GE - General Electric AF-600 FP Operating Instructions

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GE Consumer & Industrial

Electrical Distribution

AF-600 FP

Fan and Pump Drive

(460V/575V 150HP and above)

Operating Instructions

Contents

AF-600 FP High Power Operating Instructions

1 How to Read these Operating Instructions

2 Safety

Safety instructions 7

General Warning 7

Before commencing repair work 8

Special conditions 8

Avoid unintended start 9

IT mains 9

3 Electrical Installation

Electrical Installation 11

Power Connections 11

Mains connection 23

Fuses 24

Fuse tables 24

Motor Insulation 25

Motor Bearing Currents 26

Control cable routing 26

Electrical Installation, Control Terminals 28

Connection Examples 29

Start/Stop 29

Pulse Start/Stop 29

Electrical Installation - additional 31

Electrical Installation, Control Cables 31

Switches S201, S202, and S801 33

Final Set-up and Test 34

Additional Connections 36

Motor Thermal Protection 36

4 Introduction

5 Mechanical Installation

How to Get Started 39

Pre-installation 40

Planning the Installation Site 40

Receiving the Frequency Converter 40

Transportation and Unpacking 40

Lifting 42

Mechanical Dimensions 44

AF-600 FP High Power Operating Instructions

Rated Power 51

Mechanical Installation 52

Terminal locations - Unit Size 4X 54

Terminal Locations - Unit Size 5X 55

Terminal Locations - Unit Sizes 6X 57

Cooling and Airflow 60

Field Installation of Options 64

Installation of Duct Cooling Kit in Rittal Units 64

Installation on pedestal 67

Installation of Mains Shield for frequency converters 69

Panel Options 69

Unit Size 6X Panel Options 69

6 How to operate the frequency converter

How to operate the keypad 71

Tips and tricks 78

7 How to Program

Quick Menu Mode 83

Macros 88

Parameter List 119

K-## Keypad Set-up 120

F-## Fundamental Parameters 122

E-## Digital In/Outs 123

C-## Frequency Control Functions 125

P-## Motor Data 126

H-## High Perf Parameters 127

AN-## Analog In / Out 129

SP-## Special Functions 130

O-## Options/Comms 131

AO-## Analog I/O Option 132

DN-## DevicNet 133

PB-## Profibus 134

BN-## BACnet 135

ID-## Drive Information 136

DR-## Data Readouts 138

LG-## Logs & I/O Opt. Status 140

AP-## HVAC Appl. Param. 141

FB-## Fire/Bypass Operation 142

T-## Timed Functions 143

CL-## PID Closed Loop 144

XC-## Ext. PID Closed Loop 145

AF-600 FP High Power Operating Instructions

PC-## Pump Controller 146

LC-## Logic Controller 147

B-## Braking Functions 148

8 General Specifications

9 Warnings and Alarms

Fault messages 164

Index

149

161

168

AF-600 FP High Power Operating Instructions

1 How to Read these Operating Instructions

1.1.1 Copyright, Limitation of Liability and Revision Rights

This publication contains information proprietary to GE. By accepting and using this manual the user agrees that the information contained herein will be used

solely for operating equipment from GE or equipment from other vendors provided that such equipment is intended for communication with GE equipment over

a serial communication link. This publication is protected under the Copyright laws of Denmark and most other countries.

GE does not warrant that a software program produced according to the guidelines provided in this manual will function properly in every physical, hardware or

software environment.

Although GE has tested and reviewed the documentation within this manual, GE makes no warranty or representation, neither expressed nor implied, with respect

to this documentation, including its quality, performance, or fitness for a particular purpose.

In no event shall GE be liable for direct, indirect, special, incidental, or consequential damages arising out of the use, or the inability to use information contained

in this manual, even if advised of the possibility of such damages. In particular, GE is not responsible for any costs, including but not limited to those incurred as

a result of lost profits or revenue, loss or damage of equipment, loss of computer programs, loss of data, the costs to substitute these, or any claims by third

parties.

GE reserves the right to revise this publication at any time and to make changes to its contents without prior notice or any obligation to notify former or present

users of such revisions or changes.

1.1.2 Symbols

Symbols used in this manual:

NB!

Indicates something to be noted by the reader.

AF-600 FP High Power Operating Instructions

Indicates a general warning.

Indicates a high-voltage warning.

✮

Indicates default setting

1.1.3 Available literature

- Operating Instructions provide the necessary information for getting the frequency converter up and running.

- Design Guide entails all technical information about the frequency converter and customer design and applications.

- Programming Guide provides information on how to program and includes complete parameter descriptions.

GE technical literature is available in print from your local GE Sales Office or online at: www.geelectrical.com/drives

- AF-600 FP Built-in network manuals are available separately.

2 Safety

2.1.1 High voltage warning

AF-600 FP High Power Operating Instructions

The voltage of the frequency converter is dangerous whenever it is connected to mains. Incorrect installation of the motor or frequency

converter may cause damage to the equipment, serious injury or death. Consequently, it is essential to comply with the instructions in this

manual as well as local and national rules and safety regulations.

2.1.2 Safety instructions

Prior to using functions directly or indirectly influencing personal safety (e.g. Fire Mode or other functions either forcing the motor to stop or

attempting to keep it functioning) a thorough risk analysis and system test must be carried through. The system tests must include testing

failure modes regarding the control signalling (analog and digital signals and serial communication.

• Make sure the frequency converter is properly connected to earth.

• Do not remove mains connections, motor connections or other power connections while the frequency converter is connected to power.

• Protect users against supply voltage.

• Protect the motor against overloading according to national and local regulations.

• The earth leakage current exceeds 3.5 mA.

• The [OFF] key is not a safety switch. It does not disconnect the frequency converter from mains.

2.1.3 General Warning

Warning:

Touching the electrical parts may be fatal - even after the equipment has been disconnected from mains.

Also make sure that other voltage inputs have been disconnected, (linkage of DC intermediate circuit), as well as the motor connection for

kinetic back-up.

Before touching any potentially live parts of the frequency converter, wait at least as follows:

380 - 480 V, 110 - 250 kW, wait at least 20 minutes.

380 - 480 V, 315- 1000 kW, wait at least 40 minutes.

525 - 600 V, 45 - 400 kW, wait at least 20 minutes.

525 - 600 V, 450 - 1000 kW, wait at least 30 minutes.

Shorter time is allowed only if indicated on the nameplate for the specific unit.

Leakage Current

The earth leakage current from the frequency converter exceeds 3.5 mA. According to IEC 61800-5-1 a reinforced Protective Earth connection

must be ensured by means of: a min. 10mm² Cu or 16mm² Al PE-wire or an addtional PE wire - with the same cable cross section as the Mains

wiring - must be terminated separately.

Residual Current Device

This product can cause a D.C. current in the protective conductor. Where a residual current device (RCD) is used for extra protection, only an

RCD of Type B (time delayed) shall be used on the supply side of this product.

Protective earthing of the frequency converter and the use of RCD's must always follow national and local regulations.

AF-600 FP High Power Operating Instructions

2.1.4 Before commencing repair work

1. Disconnect the frequency converter from mains

2. Disconnect DC bus terminals 88 and 89

3. Wait at least the time mentioned in section General Warning above

4. Remove motor cable

2.1.5 Special conditions

Electrical ratings:

The rating indicated on the nameplate of the frequency converter is based on a typical 3-phase mains power supply, within the specified voltage, current and

temperature range, which is expected to be used in most applications.

The frequency converters also support other special applications, which affect the electrical ratings of the frequency converter.

Special conditions which affect the electrical ratings might be:

• High temperature applications which require de-rating of the electrical ratings

• Marine applications with more severe environmental conditions.

Other applications might also affect the electrical ratings.

Consult the relevant sections in this manual and in the AF-600 FP Design Guide for information about the electrical ratings.

Installation requirements:

The overall electrical safety of the frequency converter requires special installation considerations regarding:

• Fuses and circuit breakers for over-current and short-circuit protection

• Selection of power cables (mains, motor, brake, loadsharing and relay)

• Grid configuration (IT,TN, grounded leg, etc.)

• Safety of low-voltage ports (PELV conditions).

Consult the relevant clauses in these instructions and in the AF-600 FP Design Guide for information about the installation requirements.

2.1.6 Caution

The frequency converter's DC link capacitors remain charged after power has been disconnected. To avoid an electrical shock hazard, dis-

connect the frequency converter from the mains before carrying out maintenance. Before doing service on the frequency converter, wait at

least the amount of time indicated below:

Voltage Power size Min. Waiting Time

380 - 480 V 110 - 250 kW 20 minutes

315 - 1000 kW 40 minutes

525 - 600 V 45 - 400 kW 20 minutes

450- 1000 kW 30 minutes

Be aware that there may be high voltage on the DC link even when the LEDs are turned off.

AF-600 FP High Power Operating Instructions

2.1.7 Installation at high altitudes (PELV)

Installation at high altitude:

380 - 480 V: At altitudes above 3 km, please contact GE regarding PELV.

525 - 600 V: At altitudes above 2 km, please contact GE regarding PELV.

2.1.8 Avoid unintended start

While the frequency converter is connected to mains, the motor can be started/stopped using digital commands, bus commands, references or via the

keypad.

• Disconnect the frequency converter from mains whenever personal safety considerations make it necessary to avoid unintended start.

• To avoid unintended start, always activate the [OFF] key before changing parameters.

• An electronic fault, temporary overload, a fault in the mains supply, or lost motor connection may cause a stopped motor to start.

2.1.9 IT mains

IT Mains

Do not connect frequency converters with option factory installed A1/B1 RFI filters to mains supplies with a voltage between phase and earth

of more than 440 V for 400 V.

For 400 V IT mains and delta earth (grounded leg), mains voltage may exceed 440 V between phase and earth.

par. SP-50 RFI Filter can be used to disconnect the internal RFI capacitiors from the RFI filter to ground.

2.1.10 Software version and approvals: AF-600 FP Fan & Pump Drive

AF-600 FP

This manual can be used with all AF-600 FP frequency converters with software version 2.9x. The software version number can be seen from par. ID-43 Software Version.

Software version: 2.9.x

2.1.11 Disposal instruction

Equipment containing electrical components must not be disposed of together with domestic waste. It must be separately collected with electrical and electronic waste according to local and currently valid legislation.

AF-600 FP High Power Operating Instructions

3 Electrical Installation

3.1 Electrical Installation

3.1.1 Power Connections

Cabling and Fusing

NB!

Cables General

All cabling must comply with national and local regulations on cable cross-sections and ambient temperature. Copper (75°C) conductors are recommended.

The power cable connections are situated as shown below. Dimensioning of cable cross section must be done in accordance with the current ratings and local

legislation. See the Specifications section for details.

For protection please see fuse in the tables of the fuse section. Always ensure that proper fusing is made according to local regulation.

NB!

Use a screened/armoured motor cable to comply with EMC emission specifications. For more information, see EMC specifications in the AF-600 FP/Design

Guide.

See section General Specifications for correct dimensioning of motor cable cross-section and length.

AF-600 FP High Power Operating Instructions

Screening of cables:

Avoid installation with twisted screen ends (pigtails). They spoil the screening effect at higher frequencies. If it is necessary to break the screen to install a motor

isolator or motor contactor, the screen must be continued at the lowest possible HF impedance.

Connect the motor cable screen to both the de-coupling plate of the frequency converter and to the metal housing of the motor.

Make the screen connections with the largest possible surface area (cable clamp). This is done by using the supplied installation devices within the frequency

converter.

Cable-length and cross-section:

The frequency converter has been EMC tested with a given length of cable. Keep the motor cable as short as possible to reduce the noise level and leakage

currents.

Switching frequency:

When frequency converters are used together with Sine-wave filters to reduce the acoustic noise from a motor, the switching frequency must be set according

to the instruction in par. F-26 Motor Noise (Carrier Freq).

Term. no.

U1 V1 W1

Protected Earth Connection

96 97 98 99

U V W

W2 U2 V2 6 wires out of motor

Motor voltage 0-100% of mains voltage.

3 wires out of motor

Delta-connected

Star-connected U2, V2, W2

U2, V2 and W2 to be interconnected separately.

Illustration 3.1: Compact IP 21 (NEMA 1) and IP 54 (NEMA 12), Unit Size 41

AF-600 FP High Power Operating Instructions

Illustration 3.2: Compact IP 21 (NEMA 1) and IP 54 (NEMA 12) Unit Size 42

1) AUX Relay 5) Brake

01 02 03 -R +R

04 05 06 81 82

2) Temp Switch 6) SMPS Fuse (see fuse tables for part number)

106 104 105 7) AUX Fan

3) Line 100 101 102 103

R S T L1 L2 L1 L2

91 92 93 8) Fan Fuse (see fuse tables for part number)

L1 L2 L3 9) Mains ground

4) Load sharing 10) Motor

-DC +DC U V W

88 89 96 97 98

T1 T2 T3

AF-600 FP High Power Operating Instructions

Illustration 3.3: Compact IP 00 (Chassis), Unit Size 43

Illustration 3.5: Position of earth terminals IP00 (Chassis), 4X unit sizes

NB!

Unit sizes 42 and 44 are shown in above examples. Unit sizes 41 and 43 are equivalent.

Illustration 3.6: Position of earth terminals IP21 (NEMA type 1) and IP54

(NEMA type 12)Unit Size 42

Illustration 3.7: Compact IP 21 (NEMA 1) and IP 54 (NEMA 12) Unit Size 51

AF-600 FP High Power Operating Instructions

Illustration 3.9: Position of earth terminals IP00 (Chassis), Unit Size 52

AF-600 FP High Power Operating Instructions

Illustration 3.10: Rectifier Cabinet, unit sizes 61, 62, 63 and 64.

1) 24 V DC, 5 A 5) Loadsharing

T1 Output Taps -DC +DC

Temp Switch 88 89

106 104 105 6) Control Transformer Fuses (2 or 4 pieces). See fuse tables for part numbers

2) Manual Motor Starters 7) SMPS Fuse. See fuse tables for part numbers

3) 30 A Fuse Protected Power Terminals 8) Manual Motor Controller fuses (3 or 6 pieces). See fuse tables for part numbers

4) Line 9) Line Fuses, F1 and F2 frame (3 pieces). See fuse tables for part numbers

RST 10)30 Amp Fuse Protected Power fuses

L1 L2 L3

AF-600 FP High Power Operating Instructions

Illustration 3.11: Inverter Cabinet, unit sizes 61 and 63.

1) External Temperature Monitoring 6) Motor

2) AUX Relay U V W

01 02 03 96 97 98

04 05 06 T1 T2 T3

3) NAMUR 7) NAMUR Fuse. See fuse tables for part numbers

4) AUX Fan 8) Fan Fuses. See fuse tables for part numbers

100 101 102 103 9) SMPS Fuses. See fuse tables for part numbers

L1 L2 L1 L2

5) Brake

-R +R

81 82

AF-600 FP High Power Operating Instructions

Illustration 3.12: Inverter Cabinet, unit sizes 62 and 64

1) External Temperature Monitoring 6) Motor

2) AUX Relay U V W

01 02 03 96 97 98

04 05 06 T1 T2 T3

3) NAMUR 7) NAMUR Fuse. See fuse tables for part numbers

4) AUX Fan 8) Fan Fuses. See fuse tables for part numbers

100 101 102 103 9) SMPS Fuses. See fuse tables for part numbers

L1 L2 L1 L2

5) Brake

-R +R

81 82

AF-600 FP High Power Operating Instructions

Illustration 3.13: Options Cabinet, unit sizes 63 and 64

1) Pilz Relay Terminal 4) Safety Relay Coil Fuse with PILS Relay

2) RCD or IRM Terminal See fuse tables for part numbers

3) Mains 5) Line Fuses, F3 and F4 (3 pieces)

R S T See fuse tables for part numbers

91 92 93 6) Contactor Relay Coil (230 VAC). N/C and N/O Aux Contacts

L1 L2 L3 7) Circuit Breaker Shunt Trip Control Terminals (230 VAC or 230 VDC)

Please consult GE for more information on these custom options.

AF-600 FP High Power Operating Instructions

3.1.2 Earthing

The following basic issues need to be considered when installing a frequency converter, so as to obtain electromagnetic compatibility (EMC).

• Safety earthing: Please note that the frequency converter has a high leakage current and must be earthed appropriately for safety reasons. Apply local

safety regulations.

• High-frequency earthing: Keep the earth wire connections as short as possible.

Connect the different earth systems at the lowest po ssible conductor impedance. The lowest possible conductor impedance is obtained by keeping the conductor

as short as possible and by using the greatest possible surface area.

The metal cabinets of the different devices are mounted on the cabinet rear plate using the lowest possible HF impedance. This avoids having different HF voltages

for the individual devices and avoids the risk of radio interference currents running in connection cables that may be used between the devices. The radio

interference will have been reduced.

In order to obtain a low HF impedance, use the fastening bolts of the devices as HF connection to the rear plate. It is necessary to remove insulating paint or

similar from the fastening points.

3.1.3 Extra Protection (RCD)

ELCB relays, multiple protective earthing or earthing can be used as extra protection, provided that local safety regulations are complied with.

In the case of an earth fault, a DC component may develop in the fault current.

If ELCB relays are used, local regulations must be observed. Relays must be suitable for protection of 3-phase equipment with a bridge rectifier and for a brief

discharge on power-up.

See also the section Special Conditions in the Design Guide.

3.1.4 Drives with factory installed A1/B1 RFI Filter option:

Mains supply isolated from earth

If the frequency converter is supplied from an isolated mains source ( IT mains, floating delta and grounded delta) or TT/TN-S mains with grounded leg, the RFI

switch is recommended to be turned off (OFF)

motors are connected or the motor cable length is above 25 m, it is recommended to set par. SP-50 RFI Filter to [ON].

Not available for 525-600 V frequency converters.

In OFF, the internal RFI capacities (filter capacitors) between the chassis and the intermediate circuit are cut off to avoid damage to the intermediate circuit and

to reduce the earth capacity currents (according to IEC 61800-3).

It is important to use isolation monitors that are capable for use together with power electronics (IEC 61557-8).

via par. SP-50 RFI Filter. For further reference, see IEC 364-3. In case optimum EMC performance is needed, parallel

3.1.5 Torque

When tightening all electrical con nections it is ver y important to tighten with

the correct torque. Too low or too high torque results in a bad electrical con-

nection. Use a torque wrench to ensure correct torque

Illustration 3.14: Always use a torque wrench to tighten the bolts.

AF-600 FP High Power Operating Instructions

Unit Size Terminal Torque Bolt size

41, 42, 43 and 44 Mains

Motor

Load sharing

Brake

51 and 52 Mains

Motor

Load sharing

Brake 9.5 (84 in-lbs) M8

61, 62, 63 and 64 Mains

Motor

Load sharing

Brake

Regen

Table 3.1: Torque for terminals

3.1.6 Shielded Cables

It is important that shielded and armoured cables are connected in a proper way to ensure high EMC immunity and low emissions.

19 Nm (168 in-lbs) M10

9.5 (84 in-lbs) M8

19 NM (168 in-lbs) M10

19 Nm (168 in-lbs) M10

19 Nm (168 in-lbs)

9.5 Nm (84 in-lbs)

19 Nm (168 in-lbs)

M10

Connection can be made using either cable glands or clamps:

• EMC cable glands: Generally available cable glands can be used to ensure an optimum EMC connection.

• EMC cable clamp: Clamps allowing easy connection are supplied with the frequency converter.

3.1.7 Motor cable

The motor must be connected to terminals U/T1/96, V/T2/97, W/T3/98. Earth to terminal 99. All types of three-phase asynchronous standard motors can be used

with a frequency converter unit. The factory setting is for clockwise rotation with the frequency converter output connected as follows:

Terminal No.

96, 97, 98, 99 Mains U/T1, V/T2, W/T3

• Terminal U/T1/96 connected to U-phase

• Terminal V/T2/97 connected to V-phase

• Terminal W/T3/98 connected to W-phase

Function

Earth

The direction of rotation can be changed by switching two phases in the motor cable or by changing the setting of par. H-08 Reverse Lock.

Motor rotation check can be performed using par. P-08 Motor Rotation Check and following the steps shown in the display.

AF-600 FP High Power Operating Instructions

Unit Size 6X Requirements

Unit Size 61/63 requirements: Motor phase cable quantities must be 2, 4, 6, or 8 (multiples of 2) to obtain equal amount of wires attached to both inverter module

terminals. The cables are required to be equal length within 10% between the inverter module terminals and the first common point of a phase. The recommended

common point is the motor terminals.

Unit Size 62 and 64 requirements: Motor phase cable quantities must be 3, 6, 9, or 12 (multiples of 3) to obtain equal amount of wires attached to each inverter

module terminal. The wires are required to be equal length within 10% between the inverter module terminals and the first common point of a phase. The

recommended common point is the motor terminals.

Output junction box requirements: The length, minimum 2.5 meters, and quantity of cables must be equal from each inverter module to the common terminal

in the junction box.

3.1.8 Load Sharing

Terminal No. Function

88, 89 Loadsharing

The connection cable must be screened and the max. length from the frequency converter to the DC bar is limited to 25 metres (82 feet).

Load sharing enables linking of the DC intermediate circuits of several frequency converters.

Please note that voltages up to 1099 VDC may occur on the terminals.

Load Sharing calls for extra equipment and safety considerations. For further information, see load sharing Instructions MI.50.NX.YY.

Please note that mains disconnect may not isolate the frequency converter due to DC link connection

3.1.9 Shielding against Electrical Noise

Before mounting the mains power cable, mount the EMC metal cover to ensure best EMC performance.

NOTE: The EMC metal cover is only included in units with factory installed A1/B1 RFI Filter option..

Illustration 3.15: Mounting of EMC shield.

AF-600 FP High Power Operating Instructions

3.1.10 Mains connection

Mains must be connected to terminals 91, 92 and 93. Earth is connected to the terminal to the right of terminal 93.

Terminal No.

91, 92, 93

Check the name plate to ensure that the mains voltage of the frequency converter matches the power supply of your plant.

Ensure that the power supply can supply the necessary current to the frequency converter.

Function

Mains R/L1, S/L2, T/L3

Earth

3.1.11 External Fan Supply

In case the frequency converter is supplied by DC or if the fan must run independently of the power supply, an external power supply can be applied. The connection

is made on the power card.

Terminal No.

100, 101

102, 103

The connector located on the power card provides the connection of line voltage for the cooling fans. The fans are connected from factory to be supplied form

a common AC line (jumpers between 100-102 and 101-103). If external supply is needed, the jumpers are removed and the supply is connected to terminals 100

and 101. A 5 Amp fuse should be used for protection. In UL applications this should be LittleFuse KLK-5 or equivalent.

Function

Auxiliary supply S, T

Internal supply S, T

AF-600 FP High Power Operating Instructions

3.1.12 Fuses

Branch circuit protection:

In order to protect the installation against electrical and fire hazard, all branch circuits in an installation, switch gear, machines etc., must be short-circuited and

over-current protected according to national/international regulations.

Short-circuit protection:

The frequency converter must be protected against short-circuit to avoid electrical or fire hazard. GE recommends using the fuses mentioned below to protect

service personnel and equipment in case of an internal failure in the drive. The frequency converter provides full short-circuit protection in case of a short-circuit

on the motor output.

Over-current protection

Provide overload protection to avoid fire hazard due to overheating of the cables in the installation. Fuses or circuit breakers can be used to provide the over-

current protection in the installation. Over-current protection must always be carried out according to national regulations.

3.1.13 Fuse tables

380-480 V, frame sizes 4X, 5X and 6X

The fuses below are suitable for use on a circuit capable of delivering 100,000 Arms (symmetrical), 480V/600V depending on the drive voltage rating. With the

proper fusing the drive Short Circuit Current Rating (SCCR) is 100,000 Arms.

AF-600

150 HP FWH-

200 HP FWH-

250 HP FWH-

300 HP FWH-

350 HP FWH-

Table 3.3: For Unit Sizes 41, 42, 43, and 44,380-480 V

AF-600 FP

450 HP 170M4017 700 A, 700 V 6.9URD31D08A0700 20 610 32.700 500 HP 170M6013 900 A, 700 V 6.9URD33D08A0900 20 630 32.900 550 HP 170M6013 900 A, 700 V 6.9URD33D08A0900 20 630 32.900 600 HP 170M6013 900 A, 700 V 6.9URD33D08A0900 20 630 32.900

Table 3.4: For Unit Sizes 51 and 52, 380-480 V

AF-600 FP

650 HP 170M7081 1600 A, 700 V 20 695 32.1600 170M7082 750 HP 170M7081 1600 A, 700 V 20 695 32.1600 170M7082 900 HP 170M7082 2000 A, 700 V 20 695 32.2000 170M7082 1000 HP 170M7082 2000 A, 700 V 20 695 32.2000 170M7082 1200 HP 170M7083 2500 A, 700 V 20 695 32.2500 170M7083 1350 HP 170M7083 2500 A, 700 V 20 695 32.2500 170M7083

Bussmann

E1958

JFHR2**

300

350

400

500

600

Bussmann

E4273

T/JDDZ**

JJS300 JJS350 JJS400 JJS500 JJS600

Bussmann PN* Rating Ferraz Siba

Bussmann PN* Rating Siba Internal Bussmann Option

SIBA

E180276

RKI/JDDZ

2028220-

315

206xx32-

315

206xx32-

400

206xx32-

500

206xx32-

600

LittelFuse

E71611

JFHR2**

L50S-300 A50-P300 NOS-

L50S-350 A50-P350 NOS-

L50S-400 A50-P400 NOS-

L50S-500 A50-P500 NOS-

L50S-600 A50-P600 NOS-

Ferraz-

Shawmut

E60314

JFHR2**

Bussmann

E4274

H/JDDZ**

300

350

400

500

600

Bussmann

E125085

JFHR2*

170M3017 170M3018

170M3018 170M3018

170M4012 170M4016

170M4014 170M4016

170M4016 170M4016

Bussmann

Internal

Option

Table 3.5: Unit Sizes 61, 62, 63, and 64, 380-480 V

AF-600 FP

650 HP 170M8611 1100 A, 1000 V 20 781 32.1000 750 HP 170M8611 1100 A, 1000 V 20 781 32.1000 900 HP 170M6467 1400 A, 700 V 20 681 32.1400 1000 HP 170M6467 1400 A, 700 V 20 681 32.1400 1200 HP 170M8611 1100 A, 1000 V 20 781 32.1000 1350 HP 170M6467 1400 A, 700 V 20 681 32.1400

Table 3.6: Unit Sizes 61, 62, 63, and 64, Inverter module DC Link Fuses, 380-480 V

*170M fuses from Bussmann shown use the -/80 visual indicator, -TN/80 Type T, -/110 or TN/110 Type T indicator fuses of the same size and amperage may be

substituted for external use

**Any minimum 480 V UL listed fuse with associated current rating may be used to meet UL requirements.

Bussmann PN* Rating Siba

AF-600 FP High Power Operating Instructions

525-600 V, unit sizes 4X, 5X and 6X

Bussmann

AF-600 FP

150 HP 170M3017 315 2061032.315 6.6URD30D08A0315 170M3018 200 HP 170M3018 350 2061032.35 6.6URD30D08A0350 170M3018 250 HP 170M4011 350 2061032.35 6.6URD30D08A0350 170M5011 300 HP 170M4012 400 2061032.4 6.6URD30D08A0400 170M5011 350 HP 170M4014 500 2061032.5 6.6URD30D08A0500 170M5011 400 HP 170M5011 550 2062032.55 6.6URD32D08A550 170M5011

E125085

JFHR2

Amps

SIBA

E180276

JFHR2

Ferraz-Shawmut

E76491

JFHR2

Internal

Bussmann

Option

Table 3.7: Unit Size 41, 42, 43, and 44, 525-600 V

AF-600 FP

450 HP 170M4017 700 A, 700 V 6.9URD31D08A0700 20 610 32.700 500 HP 170M4017 700 A, 700 V 6.9URD31D08A0700 20 610 32.700 600 HP 170M6013 900 A, 700 V 6.9URD33D08A0900 20 630 32.900 650 HP 170M6013 900 A, 700 V 6.9URD33D08A0900 20 630 32.900

Table 3.8: Unit Sizes 51 and 52, 525-600 V

AF-600 FP

750 HP 170M7081 1600 A, 700 V 20 695 32.1600 170M7082 950 HP 170M7081 1600 A, 700 V 20 695 32.1600 170M7082 1050 HP 170M7081 1600 A, 700 V 20 695 32.1600 170M7082 1150 HP 170M7081 1600 A, 700 V 20 695 32.1600 170M7082 1350 HP 170M7082 2000 A, 700 V 20 695 32.2000 170M7082

Table 3.9: Unit Sizes 61, 62, 63, and 64, 525-600 V

AF-600 FP

750 HP 170M8611 1100 A, 1000 V 20 781 32. 1000 950 HP 170M8611 1100 A, 1000 V 20 781 32. 1000 1050 HP 170M8611 1100 A, 1000 V 20 781 32. 1000 1150 HP 170M8611 1100 A, 1000 V 20 781 32. 1000 1350 HP 170M8611 1100 A, 1000 V 20 781 32. 1000

Table 3.10: Unit Sizes 61, 62, 63, and 64, 525-600 V

*170M fuses from Bussmann shown use the -/80 visual indicator, -TN/80 Type T, -/110 or TN/110 Type T indicator fuses of the same size and amperage may be

substituted for external use.

Bussmann PN* Rating Ferraz Siba

Bussmann PN* Rating Siba Internal Bussmann Option

Bussmann PN* Rating Siba

3.1.14 Motor Insulation

For motor cable lengths ≤ the maximum cable length listed in the General Specifications tables the following motor insulation ratings are recommended because

the peak voltage can be up to twice the DC link voltage, 2.8 times the mains voltage, due to transmission line effects in the motor cable. If a motor has lower

insulation rating it recommended to use a du/dt or sine wave filter.

Nominal Mains Voltage Motor Insulation

UN ≤ 420 V

420 V < U

500 V < UN ≤ 600 V

≤ 500 V

Standard ULL = 1300 V

Reinforced U

Reinforced ULL = 1800 V

= 1600 V

AF-600 FP High Power Operating Instructions

3.1.15 Motor Bearing Currents

All motors installed with drives 90kW or higher power drives should have NDE (Non-Drive End) insulated bearings installed to eliminate circulating bearing currents.

To minimize DE (Drive End) bearing and shaft currents proper grounding of the drive, motor, driven machine, and motor to the driven machine is required.

Standard Mitigation Strategies:

1. Use an insulated bearing

2. Apply rigorous installation procedures

- Ensure the motor and load motor are aligned

- Strictly follow the EMC Installation guideline

- Reinforce the PE so the high frequency impedance is lower in the PE than the input power leads

- Provide a good high frequency connection between the motor and the frequency converter for instance by screened cable which has a 360°

connection in the motor and the frequency converter

- Make sure that the impedance from frequency converter to building ground is lower that the grounding impedance of the machine. This can

be difficult for pumps

- Make a direct earth connection between the motor and load motor

3. Lower the IGBT switching frequency

4. Modify the inverter waveform, 60° AVM vs. SFAVM

5. Install a shaft grounding system or use an isolating coupling

6. Apply conductive lubrication

7. Use minimum speed settings if possible

8. Try to ensure the line voltage is balanced to ground. This can be difficult for IT, TT, TN-CS or Grounded leg systems

9. Use a dU/dt or sinus filter

3.1.16 Control cable routing

Tie down all control wires to the designated control cable routing as shown

in the picture. Remember to connect the shields in a proper way to ensure

optimum electrical immunity.

Field Installed Network Module options connection

Connections are made to the network options on the control card. For details

see the relevant network instructions. The cable must be placed to the left

inside the frequency converter and tied down together with other control

wires (see picture).

Illustration 3.16: Wire path for control wiring.

In the IP 00 (Chassis) and IP 21 (NEMA 1) units it is also possible to connect the

network from the top of the unit as shown on the picture to the right. On the

IP 21 (NEMA 1) unit a cover plate must be removed.

Installation of field installed 24 Volt external DC Supply option module

(OPC24VPS)

Torque: 0.5 - 0.6 Nm (5 in-lbs)

Screw size: M3

AF-600 FP High Power Operating Instructions

Illustration 3.17: Top connection for fieldbus.

No.

35 (-), 36 (+) 24 V external DC supply

24 VDC external supply can be used as low-voltage supply to the control card and any I/O or network option cards installed. This enables full operation of the

Keypad (including parameter setting) without connection to mains. Please note that a warning of low voltage will be given when 24 VDC has been connected;

however, there will be no tripping.

Use 24 VDC supply of type PELV to ensure correct galvanic isolation (type PELV) on the control terminals of the frequency converter.

Function

3.1.17 Access to Control Terminals

All terminals to the control cables are located beneath the Keypad. They are accessed by opening the door of the Nema 1 / Nema 12 or removing the covers of

the IP00 Open Chassis version.

3.1.18 Electrical Installation, Control Terminals

To connect the cable to the terminal:

1. Strip insulation by about 9-10 mm

in the square hole.

Insert a screwdriver

3. Insert the cable in the adjacent circular hole.

4. Remove the screwdriver. The cable is now mounted in the terminal.

To remove the cable from the terminal:

Insert a screw driver

2. Pull out the cable.

Max. 0.4 x 2.5 mm

AF-600 FP High Power Operating Instructions

3.2 Connection Examples

3.2.1 Start/Stop

Terminal 18 = par. E-01 Terminal 18 Digital Input [8] Start

Terminal 27 = par. E-03 Terminal 27 Digital Input [0] No operation (Default

coast inverse)

AF-600 FP High Power Operating Instructions

3.2.2 Pulse Start/Stop

Terminal 18 = par. E-01 Terminal 18 Digital Input [9] Latched start

Terminal 27= par. E-03 Terminal 27 Digital Input [6] Stop inverse

3.2.3 Speed Up/Down

Terminals 29/32 = Speed up/down:.

Terminal 18 = par. E-01 Terminal 18 Digital Input Start [9] (default)

Terminal 27 = par. E-03 Terminal 27 Digital Input Freeze reference

[19]

Terminal 29 = par. E-04 Terminal 29 Digital Input Speed up [21]

Terminal 32 = par. E-05 Terminal 32 Digital Input Speed down [22]

3.2.4 Potentiometer Reference

Voltage reference via a potentiometer:

Reference Source 1 = [1] Analog input 53 (default)

Terminal 53, Low Voltage = 0 Volt

Terminal 53, High Voltage = 10 Volt

Terminal 53, Low Ref./Feedback = 0 RPM

Terminal 53, High Ref./Feedback = 1500 RPM

Switch S201 = OFF (U)

AF-600 FP High Power Operating Instructions

3.3 Electrical Installation - additional

3.3.1 Electrical Installation, Control Cables

AF-600 FP High Power Operating Instructions

Illustration 3.18: Diagram showing all electrical terminals without options.

Very long control cables and analogue signals may in rare cases and depending on installation result in 50/60 Hz earth loops due to noise from mains supply

cables.

If this occurs, it may be necessary to break the screen or insert a 100 nF capacitor between screen and chassis.

The digital and analog inputs and outputs must be connected separately to the frequency converter common inputs (terminal 20, 55, 39) to avoid earth currents

from both groups to affect other groups. For example, switching on the digital input may disturb the analog input signal.

Input polarity of control terminals

NB!

Control cables must be screened/armoured.

AF-600 FP High Power Operating Instructions

Connect the wires as described in the Operating Instruction for the frequency converter. Remember to connect the shields in a proper way to ensure optimum

electrical immunity.

AF-600 FP High Power Operating Instructions

3.3.2 Switches S201, S202, and S801

Switches S201 (A53) and S202 (A54) are used to select a current (0-20 mA) or a voltage (-10 to 10 V) configuration of the analog input terminals 53 and 54 respectively.

Switch S801 (BUS TER.) can be used to enable termination on the RS-485 port (terminals 68 and 69).

See drawing Diagram showing all electrical terminals in section Electrical Installation.

Default setting:

S201 (A53) = OFF (voltage input)

S202 (A54) = OFF (voltage input)

S801 (Bus termination) = OFF

When changing the function of S201, S202 or S801 be careful not to use force for the switch over. It is recommended to remove the Keypad

fixture (cradle) when operating the switches. The switches must not be operated with power on the frequency converter.

130BT310.10

3.4 Final Set-up and Test

To test the set-up and ensure that the frequency converter is running, follow these steps.

Step 1. Locate the motor name plate

NB!

The motor is either star- (Y) or delta- connected (). This information is located on the motor name plate data.

AF-600 FP High Power Operating Instructions

Step 2. Enter the motor name plate data in this parameter list.

To access this list first press the [QUICK MENU] key then select “Quick Setup”.

Use the up and down arrow keys to navigate to the parameters associated

with the motor nameplate values.

Step 3. Activate the Auto tune

Performing an auto tune will ensure optimum performance. The auto tune measures the values from the motor model equivalent diagram.

1. Connect terminal 27 to terminal 12 or set par. E-03 Terminal 27 Digital Input to 'No function' (par. E-03 Terminal 27 Digital Input [0])

2. Activate the auto tune par. P-04 Auto Tune.

3. Choose between complete or reduced auto tune. If a Sine-wave filter is mounted, run only the reduced auto tune, or remove the Sine-wave filter and

run complete Auto Tune.

4. Press the [OK] key. The display shows “Press [Hand] to start”.

5. Press the [Hand] key. A progress bar indicates if the auto tune is in progress.

Stop the auto tune during operation

1. Press the [OFF] key - the frequency converter enters into alarm mode and the display shows that the auto tune was terminated by the user.

Successful auto tune

1. The display shows “Press [OK] to finish auto tune”.

2. Press the [OK] key to exit the auto tune state.

1. par. P-07 Motor Power [kW] par. P-02 Motor Power [HP]

2. par. F-05 Motor Rated Voltage

3. par. F-04 Base Frequency

4. par. P-03 Motor Current

5. par. P-06 Base Speed

AF-600 FP High Power Operating Instructions

Unsuccessful auto tune

1. The frequency converter enters into alarm mode. A description of the alarm can be found in the Warnings and Alarms chapter.

2. "Report Value” in the [Alarm Log] shows the last measuring sequence carried out by the auto tune, before the frequency converter entered alarm mode.

This number along with the description of the alarm will assist you in troubleshooting. If you contact GE for service, make sure to mention number and

alarm description.

NB!

Unsuccessful auto tune is often caused by incorrectly entering motor name plate data or a too big difference between the motor power size and the frequency

converter power size.

Step 4. Set speed limit and accel/decel times.

par. F-52 Minimum Reference par. F-53 Maximum Reference

Table 3.18: Set up the desired limits for speed and ramp time.

par. F-18 Motor Speed Low Limit [RPM] or par. F-16 Motor Speed

Low Limit [Hz] par. F-17 Motor Speed High Limit [RPM] or par. F-15 Motor Speed High Limit [Hz]

par. F-07 Accel Time 1 par. F-08 Decel Time 1

3.5 Additional Connections

3.5.1 Parallel Connection of Motors

The frequency converter can control several parallel-connected motors. The

total current consumption of the motors must not exceed the rated output

current I

for the frequency converter.

M,N

NB!

Installations with cables connected in a common joint as in the illustration

below, is only recommended for short cable lengths.

NB!

When motors are connected in parallel, par. P-04 Auto Tune cannot be used.

NB!

The electronic thermal overload of the frequency converter cannot be used

as motor protection for the individual motor in systems with parallel-con-

nected motors. Provide furthe r motor protection by e.g. thermistors in each

motor or individual thermal relays (circuit breakers are not suitable as pro-

tection).

AF-600 FP High Power Operating Instructions

Problems may arise at start and at low RPM values if motor sizes are widely different because small motors' relatively high ohmic resistance in the stator calls for

a higher voltage at start and at low RPM values.

3.5.2 Motor Thermal Protection

The electronic thermal overload in the frequency converter has received UL-approval for single motor protection, when par. F-10 Electronic Overload is set for

Elec. OL Trip and par. P-03 Motor Current is set to the rated motor current (see motor name plate).

AF-600 FP High Power Operating Instructions

4Introduction

4.1.1 Frequency Converter Identification

Below is an example of an identification label. This label is situated on the frequency converter and shows the type and options fitted to the unit. See below for

details of how to read the the GE Model Number.

Illustration 4.1: This example shows a drive nameplate..

NB!

Please have the drive Model Number and serial number ready before contacting GE.

4.1.2 AF-600 FP Model Numbering System Diagram

4.1.3 Abbreviations and Standards

AF-600 FP High Power Operating Instructions

Abbreviations: Terms: SI-units: I-P units:

a Acceleration AWG American wire gauge Auto Tune Automatic Motor Tuning °C I Current A Amp I

LIM

DCT Drive Control Tool Joule Energy °F f Frequency Hz Hz kHz Kilohertz kHz kHz mA Milliampere ms Millisecond min Minute M-TYPE Motor Type Dependent Nm Newton Metres in-lbs I

M,N

par. Parameter PELV Protective Extra Low Voltage Watt Power W Btu/hr, hp Pascal Pressure Pa = N/m² psi, psf, ft of water I

INV

RPM Revolutions Per Minute SR Size Related T Temperature C F t Time s s,hr T

LIM

U Voltage V V

Table 4.3: Abbreviation and Standards table .

Celsius

Current limit

Fahrenheit

Nominal motor current Nominal motor frequency Nominal motor power Nominal motor voltage

Rated Drive Output Current

Torque limit

m/s

J = N∙m

ft/s

ft-lb, Btu

AF-600 FP High Power Operating Instructions

5 Mechanical Installation

5.1 How to Get Started

5.1.1 About How to Install

This chapter covers mechanical and electrical installations to and from power terminals and control card terminals.

Electrical installation of options is described in the relevant Operating Instructions and Design Guide.

5.1.2 How to Get Started

The frequency converter is designed to achieve a quick and EMC-correct installation by following the steps described below.

Read the safety instructions before installing the unit.

Mechanical Installation

• Mechanical mounting

Electrical Installation

• Connection to Mains and Protecting Earth

• Motor connection and cables

• Fuses and circuit breakers

• Control terminals - cables

Quick setup

• Keypad

• Auto Tune

• Programming

Unit size is depending on enclosure type, power range and mains voltage

Illustration 5.1: Diagram showing basic installation including mains, motor,

start/stop key, and potentiometer for speed adjustment.

5.2 Pre-installation

5.2.1 Planning the Installation Site

NB!

Before performing the installation it is important to plan the installation of the frequency converter. Neglecting this may result in extra work during and after

installation.

Select the best possible operation site by considering the following (see details on the following pages, and the respective Design Guides):

• Ambient operating temperature

• Installation method

• How to cool the unit

• Position of the frequency converter

• Cable routing

• Ensure the power source supplies the correct voltage and necessary current

• Ensure that the motor current rating is within the maximum current from the frequency converter

• Ensure that the drive is properly protected per local regulations.

AF-600 FP High Power Operating Instructions

5.2.2 Receiving the Frequency Converter

When receiving the frequency converter please make sure that the packaging is intact, and be aware of any damage that might have occurred to the unit during

transport. In case damage has occurred, contact immediately the shipping company to claim the damage.

5.2.3 Transportation and Unpacking

Before unpacking the frequency converter it is recommended that it is located as close as possible to the final installation site.

Remove the box and handle the frequency converter on the pallet, as long as possible.

NB!

The card board box cover contains a drilling master for the mounting holes in the Unit Size 4X. For the 5X size, please refer to section Mechanical Dimensions

later in this chapter.

AF-600 FP High Power Operating Instructions

Illustration 5.2: Mounting Template for Unit Size 4X drives (460V, 125 to 300 HP, 575/600V, 125 to 400 HP)

AF-600 FP High Power Operating Instructions

5.2.4 Lifting

Always lift the frequency converter in the dedicated lifting eyes. For all 4X unit size and 52 unit size (IP00) Units, use a bar to avoid bending the lifting holes of the

frequency converter.

Illustration 5.3: Recommended lifting method, 4X and 5X Unit Sizes.

NB!

The lifting bar must be able to handle the weight of the frequency converter. See Mechanical Dimensions for the weight of the different Unit Sizes. Maximum

diameter for bar is 25 cm (1 inch). The angle from the top of the drive to the lifting cable should be 60 degrees or greater.

Illustration 5.4: Recommended lifting method, Unit Size 61

(460V, 600 to 900 HP, 575/600V, 900 to 1150 HP).

Illustration 5.5: Recommended lifting method, Unit Size 62

(460V, 1000 to 1200 HP, 575/600V, 1250 to 1350 HP).

Illustration 5.6: Recommended lifting method, Unit Size 63

(460V, 600 to 900 HP, 575/600V, 900 to 1150 HP).

AF-600 FP High Power Operating Instructions

Illustration 5.7: Recommended lifting method, Unit Size 64

(460V, 1000 to 1200 HP, 575/600V, 1250 to 1350 HP).

AF-600 FP High Power Operating Instructions

5.2.5 Mechanical Dimensions

* Please note airflow directions

AF-600 FP High Power Operating Instructions

* Please note airflow directions

AF-600 FP High Power Operating Instructions

* Please note airflow directions

AF-600 FP High Power Operating Instructions

* Please note airflow directions

AF-600 FP High Power Operating Instructions

61 IP 21/54 - NEMA 1/12 63 IP 21/54 - NEMA 1/12

1) Minimum clearance from ceiling

AF-600 FP High Power Operating Instructions

62 IP 21/54 - NEMA 1/12 64 IP 21/54 - NEMA 1/12

1) Minimum clearance from ceiling

AF-600 FP High Power Operating Instructions

Unit Size 41 42 43 44

IP NEMA

Shipping dimensions Height 650 mm 650 mm 650 mm 650 mm 650 mm 650 mm

Drive dimensions Height 1209 mm 1209 mm 1589 mm 1589 mm 1046 mm 1327 mm

Mechanical dimensions, 5X and 6X Unit Sizes

Unit Size 51 52 61 62 63 64

IP NEMA

Shipping dimensions

Drive dimensions

Width 1730 mm 1730 mm 1730 mm 1730 mm 1220 mm 1490 mm Depth 570 mm 570 mm 570 mm 570 mm 570 mm 570 mm

Width 420 mm 420 mm 420 mm 420 mm 408 mm 408 mm Depth 380 mm 380 mm 380 mm 380 mm 375 mm 375 mm Max weight 104 kg 104 kg 151 kg 151 kg 91 kg 138 kg

350 - 600 HP at 460

(380 - 480 V)

450 - 650 HP at 575

(525-600 V)

21, 54 Type 1/ Type 1200Chassis

Height

Width 2197 mm 1705 mm 1569 mm 1962 mm 2159 mm 2559 mm Depth 736 mm 736 mm 927 mm 927 mm 927 mm 927 mm

Height 2000 mm 1547 mm 2204 2204 2204 2204

Width 600 mm 585 mm 1400 1800 2000 2400 Depth 494 mm 498 mm 606 606 606 606 Max weight

840 mm 831 mm 2324 mm 2324 mm 2324 mm 2324 mm

313 kg 277 kg 1004 1246 1299 1541

Mechanical dimensions , 4X Unit Sizes

150 - 200 HP at 460 V

(380 - 480 V)

150 - 200 HP at 575 V

(525-600 V)

21 Type 1

650 - 1000 HP at

(380 - 480 V)

750 - 1050 HP at

54 Type 1221Type 1

460 V

575 V

(525-600 V)

250 - 350 HP at 460 V

250 - 400 HP at 575 V

650 - 1000 HP at

460 V

(380 - 480 V)

750 - 1050 HP at

575 V

(525-600 V)

21, 54 Type 1/ Type 12

(380 - 480 V)

(525-600 V)

54 Type 1200Chassis

150 - 200 HP at 460 V

(380 - 480 V)

150 - 200 HP at 575 V

(525-600 V)

1200 - 1350 HP at

460 V

(380 - 480 V)

1150 - 1350 HP at

575 V

(525-600 V)

21, 54 Type 1/ Type 12

250 - 350 HP at 460 V

250 - 400 HP at 575 V

00 Chassis

650 - 1000 HP at

460 V

(380 - 480 V)

750 - 1050 HP at

575 V

(525-600 V)

21, 54 Type 1/ Type 12

(380 - 480 V)

(525-600 V)

1200 - 1350 HP at

460 V

(380 - 480 V)

1150 - 1350 HP at

575 V

(525-600 V)

21, 54 Type 1/ Type 12

AF-600 FP High Power Operating Instructions

5.2.6 Rated Power

Unit Size 41 42 43 44

IP 21/54 21/54 00 00

NEMA Type 1/ Type 12 Type 1/ Type 12 Chassis Chassis

Light duty rated power

- 160% overload tor-

que

Unit Size 51 52 61/63 62/64

IP 21/54 00 21/54 21/54

NEMA Type 1/ Type 12 Chassis Type 1/ Type 12 Type 1/ Type 12

Light duty rated pow-

er - 160% overload

torque

150 - 200 HP at 460 V

(380 - 480 V)

150 - 200 HP at 575 V

(525-600 V)

350 - 600 HP at 460 V

(380 - 480 V)

450 - 650 HP at 575 V

(525-600 V)

250 - 350 HP at 460 V

(380 - 480 V)

250 - 400 HP at 575 V

(525-600 V)

350 - 600 HP at 460 V

(380 - 480 V)

450 - 650 HP at 575 V

(525-600 V)

150 - 200 HP at 460 V

(380 - 480 V)

150 - 200 HP at 575 V

(525-600 V)

650 - 1000 HP at 460 V

(380 - 480 V)

750 - 1050 HP at 575 V

(525-600 V)

250 - 350 HP at 460 V

(380 - 480 V)

250 - 400 HP at 575 V

(525-600 V)

1200 - 1350 HP at 460 V

(380 - 480 V)

1150 - 1350 HP at 575 V

(525-600 V)

NB!

The unit sizes 6X have four different sizes, 61, 62, 63 and 64 The 61 and 62 consist of an inverter cabinet on the right and rectifier cabinet on the left. The 63 and

64 have an additional options cabinet left of the rectifier cabinet. The 63 is an 61 with an additional options cabinet. The 64 is an 62 with an additional options

cabinet.

AF-600 FP High Power Operating Instructions

5.3 Mechanical Installation

Preparation of the mechanical installation of the frequency converter must be done carefully to ensure a proper result and to avoid additional work during

installation. Start taking a close look at the mechanical drawings at the end of this instruction to become familiar with the space demands.

5.3.1 Tools Needed

To perform the mechanical installation the following tools are needed:

• Drill with 10 or 12 mm drill

• Tape measure

• Wrench with relevant metric sockets (7-17 mm)

• Extensions to wrench

• Sheet metal punch for conduits or cable glands in IP 21/Nema 1 and IP 54/Nema 12 drive types.

• Lifting bar to lift the unit (rod or tube max. Ø 25 mm (1 inch), able to lift minimum 400 kg (880 lbs)).

• Crane or other lifting aid to place the frequency converter in position

• A Torx T50 tool is needed to install the Unit Size 51IP 21/Nema 1 and IP 54/Nema 12 drive types.

5.3.2 General Considerations

Space

Ensure proper space above and below the frequency converter to allow airflow and cable access. In addition space in front of the unit must be considered to

enable opening of the door of the panel.

Illustration 5.8: Space in front of IP21/Nema 1 and IP54/Nema 12 drive in

unit sizes 41 and 42 .

Illustration 5.9: Space in front of IP21/Nema 1 and IP54/Nema drive types

for unit size 51.

Illustration 5.10: Space in front of IP21/Nema 1 and IP54/Nema 12 drive

type, for unit size 61.

AF-600 FP High Power Operating Instructions

Illustration 5.11: Space in front of IP21/Nema 1 and IP54/Nema 12 drive

type, for unit size 63.

Illustration 5.13: Space in front of IP21/Nema 1 and IP54/Nema 12 drive

type, for unit size 64.

Illustration 5.12: Space in front of IP21/Nema 1 and IP54/Nema 12 drive

type, for unit size 62.

NB!

Airflow direction, see Mechanical Dimensions on previous pages

Wire access

Ensure that proper cable access is present including necessary bending allowance. As the IP00 Open Chassis drive type is open to the bottom cables must be

fixed to the back panel of the Unit where the frequency converter is mounted, i.e. by using cable clamps.

NB!

All cable lugs/ shoes must mount within the width of the terminal bus bar

5.3.3 Terminal locations - Unit Size 4X

Take the following position of the terminals into consideration when you design for cables access.

AF-600 FP High Power Operating Instructions

Illustration 5.14: Position of power connections, 43/44 Unit Sizes

Be aware that the power cables are heavy and hard to bend. Consider the optimum position of the frequency converter for ensuring easy installation of the cables.

NB!

All 4X Unit Sizes are available with standard input terminals. All terminal dimensions can be found in table on next page.

IP 21 (NEMA 1) / IP 54 (NEMA 12) IP 00 / Chassis

Unit Size 41 Unit Size 42 Unit Size 43 Unit Size 44

A 277 (10.9) 379 (14.9) 119 (4.7) 122 (4.8)

B 227 (8.9) 326 (12.8) 68 (2.7) 68 (2.7)

C 173 (6.8) 273 (10.8) 15 (0.6) 16 (0.6)

D 179 (7.0) 279 (11.0) 20.7 (0.8) 22 (0.8)

E 370 (14.6) 370 (14.6) 363 (14.3) 363 (14.3)

F 300 (11.8) 300 (11.8) 293 (11.5) 293 (11.5)

G 222 (8.7) 226 (8.9) 215 (8.4) 218 (8.6)

H 139 (5.4) 142 (5.6) 131 (5.2) 135 (5.3)

I 55 (2.2) 59 (2.3) 48 (1.9) 51 (2.0)

J 354 (13.9) 361 (14.2) 347 (13.6) 354 (13.9)

K 284 (11.2) 277 (10.9) 277 (10.9) 270 (10.6)

L 334 (13.1) 334 (13.1) 326 (12.8) 326 (12.8)

M 250 (9.8) 250 (9.8) 243 (9.6) 243 (9.6)

N 167 (6.6) 167 (6.6) 159 (6.3) 159 (6.3)

O 261 (10.3) 260 (10.3) 261 (10.3) 261 (10.3)

P 170 (6.7) 169 (6.7) 170 (6.7) 170 (6.7)

Q 120 (4.7) 120 (4.7) 120 (4.7) 120 (4.7)

R 256 (10.1) 350 (13.8) 98 (3.8) 93 (3.7)

S 308 (12.1) 332 (13.0) 301 (11.8) 324 (12.8)

T 252 (9.9) 262 (10.3) 245 (9.6) 255 (10.0)

U 196 (7.7) 192 (7.6) 189 (7.4) 185 (7.3)

V 260 (10.2) 273 (10.7) 260 (10.2) 273 (10.7)

Table 5.1: Cable positions as shown in drawings above. Dimensions in mm (inch).

5.3.4 Terminal Locations - Unit Size 5X

Terminal locations - Unit Size 51

Take the following position of the terminals into consideration when designing the cable access.

AF-600 FP High Power Operating Instructions

Illustration 5.16: IP21 (NEMA Type 1) and IP54 (NEMA Type 12) drive type power connection positions

Illustration 5.17: IP21 (NEMA type 1) and IP54 (NEMA type 12) drive type power connection positions (detail B)

Terminal locations - Unit Size 52

Take the following position of the terminals into consideration when designing the cable access.

AF-600 FP High Power Operating Instructions

Illustration 5.19: IP00 Open Chassis drive type power connection positions

Illustration 5.20: IP00 Open Chassis drive type power connection positions

Note that the power cables are heavy and difficult to bend. Consider the optimum position of the frequency converter for ensuring easy installation of the cables.

Each terminal allows use of up to 4 cables with cable lugs or use of standard box lug. Earth is connected to relevant termination point in the drive.

AF-600 FP High Power Operating Instructions

Illustration 5.22: Terminal in details

NB!

Power connections can be made to positions A or B

5.3.5 Terminal Locations - Unit Sizes 6X

Terminal locations - Unit Sizes 61 and 63

Illustration 5.23: Terminal locations - Inverter Cabinet - 61 and 63 (front, left and right side view)

1) Ground bar

2) Motor terminals

3) Brake terminals

Terminal locations - Unit Sizes 62/64

Illustration 5.24: Terminal locations - Inverter Cabinet - 62 and 64 (front, left and right side view)

1) Ground bar

AF-600 FP High Power Operating Instructions

Terminal locations - Rectifier (Unit Sizes 61, 62, 63 and 64)

Illustration 5.25: Terminal locations - Rectifier (Left side, front and right side view)

1) Loadshare Terminal (-)

2) Ground bar

3) Loadshare Terminal (+)

Terminal locations - Options Cabinet (Unit Sizes 63 and 64)

AF-600 FP High Power Operating Instructions

Illustration 5.26: Terminal locations - Options Cabinet (Left side, front and right side view)

1) Ground bar

Terminal locations - Options Cabinet with circuit breaker/ molded case switch (Unit Sizes 63 and 64)

Illustration 5.27: Terminal locations - Options Cabinet with circuit breaker/ molded case switch (Left side, front and right side view)

1) Ground bar

AF-600 FP High Power Operating Instructions

5.3.6 Cooling and Airflow

Cooling

Cooling can be obtained in different ways, by using the cooling ducts in the bottom and the top of the unit, by taking air in and out the back of the unit or by

combining the cooling possibilities.

Duct cooling

A dedicated option has been developed to optimize installation of IP00/chassis drive types in Rittal TS8 Units utilizing the fan of the frequency converter for forced

air cooling of the backchannel. Please consult GE for more details.

The air out the top of the Unit could but ducted outside a facility so the heat loses from the backchannel are not dissipated within the control room reducing air-

conditioning requirements of the facility.

Please contact GE for more information.

Back cooling

The backchannel air can also be ventilated in and out the back of a Rittal TS8 Unit. This offers a solution where the backchannel could take air from outside the

facility and return the heat loses outside the facility thus reducing air-conditioning requirements.

NB!

A doorfan(s) is required on the Rittal cabinet to remove the loses not contained in the backchannel of the drive. The minimum doorfan(s) airflow required at the

drive maximum ambient for the 43 and 44 is 391 m^3/h (230 cfm). The minimum doorfan(s) airflow required at the drive maximum ambient for the 52 is 782

m^3/h (460 cfm). If the ambient is below maximum or if additional components, heat loses, are added within the Unit a calculation must be made to ensure the

proper airflow is provided to cool the inside of the Rittal Unit.

Airflow

The necessary airflow over the heat sink must be secured. The flow rate is shown below.

Unit Size protection

IP21 / NEMA 1

IP54 / NEMA 12

IP21 / NEMA 1 61, 62, 63 and 64

IP54 / NEMA 12 61, 62, 63 and 64

IP00 / Chassis 43 and 44

* Airflow per fan. Unit Sizes 5X contain multiple fans.

Table 5.2: Heatsink Air Flow

41 and 42

Unit Size Door fan / Top fan airflow Airflow over heatsink

170 m3/h (100 cfm) 765 m3/h (450 cfm)

340 m

/h (200 cfm) 1444 m3/h (850 cfm)

700 m3/h (412 cfm)* 985 m3/h (580 cfm)

/h (309 cfm)* 985 m3/h (580 cfm)

525 m

255 m3/h (150 cfm) 765 m3/h (450 cfm)

255 m

/h (150 cfm) 1444 m3/h (850 cfm)

5.3.7 Installation on the Wall - IP21 (NEMA 1) and IP54 (NEMA 12) Units

This only applies to 41 and 42 Unit Sizes (460V, 125 - 300 HP, 575/600V, 125 - 400 HP). It must be considered where to install the unit.

Take the relevant points into consideration before you select the final installation site:

• Free space for cooling

• Access to open the door

• Cable entry from the bottom

Mark the mounting holes carefully using the mounting template on the wall and drill the holes as indicated. Ensure proper distance to the floor and the ceiling for

cooling. A minimum of 225 mm (8.9 inch) below the frequency converter is needed. Mount the bolts at the bottom and lift the frequency converter up on the bolts.

Tilt the frequency converter against the wall and mount the upper bolts. Tighten all four bolts to secure the frequency converter against the wall.

Illustration 5.28: Lifting method for mounting drive on wall

AF-600 FP High Power Operating Instructions

5.3.8 Gland/Conduit Entry - IP21 (NEMA 1) and IP54 (NEMA12)

Cables are connected through the gland plate from the bottom. Remove the plate and plan where to place the entry for the glands or conduits. Prepare holes in

the marked area on the drawing.

The gland plate must be fitted to the frequency converter to ensure the specified protection degree, as well as ensuring proper cooling of the unit. If the gland

plate is not mounted, it may trip the unit.

Unit Sizes 41 + 42

Unit Size 51

Cable entries viewed from the bottom of the frequency converter - 1) Mains side 2) Motor side

Unit Size 61

AF-600 FP High Power Operating Instructions

Unit Size 62

Unit Size 63

Unit Size 64

Unit Size 61 to 64: Cable entries viewed from the bottom of the frequency converter - 1) Place conduits in marked areas

AF-600 FP High Power Operating Instructions

Illustration 5.29: Mounting of bottom plate,51Unit Size .

The bottom plate of the 51 Unit Size can be mounted from either in- or outside of the Unit Size, allowing flexibility in the installation process, i.e. if mounted from

the bottom the glands and cables can be mounted before the frequency converter is placed on the pedestal.

5.3.9 IP21 Drip shield installation ( Unit Sizes 41 and 42)

To comply with the IP21 rating, a separate drip shield is to be installed as

explained below:

• Remove the two front screws

• Insert the drip shield and replace screws

• Torque the screws to 5,6 Nm (50 in-lbs)

Illustration 5.30: Drip shield installation.

AF-600 FP High Power Operating Instructions

5.4 Field Installation of Options

5.4.1 Installation of Duct Cooling Kit in Rittal Units

This section deals with the installation of IP00 / chassis enclosed frequency converters with duct work cooling kits in Rittal Units. In addition to the Unit a 200 mm

base/plinth is required. Please consult GE for more details on these field installed options.

Illustration 5.31: Installation of IP00 Open Chassis drive type in Rittal TS8 Unit field installed option.

The minimum Unit dimension is:

• Unit Sizes 43 and 44: Depth 500 mm and width 600 mm.

• Unit Size 52: Depth 600 mm and width 800 mm.

The maximum depth and width are as required by the installation. When using multiple frequency converters in one Unit it is recommended that each drive is

mounted on its own back panel and supported along the mid-section of the panel. These duct work kits do not support the “in frame” mounting of the panel (see

Rittal TS8 catalogue for details). The duct work cooling kits listed in the table below are suitable for use only with IP 00 / Chassis frequency converters in Rittal TS8

IP 20 and UL and NEMA 1 and IP 54 and UL and NEMA 12 Units.

For the Unit Size 52 it is important to mount the plate at the absolute rear of the Rittal Unit due to the weight of the frequency converter.

AF-600 FP High Power Operating Instructions

NB!

A doorfan(s) is required on the Rittal cabinet to remove the loses not contained in the backchannel of the drive. The minimum doorfan(s) airflow required at the

drive maximum ambient for the 43 and 44 is 391 m^3/h (230 cfm). The minimum doorfan(s) airflow required at the drive maximum ambient for the 52 is 782

m^3/h (460 cfm). If the ambient is below maximum or if additional components, heat loses, are added within the Unit a calculation mu st be m ade to e nsure the

proper airflow is provided to cool the inside of the Rittal Unit.

Ordering Information

Rittal TS-8 Unit

1800 mm Consult GE Consult GE Not possible

2000 mm Consult GE Consult GE Consult GE

2200 mm Consult GE

Kit Contents

• Ductwork components

• Mounting hardware

•Gasket material

• Delivered with Unit Sizes 43 and 44 kits:

• Mounting templates and top/bottom cut out for Rittal Unit.

• Delivered with Unit Size 52 kits:

• Mounting templates and top/bottom cut out for Rittal Unit.

All fasteners are either:

• 10 mm, M5 Nuts torque to 2.3 Nm (20 in-lbs)

• T25 Torx screws torque to 2.3 Nm (20 in-lbs)

NB!

Please consult GE for more details on duct kits for AF-600 FP drives

Unit Size 43 Kit Part No. Unit Size 44Kit Part No. Unit Size 52 Part No.

AF-600 FP High Power Operating Instructions

External ducts

If additional duct work is added externally to the Rittal cabinet the pressure drop in the ducting must be calculated. Use the charts below to derate the frequency

converter according to the pressure drop.

Illustration 5.32: Unit Size 4X Derating vs. Pressure Change

Drive air flow: 450 cfm (765 m3/h)

Illustration 5.33: Unit Size 5X Derating vs. Pressure Change (Small Fan)

Drive air flow: 650 cfm (1105 m3/h)

Illustration 5.34: Unit Size 5X Derating vs. Pressure Change (Large Fan)

Drive air flow: 850 cfm (1445 m3/h)

5.4.2 Installation on pedestal

This section describes the installation of a pedestal unit available for the fre-

quency converters Unit Sizes 41 and 42. This is a 200 mm high pedestal that

allows these Units to be floor mounted. The front of the pedestal has openings

for input air to the power components.

The frequency converter gland plate must be installed to provide adequate

cooling air to the control components of the frequency converter via the door

fan and to maintain the IP21/NEMA 1 or IP54/NEMA 12 degrees of Unit pro-

tections.

AF-600 FP High Power Operating Instructions

Illustration 5.35: Drive on pedestal

There is one pedestal that fits both Unit Sizes 41 and 42. Please consult GE for more information. The pedestal is standard for Unit Size 51.

Required Tools:

• Socket wrench with 7-17 mm sockets

•T30 Torx Driver

Torques:

• M6 - 4.0 Nm (35 in-lbs)

• M8 - 9.8 Nm (85 in-lbs)

• M10 - 19.6 Nm (170 in-lbs)

Kit Contents:

• Pedestal parts

• Instruction manual

Illustration 5.36: Mounting of drive to pedestal.

Install the pedestal on the floor. Fixing holes are to be drilled according to this

figure:

Mount the drive on the pedestal and fix it with the included bolts to the ped-

estal as shown on the illustration.

AF-600 FP High Power Operating Instructions

Illustration 5.37: Drill master for fixing holes in floor.

NB!

Please consult GE for more details on the pedestal kits.

Illustration 5.38: Mounting of drive to pedestal

AF-600 FP High Power Operating Instructions

5.4.3 Installation of Mains Shield for frequency converters

This section is for the installation of a mains shield for the frequency converter series with Unit Sizes 41, 42 and 51. It is not possible to install in the IP00/ Chassis

drive types as these have included as standard a metal cover. These shields satisfy VBG-4 requirements.

Ordering numbers:

Please consult GE for more information.

Torque requirements

M6 - 35 in-lbs (4.0 N-M)

M8 - 85 in-lbs (9.8 N-M)

M10 - 170 in-lbs (19.6 N-M)

NB!

For further information, please consult GE.

5.5 Panel Options

5.5.1 Unit Size 6X Panel Options

Please note that these options are all special order. Please consult GE for more information.

Space Heaters and Thermostat

Mounted on the cabinet interior of Unit Size 6X frequency converters, space heaters controlled via automatic thermostat help control humidity inside the Unit,

extending the lifetime of drive components in damp environments.

Cabinet Light with Power Outlet

A light mounted on the cabinet interior of Unit Size 6 frequency converters increase visibility during servicing and maintenance. The housing the light includes a

power outlet for temporarily powering tools or other devices, available in two voltages:

• 230V, 50Hz, 2.5A, CE/ENEC

• 120V, 60Hz, 5A, UL/cUL

Transformer Tap Setup

If the Cabinet Light & Outlet and/or the Space Heaters & Thermostat are installed Transformer T1 requires it taps to be set to the proper input voltage. A 380-480

V drive will initially be set to the 525 V tap and a 525-600 V drive will be set to the 575 V tap to insure no overvoltage of secondary equipment occurs if the tap is

not changed prior to power being applied. See the table below to set the proper tap at terminal T1 located in the rectifier cabinet. For location in the drive, see

illustration of rectifier in the Power Connections section.

Input Voltage Range Tap to Select

380V-440V 400V

441V-490V 460V

491V-550V 525V

551V-625V 575V

NAMUR Terminals

NAMUR is an international association of automation technology users in the process industries, primarily chemical and pharmaceutical industries in Germany.

Selection of this option provides terminals organized and labeled to the specifications of the NAMUR standard for drive input and output terminals. This requires

MCB 112 PTC Thermistor Card and MCB 113 Extended Relay Card.

RCM (Residual Current Monitor)

Designed for monitoring residual leakage current to ground on supply mains (TN and TT systems), the RCM requires an external measuring transformer (supplied

and installed by customer). Two relays (N.O. or N.C. ) allow separate setpoints for pre-warning (50% of alarm threshold) and alarm conditions.

• Integrated into the drive’s safe-stop circuit

• LED bar graph indicator of residual leakage current level

• Fault memory

• TEST / RESET button

AF-600 FP High Power Operating Instructions

Insulation Resistance Monitor (IRM)

Designed for monitoring of insulation resistance between system conductors and ground in ungrounded supply mains or mains with connection to ground through

a high impedance (such as IT systems). Two individually adjustable relays (N.O. or N.C.) allow separate setpoints for pre-warning and alarm conditions.

• Integrated into the drive’s safe-stop circuit

• LC display of insulation resistance

•Fault Memory

• INFO, TEST, and RESET buttons

IEC Emergency Stop with Pilz Safety Relay

Includes a redundant 4-wire emergency-stop pushbutton mounted on the front of the Unit and a Pilz relay that monitors it in conjunction with the drive’s safe-

stop circuit and the mains contactor located in the options cabinet.

Manual Motor Starters

Provide 3-phase power for electric blowers often required for larger motors. Power for th e starters is provided from the load side of any supplied contactor, circuit

breaker, or disconnect switch. Power is fused before each motor starter, and is off when the incoming power to the drive is off. Up to two starters are allowed

(one if a 30-amp, fuse-protected circuit is ordered). Integrated into the drive’s safe-stop circuit.

Unit features include:

• Operation switch (on/off)

• Short-circuit and overload protection with test function

• Manual reset function

30-Amp, Fuse-Protected Terminals

• 3-phase power matching incoming mains voltage for powering auxiliary customer equipment

• Not available if two manual motor starters are selected

• Terminals are off when the incoming power to the drive is off

• Power for the fused protected terminals will be provided from the load side of any supplied contactor, circuit breaker, or disconnect switch.

24 VDC Power Supply

• 5 amp, 120 W, 24 VDC

• Protected against output overcurrent, overload, short circuits, and overtemperature

• For powering customer-supplied accessory devices such as sensors, PLC I/O, contactors, temperature probes, indicator lights, and/or other electronic

hardware

• Diagnostics include a dry DC-ok contact, a green DC-ok LED, and a red overload LED

External Temperature Monitoring

Designed for monitoring temperatures of external system components, such as the motor windings and/or bearings. Eight signal inputs are each brought to

individual modules, each configurable for a different type of signal. Modules can communicate with one another and can be monitored via a fieldbus network

(requires the purchase of a separate module/bus coupler). Integrated into the drive’s safe-stop circuit.

Possible input signal types:

• RTD inputs (including Pt100), 3-wire or 4-wire

• Thermocouple

Additional features:

• One universal output, configurable for either analog voltage or analog current

• Two output relays (N.O.)

• Dual-line LC display and LED dignostics

• Sensor lead wire break, short-circuit, and incorrect polarity detection

In addition to the eight universal inputs described above, two dedicated Thermistor Motor Protection Modules are also included. Features include:

• One Type A PTC Thermistors input per module (2 modules total)

• Fault diagnostics for wire breakage or short-circuits of sensor leads

• ATEX/UL/CSA certification

AF-600 FP High Power Operating Instructions

6 How to operate the frequency converter

6.1.1 Two ways of operating

The frequency converter can be operated in 2 ways:

1. keypad

3. RS-485 serial communication or USB, both for PC connection

If the frequency converter is fitted with network option module, please refer to relevant documentation.

6.1.2 How to operate the keypad

The following instructions are valid for the keypad.

The graphical keypad is divided into four functional groups:

1. Graphical display with Status lines.

2. Menu keys and indicator lights (LED's) - selecting mode, changing parameters and switching between display functions.

3. Navigation keys and indicator lights (LEDs).

4. Operation keys and indicator lights (LEDs).

Graphical display:

The LCD-display is back-lit with a total of 6 alpha-numeric lines. All data is displayed on the Keypad which can show up to five operating variables while in [Status]

mode.

Display lines:

a. Status line: Status messages displaying icons and graphics.

b. Line 1-2: Operator data lines displaying data and variables defined

or chosen by the user. By pressing the [Status] key, up to one extra

line can be added.

c. Status line: Status messages displaying text.

AF-600 FP High Power Operating Instructions

The display is divided into 3 sections:

Top section (a) shows the status when in status mode or up to 2 variables when not in status mode and in the case of Alarm/Warning.

The number of the Active Set-up (selected as the Active Set-up in par. K-10 Active Set-up) is shown. When programming in another Set-up than the Active Set-up,

the number of the Set-up being programmed appears to the right in brackets.

The Middle section (b) shows up to 5 variables with related unit, regardless of status. In case of alarm/warning, the warning is shown instead of the variables.

It is possible to toggle between three status read-out displays by pressing the [Status] key.

Operating variables with different formatting are shown in each status screen - see below.

Several values or measurements can be linked to each of the displayed operating variables. The values / measurements to be displayed can be defined via par.

K-20 Display Line 1.1 Small, par. K-21 Display Line 1.2 Small, par. K-22 Display Line 1.3 Small, par. K-23 Display Line 2 Large, and par. K-24 Display Line 3 Large,

which can be accessed via Main Menu then Keypad Setup.

Each value / measurement readout parameter selected in par. K-20 Display Line 1.1 Small to par. K-24 Display Line 3 Large has its own scale and number of digits

after a possible decimal point. Larger numeric values are displayed with few digits after the decimal point.

Ex.: Current readout

5.25 A; 15.2 A 105 A.

Status display I:

This read-out state is standard after start-up or initialization.

Use [INFO] to obtain information about the value/measurement linked to the

displayed operating variables (1.1, 1.2, 1.3, 2, and 3).

See the operating variables shown in the display in this illustration. 1.1, 1.2

and 1.3 are shown in small size. 2 and 3 are shown in medium size.

Status display II:

See the operating variables (1.1, 1.2, 1.3, and 2) shown in the display in this

illustration.

In the example, Speed, Motor current, Motor power and Frequency are se-

lected as variables in the first and second lines.

1.1, 1.2 and 1.3 are shown in small size. 2 is shown in large size.

1.1

1.2

130BP041.10

1.3

Status display III:

This state displays the event and action of the Logic Controller. For further

information, see section Logic Controller.

The Bottom section always shows the state of the frequency converter in

Status mode.

AF-600 FP High Power Operating Instructions

Display Contrast Adjustment

Press [status] and [

Indicator lights (LEDs):

If certain threshold values are exceeded, the alarm and/or warning LED lights up. A status and alarm text appear on the keypad.

The On LED is activated when the frequency converter receives power from mains voltage, a DC bus terminal, or the field installed external 24 V supply option

module (OPC24VPS). At the same time, the back light is on.

• Green LED/On: Control section is working.

• Yellow LED/Warn.: Indicates a warning.

• Flashing Red LED/Alarm: Indicates an alarm.

] for darker display

▲

] for brighter display

▼

Top section

Middle section

Bottom section

130BP074.10

AF-600 FP High Power Operating Instructions

Keypad Keys

Menu keys

The menu keys are divided into functions. The keys below the display and

indicator lamps are used for parameter set-up, including choice of display

indication during normal operation.

[Status]

The [Status] key indicates the status of the frequency converter and/or the motor. 3 different readouts can be chosen by pressing the [Status] key:

5 line readouts, 4 line readouts or Logic Controller.

Use [Status] for selecting the mode of display or for changing back to Display mode from either the Quick Menu mode, the Main Menu mode or Alarm mode. Also

use the [Status] key to toggle single or double read-out mode.

[Quick Menu]

The [Quick Menu] key allows quick set-up of the frequency converter.

The [Quick Menu] consists of:

-Quick Start

-Fan Macros

-Pump Macros

- Compressor Macros

- Closed Loop

- Parameter Data Check

-Trending

The Quick Menu provides quick and easy access to all parameters required for the majority of applications . Amongst other features it also includes parameters

for selecting closed loop single zone and multi-zone applications and specific functions related to Fans, Pumps and Compressors.

The Quick Menu parameters can be accessed immediately unless a password has been created via par. K-60 Main Menu Password, par. K-61 Access to Main Menu

w/o Password, par. K-65 Quick Menu Password or par. K-66 Access to Quick Menu w/o Password.

It is possible to switch directly between Quick Menu mode and Main Menu mode.

[Main Menu]

The [Main Menu] key is used for programming all parameters.The Main Menu parameters can be accessed immediately unless a password has been created via

par. K-60 Main Menu Password, par. K-61 Access to Main Menu w/o Password,par. K-65 Quick Menu Password or par. K-66 Access to Quick Menu w/o Password.

For the majority of HVAC applications it is not necessary to access the Main Menu parameters but instead the Quick Menu provides the simplest and quickest

access to the typical required parameters.

It is possible to switch directly between Main Menu mode and Quick Menu mode.

Parameter shortcut can be carried out by pressing down the [Main Menu] key for 3 seconds. The parameter shortcut allows direct access to any parameter.

[Alarm Log]

The [Alarm Log]mkey displays an Alarm list of the five latest alarms (numbered A1-A5). To obtain additional details about an alarm, use the arrow keys to manoeuvre

to the alarm number and press [OK]. Information is displayed about the condition of the frequency converter before it enters the alarm mode.

The Alarm log button on the Keypad allows access to both Alarm log and Maintenance log.

[Back]

The [Back] key reverts to the previous step or layer in the navigation structure.

[Cancel]

The [Cancel] key cancels the last change or command as long as the display has not been changed.

AF-600 FP High Power Operating Instructions

[Info]

The [Info] key displays information about a command, parameter, or function in any display window. [Info] provides detailed information when needed.

Exit Info mode by pressing either [Info], [Back], or [Cancel].

Navigation Keys

The four navigation arrows are used to navigate between the different

choices available in [Quick Menu], [Main Menu] and [Alarm Log]. Use the

keys to move the cursor.

[OK] is used for choosing a parameter marked by the cursor and for enabling

the change of a parameter.

Operation Keys for local control are found at the bottom of the control pane l.

[Hand]

The [Hand] key enables control of the frequency converter via the keypad. [Hand ] also starts the motor, and it is now possible to enter the motor speed data by

means of the arrow keys. The key can be selected as Enable [1] or Disable [0] via par. K-40 [Hand] Button on Keypad.

The following control signals will still be active when [Hand ] is activated:

• [Hand ] - [Off] - [Auto ]

•Reset

• Coasting stop inverse

•Reversing

• Set-up select lsb - Set-up select msb

• Stop command from serial communication

•Quick stop

•DC brake

AF-600 FP High Power Operating Instructions

NB!

External stop signals activated by means of control signals or a serial bus will override a “start” command via the Keypad.

[Off]

The [Off] key stops the connected motor. The key can be selected as Enable [1] or Disable [0] via par. K-41 [Off] Button on Keypad. If no external stop function is

selected and the [Off] key is inactive the motor can only be stopped by disconnecting the mains supply.

[Auto ]

The [Auto ] key enables the frequency converter to be controlled via the control terminals and/or serial communication. When a start signal is applied on the

control terminals and/or the bus, the frequency converter will start. The key can be selected as Enable [1] or Disable [0] via par. K-42 [Auto] Button on Keypad.

[Reset]

The [Reset] key is used for resetting the frequency converter after an alarm (trip). It can be selected as Enable [1] or Disable [0] via par. K-43 [Reset] Button on

Keypad.

The parameter shortcut can be carried out by holding down the [Main Menu] key for 3 seconds. The parameter shortcut allows direct access to any parameter.

6.1.3 RS-485 Bus Connection

One or more frequency converters can be connected to a controller (or mas-

ter) using the RS-485 standard interface. Terminal 68 is connected to the P

signal (TX+, RX+), while terminal 69 is connected to the N signal (TX-,RX-).

If more than one frequency converter is connected to a master, use parallel

connections.

Illustration 6.6: Connection example.

In order to avoid potential equalizing currents in the screen, earth the cable screen via terminal 61, which is connected to the frame via an RC-link.

Bus termination

The RS-485 bus must be terminated by a resistor network at both ends. If the drive is the first or the last device in the RS-485 loop, set the switch S801 on the

control card for ON.

For more information, see the paragraph Switches S201, S202, and S801.

6.1.4 How to Connect a PC to the frequency converter

To control or program the frequency converter from a PC, install the PC-based Drive Control Tool DCT 10..

The PC is connected via a standard (host/device) USB cable, or via the RS-485 interface as shown in the AF-600 FP Design Guide, chapter How to Install > Installation

of misc. connections.

NB!

The USB connection is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals. The USB connection is connected to protection

earth on the frequency converter. Use only isolated laptop as PC connection to the USB connector on the frequency converter.

Illustration 6.7: For control cable connections, see section on Control Terminals.

AF-600 FP High Power Operating Instructions

6.1.5 PC Software tools

PC-based Drive Control Tool DCT 10

All Frequency converters are equipped with a serial communication port. GE provides a PC tool for communication between PC and frequency converter, PC-

based Drive Control Tool DCT 10. Please check the section on Available Literature for detailed information on this tool.

Drive Control Tool DCT 10

DCT 10 has been designed as an easy to use interactive tool for setting parameters in our frequency converters. .

The DCT 10 Drive Control Tool will be useful for:

• Planning a communication network off-line. DCT 10 contains a complete frequency converter database

• Commissioning frequency converters on line

• Saving settings for all frequency converters

• Replacing a frequency converter in a network

• Simple and accurate documentation of frequency converter settings after commissioning.

• Expanding an existing network

• Future developed frequency converters will be supported

Drive Control Tool DCT 10 software supports Profibus DP-V1 via a Master class 2 connection. It makes it possible to on line read/write parameters in a frequency

converter via the Profibus network. This will eliminate the need for an extra communication network.

Save Frequency Converter Settings:

1. Connect a PC to the unit via USB com port. (Note: Use a PC, which is isolated from the mains, in conjunction with the USB port. Failure to do so may

damage equipment.)

2. Open Drives Control Tool DCT 10 Software

3. Choose “Read from drive”

4. Choose “Save as”

All parameters are now stored in the PC.

Load Frequency Converter Settings:

1. Connect a PC to the frequency converter via USB com port

2. Open Drives Control Tool DCT 10 software

3. Choose “Open”– stored files will be shown

4. Open the appropriate file

5. Choose “Write to drive”

All parameter settings are now transferred to the frequency converter.

A separate manual forDrives Control Tool DCT 10 Software is available: from GE or the web: www.geelectrical.com/drives.

The Drives Control Tool DCT 10 Software Modules

The following modules are included in the software package:

DCT 10 Software

Setting parameters Copy to and from frequency converters Documentation and print out of parameter settings incl. diagrams

Ext. User Interface

Preventive Maintenance Schedule Clock settings Timed Action Programming Logic Controller Set-up

Ordering number:

Please contact GE or visit: www.geelectrical.com/drives

AF-600 FP High Power Operating Instructions

6.1.6 Tips and tricks

* For the majority of HVAC applications the Quick Menu, Quick Set-up and Macros Set-up provides the simplest and quickest access to

all the typical parameters required.

* Whenever possible, performing an auto tuning, will ensure best shaft performance

* Under [Quick Menu] and [Parameter Data Check] all parameters that have been changed from factory settings are displayed

* Press and hold [Main Menu] key for 3 seconds for access to any parameter

* For service purposes it is recommended to copy all parameters to the Keypad, see par. K-50 Keypad Copy for further information

Table 6.1: Tips and tricks

Contrast of the display can be adjusted by pressing [Status] and [

dispaly

] for darker display or by pressing [Status] and [▼] for brighter

▲

6.1.7 Quick Transfer of Parameter Settings when using keypad

Once the set-up of a frequency converter is complete, it is recommended to store (backup) the parameter settings in the keypad or on a PC via DCT 10 software.

NB!

Stop the motor before performing any of these operations.

Data storage in Keypad:

1. Go to par. K-50 Keypad Copy

2. Press the [OK] key

3. Select “All to Keypad”

4. Press the [OK] key

All parameter settings are now stored in the keypad indicated by the progress bar. When 100% is reached, press [OK].

The keypad can now be connected to another frequency converter and the parameter settings copied to this frequency converter.

AF-600 FP High Power Operating Instructions

Data transfer from Keypad to Frequency converter:

1. Go to par. K-50 Keypad Copy

2. Press the [OK] key

3. Select “All from Keypad”

4. Press the [OK] key

The parameter settings stored in the GLCP are now transferred to the frequency converter indicated by the progress bar. When 100% is reached, press [OK].

6.1.8 Restore Factory Settings

There are two ways to restore the drive to factory settings: Recommended restore and manual restore.

Please be aware that they have different impact according to the below description.

Recommended restore (via par. H-03 Restore Factory Settings)

1. Select par. H-03 Restore Factory Settings

2. Press [OK]

3. Select [2] Restore Factory Settings

4. Press [OK]

5. Remove power to unit and wait for display to turn off.

6. Reconnect power and the frequency converter is reset. Note that

first start-up takes a few more seconds.

7. Press [Reset]

Manual restore

NB!

When carrying out manual initialisation, serial communication, RFI filter settings and fault log settings are reset.

1. Disconnect from mains and wait until the display turns off.

2a. Press [Status] - [Main Menu] - [OK] at the same time while power

up for keypad.

3. Release the keys after 5 s.

4. The frequency converter is now programmed according to de-

fault settings.

par. H-03 Restore Factory Settings restores all except: par. SP-50 RFI Filter par. O-30 Protocol par. O-31 Address par. O-32 Drive Port Baud Rate par. O-35 Minimum Response Delay par. O-36 Max Response Delay par. O-37 Maximum Inter-Char Delay par. ID-00 Operating Hours to par. ID-05 Over Volt's par. ID-20 Historic Log: Event to par. ID-22 Historic Log: Time par. ID-30 Alarm Log: Error Code to par. ID-32 Alarm Log: Time

The Manual Restore restores all except: par. ID-00 Operating Hours par. ID-03 Power Up's par. ID-04 Over Temp's par. ID-05 Over Volt's

AF-600 FP High Power Operating Instructions

7 How to Program

7.1.1

Group Title Function

K-## Operation and Display Parameters used to program the Keypad including: selection of language; selection of which variables are

displayed at each position in the display (e.g. static duct pressure or condenser water return temperature can be displayed with the setpoint in small digits in the top row and feedback in large digits in the centre of the dispay); enabling/disabling of the Keypad keys/buttons; passwords for the Keypad; upload and download of commissioned parameters to/from the Keypad and setting the built in clock.

F-## Fundamental Parameters Parameters used to configure the basic setup of the drive, including basic accel/decel times, frequency and

speed limits, maximum and minimum reference etc.

E-## Digital In / Out Parameters used to program the functions of all digital inputs, digital outputs, relay outputs, pulse inputs and

pulse outputs for terminals on the control card and all option cards. C-## Frequency Control Functions Parameters used to configure drive frequency settings, including jump frequencies and jog speed. P-## Load / Motor Parameters used to configure the frequency converter for the specific application and motor including: open

or closed loop operation; type of application such as compressor, fan or centrifual pump; motor nameplate

data; auto-tuning of the drive to the motor for optimum performance; flying start (typically used for fan ap-

plications) and motor thermal protection. H-## High Perf Parameters Parameters used to configure additional drive functions. Infrequently used parameters can be found here. AN-## Analog In / Out Parameters used to program the functions associated with all analog inputs and analog outputs for the

terminals on the control card and General Purpose I/O option (OPCGPIO) (note: For Analog I/O option OPCAIO,

see parameter group AO-00) including: analog input live zero timeout function (which for example can be used

to command a cooling tower fan to operate at full speed if the condenser water return sensor fails); scaling

of the analog input signals (for example to match the analog input to the mA and pressure range of a static

d uc t pr e ss u re s en s o r) ; fi l te r ti m e co n st a nt t o f i lt e r ou t electrical noise on the analog signal which can sometimes

occur when long cables are installed; function and scaling of the analog outputs (for example to provide an

analog output representing motor current or kW to an analog input of a DDC controller) and to configure the

analog outputs to be controlled by the BMS via a high level interface (HLI) (e.g. to control a chilled water valve)

including ability to define a default value of these outputs in the event of the HLI failing. SP-## Special Functio ns Parameters used to configure spe cial functions of the frequency converter including: kinetic back-up function

(especially useful for critical applications in semi-conductor installations where performance under mains dip/

mains loss is important); mains imbalance protection; automatic reset (to avoid the need for a manual reset

of Alarms); energy optimisation parameters (which typically do not need changing but enable fine tuning of

this automatic function (if necessary) ensuring the frequency converter and motor combination operate at

their optimum efficiency at full and partial load conditions) and auto-derating functions (which enable the

frequency converter to continue operation at reduced performance under extreme operating conditions en-

suring maximum up time). O-## Communication and Options Parameters used for configuring and monitoring functions associated with the serial communications / high

level interface to the frequency converter

Table 7.1: Parameter Groups

AF-600 FP High Power Operating Instructions

Group Title Function

AO-## Analog I/O Option Parameters used to configure the Analog I/O option (OPCAIO) including: definition of the analog input types

(e.g. voltage, Pt1000 or Ni1000) and scaling and definition of the analog output functions and scaling. DN-## CAN Fieldbus Parameters only applicable when a DeviceNet option is installed. PB-## Profibus Parameters only applicable when a Profibus option is installed. LN-## LonWorks Parameters only applicable when a Lonworks option is installed. BN-## BACmet Parameters used for BACnet configuration. ID-## Drive Information Parameters providing operating data and other drive information including: operating and running hour

counters; kWh counter; resetting of the running and kWh counters; alarm/fault log (where the past 10 alarms

are logged along with any associated value and time) and drive and option card indentification parameters

such as code number and software version. DR-## Data Readouts Read only parameters which display the status/value of many operating variables which can be displayed on

the Keypad or viewed in this parameter group. These parameters can be particularly useful during commis-

sioning when interfacing with a BMS via a high level interface. LG-## Logs & I/O Opt. Status Read only parameters which display the last 10 prevantative maintenance log items, actions and time and

the value of analog inputs and outputs on the Analog I/O option card which can be particularly useful during

commissioning when interfacing with a BMS via a high level interface. AP-## HVAC Appl. Param. Parameters used to monitor, protect and control pumps, fans and compressors including: no flow detection

and protection of pumps (including auto-setup of this function); dry pump protection; end of curve detection

and protection of pumps; sleep mode (especially useful for cooling tower and booster pump sets); broken belt

detection (typically used for fan applications to detect no air flow instead of using a ∆p switch installed across

the fan); short cycle protection of compressors and pump flow compensation of setpoint (especially useful for

secondary chilled water pump applications where the ∆p sensor has been installed close to the pump and not

acoss the furthest most significant load(s) in the system; using this function can compensate for the sensor

installation and help to realise the maximum energy savings). FB-## Fire/Bypass Operation Parameters used to set-up Fire Mode and/or to control a bypass contactor/starter if designed into the system. T-## Timed Functions Time based parameters including: those used to initiate daily or weekly actions based on the built in real time

clock (e.g. change of setpoint for night set back mode or start/stop of the pump/fan/compressor start/stop of

a external equipment); preventative mainte nance functions which can be based on running or operating hour

time intervals or on specific dates and times; energy log (especially useful in retrofit applications or where

information of the actual historical load (kW) on the pump/fan/compressor is of interest); trending (especially

useful in retrofit or other applications where there is an interest to log operating power, current, frequency or

speed of the pump/fan/compressor for analysis and a payback counter. CL-## PID Closed Loop Parameters used to configure the closed loop PI(D) controller which controls the speed of the pump, fan or

compressor in closed loop mode including: defining where each of the 3 possible feedback signals come from

(e.g. which analog input or the BMS HLI); conversion factor for each of the feedback signals (e.g. where a

pressure signal is used for indication of flow in an AHU or converting from pressure to temperature in a

compressor application); engineering unit for the reference and feedback (e.g. Pa, kPa, m Wg, in Wg, bar, m3/

s, m3/h, °C, °F etc); the function (e.g. sum, difference, average, minimum or maximum) used to calculate the

resulting feedback for single zone applications or the control philosophy for multi-zone applications; pro-

gramming of the setpoint(s) and manual or auto-tuning of the PI(D) loop. XC-## Ext. PID Closed Loop Parameters used to configure the 3 extended closed loop PI(D) controllers which for example can be used to

control external actuators (e.g. chilled water valve to maintain supply air temperature in a VAV system) in-

cluding: engineering unit for the reference and feedback of each controller (e.g. °C, °F etc); defining the range

of the reference/setpoint for each controller; defining where each of the references/setpoints and feedback

signals come from (e.g. which analog input or the BMS HLI); programming of the setpoint and manual or auto-

tuning of the each of the PI(D) controllers. PC-## Pump Controller Parameters used to configure and monitor the built in pump cascade controller (typically used for pump

booster sets). LC-## Logic Controller Parameters used to configure the built in Logic Controller (LC) which can be used for simple functions such as

comparators (e.g. if running above xHz, activate output relay), timers (e.g. when a start signal is applied, first

activate output relay to open supply air damper and wait x seconds before ramping up) or a more complex

sequence of user defined actions executed by the LC when the associated user defined event is evaluated as

TRUE by the LC. (For example, initiate an economiser mode in a simple AHU cooling application control scheme

where there is no BMS. For such an application the LC can monitor the outside air relative humidity and if it is

below a defined value, the supply air temperature setpoint could be automatically increased. With the fre-

quency converter monitoring the outside air relative humidity and supply air temperature via it’s analog inputs

and controlling the chilled water valve via one of the extended PI(D) loops and an analog output, it would then

modulate that valve to maintain a higher supply air temperature). The LC can often replace the need for other

external control equipment. B-## Brakes Parameters used to configure braking functions of the frequency converter which although not common in

many AF-600 FP applications, can be useful on special fan applications. Parameters including: DC braking;

dymamic/resistor braking and over voltage control (which provides automatic adjustment of the deceleration

rate (auto-ramping) to avoid tripping when decelerating large inertia fans)

Parameter descriptions and selections are displayed on the keypad display. (See relevant section for details.) Access the parameters by pressing the [Quick

Menu] or [Main Menu] button on the keypad. The Quick Menu is used primarily for commissioning the unit at start-up by providing the parameters necessary to

start operation. The Main Menu provides access to all parameters for detailed application programming.

All digital input/output and analog input/output terminals are multifunctional. All terminals have factory default functions suitable for the majority of AF-600 FP

applications but if other special functions are required, they must be programmed as explained in parameter group E-## or AN-##.

AF-600 FP High Power Operating Instructions

7.1.2 Quick Menu Mode

Parameter Data

The keypad provides access to all parameters listed under the Quick Menus. To set parameters using the [Quick Menu] button - enter or change parameter data

or settings in accordance with the following procedure:

1. Press Quick Menu button then press Quick Start

Use the [

3. Press [OK]

Use [

5. Press [OK]

To move to a different digit within a parameter setting, use the [

7. Highlighted area indicates digit selected for change

8. Press [Cancel] button to disregard change, or press [OK] to accept change and enter the new setting

Example of Changing Parameter Data

Assume parameter F-07 Accel Time 1 is set to 6 seconds and you want to change it to 10 seconds. Use the following procedure:

1. Press Quick Menu key

2. Choose Quick Start

3. Press [OK]

With the [

5. Press [OK]

6. Use the arrow keys to change the 6.00 to 10.00.

7. Press [OK]

The drive will now accelerate to rated speed in 10 seconds instead of 6 seconds.

] and [▼] buttons to find the parameter you want to change

▲

] and [▼] buttons to select the correct parameter setting

▲

] button find par. F-07 Accel Time 1

▼

] and [▶] buttons

◀

It is recommended to do the set-up in the order that the parameters are listed!

If [No Operation] is selected in par. E-03 Terminal 27 Digital Input, no connection to +24 V on terminal 27 is necessary to enable start.

If [Coast Inverse] (factory default value) is selected in par. E-03 Terminal 27 Digital Input, a connection to +24V is necessary to enable start.

Select [Parameter Data Check] to get information about:

• the last 10 changes. Use the up/down navigation keys to scroll between the last 10 changed parameters.

• the changes made since default setting.

Select [Trendings] to get information about the display line read-outs. The information is shown as graphs.

Only display parameters selected in par. K-20 Display Line 1.1 Small and par. K-24 Display Line 3 Large can be viewed. It is possible to store up to 120 samples in

the memory for later reference.

Efficient Parameter Set-up for AF-600 FP Applications

The parameters can easily be set up for the vast majority of the AF-600 FP applications only by using the [Quick Setup] option.

After pressing [Quick Menu], the different choices in the Quick Menu are listed.

Example of using the Quick Setup option

NB!

A complete description of the function is found in the parameter sections of this manual.

AF-600 FP High Power Operating Instructions

Illustration 7.1: Quick Menu view.

The Quick Setup menu gives access to the most important setup parameters of the frequency converter. After programming the frequency converter will, in most

cases be ready for operation. The (see footnote) Quick Setup parameters are shown in the table below. A complete description of the function is given in the

parameter description sections of this manual.

Par.

par. K-01 Language

par. K-02 Motor Speed Unit

par. P-02 Motor Power [HP] [HP]

par. P-07 Motor Power [kW] [kW]

par. F-05 Motor Rated Voltage [V]

par. F-04 Base Frequency [Hz]

par. P-03 Motor Current [A]

par. P-06 Base Speed [RPM]

par. F-01 Frequency Setting 1

par. F-02 Operation Method

par. F-07 Accel Time 1 [s]

par. F-08 Decel Time 1 [s]

par. F-10 Electronic Overload

par. F-15 Motor Speed High Limit [Hz] [Hz]

par. F-16 Motor Speed Low Limit [Hz] [Hz]

par. F-17 Motor Speed High Limit [RPM] [RPM]

par. F-18 Motor Speed Low Limit [RPM] [RPM]

par. H-08 Reverse Lock

par. P-04 Auto Tune

Table 7.1: Quick Setup parameters

*The display showing depends on choices made in par. K-02 Motor Speed Unit and par. K-03 Regional Settings. The default settings of par. K-02 Motor Speed

Unit and par. K-03 Regional Settings depend on which region of the world the frequency converter is supplied to but can be re-programmed as required.

For a detailed information about settings and programming, please see the AF-600 FP Programming Guide

[Units]

AF-600 FP High Power Operating Instructions

K-01 Language

Option: Function:

Defines the language to be used in the display.

The frequency converter is delivered with 4 different languages.

[0] * English Part of Language packages 1 - 4

P-07 Motor Power [kW]

Range: Function:

4.00 kW* [0.09 - 3000.00 kW] Enter the nominal motor power in kW according to the motor nameplate data. The default value corre-

sponds to the nominal rated output of the unit.

This parameter cannot be adjusted while the motor is running. Depending on the choices made in par.

K-03 Regional Settings, either par. P-07 Motor Power [kW] or par. P-02 Motor Power [HP] is made invisible.

P-02 Motor Power [HP]

Range: Function:

4.00 hp* [0.09 - 3000.00 hp] Enter the nominal motor power in HP according to the motor nameplate data. The default value corre-

sponds to the nominal rated output of the unit.

This parameter cannot be adjusted while the motor is running.

Depending on the choices made in par. K-03 Regional Settings, either par. P-07 Motor Power [kW] or par.

P-02 Motor Power [HP] Motor Power is made invisible.

F-05 Motor Rated Voltage

Range: Function:

400. V* [10. - 1000. V] Enter the nominal motor voltage according to the motor nameplate data. The default value corresponds

to the nominal rated output of the unit.

This parameter cannot be adjusted while the motor is running.

F-04 Base Frequency

Range: Function:

50. Hz* [20 - 1000 Hz] Select the motor frequency value from the motor nameplate data.

NB!

This parameter cannot be adjusted while the motor is running.

P-03 Motor Current

Range: Function:

7.20 A* [0.10 - 10000.00 A] Enter the nominal motor current value from the motor nameplate data. This data is used for calculating

motor torque, motor thermal protection etc.

NB!

This parameter cannot be adjusted while the motor is running.

P-06 Base Speed

Range: Function:

1420. RPM* [100 - 60000 RPM] Enter the nominal motor speed value from the motor nameplate data. This data is used for calculating

automatic motor compensations.

NB!

This parameter cannot be changed while the motor is running.

AF-600 FP High Power Operating Instructions

P-08 Motor Rotation Check

Option: Function:

Following installation and connection of the motor, this function allows the correct motor rotation direc-

tion to be verified. Enabling this function overrides any bus commands or digital inputs, except External

Interlock.

[0] * Off Motor Rotation Check is not active.

[1] Enabled Motor Rotation Check is enabled. Once enabled, Display shows:

“Note! Motor may run in wrong direction”.

Pressing [OK], [Back] or [Cancel] will dismiss the message and display a new message: “Press [Hand] ti start the motor. Press [Cancel] to abort”. Pressing [Hand

on] starts the motor at 5 Hz in forward direction and the display shows: “Motor is running. Check if motor rotation direction is correct. Press [Off] to stop the motor”.

Pressing [Off] stops the motor and resets par. P-08 Motor Rotation Check. If motor rotation direction is incorrect, two motor phase cables should be interchanged.

IMPORTANT:

Mains power must be removed before disconnecting motor phase cables.

F-07 Accel Time 1

Range: Function:

10.00 s* [1.00 - 3600.00 s] Enter the ramp-up time, i.e. the acceleration time from 0 RPM to par. P-06 Base Speed. Choose a ramp-

up time such that the output current does not exceed the current limit in par. F-43 Current Limit during

ramping. See ramp-down time in par. F-08 Decel Time 1.

par. F

tacc×nnorm par.P

− 07 =

ref rpm

− 06

F-08 Decel Time 1

Range: Function:

20.00 s* [1.00 - 3600.00 s] Enter the ramp-down time, i.e. the deceleration time from par. P-06 Base Speed to 0 RPM. Choose a ramp-

down time such that no over-voltage arises in the inverter due to regenerative operation of the motor,

and such that the generated current does not exceed the current limit set in par. F-43 Current Limit. See

ramp-up time in par. F-07 Accel Time 1.

par. F

tdec×nnorm par.P

− 08 =

ref rpm

− 06

F-15 Motor Speed High Limit [Hz]

Range: Function:

50/60.0 Hz* [par. H-12 - par. H-19 Hz] Enter the maximum limit for motor speed. The Motor Speed High Limit can be set to correspond to the

manufacturer’s recommended maximum of the motor shaft. The Motor Speed High Limit must exceed

the in par. F-16 Motor Speed Low Limit [Hz]. Only par. F-18 Motor Speed Low Limit [RPM] or par . F -16 Motor

Speed Low Limit [Hz] will be displayed depending on other parameters in the Main Menu and depending

on default settings dependant on global location.

NB!

Max. output frequency cannot exceed 10% of the inverter frequency (par. F-26 Motor Noise (Carrier Freq)).

F-16 Motor Speed Low Limit [Hz]

Range: Function:

0 Hz* [0 - par. H-14 Hz] Enter the minimum limit for motor speed. The Motor Speed Low Limit can be set to correspond to the

minimum output frequency of the motor shaft. The Speed Low Limit must not exceed the setting in par.

F-15 Motor Speed High Limit [Hz].

AF-600 FP High Power Operating Instructions

F-17 Motor Speed High Limit [RPM]

Range: Function:

1500. RPM* [par. H-11 - 60000. RPM] Enter the maximum limit for motor speed. The Motor Speed High Limit can be set to correspond to the

manufacturer’s maximum rated motor. The Motor Speed High Limit must exceed the setting in par.

F-18 Motor Speed Low Limit [RPM]. Only par. F-18 Motor Speed Low Limit [RPM] or par. F-16 Motor Speed

Low Limit [Hz] will be displayed depending on other parameters in the Main Menu and depending on

default settings dependant on global location.

NB!

The output frequency value of the frequency converternot exceed a value higher than 1/10 of the switching frequency.

NB!

Any changes in par. F-17 Motor Speed High Limit [RPM] will reset the value in par. H-73 Warning Speed High to the same value as set in par. F-17 Motor Speed

High Limit [RPM].

F-18 Motor Speed Low Limit [RPM]

Range: Function:

0 RPM* [0 - par. H-13 RPM] Enter the minimum limit for motor speed. The Motor Speed Low Limit can be set to correspond to the

manufacturer’s recommended minimum motor speed. The Motor Speed Low Limit must not exceed the

setting in par. F-17 Motor Speed High Limit [RPM].

C-20 Jog Speed [Hz]

Range: Function:

10.0 Hz* [0.0 - par. H-14 Hz] The jog speed is a fixed output speed at which the frequency converter is running when the jog function

is activated.

See also par. C-22 Jog Accel/Decel Time.

AF-600 FP High Power Operating Instructions

7.1.3 Macros

The Macros provide quick and easy access to all parameters required for the majority of AF-600 FP applications including most VAV and CAV supply and return

fans, cooling tower fans, Primary, Secondary and Condenser Water Pumps and other pump, fan and compressor applications.

How to access Macros - example

130BT110.1

Illustration 7.1: Step 1: Turn on the frequency converter (green LED lights)

Illustration 7.1: Step 4: Use the up/down navigation keys to scroll down to

find AP-62 Broken Belt Delay.

Illustration 7.1: Step 2: Press the [Quick Menus] button (Quick Menus choices

appear).

Illustration 7.1: Step 3: Use the up/down navigation keys to scroll down to

Fan Macros. Press [OK].

Illustration 7.1: Step 5: Press [OK].

130BT116.10

Illustration 7.1: Step 6: Use the up/down navigation keys to change the delay

time.

The Quick Menu parameters are grouped in the following way:

AF-600 FP High Power Operating Instructions

Fan Macros Pump Macros Compressor Macros

Application Settings

par. AP-60 Broken Belt Function par. AP-20 Low Power Auto Set-up par. H-43 Torque Characteristics par. AP-61 Broken Belt Torque par. AP-21 Low Power Detection par. F-24 Holding Time par. AP-62 Broken Belt Delay par. AP-22 Low Speed Detection par. AP-75 Short Cycle Protection par. C-40 Semi-Auto Jump Freq Set-up par. AP-23 No-Flow Function par. AP-76 Interval between Starts par. H-43 Torque Characteristics par. AP-24 No-Flow Delay par. AP-77 Minimum Run Time par. AP-22 Low Speed Detection par. AP-40 Minimum Run Time par. E-51 Terminal 27 Mode par. AP-23 No-Flow Function par. AP-41 Minimum Sleep Time par. E-52 Terminal 29 Mode par. AP-24 No-Flow Delay par. AP-42 Wake-up Speed [RPM] par. E-03 Terminal 27 Digital Input par. AP-40 Minimum Run Time par. AP-43 Wake-up Speed [Hz] par. E-04 Terminal 29 Digital Input par. AP-41 Minimum Sleep Time par. AP-44 Wake-up Ref./FB Difference par. E-24 Function Relay par. AP-42 Wake-up Speed [RPM] par. AP-45 Setpoint Boost par. H-09 Start Mode par. AP-43 Wake-up Speed [Hz] par. AP-46 Maximum Boost Time par. H-36 Trip Speed Low [RPM] par. AP-44 Wake-up Ref./FB Difference par. AP-26 Dry Pump Function par. H-37 Trip Speed Low [Hz] par. AP-45 Setpoint Boost par. AP-27 Dry Pump Delay par. AP-46 Maximum Boost Time par. AP-80 Flow Compensation par. B-10 Brake Function par. AP-81 Square-linear Curve Approximation par. B-16 AC brake Max. Current par. AP-82 Work Point Calculation par. B-17 Over-voltage Control par. AP-83 Speed at No-Flow [RPM] par. H-09 Start Mode par. AP-84 Speed at No-Flow [Hz] par. F-24 Holding Time par. AP-85 Speed at Design Point [RPM] par. H-80 Function at Stop par. AP-86 Speed at Design Point [Hz] par. B-00 DC Hold Current par. AP-87 Pressure at No-Flow Speed par. H-08 Reverse Lock par. AP-88 Pressure at Rated Speed

par. AP-89 Flow at Design Point par. AP-90 Flow at Rated Speed par. H-43 Torque Characteristics par. H-09 Start Mode

AF-600 FP High Power Operating Instructions

Single Zone Int. Set Point Single Zone Ext. Set Point Multi Zone / Adv

Closed Loop Settings

par. H-40 Configuration Mode par. H-40 Configuration Mode par. H-40 Configuration Mode par. CL-12 Reference/Feedback Unit par. CL-12 Reference/Feedback Unit par. F-01 Frequency Setting 1 par. CL-13 Minimum Reference/Feedb. par. CL-13 Minimum Reference/Feedb. par. C-30 Frequency Command 2 par. CL-14 Maximum Reference/Feedb. par. CL-14 Maximum Reference/Feedb. par. CL-00 Feedback 1 Source par. AN-22 Terminal 54 Low Current par. AN-10 Terminal 53 Low Voltage par. CL-01 Feedback 1 Conversion par. AN-24 Terminal 54 Low Ref./Feedb. Value par. AN-11 Terminal 53 High Voltage par. CL-02 Feedback 1 Source Unit par. AN-25 Terminal 54 High Ref./Feedb. Value par. AN-12 Terminal 53 Low Current par. CL-03 Feedback 2 Source par. AN-26 Terminal 54 Filter Time Constant par. AN-13 Terminal 53 High Current par. CL-04 Feedback 2 Conversion par. AN-27 Terminal 54 Live Zero par. AN-14 Terminal 53 Low Ref./Feedb. Value par. CL-05 Feedback 2 Source Unit par. AN-00 Live Zero Timeout Time par. AN-15 Terminal 53 High Ref./Feedb. Value par. CL-06 Feedback 3 Source par. AN-01 Live Zero Timeout Function par. AN-22 Terminal 54 Low Current par. CL-07 Feedback 3 Conversion par. CL-21 Setpoint 1 par. AN-24 Terminal 54 Low Ref./Feedb. Value par. CL-08 Feedback 3 Source Unit par. CL-81 PID Normal/ Inverse Control par. AN-25 Terminal 54 High Ref./Feedb. Value par. CL-12 Reference/Feedback Unit par. CL-82 PID Start Speed [RPM] par. AN-26 Terminal 54 Filter Time Constant par. CL-13 Minimum Reference/Feedb. par. CL-83 PID Start Speed [Hz] par. AN-27 Terminal 54 Live Zero par. CL-14 Maximum Reference/Feedb. par. CL-93 PID Proportional Gain par. AN-00 Live Zero Timeout Time par. AN-10 Terminal 53 Low Voltage par. CL-94 PID Integral Time par. AN-01 Live Zero Timeout Function par. AN-11 Terminal 53 High Voltage

par. CL-81 PID Normal/ Inverse Control par. AN-12 Terminal 53 Low Current par. CL-82 PID Start Speed [RPM] par. AN-13 Terminal 53 High Current par. CL-83 PID Start Speed [Hz] par. AN-14 Terminal 53 Low Ref./Feedb. Value par. CL-93 PID Proportional Gain par. AN-15 Terminal 53 High Ref./Feedb. Value par. CL-94 PID Integral Time par. AN-16 Terminal 53 Filter Time Constant

par. AN-17 Terminal 53 Live Zero par. AN-20 Terminal 54 Low Voltage par. AN-21 Terminal 54 High Voltage par. AN-22 Terminal 54 Low Current par. AN-23 Terminal 54 High Current par. AN-24 Terminal 54 Low Ref./Feedb. Value par. AN-25 Terminal 54 High Ref./Feedb. Value par. AN-26 Terminal 54 Filter Time Constant par. AN-27 Terminal 54 Live Zero par. AN-00 Live Zero Timeout Time par. AN-01 Live Zero Timeout Function par. H-76 Warning Feedback Low par. H-77 Warning Feedback High par. CL-20 Feedback Function par. CL-21 Setpoint 1 par. CL-22 Setpoint 2 par. CL-81 PID Normal/ Inverse Control par. CL-82 PID Start Speed [RPM] par. CL-83 PID Start Speed [Hz] par. CL-93 PID Proportional Gain par. CL-94 PID Integral Time par. CL-70 Closed Loop Type par. CL-71 PID Performance par. CL-72 PID Output Change par. CL-73 Minimum Feedback Level par. CL-74 Maximum Feedback Level par. CL-79 PID Autotuning

See also AF-600 FP Programming Guide for a detailed description of the Quick Menu parameter groups.

AN-00 Live Zero Timeout Time

Range: Function:

10 s* [1 - 99 s] Enter the Live Zero Time-out time period. Live Zero Time-out Time is active for analog inputs, i.e. terminal

53 or terminal 54, allocated to current and used as reference or feedback sources. If the reference signal

value associated with the selected current input falls below 50% of the value set in par. AN-10 Terminal

53 Low Voltage, par. AN-12 Terminal 53 Low Current, par. AN-20 Terminal 54 Low Voltage or par.

AN-22 Terminal 54 Low Current for a time period longer than the time set in par. AN-00 Live Zero Timeout

Time, the function selected in par. AN-01 Live Zero Timeout Function will be activated.

AN-01 Live Zero Timeout Function

Option: Function:

Select the time-out function. The function set in par. AN-01 Live Zero Timeout Function will be activated

if the input signal on terminal 53 or 54 is below 50% of the value in par. AN-10 Terminal 53 Low Voltage,

par. AN-12 Terminal 53 Low Current, par. AN-20 Terminal 54 Low Voltage or par. AN-22 Terminal 54 Low

Current for a time period defined in par. AN-00 Live Zero Timeout Time. If several time-outs occur simul-

taneously, the frequency converter prioritises the time-out functions as follows:

[0] * Off

[1] Freeze output

[2] Stop

[3] Jogging

[4] Max. speed

[5] Stop and trip

AF-600 FP High Power Operating Instructions

1. par. AN-01 Live Zero Timeout Function

2. par. O-04 Control Word Timeout Function

The output frequency of the frequency converter can be:

• [1] frozen at the present value

• [2] overruled to stop

• [3] overruled to jog speed

• [4] overruled to max. speed

•[5] overruled to stop with subsequent trip

AN-10 Terminal 53 Low Voltage

Range: Function:

0.07 V* [0.00 - par. AN-11 V] Enter the low voltage value. This analog input scaling value should correspond to the low reference/

feedback value set in par. AN-14 Terminal 53 Low Ref./Feedb. Value.

AN-11 Terminal 53 High Voltage

Range: Function:

10.00 V* [par. AN-10 - 10.00 V] Enter the high voltage value. This analog input scaling value should correspond to the high reference/

feedback value set in par. AN-15 Terminal 53 High Ref./Feedb. Value.

AN-14 Terminal 53 Low Ref./Feedb. Value

Range: Function:

0.000 N/A* [-999999.999 - 999999.999 N/A] Enter the analog input scaling value that corresponds to the low voltage/low current set in par.

AN-10 Terminal 53 Low Voltage and par. AN-12 Terminal 53 Low Current.

AN-15 Terminal 53 High Ref./Feedb. Value

Range: Function:

50.000 N/A* [-999999.999 - 999999.999 N/A] Enter the analog input scaling value that corresponds to the high voltage/high current value set in par.

AN-11 Terminal 53 High Voltage and par. AN-13 Terminal 53 High Current.

AF-600 FP High Power Operating Instructions

AN-16 Terminal 53 Filter Time Constant

Range: Function:

0.001 s* [0.001 - 10.000 s] Enter the time constant. This is a first-order digital low pass filter time constant for suppressing electrical

noise in terminal 53. A high time constant value improves dampening but also increases the time delay

through the filter.

This parameter cannot be adjusted while the motor is running.

AN-17 Terminal 53 Live Zero

Option: Function:

This parameter makes it possible to disable the Live Zero monitoring. E.g. to be used if the analog outputs

are used as part of a decentral I/O system (e.g. when not part of any frequency converter related control

functions, but feeding a Building Management system with data)

[0] Disabled

[1] * Enabled

AN-20 Terminal 54 Low Voltage

Range: Function:

0.07 V* [0.00 - par. AN-21 V] Enter the low voltage value. This analog input scaling value should correspond to the low reference/

feedback value, set in par. AN-24 Terminal 54 Low Ref./Feedb. Value.

AN-21 Terminal 54 High Voltage

Range: Function:

10.00 V* [par. AN-20 - 10.00 V] Enter the high voltage value. This analog input scaling value should correspond to the high reference/

feedback value set in par. AN-25 Terminal 54 High Ref./Feedb. Value.

AN-24 Terminal 54 Low Ref./Feedb. Value

Range: Function:

0.000 N/A* [-999999.999 - 999999.999 N/A] Enter the analog input scaling value that corresponds to the low voltage/low current value set in par.

AN-20 Terminal 54 Low Voltage and par. AN-22 Terminal 54 Low Current.

AN-25 Terminal 54 High Ref./Feedb. Value

Range: Function:

100.000 N/A* [-999999.999 - 999999.999 N/A] Enter the analog input scaling value that corresponds to the high voltage/high current value set in par.

AN-21 Terminal 54 High Voltage and par. AN-23 Terminal 54 High Current.

AN-26 Terminal 54 Filter Time Constant

Range: Function:

0.001 s* [0.001 - 10.000 s] Enter the time constant. This is a first-order digital low pass filter time constant for suppressing electrical

noise in terminal 54. A high time constant value improves dampening but also increases the time delay

through the filter.

This parameter cannot be adjusted while the motor is running.

AN-27 Terminal 54 Live Zero

Option: Function:

This parameter makes it possible to disable the Live Zero monitoring. E.g. to be used if the analog outputs

are used as part of a decentral I/O system (e.g. when not part of any frequency converter related control

functions, but feeding a Building Management System with data)

[0] Disabled

[1] * Enabled

AF-600 FP High Power Operating Instructions

AN-50 Terminal 42 Output

Option: Function:

Select the function of Terminal 42 as an analog current output.

[0] * No operation

[100] Output frequency 0 - 100 Hz

[101] Reference Minimum reference - Maximum reference

[102] Feedback -200% to +200% of par. 20-14

[103] Motor Current : 0 - Inverter Max. Current (par. DR-37 Drive Max. Current)

[104] Torque rel to limit : 0 - Torque limit (par. F-40 Torque Limiter (Driving))

[105] Torq relate to rated : 0 - Motor rated torque

[106] Power 0 - Motor rated power

[107] Speed 0 - Speed High Limit (par. F-17 Motor Speed High Limit [RPM] and par. F-15 Motor Speed High Limit [Hz])

[113] Ext. Closed Loop 1 0 - 100%

[114] Ext. Closed Loop 2 0 - 100%

[115] Ext. Closed Loop 3 0 - 100%

[130] Output freq. 4-20mA 0 - 100 Hz

[131] Reference 4-20mA Minimum Reference - Maximum Reference

[132] Feedback 4-20mA -200% to +200% of par. 2-14

[133] Motor cur. 4-20mA 0 - Inverter Max. Current (par. DR-37 Drive Max. Current)

[134] Torq.% lim 4-20 mA :0 - Torque limit (par. F-40 Torque Limiter (Driving))

[135] Torq.% nom 4-20mA 0 - Motor rated torque

[136] Power 4-20mA 0 - Motor rated power

[137] Speed 4-20mA 0 - Speed High Limit (par. 4-13 and par. 4-14)

[139] Bus ctrl. 0 - 100%

[140] Bus ctrl. 4-20 mA 0 - 100%

[141] Bus ctrl t.o. 0 - 100%

[142] Bus ctrl t.o. 4-20mA 0 - 100%

[143] Ext. CL 1 4-20mA 0 - 100%

[144] Ext. CL 2 4-20mA 0 - 100%

[145] Ext. CL 3 4-20mA 0 - 100%

NB!

Values for setting the Minimum Reference is found in open loop par. F-52 Minimum Reference and for closed loop par. CL-13 Minimum Reference/Feedb. - values

for maximum reference for open loop is found in par. F-53 Maximum Reference and for closed loop par. CL-14 Maximum Reference/Feedb..

AN-51 Terminal 42 Output Min Scale

Range: Function:

0.00 %* [0.00 - 200.00 %] Scale for the minimum output (0 or 4 mA) of the analogue signal at terminal 42.

Set the value to be the percentage of the full range of the variable selected in par. AN-50 Terminal 42

Output.

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AF-600 FP High Power Operating Instructions

AN-52 Terminal 42 Output Max Scale

Range: Function:

100.00 %* [0.00 - 200.00 %] Scale for the maximum output (20 mA) of the analog signal at terminal 42.

Set the value to be the percentage of the full range of the variable selected in par. AN-50 Terminal 42

Output.

EXAMPLE 1:

Variable value= OUTPUT FREQUENCY, range = 0-100 Hz

Range needed for output = 0-50 Hz

Output signal 0 or 4 mA is needed at 0 Hz (0% of range) - set par. AN-51 Terminal 42 Output Min Scale to 0%

Output signal 20 mA is needed at 50 Hz (50% of range) - set par. AN-52 Terminal 42 Output Max Scale to 50%

It is possible to get a value lower than 20 mA at full scale by programming values >100% by using a

formula as follows:

20 mA/

desired maximum current

i.e

. 10mA:

mA mA

× 100 % = 200 %

× 100 %

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AF-600 FP High Power Operating Instructions

EXAMPLE 2:

Variable= FEEDBACK, range= -200% to +200%

Range needed for output= 0-100%

Output signal 0 or 4 mA is needed at 0% (50% of range) - set par. AN-51 Terminal 42 Output Min Scale to 50%

Output signal 20 mA is needed at 100% (75% of range) - set par. AN-52 Terminal 42 Output Max Scale to 75%

EXAMPLE 3:

Variable value= REFERENCE, range= Min ref - Max ref

Range needed for output= Min ref (0%) - Max ref (100%), 0-10 mA

Output signal 0 or 4 mA is needed at Min ref - set par. AN-51 Terminal 42 Output Min Scale to 0%

Output signal 10 mA is needed at Max ref (100% of range) - set par. AN-52 Terminal 42 Output Max Scale to 200%

(20 mA / 10 mA x 100%=200%).

AP-21 Low Power Detection

Option: Function:

[0] * Disabled

[1] Enabled If selecting Enabled, the Low Power Detection commissioning must be carried out in order to set the

parameters in group AP-3# for proper operation!

AP-22 Low Speed Detection

Option: Function:

[0] * Disabled

[1] Enabled Select Enabled for detecting when the motor operates with a speed as set in par. F-18 Motor Speed Low

Limit [RPM] or par. F-16 Motor Speed Low Limit [Hz].

AF-600 FP High Power Operating Instructions

AP-23 No-Flow Function

Option: Function:

Common actions for Low Power Detection and Low Speed Detection (Individual selections not possible).

[0] * Off

[1] Sleep Mode

[2] Warning Messages in the keypad display (if mounted) and/or signal via a relay or a digital output.

[3] Alarm The frequency converter trips and motor stays stopped until reset.

AP-24 No-Flow Delay

Range: Function:

10 s* [1 - 600 s] Set the time Low Power/Low Speed must stay detected to activate signal for actions. If detection disap-

pears before run out of the timer, the timer will be reset.

AP-26 Dry Pump Function

Option: Function:

Low Power Detection must be Enabled (par. AP-21 Low Power Detection) and commissioned (using either

par. AP-3#, No Flow Power Tuning, or par. AP-20 Low Power Auto Set-up) in order to use Dry Pump De-

tection.

[0] * Off

[1] Warning Messages in the keypad display (if mounted) and/or signal via a relay or a digital output.

[2] Alarm The frequency converter trips and motor stays stopped until reset.

AP-40 Minimum Run Time

Range: Function:

10 s* [0 - 600 s] Set the desired minimum running time for the motor after a start command (digital input or Bus) before

entering Sleep Mode.

AP-41 Minimum Sleep Time

Range: Function:

10 s* [0 - 600 s] Set the desired Minimum Time for staying in Sleep Mode. This will override any wake up conditions.

AP-42 Wake-up Speed [RPM]

Range: Function:

0 RPM* [par. F-18 - par. F-17 RPM] To be used if par. K-02 Motor Speed Unit has been set for RPM (parameter not visible if Hz selected). Only

to be used if par. H-40 Configuration Mode is set for Open Loop and speed reference is applied by an

external controller.

Set the reference speed at which the Sleep Mode should be cancelled.

AP-60 Broken Belt Function

Option: Function:

Selects the action to be performed if the Broken Belt condition is detected

[0] * Off

[1] Warning

[2] Trip

AP-61 Broken Belt Torque

Range: Function:

10 %* [0 - 100 %] Sets the broken belt torque as a percentage of the rated motor torque.

AF-600 FP High Power Operating Instructions

AP-62 Broken Belt Delay

Range: Function:

10 s* [0 - 600 s] Sets the time for which the Broken Belt conditions must be active before carrying out the action selected

in par. AP-60 Broken Belt Function.

AP-75 Short Cycle Protection

Option: Function:

[0] * Disabled Timer set in par. AP-76 Interval between Starts is disabled.

[1] Enabled Timer set in par. AP-76 Interval between Starts is enabled.

AP-76 Interval between Starts

Range: Function:

par. DN-77s* [0 to 3600 s] Sets the time desired as minimum time between two starts. Any normal start command (Start/Jog/Freeze)

will be disregarded until the timer has expired.

AP-77 Minimum Run Time

Range: Function:

0 s* [0 - par. AP-76 ] Sets the time desired as minimum run time after a normal start command (Start/Jog/Freeze). Any normal

stop command will be disregarded until the set time has expired. The timer will start counting following

a normal start command (Start/Jog/Freeze).

The timer will be overridden by a Coast (Inverse) or an External Interlock command.

NB!

Does not work in cascade mode.

B-00 DC Hold Current

Range: Function:

50 %* [0 - 160. %] Enter a value for holding current as a percentage of the rated motor current I

Current. 100% DC holding current corresponds to I

This parameter holds the motor (holding torque) or pre-heats the motor.

This parameter is active if [1] DC hold/Preheat is selected in par. H-80 Function at Stop.

NB!

The maximum value depends on the rated motor current.

NB!

Avoid 100 % current for too long. It may damage the motor.

M,N

B-10 Brake Function

Option: Function:

[0] * Off No brake resistor installed.

Brake resistor incorporated in the system, for dissipation of surplus brake energy as heat. Connecting a

brake resistor allows a higher DC link voltage during braking (generating operation). The Resistor brake

function is only active in frequency converters with an integral dynamic brake.

set in par. P-03 Motor

M,N

B-17 Over-voltage Control

Option: Function:

Over-voltage control (OVC) reduces the risk of the frequency converter tripping due to an over voltage on

the DC link caused by generative power from the load.

[0] Disabled No OVC required.

[2] * Enabled Activates OVC.

AF-600 FP High Power Operating Instructions

AP-62 Broken Belt Delay

Range: Function:

10 s* [0 - 600 s] Sets the time for which the Broken Belt conditions must be active before carrying out the action selected

in par. AP-60 Broken Belt Function.

AP-75 Short Cycle Protection

Option: Function:

[0] * Disabled Timer set in par. AP-76 Interval between Starts is disabled.

[1] Enabled Timer set in par. AP-76 Interval between Starts is enabled.

AP-76 Interval between Starts

Range: Function:

0 s*

[0 to 3600 s] Sets the time desired as minimum time between two starts. Any normal start command (Start/Jog/Freeze)

will be disregarded until the timer has expired.

AP-77 Minimum Run Time

Range: Function:

0 s* [0 - par. AP-76 ] Sets the time desired as minimum run time after a normal start command (Start/Jog/Freeze). Any normal

stop command will be disregarded until the set time has expired. The timer will start counting following

a normal start command (Start/Jog/Freeze).

The timer will be overridden by a Coast (Inverse) or an External Interlock command.

NB!

Does not work in cascade mode.

B-00 DC Hold Current

Range: Function:

50 %* [0 - 160. %] Enter a value for holding current as a percentage of the rated motor current I

Current. 100% DC holding current corresponds to I

This parameter holds the motor (holding torque) or pre-heats the motor.

This parameter is active if [1] DC hold/Preheat is selected in par. H-80 Function at Stop.

NB!

The maximum value depends on the rated motor current.

NB!

Avoid 100 % current for too long. It may damage the motor.

M,N

B-10 Brake Function

Option: Function:

[0] * Off No brake resistor installed.

Brake resistor incorporated in the system, for dissipation of surplus brake energy as heat. Connecting a

brake resistor allows a higher DC link voltage during braking (generating operation). The Resistor brake

function is only active in frequency converters with an integral dynamic brake.

set in par. P-03 Motor

M,N

B-17 Over-voltage Control

Option: Function:

Over-voltage control (OVC) reduces the risk of the frequency converter tripping due to an over voltage on

the DC link caused by generative power from the load.

[0] Disabled No OVC required.

[2] * Enabled Activates OVC.

AF-600 FP High Power Operating Instructions

NB!

The decel ramp time is automatically adjusted to avoid tripping of the frequency converter.

C-05 Multi-step Frequency 1 - 8

Array [8]

Range: Function:

0.00 %* [-100.00 - 100.00 %] Enter up to eight different preset references (0-7) in this parameter, using array programming. The preset

reference is stated as a percentage of the value Ref

see par. CL-14 Maximum Reference/Feedb.). When using preset references, select Preset ref. bit 0 / 1 / 2

[16], [17] or [18] for the corresponding digital inputs in parameter group E-## Digital Inputs.

(par. F-53 Maximum Reference, for closed loop

MAX

C-30 Frequency Command 2

Option: Function:

Select the reference input to be used for the second reference signal. par. F-01 Frequency Setting 1, par.

C-30 Frequency Command 2 and par. C-34 Frequency Command 3 define up to three different reference

signals. The sum of these reference signals defines the actual reference.

This parameter cannot be adjusted while the motor is running.

[0] No function

[1] Analog input 53

[2] Analog input 54

[7] Pulse input 29

[8] Pulse input 33

[20] * Digital Potentiometer

[21] Analog input X30/11 (OPCGPIO)

[22] Analog input X30/12 (OPCGPIO)

[23] Analog Input X42/1 (OPCAIO)

[24] Analog Input X42/3 (OPCAIO)

[25] Analog Input X42/5 (OPCAIO)

[30] Ext. Closed Loop 1

[31] Ext. Closed Loop 2

[32] Ext. Closed Loop 3

C-40 Semi-Auto Jump Freq Set-up

Option: Function:

[0] * Off No function

[1] Enabled Starts the Semi-Automatic Bypass set-up and continue with the procedure described above.

GE - General Electric AF-600 FP Operating Instructions

Specifications and Main Features

Frequently Asked Questions

User Manual