Gefran TR Data Sheet

TR
Moving Half-shell
Fixed Half-shell
FORCE TRANSDUCER FOR MEASURING THE TENSION ON FIXED OR ROTATING SPINDLES
Main features
• Range of measurement: from 100 N to 2kN
• Accuracy class: 0,5%
• Corrosion resistant
• Orientation of the axis of maximum sensitivity for 35° independently from the position of the fixing holes
• Grade of protection: IP65 (DIN 40050)
• Integrated protection against overloads
TR series force transducers are used to measure the tension that plastic films or tapes exert on the guide rollers of the machinery used to coil them. Mounted at the ends of a fixed or transmission shaft on the machine chassis, they perform the function of force sensors and bearing for the ends of the shaft. They are used on both fixed and rotating shafts. TR transducers are supplied with the adaptor flange for fixing, with 4 M6 screws or with one central M10 or M12 screw.
TECHNICAL DATA
Accuracy
Nominal full scale load (Ln)
Nominal output at FSO
Output tolerance at Ln
Combined errors: Non linearity Histeresis, Repeatibility
Creep (after 30 min. at Ln)
Zero load out of balance signal
Thermal drift in Sensitivity compensated Zero range Calibration
Nominal bridge resistance
Isolation resistance
Nominal supply voltage
Maximum supply voltage
Compensated temperature range
Maximum temperature range
Storage temperature range
Permitted static load
Maximum applicable load
Rupture load
Maximum static lateral load
Maximum elastic deformation at Ln
Grade of protection (DIN40050)
Electr. connections: Connector
Elastic element material
Case material
0,50%
100N...2kN
2mV/V
<± 1% FSO
< ± 0,5% FSO
< ± 0,06% FSO
< ± 1% FSO
< ± 0,005% FSO°C
< ± 0,01% FSO°C
-
350 Ohm
> 10 GOhm
10V
15 V
-10...+50°C
-20...+60°C
-30...+80°C
100% Ln
300% Ln
> 500% Ln [6 kN max.]
150% Ln
< 0,5 mm
IP65
VPT02A10-6PT2
Aluminium (100...1kN)
Stainless steel (1.5kN - 2 kN)
Anodised aluminium (Flange
and bearing in AISI 303)
MECHANICAL DIMENSIONS
Model for rollers with revolving hub.
FLA705 Std Flange
4 seats for M6 fixing screws
of the cover
Model for rollers with fixed hub.
FLA705 Std Flange
4 seats for M6 fixing screws
of the cover
Cuscinetto
35x15 H11 40x17 H12
Valori delle misure in millimetri (± 0,1) Coppia di serraggio consigliata per le viti di fissaggio M6 di 7Nm
VPT02A10-6PT2
CONNECTOR
VPT02A10-6PT2
CONNECTOR
øA
37
42,5
3
B
14,5
14,25
Neoprene Sleeve
Nϒ 4 M6 case screws to prevent the bearing support  from rotating.
Direction of the axis of max. sensitivity of the load cell  (Indicated by a red dot on the  bearing support).
Neoprene Sleeve
Nϒ 4 M6 case screws to prevent the bearing support  from rotating.
Nϒ 4 M6x20 screws for tightenning the half shells of the fixed hub support.
Direction of the axis of max. sensitivity of the load cell  (Indicated by a red dot on the  bearing support).
øC
35 40
øD
20 30
E
1,6
1,85
ELECTRICAL CONNECTIONS
SHUNT BOX
Cells connected in parallel
VPT02A10-6PT2
CONNECTOR
CABLE
OUTPUT
SIGNAL
SIGNAL
EXCITATION
EXCITATION
If the transducer is supplied complete with prewired connection cable, the colour code is that indicated in the table.
Red
Yellow or Black
White
Green
Yellow-Green
CABLE
CONNECTION
Red
Yellow or Black
White
Green
Red
Yellow or Black
White
Green
Yellow-Green
In systems that use several cells, the parallel connection automatically sums the loads on each individual cell. Using this method of measurement, the maximum load will be the sum of the loads on the individual cells and the sensitivity will be the average value of these cells. It is important that the user ensures that no cell is stessed beyond its maximum rating under any load con­dition.
CONVERSION TABLE
Kg
1
N
9.807
Lb
2.205
0.102
0.454
1
4.448
0.225
1
FLANGE
SEAT FOR M10* FIXING
SCREW OF THE SUPPORT
SEAT FOR M12* FIXING
SCREW OF THE SUPPORT
Standard adaptor flange (see mechanical dimensions drawing) FLA705 Central fixing FLA711
Central fixing FLA715
FLA711
FLA715
SCREW OF THE COVER
4 SEATS FOR M6 FIXING
SCREW OF THE LOAD CELL TO CARTER
4 SEATS FOR M6 FIXING
* Recommended torque 75Nm
CALCULATION OF RESULTANT APPLIED TO CELL
F = Resultant T = Tension in laminate P = Roll weight
The red point on the bearing support identifies the axis of maximum cell sensitivity and therefore the direction that F has to take with respect to the transducer.
The formulas are valid for the configuration with two load cells where the forces (T and P) will be divided on both cells
T
2
This configuration gives the best performance because it does not consider roll weight. It is advised for low tension, to prevent roll weight from representing an excessive fraction of the resultant, with consequent reduction of the usable field. This is the only configura­tion in which, in the absen­ce of tension T, there is a zero signal of approxima­tely 0 mV/V.
HORIZONTAL
RESULTANT
F = ---- • 2 • cos a
VERTICAL
RESULTANT
T P
F = ---- • 2 • cos a + ----
2 2
In this configuration, roll weight is completely in the direction of maximum sensitivity of the cell that generates a signal in mV/V positive. This signal should be consi­dered as tare: it will be con­sidered during calibration of the instrument connected to the cell.
DOWNWARD
RESULTANT
T P
F = ---- • 2 • cos a + ---- • COS b
2 2
In this configuration, roll weight is completely in the direction of maximum sensitivity of the cell that generates a signal in mV/V positive. This signal should be consi­dered as tare: it will be con­sidered during calibration of the instrument connected to the cell.
UPWARD
RESULTANT
T P
F = ---- • 2 • cos a - ---- • COS b
2 2
In this configuration, roll weight is completely in the direction of maximum sensitivity of the cell that generates a signal in mV/V negative. This signal should be consi­dered as tare: it will be con­sidered during calibration of the instrument connected to the cell.
OPTIONAL ACCESSORIES
Radial bearing with stop ring (UNI7437-75) and spacer 35 mm PKIT 602
40 mm PKIT 600
Female cable connector Grade of protection IP65 CON 300
6-pin connector with 8m (25ft) cable C08W
6-pin connector with 15m (50ft) cable C15W
6-pin connector with 25m (75ft) cable C25W
6-pin connector with 30m (100ft) cable C30W
Other lengths
consult factory
TR application manual DOC467
ORDER CODE
Force transducer TR
If request, it is possible to sup-
MEASUREMENT RANGE (N)
0 - 100 0 - 200 0 - 350 N3.5C 0 - 500 N5C
0 - 750 N7.5C 0 - 1000 N1M
0 - 1500 N15C
0 - 2000 N20C
N1C N2C
ply models with non-standard mechanical and/or electrical features.
FLANGE
FLA 705 (standard)
1
FLA711
2
FLA715
3
Cable colour code
Conn. wires
A B C D E
F
Red Black White
Green
Blue
Orange
EXTERNAL DIAMETER
35 mm bearing 40 mm bearing
30 mm shaft spindle
C35 C40
P30
Ex.: TR-N3.5C-C40-1
TR force transducer, measurement range 350N, external bearing diameter of 40mm with normal mounting and standard flange.
GEFRAN spa reserves the right to make any kind of design or functional modification at any moment without prior notice.
DTS_TR_01_2019_ENG
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