gefran SIEIDrive AVy Series, SIEIDrive AVy71100, SIEIDrive AVy71320, SIEIDrive AVy6750, SIEIDrive AVy7900 Quick Start Up Manual

V ector AC Drives

SIEIDrive

AVy

...Quick start up guide

Specification and installation

Thank you for choosing this Gefran product.

We will be glad to receive any possible information which could help us improving
this manual. The e-mail address is the following: [e-mail].

Before using the product, read the safety instruction section carefully.

Keep the manual in a safe place and available to engineering and installation per­sonnel during the product functioning period.

Gefran S.p.A has the right to modify products, data and dimensions without notice.

The data can only be used for the product description and they can not be under­stood as legally stated properties.

All rights reserved

This manual is updated according the software version V1.X00.

Variation of the number replacing “X” have no influence on the functionality of the
device.

The identification number of the software version can be read on the inverter name­plate or on the label on the FLASH memories mounted on the regulation card.

2

Table of Contents

Safety symbol legend ...........................................................................................................................8

0. SAFETY PRECAUTIONS - PRECAUTIONS DE SECURITÉ .......................................9

1. QUICK START UP GUIDE ......................................................................................13

1.1. FUNCTIONAL CONNECTION DIAGRAM .................................................................................. 13

1.2. OVERVIEW.............................................................................................................................. 14

1.3. CONTROL TERMINALS............................................................................................................ 15

1.3.1 Maximum cable cross section for regulator terminals....................................................... 16

1.4. POWER TERMINALS............................................................................................................... 16

Figure 1.4.1: Power Terminals connection....................................................................................... .........16

1.4.1 Maximum cable cross section for power terminals........................................................... 16

1.5 ENCODER TERMINALS (XE CONNECTOR)................................................................................ 17

1.5.1 Encoder type connection .................................................................................................. 17

1.5.2 Jumpers setting................................................................................................................ 18

1.5.3 Maximum cable length for encoder terminals ................................................................... 18

1.6. LIST OF JUMPERS AND DIP-SWITCH ..................................................................................... 19

1.7. KEYBOARD OPERATION .......................................................................................................... 20

1.7.1 LEDs & buttons................................................................................................................. 20

1.7.2 Moving inside a menu ......................................................................................................22

1.8. PRE POWER CHECKS.............................................................................................................. 23

1.9. QUICK TUNING........................................................................................................................ 24

1.9.1 Motor Potentiometer..................................................................................................................27

1.10 OPTIONAL THINGS ................................................................................................................ 28

1.11 QUICK TUNING GUIDE FOR FACTORY CONFIGURED (OR PRE-CONFIGURED) DRIVES ........... 29

1.12 TROUBLESHOOTING .............................................................................................................. 30

Overflow list .......................................................................................................................................30

LIST OF SELF TUNE ERROR MESSAGES.................................................................................... 31

Failure alarms in the keypad display.......................................................................................... 32

Other faults ............................................................................................................................... 34

2. FUNCTION AND FEATURE (OVERVIEW) ..............................................................3 7

3. INSPECTION PROCEDURE, COMPONENT IDENTIFICATION AND STANDARD

SPECIFICATION ....................................................................................................39

3.1. UPON DELIVERY INSPECTION PROCEDURES .......................................................................... 39

3.1.1. General ........................................................................................................................... 39

3.1.2. Inverter type designation................................................................................................ 39

3.1.3. Nameplate ...................................................................................................................... 40

Figure 3.1.3.1: Identification nameplate ..................................................................................................40

Figure 3.1.3.2: Firmware & Card revision level nameplate .......................................................................40

Figure 3.1.3.3: Nameplates position.........................................................................................................40

3.2. COMPONENT IDENTIFICATION .............................................................................................. 41

Figure 3.2.1: Basic Setup of Frequency Inverter......................................................................................41

Figure 3.2.2: Drive view & components....................................................................................................42

3

3.3. STANDARD SPECIFICATIONS ................................................................................................. 43

3.3.1. Permissible environmental conditions.............................................................................. 43

Table 3.3.1.1: Environmental specification ...............................................................................................43

Disposal of the Device ........................................................................................................................44

3.3.2. AC Input/Output Connection ........................................................................................... 44

Table 3.3.2.1:AC Input/Output specifications............................................................................................45

3.3.3. AC Input current ............................................................................................................. 46

3.3.4. AC Output........................................................................................................................ 46

Table 3.3.3.1: Nominal Drive Current .......................................................................................................47

3.3.5. Open-Loop and Closed-Loop Control Section ................................................................... 48

3.3.6. Accuracy......................................................................................................................... 49

4. INSTALLATION GUIDELINES ................................................................................51

4.1. MECHANICAL SPECIFICATION................................................................................................ 51

Figure 4.1.1: Drive dimensions (sizes 1007 ... 3150)................................................................................51

Figure 4.1.2: Mounting methods (sizes 1007 ... 3150) .............................................................................51

Table 4.1.1: Drive dimensions and Weights (sizes 1007 ... 3150).............................................................51

Figure 4.1.3: Drive dimensions (sizes 4185 ... 82000).............................................................................52

Figure 4.1.4: Mounting methods (sizes 4185 ... 82000) ...........................................................................52

Table 4.1.2: Drive dimensions and Weights (sizes 4185 ... 82000)..........................................................52

Figure 4.1.5: Keypad positioning ..............................................................................................................53

4.2. WATTS LOSS, HEAT DISSIPATION, INTERNAL FANS AND MINIMUM CABINET OPENING

SUGGESTED FOR THE COOLING .................................................................................................... 53

Table 4.2.1: Heat dissipation and Required Air Flow ................................................................................53

Table 4.2.2: Minimum cabinet opening suggested for the cooling............................................................53

4.2.1 Cooling fans power supply ............................................................................................... 54

Figure 4.2.1: UL type fans connections on AVy7900, AVy71100 and AVy71320 sizes..............................54

Figure 4.2.2: UL type fans connections on AVy6750 and AVy82000 sizes................................................54

Figure 4.2.3: Example for external connection..........................................................................................54

4.3. INSTALLATION MOUNTING CLEARANCE................................................................................ 55

Figure 4.3.1: Max. Angle of Inclination.....................................................................................................55

Figure 4.3.2: Mounting Clearance............................................................................................................55

4.4. MOTORS AND ENCODERS...................................................................................................... 56

4.4.1. Motors ............................................................................................................................ 56

4.4.2. Encoder........................................................................................................................... 57

Table 4.4.2.1: Recommended cable section and length for the connection of encoders...........................57

Table 4.4.2.2: Encoders setting via S11...S23 jumpers.............................................................................58

Table 4.4.2.3: Encoders connections........................................................................................................58

Table 4.4.2.4: Assignment of the high density XE connector for a sinusoidal or a digital encoder ............60

5. WIRING PROCEDURE ...........................................................................................6 1

5.1. ACCESSING TO THE CONNECTORS ........................................................................................ 61

5.1.1 Removing the Covers........................................................................................................ 61

Figure 5.1.1: Removing the covers (sizes 1007 to 3150)..........................................................................61

Figure 5.1.2: Removing the covers (sizes 4220 to 82000)........................................................................62

5.2. POWER SECTION.................................................................................................................... 63

5.2.1. PV33-.. Power card ......................................................................................................... 63

Figure 5.2.1.1: PV33-1-. power card (sizes 1007 to 1030) .......................................................................63

Figure 5.2.1.2: PV33-2-.. power card (sizes 2040 to 2075) ......................................................................63

Figure 5.2.1.3: PV33-3-.. power card (sizes 3110 and 3150) ...................................................................64

Figure 5.2.1.4: PV33-4-.. power card (sizes 4220 to 5550) ......................................................................64

4

Figure 5.2.1.5: PV33-5-.. power card (sizes 6750 to 71320) ....................................................................65

Figure 5.2.1.6: PV33-6-.. power card (sizes 81600 to 82000) ..................................................................65

5.2.2. Terminal Assignment on Power section / Cable Cross-Section......................................... 66

Figure 5.2.2.1: Power Terminals connection.............................................................................................66

Table 5.2.2.1: Maximum cable cross section for power terminals..........................................................66

5.3. REGULATION SECTION ........................................................................................................... 67

5.3.1 RV33 Regulation Card ......................................................................................................67

Figure 5.3.1.1: RV33-4 Regulation Card Switch & Jumpers.....................................................................67

Table 5.3.1.1: LEDs & Test points on Regulation card ...............................................................................67

Table 5.3.1.3: Jumpers on Regulation Card RV33-3 .................................................................................68

Table 5.3.1.4: RV33 Regulation Card Switch S3 Settings .........................................................................68

5.3.2. Terminal Assignments on regulation section .................................................................... 69

Table 5.3.2.1: Plug-in Terminal Strip Assignments....................................................................................69

Table 5.3.2.2: Maximum permissible cable cross- section on the plug-in terminals of the regulator section .

................................................................................................................................................................70

Table 5.3.2.3: Maximum Control Cable Lengths .......................................................................................70

Figure 5.3.1.2: Potentials of the control section, Digital I/O NPN connection ...........................................71

5.4. SERIAL INTERFACE................................................................................................................. 72

5.4.1. Serial Interface Description .............................................................................................72

Figure 5.4.1.1: RS485 Serial Interface .....................................................................................................72

5.4.2. RS 485 Serial Interface Connector Description ................................................................ 73

Table 5.4.2.1: Assignment of the plug XS connector for the RS 485 serial interface.................................73

5.5. STANDARD CONNECTION DIAGRAM ..................................................................................... 74

5.5.1. AVy Connections ............................................................................................................. 74

Figure 5.5.1.1:Control sequencing............................................................................................................74

Figure 5.5.1.2: Typical connection............................................................................................................75

5.5.2. Parallel Connection on the AC (Input) and DC (Intermediate Circuit) Side of Several

Inverters.................................................................................................................................... 76

Figure 5.5.2.1: Parallel Connection on the AC and DC Side of Several Inverters ......................................76

5.6. CIRCUIT PROTECTION............................................................................................................. 77

5.6.1. External fuses of the power section................................................................................. 77

Table 5.6.1.1: External Fuse Types for AC input side ................................................................................77

5.6.2. External fuses of the power section DC input side ........................................................... 78

Table 5.6.2.1: External fuses type for DC input side..................................................................................78

5.6.3. Internal fuses .................................................................................................................. 78

Table 5.6.3.1: Internal fuses .....................................................................................................................78

5.7. CHOKES / FILTERS .................................................................................................................. 79

5.7.1. AC Input Chokes.............................................................................................................. 79

Table 5.7.1.1:3-Phase AC Input Chokes....................................................................................................79

5.7.2. Output Chokes................................................................................................................. 79

Table 5.7.2.1: Recommended values for output chokes............................................................................80

5.7.3. Interference Suppression Filters ...................................................................................... 80

5.8. BRAKING UNITS ..................................................................................................................... 81

Figure 5.8.1: Operation with Braking Unit (Principle)................................................................................81

5.8.1. Internal braking unit ........................................................................................................ 81

Figure 5.8.1.1: Connection with internal Braking Unit and external braking resistor.................................81

5.8.2 External braking resistor................................................................................................... 82

Table 5.8.2.1: Lists and technical data of the external standard resistors for inverters AVy1007 to 5550 82

Figure 5.8.2.2: Limit operating braking cycle with typical triangular power profile...................................82

Figure 5.8.2.2: Braking cycle with TBR / TC = 20%.................................................................................83

Figure 5.8.2.3:Generic braking cycle with triangular profile .....................................................................84

5

Table 5.8.2.2: Braking thresholds for different Mains ..............................................................................85

Table 5.8.2.3: Technical data of the internal braking units ........................................................................85

5.8.3. Calculation of generic external braking resistor to be combined with the internal braking

unit with an approximate method .............................................................................................. 86

Figure 5.8.3.1: Power Resistor Overload Factor.......................................................................................86

5.9. BUFFERING THE REGULATOR SUPPLY.................................................................................... 87

Table 5.9.1: DC Link Buffer Time .............................................................................................................87

Figure 5.9.1: Buffering the Regulator Supply by Means of Additional Intermediate Circuit Capacitors .....87

5.10. AVY POWER DIP RIDE THROUGH DATA AND RESTART SETUP............................................. 89

Table 5.10.1: Drive Trip Times, 230-V Threshold.......................................................................................90

Table 5.10.2: Drive Trip Times, 400-V Threshold.......................................................................................91

Table 5.10.3: Drive Trip Time, 460-V Threshold ........................................................................................91

5.11. DISCHARGE TIME OF THE DC-LINK....................................................................................... 92

Table 5.11.1: DC Link Discharge Times ....................................................................................................92

6. MAINTENANCE ....................................................................................................93

6.1. CARE ...................................................................................................................................... 93

6.2. SERVICE................................................................................................................... ............... 93

6.3. REPAIRS.................................................................................................................................. 93

6.4. CUSTOMER SERVICE .............................................................................................................. 93

Block diagram legend................................................................................................................ 94

7. BLOCK DIAGRAM .................................................................................................9 5

AVy Inverter Overview........................................................................................................................95

Digital inputs/Outputs & Mapping Standard and Option cards.............................................................96

Analog Inputs/Outputs & Mapping......................................................................................................97

Speed Reference generation ...............................................................................................................98

Speed / T orque regulation ...................................................................................................................99

Ramp reference Block.......................................................................................................................100

Speed regulator.................................................................................................................................101

Speed regulator PI part .....................................................................................................................102

Droop compensation.........................................................................................................................103

Inertia / Loss compensation..............................................................................................................104

T orque current regulator....................................................................................................................105

Speed Feedback ...............................................................................................................................106

Motor control....................................................................................................................................107

Motor parameters.............................................................................................................................108

Sensorless parameters .....................................................................................................................109

V/Hz functions...................................................................................................................................110

Speed Threshold / Speed control ......................................................................................................111

Speed adaptive and Speed zero logic................................................................................................112

PID function ......................................................................................................................................113

Start and Stop management .............................................................................................................114

Power loss stop control ....................................................................................................................115

Jog function......................................................................................................................................116

Motor potentiometer.........................................................................................................................117

Multi speed.......................................................................................................................................118

Dual Motor setup ..............................................................................................................................119

Brake unit function............................................................................................................................120

DC Braking function ..........................................................................................................................121

Dimension factor / Face value factor.................................................................................................122

P AD parameters................................................................................................................................123

6

Links function ...................................................................................................................................124

T est Generator ..................................................................................................................................125

Alarm mapping .................................................................................................................................126

8. PARAMETERS LIST ............................................................................................1 27

EMC DIRECTIVE......................................................................................................154

7

Safety symbol legend

WARNING! Commands attention to an operating procedure, practice, condition, or statement which,

if not strictly observed, could result in personai injury or death.

CAUTION! Commands attention to an operating procedure, practice, condition, or statement which,

if not strictly observed, could result in damage or destruction of equipment.

The seriousness of the injuries and of the damages which could be caused by the non­observance of such indications, depends on the different conditions. Anyway, the
instructions given below should always be followed with the highest attention.

NOTE! Commands attention to an operating procedure, practice, condition, or statement that

must be highlighted.

8

0. SAFETY PRECAUTIONS - PRECAUTIONS DE SECURITÉ

ATTENTION!

According to the EEC standards the AVy and accessories
must be used only after checking that the machine has been
produced using those safety devices required by the 89/
392/EEC set of rules, as far as the machine industry is
concerned.

Drive systems cause mechanical motion. It is the
responsibility of the user to insure that any such motion
does not result in an unsafe condition. Factory provided
interlocks and operating limits should not be bypassed or
modified.

Selon les normes EEC, les drives A Vy et leurs accessoires
doivent être employés seulement après avoir verifié que
la machine ait été produit avec les même dispositifs de
sécurité demandés par la réglementation 89/392/EEC
concernant le secteur de l’industrie.

Les systèmes provoquent des mouvements mécaniques.
L’utilisateur est r esponsable de la sécurité concernant les
mouvements mécaniques. Les dispositifs de sécurité
prévues par l’usine et les limitations operationelles ne
doivent être dépassés ou modifiés.

WARNING - ELECTRICAL SHOCK AND BURN HAZARD /
ATTENTION – DÉCHARGE ÉLECTRIQUE ET RISQUE DE
BRÚLURE :

When using instruments such as oscilloscopes to work on
live equipment, the oscilloscope’s chassis should be
grounded and a differential amplifier input should be used.
Care should be used in the selection of probes and leads
and in the adjustment of the oscilloscope so that accurate
readings may be made. See instrument manufacturer’s
instruction book for proper operation and adjustments to
the instrument.

Lors de l’utilisation d’instruments (par example
oscilloscope) sur des systémes en marche, le chassis de
l’oscilloscope doit être relié à la terr e et un amplificateur
différentiel devrait êtr e utilisé en entrée.

Les sondes et conducteurs doivent être choissis avec soin
pour effectuer les meilleures mesures à l’aide d’un
oscilloscope.

V oir le manuel d’instruction pour une utilisation corr ecte
des instruments.

WARNING - FIRE AND EXPLOSION HAZARD / ATTENTION
– RISQUE D’INCENDIES ET D’EXPLOSIONS:

Fires or explosions might result from mounting Drives in
hazardous areas such as locations where flammable or
combustible vapors or dusts are present. Drives should be
installed away from hazardous areas, even if used with
motors suitable for use in these locations.

L’utilisation des drives dans des zônes à risques (présence
de vapeurs ou de poussières inflammables), peut

provoquer des incendies ou des explosions. Les drives
doivent être installés loin des zônes dangeureuses, et
équipés de moteurs appropriés.

WARNING - STRAIN HAZARD / ATTENTION À
L’ÉLÉVATION:

Improper lifting practices can cause serious or fatal injury.
Lift only with adequate equipment and trained personnel.

Une élévation inappropriée peut causer des dommages
sérieux ou fatals. Il doit être élevé seulement avec des
moyens appropriés et par du personnel qualifié.

ATTENTION – CAS DE DECHARGE ELECTRIQUE:

Drives and motors must be ground connected according
to the NEC.

Tous les moteurs et les drives doivent être mis à la terre
selon le Code Electrique National ou équivalent.

WARNING / ATTENTION:

Replace all covers before applying power to the Drive.
Failure to do so may result in death or serious injury.

Remettre tous les capots avant de mettre sous tension le
drive. Des erreurs peuvent pr ovoquer de sérieux accidents
ou même la mort.

WARNING / ATTENTION:

Adjustable frequency drives are electrical apparatus for
use in industrial installations. Parts of the Drives are
energized during operation. The electrical installation and
the opening of the device should therefore only be carried
out by qualified personnel. Improper installation of motors
or Drives may therefore cause the failure of the device as
well as serious injury to persons or material damage.

Drive is not equipped with motor overspeed protection
logic.

Follow the instructions given in this manual and observe
the local and national safety regulations applicable.

Les drives à fréquence variable sont des dispositifs
électriques utilisés dans des installations industriels. Une
partie des drives sont sous tension pendant l’operation.
L’installation électrique et l’ouverture des drives devrait
être executé uniquement par du personel qualifié. De
mauvaises installations de moteurs ou de drives peuvent
provoquer des dommages materiels ou blesser des
personnes. Le convertisseur n’est pas pourvu de protection
contre vitesse de fuite du moteur.

On doit suivir les instructions donneés dans ce manuel et
observer les régles nationales de sécurité.

—————— Quick Start up ——————

9

QS

WARNING! - POWER SUPPLY AND GROUNDING /
ATTENTION ! ALIMENTATION PUISSANCE ET MISE À
LA TERRE

In case of a three phase supply not symmetrical to ground,
an insulation loss of one of the devices connected to the
same network can cause functional problem to the drive,
if the use of a delta /star transformer is avoided.

1 The drives are designed to be powered from standard

three phase lines that are electrically symmetrical with
respect to ground (TN or TT network).

2 In case of supply with IT network, the use of wye/delta

transformer is mandatory, with a secondary three phase
wiring referred to ground.

Please refer to the following connection sample.

U1/L1

V1/L2

W1/L3

L1

Si le réseau n'est pas équilibré par rapport à la terre et
qu'il n'y a pas de transformateur raingle/étoile, une
mauvaise isolation d'un appareil électrique connecté au
même réseau que le variateur peut lui causer des troubles
de fonctionnement.

1 Les variateurs sont prévus pour être alimentés par un

réseau triphasé équilibré avec un régime de neutre
standard (TN ou TT).

2 Si le régime de neutre est IT , nous vous r ecommendons

d'utiliser un tranformateur triangle/étoile avec point
milieu ramené à la terre

Vous pouvez trouver ci-après des exemples de câblage.

U2/T1

V2/T2

W2/T3

PE2/

PE1/

AC Main Supply

Safety
ground

L2

L3

Earth

CHOKE

AC INPUT

CHOKE

AC OUTPUT

All wires (including motor ground) must
be connected inside the motor terminal box

QS

10

AVy -HGB

CAUTION / PRECAUTION:

Do not connect power supply voltage that exceeds the
standard specification voltage fluctuation permissible. If
excessive voltage is applied to the Drive, damage to the
internal components will result.

Ne pas raccorder de tension d’alimentation dépassant la
fluctuation de tension permise par les normes. Dans le
cas d’ une alimentation en tension excessive, des
composants internes peuvent être endommagés.

CAUTION / PRECAUTION:

Do not operate the Drive without the ground wire
connected. The motor chassis should be grounded to earth
through a ground lead separate from all other equipment
ground leads to prevent noise coupling.

The grounding connector shall be sized in accordance with
the NEC or Canadian Electrical Code. The connection
shall be made by a UL listed or CSA certified closed-loop
terminal connector sized for the wire gauge involved. The
connector is to be fixed using the crimp tool specified by
the connector manufacturer.

Ne pas faire fonctionner le drive sans prise de terre. Le
chassis du moteur doit être mis à la terre à l’aide d’un
connecteur de terre separé des autr es pour éviter le couplage
des perturbations. Le connecteur de terre devrait être
dimensionné selon la norme NEC ou le Canadian Electrical
code. Le raccordement devrait être fait par un connecteur
certifié et mentionné à boucle fermé par les normes CSA et
UL et dimensionné pour l’épaisseur du cable correspondant.
Le connecteur doit être fixé a l’aide d’un instrument de
serrage specifié par le producteur du connecteur.

CAUTION / PRECAUTION:

Do not perform a megger test between the Drive terminals
or on the control circuit terminals.

Ne pas exécuter un test megger entre les bornes du drive
ou entre les bornes du circuit de contrôle.

CAUTION / PRECAUTION:

Because the ambient temperature greatly affects Drive life
and reliability, do not install the Drive in any location that
exceeds the allowable temperature. Leave the ventilation

cover attached for temperatures of 104° F (40° C) or below.

Étant donné que la température ambiante influe sur la vie
et la fiabilité du drive, on ne devrait pas installer le drive
dans des places ou la temperature permise est dépassée.
Laisser le capot de ventilation en place pour températures
de 104°F (40°C) ou inférieures.

CAUTION / PRECAUTION:

If the Drive’s Fault Alarm is activated, consult the
TROUBLESHOOTING section of this instruction book, and
after correcting the problem, resume operation. Do not reset
the alarm automatically by external sequence, etc.

Si la Fault Alarm du drive est activée, consulter la section
du manuel concernant les défauts et après avoir corrigé
l’erreur , r eprendr e l’opération. Ne pas réiniliatiser l’alarme
automatiquement par une séquence externe, etc….

CAUTION / PRECAUTION:

Be sure to remove the desicant dryer packet(s) when
unpacking the Drive. (If not removed these packets may
become lodged in the fan or air passages and cause the
Drive to overheat).

Lors du déballage du drive, retirer le sachet déshydraté.
(Si celui-ci n’est pas retiré, il empêche la ventilation et
provoque une surchauffe du drive).

CAUTION / PRECAUTION:

The Drive must be mounted on a wall that is constructed
of heat resistant material. While the Drive is operating,
the temperature of the Drive's cooling fins can rise to a
temperature of 194° F (90°C).

Le drive doit être monté sur un mur construit avec des
matériaux résistants à la chaleur. Pendant le
fonctionnement du drive, la température des ailettes du
dissipateur thermique peut arriver à 194°F (90°).

NOTE: The terms “Inverter”, “Controller” and “Drive”

are sometimes used interchangably throughout
the industry. We will use the term “Drive” in
this document

Les mots “Inverter”, “Controller” et
“Drive” sont interchangeables dans le domaine
industriel. Nous utiliserons dans ce manuel
seulement le mot “Drive”.

1. Never open the device or covers while the
AC Input power supply is switched on. Mini­mum time to wait before working on the
terminals or inside the device is listed in section

5.11 on Instruction manual .

Ne jamais ouvrir l’appareil lorsqu’il est
suns tension. Le temps minimum d’attente avant
de pouvoir travailler sur les bornes ou bien à
l’intérieur de l’appareil est indiqué dans la
section 5.11 (Instruction manual).

2. Do not touch or damage any components
when handling the device. The changing of the
isolation gaps or the removing of the isolation
and covers is not permissible. If the front plate
has to be removed because of a room
temperature higher than 40 degrees, the user
has to ensure that no occasional contact with
live parts may occur.

Manipuler l’appareil de façon à ne pas
toucher ou endommager des parties. Il n’est
pas permis de changer les distances d’isolement
ou bien d’enlever des matériaux isolants ou des

—————— Quick Start up ——————

11

QS

capots. Si la plaque frontale doit être enlevée
pour un fonctionnement avec la température
de l’environnement plus haute que 40°C,
l’utilisateur doit s’assurer, par des moyens
opportuns, qu’aucun contact occasionnel ne
puisse arriver avec les parties sous tension.

3. Protect the device from impermissible
environmental conditions (temperature, humid­ity, shock etc.)

Protéger l’appareil contre des effets
extérieurs non permis (température, humidité,
chocs etc.).

4. No voltage should be connected to the
output of the frequency inverter (terminals U2,
V2 W2). The parallel connection of several
frequency inverters via the outputs and the direct
connection of the inputs and outputs (bypass)
are not permissible.

Aucune tension ne doit être appliquée sur
la sortie du convertisseur (bornes U2, V2 et
W2). Il n’est pas permis de raccorder la sortie
de plusieurs convertisseurs en parallèle, ni
d’effectuer une connexion directe de l’entrée
avec la sortie du convertisseur (Bypass).

5. When engaging a running motor, the Auto
capture function (Auto capture in the ADD
SPEED FUNCT menu) must be activated (not

applicable to Regulation mode=sensorless

vect).

Pour repr endre des moteurs en rotation, la
fonction suivante doit être activée : “Auto
capture” dans le menu ADD SPEED FUNCT.

6. A capacitative load (e.g. Var compensation
capacitors) should not be connected to the
output of the frequency inverter (terminals U2,
V2, W2).

Aucune charge capacitive ne doit être
connectée à la sortie du convertisseur (bornes
U2, V2 et W2) (par exemple des condensateurs
de mise en phase).

7. Always connect the Drive to the protective
ground (PE) via the marked connection
terminals (PE2) and the housing (PE1).
Adjustable Frequency Drives and AC Input
filters have ground discharge currents greater
than 3.5 mA. EN 50178 specifies that with
discharge currents greater than 3.5 mA the
protective conductor ground connection (PE1)
must be fixed type and doubled for redundancy.

Effectuer toujours des connexions de terre (PE)
par le biais des bornes (PE2) et du chassis (PE1).
Le courant de dispersion vers la terre est supérieur
à 3,5 mA. Selon EN 50178 il faut prévoir dans ces
cas une double connexion à terre.

8. The electrical commissioning should only

be carried out by qualified personnel, who are
also responsible for the provision of a suitable
ground connection and a protected power
supply feeder in accordance with the local and
national regulations. The motor must be
protected against overloads.

La mise en service électrique doit être
effectuée par un personnel qualifié. Ce dernier
est responsable de l’existence d’une connexion
de terre adéquate et d’une protection des câbles
d’alimentation selon les prescriptions locales
et nationales. Le moteur doit être pr otégé contre
la surcharge

9. No dielectric tests should be carried out on
parts of the frequency inverter. A suitable
measuring instrument (internal resistance of at
least 10 kΩ/V) should be used for measuring
the signal voltages.

Il ne faut pas éxécuter de tests de rigidité
diélectrique sur des parties du convertisseurs.
Pour mesurer les tensions, des signaux, il faut
utiliser des instruments de mesure appropriés
(résistance interne minimale 10 kΩ/V).

10. If the Drives have been stored for longer
than two years, the operation of the DC link
capacitors may be impaired. Before
commissioning devices that have been stored
for long periods, connect them to a power supply
for two hours with no load connected in order
to regenerate the capacitors, (the input voltage
has to be applied without enabling the inverter).

En cas de stockage des convertisseurs
pendant plus de deux ans, il faut tenir compte
du fait que les condensateurs du circuit
intermédiaire gardent leurs caractéristiques
d’origine seulement s’ils sont alimentés avant
trois ans, à partir de leur date de fabrication.
Avant la mise en service des appar eils, qui sont
restés stockés aussi longtemps, il est conseillé
d’alimenter les convertisseurs pendant au
moins deux heures, pour récupérer les
caractéristiques d’origine des condensateurs :
appliquer une tension d’entrée sans activer le
convertisseur (Disable).

11. The drive may start accidentally in the event
of a failure, even if it is disabled, unless it has
been disconnected from the AC input feeder.

L’appaeil peut rédémarrer de façon
accidentel en cas d’anomalie, sauf s’il a été
déconnecté du reseau.

QS

12

AVy -HGB

1. QUICK START UP GUIDE

1.1. FUNCTIONAL CONNECTION DIAGRAM

AC

Power

Supply

AC
Mains
choke

EMI filter

AC fuses

AC Mains
Contactor

AC Drive

U1 V1W1

U2 V2W2PE2PE1

Cabinet

Mounting panel

Ground

Bus

Motor

cable

terminals

Encoder cable

AC Motor

NOTE: PE1 is the drive safety ground. If PE2 is used to connect the motor ground, EMI filter

ground must be connected to PE1.

—————— Quick Start up ——————

13

QS

1.2. OVERVIEW

This guide assumes a standard start up using the
keypad for a drive and motor that is to be run in either
sensorless vector or flux vector (with digital or
sinusoidal encoder for feedback) mode. It is also
assumed that a standard scheme is to be used for
control. In other words, that the drive will be run
from pushbuttons (or contacts) and the speed will be
set from a pot input (or 0 to 10 vdc source). While
the drive has more modes of operation and dozens
of combinations of more exotic and complex optional
configurations, this guide will cover most
applications that are not being started up by a service
engineer anyway. The manual can always be used to
do more complex changes to standard configuration
beyond this set up.

Standard Wiring: see the manual for the standard
suggested configuration for wiring. Note that if this
is a system designed and wired by our factory, the
set up of the drive (aside from tuning the motor) has
already been done and this Quick Start up guide is
not applicable. You will instead, need to use the

Quick T uning guide for Factory Configured Drives

(AVy) located in this guide.

NOTE:

Memory: There are two memories for set-up

parameters. One is the active memory which is
always the one currently in use by the drive. The
other is the permanent memory which is the one the
drive will use if power is lost and then restored. Note
that power up is the ONLY time when the drive looks
at permanent memory. All file uploads and
downloads, all changes, etc. are made only to the
active memory and read from the active memory. The
only time permanent memory is used in any way is
that when it is booted into active memory on power
up, and when it is changed to new values by the “Save
Parameters” command. When parameters are
changed during set
parameters but unless you “SAVE PARAMETERS”
these changes will not be permanent and upon
recycling power, you will lose the changes. This is
an advantage if you are “trying” something to see
how it works and don’t intend to change your
permanent set-up.

up, the drive will use those

Quotes: Quote marks are put around words which

will be seen in the display window of the keypad.

Menu Navigation: in the directions below, you will

be directed to press keys to get to some menu item.
In many cases, the key will have to be pressed more
than once to get to the displayed value. Note that the
display has two lines, the top line always shows the
next HIGHER level of the menu than where you are.
All of the menu items referred to in this start up means
look for that item in the SECOND LINE of the
display. What is displayed on the top line is for
information only and has nothing to do with entering
data. If the directions say to press the
to “Regulation Mode” it means keep pushing the
[Down arrow] until “Regulation Mode” is displayed
in the Second line. If you get confused, look in the
manual and it shows the complete menu structure.

I/O Connections: the drive WILL NOT OPERATE
unless the hardware enable (I/O terminal 12) and
the other interlocks are made. It is suggested to make
things simple, to temporarily connect the digital
inputs as follows:

Jumper 16 to 18, jumper 19 to 15, jumper 15 to 14,
jumper 12 to 13, and connect a simple switch between
13 and 14. This is low voltage logic, so if you don’t
have a switch, just leave two short pieces of bare
wire to twist (or untwist) together. Turning the switch
on and off will now enable and disable the drive (and
start and stop at the same time) and all other necessary
interlocks will be made correctly to test the drive. If
you have control over the I/O already with the
connected logic and can make the same connections
with your own pushbuttons/contacts, the drive can
be enabled with those, but this eliminates any
possibility of external wiring problems making set
up a problem.

[Down arrow]

Underline: Below, when words are underlined, they

refer to a key on the keypad labeled that way.

QS

14

AVy -HGB

1.3. CONTROL TERMINALS

1

2

3

4

5

6

7

8

9

12

13

14

15

16

18

19

Strip X1

Analog input 1

Analog input 2

Analog input 3

+10V

-10V

0V

Enable drive

Start

Fast stop

External fault

COM D I/O

0V24

+24V OUT

Function

Programmable/configurable analog differential input. Signal: terminal 1.

Reference point: terminal 2. Default setting: Ramp ref 1

Programmable/configurable analog differential input. Signal: terminal 3. 0.25mA

Reference point: terminal 4. Default setting: none (20mA when

Programmable/configurable analog differential input. Signal: terminal 5.

Reference point: terminal 6. Default setting: none. (1)

Reference voltage +10V; Reference point: terminal 9 +10V/10mA

Reference voltage -10V; Reference point: terminal 9 -10V/10mA

Internal 0V and reference point for±10V -

Inverter enable; 0V or open: inverter disabled; +15…+30V: Inverte enabled

Inverter start command; 0V or open: No start; +15…+30V: Start 3.2mA @ 15V

OV or open: Fast stop. +15…+30V: No Fast stop.

OV or open: External fault. +15…+30V: No External fault

Reference point for digital inputs and outputs, term.12...15, 36...39, 41...42

Reference point for + 24V OUT supply, terminal 19 -

+24V supply output. Reference point: terminal 18 or 27 or 28

max

±10V

current ref

input)

+30V

5mA @ 24V

6.4mA @ 30V

-

+22…28V

120mA @ 24V

BU-

External braking

unit (optional)

R1K

Analog output

21

22

23

26

27

28

29

36

37

38

39

41

42

46

78

1

0V

Analog output

2

BU comm.

output

0V24

RESERVED -

RESERVED

Digital input 1 +30V

Digital input 2 3.2mA @ 15V

Digital input 3 5mA @ 24V

Digital input 4 6.4mA @ 30V

Digital output

1

Digital output

2

Supply D O

Motor PTC

Program.analog output; def.setting: Motor speed. Ref. point: term.22

Internal 0V and reference point for terminals 21 and 23

Program.analog output; def.setting: Motor current. Ref. point: term.22

VeCon controlled BU-... braking units command. Ref. point: term.27.

Reference point for BU-... command, terminal 26

Programmable digital input; default setting: none

Progr. digital input; def. setting: none. Configurable as 2nd encoder index qualifier
(setting via S30 jumper, )”Digital input 3” parameter must be set 0=OFF
Programmable digital input; default setting: none. Configurable as 1st encoder
index qualifier (”Digital input 4” parameter must be set 0=OFF ).

Programmable digital output; default setting: none

Supply input for digital outputs on terminals 41/42. Ref. point: term.16.

Motor PTC sensing for overtemperature (cutoff R1k if used)

79

±10V/5mA

-

±10V/5mA

+28V/15mA

-

+30V/40mA

+30V/80mA

1.5mA

80

82

83

85

Strip X2

OK relay

contact

Relay 2
contact

Function max curr.

Potential- relay contact OK relay (closed=OK)

Potential-relay contact configurable (relay 2).
Default: open 0 drive stopped

—————— Quick Start up ——————

250V AC
1AAC11

250V AC
1AAC11

15

QS

1.3.1 Maximum cable cross section for regulator terminals

Maximum Permissible Cable Cross-Section Tightening

Terminals

[mm

2

]

AWG

torque

flexible multi-core [Nm]

1 ... 79 0.14 ... 1.50.14 ... 1.528... 16 0.4

80 ... 85 0.14 ... 1.50.14 ... 1.528... 16 0.4

Ai4090

NOTE: Terminal board points are intended for 1 wire/point. Daisy chains and multiple wires/point are

better done with a panel monted terminal board.

1.4. POWER TERMINALS

Figure 1.4.1: Power Terminals connection

3Ph~

Braking resistor

(optional)

M

U1/L1

V1/L2

W1/L3

BR1

C

D

U2/T1

V2/T2

W2/T3

PE2/

Function (max) - Sizes 1007 … 3150

(3x480 V +10% 3Ph,

Braking unit resistor circuit (braking resistor

AC mains voltage

AC

must be connected between BR1 and C)

DC link circuit connection

(770 V / 1.65 output current)

DC

(AC line volt 3Ph, 1.36 output current)

Motor connection

Motor ground connection

see table 3.3.2.1)

3Ph~

Braking resistor

M

(optional)

U1/L1

V1/L2

W1/L3

C

D

BR1

U2/T1

V2/T2

W2/T3

PE2/

Function (max)- Sizes 4220… 81600

(max 3x480 V +10%, see table 3.3.2.1)

Braking unit resistor circuit (braking resistor

must be connected between BR1 and C)

AC mains voltage

AC

DC link circuit connection

(770 V / 1.65 output current)

DC

Motor connection

(AC line volt 3Ph, 1.36 output current)

Motor ground connection

PE1 /

Grounding (protective earth) conductor

1.4.1 Maximum cable cross section for power terminals

1007 1015 1022 1030 2040 2055 2075 3110 3150 4185 4220

AWG

[mm2]

[Nm]

AWG

[mm2]

[Nm]

AWG

[mm2]

[Nm]

AWG

[mm2]

[Nm]

AWG

[mm2]

[Nm]

AWG

[mm2]

[Nm]

14

12 8

2

0.5 to 0.6

14 10

12 8 6

24

0.5 to 0.6 1.2 to 1.5

14

12 8 6

2

4300 4370 5450 5550 6750 7900 71100 71320 81600 82000

4 1/0 2/0 4/0 300* 350* 4xAWG2 * = kcmils

25 50 70 95 150 185 4x35 150** **: copper bar

3
88

10 10

1.6 1.6

6

16

2

35

4 12 10-30

6

16

3

6

16

33

10

4

10

4

terminals not available

50

4

810

1.2 to 1.5

810

810

1.2 to 1.50.5 to 0.6

2

PE1 /

Grounding (protective earth) conductor

6

16

2

10

6

0.9

6

16

2

avy4040

QS

16

AVy -HGB

1.5 ENCODER TERMINALS (XE CONNECTOR)

Designation

PIN 1

PIN 2 +8V Encoder supply voltage O +8 V 200 mA

PIN 3

PIN 4

PIN 5

PIN 6

PIN 7GND

PIN 8

PIN 9 AUX+

PIN 10

PIN 11

PIN 12

PIN 13

PIN 15 I

ENCB-

ENCC+

ENCC-

ENCA+

ENCA-

ENCB+

HALL 1+/SIN+

HALL 2+/COS+

HALL 2-/COS-

HALL 3+

HALL 3-

Channel B- 5 V digital or 10 mA digital or

Incremental encoder signal B negative 1 V pp analog 8.3 mA analog

Channel C+ 5 V digital or 10 mA digital or

Incremental encoder signal Index positive 1 V pp analog 8.3 mA analog

Channel C- 5 V digital or 10 mA digital or

Incremental encoder signal Index negative 1 V pp analog 8.3 mA analog

Channel A+ 5 V digital or 10 mA digital or

Incremental encoder signal A positive 1 V pp analog 8.3 mA analog

Channel A- 5 V digital or 10 mA digital or

Incremental encoder signal A negative 1 V pp analog 8.3 mA analog

Reference point for +5V encoder supply voltage

Channel B+ 5 V digital or 10 mA digital or

Incremental encoder signal B positive 1 V pp analog 8.3 mA analog

+5V encoder supply voltage

Channel HALL1 + / SIN+ 5 V digital or 10 mA digital or

Reserved 1 V pp analog 8.3 mA analog

Channel HALL 1- / SIN- 5 V digital or 10 mA digital or

Reserved 1 V pp analog 8.3 mA analog

Channel HALL 2+ / COS+ 5 V digital or 10 mA digital or

Reserved 1 V pp analog 8.3 mA analog

Channel HALL 2- / COS- 5 V digital or 10 mA digital or

Reserved 1 V pp analog 8.3 mA analog

Channel HALL 3 + 5 V digital or

Reserved 1 V pp analog

Channel HALL 3 - 5 V digital or

Reserved 1 V pp analog

Function I/O Max. voltage Max. current

I

I

I

I

I

O

I

O

I

IHALL 1-/SIN-

I

I

I

––

+5 V 200 mA

10 mA digitalPIN 14

10 mA digital

ai3140

1.5.1 Encoder type connection

Encoder type

DE 8 pole
SE 8 pole

DE 8 pole
SE 8 pole

- DE: 5V digital incremental encoder with

- SE: 5V sinusoidal incremental encoder with

Shielded

cable

123456789101112131415

B- +8V C+ C- A+ A- 0V B+ +5V E+ E- F+ F- G+ G-

Internal +5V Encoder Power Supply

l lllllll
l lllllll

Internal +8V Encoder Power Supply

lllllll l
lllllll l

A/A,B/B,C/C

XE CONNECTOR PIN

ai3160

A/A,B/B,C/C

—————— Quick Start up ——————

17

QS

1.5.2 Jumpers setting

Encoder / Jumpers setting S11 S12 S13 S14 S15 S16 S17 S18 S19 S20 S21 S22 S23

DE OFF OFF OFF OFF OFF OFF ON (*)
SE ON ON ON ON ON ON

- DE: 5V digital incremental encoder with

A/A,B/B,C/C

- SE: 5V sinusoidal incremental encoder with

- ------

A/A,B/B,C/C

------

(*) If the encoder is not provided with the zero channel S17=OFF

1.5.3 Maximum cable length for encoder terminals

ai3150

Cable section [mm2]

Max Length m [feet] 27 [88] 62 [203] 93 [305] 125 [410] 150 [492]

0.22 0.50.751 1.5

avy3130

QS

18

AVy -HGB

1.6. LIST OF JUMPERS AND DIP-SWITCH

Designation Function Factory setting

S5 - S6 Terminating resistor for the serial interface RS485 ON (*)

ON= Termination resistor IN
OFF= No termination resistor

S8

S9

S10

S11 - S12 - S13 Encoder setting ( jumpers on kit EAM_1618 supplied with the drive) OFF
S14 - S15 - S16 ON=Sinusoidal SE

S17 Monitoring of the C-channel of the digital encoder OFF

S18 - S19 Encoder setting B
S20 - S21 Pos. B= reserved

S22 - S23 Analog input 3 enabling (alternative with SESC encoder) B

S26 - S27 Reserved ON

S28

S29 Internal use A
S30

S34

S35

S36 Internal use not mounted

S37 Internal use not mounted
S38-S39 Internal use ON
S40-S41

(**)

Adaptation to the input signal of analog input 1 (terminals 1 and 2)
ON=0...20 mA / 4...20 mA
OFF=0...10V/-10...+10 V
Adaptation to the input signal of analog input 2 (terminals 3 and 4)
ON=0...20 mA / 4...20 mA
OFF=0...10V/-10...+10 V
Adaptation to the input signal of analog input 3 (terminals 5 and 6)
ON=0...20 mA / 4...20 mA
OFF=0...10V/-10...+10 V

OFF=Digital DE

ON=C-Channel monitored
OFF=C-Channel not monitored (required for single-ended channels)

Pos. A= reserved

Pos. A= reserved
Pos. B=analog input 3 enabled
Pos. OFF= resolver

Encoder Internal power supply selection
ON/ON=+5V
OFF/OFF=+8V

Second encoder qualifier input
A=from EXP-… board
B=from digital input "3" on RV33-4
Jumper to disconnect 0V (+24V power supply) from ground ON
ON = 0V connected to ground (hard-wire)
OFF = 0V disconnected from ground
Jumper to disconnect 0V (regulation board) from ground ON
ON = 0V connected to ground (hard-wire)
OFF = 0V disconnected from ground

Power supply for the serial interface RS485 OFF
ON = Internal power supply (from pins XS.5 / XS.9)
OFF = External power supply (to pins XS.5 / XS.9)

(*)

on multidrop connection the jumper must be ON only for the last drop of a serial line

(**)

see chapter 5.4

OFF

OFF

OFF

ON/ON

A

Ay4060

—————— Quick Start up ——————

19

QS

1.7. KEYBOARD OPERATION

The keypad is made of a LCD display with two 16-digit lines, seven LEDs and nine function keys. It is used:

- to control the drive, when this kind of use has been programmed (Main commands=DIGITAL)

- to display the speed, voltage, diagnostics etc. during the operation

- to set the parameters

-Torque +Torque Alarm Enable ZeroSpeed Limit

-Torque Negative torque current

torque current

+Torque Positive

Alarm Alarm condition

Enable Drive enable status

ZeroSpeed Speed <=zero speed threshold

Limit Actual current >=current limit

This monitoring module can be upgraded with the keypad with
alphanumeric LCD display

NOTE: keypad cable longer than 20 cm must be shielded.

1.7.1 LEDs & buttons

The LEDs present on the keypad are used to quickly diagnose the operating state of the drive.

Designation Color Function

-Torque yellow the LED is lit, when the drive operates with a negative torque
+Torque yellow the LED is lit, when the drive operates with a positive torque
ALARM red the LED is lit; it signals a trip

ENABLE green the LED is lit, when the drive is enabled

Zero speed yellow the LED is lit; it signals zero speed

Limit yellow the LED is lit, when the drive operates at a current limit

Shift yellow the LED is lit, when the second keypad functions are enabled

ai5010

QS

20

AVy -HGB

Control
buttons

Text reference

[START]

[STOP]

Function

START button commands the Drive to the Enable (Stop control

function ON) and Run state (Main commands = DIGITAL)
When Main commands is set as TERMINALS the button is

not active

STOP button commands to stop the Drive from the Run state

when Main commands is set as DIGITAL

(Pressing this button for 2 sec, the drive will be disabled).

When Main commands is set as TERMINALS the button is

not active.

Jog

Help

Alarm

[Increase] / [Jog]

[Decrease] / [Rotation control]

[Down arrow] / [Help]

[Up arrow] / [Alarm]

Plus button increases the speed reference for Motor pot function.

JOG command, when shift button is selected.

Minus button decreases the speed reference for Motor pot
function.

Rotation control, it changes the motor rotation direction in Jog
mode and Motor pot function when shift button is selected.

Down arrow - Used to change menu or parameter selection.In
parameter and reference setting modes, it changes the value of
the parameter or the reference.

Help – Function Not available (“Help not found” displaying
when pressed and when shift button is selected)

Up arrow - Used to change menu or parameter selection.

In parameter and reference setting modes, it changes the value
of the parameter or the reference.

Alarm - Failure register displaying ( shift selected). Use the UP/
DOWN Arrows to scroll through the last 10 alarms.

Escape

Home

Enter

Shift

[Left arrow] / [Escape]

[Enter] / [Home]

[Shift]

—————— Quick Start up ——————

Left arrow, when editing numeric parameters it selects the digit
of the parameter to modify. In the other cases it is used to exit
from setting mode.

Escape - Used to exit from setting mode and (Reset) Alarm
displaying mode (when shift button is selected)

[Enter] - Used to [Enter] a new value for a parameter in the
parameter setting mode.

Home - Used to go directly to BASIC MENU (when shift button
is selected)

Shift button enables the second keypad functions (Rotation
control, Jog, Help, Alarm, Escape, Home)

21

QS

1.7.2 Moving inside a menu

3rd level

Menu

Parameter

Drive type

Mains voltage

2nd level

Enter

BASIC MENU

Enable drive -/+

BASIC MENU

Ramp ref 1

Enter

BASIC MENU

Start/stop

BASIC MENU

Actual spd

Enter

BASIC MENU

Motor current

Enter

Enter

BASIC MENU

Drive type

QS

22

Main menu

AVy

BASIC MENU

AVy

R

MONITO

AVy -HGB

AVy

DRIVE PARAMETER

AVy

INPUT VARIABLES

1.8. PRE POWER CHECKS

The following should be checked before switching ON the Drive:

Grounds / Grounding

· Verify ground connections Drive to motor

· Verify AC Input, AC Output and control wiring aren’t grounded

Connections

· Verify AC Input (U1/L1, V1/L2, W1/L3), AC Output (U2/T1, V2/T2, W2/T3), DC link connection with
an optional external braking unit (C,D), Motor thermistor (78,79), OK Relay (80,82 n.o), Relay2 (83,85

n.o.) and regulation board (1.....46, XS, XE) connections

12 ENABLE DRIVE (close to activate)

13 START (close to activate)

14 FAST STOP (open to activate)

15 EXTERNAL FAULT (open to activate)

16 Common for terminal board

18 + 24V Common

19 +24VDC (internal)

Setting jumpers and switches on Regulation board

· Enable drive (terminal 12) and Start (terminal 13) OPEN

· Fast stop (terminal 14) and External fault (terminal 15) CLOSED

. Record motor name plate data, encoder information and mechanical data.

MOTOR DATA

HP (kW)
Amps
Volts
Hz
rpm

Cos phi (power factor)
Tach type
Tach PPR
Motor rotation for machine fwd direction [CW/CCW]
Gearbox ratio

Dai54123

—————— Quick Start up ——————

23

QS

1.9. QUICK TUNING

1. After a complete check of wiring and input
voltage levels and then turn the power on:

·V erify the following voltages must be present:

Terminal 7, +10V to terminal 9 (on regulation
board)

Terminal 8, -10V to terminal 9 (on regulation
board)

Terminal 19, +24…30V to terminal 18 (on
regulation board)

·Check DC link voltage by pressing
arrow] to get “MONITOR”, then [Enter], then
[Down arrow] to“measurements”, then [Enter],

then

[Down arrow] to “DC link voltage”, then

[Enter].

The value should be:

480-650 vdc for 400 vac input

550-715 vdc for 460 vac input

If it is not within these values, check your line
voltage, as it is unlikely the drive will work
properly.

2. Default to Factory V alues: If you are not already

certain of the drive configuration, it is necessary to
default to factory values or copy in a file from a PC
to be certain you are starting from a known
configuration. To default to factory values:

· Default to working memory: Push
arrow] to get back to “MONITOR”, then [Down
arrow] to “SPEC FUNCTIONS” and then [Enter].

Push

[Down arrow] to “Load Default” and

[Enter]. The factory values will now be loaded

into working memory for all parameters but the
previous values are still in permanent memory.

3. Set Line Voltage:

· Press

4. Adaption to maximum ambient temperature:

[Left arrow] to “SPEC FUNCTIONS”

then

[Up arrow] to “BASIC MENU”, then

[Enter], then [Down arrow] to “Drive type”,

then

[Enter] to “Mains voltage” and [Enter].

Now using the
change the voltage value closest to your nominal
AC input rating. Then

· Press

[Enter]. Now using the [Up arrow] / [Down
arrow] keys, set the maximum ambient

temperature value: 40°C or 50°C, then

[Up arrow] / [Down arrow] keys,

[Enter] to set the value.

[Down arrow] to “Ambient temp” then

[Down

[Left

[Enter].

5. Load Default Motor Values:

· Press
MENU” and then
PARAMETER”, then

arrow] to “Motor Parameter”, [Enter], then
[Down arrow] to “Load Motor Par” and [Enter].

Use the
display is the correct motor voltage, then
For 460 VAC motors, select 460, and for 380/400
VAC motors select 400.

6. Set Actual Motor Data:

· Press
PARAMETER”, then
data” and

[Enter] again to see the value. Using the [Up
arrow]/[Down arrow] keys to change the value

and the
position. When correct press

· Press

[Enter], then use the [Up arrow] / [Down
arrow] keys to get the nominal speed on the

motor nameplate. Press
some manufacturers of vector motors put the
synchronous speed (exactly 600, 900, 1500,
1800, 3600) for the nominal speed, rather than
the slip speed it would run if run on 50 Hz power.
If this is done, you MUST put a slip speed in this
data. Figure 20 rpm less than the synchronous
speed for these cases.

· Press

[Enter] and set to the nominal frequency on the

nameplate (50 or 60 Hz usually) by using the

[Up arrow] / [Down arrow] keys. Press [Enter]

to set data.

· Press

[Enter] and set to the nominal current on the motor

nameplate (rated current) by using the
/

[Down arrow] keys. Press [Enter] to set data.

· Press
and set to the nominal power factor on the
nameplate by using the

arrow] keys (accept the default if you don’t

know). Press

· Press

[Enter] and set to the base voltage by using the
[Up arrow] / [Down arrow] keys (usually rated

voltage). Press
manual for both Base Voltage and Base
Frequency when operating the motor above
normal synchronous speed.

· Press

[Enter], set to the base frequency by using the
[Up arrow] / [Down arrow] keys (usually rated

frequency). Press

[Left arrow] until back to “BASIC

[Down arrow] to “DRIVE

[Enter], then [Down

[Up arrow]/[Down arrow] keys until the

[Left arrow] until back to “DRIVE

[Enter] to get “Mot plate

[Enter] to “Nominal Voltage” then

[Left arrow] to move the character

[Enter].

[Down arrow] to “Nominal speed”,

[Enter] to set data. Note,

[Down arrow] to “Nom frequency” and

[Down arrow] to “Nominal current” and

[Up arrow]

[Down arrow] to “Cos phi” and [Enter]

[Up arrow] / [Down

[Enter] to set data.

[Down arrow] to “Base Voltage” and

[Enter] to set data. Look in the

[Down arrow] to “Base Frequency” and

[Enter] to set data.

[Enter].

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24

AVy -HGB

· Press [Down arrow] to “Take motor par” and
[Enter] and set all the motor parameters. If, when
you do this, a message saying “Over-range
error XXX” appears, there is something wr ong
with the data you have entered. The drive has

NOT ACCEPTED the values you have entered.
The most common cause of this is trying to

[Enter] a value for “Nominal Current that is less

than 30% of the drive rating. This is not allowed
due to problems in control of a large drive on a

very small motor. Try to go back to the beginning

of step 6 and repeat the entries. If this doesn’t
work, see Overflow list in chapter 1.12,
“Troubleshooting” or contact your service office.

10. Prepare for Self Tune:

The keypad will be used for this purpose but the
I/O needs to be connected properly so the
hardware enable/disable functions.

11. Save Parameters:

· Press

arrow] until “Basic Menu” then [Enter], then
[Down arrow] to “save parameters”, then
[Enter].

The display will read “wait” until the values are
permanently stored.

[Left arrow] until to “limits”, then [Up

7. Set Drive Base Values:

· Press [Left arrow] until back to “drive

parameter” then
“configuration”, then

· Press
then
speed on the motor nameplate, press

· Press

[Enter] and set the DRIVE (not motor) rated full

load current on the drive nameplate by using the

[Up arrow] / [Down arrow] keys, then press
[Enter] to set.

8. Set Regulation Mode: (V7f, Sensorless vect or

Field oriented mode )

· Press

[Enter] and use [Up arrow] / [Down arrow]

keys to select “sensorless vect” or “Field
oriented” then

· If “Field oriented” mode is select:

· Press
then press
1 type”, then

[Down arrow] keys to select sinusoidal encoder

or digital encoder, then

· Press

[Enter] and set the value using the [Up arrow]/
[Down arrow] keys to the ppr (pulses per

revolution) of your encoder (usually 1024),

9. Speed Limit:

· Press

[Down arrow] to “Limits”, then [Enter] for

“Speed Limits”, then
Amount”, then
Press
and
to the maximum speed of the motor using the

[Up arrow]/[Down arrow] keys as before (for

now set it to 105% of the rated motor speed).
Press

[Down arrow] to “Speed Base Value”

[Enter] and set the nameplate rated full load

[Down arrow] to “full load current” then

[Up arrow] to “Regulation mode”, then

[Enter].

[Down arrow] until to “Motor spd fbk”,

[Enter], [Down arrow] to “Encoder

[Enter]. Use the [Up arrow]/

[Down arrow] to “Encoder 1 pulses”, then

[Left arrow] until “Basic Menu”, then

[Enter] to “Speed Min Amount”.

[Down arrow] to “Speed Max Amount”,

[Enter]. Change the value from 5000 rpm

[Enter].

[Down arrow] to

[Enter].

[Enter].

[Enter].

[Enter].

[Enter] for “Speed

12. Self Tune:

Make sure power is on and drive not enabled.

Close the switch on terminal 12 (hardware enable
has 24 Vdc on it).

· When the enable switch is made, Press

arrow] until “Basic Menu” then [Down arrow]

to “Drive Parameter”, then

arrow] to “motor parameters” and [Enter].

Press “

[Enter] to see “self tune 1”. Press [Enter] to see

“start part 1” and

[Enter] again. The keypad should show the

“enable” led illuminated, if not, make sure that
you have the jumpers (or external switches) set
so that 24 Vdc exists on 12, 13, 14, 15, with
respect to 16 or 18.

· You should now see “measuring Rs” (stator
resistance). Wait until the display says “end”,
then disable the drive (open the switch to 12)
and push
1”, press
way to “take val part 1” and
will read “wait” until the values are stored.

NOTE:

13. Self Tune part 2:

The initial part of self tuning that can be done
without the motor rotating has been
accomplished, now in order to get the best
possible tuning, the motor needs to be free to
turn with no load attached to the shaft. For this
we use Self tune mode 2a. If, for any reason, the
motor cannot be made free to rotate with no load,
then a “close” level of tuning can still be
accomplished by selecting Self tune mode 2b.

· Now press
then
press

[Down arrow] to “Self Tuning” and

[Enter], “start part 1 ?” and

[Left arrow] twice to see “self tune

[Enter], then [Down arrow] all the

“xxx range error” or “timeout” messages
may also occur in some extreme parameter
ranges. Repeat execution in this case. If
error messages are persistent see
troubleshooting section.

[Left arrow] to see “self tune 1”

[Down arrow] to “self tune 2a or 2b and

[Enter]. Enable the drive using the switch

[Enter], then [Down

[Enter]. The display

[Left

—————— Quick Start up ——————

25

QS

to terminal 12. Press [Enter], “start part 2a ?”

or “start part 2b ?” then
sat 2a (or b)” will appear and the motor shaft
will turn (if “self tune 2a” is select). Wait until
the display says “end”, press
see “self tune 2a (or b)” then

[Down arrow] to see “take val part 2a (or b)”.

Disable the drive (switch off terminal 12), then

[Enter].

NOTE:

14. Self tune part 3:

“xxx range error” or “timeout” messages
may also occur in some extreme parameter
ranges. Repeat execution in this case. If
error messages are persistent see
troubleshooting section.

If there was some reason you did not want
to keep these values permanently, but only
wanted to try to run the drive with them,
there is no need to save to permanent
memory. If power is cycled however, these
values just obtained will be lost unless the
next step is taken.

The third part of self tuning (Speed regulator
tuning) identifies the total inertia value at the motor
shaft, the friction value and computes the
proportional and integral gains of the speed
regulator. The motor needs to be free to turn with
load attached to the shaft.

[Enter] and see “measure

[Left arrow] to

[Enter] and press

WARNING !

This procedure requires free rotation of the
motor shaft coupled to the load. Start/Stop
command is disregarded, therefore it can not
be used on drives with limited travel.

CAUTION !

The test is performed using the torque limit
value set in Test T curr lim parameter. The
torque is applied stepwise, with no ramp
(profile), therefore the mechanical transmis­sion must not have significant backlash, and
it must be compatible with operation at the
torque limit set in Test T curr lim parameter.
The user can reduce the torque limit to a
suitable value via the Test T curr lim
parameter.

NOTE !

- Application where the system inertia cou­pled to the motor shaft is much higher than
the motor inertia value , increase the Test T
curr lim parameter to avoid “Time out” error.

- This procedure is not suitable for use
with “hoist” or “elevator” drives.

- Encoder feedback is required when Field
oriented mode is selected.

- Set the current limit (BASIC MENU\ T
Current lim +/-) to a value compatible with
the motor size and load. (Example when
motor is 1/3 of the Drive power, the limit
should be reduced compared to the default
value).

- Select the torque current value to be used

during the test via the Test T curr lim

parameter

· Now press
or 2b” then
press

[Enter] to Fwd-Rev spd tune, then [Enter],

set the motor shaft direction for this test: Forward
or Reverse by using
keys. Press

· Enable the drive using the switch to terminal
12 [and close terminal 13 to terminal 19 if Speed
control function is enabled (default)]. Press

[Down arrow] to “Start part 3” then press
[Enter], “start part 3 ?” then [Enter] and see

“measure speed” will appear and the motor will
turn. Wait until the display says “end”, press

arrow] to see “self tune 3” then [Enter] and press
[Down arrow] to see “take val part 3”. Disable

the drive, then
the initial set up and tuning with values stored in
only in the “working memory”.

NOTE:

NOTE:

15. Set up for Running:

“xxx range error” or “timeout” messages
may also occur in some extreme parameter
ranges. Repeat execution in this case. If
error messages are persistent see chapter

1.12, “Troubleshooting”

If there was some reason you did not want
to keep these values permanently, but only
wanted to try to run the drive with them,
there is no need to save to permanent
memory. If power is cycled however, these
values just obtained will be lost. To save
all values to permanent memory, select

Save parameters and press

First, before saving, let’s put the drive into the
configuration you want to run it in.

The drive is factory setting to run through an
external +/- 10V reference using a potentiometer
connected to terminals 1, 2 (see table 5.3.2.1). If
you would like to run the motor using the keypad
through the Increase

(Enable motor pot parameter = Enabled), see

the following instruction to run.

If a change of the default acceleration / decel-

eration ramp time value is needed, using the Acc
delta time / Acc delta speed and Dec delta time
/ Dec delta speed is possible to set the desidered

value.

[Left arrow] to see “self tune 2a

[Down arrow] to “self tune 3” and

[Up arrow] / [Down arrow]

[Enter] to set the selection.

[Enter]. You are now finished with

[Enter] .

[+] and Decrease [-] keys

[Left

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26

AVy -HGB

1.9.1 Motor Potentiometer

Control buttons

Sequencing

Press START button to command the Drive to the Enable
and Run state

Press STOP button commands to stop the Drive from the
Run state

Jog

Press to display the current reference value and to increase
the reference value and accelerate the drive.

Press to decrease the reference value and decelerate the
drive.

Shift

Press SHIFT and [-] to change the motor shaft rotation

NOTE! (Main commands = DIGITAL)

Enable drive, terminal 12 to
24Vdc

Start, terminal 13 to 24Vdc

Resetting the speed reference value using Mot pot
function

Motor pot oper

Motor pot oper

Enable drive, terminal 12 to 24Vdc

Start, terminal 13 to 24Vdc

Press

[SHIFT and [+] to run, the speed will be

displayed

Press

[-] to select the motor shaft rotation

Press

[jog] to run the other direction

Press

[Left arrow] to exit from jog operation

Display

+0 [rpm] POS

-0 [rpm] NEG

· Press

· Press

[STOP] button to stop the motor
[Left arrow] until to “Basic menu”, then

[Down arrow] to “Functions”. [Enter] to motor

pot, then

[Enter] to “enab motor pot”, press

[Down arrow] to motor pot reset, then [Enter].

The diplay will read “ready” until the reference
value is set to zero.

Set motor pot disable (Enable motor pot parameter

= Disable) if you will want to use an analog voltage
(pot or otherwise) into terminal 1 for speed reference
(already factory set).

Jog function

NOTE! This function is already standard

setting enabled. (Enable jog pa-

rameter = Enabled) with a speed
reference value = 100 rpm.

(Main commands = DIGITAL)

Changing jog reference

[Down arrow] until “Functions”, [Enter], then

Press

[Down arrow] until “Jog reference”, [Enter], using

the

[Up arrow]/[Down arrow] keys to change the

value and the
position, set the reference value, then

[Left arrow] to move the character

[Enter].

If there are other changes you might want to make

to set up (see Optional Things), do them now,

and complete the following step to put everything
into permanent memory.

Saving all values to Permanent Memory:

. Press
then
Press

[Left arrow] back to “Configuration”

[Up arrow] to “basic menu” and [Enter].

[Down arrow] to “save parameters” and

[Enter]. Parameters are now stored permanently.

—————— Quick Start up ——————

27

QS

1.10 OPTIONAL THINGS

Encoder verification: Set the Drive in V/f mode and

run the motor, enable and start the drive and set an
analog reference. If the reference is positive on
terminal 1 with respect to 2 (common) the motor
should be turning clockwise. With the motor turning
clockwise (looking at the driving shaft pointing at
you.) (you can even do this by hand while not
enabled), monitor the encoder measurement by
clicking “Monitor/measurements/speed/speed in rpm/
Enc 1 speed”. The speed should be positive, not
negative. If it is negative, then A and A- or B and B­should be interchanged on the encoder. Now return
to the “Set Up for Running” section.

Current Limit: The current limit will have been set

to approximately 136% by default in the previous setup
(exact number is a function of the power factor but the
difference is very small). The value actually set can
be verified by (from “Basic Menu”) pressing down/
right arrow to “Limits”, then
arrow to “current limits”, then
arrow to “T current lim” and
current limit can be changed if you like to a higher (or
lower) number. Bear in mind that the ultimate limits
are based on the capacity of the drive, not the motor.
T current is the torque producing component of total
current. Settings in excess of 200% are possible,
although the motor may not be able to handle this
current. Most motors are rated only for 150% for 1
minute. The drive will protect itself though an
intelligent temperature, voltage, I
regardless of how you set this number. The drive will
provide 150% of the value in “Configuration/Full Load
Current” for 1 minute (200 % for a short time).

[Enter], then down/right

[Enter], then down right

[Enter]. The value of T

2

T algorithm

analog output 1 is set to maximum speed then max
speed will be scaled 10 Vdc (maximum output
voltage available) at “Speed Base Value” (found
under Configuration). If you wanted 5 volts out at
max speed then set the scale to 0.5. If the output
was set to Torque current (the torque producing
current, which is the part of the total motor current
that actually produces torque), then 10 Vdc would
be rated current. If you wanted the output to be
10 Vdc at 150% of “Full Load Current” (found
under Configuration) then the scale would be 0.66.
The standard factory default is already set up to
put out speed (with scale factor of 1) on analog
output 1 (terminals 21 and 22) and load (Torque
current, with scale factor of 1) on analog output 2
(terminals 23 and 22). Note that terminal 22 is a
common for both the outputs. This common can
be grounded, and should be grounded somewhere,
preferably at the load device (meter).

How to disable analog input 1 as ramp reference:

(Analog inputs 2 and 3 are already off from default,
#1 is defaulted to Ramp ref 1). This is being done
now to allow us to use the keypad to set speed in
digital way.

· Press
Config”, then

· Press

[Enter] for Analog input 1, then [Enter] to Select

input 1, then
will be “Ramp ref 1”.

· Press
“OFF” is displayed, then

[Up arrow]/[Down arrow] to “I/O

[Enter].

[Down arrow] to “Analog inputs”, then

[Enter] to display the setting, which

[Up arrow] / [Down arrow] keys until

[Enter].

I/O Configuration: This drive can be configured in

virtually any imaginable way.

The standard drive has three standard analog inputs
and gives you two analog outputs as well as six digital
inputs and two digital outputs which are assignable

and configurable. The drive is defaulted already

to provide the analog outputs as Actual speed and
load (T orque current), but may require some scaling.

To set up the drive for two analog outputs (one for
speed and one for load) for metering or other
purposes, do the following:

Refer to the “Control terminals” section of this
guide showing a description of the connection of
the regulation section and how to make them. A
more detailed description and discussion of the I/
O are showed in the manual. The analog outputs
are defaulted to a scale of 1, which means 10 volts
out at max parameter value. In other words, if

QS

28

How to enable analog input 2 as ramp reference

· Press
Config” and press
to “Analog inputs” then
input 1” then
then
again to see the set up. It says “OFF”. Use the

[Up arrow] / [Down arrow] keys to display

“Ramp ref 1” (if this setting is not already used,
or “Ramp ref 2”) and

Analog input 2 (terminals 3 and 4) will be the

ramped (accel/decel) speed reference for the
drive.

The AVy manual on CD-ROM shows the entire con­figuration of the I/O and other set up for the drive. It
this does not help, call the customer service and we
can help you with your specific configuration.

AVy -HGB

[Up arrow]/[Down arrow] to “I/O

[Enter], then down right arrow

[Enter] for “Analog

[Down arrow] to ”analog input 2

[Enter] to “select input 2”, then [Enter]

[Enter]. This means the

1.11 QUICK TUNING GUIDE FOR
FACTORY CONFIGURED (OR PRE­CONFIGURED) DRIVES

When the drive configuration has already been set
and you are simply tuning a motor which has not
been tuned, you can ignore most of the preceding
procedure, since it has already been done, but unless
you are certain, it is recommended that you go
through the steps anyway, just to verify that the data
shown in the various locations indicated is OK. You
can just use the

[Enter] key in all the steps in which the entry is found

to be correct. Start with step 4 of the full procedure

and do not default the parameters to factory
parameters. If there is any question about whether

the existing setup should be saved or not, then use
the configuration tool software that came with the
drive and save the file to a PC first so it can be used
later. Normally, drives configured at the factory will
have the setup file already saved to your configura­tion tool diskette.

[Left arrow] key rather than the

—————— Quick Start up ——————

29

QS

1.12 TROUBLESHOOTING

Overflow list

CODE CAUSES

10 ; 54 The ratio between the Encoder 1 pulses[416] and the number of motor poles pair must be

higher than 128

3 ; 4 The Stator resistance [436] value is too high. The motor is not compatible with the drive

size used.

5 ; 8 ; 9 ; 15 The Leakage inductance [437] value is too high. The motor is not compatible with the

drive size used.

16 ; 24 The Rotor resistance [166] value is too high. The motor is not compatible with the drive

size used.

17 The Nominal voltage [161] and Nom frequency [163] values produce motor nominal flux

(out of range) that is too high.

- Verify these values: the Nominal voltage value is too high and/or the Nom Frequency
value is too small.

18 The Base voltage [167] and Base frequency [168] values produce motor nominal flux (out of

range) that is too high.

- Verify these values: the Base voltage value is too high and/or the Base frequency value
is too small

23 The ratio between nominal flux (Nominal voltage, Nom frequency) and working flux (Base

voltage , base frequency) is too high.

- Verify the above parameters value.

The Magnetizing current [165] value is too high.

- Verify that this value is lower than Full load curr.

27 The Base voltage value is too high. The maximum value is 500V.

28 The Base frequency value is too high. This value must be lower than 500Hz

59 The Magnetizing working curr [726] is too high.

- Verify that the nominal flux value (Nominal voltage and Nom frequency) is lower than
the working flux value (Base voltage and Base frequency). Check the parameters value.

The Magnetizing current value is too high.

- Verify that this value is lower than Full load curr.

64 The Motor cont curr [656] value, of the motor thermal protection function (menu Ovld

mot contr), produces continuative current that is too low in comparison to the used inverter
size. This error can also be due to a too low setting of the Nominal current [164] parameter
(0.3 x I

66 The Nominal speed [162] value is wrong.

The set value produces too small (or too high) slip value.

).

2N

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30

AVy -HGB