brake Indicators/Disengage

Switch

If the seat belt spool does not retract the slack in the seat belt, have it serviced immediately. Do not operate the machine if the seat belt is not fastened and working properly.

NOTE: Unfasten the seatbelt by pressing

button (C).

Disengage Parking Brake

1. Sit in the operator’s seat and fasten the seat belt.

2. Close the cab door, if equipped.

3. Lower the safety bars/arm rests.

4. Start the engine.

NOTE: If the engine does not start due to

failure to perform any of steps 1-3, the error code “0” is displayed on the multi-function display.

Parking Brake

The parking is automatically applied whenever either of the safety bars/arm rests are in the raised position (B, Fig 39), the operator leaves the seat or the cab front door is opened.

Before starting the engine, sit in the operator’s seat and lower the safety bars/arm rests. On machines equipped with a cab, close the door.

NOTE: Raising the safety bars/arm rests,

leaving the operator’s sear or opening the cab door also locks out work hydraulic functions, with the exception of standard auxiliary hydraulics continuous flow.

5. Press and hold the top of the parking brake switch (C, Fig 40) for several seconds until the indicator lights in the switch and on the multifunction display go out.

IMPORTANT: The engine cannot be started if the

safety bars/arm rests are in the raised position, the cab door is open or the operator in not in the seat.

918468/EP0313 66 Printed in U.S.A.

Starting the Engine

CAUTION

WARNING

Fig. 41 – Ignition Switch/Start Indicators

NOTE: The machine cannot be push- or tow-

started. Attempting to push/tow start the machine may damage the drive systems of both the machine and the push/tow vehicle.

1. Complete the “Pre-Start Checks” on page 63.

2. Sit it the operator’s seat and adjust the seat as required.

All controls must be within easy reach. The operator must be able to move the throttle pedal and the control joysticks through the complete range of motion.

Operation

3. Fasten the seat belt.

Always fasten the seat belt before operating the machine. Repair or replace any damaged seat belt and lock parts before operation.

4. Close the cab door, if equipped.

5. Lower both arm rests/safety bars.

NOTE: When the key is turned clockwise to

the first detent, seat belt indicator (H) activates and a tone sounds if the seat belt is not fastened.

7. When the cold start indicator light (F) goes out,

IMPORTANT:

lowered before the engine can be started. An engine error code (0) will display on the multi-function display if the ignition is switched to the start position when the arm rests/safety bars are in the raised position, the operator’s seat is not occupied or the cab door is not closed.

6. Insert the ignition key into the ignition switch (T, Fig 41) and turn the key clockwise to the first detent. Indicators on the multi-function display should light up; a beeping tone will sound for a

The arm rests/safety bars must be

Turn the ignition key clockwise until the starter activates. Release the key when the engine starts.

8. If the engine does not start after 15 seconds, turn the ignition key all the way counter-clockwise, wait 1 minute and repeat steps 6-8. If the engine does not start after several attempts, see “Engine Troubleshooting” on page 133.

9. Disengage parking brake according to “Disengage Parking Brake” on page 66.

few moments as a reminder to fasten the seat belt. The battery voltage and pre-heat indicators might stay lit for 3-30 seconds.

NOTE:

longer periods in colder ambient temperatures.

Printed in U.S.A. 67 918468/EP0313

The pre-heat indicator may stay on for

Operation

WARNING

After Starting

1. Check that charge (F, Fig 41) indicator goes out after the engine starts.

IMPORTANT: If the charge and/or the engine oil

pressure indicators do not go out when the engine is running, shut down the engine immediately and correct the problem. Damage to the engine may result if engine is run and the problem is not corrected.

IMPORTANT: Do not run a cold engine at full

throttle when starting. Stressing a cold engine can damage the engine. Perform the following warm up procedure before using the machine after starting.

IMPORTANT: When the machine is not under

load, do not run the engine at high speed (above 20% of full throttle) for extended periods of time. Damage to the engine can result.

Warm Up

6. Additionally, in cold weather, tilt the attachment all the way forward and keep it there for 20-25 seconds. Repeat this step until the attachment tilt speed is normal.

Run-In Period

The performance and service life of the machine is heavily dependent on using the machine carefully during its first 100 operating hours.

• Do not operate machine at the maximum rated

operating capacity.

• Do not run the engine at a high speed for

extended periods of time.

• Increase the load gradually while varying the

engine speed.

• Follow the maintenance schedule. See “Mainte-

nance Schedule” on page 100.

Operating the work hydraulics before the hydraulics are warmed up is dangerous, because response will be slow and the machine might move in unexpected ways. Be sure to sufficiently warm up the machine before starting work.

IMPORTANT: Do not operate the control joysticks

suddenly until the hydraulic oil has reached operating temperature.

1. After starting, allow the engine to run at low idle for a minimum of 5 minutes with no load (no drive, lift, tilt or auxiliary hydraulic functions).

2. Run the engine at 1800 rpm with no load for 5 minutes.

3. Raise the lift arm so the attachment is off the ground.

Stopping the Engine

Perform the “Mandatory Safety Shutdown Procedure” on page 16.

IMPORTANT: Do not stop the engine at full throt-

tle. Damage to the engine can result. Allow the engine to idle for approximately 2 minutes before shutting it off.

After Operation

Park the machine on firm, level ground. Raise the arm rests/safety bars to apply the parking brake and lock out the hydraulic controls.

Never leave the engine running if leaving the machine unattended.

4. Extend and retract each of the cylinders several times with no load.

5. Travel slowly forward and backward several times.

918468/EP0313 68 Printed in U.S.A.

WARNING

Always apply the lift arm support if leaving the

WARNING

CAUTION

machine with the lift arm in the raised position See “Lift Arm Support” on page 81.

If you must park on a slope or an incline, park across the slope and block the machine to prevent movement.

Operation

Jump-Starting

Do not jump-start a frozen battery, or it may explode. A discharged battery can freeze at 14°F (10°C).

IMPORTANT: The external power source must

deliver 12 volts. Supply voltages higher than 12V can damage the electrical systems of both machines. Only use authorized jumper cables that are in good condition.

If parking on a street, use barriers, caution signs, lights, etc. to increase the visibility of the machine and prevent collisions. This is especially important at night, during bad weather and in high-traffic areas.

After performing the “Mandatory Safety Shutdown Procedure” on page 16, perform the following tasks and checks:

• Check for coolant, fuel and/or oil leaks. Inspect

all hoses, working components, covers and chassis for damage or advanced wear. Repair or replace damaged, leaking, worn or otherwise compromised components before starting the machine again.

• Fill the fuel tank. See “Fluids/Lubricants Types

and Capacities” on page 31.

• Remove any dirt and/or debris from the engine

compartment.

• Remove any mud from the chassis. Clean any

dirt or water from the cylinder rod surfaces to prevent corrosion and protect the cylinder seals.

• If parking the machine for an extended period,

lock the cab door, the storage compartment, the battery and hydraulic filler compartments and the engine compartment. Take the keys with you.

The booster battery must have a nominal voltage of 12-volts. The capacity (Ah, or Amp-hour rating) of the current-supplying battery must be approximately equal to that of the discharged battery. Factoryinstalled batteries are approximately 70 Ah capacity.

To minimised the risk of a short circuit, keep metal parts on your clothing and metal watchbands away from the positive (+) pole of the battery.

1. Turn the ignition switches of both machines to OFF. Be sure the machines are not touching each other. If the machine with the booster battery has a drive transmission, place the transmission into neutral and apply the parking brake.

2. Using the accessory key (supplied with the ignition key), unlock (H, Fig 42) and open the battery compartment located at the rear left corner of the machine. Open the battery compartment cover and prop the cover open using pin (D).

Printed in U.S.A. 69 918468/EP0313

Operation

CAUTION

Fig. 42 – Battery Compartment

Fig. 43 – Booster Battery Connection

Dead Battery

Booster Battery

Fig. 44 – Chassis Ground/Rear Door Catch

Always prop the battery compartment cover open using pin (D). Severe injuries can result if the battery compartment cover falls on hands and/or fingers.

12 V

34001b710_05.eps

5. Connect the free end of the positive jumper cable to the positive (+) terminal (P) on the booster battery

3. Check that battery jumper cables have a sufficient diameter. Route the jumper cables so that they cannot catch on any moving objects or components.

4. Connect the positive jumper cable to the positive (+) terminal (S, Fig 43) on the discharged battery.

6. Connect the negative jumper cable to the negative (-) terminal (N) on the booster battery.

7. Open the rear door of the engine compartment (“Engine Access” on page 103) and connect the free end of the negative jumper cable to the rear door catch (M, Fig 44) in the engine compartment.

918468/EP0313 70 Printed in U.S.A.

WARNING

Do not connect the other end of the jump lead to

WARNING

the negative terminal of the dead battery. Gas emerging from the battery may ignite if sparks are formed.

8. Start the machine with the discharged battery. See “Starting the Engine” on page 67. If the engine does not start immediately, stop cranking after 10 seconds and repeat starting procedure after approximately 30 seconds.

After the Engine Starts:

1. Disconnect the jumper cables in reverse order of steps 4 – 6 to avoid sparking near the battery.

2. Close the rear door and the engine cover according to “Closing Engine Covers” on page 103.

3. Allow the machine to run for at least 30 minutes to re-charge the battery.

Operation

Travel Drive Operation

Never allow anyone to enter inside the turning radius and the machine path.

Signal your intention to move by sounding the horn.

Traveling should be performed with the attachment in transport position. See “Attachment Transport Position” on page 76.

Avoid sudden stops, starts or turns.

Do not raise the arm rests/safety bars while traveling. raising the arm rests/safety bars will apply the parking brake abruptly. Loss of control could result.

Do not switch off the ignition switch while traveling. Sudden braking will happen and loss of control could result.

Visual check behind you before traveling in reverse. Traveling in reverse without checking could result in collision with a person or obstacle.

Remove obstacles in the machine’s path before traveling with a load.

Printed in U.S.A. 71 918468/EP0313

Operation

Fig. 45 – ISO Pattern Travel Drive Operation

ISO Control Pattern (Left Joystick)

Forward Left Turn

Reverse

Right Turn

Forward

Right

Turn

Reverse Left Turn

Fig. 46 – DH Pattern Travel Drive Operation

D-H Control Pattern

(Left

Joystick)

D-H Control Pattern

(Right

Joystick)

ISO Pattern Travel Drive Controls

ISO pattern travel drive is controlled exclusively using the left control joystick (Fig. 45):

D-H Pattern Travel Drive Controls (Option)

NOTE: See “Control Joysticks” on page 50 for

information about switching to the optional D-H control pattern.

A. Push the left joystick forward to travel

straight forward.

B. Pull the left joystick rearward to travel

straight in reverse.

C. Tilt the left joystick to the left to spin-turn to

the left.

D. Tilt the left joystick to the right to spin-turn

to the right.

E. Tilt the left joystick diagonally forward and

to the left to pivot turn forward and to the left.

F. Tilt the left joystick diagonally forward and

to the right to pivot turn forward and to the right.

G. Tilt the left joystick diagonally rearward and

to the left to pivot turn in reverse and to the left.

H. Tilt the left joystick diagonally rearward and

918468/EP0313 72 Printed in U.S.A.

to the right to pivot turn in reverse and to the right.

D-H pattern travel drive operation is shared between the right and left control joysticks (Fig. 46):

A. Tilt the left joystick forward to drive the left

track forward.

B. Tilt the left joystick rearward to drive the left

track in reverse.

C. Tilt the right joystick forward to drive the

right track forward.

D. Tilt the right joystick rearward to drive the

right track in reverse.

The left and right joysticks are used in combination for D-H pattern travel control.

• Both joysticks tilted forward: forward travel drive.

• Both joysticks tilted rearward: travel drive in reverse.

Operation

CAUTION

• One joystick forward/other joystick rearward: spin turns.

• One joystick forward more than other: pivot turns.

Rubber Track Use Cautions and Tips

If possible, avoid traveling over broken or jagged stone, metal objects, on other sharp objects that could damage or cut the tracks.

If possible, avoid traveling in areas with loose rocks that could get stuck in the tracks, or between the tracks and the track wheels.

Avoid using the machine in salt water areas. Salt can corrode the metal cores in the tracks.

Clean any fuel, oil, salt, fertilizer or chemical solvents that might get on the tracks. These substances could corrode the metal cores in the tracks.

Avoid traveling on roads immediately after asphalting, or on other hot surfaces or over fires. Damage to the tracks could result.

If climbing steps or cobblestone, avoid climbing at an angle. Climb straight up the slope and do not change course at the top of the slope.

When climbing slopes. Do not suddenly change course at the point where the slopes starts.

Avoid traveling with one track on a slope or other raised surface and the other track on a flat surface.

Avoid sharp and spin turns on concrete surfaces.

Avoid drops that cause severe blows to the tracks.

Avoid rubbing the sides of the tracks against walls or other vertical surfaces.

NOTE: Track damage caused by heavy and/or

abusive use is not covered under warranty. Damaged tracks cannot be repaired and must be replaced.

Printed in U.S.A. 73 918468/EP0313

Operation

To extend track life, track tension is loosened when the engine is not running. When the engine is started, the tracks automatically adjust to the correct tension. Monitor the tracks at startup to ensure proper operation of automatic track tensioning. Tracks running loose can de-track. Over-tightened tracks can cause power loss, excessive roller and idler bearing wear, and track tearing.

Tracks and undercarriage should be cleaned on a regular basis. Mud or debris buildup in the track rollers or undercarriage structure can cause track wear, the tracks to be crowded off the rollers, and may even prevent roller rotation, leading to roller or track failure.

Change turning direction whenever possible. Always turning to the same side can accelerate wear of sprocket teeth, track tread, guide lugs and roller flanges.

Unnecessarily spinning the tracks can cause accelerated wear or track cutting. Use the engine power and lift/tilt hydraulics to dig into material, when filling a bucket, to minimize track slippage.

Avoid making spin turns or pivot turns, which can cause accelerated wear and de-tracking. Make wide turns whenever possible.

Don’t allow the track sides to strike against concrete curbs or walls.

Working in heavily stone-laden soils or conditions may cause tracks to be de-tracked or damaged due to stones becoming lodged in the idler or drive sprockets.

Rubber tracks are not intended for use in any type of quarry application, recycling or demolition use.

Rubber track loaders are not intended for use with cold planers.

Avoid routinely driving and turning on asphalt and concrete to minimize wear.

918468/EP0313 74 Printed in U.S.A.

Operation

WARNING

Fig. 47 – Alternate Transport Mode Screens

Limp Mode Activated

Open Loop Mode Activated

Travel Drive Error Condition Operation (Limp Mode)

For safety reasons, drive system error conditions 310 (see “Drive and Valve Error Codes” on page 142) will disable the drive system.

In order to transport the machine to a service area to correct the error condition, two alternate transport modes are provided:

• Limp mode (X, Fig. 47) – results from drive error codes 7-10.

• Open loop mode (Y) – results from drive error codes 3-6.

Use extreme care when using alternate transport modes to compensate for the resulting loss of drive control. Alternate transport modes will not correct the drive error condition. Because of this, the following drive conditions will exist when using alternate transport modes:

3. Make sure the error code 7-10 is displayed on the multi-function display and press and hold the interface button (Z) on the display for 3 seconds. When either the limp mode (X) or the open loop mode (Y) screen displays, a alternate transport mode is activated.

• Limp Mode (X): Loss of forward or reverse on one of the tracks.

• Open Loop Mode (Y): Jerky drive control operation, even at low engine speed.

Drive very slowly and at the lowest possible engine speed when using either alternate transport mode. Keep bystanders well away from the machine when using either alternate transport mode.

Alternate Transport Mode Activation

NOTE: Alternate transport modes can only be

activated if only 1 drive error (codes 3-10) condition exists. Limp modes are NOT available if more than 1 drive error condition exists.

1. Turn the ignition clockwise to the first detent.

2. Disengage parking brake according to “Disengage Parking Brake” on page 66.

Printed in U.S.A. 75 918468/EP0313

Operation

DANGER

WARNING

Fig. 48 – Optional Backup Alarm

Fig. 49 – Transport Position

• 200-300 mm (8-12”) above ground, adjusted to clear obstacles.

• As low as safely possible.

Alternate Transport Mode Cancel

Limp modes are canceled if any of the following occur:

• The parking brake is activated using the switch on the control panel.

• The operator leaves the seat.

• The arm rests/safety bars are raised.

• The cab door is opened.

• The engine is shut down.

When limp mode is canceled through any one of these actions, the drive system will remain disabled until the error condition is corrected or limp mode is re-activated.

Backup Alarm

The backup alarm (R, Fig. 48) is installed inside the rear door.

Lift Arm Operation

Do not lift loads exceeding rated operating capacity. See “Payloads/Capacities” on page 34.

Attachment Transport Position

Always transport loads in transport position to minimize the possibility of tipping or rollover accidents and unstable balance conditions that can cause loss of control.

Carry materials 200-300 mm (8-12”) above the ground, and adjust as necessary to clear obstacles. Generally, carry the load as low as safely possible. Tilt buckets back, as shown in Fig. “Transport Position” on page 76, to prevent spilling material.

The backup alarm emits a tone whenever the drive system is operated in reverse.

Do not rely exclusively on the backup alarm to alert others. Make sure that nobody is within the work area when traveling in reverse.

918468/EP0313 76 Printed in U.S.A.

Operation

WARNING

CAUTION

Fig. 50 – ISO Pattern Lift Arm Operation

ISO Control Pattern

(Right

Joystick)

Fig. 51 – DH Pattern Lift Arm Operation

D-H Control Pattern

(Left

Joystick)

D-H Control Pattern

(Right

Joystick)

Joystick Control Patterns

Always lock-out hydraulic functions by raising the arm rests/safety bars whenever parking the machine.

The control joysticks control lift arm raise and lower, attachment tilt, optional attachment quickhitch lock, and auxiliary hydraulics flow control.

Two different control patterns are available for lift arm operation: ISO and D-H. See “Control Joysticks” on page 50 for information about switching between ISO and D-H control patterns.

NOTE: The D-H control pattern is an optional

feature.

C. Tilt the right joystick to the left to tilt the

attachment back.

D. Tilt the right joystick to the right to tilt the

attachment forward.

The lift arm may fall abruptly when it is lowered with the engine off. Make sure no one is near the machine when lowering the lift arm with the engine off.

D-H Pattern Lift Arm Operation Controls (Option)

NOTE: See “Control Joysticks” on page 50 for

information about switching to the optional D-H control pattern.

ISO Pattern Lift Arm Operation Controls

ISO pattern lift arm operation is controlled exclusively using the right control joystick (Fig. 50):

A. Push the right joystick forward to lower the

lift arm.

IMPORTANT:

engine is off by turning the ignition key clockwise to the first detent and pressing the float button on the right joystick (See “Lift Arm Float” on page 79).

B. Pull the right joystick backward to raise the

The lift arm can be lowered if the

lift arm.

Printed in U.S.A. 77 918468/EP0313

Operation

CAUTION

Fig. 52 – Self-Leveling Operation

Self-Leveling

Operates When Lift

Arm is Raised

Self-Leveling Does

Not Operate When

Lift Arm is Lowered

D-H pattern lift arm operation is shared between the right and left control joysticks (Fig. 51):

A. Tilt the left joystick to the left to raise the lift

arm.

IMPORTANT: The lift arm can be lowered if

the engine is off by turning the ignition key clockwise to the first detent and pressing the float button on the right joystick (See “Lift Arm Float” on page 79).

B. Tilt the left joystick to the right to lower the

lift arm.

C. Tilt the right joystick to the left to tilt the

attachment back.

D. Tilt the right joystick to the right to tilt the

attachment forward.

Self-Leveling

Self-leveling automatically keeps the tilt angle of the attachment constant (B, Fig. 52) when the lift arm is raised (A). This feature is especially useful when using pallet forks.

IMPORTANT: Self-leveling operates only when

the lift arm is raised: when the lift arm is lowered (C), self-leveling is not activated (D).

The lift arm may fall abruptly when it is lowered with the engine off. Make sure no one is near the machine when lowering the lift arm with the engine off.

918468/EP0313 78 Printed in U.S.A.

Operation

WARNING

Fig. 53 – Self-Leveling Cancel Switch (Option)

Fig. 54 – Lift Arm Float Buttons/Indicator

Self-Leveling Cancel (Option)

The self-leveling cancel option allows deactivation of the self-leveling feature.

To deactivate self-leveling, press the top (G, Fig.

53) of the self-leveling cancel switch (K). To restore self-leveling, press the bottom (J) of the selfleveling cancel switch.

NOTE: The indicator in the switch is lit when

the self-leveling cancel option is on and the selfleveling feature is deactivated.

a. Press button (A, Fig. 54) momentarily to

apply float momentarily.

b. Press and hold button (A, Fig. 54) on the

right joystick for 5 seconds to activate continuous float.

NOTE: Indicator (B) in the multi-function

display is lit when the lift arm float is activated. Indicator (B) blinks when momentary float is activated and is continuously lit when continuous float is activated.

Press button (A) again to deactivate continuous float.

Lift Arm Float

Make sure the bucket is lowered to the ground before activating the lift arm float. Activating float with an attachment raised will cause the lift arm to fall rapidly to the ground, which can cause severe injury or death.

Do not drive the loader forward with the lift arm float activated. Damage to the machine and/or loss of control can result.

To activate lift arm float:

1. Lower the attachment to the ground.

2. Press button (A, Fig. 54) on the right joystick to activate float:

Hydraglide™ Ride Control System (Option)

Hydraglide™ cushions and dampens the movements of the lift arm. It eliminates unstable lift arm oscillation and increases drive comfort and safety.

IMPORTANT: Do not use Hydraglide™ when dig-

ging. Precise control of the digging operation is difficult with the Hydraglide™ option activated.

Do not use Hydraglide™ when using pallet forks.

Printed in U.S.A. 79 918468/EP0313

Operation

WARNING

Fig. 55 – Hydraglide™ Button/Indicator

Fig. 56 – Safety Bars/Arm Rests in Raised

Position

Activate Hydraglide™ when driving on public roads, for lighter loads, and for light off-road transport. Deactivate Hydraglide™ when working with heavy loads, such as when picking up excavated material.

When Hydraglide™ is activated, the lift arm may drop slightly without a load, or several inches with a heavy load.

On the right joystick, press switch (H, Fig. 55) to toggle Hydraglide™ on/off.

The Hydraglide™ indicator on the multi-function display (L) lights up when Hydraglide™ is activated.

NOTE: Indicator (J) in the multi-function

display is lit when the Hydraglide™ option is activated.

Hydraulics Control Lock

The hydraulics control are locked out whenever either of the safety bars/arm rests are in the raised position (B, Fig. 56), the operator’s seat is unoccupied or the cab door is open.

NOTE: Raising the safety bars/arm rests also

applies the parking brake.

Always raise the safety bars/arm rests to lock out hydraulics control and apply the parking brake whenever leaving the machine unattended.

918468/EP0313 80 Printed in U.S.A.

Operation

WARNING

Fig. 57 – Lift Arm Support in Storage Position

Lift Arm Support

A falling lift arm could result in severe injury or death.

If the lift arm must be left in the raised position, BE SURE to properly apply the lift arm support device.

The operator must not leave the operator's position if the lift arm is in the raised position unless the lift arm support device is properly applied.

A second person on the outside of the machine is required to assist with applying the lift arm support.

Engage Lift Arm Support

1. Empty and remove the attachment.

2. Bring the machine to a complete stop on a level surface.

3. Raise the lift arm as high as it will go.

4. Move the drive controls to the neutral position.

5. Shut off the engine.

6. Move the lift/tilt controls to verify that the controls do not cause movement of the lift arm and hitch plate.

7. Raise the safety bars/arm rests to apply the parking brake and lock out the hydraulic controls.

8. Stay in the machine sitting in the operator’s position. A second person, on the outside of the machine, must:

a. Remove retaining pin (Y, Fig. 57) securing

lift arm support (Z) in the storage position.

Printed in U.S.A. 81 918468/EP0313

b. Position the lift arm support (Z, Fig. 58) over

the lift arm cylinder rod (X, Fig. 57 and Fig.

58).

Operation

WARNING

Fig. 58 – Lift Arm Support Applied

Fig. 59 – Lift Arm Support Retaining Pin

Fig. 60 – Lift Arm Support Retaining Pin

Disengage Lift Arm Support

A second person on the outside of the machine is required to assist with disengaging the lift arm support.

1. Start the engine and raise the lift arm as high as it will go.

2. Move the drive controls to the neutral position.

c. Insert the retaining pin (Y, Fig. 59) through

the lift arm support (Z) so it passes under the lift arm cylinder rod (X).

9. Start the machine and lower the lift arm against the lift arm support.

10. Shut off the engine.

3. Shut off the engine.

4. Move the lift/tilt controls to verify that the controls do not cause movement of the lift arm and hitch plate.

5. Raise the safety bars/arm rests to apply the parking brake and lock out the hydraulic controls.

6. Stay in the machine in the operator’s position. A second person, on the outside of the machine, must:

a. Remove retaining pin (Y, Fig. 60) securing

lift arm support (Z) in the support position.

11. Move the lift/tilt controls to verify that the controls do not cause movement of the lift arm and hitch plate.

12. Raise the safety bars/arm rests to apply the parking brake and lock out the hydraulic controls.

13. Unfasten the seat belt, remove the ignition key and take it with you. Exit the machine using the hand-holds.

918468/EP0313 82 Printed in U.S.A.

7. Have the second person stand away from the machine and lower the lift arm to the ground.

Operation

Fig. 61 – Lift Arm Support in Storage Position

Fig. 62 – Attachment Hitch – Unlocked

Manual Attachment Hitch In Unlocked Condition

Power-A-Tach® Quick Attach System Hitch In Unlocked

Condition

8. Position the lift arm support (Z, Fig. 61) into the storage position and insert the retaining pin (Y) through the lift arm support (Z) and through the hole in the storage bracket to hold the lift arm support in the storage position.

Connecting/Disconnecting Attachments

Connecting Attachments

1. Place the attachment lock into the unlocked position (Fig. 62):

• Power-A-Tach® system hitch – Press the

bottom of hitch lock switch (I) until safety flags (H) have moved all the way in.

• Manual attachment hitch – move hitch lock

lever all the way to the right (G).

Printed in U.S.A. 83 918468/EP0313

2. Tilt the attachment plate forward and drive the machine straight forward toward the back of the attachment.

Operation

WARNING

Fig. 63 – Attachment Hitch – Locked

Power-A-Tach® Quick Attach System Hitch In Locked

Condition

Manual Attachment Hitch In Locked Condition

Fig. 64 – Attachment Locking Pins

Manual Attachment Hitch Shown, Power-A-Tach®

Quick Attach System Hitch Similar

3. Lower the lift arm so tabs (J) on the top of the attachment plate are aligned just under hooks (K) on the back of the attachment.

4. Tilt the attachment plate back until tabs (J) on the top of the attachment plate are engaged against hooks (K) on the back of the attachment.

5. Raise the lift arm slightly until the attachment is hanging from hooks (K) and tabs (J) are firmly inserted into the hooks. Tilt the attachment plate back, if necessary, so the back of the attachment is resting flat against the attachment plate.

6. Place the attachment lock into the locked position (Fig. 63):

• Power-A-Tach® system hitch – Press the top

of hitch lock switch (I) until safety flags (H) have moved all the way out.

• Manual attachment hitch – move hitch lock

lever all the way to the left (G).

7. Make sure the locking pins (F, Fig. 64) are fully engaged down through the holes in the attachment.

To prevent unexpected release of the attachment from the hitch, be sure to properly secure the hitch latch pins by hitch lock lever (G, Fig. 63) all the way to the left (manual AllTach® hitch) or by ensuring that the safety flags (H, Fig. 63) are all the way to the outside (PowerA-Tach® hitch).

Locking pins (F) must be fully engaged through the holes in the attachment frame before using the attachment. The attachment could fall off if it is not locked on the hitch and cause serious injury or death.

Disconnecting Attachments

Position the attachment so that after disconnecting the attachment will stand safely and not tip over. Serious injury can occur if an attachment tips over onto a person.

918468/EP0313 84 Printed in U.S.A.

Operation

Fig. 65 – Attachment Hitch – Unlocked

Manual Attachment Hitch Disconnection

Power-A-Tach® Quick Attach System Hitch Disconnection

Fig. 66 – Auxiliary Hydraulic Circuit Connections

Standard

Connections

High-Flow

Connections

(Option)

1. Empty the attachment and drive to a open, level area to disconnect the attachment.

2. Lower the attachment to the ground.

3. Place the attachment lock into the unlocked position (Fig. 65):

• Power-A-Tach® system hitch – Press the

bottom of hitch lock switch (I) until safety flags (H) have moved all the way in.

• Manual attachment hitch – move hitch lock

lever all the way to the right (G).

Powering Attachments with Hydraulic Function

Hydraulically-powered attachments are powered using the auxiliary hydraulics circuits.

Connecting Hydraulic Attachments to the Auxiliary Hydraulic Circuits

IMPORTANT: Connect hydraulically-powered

attachment hoses to the auxiliary circuits after the attachment is secured to the hitch.

Disconnect hydraulically-powered attachment hoses from the auxiliary circuits before removing the attachment from the hitch.

NOTE: The connection procedure is the same

for both the normal and the optional high-flow auxiliary hydraulic circuits.

4. Lower the lift arm until tabs (J) on top of the attachment plate disengage out of hooks (K) on the back of the attachment.

5. Look behind you for bystanders and obstacles. Drive straight back in reverse away from the attachment.

1. Empty the attachment and lower it to the ground.

2. Shut off the engine and turn off the ignition. Remove the ignition key and take it with you.

3. Raise the safety bars/arm rests to apply the parking brake.

4. Clean the hydraulic connections on the hoses and the connections.

5. Relieve the pressure in the standard auxiliary hydraulics circuit by pushing the attachment coupler firmly into the auxiliary coupler.

Printed in U.S.A. 85 918468/EP0313

Operation

CAUTION

Fig. 67 – Auxiliary Flow Control (Regular-Flow)

6. Continue to push the hose connections firmly onto the auxiliary hydraulic connections until they snap into place.

Route the hydraulic hoses so they do not get pinched when the attachment is tilted forward and back. Damaged or burst hydraulic hoses could result.

IMPORTANT: Always check hydraulic function of

the attachment before use, to make sure the hydraulic hoses have not been installed in reverse.

NOTE: Pressure build-up caused by heat in

hydraulic attachments left in direct sunlight can make it difficult to connect the quick-couplers to the fittings on the attachment.

Auxiliary Hydraulics Operation

Standard-Flow Auxiliary Hydraulics Control

The toggle and trigger switches (A and B, Fig. 67) on the right joystick controls standard-flow auxiliary hydraulics.

Disconnecting Hydraulic Attachments from the Auxiliary Hydraulics Circuit

1. Empty the attachment and lower it to the ground.

2. Shut off the engine and turn off the ignition. Remove the ignition key and take it with you.

3. Raise the safety bars/arm rests to apply the parking brake.

4. Push on the hose connection locking rings until the hose connections release.

Press the top (C) of toggle switch (A) to activate auxiliary hydraulics flow in one direction. Flow control is proportional: the flow rate increases as the toggle switch is moved further. Release the switch to stop the flow.

Press the bottom (D) of toggle switch (A) to activate auxiliary hydraulics flow in the opposite direction. Flow control is proportional: the flow rate increases as the toggle switch is moved further. Release the switch to stop the flow.

For continuous flow:

1. Move toggle switch (A) as far as it will go either forward or back – depending upon what direction flow is required.

2. While holding the toggle switch (A) at the full forward or full reverse position, press trigger button (B). Release trigger button first (B), then release toggle switch (A).

NOTE: Standard flow auxiliary hydraulics

continuous flow can only be activated if toggle switch (A) is held in either the FULL forward or FULL reverse position.

To stop continuous standard-flow, press and release trigger switch (B).

918468/EP0313 86 Printed in U.S.A.

Operation

WARNING

CAUTION

Fig. 68 – Auxiliary High-Flow Control (Option)

NOTE: Standard flow auxiliary hydraulics will

remain in continuous flow with the safety bars/ arm rests the raised position, the operator’s seat unoccupied and the cab door open.

High-Flow Auxiliary Hydraulics Control (Option)

The optional high-flow hydraulics connections are located on the right side of the machine. See Fig. 66 on page 85.

Press and release the top (G, Fig. 68) of the highflow toggle switch (K) to activate high-flow auxiliary hydraulics flow in one direction.

Press and release the bottom (J) of the high-flow toggle switch (K) to activate high-flow auxiliary hydraulics flow in the opposite direction.

Working with Buckets

Buckets are mainly used for digging, loosening, lifting, transporting and loading loose or solid materials.

Read the “Safety” section in this manual, starting on page 15, before working with a bucket. Pay special attention to the “During Operation” information, starting on page 17.

Always follow the information included in the “Safety” section. Serious injury or death can occur if the safety information is not followed.

Make sure the bucket is securely attached to the hitch before starting work. See “Connecting Attachments” on page 83.

NOTE:

switch (K) is lit when auxiliary hydraulics highflow is activated.

Indicator (L) in the high-flow toggle

To stop continuous high-flow, press and release switch (K)

NOTE:

safety bars/arm rests are raised, if the operator’s seat is unoccupied, or if the cab door is opened.

Continuous high-flow will stop if the

Follow the recommendations in “Fields of Application” on page 11.

Digging Tips

When completing a digging task:

• When digging in a pit, exit the pit outside the dig-

ging line, through an area as level as possible.

• If possible, dig by removing adjacent strips.

• Drive forward when transporting a full bucket

out of the digging area.

• Drive in reverse when transporting a full bucket

down a steep slope.

Printed in U.S.A. 87 918468/EP0313

Operation

WARNING

Safety Instructions When Working with Buckets

Avoid tilting a bucket back when the lift arm is fully raised. Material may fall over the rear of the bucket and onto the operator's position.

When on slopes, always set the lift arm to the transport position (“Attachment Transport Position” on page 76) and tilt the bucket fully back.

Secure heavy or awkward loads. If necessary, fit the rear of the bucket with a guard to prevent material from falling out of the back of the bucket.

Whenever possible, drive in reverse when transporting a bucket loaded with material down a steep slope.

Make sure you have a good view of the material you are digging, and of the area you will be working in.

918468/EP0313 88 Printed in U.S.A.

Operation

WARNING

Fig. 69 – Scooping

3 4

Fig. 70 – Loading

Working with Standard Buckets

Scooping

Use extreme care when digging around foundations or walls. Never remove material that might compromise a wall or foundation.

1. Lower the bucket to the ground (Fig. 69).

IMPORTANT: When the self-leveling feature is

on, the tilt angle of the attachment is kept constant when the lift arm is raised: when the lift arm is lowered, self-leveling is not activated. Refer to “SelfLeveling” on page 78 for more information about the self-leveling feature.

1. Approach the truck and stop, then raise the

bucket until the lower edge of the bucket clears the truck bed (Fig. 70).

2. Tilt the bucket slightly forward so the bucket blade is pointing slightly down into the ground.

3. Drive forward until the bucket is filled with material. Adjust the bucket tilt as needed to remove an even layer of ground and to reduce track slip.

4. Tilt the bucket back and raise it to scoop up material.

5. Reduce engine speed and back out of the material.

6. Set the bucket to transport position. See “Attachment Transport Position” on page 76.

Printed in U.S.A. 89 918468/EP0313

2. Drive slowly forward and stop at the position where the bucket will be dumped.

3. Tilt the bucket forward and dump the material into the truck bed.

4. When the truck is half-loaded, use the bucket to spread the load evenly.

Operation

Fig. 71 – Loading Trucks

Fig. 72 – Loading

Fig. 73 – Leveling

Tips When Loading Trucks

When loading trucks:

• The truck and machine working direction should form an angle of 45°. (Fig 71).

• Only raise a full bucket to the height needed for dumping when you are driving in a straight line toward the truck.

2. Tilt the edge of the bucket down at an angle appropriate for ground hardness.

3. Drive forward slowly, digging into the ground with the cutting edge of the bucket.

4. When the bucket is full, raise the bucket and tilt it back.

Grading

Grading without Float

1. Raise the bucket and tilt it forward (Fig. 73).

• Dump with the wind behind you to keep dust away from your eyes, air filters and fans.

Grading

1. Lower the bucket to the ground (Fig. 72).

2. Release material from the bucket while driving forward.

3. Tilt the bucket forward and lower the front edge until it is slightly above the ground.

4. Drive in reverse, smoothing the material released in step 2 with the front edge of the bucket.

918468/EP0313 90 Printed in U.S.A.

Grading Using Float

WARNING

Fig. 74 – Leveling Using Float

Fig. 75 – Lift Arm Float Buttons/Indicator

Do not drive the loader forward with the lift arm float activated. Damage to the machine and/or loss of control can result.

1. Lower the bucket to the ground (Fig. 74).

Operation

3. Tilt the bucket forward so it stands on the

cutting edge (Fig. 74).

2. Press button (A, Fig. 75) on the right control joystick to activate the lift arm float. See “Lift Arm Float” on page 79 for more information about the float feature.

4. Drive in reverse, dragging the floating bucket.

5. When finished, press button (A, Fig. 75) again to deactivate the lift arm float.

NOTE:

play is lit when the lift arm float is activated. Indicator (B) blinks when momentary float is activated and is continuously lit when continuous float is activated.

Printed in U.S.A. 91 918468/EP0313

Indicator (B) in the multi-function dis-

Operation

WARNING

Fig. 76 – Backfilling

Backfilling

1. Lower the bucket a few inches from the ground (Fig. 72). Slowly drive up to the hole until the front edge of the bucket is over the near edge of the hole.

Working with Pallet Forks

Safety Instructions When Working with Pallet Forks

Read the “Safety” section in this manual, starting on page 15, before working with pallet forks. Pay special attention to the “During Operation”information, starting on page 17.

Follow all instructions in the Operator's Manual provided with the pallet forks.

Always follow the information included in the “Safety” sections. Serious injury or death can occur if the safety information is not followed.

Always approach the load from a straight-ahead position. Position the fork arms underneath the pallet, as far as they will go, so the load is distributed as closely as possible to the fork frame. Position the fork arms as far apart as possible. Load both fork arms evenly.

2. Tilt the bucket forward to dump material into the hole.

3. Tilt the bucket back and raise the bucket. Inspect the hole for proper filling.

4. Continue to dump material into the hole as necessary for proper fill.

Lift and transport and unload loads only on firm and level ground with sufficient load-bearing capacity.

Always transport the load close to the ground as is safely possible. Observe minimum ground clearance.

Use pallet forks for material handling and/or material transport only.

Never lift a load using only one fork arm.

Make sure the fork arms are safely locked onto the fork frame before use.

Do not lift unstable material, or material that is not properly secured on the fork arms.

Never leave a machine with the forks raised or a load unattended. Make sure all persons stay clear of suspended loads.

918468/EP0313 92 Printed in U.S.A.

Operation

WARNING

DO NOT exceed pallet fork load center and/or lifting capacity See the pallet fork payload / capacities table on page 34.

Do not use high travel speed range when using pallet forks.

DO NOT use standard fork arms as reverse (inverted) forks.

Maintain a minimum distance of 6 m (20 ft.) between the load and overhead electrical lines.

DO NOT push, pull or shove the fork arms, or move them in at a slanting angle (risk of damaging them due to lateral forces).

DO NOT pull off loads off the fork arms, or allow loads to fall onto the forks arms.

DO NOT tilt the pallet forks to raise loads.

DO NOT lift or transport molten material with pallet forks.

Do not use bent, cracked, or otherwise damaged fork arms/pallet forks.

Always inspect pallet forks each time before using. Refer to the pallet fork manufacturer’s documentation and/or contact the pallet fork manufacturer for information regarding safe pallet fork condition criteria:

• Check the fork arm locks for proper function and/or damage. Do not use pallet forks with damaged locks or locks that do not function properly.

• Visually check the fork arm hooks and/or bends for cracks and/or deformations. Do not use fork arms that are cracked and/or have deformations that make the fork arms unsafe.

• Do not use fork arms that have bends or blades that have more than 10%of the original material worn away.

Repair work on fork arms must performed only by authorized personnel.

Always keep pallet fork arms clean.

Secure loads as directed in the pallet fork Operator's Manual to prevent the loads from falling.

Never modify pallet fork arms.

Do not lift or transport persons on the pallet forks.

Do not drive on public roads with pallet forks installed on the machine.

Do not stack loads which are not properly packaged or have damaged pallets/stacking containers. Do not stack loads on top of loads, which may have shifted.

Always tilt pallet forks back slightly during transport to help retain the load.

• Check the fork arms blades and tips for deformations or holes.

Printed in U.S.A. 93 918468/EP0313

Operation

WARNING

Transporting Loads Using Pallet Forks

IMPORTANT: When the self-leveling feature is

on, the tilt angle of the attachment is kept constant when the lift arm is raised. When the lift arm is lowered, self-leveling is not activated. Refer to “SelfLeveling” on page 78 for more information about the self-leveling feature.

Loading Pallet Forks

1. Stop the machine immediately in front of the material

2. Position the fork arms parallel to the ground.

3. Make sure the fork arms are adjusted as far apart as possible, and are both the same distance away from the center-line of the load.

4. Adjust the height of the fork arms to fit the lifting area at the bottom of the pallet.

5. Drive slowly and carefully forward until the fork frame contacts the material.

13. Carry the load as low as safely possible during transport. Observe minimum ground clearance.

Setting Down Loads Using Pallet Forks

14. Drive slowly are carefully forward straight toward the place where the load will be set down.

NOTE: If this will be on top of stacked mate-

rial, make sure to align the in the center of the stack.

Do not stack loads which are not properly packaged or have damaged pallets/stacking containers. Do not stack loads, or on top of loads, which have shifted.

15. Raise the pallet forks slightly above where the load will be placed.

6. Make sure the pallet is evenly and safely positioned on the pallet fork arms.

Lifting Loads Using Pallet Forks

7. Apply the parking brake.

8. Slowly raise the pallet forks. Do not raise the pallet forks any higher than required. Make sure to not exceed pallet fork load center and/or lifting capacity.

9. Lower the load immediately if you are unsure of the load, the equipment, or in case of any unsafe circumstances.

10. Tilt the pallet fork frame back slightly, to help retain the load.

Transporting Load Using Pallet Forks

11. Make sure the area around and behind the machine is clear of bystanders and obstacles.

12. Slowly and carefully drive in reverse and lower the pallet forks to transport position (“Attachment Transport Position” on page 76), when it is safe to do so.

16. Tilt the pallet forks as needed to level the fork arms.

17. Carefully drive slowly forward until the load is positioned precisely above where it will be placed. Use care when aligning the load with a stack.

18. Slowly and carefully lower the lift arm until the load is placed.

19. Make sure the fork arms are no longer bearing weight and are free to be retracted.

20. Make sure the area around and behind the machine is clear of bystanders and obstacles.

21. Slowly and carefully drive in reverse away from the placed load until the lift arm can be lowered to transport position. See “Attachment Transport Position” on page 76.

22. Slightly tilt the pallet fork frame backwards.

918468/EP0313 94 Printed in U.S.A.

GEHL RT 175 Operators Manual

Specifications and Main Features

Frequently Asked Questions

User Manual