GE - General Electric AF-600 FP Operating Instructions

GE Consumer & Industrial

Electrical Distribution

AF-600 FP

Fan and Pump Drive

(460V/575V 150HP and above)

Operating Instructions

Contents

AF-600 FP High Power Operating Instructions

1 How to Read these Operating Instructions

2 Safety

Safety instructions 7

General Warning 7

Before commencing repair work 8

Special conditions 8

Avoid unintended start 9

IT mains 9

3 Electrical Installation

Electrical Installation 11

Power Connections 11

Mains connection 23

Fuses 24

Fuse tables 24

Motor Insulation 25

Motor Bearing Currents 26

Control cable routing 26

Electrical Installation, Control Terminals 28

Connection Examples 29

Start/Stop 29

Pulse Start/Stop 29

Electrical Installation - additional 31

Electrical Installation, Control Cables 31

Switches S201, S202, and S801 33

Final Set-up and Test 34

Additional Connections 36

Motor Thermal Protection 36

4 Introduction

5 Mechanical Installation

How to Get Started 39

Pre-installation 40

Planning the Installation Site 40

Receiving the Frequency Converter 40

Transportation and Unpacking 40

Lifting 42

Mechanical Dimensions 44

AF-600 FP High Power Operating Instructions

Rated Power 51

Mechanical Installation 52

Terminal locations - Unit Size 4X 54

Terminal Locations - Unit Size 5X 55

Terminal Locations - Unit Sizes 6X 57

Cooling and Airflow 60

Field Installation of Options 64

Installation of Duct Cooling Kit in Rittal Units 64

Installation on pedestal 67

Installation of Mains Shield for frequency converters 69

Panel Options 69

Unit Size 6X Panel Options 69

6 How to operate the frequency converter

How to operate the keypad 71

Tips and tricks 78

7 How to Program

Quick Menu Mode 83

Macros 88

Parameter List 119

K-## Keypad Set-up 120

F-## Fundamental Parameters 122

E-## Digital In/Outs 123

C-## Frequency Control Functions 125

P-## Motor Data 126

H-## High Perf Parameters 127

AN-## Analog In / Out 129

SP-## Special Functions 130

O-## Options/Comms 131

AO-## Analog I/O Option 132

DN-## DevicNet 133

PB-## Profibus 134

BN-## BACnet 135

ID-## Drive Information 136

DR-## Data Readouts 138

LG-## Logs & I/O Opt. Status 140

AP-## HVAC Appl. Param. 141

FB-## Fire/Bypass Operation 142

T-## Timed Functions 143

CL-## PID Closed Loop 144

XC-## Ext. PID Closed Loop 145

AF-600 FP High Power Operating Instructions

PC-## Pump Controller 146

LC-## Logic Controller 147

B-## Braking Functions 148

8 General Specifications

9 Warnings and Alarms

Fault messages 164

Index

149

161

168

AF-600 FP High Power Operating Instructions

1 How to Read these Operating Instructions

1.1.1 Copyright, Limitation of Liability and Revision Rights

This publication contains information proprietary to GE. By accepting and using this manual the user agrees that the information contained herein will be used

solely for operating equipment from GE or equipment from other vendors provided that such equipment is intended for communication with GE equipment over

a serial communication link. This publication is protected under the Copyright laws of Denmark and most other countries.

GE does not warrant that a software program produced according to the guidelines provided in this manual will function properly in every physical, hardware or

software environment.

Although GE has tested and reviewed the documentation within this manual, GE makes no warranty or representation, neither expressed nor implied, with respect

to this documentation, including its quality, performance, or fitness for a particular purpose.

In no event shall GE be liable for direct, indirect, special, incidental, or consequential damages arising out of the use, or the inability to use information contained

in this manual, even if advised of the possibility of such damages. In particular, GE is not responsible for any costs, including but not limited to those incurred as

a result of lost profits or revenue, loss or damage of equipment, loss of computer programs, loss of data, the costs to substitute these, or any claims by third

parties.

GE reserves the right to revise this publication at any time and to make changes to its contents without prior notice or any obligation to notify former or present

users of such revisions or changes.

1.1.2 Symbols

Symbols used in this manual:

NB!

Indicates something to be noted by the reader.

AF-600 FP High Power Operating Instructions

Indicates a general warning.

Indicates a high-voltage warning.

✮

Indicates default setting

1.1.3 Available literature

- Operating Instructions provide the necessary information for getting the frequency converter up and running.

- Design Guide entails all technical information about the frequency converter and customer design and applications.

- Programming Guide provides information on how to program and includes complete parameter descriptions.

GE technical literature is available in print from your local GE Sales Office or online at: www.geelectrical.com/drives

- AF-600 FP Built-in network manuals are available separately.

2 Safety

2.1.1 High voltage warning

AF-600 FP High Power Operating Instructions

The voltage of the frequency converter is dangerous whenever it is connected to mains. Incorrect installation of the motor or frequency

converter may cause damage to the equipment, serious injury or death. Consequently, it is essential to comply with the instructions in this

manual as well as local and national rules and safety regulations.

2.1.2 Safety instructions

Prior to using functions directly or indirectly influencing personal safety (e.g. Fire Mode or other functions either forcing the motor to stop or

attempting to keep it functioning) a thorough risk analysis and system test must be carried through. The system tests must include testing

failure modes regarding the control signalling (analog and digital signals and serial communication.

• Make sure the frequency converter is properly connected to earth.

• Do not remove mains connections, motor connections or other power connections while the frequency converter is connected to power.

• Protect users against supply voltage.

• Protect the motor against overloading according to national and local regulations.

• The earth leakage current exceeds 3.5 mA.

• The [OFF] key is not a safety switch. It does not disconnect the frequency converter from mains.

2.1.3 General Warning

Warning:

Touching the electrical parts may be fatal - even after the equipment has been disconnected from mains.

Also make sure that other voltage inputs have been disconnected, (linkage of DC intermediate circuit), as well as the motor connection for

kinetic back-up.

Before touching any potentially live parts of the frequency converter, wait at least as follows:

380 - 480 V, 110 - 250 kW, wait at least 20 minutes.

380 - 480 V, 315- 1000 kW, wait at least 40 minutes.

525 - 600 V, 45 - 400 kW, wait at least 20 minutes.

525 - 600 V, 450 - 1000 kW, wait at least 30 minutes.

Shorter time is allowed only if indicated on the nameplate for the specific unit.

Leakage Current

The earth leakage current from the frequency converter exceeds 3.5 mA. According to IEC 61800-5-1 a reinforced Protective Earth connection

must be ensured by means of: a min. 10mm² Cu or 16mm² Al PE-wire or an addtional PE wire - with the same cable cross section as the Mains

wiring - must be terminated separately.

Residual Current Device

This product can cause a D.C. current in the protective conductor. Where a residual current device (RCD) is used for extra protection, only an

RCD of Type B (time delayed) shall be used on the supply side of this product.

Protective earthing of the frequency converter and the use of RCD's must always follow national and local regulations.

AF-600 FP High Power Operating Instructions

2.1.4 Before commencing repair work

1. Disconnect the frequency converter from mains

2. Disconnect DC bus terminals 88 and 89

3. Wait at least the time mentioned in section General Warning above

4. Remove motor cable

2.1.5 Special conditions

Electrical ratings:

The rating indicated on the nameplate of the frequency converter is based on a typical 3-phase mains power supply, within the specified voltage, current and

temperature range, which is expected to be used in most applications.

The frequency converters also support other special applications, which affect the electrical ratings of the frequency converter.

Special conditions which affect the electrical ratings might be:

• High temperature applications which require de-rating of the electrical ratings

• Marine applications with more severe environmental conditions.

Other applications might also affect the electrical ratings.

Consult the relevant sections in this manual and in the AF-600 FP Design Guide for information about the electrical ratings.

Installation requirements:

The overall electrical safety of the frequency converter requires special installation considerations regarding:

• Fuses and circuit breakers for over-current and short-circuit protection

• Selection of power cables (mains, motor, brake, loadsharing and relay)

• Grid configuration (IT,TN, grounded leg, etc.)

• Safety of low-voltage ports (PELV conditions).

Consult the relevant clauses in these instructions and in the AF-600 FP Design Guide for information about the installation requirements.

2.1.6 Caution

The frequency converter's DC link capacitors remain charged after power has been disconnected. To avoid an electrical shock hazard, dis-

connect the frequency converter from the mains before carrying out maintenance. Before doing service on the frequency converter, wait at

least the amount of time indicated below:

Voltage Power size Min. Waiting Time

380 - 480 V 110 - 250 kW 20 minutes

315 - 1000 kW 40 minutes

525 - 600 V 45 - 400 kW 20 minutes

450- 1000 kW 30 minutes

Be aware that there may be high voltage on the DC link even when the LEDs are turned off.

AF-600 FP High Power Operating Instructions

2.1.7 Installation at high altitudes (PELV)

Installation at high altitude:

380 - 480 V: At altitudes above 3 km, please contact GE regarding PELV.

525 - 600 V: At altitudes above 2 km, please contact GE regarding PELV.

2.1.8 Avoid unintended start

While the frequency converter is connected to mains, the motor can be started/stopped using digital commands, bus commands, references or via the

keypad.

• Disconnect the frequency converter from mains whenever personal safety considerations make it necessary to avoid unintended start.

• To avoid unintended start, always activate the [OFF] key before changing parameters.

• An electronic fault, temporary overload, a fault in the mains supply, or lost motor connection may cause a stopped motor to start.

2.1.9 IT mains

IT Mains

Do not connect frequency converters with option factory installed A1/B1 RFI filters to mains supplies with a voltage between phase and earth

of more than 440 V for 400 V.

For 400 V IT mains and delta earth (grounded leg), mains voltage may exceed 440 V between phase and earth.

par. SP-50 RFI Filter can be used to disconnect the internal RFI capacitiors from the RFI filter to ground.

2.1.10 Software version and approvals: AF-600 FP Fan & Pump Drive

AF-600 FP

This manual can be used with all AF-600 FP frequency converters with software version 2.9x. The software version number can be seen from par. ID-43 Software Version.

Software version: 2.9.x

2.1.11 Disposal instruction

Equipment containing electrical components must not be disposed of together with domestic waste. It must be separately collected with electrical and electronic waste according to local and currently valid legislation.

AF-600 FP High Power Operating Instructions

3 Electrical Installation

3.1 Electrical Installation

3.1.1 Power Connections

Cabling and Fusing

NB!

Cables General

All cabling must comply with national and local regulations on cable cross-sections and ambient temperature. Copper (75°C) conductors are recommended.

The power cable connections are situated as shown below. Dimensioning of cable cross section must be done in accordance with the current ratings and local

legislation. See the Specifications section for details.

For protection please see fuse in the tables of the fuse section. Always ensure that proper fusing is made according to local regulation.

NB!

Use a screened/armoured motor cable to comply with EMC emission specifications. For more information, see EMC specifications in the AF-600 FP/Design

Guide.

See section General Specifications for correct dimensioning of motor cable cross-section and length.

AF-600 FP High Power Operating Instructions

Screening of cables:

Avoid installation with twisted screen ends (pigtails). They spoil the screening effect at higher frequencies. If it is necessary to break the screen to install a motor

isolator or motor contactor, the screen must be continued at the lowest possible HF impedance.

Connect the motor cable screen to both the de-coupling plate of the frequency converter and to the metal housing of the motor.

Make the screen connections with the largest possible surface area (cable clamp). This is done by using the supplied installation devices within the frequency

converter.

Cable-length and cross-section:

The frequency converter has been EMC tested with a given length of cable. Keep the motor cable as short as possible to reduce the noise level and leakage

currents.

Switching frequency:

When frequency converters are used together with Sine-wave filters to reduce the acoustic noise from a motor, the switching frequency must be set according

to the instruction in par. F-26 Motor Noise (Carrier Freq).

Term. no.

U1 V1 W1

Protected Earth Connection

96 97 98 99

U V W

W2 U2 V2 6 wires out of motor

Motor voltage 0-100% of mains voltage.

3 wires out of motor

Delta-connected

Star-connected U2, V2, W2

U2, V2 and W2 to be interconnected separately.

Illustration 3.1: Compact IP 21 (NEMA 1) and IP 54 (NEMA 12), Unit Size 41

AF-600 FP High Power Operating Instructions

Illustration 3.2: Compact IP 21 (NEMA 1) and IP 54 (NEMA 12) Unit Size 42

1) AUX Relay 5) Brake

01 02 03 -R +R

04 05 06 81 82

2) Temp Switch 6) SMPS Fuse (see fuse tables for part number)

106 104 105 7) AUX Fan

3) Line 100 101 102 103

R S T L1 L2 L1 L2

91 92 93 8) Fan Fuse (see fuse tables for part number)

L1 L2 L3 9) Mains ground

4) Load sharing 10) Motor

-DC +DC U V W

88 89 96 97 98

T1 T2 T3

AF-600 FP High Power Operating Instructions

Illustration 3.3: Compact IP 00 (Chassis), Unit Size 43

Illustration 3.5: Position of earth terminals IP00 (Chassis), 4X unit sizes

NB!

Unit sizes 42 and 44 are shown in above examples. Unit sizes 41 and 43 are equivalent.

Illustration 3.6: Position of earth terminals IP21 (NEMA type 1) and IP54

(NEMA type 12)Unit Size 42

Illustration 3.7: Compact IP 21 (NEMA 1) and IP 54 (NEMA 12) Unit Size 51

AF-600 FP High Power Operating Instructions

Illustration 3.9: Position of earth terminals IP00 (Chassis), Unit Size 52

AF-600 FP High Power Operating Instructions

Illustration 3.10: Rectifier Cabinet, unit sizes 61, 62, 63 and 64.

1) 24 V DC, 5 A 5) Loadsharing

T1 Output Taps -DC +DC

Temp Switch 88 89

106 104 105 6) Control Transformer Fuses (2 or 4 pieces). See fuse tables for part numbers

2) Manual Motor Starters 7) SMPS Fuse. See fuse tables for part numbers

3) 30 A Fuse Protected Power Terminals 8) Manual Motor Controller fuses (3 or 6 pieces). See fuse tables for part numbers

4) Line 9) Line Fuses, F1 and F2 frame (3 pieces). See fuse tables for part numbers

RST 10)30 Amp Fuse Protected Power fuses

L1 L2 L3

AF-600 FP High Power Operating Instructions

Illustration 3.11: Inverter Cabinet, unit sizes 61 and 63.

1) External Temperature Monitoring 6) Motor

2) AUX Relay U V W

01 02 03 96 97 98

04 05 06 T1 T2 T3

3) NAMUR 7) NAMUR Fuse. See fuse tables for part numbers

4) AUX Fan 8) Fan Fuses. See fuse tables for part numbers

100 101 102 103 9) SMPS Fuses. See fuse tables for part numbers

L1 L2 L1 L2

5) Brake

-R +R

81 82

AF-600 FP High Power Operating Instructions

Illustration 3.12: Inverter Cabinet, unit sizes 62 and 64

1) External Temperature Monitoring 6) Motor

2) AUX Relay U V W

01 02 03 96 97 98

04 05 06 T1 T2 T3

3) NAMUR 7) NAMUR Fuse. See fuse tables for part numbers

4) AUX Fan 8) Fan Fuses. See fuse tables for part numbers

100 101 102 103 9) SMPS Fuses. See fuse tables for part numbers

L1 L2 L1 L2

5) Brake

-R +R

81 82

AF-600 FP High Power Operating Instructions

Illustration 3.13: Options Cabinet, unit sizes 63 and 64

1) Pilz Relay Terminal 4) Safety Relay Coil Fuse with PILS Relay

2) RCD or IRM Terminal See fuse tables for part numbers

3) Mains 5) Line Fuses, F3 and F4 (3 pieces)

R S T See fuse tables for part numbers

91 92 93 6) Contactor Relay Coil (230 VAC). N/C and N/O Aux Contacts

L1 L2 L3 7) Circuit Breaker Shunt Trip Control Terminals (230 VAC or 230 VDC)

Please consult GE for more information on these custom options.

AF-600 FP High Power Operating Instructions

3.1.2 Earthing

The following basic issues need to be considered when installing a frequency converter, so as to obtain electromagnetic compatibility (EMC).

• Safety earthing: Please note that the frequency converter has a high leakage current and must be earthed appropriately for safety reasons. Apply local

safety regulations.

• High-frequency earthing: Keep the earth wire connections as short as possible.

Connect the different earth systems at the lowest po ssible conductor impedance. The lowest possible conductor impedance is obtained by keeping the conductor

as short as possible and by using the greatest possible surface area.

The metal cabinets of the different devices are mounted on the cabinet rear plate using the lowest possible HF impedance. This avoids having different HF voltages

for the individual devices and avoids the risk of radio interference currents running in connection cables that may be used between the devices. The radio

interference will have been reduced.

In order to obtain a low HF impedance, use the fastening bolts of the devices as HF connection to the rear plate. It is necessary to remove insulating paint or

similar from the fastening points.

3.1.3 Extra Protection (RCD)

ELCB relays, multiple protective earthing or earthing can be used as extra protection, provided that local safety regulations are complied with.

In the case of an earth fault, a DC component may develop in the fault current.

If ELCB relays are used, local regulations must be observed. Relays must be suitable for protection of 3-phase equipment with a bridge rectifier and for a brief

discharge on power-up.

See also the section Special Conditions in the Design Guide.

3.1.4 Drives with factory installed A1/B1 RFI Filter option:

Mains supply isolated from earth

If the frequency converter is supplied from an isolated mains source ( IT mains, floating delta and grounded delta) or TT/TN-S mains with grounded leg, the RFI

switch is recommended to be turned off (OFF)

motors are connected or the motor cable length is above 25 m, it is recommended to set par. SP-50 RFI Filter to [ON].

Not available for 525-600 V frequency converters.

In OFF, the internal RFI capacities (filter capacitors) between the chassis and the intermediate circuit are cut off to avoid damage to the intermediate circuit and

to reduce the earth capacity currents (according to IEC 61800-3).

It is important to use isolation monitors that are capable for use together with power electronics (IEC 61557-8).

via par. SP-50 RFI Filter. For further reference, see IEC 364-3. In case optimum EMC performance is needed, parallel

3.1.5 Torque

When tightening all electrical con nections it is ver y important to tighten with

the correct torque. Too low or too high torque results in a bad electrical con-

nection. Use a torque wrench to ensure correct torque

Illustration 3.14: Always use a torque wrench to tighten the bolts.

AF-600 FP High Power Operating Instructions

Unit Size Terminal Torque Bolt size

41, 42, 43 and 44 Mains

Motor

Load sharing

Brake

51 and 52 Mains

Motor

Load sharing

Brake 9.5 (84 in-lbs) M8

61, 62, 63 and 64 Mains

Motor

Load sharing

Brake

Regen

Table 3.1: Torque for terminals

3.1.6 Shielded Cables

It is important that shielded and armoured cables are connected in a proper way to ensure high EMC immunity and low emissions.

19 Nm (168 in-lbs) M10

9.5 (84 in-lbs) M8

19 NM (168 in-lbs) M10

19 Nm (168 in-lbs) M10

19 Nm (168 in-lbs)

9.5 Nm (84 in-lbs)

19 Nm (168 in-lbs)

M10

Connection can be made using either cable glands or clamps:

• EMC cable glands: Generally available cable glands can be used to ensure an optimum EMC connection.

• EMC cable clamp: Clamps allowing easy connection are supplied with the frequency converter.

3.1.7 Motor cable

The motor must be connected to terminals U/T1/96, V/T2/97, W/T3/98. Earth to terminal 99. All types of three-phase asynchronous standard motors can be used

with a frequency converter unit. The factory setting is for clockwise rotation with the frequency converter output connected as follows:

Terminal No.

96, 97, 98, 99 Mains U/T1, V/T2, W/T3

• Terminal U/T1/96 connected to U-phase

• Terminal V/T2/97 connected to V-phase

• Terminal W/T3/98 connected to W-phase

Function

Earth

The direction of rotation can be changed by switching two phases in the motor cable or by changing the setting of par. H-08 Reverse Lock.

Motor rotation check can be performed using par. P-08 Motor Rotation Check and following the steps shown in the display.

AF-600 FP High Power Operating Instructions

Unit Size 6X Requirements

Unit Size 61/63 requirements: Motor phase cable quantities must be 2, 4, 6, or 8 (multiples of 2) to obtain equal amount of wires attached to both inverter module

terminals. The cables are required to be equal length within 10% between the inverter module terminals and the first common point of a phase. The recommended

common point is the motor terminals.

Unit Size 62 and 64 requirements: Motor phase cable quantities must be 3, 6, 9, or 12 (multiples of 3) to obtain equal amount of wires attached to each inverter

module terminal. The wires are required to be equal length within 10% between the inverter module terminals and the first common point of a phase. The

recommended common point is the motor terminals.

Output junction box requirements: The length, minimum 2.5 meters, and quantity of cables must be equal from each inverter module to the common terminal

in the junction box.

3.1.8 Load Sharing

Terminal No. Function

88, 89 Loadsharing

The connection cable must be screened and the max. length from the frequency converter to the DC bar is limited to 25 metres (82 feet).

Load sharing enables linking of the DC intermediate circuits of several frequency converters.

Please note that voltages up to 1099 VDC may occur on the terminals.

Load Sharing calls for extra equipment and safety considerations. For further information, see load sharing Instructions MI.50.NX.YY.

Please note that mains disconnect may not isolate the frequency converter due to DC link connection

3.1.9 Shielding against Electrical Noise

Before mounting the mains power cable, mount the EMC metal cover to ensure best EMC performance.

NOTE: The EMC metal cover is only included in units with factory installed A1/B1 RFI Filter option..

Illustration 3.15: Mounting of EMC shield.

AF-600 FP High Power Operating Instructions

3.1.10 Mains connection

Mains must be connected to terminals 91, 92 and 93. Earth is connected to the terminal to the right of terminal 93.

Terminal No.

91, 92, 93

Check the name plate to ensure that the mains voltage of the frequency converter matches the power supply of your plant.

Ensure that the power supply can supply the necessary current to the frequency converter.

Function

Mains R/L1, S/L2, T/L3

Earth

3.1.11 External Fan Supply

In case the frequency converter is supplied by DC or if the fan must run independently of the power supply, an external power supply can be applied. The connection

is made on the power card.

Terminal No.

100, 101

102, 103

The connector located on the power card provides the connection of line voltage for the cooling fans. The fans are connected from factory to be supplied form

a common AC line (jumpers between 100-102 and 101-103). If external supply is needed, the jumpers are removed and the supply is connected to terminals 100

and 101. A 5 Amp fuse should be used for protection. In UL applications this should be LittleFuse KLK-5 or equivalent.

Function

Auxiliary supply S, T

Internal supply S, T

AF-600 FP High Power Operating Instructions

3.1.12 Fuses

Branch circuit protection:

In order to protect the installation against electrical and fire hazard, all branch circuits in an installation, switch gear, machines etc., must be short-circuited and

over-current protected according to national/international regulations.

Short-circuit protection:

The frequency converter must be protected against short-circuit to avoid electrical or fire hazard. GE recommends using the fuses mentioned below to protect

service personnel and equipment in case of an internal failure in the drive. The frequency converter provides full short-circuit protection in case of a short-circuit

on the motor output.

Over-current protection

Provide overload protection to avoid fire hazard due to overheating of the cables in the installation. Fuses or circuit breakers can be used to provide the over-

current protection in the installation. Over-current protection must always be carried out according to national regulations.

3.1.13 Fuse tables

380-480 V, frame sizes 4X, 5X and 6X

The fuses below are suitable for use on a circuit capable of delivering 100,000 Arms (symmetrical), 480V/600V depending on the drive voltage rating. With the

proper fusing the drive Short Circuit Current Rating (SCCR) is 100,000 Arms.

AF-600

150 HP FWH-

200 HP FWH-

250 HP FWH-

300 HP FWH-

350 HP FWH-

Table 3.3: For Unit Sizes 41, 42, 43, and 44,380-480 V

AF-600 FP

450 HP 170M4017 700 A, 700 V 6.9URD31D08A0700 20 610 32.700 500 HP 170M6013 900 A, 700 V 6.9URD33D08A0900 20 630 32.900 550 HP 170M6013 900 A, 700 V 6.9URD33D08A0900 20 630 32.900 600 HP 170M6013 900 A, 700 V 6.9URD33D08A0900 20 630 32.900

Table 3.4: For Unit Sizes 51 and 52, 380-480 V

AF-600 FP

650 HP 170M7081 1600 A, 700 V 20 695 32.1600 170M7082 750 HP 170M7081 1600 A, 700 V 20 695 32.1600 170M7082 900 HP 170M7082 2000 A, 700 V 20 695 32.2000 170M7082 1000 HP 170M7082 2000 A, 700 V 20 695 32.2000 170M7082 1200 HP 170M7083 2500 A, 700 V 20 695 32.2500 170M7083 1350 HP 170M7083 2500 A, 700 V 20 695 32.2500 170M7083

Bussmann

E1958

JFHR2**

300

350

400

500

600

Bussmann

E4273

T/JDDZ**

JJS300 JJS350 JJS400 JJS500 JJS600

Bussmann PN* Rating Ferraz Siba

Bussmann PN* Rating Siba Internal Bussmann Option

SIBA

E180276

RKI/JDDZ

2028220-

315

206xx32-

315

206xx32-

400

206xx32-

500

206xx32-

600

LittelFuse

E71611

JFHR2**

L50S-300 A50-P300 NOS-

L50S-350 A50-P350 NOS-

L50S-400 A50-P400 NOS-

L50S-500 A50-P500 NOS-

L50S-600 A50-P600 NOS-

Ferraz-

Shawmut

E60314

JFHR2**

Bussmann

E4274

H/JDDZ**

300

350

400

500

600

Bussmann

E125085

JFHR2*

170M3017 170M3018

170M3018 170M3018

170M4012 170M4016

170M4014 170M4016

170M4016 170M4016

Bussmann

Internal

Option

Table 3.5: Unit Sizes 61, 62, 63, and 64, 380-480 V

AF-600 FP

650 HP 170M8611 1100 A, 1000 V 20 781 32.1000 750 HP 170M8611 1100 A, 1000 V 20 781 32.1000 900 HP 170M6467 1400 A, 700 V 20 681 32.1400 1000 HP 170M6467 1400 A, 700 V 20 681 32.1400 1200 HP 170M8611 1100 A, 1000 V 20 781 32.1000 1350 HP 170M6467 1400 A, 700 V 20 681 32.1400

Table 3.6: Unit Sizes 61, 62, 63, and 64, Inverter module DC Link Fuses, 380-480 V

*170M fuses from Bussmann shown use the -/80 visual indicator, -TN/80 Type T, -/110 or TN/110 Type T indicator fuses of the same size and amperage may be

substituted for external use

**Any minimum 480 V UL listed fuse with associated current rating may be used to meet UL requirements.

Bussmann PN* Rating Siba

AF-600 FP High Power Operating Instructions

525-600 V, unit sizes 4X, 5X and 6X

Bussmann

AF-600 FP

150 HP 170M3017 315 2061032.315 6.6URD30D08A0315 170M3018 200 HP 170M3018 350 2061032.35 6.6URD30D08A0350 170M3018 250 HP 170M4011 350 2061032.35 6.6URD30D08A0350 170M5011 300 HP 170M4012 400 2061032.4 6.6URD30D08A0400 170M5011 350 HP 170M4014 500 2061032.5 6.6URD30D08A0500 170M5011 400 HP 170M5011 550 2062032.55 6.6URD32D08A550 170M5011

E125085

JFHR2

Amps

SIBA

E180276

JFHR2

Ferraz-Shawmut

E76491

JFHR2

Internal

Bussmann

Option

Table 3.7: Unit Size 41, 42, 43, and 44, 525-600 V

AF-600 FP

450 HP 170M4017 700 A, 700 V 6.9URD31D08A0700 20 610 32.700 500 HP 170M4017 700 A, 700 V 6.9URD31D08A0700 20 610 32.700 600 HP 170M6013 900 A, 700 V 6.9URD33D08A0900 20 630 32.900 650 HP 170M6013 900 A, 700 V 6.9URD33D08A0900 20 630 32.900

Table 3.8: Unit Sizes 51 and 52, 525-600 V

AF-600 FP

750 HP 170M7081 1600 A, 700 V 20 695 32.1600 170M7082 950 HP 170M7081 1600 A, 700 V 20 695 32.1600 170M7082 1050 HP 170M7081 1600 A, 700 V 20 695 32.1600 170M7082 1150 HP 170M7081 1600 A, 700 V 20 695 32.1600 170M7082 1350 HP 170M7082 2000 A, 700 V 20 695 32.2000 170M7082

Table 3.9: Unit Sizes 61, 62, 63, and 64, 525-600 V

AF-600 FP

750 HP 170M8611 1100 A, 1000 V 20 781 32. 1000 950 HP 170M8611 1100 A, 1000 V 20 781 32. 1000 1050 HP 170M8611 1100 A, 1000 V 20 781 32. 1000 1150 HP 170M8611 1100 A, 1000 V 20 781 32. 1000 1350 HP 170M8611 1100 A, 1000 V 20 781 32. 1000

Table 3.10: Unit Sizes 61, 62, 63, and 64, 525-600 V

*170M fuses from Bussmann shown use the -/80 visual indicator, -TN/80 Type T, -/110 or TN/110 Type T indicator fuses of the same size and amperage may be

substituted for external use.

Bussmann PN* Rating Ferraz Siba

Bussmann PN* Rating Siba Internal Bussmann Option

Bussmann PN* Rating Siba

3.1.14 Motor Insulation

For motor cable lengths ≤ the maximum cable length listed in the General Specifications tables the following motor insulation ratings are recommended because

the peak voltage can be up to twice the DC link voltage, 2.8 times the mains voltage, due to transmission line effects in the motor cable. If a motor has lower

insulation rating it recommended to use a du/dt or sine wave filter.

Nominal Mains Voltage Motor Insulation

UN ≤ 420 V

420 V < U

500 V < UN ≤ 600 V

≤ 500 V

Standard ULL = 1300 V

Reinforced U

Reinforced ULL = 1800 V

= 1600 V

AF-600 FP High Power Operating Instructions

3.1.15 Motor Bearing Currents

All motors installed with drives 90kW or higher power drives should have NDE (Non-Drive End) insulated bearings installed to eliminate circulating bearing currents.

To minimize DE (Drive End) bearing and shaft currents proper grounding of the drive, motor, driven machine, and motor to the driven machine is required.

Standard Mitigation Strategies:

1. Use an insulated bearing

2. Apply rigorous installation procedures

- Ensure the motor and load motor are aligned

- Strictly follow the EMC Installation guideline

- Reinforce the PE so the high frequency impedance is lower in the PE than the input power leads

- Provide a good high frequency connection between the motor and the frequency converter for instance by screened cable which has a 360°

connection in the motor and the frequency converter

- Make sure that the impedance from frequency converter to building ground is lower that the grounding impedance of the machine. This can

be difficult for pumps

- Make a direct earth connection between the motor and load motor

3. Lower the IGBT switching frequency

4. Modify the inverter waveform, 60° AVM vs. SFAVM

5. Install a shaft grounding system or use an isolating coupling

6. Apply conductive lubrication

7. Use minimum speed settings if possible

8. Try to ensure the line voltage is balanced to ground. This can be difficult for IT, TT, TN-CS or Grounded leg systems

9. Use a dU/dt or sinus filter

3.1.16 Control cable routing

Tie down all control wires to the designated control cable routing as shown

in the picture. Remember to connect the shields in a proper way to ensure

optimum electrical immunity.

Field Installed Network Module options connection

Connections are made to the network options on the control card. For details

see the relevant network instructions. The cable must be placed to the left

inside the frequency converter and tied down together with other control

wires (see picture).

Illustration 3.16: Wire path for control wiring.

In the IP 00 (Chassis) and IP 21 (NEMA 1) units it is also possible to connect the

network from the top of the unit as shown on the picture to the right. On the

IP 21 (NEMA 1) unit a cover plate must be removed.

Installation of field installed 24 Volt external DC Supply option module

(OPC24VPS)

Torque: 0.5 - 0.6 Nm (5 in-lbs)

Screw size: M3

AF-600 FP High Power Operating Instructions

Illustration 3.17: Top connection for fieldbus.

No.

35 (-), 36 (+) 24 V external DC supply

24 VDC external supply can be used as low-voltage supply to the control card and any I/O or network option cards installed. This enables full operation of the

Keypad (including parameter setting) without connection to mains. Please note that a warning of low voltage will be given when 24 VDC has been connected;

however, there will be no tripping.

Use 24 VDC supply of type PELV to ensure correct galvanic isolation (type PELV) on the control terminals of the frequency converter.

Function

3.1.17 Access to Control Terminals

All terminals to the control cables are located beneath the Keypad. They are accessed by opening the door of the Nema 1 / Nema 12 or removing the covers of

the IP00 Open Chassis version.

3.1.18 Electrical Installation, Control Terminals

To connect the cable to the terminal:

1. Strip insulation by about 9-10 mm

in the square hole.

Insert a screwdriver

3. Insert the cable in the adjacent circular hole.

4. Remove the screwdriver. The cable is now mounted in the terminal.

To remove the cable from the terminal:

Insert a screw driver

2. Pull out the cable.

Max. 0.4 x 2.5 mm

AF-600 FP High Power Operating Instructions

3.2 Connection Examples

3.2.1 Start/Stop

Terminal 18 = par. E-01 Terminal 18 Digital Input [8] Start

Terminal 27 = par. E-03 Terminal 27 Digital Input [0] No operation (Default

coast inverse)

AF-600 FP High Power Operating Instructions

3.2.2 Pulse Start/Stop

Terminal 18 = par. E-01 Terminal 18 Digital Input [9] Latched start

Terminal 27= par. E-03 Terminal 27 Digital Input [6] Stop inverse

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