gefran SIEIDrive ADV200-x-6 Series, SIEIDrive ADV200-x-6-DC Series Quick Start Up Manual

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Field oriented vector AC Drive

for syncronous/asyncronous motors

ADV200-...-6

SIEIDrive

ADV200-...-6-DC

...... Quick start up guide

Specification and installation

Information about this manual

The ADV200 Quick start guide is a handy-sized manual for mechanical installation, electrical connection and fast start-up. The manual explaining the functions and a description of the parameters and the manuals of the expansions and eld bus can be found on the CD provided with the drive.

Software version

This manual is updated according the software version V 6.X.0. Variation of the number replacing “X” have no inuence on the functionality of the device.

The identication number of the software version is indicated on the identication plate of the drive or can be checked with the Firmware ver.rel - PAR 490 parameter, menu 2.5.

General information

Note ! In industry, the terms “Inverter”, “Regulator” and “Drive” are sometimes interchanged. In this document, the

term “Drive” will be used.

Before using the product, read the safety instruction section carefully. Keep the manual in a safe place and available to engineering and installation personnel during the product functioning period. Gefran S.p.A has the right to modify products, data and dimensions without notice. The data can only be used for the product description and they can not be understood as legally stated properties.

Thank you for choosing this Gefran product. We will be glad to receive any possible information which could help us improvingthis manual. The e-mail address is the following: techdoc@gefran.com. All rights reserved.

2 ADV200 • Quick start up guide - Specification and installation

Table of contents

Information about this manual ................................................. 2

1 - Safety Precautions ...............................................................6

1.1 Symbols used in the manual ....................................................................................6

1.2 Safety precaution...................................................................................................... 7

1.3 General warnings .....................................................................................................7

1.4 Instruction for compliance with UL Mark (UL requirements), U.S. and Canadian

electrical codes ............................................................................................................... 9

2 - Introduction to the product ................................................ 11

2.1 Drive type designation ............................................................................................ 12

2.1.1 Parallel inverters ..............................................................................................................13

3 - Transport and storage ........................................................ 14

3.1 General ................................................................................................................... 14

3.2 Permissible Environmental Conditions ................................................................... 15

4 - Mechanical installation ...................................................... 16

4.1 Inclination and mounting clearance ........................................................................ 17

4.2 Fastening positions................................................................................................. 18

5 - Wiring Procedure ................................................................ 22

5.1 Power section ......................................................................................................... 25

5.1.1 Cable Cross Section ........................................................................................................25

5.1.2 EMC guide line ................................................................................................................27

5.1.3 Block diagram power section ...........................................................................................28

5.1.4 Internal EMC lter ............................................................................................................29

5.1.5 Power line connection ......................................................................................................30

5.1.6 Input mains choke (L1) ....................................................................................................33

5.1.7 Motor connection .............................................................................................................34

5.1.8 Braking unit connection (optional) ...................................................................................35

5.1.9 Parallel connection on the AC (Input) and DC (Intermediate Circuit) side of several invert-

ers .............................................................................................................................................36

5.1.10 Parallel DC connection ..................................................................................................37

5.1.11 Connection of fans .........................................................................................................38

5.2 Regulation section .................................................................................................. 41

5.2.1 Removing the terminal cover ...........................................................................................41

5.2.2 Cable Cross Section ........................................................................................................41

5.2.3 Regulation section connection .........................................................................................41

5.2.4 Switches, jumpers and LED .............................................................................................43

5.2.5 Power supply unit regulation card (only for sizes ≥ 71600) .............................................46

5.3 Braking ...................................................................................................................48

5.3.1 Braking unit ......................................................................................................................48

5.4 Encoder .................................................................................................................. 49

5.5 Serial interface (XS connector)............................................................................... 49

5.5.1 Drive / RS 485 Port (not insulated) point-to-point connection ..........................................49

5.5.2 Drive / RS485 port point-to-point connection (with insulation) .........................................51

5.5.3 RS 485 multi-drop connection .........................................................................................51

5.6 Typical connection diagrams .................................................................................. 52

6 - Use of the keypad ...............................................................56

6.1 Description.............................................................................................................. 56

6.2 Navigation............................................................................................................... 57

6.2.1 Scanning of the rst and second level menus .................................................................57

6.2.2 Display of a parameter .....................................................................................................57

6.2.3 Scanning of the parameters ............................................................................................58

6.2.4 List of the last parameters modied .................................................................................58

6.2.5 “Goto parameter” function ................................................................................................58

6.3 Parameter modication........................................................................................... 59

6.4 How to save parameters......................................................................................... 60

ADV200 • Quick start up guide - Specification and installation 3

6.5 Conguration of the display .................................................................................... 61

6.5.1 Language selection ..........................................................................................................61

6.5.2 Selection of Easy / Export mode ......................................................................................61

6.5.3 Startup display .................................................................................................................61

6.5.4 Back-lighting of the display ..............................................................................................61

6.6 Alarms.....................................................................................................................62

6.6.1 Alarm reset ....................................................................................................................... 62

6.7 Messages ............................................................................................................... 62

6.8 Saving and recovery of new parameter settings ....................................................63

6.8.1 Selection of the keypad memory .....................................................................................63

6.8.2 Saving of parameters on the keypad ...............................................................................63

6.8.3 Load parameters from keypad .........................................................................................64

6.8.4 Transfer of parameters between drives ...........................................................................64

7 - Commissioning via keypad (STARTUP WIZARD) ............ 65

7.1 Startup Wizard ........................................................................................................ 68

7.1.1 Startup Wizard for Asynchronous Motors ........................................................................68

7.1.2 Startup Wizard for Asynchronous Motors for Hoist Applications ......................................77

7.1.3 Startup Wizard for Synchronous Motors ..........................................................................87

7.2 First customized start-up ........................................................................................ 96

7.2.1 For Asynchronous Motors ................................................................................................96

7.2.2 For Synchronous Motors, Flux vector CL and Flux vector OL control ...........................100

7.3 Programming ........................................................................................................ 104

7.3.1 Menu display modes ......................................................................................................104

7.3.2 Programming of “function block” analog and digital input signals ..................................104

7.3.3 Variable interconnections mode ..................................................................................... 104

7.3.4 Multiple destination ........................................................................................................106

8 - Troubleshooting ................................................................107

8.1 Alarms...................................................................................................................107

8.1.1 Speed fbk loss alarm according to the type of feedback ...............................................113

8.2 Messages ..............................................................................................................119

9 - Specication .....................................................................125

9.1 Environmental Conditions..................................................................................... 125

9.2 Standards ............................................................................................................. 125

9.3 Accuracy (Asyncronous) ....................................................................................... 125

9.3.1 Current control ...............................................................................................................125

9.3.2 Speed control .................................................................................................................125

9.3.3 Speed control limits .......................................................................................................126

9.3.4 Torque control ................................................................................................................126

9.3.5 Overload ........................................................................................................................126

9.4 Accuracy (Synchronous).......................................................................................126

9.4.1 Current control ...............................................................................................................126

9.4.2 Speed control .................................................................................................................126

9.4.3 Initial torque limit ............................................................................................................127

9.4.4 Overload ........................................................................................................................127

9.4.5 Flux reduction ................................................................................................................127

9.5 DC circuit .............................................................................................................. 127

9.6 Input electrical data ..............................................................................................128

9.6.1 AC power supply ............................................................................................................128

9.6.2 DC power supply ...........................................................................................................129

9.7 Output electrical data............................................................................................ 130

9.7.1 Overload for output frequency .......................................................................................132

9.7.2 Switching frequency .......................................................................................................134

9.8

Voltage level of the inverter for safe operations ........................................................135

9.9 Cooling .................................................................................................................136

9.10 Weight and dimensions ...................................................................................... 137

10 - Options ............................................................................ 141

10.1 Optional external fuses ...................................................................................... 141

10.1.1 AC input side fuses (F1) ..............................................................................................141

10.1.2 External fuses of the power section DC input side (F2) ...............................................142

10.1.3 Optional internal fuses for the DC connection (F2) ......................................................143

4 ADV200 • Quick start up guide - Specification and installation

10.2 Choke ................................................................................................................. 144

10.2.1 Optional input chokes (L1) ...........................................................................................144

10.2.2 Optional external choke (L2) ........................................................................................145

10.3 External EMC lter (optional).............................................................................. 149

10.4 Braking resistor (optional)................................................................................... 149

10.5 Installation of optional cards ............................................................................... 150

10.5.1 SLOT / Encoder Card Management ............................................................................151

10.5.2 Procedure ...................................................................................................................152

10.5.3 Shielding of optional card connections ........................................................................153

Appendix 1 - Parallel connection (400 ... 1000kW sizes) .... 154

A 1.1 Introduction........................................................................................................154

A 1.2 MS-SL interface cable wiring sizes 400...710 kW ............................................. 156

A 1.2 MS-SL interface cable wiring sizes 900...1000 kW ........................................... 157

A 1.4 Jumpers and Switches ...................................................................................... 158

A 1.5 LEDs..................................................................................................................158

A 1.6 EXP-SFTy-ADV card ......................................................................................... 160

Appendix 2 - Miscellaneous .................................................. 161

A 2.1 DC-link capacity ................................................................................................ 161

A 2.2 Encoders ........................................................................................................... 162

A.2.3 - Phasing .......................................................................................................................164

ADV200 • Quick start up guide - Specification and installation 5

1 - Safety Precautions

1.1 Symbols used in the manual

Indicates a procedure, condition, or statement that, if not strictly observed, could result in personal injury or death.

Warning!

Caution

Attention

Indique le mode d’utilisation, la procédure et la condition d’exploitation. Si ces consignes ne sont passtrictement respectées, il y a des risques de blessures corporelles ou de mort.

Indicates a procedure, condition, or statement that, if not strictly observed, could result in damage to or destruction of equipment.

Indique et le mode d’utilisation, la procédure et la condition d’exploitation. Si ces consignes ne sont pas strictement respectées, il y a des risques de détérioration ou de destruction des appareils.

Indicates that the presence of electrostatic discharge could damage the appliance. When handling the boards, always wear a grounded bracelet.

Indique que la présence de décharges électrostatiques est susceptible d’endommager l’appareil. Toujours porter un bracelet de mise à la terre lors de la manipulation des cartes.

Indicates a procedure, condition, or statement that should be strictly followed in order to optimize these applications.

Indique le mode d’utilisation, la procédure et la condition d’exploitation. Ces consignes doivent êtrerigoureusement respectées pour optimiser ces applications.

Note ! Indicates an essential or important procedure, condition, or statement.

 Indiqueunmoded’utilisation,deprocédureetdeconditiond’exploitationessentielsouimportants

Qualied personnel

For the purpose of this Instruction Manual , a “Qualied person” is someone who is skilled to the installation, mounting, start-up and operation of the equipment and the hazards involved. This operator must have the following qualications:

- trained in rendering rst aid.

- trained in the proper care and use of protective equipment in accordance with established safety procedures.

- trained and authorized to energize, de-energize, clear, ground and tag circuits and equipment in accordance with established safety procedures.

Personne qualiée

Aux ns de ce manuel d’instructions, le terme « personne qualiée » désigne toute personne compétente en matière d’installation, de montage, de mise en service et de fonctionnement de l’appareil et au fait des dangers qui s’y rattachent. L’opérateur en question doit posséder les qualications suivantes:

- formation lui permettant de dispenser les premiers soins.

- formation liée à l’entretien et à l’utilisation des équipements de protection selon les consigne de sécurité en vigueur.

- formation et habilitation aux manoeuvres suivantes : branchement, débranchement, vérication des isolations, mise à la terre et étiquetage des circuits et des appareils selon les consignes de sécurité en vigueur.

6 ADV200 • Quick start up guide - Specification and installation

Warning!

Use for intended purpose only

The power drive system (electrical drive + application plant) may be used only for the application stated in the manual and only together with devices and components recommended and authorized by Gefran.

Utiliser uniquement dans les conditions prévues

Le système d’actionnement électrique (drive électrique + installation) ne peut être utilisé que dans les conditions d’exploitation et les lieux prévus dans le manuel et uniquement avec les dispositifs et les composants recommandés et autorisés par Gefran.

1.2 Safety precaution

The following instructions are provided for your safety and as a means of preventing damage to the product or components in the machines connected. This section lists instructions, which apply generally when handling electrical drives. Specic instructions that apply to particular actions are listed at the beginning of each chapters.

Les instructions suivantes sont fournies pour la sécurité de l’utilisateur tout comme pour éviter l’endommagement du produit ou des composants à l’intérieur des machines raccordées. Ce paragraphe dresse la liste des instructions généralement applicables lors de la manipulation des drives électriques. Les instructions spéciques ayant trait à des actions particulières sont répertoriées au début de chaque chapitre.

Read the information carefully, since it is provided for your personal safety and will also help prolong the service life of your electrical drive and the plant you connect to it.

Lire attentivement les informations en matière de sécurité personnelle et visant par ailleurs à prolonger la durée de vie utile du drive tout comme de l’installation à laquelle il est relié.

1.3 General warnings

This equipment contains dangerous voltages and controls potentially dangerous rotating mechanical parts. Non-compliance with Warnings or failure to follow the instructions contained in this manual can result in loss of life, severe personal injury or serious damage to property.

Cet appareil utilise des tensions dangereuses et contrôle des organes mécaniques en mouvement potentiellement dangereux. L’absence de mise en pratique des consignes ou le nonrespect des instructions contenues dans ce manuel peuvent provoquer le décès, des lésions corporelles graves ou de sérieux dégâts aux équipements.

Les drives occasionnent des mouvements mécaniques. L’utilisateur est tenu de s’assurer que de tels mouvements mécaniques ne débouchent pas sur des conditions d’insécurité. Les butées de sécurité et les seuils d’exploitation prévus par le fabricant ne doivent être ni contournés ni modiés.

Only suitable qualied personnel should work on this equipment, and only after becoming familiar with all safety notices, installation, operation and maintenance procedures contained in this manual. The successful and safe operation of this equipment is dependent upon its proper handling,installation, operation and maintenance.

Seul un personnel dûment formé peut intervenir sur cet appareil et uniquement après avoir assimilé l’ensemble des informations concernant la sécurité, les procédures d’installation, le fonctionnement et l’entretien contenues dans ce manuel. La sécurité et l’efcacité du fonctionnement de cet appareil dépendent du bon accomplissement des opérations de manutention, d’installation, de fonctionnement et d’entretien.

ADV200 • Quick start up guide - Specification and installation 7

In the case of faults, the drive, even if disabled, may cause accidental movements if it has not been disconnected from the mains supply.

En cas de panne et même désactivé, le drive peut provoquer des mouvements fortuits s’il n’a pas été débranché de l’alimentation secteur.

Electrical Shock

The DC link capacitors remain charged at a hazardous voltage even after cutting off the power supply. Never open the device or covers while the AC Input power supplyis switched on. Minimum time to wait before working on the terminals or inside the device is listed in par.

“9.8 Voltage level of the inverter for safe operations”, page 135.

Risque de décharge électrique

Les condensateurs de la liaison à courant continu restent chargés à une tension dangereuse même après que la tension d’alimentation a été coupée.

Ne jamais ouvrir l’appareil lorsqu’il est suns tension. Le temps minimum d’attente avant de pouvoir travailler sur les bornes ou bien àl’intérieur de l’appareil est indiqué dans la section

«9.8 Voltage level of the inverter for safe operations», page 135.

Electrical Shock and Burn Hazard:

When using instruments such as oscilloscopes to work on live equipment, the oscilloscope’s chassis should be grounded and a differential probe input should be used. Care should be used in the selection of probes and leads and in the adjustment of the oscilloscope so that accurate readings may be made. See instrument manufacturer’s instruction book for proper operation and adjustments to the instrument.

Décharge Èlectrique et Risque de Brúlure : Lors de l’utilisation d’instruments (par example oscilloscope) sur des systémes en marche, le chassis de l’oscilloscope doit être relié à la terre et une sonde différentiel devrait être utilisé en entrée. Les sondes et conducteurs doivent être choissis avec soin pour effectuer les meilleures mesures à l’aide d’un oscilloscope. Voir le manuel d’instruction pour une utilisation correcte des instruments.

Fire and Explosion Hazard:

Fires or explosions might result from mounting Drives in hazardous areas such as locations where ammable or combustible vapors or dusts are present. Drives should be installed away from hazardous areas, even if used with motors suitable for use in these locations.

Risque d’incendies et d’explosions: L’utilisation des drives dans des zônes à risques (présence de vapeurs ou de poussières inammables), peut provoquer des incendies ou des explosions. Les drives doivent être installés loin des zônes dangeureuses, et équipés de moteurs appropriés.

8 ADV200 • Quick start up guide - Specification and installation

1.4 Instruction for compliance with UL Mark (UL requirements), U.S. and Canadian electrical codes

Short circuit ratings

ADV200 inverters must be connected to a grid capable of supplying a symmetrical short-circuit power of less than or equal to “xxxx A rms (at 600 V +10% V max).

The values of the “xxxx” A rms short-circuit current, in accordance with UL requirements (UL 508 c), for each motor power rating (Pn mot in the manual) are shown in the table below.

Short current rating

Pn mot (kW) SCCR ( A ) @ 600Vac

75 ...132 10000

160 ... 250 18000

315 ... 400 30000

500 ... 630 42000

Note! Drive will be protected by semiconductor Fuse type as specified in the instruction manual.

Branch circuit protection

In order to protect drive against over-current use fuses specied in par. “10.1

Optional external fuses”, page 141.

Environmental condition

The drive has to be considered “Open type equipment”. Max surrounding air temperature equal to 40°C. Pollution degree 2.

710 ... 1000 85000

Wiring of the input and output power terminals

Use UL listed cables rated at 75°C and round crimping terminals. Crimp terminals with tool recommended by terminal manufacturer. Field wiring terminals shall be used with the tightening torque specied in par. “9.9

Cooling”, page 136.

Over-voltage control

In compliance with CSA-requirements Overvoltage at mains terminal is achieved installing an overvoltage protection device as for :

Type OVR 3L 15 660 from ABB or similar.

Minimum time required for safe DC-link voltage

Before removing drive cover in order to access internal parts, after mains disconnection wait 300 sec for time.

Over-speed; over-load/current limit; motor overload

Drive incorporate over-speed, over-current/current limit, motor overload protection. Instruction manual specify degree of protection and detailed installation instruction.

ADV200 • Quick start up guide - Specification and installation 9

Solid State Motor Overload Protection.

Drive incorporate motor overload protection. Protection is implemented as software function. Instruction manual specify degree of protection and detailed installation instruction. *

*Applicable up to 9 May 2013.

New requirement. Applicable as from 9 May 2013.

The drive is not provided with the internal motor overload protection (software function) as required under UL 508c as from 9 May 2013. The drive is designed for use with motors with integrated thermal overload protection. The integrated thermal overload protection signal must be connected to the equipment, starting from a contact, on the “digital input connector” terminal, pins 4 and 10, that accepts a maximum of 24 VDC, 5 mA. The nal result of this signal is the switching of the motor control device output to solid state OFF.

10 ADV200 • Quick start up guide - Specification and installation

2 - Introduction to the product

The new inverter series “SIEIDrive ADV200” represents an innovative concept in drive technology, as a result of the constant technological research and of the experience that the Gefran Group has acquired keeping a constant presence aside that of the major sector players. The new range has been engineered and developed to satisfy the real needs of System Integrators and OEM’s in order to provide them the best innovations and economical competitiveness in the international markets. Based on full mechanical modularity and on a powerful, intuitive and “fully open” programming platform, ADV200 offers absolute integration exibility with highend performance in any system architectures of the most advanced automation environments.

• Modularity

An innovative concept of integrated technology that offers full modularity. Mountable side by side and with accessories specically dedicated to system solutions, ADV200 has been engineered to make installation easy for any operator, both in existing systems and in specic machine solutions, always offering a real reduction of required space in the cabinet and the best manageability.

• Integrated Quality

ADV200 integrates the fundamental devices for an absolute quality level, such as the DC choke that ensures maximum reliability in any conditions of working and the input lter that renders the drive in compliance with the EMC normative EN61800-3. Note: the choke and lter are not present in ADV200-DC models.

• Fast Access

Structured to offer simple and fast management of the product in any situation of installation and mounting. From the terminal access to the rack assembling of the options, each operation is quick and easy.

• Smart Connections

Dedicated accessories and fully removable terminals, ensure simple and fast installation and start-up in compliance with the EMC normative.

• Options

ADV200 manages up to 3 option cards.

• Safety Card

Integrated on board as the 4th option (ADV200-...-SI models), the EXP- SFTy card allows the motor to be disabled without the use of a safety contactor on the drive output, guaranteeing compliance to the directive for machine safety EN61800-5-2 SIL3.

The EXP- SFTy card is integrated as standard in the master inverter of 400 to 1000 kW parallel versions.

• Serial Line

Integrated standard RS485 serial line with Modbus RTU protocol, for peer-to-peer or multidrop connections (with OPT-RS485-ADV card).

• Back-Up Supply

ADV200 can be supplied through an external +24Vdc supply in order to be kept active in case of mains input loss, ensuring in this situation the operation of all monitoring functions, programming and any connected eldbus network.

• Cables shield

OMEGA clamp to grounding 360° of shielded cables.

ADV200 • Quick start up guide - Specification and installation 11

2.1 Drive type designation

Firmware HW release S/N 07012345 Prod. Release

D F P R S BU SW . CFG

CONF

Cards revision

Firmware revision

Power

Regulation

Safety

Braking unit

Software

revision

Product

configuration

4.0.0 -.E -L 14.15.18 A1

The main technical characteristic of the drive are showed in the product code and in the nameplate. I.e. product code:

ADV 7 2000 -K X X -6 -XX YY -DC -SI

Safety card

EXP-SFTy-ADV included

DC bus power supply version

Parallel version only:

XX : MS = MASTER SL = SLAVE

Rated voltage :

6 = 690 Vac (sizes 5 and 6) 6 = 500...690 Vac (sizes 7).

Software:

Braking unit:

X = non included

Keypad:

X = non included

Drive power, in kW:

750 = 75.0 kW 900 = 90.0 kW 1100 = 110.0 kW 1320 = 132.0 kW 1600 = 160.0 kW

Mechanical drive sizes:

5 = size 5 6 = size 6

7 = size 7

Drive ADV200 series

YY : 04 = 400.0 kW 05 = 500.0 kW 06 = 630.0 kW 07 = 710.0 kW 09 = 900.0 kW 10 = 1000.0 kW

X = standard

B = included

K = included

2000 = 200.0 kW

2500 = 250.0 kW 3150 = 315.0 kW 3550 = 355.0 kW

Identication Nameplate

Serial number

Drive model

Input (mains supply, frequency,AC Input Current at constant torque)

Output (Output voltage, frequency, power, current, CT and VT overloads)

Approvals

Type: ADV72000 -KXX-6 S/N: 07012345

Inp: 500Vac-10% 690Vac+10% 50/60Hz 3Ph

Out : 0-690Vac 200Hz 3Ph 200kW@690Vac 200Hp @ 575Vac

200kW 210A Ovld . 150%-60s

250kW 265A Ovld . 110%-60s

189

Firmware & cards revision level nameplate

12 ADV200 • Quick start up guide - Specification and installation

The inverter must be selected according to the rated current of the motor.

The rated output current of the drive must be higher than or equal to the rated current of the motor used. The speed of the three-phase motor is determined by the number of pole pairs and the frequency (nameplate, data sheet) of the motor concerned. Operation above the rated frequency and speed of the motor must take into account the specications given by the manufacturer losses (bearings, unbalance etc.). This also applies to temperature specications for continuous operation under 20 Hz (poor motor ventilation, not applicable to motors with external ventilation).

2.1.1 Parallel inverters

• Inverters of between 400 kW and 710 kW comprise one master and one

slave.

• Inverters of over 900 kW comprise one master and two slaves.

When placing your order please give the code number of the master and slave

and number of these:

Power code Description (Designation) Power code Description (Designation)

400kW

500kW

630kW

710kW

900kW

1000kW

S9O76M ADV-72000-KXX-6-MS 04 -SI S9O76S ADV-72000-XXX-6-SL S9O76SC ADV-72000-KXX-6-SL-DC S9O77M ADV-72500-KXX-6-MS 05 -SI S9O77S ADV-72500-XXX-6-SL S9O77SC ADV-72500-KXX-6-SL-DC S9O78M ADV-731500-KXX-6-MS 06 -SI S9O78S ADV-731500-XXX-6-SL S9O78SC ADV-73150-KXX-6-SL-DC S9O79M ADV-735500-KXX-6-MS 07 -SI S9O79S ADV-735500-XXX-6-SL S9O79SC ADV-73550-KXX-6-SL-DC

S9O78M1 ADV-731500-KXX-6-MS 09 -SI

S9O78S ADV-731500-XXX-6-SL S9O78SC ADV-73150-KXX-6-SL-DC S9O78S ADV-731500-XXX-6-SL S9O78SC ADV-73150-KXX-6-SL-DC

S9O79M1 ADV-735500-KXX-6-MS 10-SI

S9O79S ADV-735500-XXX-6-SL S9O79SC ADV-73550-KXX-6-SL-DC S9O79S ADV-735500-XXX-6-SL S9O79SC ADV-73550-KXX-6-SL-DC

400kW

500kW

630kW

710kW

900kW

1000kW

S9O76MC ADV-72000-KXX-6-MS 04-DC- SI

S9O77MC ADV-72500-KXX-6-MS 05-DC-SI

S9O78MC ADV-73150-KXX-6-MS 06-DC-SI

S9O79MC ADV-73550-KXX-6-MS 07-DC-SI

S9O78M1C ADV-73150-KXX-6-MS 09-DC-SI

S9O79M1C ADV-73550-KXX-6-MS 10-DC-SI

630kW

710kW

900kW

1000kW

ADV200 • Quick start up guide - Specification and installation 13

S9O80M ADV-731500-KXX-6A-MS 06 -SI S9O80S ADV-731500-XXX-6A-SL S9O80S ADV-73150-KXX-6A-SL-DC S9O81M ADV-735500-KXX-6A-MS 07 -SI S9O81S ADV-735500-XXX-6A-SL S9O81S ADV-73550-KXX-6A-SL-DC

S9O80M1 ADV-731500-KXX-6A-MS 09 -SI

S9O80S ADV-731500-XXX-6A-SL S9O80S ADV-73150-KXX-6A-SL-DC S9O80S ADV-731500-XXX-6A-SL S9O80S ADV-73150-KXX-6A-SL-DC

S9O81M1 ADV-735500-KXX-6A-MS 10-SI

S9O81S ADV-735500-XXX-6A-SL S9O81S ADV-73550-KXX-6A-SL-DC S9O81S ADV-735500-XXX-6A-SL S9O81S ADV-73550-KXX-6A-SL-DC

630kW

710kW

900kW

1000kW

S9O80M ADV-73150-KXX-6A-MS 06-DC-SI

S9O81M ADV-73550-KXX-6A-MS 07-DC-SI

S9O80M1 ADV-73150-KXX-6A-MS 09-DC-SI

S9O81M1 ADV-73550-KXX-6A-MS 10-DC-SI

3 - Transport and storage

Correct transport, storage, erection and mounting, as well as careful operation and maintenance are essential for proper and safe operation of the equipment.

Caution

Protect the inverter against physical shocks and vibration during transport and storage. Also be sure to protect it against water (rainfall) and excessive temperatures.

Le bon accomplissement des opérations de transport, de stockage, d’installation et de montage, ainsi que l’exploitation et l’entretien minutieux, sont essentiels pour garantir à l’appareil un fonctionnement adéquat et sûr.

If the Drives have been stored for longer than two years, the operation of the DC link capacitors may be impaired and must be “reformed”. Before commissioning devices that have been stored for long periods, connect them to a power supply for two hours with no load connected in order to regenerate the capacitors, (the input voltage has to be applied without enabling the drive).

En cas de stockage des variateurs pendant plus de deux ans, il est conseillé de contrôler l’état des condensateurs CC avant d’en effectuer le branchement. Avant la mise en service des appareils, ayant été stockés pendant long temps, il faut alimenter variateurs à vide pendant deux heures, pour régénérer les condensateurs : appliquer une tension d’alimentation sans actionner le variateur.

3.1 General

A high degree of care is taken in packing the ADV Drives and preparing them for delivery. They should only be transported with suitable transport equipment (see weight data). Observe the instructions printed on the packaging. This also applieswhen the device is unpacked and installed in the control cabinet.

Upon delivery, check the following:

- the packaging for any external damage

- whether the delivery note matches your order.

Open the packaging with suitable tools. Check whether:

- any parts were damaged during transport

- the device type corresponds to your order

In the event of any damage or of an incomplete or incorrect delivery please notify the responsible sales ofces immediately. The devices should only be stored in dry rooms within the specied temperature ranges .

Note! A certain degree of moisture condensation is permissible if this arises from changes in temperature.

This does not, however, apply when the devices are in operation. Always ensure that there is no moisture condensation in devices that are connected to the power supply!

14 ADV200 • Quick start up guide - Specification and installation

Attention

3.2 Permissible Environmental Conditions

Temperature

storage �� -25…+55°C (-13…+131°F), class 1K4 per EN50178

transport �� -25…+70°C (-13…+158°F), class 2K3 per EN50178

Air humidity

storage �� 5% to 95 %, 1 g/m3 to 29 g/m3 (class 1K3 as per EN50178) transport �� 95 % (3), 60 g/m3 (4)

A light condensation of moisture may occur for a short time occasionally if the device is not in operation

(class 2K3 as per EN50178)

Air pressure:

storage �� [kPa] 86 to 106 (class 1K4 as per EN50178) transport �� [kPa] 70 to 106 (class 2K3 as per EN50178)

(3) Greatest relative air humidity occurs with the temperature @ 40°C (104°F) or if the temperature of the

device is brought suddenly from -25 ...+30°C (-13°...+86°F).

(4) Greatest absolute air humidity if the device is brought suddenly from 70...15°C (158°...59°F).

The drive is suitable for use under the environmental service conditions (climate, mechanical, pollution, etc.) dened as usual service conditions according to EN61800-2.

-20…+55°C (-4…+131°F), for devices with keypad

-20…+60°C (-4…+140°F), for devices with keypad

ADV200 • Quick start up guide - Specification and installation 15

4 - Mechanical installation

The Drive must be mounted on a wall that is constructed of heat resistant material.

While the Drive is operating, the temperature of the Drive’s cooling ns can rise to a

Caution

temperature of 158° F (70°C).

Le drive doit être monté sur un mur construit avec des matériaux résistants à la chaleur. Pendant le fonctionnement du drive, la température des ailettes du dissipateur thermique peut arriver à 70°C (158° F).

Because the ambient temperature greatly affects Drive life and reliability, do not install the Drive in any location that exceeds the allowable temperature.

Étant donné que la température ambiante inue sur la vie et la abilité du drive, on ne devrait pasinstaller le drive dans des places ou la temperature permise est dépassée.

Be sure to remove the desicant dryer packet(s) when unpacking the Drive. (If not removed these packets may become lodged in the fan or air passages and cause the Drive to overheat).

Lors du déballage du drive, retirer le sachet déshydraté. (Si celui-ci n’est pas retiré, il empêche la ventilation et provoque une surchauffe du drive).

Protect the device from impermissible environmental conditions (temperature, humidity, shock etc.).

Protéger l’appareil contre des effets extérieurs non permis (température, humidité, chocs etc.).

16 ADV200 • Quick start up guide - Specification and installation

4.1 Inclination and mounting clearance

The Drives must be mounted in such a way that the free ow of air is ensured see paragraph “9.9 Cooling”, page 136.

Maximum angle of inclination ��30° (referred to vertical position) Minimum top and bottom distance ��150 mm (≥ADV71600 = 400mm) Minimum free space to the front ��25 mm Minimum distance between drives ��none Minimum distance to the side with the cabinet

≥

150 mm [ 6" ]

400 mm [ 15.75" ] (ADV 7...)

≥

10 mm [ 0.4" ]≥

150 mm [ 6" ]

≥400 mm [ 15.75" ] (ADV 7...)

10 mm

25 mm [ 0.98” ]≥10 mm [ 0.4" ]≥

ADV200 • Quick start up guide - Specification and installation 17

200mm [7.87"]

100mm [3.93"]

400mm [15.75"]

Taglia 5

Size 5

4.2 Fastening positions

100mm [3.93"]

942mm [37.08"]

904 mm [35.6"]

417 [16.42”]

355.6 [140”]

177.8 [7.00”]

(B)

(*)

200mm [7.87"]

Taglia 6

Size 6

400mm [15.75"]

Fissaggio a muro

Wall mounting

1113mm [43.82"]

1095mm [43.11"]

Fissaggio a muro

Wall mounting

12.75 mm

[.50"]

7.5 mm

[.295"]

7.5 mm

[.295"]

12.75 mm

[.50"]

[55.4”]

1407

[47.62”]

[49.76”]

1264

1209.5

Taglia 7

Size 7

(A)

(*) Protezione in policarbonato trasparente

(*) Protective trasparent policarbonate

6.5

[0.26”]

[0.6”]

17.45

[0.69”]

15.25

(A)

(*)

18 ADV200 • Quick start up guide - Specification and installation

6.5

[0.26”]

Ø 13

[0.51”]

[0.75”]

(B)

Recommended screws for fastening

Size 5 (ADV 5...) 4 x M6 x 16 mm screws + Grover (spring-lock) washer + Flat washer

Size 6 (ADV 6...) 5 x M6 x 16 mm screws + Grover (spring-lock) washer + Flat washer

Size 7 (ADV 7...) 6 x M6 x 16 mm screws + Grover (spring-lock) washer + Flat washer

Note! Other dimensions see chapter “9.10 Weight and dimensions”, page 137.

ADV200 • Quick start up guide - Specification and installation 19

[55.4”]

1407

[47.62”]

[49.76”]

1264

1209.5

417 [16.42”]

355.6 [140”]

177.8 [7.00”]

(B)

417 [16.42”]

355.6 [140”]

177.8 [7.00”]

(*) (*)

(B)

Fissaggio a muro

Wall mounting

400 ... 710 kW

[55.4”]

1407

[47.62”]

[49.76”]

1264

1209.5

417 [16.42”]

355.6 [140”]

177.8 [7.00”]

(B)

(A)

(*)

417 [16.42”]

355.6 [140”]

177.8 [7.00”]

(B)

(A)

(*) Protezione in policarbonato trasparente

(*)

(*) Protective trasparent policarbonate

417 [16.42”]

355.6 [140”]

(*)

177.8 [7.00”]

(*)

Fissaggio a muro

Wall mounting

(B)

900 ... 1000 kW

(A)

(*) (*)

20 ADV200 • Quick start up guide - Specification and installation

(*) Protezione in policarbonato trasparente

(*) Protective trasparent policarbonate

6.5

[0.26”]

6.5

[0.26”]

15.25

[0.6”]

17.45

[0.69”]

(A)

[0.75”]

(B)

Recommended screws for fastening

400 kW

500kW

630kW

710kW

900kW

1000kW

ADV-72000-KXX-6-MS 04 -SI ADV-72000-XXX-6-SL

ADV-72500-KXX-6-MS 05 -SI ADV-72500-XXX-6-SL

ADV-731500-KXX-6-MS 06 -SI ADV-731500-XXX-6-SL

ADV-735500-KXX-6-MS 07 -SI ADV-735500-XXX-6-SL

ADV-731500-KXX-6-MS 09 -SI ADV-731500-XXX-6-SL ADV-731500-XXX-6-SL

ADV-735500-KXX-6-MS 10-SI ADV-735500-XXX-6-SL ADV-735500-XXX-6-SL

12 x M6 x 16 mm screws + Grover (spring-lock) washer + Flat washer

18 x M6 x 16 mm screws + Grover (spring-lock) washer + Flat washer

Note! Other dimensions see chapter “9.10 Weight and dimensions”, page 137.

Ø 13

[0.51”]

ADV200 • Quick start up guide - Specification and installation 21

5 - Wiring Procedure

Adjustable frequency drives are electrical apparatus for use in industrial installations.

Parts of the Drives are energized during operation. The electrical installation and the

Warning!

opening of the device should therefore only be carried out by qualied personnel. Improper installation of motors or Drives may therefore cause the failure of the device as well as serious injury to persons or material damage. Drive is not equipped with motor overspeed protection logic other than that controlled by software. Follow the instructions given in this manual and observe the local and national safety regulations applicable.

Les drives à fréquence variable sont des dispositifs électriques utilisés dans des installations industriels. Une partie des drives sont sous tension pendant l’operation. L’installation électrique et l’ouverture des drives devrait être executé uniquement par du personel qualié. De mauvaises installations de moteurs ou de drives peuvent provoquer des dommages materiels ou blesser des personnes. On doit suivir les instructions donneés dans ce manuel et observer les régles nationales de sécurité.

Replace all covers before applying power to the Drive. Failure to do so may result in death or serious injury.

Remettre tous les capots avant de mettre sous tension le drive. Des erreurs peuvent provoquer de sérieux accidents ou même la mort.

The drive must always be grounded. If the drive is not connected correctly to ground, extremely hazardous conditions may be generated that may result in death or serious injury.

Le drive doit toujours être raccordé au système de mise à la terre. Un mauvais raccordement du drive au système de mise à la terre peut se traduire par des conditions extrêmement dangereuses susceptibles d’entraîner le décès ou de graves lésions corporelles.

Never open the device or covers while the AC Input power supply is switched on. Minimum time to wait before working on the terminals or inside the device is listed in section “9.8 Volt-

age level of the inverter for safe operations”, page 135.

Ne jamais ouvrir l’appareil lorsqu’il est suns tension. Le temps minimum d’attente avant de pouvoir travailler sur les bornes ou bien à l’intérieur de l’appareil est indiqué dans la section

Voltage level of the inverter for safe operations”, page 135.

“9.8

Do not touch or damage any components when handling the device. The changing of the isolation gaps or the removing of the isolation and covers is not permissible.

Manipuler l’appareil de façon à ne pas toucher ou endommager des parties. Il n’est pas permis de changer les distances d’isolement ou bien d’enlever des matériaux isolants ou des capots.

Do not connect power supply voltage that exceeds the standard specication voltage uctuation permissible. If excessive voltage is applied to the Drive, damage to the

Caution

internal components will result.

Ne pas raccorder de tension d’alimentation dépassant la uctuation de tension permise par les normes. Dans le cas d’ une alimentation en tension excessive, des composants internes peuvent être endommagés.

Operation with Residual Current Device

If an RCD (also referred to as ELCB or RCCB) is tted, the inverters will operate without nuisance tripping, provided that:

- a type B RCD is used.

- the trip limit of the RCD is 300mA.

22 ADV200 • Quick start up guide - Specification and installation

- the neutral of the supply is grounded (TT or TN systems)

- only one inverter is supplied from each RCD.

- the output cables are less than 50m (screened) or 100m (unscreened).

RCD: Residual Current Device RCCB: Residual Current Circuit Breaker ELCB: Earth Leakage Circuit Breaker

Note: The residual current operated circuit-breakers used must provide protection

against direct-current components in the fault current and must be suitable for briey suppressing power pulse current peaks. It is recommended to protect the frequency inverter by fuse separately.

The regulations of the individual country (e.g. VDE regulations in Germany) and

the regional power suppliers must be observed!

Fonctionnement avec un dispositif de courant résiduel

En cas d’installation d’un RCD – dispositif de courant résiduel – (également dénommé RCCB ou ELCB), les onduleurs fonctionneront sans faux arrêt à condition que :

- le RCD utilisé soit de type B

- le seuil de déclenchement du RCD soit xé à 300 mA

- le neutre du bloc d’alimentation soit mis à la terre (systèmes TT ou TN)

- chaque RCD n’alimente qu’un seul onduleur

- la longueur des câbles de sortie soit inférieure à 50 m (blindés) ou 100 m (non blindés)

RCD: Dispositif de courant résiduel RCCB: Disjoncteur à courant résiduel ELCB: Disjoncteur contre fuite à la terre

Remarque : Les RCD utilisés doivent assurer la protection contre les composants à courant

Respecter la réglementation des pays concernés (par exemple, les normes VDR

continu présents dans le courant de défaut et doivent être capables de supprimer des crêtes de courant en peu de temps. Il est recommandé de protéger séparément l’onduleur au moyen de fusibles.

en Allemagne) et des fournisseurs locaux d’énergie électrique.

Functioning of the Drive without a ground connection is not permitted. To avoid disturbances, the armature of the motor must be grounded using a separate ground connec-

Caution

tor from those of other appliances.

Défense de faire fonctionner le drive sans qu’il y ait eu raccordement de mise à la terre préalable. Pour éviter les perturbations, la carcasse du moteur doit être mise à la terre à l’aide d’un raccord de mise à la masse séparé de ceux des autres appareils.

The grounding connector shall be sized in accordance with the NEC or Canadian Electrical Code. The connection shall be made by a UL listed or CSA certied closed-loop terminal connector sized for the wire gauge involved. The connector is to be xed using the crimp tool specied by the connector manufacturer.

Le raccordement devrait être fait par un connecteur certié et mentionné à boucle fermé par lesnormes CSA et UL et dimensionné pour l’épaisseur du cable correspondant. Le connecteur doit êtrexé a l’aide d’un instrument de serrage specié par le producteur du connecteur.

Do not perform a megger test between the Drive terminals or on the control circuit terminals.

Ne pas exécuter un test megger entre les bornes du drive ou entre les bornes du circuit de contrôle.

No voltage should be connected to the output of the drive (terminals U2, V2 W2). The parallel connection of several drives via the outputs and the direct connection of the inputs and outputs (bypass) are not permissible.

Aucune tension ne doit être appliquée sur la sortie du convertisseur (bornes U2, V2 et W2). Il n’est pas permis de raccorder la sortie de plusieurs convertisseurs en parallèle, ni d’effectuer une connexion directede l’entrée avec la sortie du convertisseur (Bypass).

ADV200 • Quick start up guide - Specification and installation 23

Caution

The electrical commissioning should only be carried out by qualied personnel, who are also responsible for the provision of a suitable ground connection and a protected power supply feeder in accordance with the local and national regulations. The motor must be protected against overloads.

La mise en service électrique doit être effectuée par un personnel qualié. Ce dernier est responsable del’existence d’une connexion de terre adéquate et d’une protection des câbles d’alimentation selon les prescriptions locales et nationales. Le moteur doit être protégé contre la surcharge

Type of networks

ADV200-6 drives are designed to be powered from standard three phase lines that are electrically symmetrical with respect to ground (TN or TT network). In case of supply with IT network, sizes ≥ 71600 (with integrated EMI lter and max. distance of 50 m between inverter and motor) can be used.

For sizes < 71600, the use of the “ADV200….-IT” series is mandatory. ADV200...-IT does not include the use of an EMI lter with internal capacitors connected to the ground. The RFI emissions level are more relevant but in accordance with EN 61800-3. In case of limited emission levels requirements, it is suggested to check for excessive noise from close electrical equipment or to the public low-voltage mains. If necessary, to reduce the levels of emissions is enought to use a voltage transformer with static screening between the primary and secondary windings.

Do not install an external EMI lter to the ADV200-6. Capacitors inside the lter could be damaged and could cause safety problem.

Type de réseaux : Les variateurs ADV200-6 sont conçus pour être alimentés à partir des lignes triphasées standard qui sont électriquement symétrique par rapport à la terre (TN ou réseau TT). En cas d’alimentation avec le réseau IT, les tailles ≥ 71600 (avec ltre EMI intégré et une distance maxima le de 50 m entre le variateur et le moteur) peuvent être utilisés.

Pour les tailles <71600, la référence «ADV200 ....-IT» est obligatoire.

“ADV200...-IT’’ n’inclut pas l’utilisation d’un ltre EMI avec des condensateurs internes reliés à la masse. Le niveau des émissions de RFI sont plus pertinentes, mais en conformité avec la norme EN 61800-3. En cas de besoins pour limités les niveaux d’émission, il est suggéré de vérier le bruit excessif provenant des équipements électriques à proximité ou sur le réseau basse tension . Si nécessaire, pour réduire les niveaux d’émissions trop important utiliser un transformateur d’isolement entre les enroulements primaires et secondaires.

Ne pas installer un ltre EMI externe à l’ADV200-6. Les condensateurs à l’intérieur du ltre pourraient être endommagés et pourraient causer des problèmes de sécurité.

24 ADV200 • Quick start up guide - Specification and installation

5.1 Power section

5.1.1 Cable Cross Section

Terminals: U1/L1 - V1/L2 - W3/L3 - C - D - U2/T1 - V2/T2 - W2/T3

Sizes

5750 50 1/0 16 3.2

6900 70 2/0 24 3.5

61100 70 2/0 24 3.5

61320 70 2/0 24 3.5

5750 35 2 15 3.2

6900 35 2 18 5

61100 35 2 18 5

61320 35 2 18 5

Sizes

5750 4 10 10 0.5

6900 4 10 10 0.5

61100 4 10 10 0.5

61320 4 10 10 0.5

Sizes

71600 95 AWG 4/0 M10 50

72000 150 300 kcmil M10 50

72500 240 500 kcmil M10 50

73150 2 x 100 2 x AWG 4/0 M10 50

73550 2 x 100 2 x AWG 4/0 M10 50

Maximum Cable Cross Section (flexible conductor) Recommended stripping Tightening torque (min)

(mm2) AWG (mm) (Nm)

Morsetti: PE1 - PE2

Terminals: U3 - 2V3 - 1V3

Maximum Cable Cross Section (flexible conductor) Recommended stripping Tightening torque (min)

(mm2) AWG (mm) (Nm)

Bars: L1 - L2 - L3 - C - D - U - V - W

Recommended Cable Cross Section Lock screw diameter Tightening torque (min)

(mm2) AWG / kcmil (mm) (Nm)

diameter

on bars

Recommended

terminal

Tightening torque

Connection

Sizes

71600 50 AWG 1/0 M10 Eyelet 50

72000 75 AWG 2/0 M10 Eyelet 50

72500 120 250 kcmil M10 Eyelet 50

73150 150 300 kcmil M10 Eyelet 50

73550 150 300 kcmil M10 Eyelet 50

ADV200 • Quick start up guide - Specification and installation 25

Cable Cross Section Lock screw

(mm2) AWG / kcmil (mm) (mm) (Nm)

400kW

500kW

630kW

710kW

900kW

1000kW

400kW

500kW

630kW

710kW

900kW

1000kW

Bars: L1 - L2 - L3 - C - D - U - V - W

Sizes

ADV-72000-KXX-6-MS 04-...

ADV-72000-XXX-6-SL-...

ADV-72500-KXX-6-MS 05-...

ADV-72500-XXX-6-SL-...

ADV-731500-KXX-6-MS 06-...

ADV-731500-XXX-6-SL-...

ADV-735500-KXX-6-MS 07-...

ADV-735500-XXX-6-SL-...

ADV-731500-KXX-6-MS 09-...

ADV-731500-XXX-6-SL -...

ADV-735500-KXX-6-MS 10-...

ADV-735500-XXX-6-SL -...

Sizes

ADV-72000-KXX-6-MS 04-...

ADV-72000-XXX-6-SL-...

ADV-72500-KXX-6-MS 05-...

ADV-72500-XXX-6-SL-...

ADV-731500-KXX-6-MS 06-...

ADV-731500-XXX-6-SL-...

ADV-735500-KXX-6-MS 07-...

ADV-735500-XXX-6-SL-...

ADV-731500-KXX-6-MS 09-...

ADV-731500-XXX-6-SL -...

ADV-735500-KXX-6-MS 10-... 150 300 kcmil M10 Eyelet 50

ADV-735500-XXX-6-SL -...

Recommended cable cross-section Lock screw

(mm2) AWG / kcmil (mm) (Nm)

150 300 kcmil M10 50

240 500 kcmil M10 50

2 x 100 2 x AWG 4/0 M10 50

Connection

Recommended cable

cross-section

(mm2) AWG / kcmil (mm) (mm) (Nm)

75 AWG 2/0 M10 Eyelet 50

120 250 kcmil M10 Eyelet 50

150 300 kcmil M10 Eyelet 50

Lock screw

diameter

Recommended

diameter

stripping

Tightening torque

(min)

Tightening

torque (min)

26 ADV200 • Quick start up guide - Specification and installation

Attention

5.1.2 EMC guide line

Drives are designed to operate in an industrial environment where a high level of electromagnetic interference are to be expected. Proper installation practices will ensure safe and trouble-free operation. If you encounter problems, follow the guidelines which follow.

- Check for all equipment in the cabinet are well grounded using short, thick

grounding cable connected to a common star point or busbar. Better solution is to use a conductive mounting plane and use that as EMC ground reference plane.

- Flat conductors, for EMC grounding, are better than other type because they

have lower impedance at higher frequencies.

- Make sure that any control equipment (such as a PLC) connected to the

inverter is connected to the same EMC ground or star point as the inverter via a short thick link.

- Connect the return ground from the motors controlled by the drives directly to

the ground connection (

) on the associated inverter.

- Separate the control cables from the power cables as much as possible, using

separate trunking, if necessary at 90º to each other.

- Whenever possible, use screened leads for the connections to the control

circuitry

- Ensure that the contactors in the cubicle are suppressed, either with R-C

suppressors for AC contactors or ‘ywheel’ diodes for DC contactors tted to the coils. Varistor suppressors are also effective. This is important when the contactors are controlled from the inverter relay .

- Use screened or armored cables for the motor connections and ground the

screen at both ends using the cable clamps

Note! For further information regarding electro-magnetic compatibility standards, according to Directive

89/336/EEC, conformity checks carried out on Gefran appliances, connection of filters and mains inductors, shielding of cables, ground connections, etc., consult the “Electro-magnetic compatibility guide” on the CD attached to this drive.

ADV200 • Quick start up guide - Specification and installation 27

5.1.3 Block diagram power section

C D

LDC

R PRECHARGE

LINE

690Vac, 3ph

C D

LINE

500-690Vac, 3ph

CDC LINK

600 - 1120 Vdc

C D

ADV- ...- MS..-6

C D

Input fuse

Input choke

(mandatory)

Input fuse

Input choke (mandatory)

ADV- ...- SL..-6

Output choke (mandatory)

To motor

LINE

500-690Vac, 3ph

ADV- ...- MS..-6-DC

600 - 1120 Vdc

Input fuse

ADV- ...- SL..-6-DC

Output choke

(mandatory)

Output choke

(mandatory)

To motor

ADV5750-...-6 ... ADV61320-...-6

ADV71600-...-6... ADV73550-...-6

ADV71600-...-6-DC ... ADV73550-...-6-DC

400 ... 710kW (ADV200-...-6)

400 ... 710kW (ADV200-...-6-DC)

28 ADV200 • Quick start up guide - Specification and installation

900 ... 1000kW (ADV200-...-6)

C D

ADV- ...- MS..-6

C D

Input fuse

Input choke (mandatory)

Input fuse

Input choke (mandatory)

ADV- ...- SL..-6

Output choke (mandatory)

To motor

C D

Input fuse

Input choke (mandatory)

ADV- ...- SL..-6

Output choke (mandatory)

LINE

500-690Vac, 3ph

ADV- ...- MS..-6-DC

Input fuse

ADV- ...- SL..-6-DC

Output choke (mandatory)

To motor

Input fuse

ADV- ...- SL..-6-DC

Output choke (mandatory)

600 - 1120 Vdc

900 ... 1000kW (ADV200-...-6-DC)

Note! Size 7 only: pre-engineered for internal assembly of DC side fuses upon request.

ADV200 • Quick start up guide - Specification and installation 29

5.1.4 Internal EMC lter

ADV200 series inverters are equipped with an internal EMI (except ADV200-...-DC models) lter able to guarantee the performance levels required by EN 61800-3 standard (according to 2nd environment, category C3) with a maximum of 20 meters of shielded motor cable (up to 50 metres for size 5 and above).

ADV5750-6 ... ADV61320-6

5.1.5 Power line connection

PE1

L1 L2 L3

K1M

ADV71600-6 ... ADV73550-6

L1 L2 L3

( 690 50/60 Hz)3ph - V

AC,

C D

L1 L2 L3 U V W

K1M

L1 L2 L3

( 500 ... 690 50/60 Hz)3ph - VAC,

30 ADV200 • Quick start up guide - Specification and installation

ADV71600-...-6-DC ... ADV73550-...-6-DC

DC - 600 - 1120 VDC

K1M

C D

400 ... 710 kW (ADV200-...-6)

U V W

C D

ADV-...-MS..-6 ADV-...-SL-6

L1 L2 L3 U V W

Mandatory

L1 L2 L3 U V W

K1M

L1 L2 L3

( 500 ...690 50/60 Hz)3ph - VAC,

C D

Mandatory

ADV200 • Quick start up guide - Specification and installation 31

400 ... 710 kW (ADV200-...-6-DC)

(600 ... 1120 )VDC

K1M

F1F1

900 ... 1000 kW (ADV200-...-6)

C D

ADV-...-MS..-6-DC ADV-...-SL-6-DC

C D

L1 L2 L3 U V W

Mandatory

U V W

C D

ADV-...-MS-..ADV-...-SL

L1 L2 L3 U V W

Mandatory

C D

U V W

L1 L2 L3 U V W

C D

ADV-...-SL

Mandatory

K1M

(3ph - 500 ...690 V 50/60 Hz)AC,

L1 L2 L3

32 ADV200 • Quick start up guide - Specification and installation

900 ... 1000 kW (ADV200-...-6-DC)

(600 ... 1120 )VDC

K1M

C D

ADV-...-MS..-6-DC

U V W

F1F1

C D

ADV-...-SL-6-DC

U V W

C D

ADV-...-SL-6-DC

U V W

Note! Recommended combination F1 fuses: see paragraph “10.1 Optional external fuses”, page 141.

5.1.6 Input mains choke (L1)

Sizes ADV5750-6 ... 61320-6: Integrated on DC-link. Sizes ADV71600-6 ... and above: external choke mandatory (for the recommend-

ed combination see chapter Sizes ADV-...-DC: not available.

“10.2 Choke”, page 144.

ADV200 • Quick start up guide - Specification and installation 33

5.1.7 Motor connection

3 ph

L1 L2 L3 U V W

ADV-...-MS-.. ADV-...-SL

Output choke

or current-sharing

choke (mandatory)

Output choke

or current-sharing

choke (mandatory)

ADV5750-6 ... ADV61320-6

2V3

1V3

C D U2 V2 W2 PE2

3 ph

ADV71600-6 ... ADV73550-6, ADV71600-6-DC ... ADV73550-6-DC

L1 L2 L3 U V W

3 ph

Nota: terminals L1-L2 and L3 are not present in -DC versions.

400 ... 710 kW (ADV200-...-6 e ADV200-...-6-DC)

L1 L2 L3 U V W

Nota: terminals L1-L2 and L3 are not present in -DC versions.

34 ADV200 • Quick start up guide - Specification and installation

900 ... 1000 kW (ADV200-...-6 e ADV200-...-6-DC)

3 ph

L1 L2 L3 U V W

ADV-...-MS..ADV-...-SL

L1 L2 L3 U V W

ADV-...-SL

Output choke

or current-sharing

choke (mandatory)

Output choke

or current-sharing

choke (mandatory)

Output choke

or current-sharing

choke (mandatory)

L1 L2 L3 U V W

Note: terminals L1-L2 and L3 are not present in -DC versions.

5.1.8 Braking unit connection (optional)

Note! An optional BUy braking unit connected to terminals C and D can be used. For further details reference

should be made to the BUy manual.

ADV200 • Quick start up guide - Specification and installation 35

5.1.9 Parallel connection on the AC (Input) and DC (Intermediate Circuit) side

F11

F21

F61

U V

INVERTER 1

U V

INVERTER 2

BR1

F12

F22

F62

INVERTER 6

B y-...U

(MASTER)

7 8 9 10

M..

F..

U V

INVERTER ..

F..

(*)

BR2

of several inverters

- The inverters used have to be all the same size.

- The mains power supply has to be simultaneous for all inverters, i.e. a single switch /line contactor has

- Such connection is suitable for a maximum of 6 inverters.

- If necessary dissipate braking energy; one (or several) external braking unit has to be used.

- Fast fuses (F12...F62) have to be tted on the dc-link side ( C and D terminals) of each inverters (see

to be used.

chapter “10.1 Optional external fuses”, page 141).

(*) Do not connect if external braking units BUy.. is used.

(*)Pasraccordersil’unitédefreinageextérieureBUy...estutilisée

Caution

36 ADV200 • Quick start up guide - Specification and installation

Caution

5.1.10 Parallel DC connection

In the case of DC power supply, insertion of an AC mains inductance on the power supply input of the power supply unit is compulsory (for the type of inductance, consult the manual of the power supply unit).

To aviod to damnage the internal EMI lter, regenerative converters may not supply the DC power supply to ADV1007 ...ADV61320 drives.

Regenerative converters may supply the DC power supply to the ADV200 (≥

71600) and ADV200-...-DC series.

( 500 V / 690 50/60 Hz)

3ph - V

F1 (*)

K1M

(*) Refer to AFE200, SM32 or DC Power supply manual.

AFE200, SM32 or DC Power supply

L1 (*)

F12

ADV200-...-6 (1)

F22

ADV200 (2)-...-6

F32

ADV200 (3)-...-6

F..2

ADV200 (..)-...-6

U V

M..

Nota! Solo taglia 7: a richiesta predisposizione per montaggio interno fusibili “F12, F22, F32, F.2” (lato DC).

ADV200 • Quick start up guide - Specification and installation 37

5.1.11 Connection of fans

Sizes

5750

6900

61320

Terminals

U3 2V3 1V3

0.8A@115V/60Hz,

0.45A@230V / 50Hz

UL-type fan connection:

Example for External Connection

230VAC

2V3

1V3

Drive

No.2 115VAC fans

1.2A@115V/60Hz,

0.65A@230V / 50Hz

UL-type fan connection:

Drive

2V3

1V3

115

230

AUTOTRAFO

230VAC fans

Example for External Connection

230VAC

Drive Drive

115VAC

2V3

1V3

Drive

115VAC

2V3

1V3

2V3

1V3

Drive

2V3

1V3

NB ! Size 621320 is provided with 2.5 A, 250 Vac internal slo-blo fuses.

External fuses must be used for sizes 5750 and 6900.

38 ADV200 • Quick start up guide - Specification and installation

Sizes

Version before 2009/125/CE (ErP regulation)

Terminals

U3 V3 PE 31 32

250V/10A contact

1 x 230V / 50/60Hz,

2.4A (50Hz) - 3.3A (60Hz)

Motor over temperature contact management terminals 31-32:

Closed: Internal fan in operation and powered;

Ground

Open: Internal fan in over temperature alarm and/or input power supply not available.

Power the internal fan (max 600W) with a single-phase voltage on terminals U3/V3.

71600 ... 72500

Type of fan compliant 2009/125/CE (ErP)

ADV200 starting from S/N 33GC017331

U3 V3 W3 PE 31 32

3 x 400V / 50/Hz,

1.15Arms ... 3 x 460V / 60Hz,

Ground

1.4Arms

Power the internal fan ( 570W @400V, 930W @460V ) with a three-phase voltage on terminals U3/V3/W3.

Sizes

U3 V3 W3 PE 31 32

3 x 400V / 50Hz,

1,55Arms

73150 ... 73550

3 x 460V / 60Hz,

Ground

1,7Arms (*)

Power the internal fan (max 1200W) with a three-phase voltage on terminals U3/V3/W3.

(*) ADV200-73150-KXX-6A and ADV200-73550-KXX-6A models.

Terminals

250V/2A contact

Motor over temperature contact management terminals 31-32:

Closed: Internal fan in operation Open: Internal fan in over temperature alarm

Terminals

250V/10A contact

Motor over temperature contact management terminals 31-32:

Closed: Internal fan in operation Open: Internal fan in over temperature alarm

ADV200 • Quick start up guide - Specification and installation 39

Sizes

Version before 2009/125/CE (ErP regulation)

Terminals

U3 V3 PE 31 32

250V/10A contact (x 2)

1 x 230V / 50/60Hz,

2.4A (50Hz) - 3.3A (60Hz)

(x 2)

Power the internal fan (max 600W) with a single-phase voltage on terminals U3/V3. ( x 2).

Motor over temperature contact management terminals 31-32:

Ground

Closed: Internal fan in operation and powered; Open: Internal fan in over temperature alarm and/or input power supply not available.

400 kW 500 kW

U3 V3 W3 PE 31 32

3 x 400V / 50/Hz,

1.15Arms ... 3 x 460V / 60Hz,

1.4Arms

(x 2)

Power the internal fan ( 570W @400V, 930W @460V ) with a three-phase voltage on terminals U3/V3/ W3 (x 2).

Sizes

630 kW 710 kW

900 kW

1000 kW

(*) ADV200-73150-KXX-6A and ADV200-73550-KXX-6A models.

U3 V3 W3 PE 31 32

3 x 400V / 50Hz,

1,55Arms (x 2)

3 x 460V / 60Hz,

1,7Arms (x 2) (*)

Power the internal fan (max 1200W) with a three-phase voltage on terminals U3/V3/W3. (x 2).

3 x 400V / 50Hz,

1,55Arms (x 3)

3 x 460V / 60Hz,

1,7Arms (x 3) (*)

Power the internal fan (max 1200W) with a three-phase voltage on terminals U3/V3/W3 (x 3).

Type of fan compliant 2009/125/CE (ErP)

ADV200 starting from S/N 33GC017331

Ground

Terminals

250V/2A contact (x 2)

Motor over temperature contact management terminals 31-32:

Closed: Internal fan in operation Open: Internal fan in over temperature alarm

Terminals

250V/10A contact (x 2)

Motor over temperature contact management terminals 31-32:

Closed: Internal fan in operation Open: Internal fan in over temperature alarm

250V/10A contact (x 3)

Motor over temperature contact management terminals 31-32:

Closed: Internal fan in operation Open: Internal fan in over temperature alarm

Make sure the sequence of the three-phase fan power supply phases is the same as that shown on

the relative drive terminals. If not, the air flow will be inadequate to ensure correct cooling..

Caution

40 ADV200 • Quick start up guide - Specification and installation

Warning!

Terminal strips

(Regulation card)

5.2 Regulation section

5.2.1 Removing the terminal cover

When removing the covers be carefull to lateral metal sheet enclosure. Presence of sharp edge are possible.

5.2.2 Cable Cross Section

Maximum Cable Cross Section Recommended

stripping

(mm2) (AWG) (mm) (Nm)

0.2 ... 2.5 24 ... 12 7 0.5

Tightening torque (min)

(min)

5.2.3 Regulation section connection

Figure 5.2.3.1: Regulation shielding

For shielding of the regulation section (recommended), fasten the shield of the cables to the omega sections (see gure above).

ADV200 • Quick start up guide - Specification and installation 41

Table 5.2.3.1: Regulation terminals

Strip T2 (top)

Terminal Designation Function Max

R21 COM Digital output 2 Common reference for digital output 2 (Relay 2) -

R24 Digital output 2 Programmable digital relay output 2 (NO). Default = Drive ready 250 Vac - 30 Vdc / 2A

5 Analog output 1 Analog output 1. Default = Null (not assigned) ±12,5 V (typical ±10 V / 5 mA)

- voltage (default): ±12,5 V (typical ±10V/5mA)

6 Analog output 2 Analog output 2. Default = Null (not assigned)

C1 COM Analog output Common reference for analog outputs and ±10V potential voltage reference -

7 Digital input E Digital input E . Default = Digital input E mon (Enable) 5mA @ +24V (+30V max)

8 Digital input 1 Digital input 1 . Default = FR forward src, PAR 1042 5mA @ +24V (+30V max)

9 Digital input 2 Digital input 2 . Default = FR reverse src, PAR 1044 5mA @ +24V (+30V max)

10 Digital input 3 Digital input 3 . Default = Multi ref sel 0 src 5mA @ +24V (+30V max)

11 Digital input 4 Digital input 4 . Default = Multi ref sel 1 src 5mA @ +24V (+30V max)

12 Digital input 5 Digital input 5 . Default = Fault reset src 5mA @ +24V (+30V max)

C2 COM Digital inputs Common reference for digital inputs -

C3 0V 24 OUT Reference point for +24V OUT -

S3 + 24V OUT +24V supply for IO 150 mA (Resettable fuse), ±10 %

Strip T1 (bottom)

Terminal Designation Function Max

R11 COM Digital output 1 Common reference for digital output 1 (Relay 1) -

R14 Digital output 1 Programmable digital relay output 1 (NO). Default = Drive OK 250 Vac - 30 Vdc / 2A

Analog input 1

Analog input 2

S1+ +10 V Voltage reference +10V; reference point: C1 terminal +10 V ±1% / 10 mA

S1- - 10V Analog output -10V; reference point: C1 terminal -10 V ±1% / 10 mA

13 Digital output 3 Digital output 3. Default = Speed is 0 delay +24 V / 20 mA (typ), 40 mA (max)

14 Digital output 4 Digital output 4. Default = Ref is 0 delay +24 V / 20 mA (typ), 40 mA (max)

IS1 PS Digital output Digital outputs 3 / 4 power supply -

IC1 COM Digital output Common reference for digital outputs 3 / 4 -

IC2 0V 24 EXT Reference for regulation card 24V external supply -

IS2 + 24V EXT External supply of regulation card +24V ±10% / 1A

Programmable / configurable analog differential input. Signal: terminal 1. Reference: terminal 2. Default = Multi ref 0 src

Programmable / configurable analog differential input. Signal: terminal 3. Reference: terminal 4. Default = Not used

- current (set by S3 switch):

0...20mA or 4...20mA (setting by PAR 1848, 15 - ANALOG OUPUTS menu)

- voltage (default): ±12,5 V (typical ±10V/1mA)

- current (set by switches S1-S2):

0...20mA or 4...20mA (set by PAR 1502 or 1552, 14 - ANALOG INPUTS menu)

+24Vdc voltage, which is used to externally supply the regulation card has to be stabilized and with a maximum ±10% tolerance. The maximum absorption is 1A.

Caution

It is not suitable to power supply the regulation card only through a unique rectier and capacitive lter.

La tension de + 24Vdc utilisée pour alimenter extérieurement la carte de régulation doit être stabiliséeet avec une tolérance de ±10% ; absorption maximum de 1A. Les alimentations obtenues avec les seules redresseur e ltre capacitive ne sont pas appropriées.

42 ADV200 • Quick start up guide - Specification and installation

5.2.4 Switches, jumpers and LED

PWM

RUN

PWR

V I

Jumpers :

Switches :

HC0

HC1

CFG

S1 S2 S3

LEDs :

V I

Switch V/I settings on inputs and analog output LEDs Function

Analog input 1

Default = voltage (±10 V)

Analog input 2

Default = voltage (±10 V)

Analog output 2

Default = voltage (±10 V)

PWM

LED lit during IGBT modulation

(green)

Flashes (freq. 1 sec) if no errors or faults

RUN

have occurred.

(green)

If ON or OFF, indicates an error conditions (software hangup)

PWR

ON when the regulation card is correctly

(green)

powered

Jumpers Function

HC0

Reserved. Deafult = Open

HC1

Open = 690 Vac rated voltage (default) Closed = 575 Vac rated voltage (ADV-7... sizes)

CFG

690 Vac rated voltage (ADV-5... and ADV-6... sizes)

V I

ADV200 • Quick start up guide - Specification and installation 43

+24V

IS2

IC2

Analog input 1

Analog input 2

Digital input E mon

FR forward src

FR reverse src

Multi ref sel 0 src

Multi ref sel 1 src

Fault reset src

Internal power supply from Power Card

COM-DI

+24 V_EXT

0 V (+24 V_EXT)

Analog output 2

0 V

S1+

S1-

+10V

- 10V

0 V

R11 R14

R21 R24

Digital output 1 (Relay 1)

Digital output 2 (Relay 2)

IS1

Digital output 3

Digital output 4

+24V_OUT

0V (24V)_OUT

To Expansion Cards

S11

Analog output 1

0V(+24V)

LOAD

+24V

0V(+24V)

LOAD

IC1

Drive OK

Driveready

Speed is 0 delay

Ref is 0 delay

Isolated power supply for Inputs/Outputs

+24 V

Regulation card supply

S10

Figure 5.2.4.1: Potentials of the control section, Digital I/O PNP connection

44 ADV200 • Quick start up guide - Specification and installation

FR reverse mon

Enable

FR forward src

Multi ref sel 0 src

Multi ref sel 1 src

Fault reset src

+24V OUT

Dig.inp 3

Dig.inp 1

Dig.inp 2

Dig.inp 4

Dig.inp 5

24V

COM-DI 0V 24V

+24V OUT

Dig.inp 3

Dig.inp 1

Dig.inp 2

Dig.inp 4

Dig.inp 5

COM-DI 0V 24V

+24V OUT

Dig.inp 3

Dig.inp 1

Dig.inp 2

Dig.inp 4

Dig.inp 5

COM-DI 0V 24V

Dig.inp E Dig.inp E Dig.inp E

Connections for Controls Opto-insulated from the Inverter ( NPN ) - Internal supply

Connections for Controls Opto-insulated from the Inverter ( NPN ) External supply

Connections for Controls Opto-insulated from the Inverter ( PNP ) External supply

FR reverse mon

Enable

FR forward src

Multi ref sel 0 src

Multi ref sel 1 src

Fault reset src

FR reverse mon

Enable

FR forward src

Multi ref sel 0 src

Multi ref sel 1 src

Fault reset src

Figure 5.2.4.2: Other inputs connections (NPN-PNP)

Speed is 0 delay

Digital output 3

Ref is 0 delay

Digital output 4

IS1

0V(+24V)

LOAD

IC1

+24V

Figure 5.2.4.3: NPN outputs connection

ADV200 • Quick start up guide - Specification and installation 45

5.2.5 Power supply unit regulation card (only for sizes ≥ 71600)

Figure 1: Terminals location

Terminals Function Voltage / Current

23 Input of the precharge enable control (15 - 35V, 5 - 11mA)

32 Output of the MLP static signal (low - active signal) (5 … 35V, 20mA source)

33 (Common) Ground of the MLP and ML static signals -

34 Reference point for Power supply +24V -

35 Power supply output +24V (32V / 300mA max)

36 Output of the ML signal (low - active signal) (5 … 35V, 20mA max sink)

37 Power supply of the ML and MLP signals (35V max)

52 (Common) Ground of the precharge enable control -

70, 72 OK Relay (max 250VAC, 1A – AC11)

Note! The jumpers shown are factory-wired.

Wiring of the OK relay contact (70 - 72) in series with the Enable chain of the ADV200 regulation card

is recommended.

46 ADV200 • Quick start up guide - Specification and installation

Dip-switch and Jumper

S6 - S7 Selection of the AC mains frequency: 50 or 60 Hz

AC Mains frequency S6-1...4 S7-1...4

50 Hz (Default) OFF (50 Hz) OFF (50 Hz)

60 Hz ON (60 Hz) ON (60 Hz)

Control description

• OK RELAY The OK relay has a normally open contact which close at the end of the precharging phase if no alarm condition is present (overtemperature, power supply on the regulation card ±15V). The contact is closed during the normal functioning of the device and also during an undervoltage situation. The contact opens when a failure occurs (see the alarm conditions described above) or when the power supply is switched off and the DCLINK is completely discharged (C and D terminals).

ADV200 • Quick start up guide - Specification and installation 47

5.3 Braking

There are various possible types of braking:

- via external braking unit (BUy-6, usable for all sizes),

- Injection of direct current from the Inverter into the motor (D.C. braking) There are two essential differences between the two braking methods:

- A braking unit can be used for speed reduction (e.g.: from 1000 to 800 rpm), whereas D.C. braking can only be usedfor braking to standstill.

- The energy in the drive is converted into heat in both cases. This conversion takes place in a braking resistor encased in the braking unit. With D.C. braking, the energy is converted into heat in the motor itself, resulting in a further rise in motor temperature.

5.3.1 Braking unit

Frequency-regulated asynchronous motors during hyper-synchronous or regenerative functioning behave as generators, recovering energy that ows through the inverter bridge, in the intermediate circuit as continuous current. This leads to an increase in the intermediate circuit voltage. Braking units (external BUy-6) are therefore used in order to prevent the DC voltage rising to an impermissible value. When used, these activate a braking resistor (external to drive) that is connected in parallel to the capacitors of the intermediate circuit. The feedback energy is converted to heat via the braking resistor (Rbr), thus providing very short deceleration times and restricted four-quadrant operation.

Note! An optional BUy braking unit connected to terminals C and D can be used. For further details reference

should be made to the BUy manual.

Recommended combination braking resistors: see chapter

“10.4 Braking resistor (optional)”, page 149.

48 ADV200 • Quick start up guide - Specification and installation

5.4 Encoder

The encoders may only be connected to the inverter when an EXP-...-ADV optional card is installed. For further details of the technical specications, refer to the EXP-...-ADV optional card manual. For instructions regarding fastening of the optional card, see paragraph

lation of optional cards”, page 150 of this manual.

“10.5 Instal-

Optional Card Code Encoder PAR 530 - 532 - 534

Slot X card type (*)

EXP-DE-I1R1F2-ADV S5L30 Incremental Digital Encoder (DE) Enc 1

EXP-DE-I2R1F2-ADV S5L35 Double Incremental Digital Encoder (2 x DE) Enc 7

EXP-SE-I1R1F2-ADV S5L31 Incremental Sinusoidal Encoder (SE) Enc 2

EXP-SESC-I1R1F2-ADV S5L32 Incremental Sinusoidal Encoder + SinCos Absolute (SESC) Enc 3

EXP-EN/SSI-I1R1F2-ADV S5L33

Incremental Sinusoidal Encoder + Endat Absolute + SSI (SE-EnDat/SSI)

Enc 4

EXP-HIP-I1R1F2-ADV S5L34 Incremental Sinusoidal Encoder + Hiperface Absolute (SE-Hiperface) Enc 5

EXP-ASC-I1R1F2-ADV S5LXX Incremental SinCos Absolute Encoder Enc 8

(*) Enc X = name assigned to the card by the software, see SECTION 530 - 532 - 534.

5.5 Serial interface (XS connector)

Function I/O

Internal use – –

RxA/TxA I/O RS485

Equipotentiality (optional) – –

0V (Ground for 5 V)

+5 V

RxB/TxB I/O RS 485

Internal use – –

Internal use

PIN 1

PIN 2

PIN 3

PIN 4

PIN 5

PIN 6

PIN 7

PIN 8

PIN 9

The ADV200 drive is equipped as standard with a port (9-pin D-SUB receptacle connector: XS) for connection of the RS485 serial line used for drive/PC pointto-point communication (through the GF-eXpress conguration software) or for multi-drop connection.

–

I = Input O = Output

Electr. interface

Power supply

–

To access the connector, remove the lower cover as illustrated in shown in

para-

graph 5.2.1.

5.5.1 Drive / RS 485 Port (not insulated) point-to-point connection

The connection indicated is without galvanic insulation !

Caution

ADV200 • Quick start up guide - Specification and installation 49

Le raccordement indiqué n’a pas d’isolation galvanique !

9 8 7 6

TxA/RxA TxB/RxB

+5 V

Reserved

RS485

EQP

Figure 5.5.1.1: Serial connection (not insulated)

A twin-pair consisting of two symmetrical conductors, spiral wound with a common shield plus the bonding connection cable, connected as shown in the gure, must be used for connection. The transmission speed is 38.4 kBaud.

For connection of the RS485 serial line to the PC, see the gure below.

RS485 (XS)

Shielded cable with connectors,

5 mt (8S8F59)

Industrial PC (with RS485)

RS485 (XS)

Shielded cable with connectors,

5 mt (8S8F59)

RS232

RS485

PCI-COM (S5T60)

RS485 (XS)

Shielded cable with

connectors,

5 mt (8S8F59)

Kit (S50T6) = Shielded cable 5 mt + PCI- COM

Figure 5.5.1.2: RS485 connection to the PC

RS232

RS485

PCI-COM (S5T60)

USB RS232 converter

RS232

USB

(S5A20)

Connection of an industrial PC with RS485

The following are required for connection:

• shielded cable for the XS / RS485 connection (see gure 5.5.1.1), code 8S8F59

PC with RS232 port

PC with USB port

Connection to a PC with RS232 port

The following are required for connection:

• an optional PCI-COM (or PCI-485) adapter, code S560T.

• shielded cable for XS / PCI-COM (or PCI-485) connection, code 8S8F59, see gure 5.5.1.1 .

Connection to a PC with USB port

The following are required for connection:

• an optional PCI-COM (or PCI-485) adapter, code S560T.

50 ADV200 • Quick start up guide - Specification and installation

• an optional USB/ RS232 adapter, code S5A20 (including the cable for USB connection)

• shielded cable for the XS / PCI-COM (or PCI-485) connection, code 8S8F59, see gure 5.5.1.1 .

5.5.2 Drive / RS485 port point-to-point connection (with insulation)

To make the connection with galvanic isolation, the OPT-RS485-ADV optional card is required. The card is equipped with a 9-pin D-SUB male receptacle connector which must be inserted in the XS connector of the ADV200 drive. Connect terminals 1, 2 and 4 to the serial line as shown in the gure below; for the connection from the serial line to the PC, the adapters indicated in paragraph

5.5.1 must be used.

Name

TxA /RxA

TxB /RxB

Reserved

EQP (Equipotentiality)

Function

Closing of terminations

Terminal

Switch

Figure 5.5.2.1: OPT-RS485-ADV card

5.5.3 RS 485 multi-drop connection

For the multi-drop connection, the OPT-RS485-ADV optional card must be installed on each drive; the ends of the connection must have S1 termination switch set to ON. The multi-drop connection is always galvanically insulated. Up to 20 drives can be connected; the maximum length of the connection is 200 meters.

ADV200 ADV200 ADV200

OPT-RS485-ADV

S1=ON S1=OFF S1=ON

1 1 1

2 2 23 3 34 4 4

EQP

B A

Industrial PC,

PLC,

etc..

(with RS485)

Termination=ON

EQP

B A

Industrial PC,

PLC,

etc..

(with RS485)

Termination=OFF

RS485

OPT-RS485-ADV OPT-RS485-ADV

ADV200 ADV200 ADV200

OPT-RS485-ADV OPT-RS485-ADV OPT-RS485-ADV

S1=OFF S1=OFF S1=ON

1 1 1

2 2 23 3 3RS485 4 4 4

ADV200 • Quick start up guide - Specification and installation 51

L01

5.6 Typical connection diagrams

EMERGENCY-OFF

S11

Off

S12

Stop

ON / Start

L00

EMERGENCY-OFF

(*): Only for sizes ≥ ADV71600.

K2T

ON / OFF Start / Stop

Figure 5.6.1: Auxiliary control circuits

t = 1 s

R11

Drive ok

R14

PRC ok (*)

K1M

Mains contactor

K1M

52 ADV200 • Quick start up guide - Specification and installation

K2T

Drive ready

Drive OK

K1M

R24

R21

R14

R11

+ 24V

0 V24

COM ID

Digital input E mon (Enable)

FR forward src

FR reverse src

Multi ref sel 0 src

Multi ref sel 1 src

Fault reset src

Dig. Output 2

(Relay 2)

Dig. Output 1

(Relay 1)

RS 485

Dig. Out.4

PS Dig. Out.3/4

Dig. Out.3

COM Dig. Out.3/4

Analog

output 1

Analog

output 2

- 10 V

+ 10 V

0 V 10

Analog input 1Analog input 2

EXP-DE-... (optional)

IS1

IC1

S1-

S1+

(**)

K1M

Figure 5.6.2: Typical connection diagram, connection through terminals strip (ADV5750-6 ... ADV73550-6)

L1(*)F1

SMPS

(*): ADV5750 ... 61320: Integrated choke on DC link; ≥ 716000: external choke mandatory (**) See chapter “5.1.11 Connection of fans”, page 38.

ADV200 • Quick start up guide - Specification and installation 53

K2T

Drive ready

Drive OK

K1M

R24

R21

R14

R11

+ 24V

0 V24

COM ID

Digital input E mon (Enable)

FR forward src

FR reverse src

Multi ref sel 0 src

Multi ref sel 1 src

Fault reset src

Dig. Output 2

(Relay 2)

Dig. Output 1

(Relay 1)

RS 485

Dig. Out.4

PS Dig. Out.3/4

Dig. Out.3

COM Dig. Out.3/4

Analog

output 1

Analog

output 2

- 10 V

+ 10 V

0 V 10

Analog input 1Analog input 2

IS1

IC1

S1-

S1+

Caution

Safety Enable

Feedback power supply

Safety Enable

Feedback

K1M

For instructions on connecting and commissioning the safety card with the SIL2 or SIL3 safety level function, please see chapter 7 “Application Examples” in the EXP-SFTy-ADV manual (code 1S5F94) in

EXP-SFTy-ADV

24V

(on ADV-...-SI models)

2 3 4 5

(**)

L1(*)F1

Fig 5.6.3: Simplied diagram, Safe Torque Off function (ADV-...-SI models only)

EXP-DE-... (optional)

SMPS

the CD supplied with the drive or which you can download from www.gefran.com

54 ADV200 • Quick start up guide - Specification and installation

K2T

Drive ready

Drive OK

K1M

- 10 V

+ 10 V

0 V 10

IS1

IC1

S1-

S1+

+ 24V

0 V24

COM ID

Digital input E mon (Enable)

R24

R21

R14 R11

FR start mon

FR reverse mon

Multi ref sel 0 src

Multi ref sel 1 src

Fault reset src

Dig. Output 2

(Relay 2)

Dig. Output 1

(Relay 1)

RS 485

Dig. Out.4

PS Dig. Out.3/4

Dig. Out.3

COM Dig. Out.3/4

Analog

output 1

Analog

output 2

Analog input 1Analog input 2

EXP-DE-... (optional)

(*)

K1M

Fig 5.6.4: Typical connection diagram, connection through terminals strip (ADV71600-6-DC ... ADV73550-6-DC)

SMPS

(*) See paragraph “5.1.11 Connection of fans”, page 38.

ADV200 • Quick start up guide - Specification and installation 55

6 - Use of the keypad

This chapter describes the keypad and methods of use for display and programming of inverter parameters.

6.1 Description

Membrane keyboard

Inverter control programming menu navigation keys.

Symbol Reference Description

Start Starts the motor

Stop Stops the motor

ESC

FWD

REV

LOC

REM

RST

CUST

DISP

▲

▼

◄

►

Escape Returns to the higher level menu or submenu. Exit from a parameter, a list of parameters,

Forward/Reverse Reverses the direction of rotation of the motor

Local/Remote Changes the method of use from local to remote and vice versa.

Reset Resets alarms only if the causes have been eliminated.

Custom The rst time it is pressed, displays the list of the last 10 parameters modied.

Display Displays a list of drive functioning parameters.

Enter Accesses the submenu or parameter selected or selects an operation,

Up Moves selection in a menu or a list of parameters up.

Down Moves the selection in a menu or a list of parameters down.

Left Returns to the higher level menu.

Right Accesses the submenu or parameter selected.

LCD display

T+ T- EN LOC ILim n:0 AL

01 MONITOR

02 DRIVE INFO

03 STARTUP WIZARD

04 DRIVE CONFIG

7 virtual leds line:

Four alphanumeric lines with 21-digit each

led is lit led is off

Membrane keyboard :

• commands

• navigation

from the list of the last 10 parameters and from the Goto parameter function (see CUST). Can be used to exit from a message that requires use of this.

Is active only if the drive is not enabled.

Pressing this key a second time activates the Goto parameter function for access to a parameter through its number. To exit these functions, press the ◄ key.

Is used during parameter modication to conrm the new value set.

During modication of a parameter, increases the value of the digit under the cursor.

During modication of a parameter, decreases the value of the digit under the cursor.

During modication of a parameter, moves the cursor to the left.

During modication of a parameter, moves the cursor to the right.

56 ADV200 • Quick start up guide - Specification and installation

LED’s meaning: T+ the LED is lit, when the drive operates with a positive torque T- the LED is lit, when the drive operates with a negative torque EN the LED is lit, when the drive is enabled LOC The led is lit when the drive is in local mode and OFF when in remote

mode.

Ilim the LED is lit, when the drive operates at a current limit. During normal

functioning, this led is OFF.

n=0 the LED is lit; it signals zero speed AL the LED is lit; it signals a trip

6.2 Navigation

6.2.1 Scanning of the rst and second level menus

1st level 2nd level

T+ T- EN LOC ILim n:0 AL

01 MONITOR

02 DRIVE INFO

03 STARTUP WIZARD

04 DRIVE CONFIG

(*) This example is visible only in Export mode (see

T+ T- EN LOC ILim n:0 AL

27 SERVICE

01 MONITOR

02 DRIVE INFO

03 STARTUP WIZARD

T+ T- EN LOC ILim n:0 AL

01 MONITOR

02 DRIVE INFO

03 STARTUP WIZARD

04 DRIVE CONFIG

paragraph 6.5.2).

T+ T- EN LOC ILim n:0 AL

22 FUNCTIONS

23 COMMUNICATION

24 ALARM CONFIG

25 ALARM LOG

T+ T- EN LOC ILim n:0 AL

22.1 SPEED RATIO

22.2 DROOP

22.3 INERTIA COMP

22.4 DC BRAKING

6.2.2 Display of a parameter

T+ T- EN LOC ILim n:0 ALT+ T- EN LOC ILim n:0 AL T+ T- EN LOC ILim n:0 AL

1 2 3 4

1 6 . 0 1

Rated volta e

Def: +400

PA R : 2 0 0 0

+400 V

1 3 . 0 5

Digout 1 inversion

PA R : 1 3 3 0

0 5. 0 4

Ram ref 1 src Mlt ref out mon Value: 2034

PA R : 6 1 0

A B C

T+ T- EN LOC ILim n:0 ALT+ T- EN LOC ILim n:0 AL T+ T- EN LOC ILim n:0 AL

0 4 . 02

1 2

Regulation mode

V / f co nt ro l

Value: 0

PA R : 5 5 2

0 4 . 0 1

PA R : 5 5 0

Save arameters

Press E to execute

01 . 0 1

Output current

Param read onl

PA R : 2 5 0

+0 . 3 A

D E F

T+ T- EN LOC ILim n:0 AL

Autotune

1 2

Error code: 1

Press ESC to exit

1 Position of the parameter in the menu structure (in gure A, 16.01); number of the parameter (in gure A, PAR: 2000).

(*)

ADV200 • Quick start up guide - Specification and installation 57

2 Description of the parameter.

. . .

3 Depends on the type of parameter:

● Numeric parameter: displays the numeric value of the parameter, in the format required, and unit of measurement (gure A).

● Binary selection: the parameter may assume only 2 states, indicated as OFF-ON or 0 - 1 (gure B).

● LINK type parameter: displays the description of the parameter set from the selection list (gure C).

● ENUM type parameter: displays the description of the selection (gure D)

● Command: displays the method of execution of the command (gure E)

4 In this position, the following may be displayed:

● Numeric parameter: displays the default, minimum and maximum values of the parameter. These values are displayed in sequence pressing the ► key (figure A).

● LINK type parameter: displays the number (PAR) of the parameter set (gure C) .

● ENUM type parameter: displays the numeric value corresponding to the current selection (gure D).

● Command: in the case of an error in the command, indicates that ESC must be pressed to terminate the command (figure G).

● Messages and error conditions (figure F):

Param read only attempt to modify a read-only parameter Password active the parameter protection password is active Drive enabled attempt to modify a non-modiable parameter with the drive enabled

Input value too high Input value too low

Out of range attempt to insert a value outside the min. and max. limits

the value entered too high

the value entered too low

6.2.3 Scanning of the parameters

T+ T- EN LOC ILim n:0 AL

01 MONITOR

02 DRIVE INFO

03 STARTUP WIZARD

04 DRIVE CONFIG

T+ T- EN LOC ILim n:0 AL

01 . 0 1

Output current

PA R : 2 5 0

+0 . 3 A

01 . 2 2

Digital out ut X mon

01 . 0 2

Out ut volta e

PA R : 1 4 0 0

T+ T- EN LOC ILim n:0 AL

PA R : 25 2

p g

- 1 V

6.2.4 List of the last parameters modied

Pressing the CUST key, a list containing the last 10 parameters modied is accessed. One parameter at a time is displayed and the list can be scrolled using the ▲ and ▼ keys. To exit this list, press the ► key.

6.2.5 “Goto parameter” function

Pressing the CUST key twice, or once if already in the “List of modied parameters”, the “Goto parameter” is activated.

58 ADV200 • Quick start up guide - Specification and installation

. . .

This function permits access to any parameter entering only the software number of the parameter (PAR). When the parameter reached by the “Goto” command is displayed, it is possible to navigate all the parameters forming part of the same group using the ▲ and ▼ keys. Pressing the ► key returns to the “Goto” function.

To exit the “Goto” function, press the ► key.

6.3 Parameter modication

To enter parameter modication mode, press the E key when the parameter to be modied is displayed. To save the value of the parameter, following modication, press the E key again.

Note ! To save permanently, see “6.4 How to save parameters”, page 60.

To exit from modication mode without saving the value, press the ESC key.

The operations to be carried out to modify the value depend on the type of the parameter, as described below.

Note ! For further information about the type of parameters displayed, see chapter Parameters List (ADV200

FP manual).

● Numeric parameters

T+ T- EN LOC ILim n:0 AL

13 DIGITAL OUTPUTS

14 ANALOG INPUTS

15 ANALOG OUTPUTS

16 MOTOR DATA

When E is pressed to access modication mode, the cursor is activated on the digit corresponding to the unit. Using the ◄ and ► keys, the cursor can be moved to all the digits, including trailing zeros that are normally not displayed. With the ▲ and ▼ keys, the digit under the cursor is increased or decreased. Press E to conrm the modication or ESC to cancel.

● Binary parameters (BIT type)

The parameter may assume only two states which are indicated as OFF-ON or 0-1.

T+ T- EN LOC ILim n:0 AL

10 SPEED MONITOR FUNC

11 COMMANDS

12 DIGITAL INPUTS

13 DIGITAL OUTPUTS

Pressing E, modication mode is activated. The entire line is displayed in reverse. Use the ▲ and ▼ keys to move from one state to another. Press E to conrm the modication or ESC to cancel.

T+ T- EN LOC ILim n:0 AL

1 6 . 0 1

Rated voltage

Def: +400

T+ T- EN LOC ILim n:0 AL

X 5

1 3 .0 5

Digout 1 inversion

PA R : 2 0 0 0

+400 V

PA R : 1 3 3 0

T+ T- EN LOC ILim n:0 AL

1 6 . 0 1

Rated voltage

+ V

Def: +400

T+ T- EN LOC ILim n:0 AL

Digout 1 inversion

PA R : 20 0 0

00 0 0 0 040 0

1 3 .0 5

PA R : 1 3 3 0

OFF

ADV200 • Quick start up guide - Specification and installation 59

●

LINK type parameter

The parameter may assume the number of another parameter as value.

T+ T- EN LOC ILim n:0 AL

0 5. 0 4

PA R : 6 1 0

Ram ref 1 src

Analoginput 2 mon

T+ T- EN LOC ILim n:0 AL

02 DRIVE INFO

03 STARTUP WIZARD

04 DRIVE CONFIG

05 REFERENCES

T+ T- EN LOC ILim n:0 AL

0 5. 0 4

PA R : 6 1 0

Ram ref 1 src Mlt ref out mon Value: 2034

T+ T- EN LOC ILim n:0 AL

0 5. 0 4

Ram ref 1 src

Mlt ref out mon

Value: 852

PA R : 6 1 0

Value: 1550

T+ T- EN LOC ILim n:0 AL

0 5. 0 4

PA R : 6 1 0

Ram ref 1 src

Mpot output mon

Value: 894

Pressing E, modication mode is activated. The entire line is displayed in reverse. The elements of the list of parameters associated to this parameter can be scrolled using the ▲ and ▼keys. Press E to conrm the modication or ESC to cancel.

●

ENUM type parameter

The parameter may assume only the values contained in a selection list.

T+ T- EN LOC ILim n:0 AL

01 MONITOR

02 DRIVE INFO

03 STARTUP WIZARD

04 DRIVE CONFIG

T+ T- EN LOC ILim n:0 AL

X 2

0 4 . 0 3

Access mode

EasY

Value 0

PA R : 5 5 4

T+ T- EN LOC ILim n:0 AL

0 4 . 0 3

Access mode

Ex ert

Value 1

PA R : 5 5 4

Pressing E, modication mode is activated. The entire line is displayed in reverse. The elements of the selection list can be scrolled using the ▲ and ▼ keys. Press E to conrm the modication or ESC to cancel.

● Execution of commands

A parameter can be used to carry out a number of operations on the drive. For an example, see

paragraph 6.4: in this case, the “Press E to execute” request is

displayed instead of the value. To perform the command, press E. During execution of the command, the “In progress” caption is displayed to indicate that the operation is in course. At the end of execution, if the result is positive, the “Done” caption is displayed for few seconds. If execution has failed, an error message is displayed.

6.4 How to save parameters

Menu 04 DRIVE CONFIG, parameter 04.01 Save parameters, PAR : 550. Used to save changes to parameter settings so that they are maintained also at the power-off.

T+ T- EN LOC ILim n:0 AL

01 MONITOR

02 DRIVE INFO

03 STARTUP WIZARD

04 DRIVE CONFIG

To exit, press the ◄ key.

60 ADV200 • Quick start up guide - Specification and installation

T+ T- EN LOC ILim n:0 AL

0 4 . 0 1

Save arameters

PA R : 5 5 0

Press E to execute

T+ T- EN LOC ILim n:0 AL

0 4 . 0 1

Save arameters

In ro ress

PA R : 5 5 0

T+ T- EN LOC ILim n:0 AL

0 4 . 0 1

Save arameters

PA R : 5 5 0

Done

6.5 Conguration of the display

6.5.1 Language selection

Menu 04 DRIVE CONFIG, parameter 04.15 Language select, PAR: 578, default=English.

Used to set one of the languages available : English, Italian, Francais, Deutsch, Polish, Romanian, Russian, Turkish and Portuguese.

T+ T- EN LOC ILim n:0 AL

01 MONITOR

02 DRIVE INFO

03 STARTUP WIZARD

04 DRIVE CONFIG

T+ T- EN LOC ILim n:0 AL

0 4 . 1 5

Lan ua e select

En lish

Value 0

To access the Cyrillic font: : 1) press the E key and hold it down while you switch the drive on, 2)

Note !

g g

PA R : 5 7 8

1 2

T+ T- EN LOC ILim n:0 AL

X 3

01 MONITOR

02 DRIVE INFO

03 STARTUP WIZARD

04 DRIVE CONFIG

T+ T- EN LOC ILim n:0 AL

0 4 . 1 5

Lan ua e select

Italiano

Value 1

g g

PA R : 5 7 8

X 5

T+ T- EN LOC ILim n:0 AL

0 4 . 1 5

Lan ua e select

En lish

Value 0

select the required font using the ▲ and ▼ keys, 3) press E to confirm and return to normal operating mode.

6.5.2 Selection of Easy / Export mode

T+ T- EN LOC ILim n:0 AL

01 MONITOR

02 DRIVE INFO

03 STARTUP WIZARD

04 DRIVE CONFIG

T+ T- EN LOC ILim n:0 AL

X 2

0 4 . 0 3

Access mode

EasY

Value 0

PA R : 5 5 4

T+ T- EN LOC ILim n:0 AL

0 4 . 0 3

Access mode

Ex ert

Value 1

Menu 04 DRIVE CONFIG, parameter 04.03 Access mode , PAR: 554. Makes it possible to congure two methods of access :

Easy (default) only the main parameters are displayed. Expert for advanced users, all the parameters are displayed.

6.5.3 Startup display

g g

PA R : 5 7 8

PA R : 5 5 4

Note ! This parameter is visible only in Expert mode (see paragraph 6.5.2).

Menu 04 DRIVE CONFIG, parameter 04.13 Startup display, PAR : 574. Used to set the parameter that will be displayed automatically at drive power-on.

Entering the value -1 (default), the function is disabled and the main menu is displayed at power-on. Set to 0 to show the display menu.

6.5.4 Back-lighting of the display

Note ! This parameter is visible only in Expert mode (see paragraph 6.5.2).

ADV200 • Quick start up guide - Specification and installation 61

Menu 04 DRIVE CONFIG, parameter 04.16 Display backlight, PAR : 576. Sets lighting of the display

ON the light of the display remains always on. OFF (default) the light switches off after approx. 3 minutes from pressing of

the last key.

6.6 Alarms

The alarms page is displayed automatically when an alarm occurs.

T+ T- EN LOC ILim n:0 AL

Alarm

1 2

Power down

Code: 0000H-0

Time: 28:04

1 Alarm: identies the alarm page. RTN : indicates that the alarm has been reset; if the alarm is still active, noth-

ing is displayed.

x/y : x indicates the position of this alarm in the list of alarms and y the number

of alarms (the alarm with lowest x is the most recent)

2 Description of the alarm 3 Sub-code of the alarm, provides other information in addition to the description 4 Moment of occurrence of the alarm in machine time.

The list of alarms is scrolled using the ▲ and ▼ keys.

6.6.1 Alarm reset

● If the alarm page is displayed:

Pressing the RST key, the alarms are reset and all alarms reset are eliminated

from the list.

If, after this operation, the list of alarms is empty, the alarm page is closed. If the list is not empty, press the ► key to exit from the alarms page.

-R T N : 1 / 2

● If the alarms page is not displayed:

Pressing the RST key, the alarms are reset. If active alarms are still present following reset, the alarm page is opened.

Note ! For further information, see chapter “8.1 Alarms”, page 107

6.7 Messages

Operator messages are displayed with this page. The messages are of two types:

- timed (closed automatically after a certain number of seconds),

- xed (remain displayed until the operator presses the ESC key).

Several concurrent messages are enqueued and presented to the operator in sequence, starting from the most recent.

62 ADV200 • Quick start up guide - Specification and installation

T+ T- EN LOC ILim n:0 AL

Message

1 2

Load default

Code: 0001H-1

Press ESC to exit

0 1

1 MESSAGE : identies a message. xx indicate show many messages are enqueued. The queue may contain a

maximum of 10 messages and the message with the highest number is the most recent.

2 Description of the message (see 3

Sub-code of the message. Provides extra information in addition to the descrip-

chapter 8 for further information)

tion.

4 “Press ESC to exit” is displayed if the message requires acknowledgment.

When a message is closed, the next message is displayed until the queue is empty.

Note ! For further information, see chapter “8.2 Messages”, page 119

6.8 Saving and recovery of new parameter settings

Drive parameters can be saved on the keypad in 5 different memory areas. This function is useful to obtain various sets of parameters, for safety backup or to transfer the parameters from one drive to another.

6.8.1 Selection of the keypad memory

T+ T- EN LOC ILim n:0 AL

01 MONITOR

02 DRIVE INFO

03 STARTUP WIZARD

04 DRIVE CONFIG

Menu 04 DRIVE CONFIG, parameter 04. The keypad features 5 memory areas dedicated to saving parameters.

The memory to be used is selected using the Keypad memory select parameter. Subsequent saving and recovery operations will be carried out on the memory selected.

T+ T- EN LOC ILim n:0 AL

0 4 . 1 9

Keypad memory select

Def: 1

PA R : 5 9 4

Keypad memory select, PAR : 594.

T+ T- EN LOC ILim n:0 AL

0 4 . 1 9

Keypad memory select

Def: 1

PA R : 5 9 4

00 0 0 0 0 0 0 2

6.8.2 Saving of parameters on the keypad

T+ T- EN LOC ILim n:0 AL

01 MONITOR

02 DRIVE INFO

03 STARTUP WIZARD

04 DRIVE CONFIG

Menu 04 DRIVE CONFIG, parameter 04.

T+ T- EN LOC ILim n:0 AL

X 3

0 4 . 1 7

Save par to keypad

Press E to execute

T+ T- EN LOC ILim n:0 AL

PA R : 5 9 0

Save par to keypad, PAR : 590.

0 4 . 1 7

DRIVE --> K2006 X

PA R : 5 9 0

Is used to transfer the parameters from the drive to the selected keypad memory. To start the operation, press the E key. During transfer, a bar is displayed which indicates progress of the operation. Instead of the letter X, the number of the currently selected keypad memory is displayed.

At the end of transfer, if this has been completed successfully, the “Done” caption is displayed for a few seconds with subsequent return to the initial page.

ADV200 • Quick start up guide - Specification and installation 63

If an error occurs during transfer, the following message is displayed:

T+ T- EN LOC ILim n:0 AL

Message

Save par failed

Code: XX

Press ESC to exit

The code XX indicates the type of error, see paragraph

0 1

“8.2 Messages”, page 119.

To exit from the error message, press the ESC key.

6.8.3 Load parameters from keypad

Menu 04 DRIVE CONFIG, parameter 04.

Load par from keypad, PAR : 592.

Is used to transfer the parameters from the selected memory of the keypad to the drive.

T+ T- EN LOC ILim n:0 AL

01 MONITOR

02 DRIVE INFO

03 STARTUP WIZARD

04 DRIVE CONFIG

T+ T- EN LOC ILim n:0 AL

X 2

0 4 . 1 8

Load par from keypad

Press E to execute

PA R : 5 9 2

T+ T- EN LOC ILim n:0 AL

0 4 . 1 8

DRIVE <-- K2006 X

PA R : 5 9 2

To start the operation, press the E key. During transfer, a bar is displayed which indicates progress of the operation. Instead of the letter X, the number of the currently selected keypad memory is displayed.

At the end of transfer, if this has been completed successfully, the “Done” caption is displayed for a few seconds with subsequent return to the initial page.

If an error occurs during transfer, the following message is displayed:

T+ T- EN LOC ILim n:0 AL

Message

Load par failed

Code: XX

Press ESC to exit

0 1

The code XX indicates the type of error, see paragraph To exit from the error message, press the ESC key.

6.8.4 Transfer of parameters between drives

Transfer the parameters of the source drive to the keypad memory as indicated in paragraph

“6.8.2 Saving of parameters on the keypad”, page 63, then connect the keypad

to the drive on which the new setting is to be saved and proceed as indicated in paragraph 6.8.3.

To prevent possible damage to equipment, it is advisable to disconnect and connect the

keypad with the drive OFF.

Caution

Pour éviter tout endommagement possible des appareils, il est conseillé de débrancher et de brancher le pavé de commande une fois le drive éteint.

64 ADV200 • Quick start up guide - Specification and installation

“8.2 Messages”, page 119.

7 - Commissioning via keypad (STARTUP WIZARD)

Adjustable frequency drives are electrical apparatus for use in industrial installations.

Parts of the Drives are energized during operation. The electrical installation and the

Warning!

Always connect the Drive to the protective ground (PE) via the marked connection

ADV Drives and AC Input lters have ground discharge currents greater than 3.5 mA. EN 50178 species that with discharge currents greater than 3.5 mA the protective conductor ground connection ( ) must be xed type and doubled for redundancy.

Il faut toujours connecter le variateur à la terre terre est supérieur à 3,5 mA sur les variateurs et sur les ltres à courant alterné. Les normes EN 50178 spécient qu’en cas de courant de dispersion vers la terre, supérieur à 3,5 ma, la mise à la terre ( ) doit avoir une double connexion pour la redondance.

(PE). Le courant de dispersion vers la

Only permanently-wired input power connections are allowed. This equipment must be grounded (IEC 536 Class 1, NEC and other applicable standards). If a Residual Current-operated protective Device (RCD) is to be used, it must be an RCD type B. Machines with a three phase power supply, tted with EMC lters, must not be connected to a supply via an ELCB (Earth Leakage Circuit-Breaker - see DIN VDE 0160, section 5.5.2 and EN50178 section 5.2.11.1). The following terminals can carry dangerous voltages even if the inverter is inoperative:

- the power supply terminals L1, L2, L3, C, D.

- the motor terminals U, V, W.

This equipment must not be used as an ‘emergency stop mechanism’ (see EN 60204,

9.2.5.4).

Seuls des branchements électriques permanents par câble en entrée sont admis. Mettre l’appareil à la masse (IEC 536 Classe 1, NEC et autres normes applicables). S’il s’avère nécessaire d’utiliser un dispositif protecteur de courant résiduel (RCD), il convient de choisir un RCD de type B. Les machines à alimentation triphasée et dotées de ltres EMC ne doivent pas être raccordées au bloc d’alimentation par le biais d’un disjoncteur ELCB (Earth Leakage Circuit-Breaker – cf. DIN VDE 0160, paragraphe 5.5.2 et EN50178 paragraphe 5.2.11.1). Les bornes suivantes peuvent recevoir des tensions dangereuses, même si l’onduleur est désactivé :

- bornes d’alimentation L1, L2, L3, C, D.

- bornes du moteur U, V, W.

Ne pas utiliser cet appareil en tant que « dispositif d’arrêt d’urgence » (cf. EN 60204, 9.2.5.4).

Do not touch or damage any components when handling the device. The changing of the isolation gaps or the removing of the isolation and covers is not permissible.

Manipuler l’appareil de façon à ne pas toucher ou endommager des parties. Il n’est pas permis de changer les distances d’isolement ou bien d’enlever des matériaux isolants ou des

capots.

According to the EEC standards the ADV and accessories must be used only after checking that the machine has been produced using those safety devices required by the 89/392/EEC set of rules, as far as the machine industry is concerned. These standards do not apply in

ADV200 • Quick start up guide - Specification and installation 65

the Americas, but may need to be considered in equipment being shipped to Europe.

Selon les normes EEC, les drives ADV et leurs accessoires doivent être employés seulement après avoir verié que la machine ait été produit avec les même dispositifs de sécurité demandés par la réglementation 89/392/EEC concernant le secteur de l’industrie.

Motor parameters must be accurately congured for the motor overload protection to operate correctly.

Congurer soigneusement les paramètres du moteur an que la protection contre les surcharges équipée sur le moteur fonctionne convenablement.

High voltage levels are present in the drive.

Les tensions, à l’intérieur du drive, sont élevées.

Wherever faults occurring in the control equipment can lead to substantial material damage or even grievous bodily injury (i.e. potentially dangerous faults), additional external precautions must be taken or facilities provided to ensure or enforce safe operation, even when a fault occurs (e.g. independent limit switches, mechanical interlocks, etc.).

Adopter des mesures de précaution supplémentaires à l’extérieur du drive (par exemple, des interrupteurs de n de course, des interrupteurs mécaniques, etc.) ou fournir des fonctions aptes à garantir ou à mettre en place un fonctionnement sécurisé en cas de survenue d’une panne de l’appareil de commande susceptible d’occasionner des dégâts matériels d’envergure, voire même des lésions corporelles graves (par exemple, des pannes potentiellement dangereuses).

Certain parameter settings may cause the inverter to restart automatically after an input power failure.

Certaines congurations de paramètres peuvent provoquer le redémarrage automatique de l’onduleur après une coupure de l’alimentation.

This equipment is suitable for use in a circuit capable of delivering not more than 10,000 symmetrical amperes (rms), for a maximum voltage of 690 V .

Cet appareil est conçu pour une utilisation sur un circuit d’alimentation en mesure de délivrer

10.000 ampères symétriques (rms) maximum pour une tension maximale de 690V.

This equipment must not be used as an ‘emergency stop mechanism’ (see EN 60204, 9.2.5.4).

Ne pas utiliser cet appareil en tant que « dispositif d’arrêt d’urgence » (cf. EN 60204, 9.2.5.4).

Do not open the device or covers with the product connected to the mains or a DC power supply.

Minimum time to wait before working on the terminals or inside the device is

listed in section”9.8 Voltage level of the inverter for safe operations”, page 135 .

Ne pas ouvrir le dispositif ou les couvercles tant que le produit est sous alimentation secteur ou DC. Le temps minimum d’attente avant de pouvoir travailler sur les bornes ou bien àl’intérieur de l’appareil est indiqué dans la

section «9.8 Voltage level of the inverter for safe operations», page 135 .

Fire and Explosion Hazard:

Risque d’incendies et d’explosions. L’utilisation des drives dans des zônes à risques (présence de vapeurs ou de poussières inammables), peut provoquer des incendies ou des explosions. Les drives doivent être installés loin des zônes dangeureuses, et équipés de moteurs appropriés.

66 ADV200 • Quick start up guide - Specification and installation

Caution

Protect the device from impermissible environmental conditions (temperature, humidity, shock etc.).

Protéger l’appareil contre des effets extérieurs non permis (température, humidité, chocs etc.).

To the output of the drive (terminals U2, V2, W2) :

- no voltage should be connected to the output of the drive

- the parallel connection of several drives are not permissible.

- the direct connection of the inputs and outputs (bypass) are not permissible.

- capacitative load (e.g. Var compensation capacitors) should not be connected.

À la sortie du convertisseur (bornes U2, V2 et W2) :

- aucune tension ne doit être appliquée

- aucune charge capacitive ne doit être connectée

- il n’est paspermis de raccorder la sortie de plusieurs convertisseurs en parallèle

- l n’est paspermis d’effectuer une connexion directede l’entrée avec la sortie du convertisseur

(Bypass).

Do not connect power supply voltage that exceeds the standard specication voltage uctuation permissible. If excessive voltage is applied to the Drive, damage to the internal components will result.

Do not operate the Drive without the ground wire connected. The motor chassis should be grounded to earth through a ground lead separate from all other equipment ground leads to prevent noise coupling.

Ne pas faire fonctionner le drive sans prise de terre. Le chassis du moteur doit être mis à la terre à l’aide d’un connecteur de terre separé des

autres pour éviter le couplage des perturbations.

No dielectric tests should be carried out on parts of the drive. A suitable measuring instrument (internal resistance of at least 10 kΩ/V) should be used for measuring the signal voltages.

Il ne faut pas éxécuter de tests de rigidité diélectrique sur des parties du convertisseurs. Pour mesurer lestensions, des signaux, il faut utiliser des instruments de mesure appropriés (résistance interne minimale 10kΩ/V).

ADV200 • Quick start up guide - Specification and installation 67

7.1 Startup Wizard

7.1.1 Startup Wizard for Asynchronous Motors

Introduction

The ADV200 can operate with regulation modes : V/f control (Voltage/Frequency) , Flux vector OL (open loop) and Flux vector CL (eld-oriented control, closed loop).

Menu 04 DRIVE CONFIG, parameter 04.2 Regulation mode, PAR: 552, default=V/f control.

Start-up in one mode is valid also for the other regulation modes.

The startup wizard is a guided procedure used for quick start-up of the drive that helps to set the main parameters. It consists of a series of questions relating to the various sequences for entering and calculating the parameters necessary for correct drive operation. The order of these sequences is as follows:

● Basic connections See step 1

● Setting motor parameters See step 2

● Self-tuning with rotating motor See step 3A

●

Self-tuning with motor at stand-still or coupled to the load

● Setting the maximum speed reference value See step 4

● Setting ramp parameters See step 5

● Saving parameters See step 6

● Speed regulation setting See step 7

● Setting the motor in Flux vector OL control mode See step 8

The format of the function selection page is as follows:

T+ T- EN LOC ILim n:0 AL

01 MONITOR

02 DRIVE INFO

03 STARTUP WIZARD

04 DRIVE CONFIG

T+ T- EN LOC ILim n:0 AL

STARTUP WIZARD

Set motor data ?

E=Yes Down=Next

See step 3B

Pressing the E key, the function to be programmed is accessed. Press the ▼ (Down) key to move to the next function skipping the current function. Press the ▲ key to return to the previous function. To terminate the sequence of functions and return to the menu, press the ESC key.

The end of the start-up sequence is indicated with the page:

T+ T- EN LOC ILim n:0 AL

STARTUP WIZARD

End of sequence !

Up=Back Down=Next

Press the ▼(Down) key to exit the sequence and return to the menu.

Note ! In the procedures described below, the settings have been made using the ADV72500 drive and a 234

kW asynchronous motor.

68 ADV200 • Quick start up guide - Specification and installation

Step 1 - Connections

Connect the drive to the power supply as illustrated in the following diagrams:

Connection to the mains and motor

2V3

1V3

L1 L2 L3

PE1

K1M

L1 L2 L3

( 500...690 50/60 Hz)3ph - V

AC,

For ADV-...-6-DC versions please refer to the diagrams in paragraph “5.1.5 Power

line connection”, page 30 and “5.1.7 Motor connection”, page 34.

Connection of the drive enabling contact

C D U2 V2 W2 PE2

3 ph

R21R24 5 6 C1 7 8 9 10 11 12 C2 C3 S3

Enable

R11R14 1 2 34S1+S1- 13 14 IS1 IC1

IC2

IS2

Checks to be performed before powering the drive

• Check that the supply voltage is correct and that the input terminals on the drive (L1, L2 and L3) are connected correctly.

• Check that the output terminals on the drive (L1, L2 and L3 or C and D for ADV-...-6-DC) are connected to the motor correctly.

• Check that all the drive control circuit terminals are connected correctly. Check that all control inputs are open.

Powering the drive

• After completing all the checks described above, power the drive and proceed to Step 2.

ADV200 • Quick start up guide - Specification and installation 69

Step 2 - Setting motor parameter (Set motor data)

Set the rating data of the motor connected: rated voltage, rated frequency, rated current, rated speed, rated power, power factor (cosφ).

Motor & Co.

Type:ABCDE

Motor: 3 phase

Rated voltage

Rated power

Rated speed (n )

IP54

Made in ..............

Iso Kl F

37.5 Hz

690 V

234 kW

750 rpm

The self-tuning procedure is described below using the data of an imaginary motor by way of example.

T+ T- EN LOC ILim n:0 AL

01 MONITOR

02 DRIVE INFO

03 STARTUP WIZARD

04 DRIVE CONFIG

Rated Voltage [V]: motor rated voltage as indicated on the data plate. Rated current [A]: motor rated current, approximately, the value should not be less than 0.3 times the rated current of the

Rated speed [rpm]: motor rated speed, the value must reect the speed of the motor at full load at rated frequency. If slip is

Rated speed = Synchronous speed - Slip

Rated frequency [Hz]: motor rated frequency, as shown on the data plate. Pole pairs: Number of motor pole pairs. The number of motor pole pairs is calculated using the data on the plate and

Where: p = motor pole pairs

T+ T- EN LOC ILim n:0 AL

STARTUP WIZARD

Set motor data ?

E=Yes Down=Next

drive, output current class 1 @ 690V on the rating plate of the drive.

indicated on the motor rating data, set the Rated speed parameter as follows:

the following formula: P = 60 [s] x f [Hz] / nN [rpm]

Ic416

I nom

Power factor

T+ T- EN LOC ILim n:0 AL

S E Q . 0 1

Rated voltage

Def: +690

T+ T- EN LOC ILim n:0 AL

S E Q . 0 2

Rated current

Def: +265.0

T+ T- EN LOC ILim n:0 AL

S E Q . 0 3

Rated speed

Def: +1450

T+ T- EN LOC ILim n:0 AL

S E Q . 0 4

Rated frequency

Def: +50.0

T+ T- EN LOC ILim n:0 AL

S E Q . 0 5

Pole pairs

Def: +2

T+ T- EN LOC ILim n:0 AL

S E Q . 0 6

Rated power

Def: +250.00

T+ T- EN LOC ILim n:0 AL

S E Q . 0 7

Rated power factor

Def: +0.87

12345-91

246 A

0.87

PA R : 2 0 0 0

+690 V

PA R : 2 0 0 2

+265.0 A

PA R : 2 0 0 4

+1450 rpm

PA R : 2 0 0 6

+50.0

PA R : 2 0 0 8

PA R : 2 0 1 0

+250.00kW

PA R : 2 0 1 2

+0.87

T+ T- EN LOC ILim n:0 AL

S E Q . 0 2

E E

PA R : 2 0 0 2

Rated current

+0 00 02 65 .0 A

Def: +265.0

T+ T- EN LOC ILim n:0 AL

S E Q . 0 3

PA R : 2 0 0 4

Rated speed

+0 00 00 14 50 rpm

Def: +1450

T+ T- EN LOC ILim n:0 AL

S E Q . 0 4

PA R : 2 0 0 6

Rated frequency

Def: +50.0

T+ T- EN LOC ILim n:0 AL

S E Q . 0 5

Pole pairs

+0 00 00 00 02

Def: +2

T+ T- EN LOC ILim n:0 AL

S E Q . 0 6

Rated power

+0 00 25 0. 00 kW

Def: +250.00

+50.0

PA R : 2 0 0 8

PA R : 2 0 1 0

T+ T- EN LOC ILim n:0 AL

S E Q . 0 2

Rated current

00 026 8. 0

+ A

Def: +265.0

T+ T- EN LOC ILim n:0 AL

S E Q . 0 3

Rated speed

+ rpm

00 000 07 50

Def: +1450

T+ T- EN LOC ILim n:0 AL

S E Q . 0 4

Rated frequency

Def: +50.0

T+ T- EN LOC ILim n:0 AL

S E Q . 0 5

Pole pairs

00 000 00 03

Def: +2

T+ T- EN LOC ILim n:0 AL

S E Q . 0 6

Rated power

00 023 4. 00

+ kW

Def: +250.00

PA R : 2 0 0 2

PA R : 2 0 0 4

PA R : 2 0 0 6

37.5

PA R : 2 0 0 8

PA R : 2 0 1 0

70 ADV200 • Quick start up guide - Specification and installation

f = motor rated frequency (menu 16 MOTOR DATA par. 2006)

nN = motor rated speed (menu 16 MOTOR DATA par. 2004)

Rated power [kW]: motor rated power, for a motor rating plate with a HP power value, set the rated power

kW = 0.736 x motor power Hp value.

Rated power factor: leave the default value of Cos φ if the data are not available the rating plate.

Note ! When data entry is complete the Take parameters command (menu 16 MOTOR DATA, PAR: 2020) is

executed automatically. The motor data entered during the STARTUP WIZARD procedure are saved in a RAM memory to enable the drive to perform the necessary calculations.

These data are lost if the device is switched off. To save the motor data follow the procedure described

in Step 6.

At the end of the procedure, proceed to Step 3A (motor free to rotate and uncoupled from transmission) or to Step 3B (motor coupled to transmission).

Step 3 - Autotune of the motor

The drive carries out the motor autotune procedure (real measurement of motor parameters). Autotune may last a few minutes.

Note ! If this operation generates an error message (example Error code 1), check the connections of the

power and control circuits (see Step 1 - Connections), check motor data settings (see Step 2 – Motor data setting) and then repeat the Autotune procedure (or, alternatively, select a different type of procedure (Rotation or Still)

Step 3A - Self-tuning with rotating motor (Autotune rotation)

Use this procedure when the motor is not coupled or the transmission does not represent more than 5% of the load. This procedure obtains the most accurate data.

Note ! Autotuning can be cancelled at any time by pressing

T+ T- EN LOC ILim n:0 AL

STARTUP WIZARD

Run autotune rot ?

E=Yes Down=Next

ADV200 • Quick start up guide - Specification and installation 71

T+ T- EN LOC ILim n:0 AL

STARTUP WIZARD

Close Enable input

Esc=Abort

Connect terminal 7 (Enable) to terminal S3 (+24Vdc). To interrupt this operation, press the ESC key.

T+ T- EN LOC ILim n:0 AL

S E Q . 0 1

Autotune rotation

Press E to execute

PA R : 2 0 2 2

T+ T- EN LOC ILim n:0 AL

Autotune

Progress 5%

Press Esc to abort

T+ T- EN LOC ILim n:0 AL

STARTUP WIZARD

Open Enable input

Note ! At the end of the self-tuning procedure there is a request to open the Enable contact (terminals

7 – S3); the Take tune parameters command (menu 16 MOTOR DATA, PAR: 2078) is automatically executed.

The calculated parameters are saved in a RAM memory to enable the drive to perform the neces-

sary calculations. These data are lost if the device is switched off. To save the motor data follow the procedure described in Step 6.

When the Enable contact is opened the drive proposes Step 4 to proceed with the wizard

Step 3B - Self-tuning with motor at stand-still or coupled to the load (Autotune still)

Use this procedure when the motor is coupled to the transmission and cannot rotate freely.

May cause limited rotation of the shaft.

Peut entraîner une rotation de l’arbre limitée.

Caution

Note ! Autotuning can be cancelled at any time by pressing

T+ T- EN LOC ILim n:0 AL

STARTUP WIZARD

Run autotune still ?

E=Yes Down=Next

T+ T- EN LOC ILim n:0 AL

STARTUP WIZARD

Close Enable input

Esc=Abort

Connect terminal 7 (Enable) to terminal C3 (+24Vdc)

T+ T- EN LOC ILim n:0 AL

S E Q . 0 1

Autotune still

Press E to execute

PA R : 2 0 2 4

T+ T- EN LOC ILim n:0 AL

Autotune

Progress 5%

Press Esc to abort

T+ T- EN LOC ILim n:0 AL

STARTUP WIZARD

Open Enable input

Note ! At the end of the self-tuning procedure there is a request to open the Enable contact (terminals

7 – S3); the Take tune parameters command (menu 16 MOTOR DATA, PAR: 2078) is automatically executed.

The calculated parameters are saved in a RAM memory to enable the drive to perform the neces-

sary calculations. These data are lost if the device is switched off. To save the motor data follow the procedure described in Step 6.

When the Enable contact is opened the drive proposes Step 4 to proceed with the wizard

72 ADV200 • Quick start up guide - Specification and installation

T+ T- EN LOC ILim n:0 AL

STARTUP WIZARD

Set max speed ?

E=Yes Down=Next

Step 4 - Setting the maximum speed reference value (Set max speed)

This step is used to dene the maximum motor speed value that can be reached with each single reference signal (analog or digital).

T+ T- EN LOC ILim n:0 AL

S E Q . 0 1

Full scale speed

Def: +1500

PA R : 6 8 0

+1500 rpm

T+ T- EN LOC ILim n:0 AL

S E Q . 0 1

Full scale speed

+0 0 00 0 15 00 rpm

Def: +1500

PA R : 6 8 0

T+ T- EN LOC ILim n:0 AL

S E Q . 0 1

Full scale speed

+ rpm

00 00 0 07 50

Def: +1500

PA R : 6 8 0

After setting the speed, proceed to Step 5 to set the acceleration and deceleration ramp parameters.

Step 5 - Setting ramp parameters (Set ramps)

Set the acceleration and deceleration times for the prole of ramp 0 :

Frequency

T+ T- EN LOC ILim n:0 AL

S E Q . 0 2

PA R : 70 2

Deceleration time 0

+10.00 s

Def: +10.00

T+ T- EN LOC ILim n:0 AL

STARTUP WIZARD

Set ramps ?

E=Yes Down=Next

PAR: 700 PAR: 700

T+ T- EN LOC ILim n:0 AL

S E Q . 0 1

Acceleration time 0

PA R : 70 0

+10.00 s

Def: +10.00

Note ! After setting the acceleration and deceleration ramps, the parameters that have been set manually and

calculated using the self-tuning procedures can be saved permanently in a non-volatile flash memory.

To save the parameters proceed to Step 6.

Step 6 - Saving parameters (Save parameters)

To save the new parameter settings, so that they are maintained also after poweroff, proceed as follows:

T+ T- EN LOC ILim n:0 AL

STARTUP WIZARD

Save parameters ?

E=Yes Down=Next

ADV200 • Quick start up guide - Specification and installation 73

T+ T- EN LOC ILim n:0 AL

S E Q . 0 1

Save parameters

Press E to execute

PA R : 55 0

T+ T- EN LOC ILim n:0 AL

S E Q . 0 1

Save parameters

In progress

PA R : 55 0

T+ T- EN LOC ILim n:0 AL

S E Q . 0 1

Save parameters

Done

PA R : 55 0

T+ T- EN LOC ILim n:0 AL

STARTUP WIZARD

End of sequence !

Up=Back Down=Exit

Step 7 - Speed regulation setting

S1+

S1-

+10V

0V10

Analog input 1

COM-DI 0V 24V

- 10V

FR reverse src

Enable

FR forward src

+24V OUT

Dig.inp 1

Dig.inp 2

Dig.inp E

(2 ... 5 kohm)

In this step the basic settings in order to perform a functional test of the drivemotor system are described. This functional test uses factory settings as far as the analog and digital commands of the drive are concerned. The regulation mode is that set in PAR 552 Regulation mode, default is V/f control.

Before starting, check the following setting: Menu 02 DRIVE INFO, parameter 02.1 Drive series, PAR:480 = Asynchronous.

Menu 04 DRIVE CONFIG, parameter 04.2 Regulation mode, PAR: 552 (default: 0 = V/f control; 1 = Flux vector OL; 2 = Flux vector CL; 3 = Autotune)

• Basic connections for the speed test

After making the connections described in the previous section, proceed as follows to start the motor rotating:

1. Make sure the analog signal or potentiometer are set to the minimum value.

2. Close the Enable contact (terminals S3 – 7)

3. Close the FR forward src (PAR 1042) contact, terminals S3 – 8. The drive starts magnetizing the motor

4. Increase the reference signal gradually using the potentiometer or analog signal

5. If the motor rotates anti-clockwise with the FR forward src (PAR 1042) command and a positive analog reference, stop the drive, disconnect the power supply and invert two phases between U, V and W.

6. Press the DISP key to check that the voltage, current and output frequency values are correct in relation to the type of motor and the set speed reference value.

7. If all the parameters are correct, increase the analog reference to the full scale

8. If the motor does not reach its maximum speed, self-tuning of the analog input

74 ADV200 • Quick start up guide - Specification and installation

value and check that the output voltage is the same as that on the motor data plate, that the current is approximately equal to the magnetizing current (for a standard asynchronous motor this is usually between 25% and 40% of the rated current) and that the output frequency is 50 Hz.

may be necessary‘: set the input signal to its maximum value and set the An inp 1 gain tune parameter (PAR: 1508) to 1.

9. If the motor still rotates with a reference of zero, eliminate the condition by self-tuning the analog input offset: set the input signal to its minimum value and set 1 for An inp 1 offset tune (PAR: 1506).

10. To reverse the direction of rotation, keep closed the FR forward src (PAR

1042) contact (terminals S3 – 8) and close the FR reverse src (PAR 1044) contact (terminals S3 – 9). The motor will start the deceleration ramp until reaching the zero speed, after which it will reverse the direction of rotation and move to the set speed with the acceleration ramp.

11. To stop the drive, open the FR forward src (PAR 1042) contact (terminals S3 – 8): the motor will start the deceleration ramp and the speed will move to zero, but the motor will remain magnetized. To interrupt magnetization, open the Enable contact (terminals S3 – 7).

12. If the Enable contact is opened while the motor is running, the inverter bridge is immediately disabled and the motor stops due to inertia.

Note ! Once you have verified the correct operation of the drive-motor system, the application can be cus-

tomized by changing some of the parameters.

• Summary of parameters

The parameters used and/or modied in the Startup Wizard procedures are listed below.

Menu PAR Description

16.1 2000 Rated voltage Motor rated voltage

16.2 2002 Rated current Motor rated current

16.3 2004 Rated speed Motor rated speed

16.4 2006 Rated frequency Motor rated frequency

16.5 2008 Pole pairs Number of pole pairs

16.6 2010 Rated power Motor rated power

16.9 2022 Autotune rotation Self-tuning with motor rotating

16.10 2024 Autotune still Self-tuning with motor at stand-still or coupled

to the load

5.22 680 Full scale speed Maximum speed setting

6.1 700 Acceleration time 0 Acceleration time 0

6.2 702 Deceleration time 0 Deceleration time 0

4.1 550 Save parameters Save parameters in the non-volatile memory

Proceed to step 8.

ADV200 • Quick start up guide - Specification and installation 75

T+ T- EN LOC ILim n:0 AL

01 MONITOR

02 DRIVE INFO

03 STARTUP WIZARD

04 DRIVE CONFIG

Step 8 - Setting the motor in “Flux Vect OL” mode (sensorless)

Menu 04 DRIVE CONFIG, parameter 04.2 Regulation mode, PAR: 552, set = [1] Flux vector OL.

Test with no load applied to the motor

1 Set the value of PAR 2308 OverFlux perc to 120%.

2. Set the value of PAR 2312 OverFlux spd thr to approximately 25% of the rated speed.

3. Close the Enable contact (terminals S3 – 7).

4. Close the FR forward src contact (PAR 1042), terminals S3 – 8. The drive starts magnetising the motor.

5. Using the potentiometer, gradually increase the reference signal until reaching the maximum speed.

6. Open the FR forward src contact (PAR 1042), terminals S3 – 8, until reaching the minimum set speed requested by the application.

7. Check that the ramp is linear and, once the set value has been reached, that the minimum speed remains stable.

If the ramp is not linear and the minimum speed is not stable, reduce the value

of PAR 2306 Flux observe gain OL in steps of 5.

Examples of values for PAR 2306 with standard 4-pole motors

100 For motor power ratings up to 15 kW

40-50 For motor power ratings of 45-55 kW

20-30 For motor power ratings of more than 132 kW

8. To save the new parameter settings, so that they are maintained also after power-off, proceed as follows:

T+ T- EN LOC ILim n:0 AL

0 4 . 0 1

Save arameters Press E to execute

PA R : 5 5 0

T+ T- EN LOC ILim n:0 AL

0 4 . 0 1

Save arameters

In ro ress

PA R : 5 5 0

T+ T- EN LOC ILim n:0 AL

0 4 . 0 1

Save arameters Done

PA R : 5 5 0

Test with rated load applied to the motor

1. Close the Enable contact (terminals S3 – 7).

2. Close the FR forward src contact (PAR 1042), terminals S3 – 8. The drive starts magnetising the motor.

3. Using the potentiometer, gradually increase the reference signal until reaching the maximum speed.

4. Open the FR forward src contact (PAR 1042), terminals S3 – 8, until reaching the minimum set speed requested by the application.

- if current overload conditions occur at the minimum speed,

- if the current exceeds the rated current value setting,

- if the motor shaft is blocked at zero speed,

reduce the value set in PAR 2306 Flux observe gain OL in steps of 5 until

reaching the best working condition with no overload.

5. To save, repeat step 6.

76 ADV200 • Quick start up guide - Specification and installation

7.1.2 Startup Wizard for Asynchronous Motors for Hoist Applications

Introduction

The ADV200 can operate with regulation modes : V/f control (Voltage/Frequency) , Flux vector OL (open loop) and Flux vector CL (eld-oriented control, closed loop).

Menu 04 DRIVE CONFIG, parameter 04.2 Regulation mode, PAR: 552, default=V/f control.

Start-up in one mode is valid also for the other regulation modes.

● Basic connections See step 1

● Setting motor parameters See step 2

● Self-tuning stand-still See step 3

● Setting the maximum speed reference value See step 4

● Setting ramp parameters See step 5

● Setting the mechanical brake function See step 6

● Saving parameters See step 7

● Speed regulation setting See step 8

● Setting the motor in Flux vector OL control mode See step 9

The format of the function selection page is as follows:

T+ T- EN LOC ILim n:0 AL

01 MONITOR

02 DRIVE INFO

03 STARTUP WIZARD

04 DRIVE CONFIG

T+ T- EN LOC ILim n:0 AL

STARTUP WIZARD

Set motor data ?

E=Yes Down=Next

The end of the start-up sequence is indicated with the page:

T+ T- EN LOC ILim n:0 AL

STARTUP WIZARD

End of sequence !

Up=Back Down=Next

Press the ▼(Down) key to exit the sequence and return to the menu.

Note ! In the procedures described below, the settings have been made using the ADV2075 drive and a 10 Hp

(7.36 kW) asynchronous motor.

ADV200 • Quick start up guide - Specification and installation 77

Step 1 - Connections

Connect the drive to the power supply as illustrated in the following diagrams:

Connection to the mains and motor

2V3

1V3

L1 L2 L3

PE1

K1M

C D U2 V2 W2 PE2

3 ph

L1 L2 L3

( 500...690 50/60 Hz)3ph - V

AC,

For ADV-...-DC versions please refer to the diagrams in paragraph “5.1.5 Power line

connection”, page 30 and “5.1.7 Motor connection”, page 34.

Connection of the drive enabling contact

R21R24 5 6 C1 7 8 9 10 11 12 C2 C3 S3

Enable

R11R14 1 2 34S1+S1- 13 14 IS1 IC1

IC2

IS2

Checks to be performed before powering the drive

• Check that the supply voltage is correct and that the input terminals on the drive (L1, L2 and L3) are connected correctly.

• Check that the output terminals on the drive (U, V, and W L1, L2 and L3 or C and D for ADV-...-DC) are connected to the motor correctly.

• Check that all the drive control circuit terminals are connected correctly. Check that all control inputs are open.

Powering the drive

• After completing all the checks described above, power the drive and proceed to Step 2.

78 ADV200 • Quick start up guide - Specification and installation

Step 2 - Setting motor parameter (Set motor data)

Set the rating data of the motor connected: rated voltage, rated frequency, rated current, rated speed, rated power, power factor (cosφ).

Motor & Co.

Type:ABCDE

Motor: 3 phase

Rated voltage

Rated power

Rated speed (n )

IP54

Made in ..............

Iso Kl F

37.5 Hz

690 V

234 kW

750 rpm

The self-tuning procedure is described below using the data of an imaginary motor by way of example.

T+ T- EN LOC ILim n:0 AL

01 MONITOR

02 DRIVE INFO

03 STARTUP WIZARD

04 DRIVE CONFIG

Rated Voltage [V]: motor rated voltage as indicated on the data plate. Rated current [A]: motor rated current, approximately, the value should not be less than 0.3 times the rated current of the

Rated speed [rpm]: motor rated speed, the value must reect the speed of the motor at full load at rated frequency. If slip is

Rated speed = Synchronous speed - Slip

Rated frequency [Hz]: motor rated frequency, as shown on the data plate. Pole pairs: Number of motor pole pairs. The number of motor pole pairs is calculated using the data on the plate and

Where: p = motor pole pairs

T+ T- EN LOC ILim n:0 AL

STARTUP WIZARD

Set motor data ?

E=Yes Down=Next

drive, output current class 1 @ 400V on the rating plate of the drive.

indicated on the motor rating data, set the Rated speed parameter as follows:

the following formula: P = 60 [s] x f [Hz] / nN [rpm]

Ic416

I nom

Power factor

T+ T- EN LOC ILim n:0 AL

S E Q . 0 1

Rated voltage

Def: +690

T+ T- EN LOC ILim n:0 AL

S E Q . 0 2

Rated current

Def: +265.0

T+ T- EN LOC ILim n:0 AL

S E Q . 0 3

Rated speed

Def: +1450

T+ T- EN LOC ILim n:0 AL

S E Q . 0 4

Rated frequency

Def: +50.0

T+ T- EN LOC ILim n:0 AL

S E Q . 0 5

Pole pairs

Def: +2

T+ T- EN LOC ILim n:0 AL

S E Q . 0 6

Rated power

Def: +250.00

T+ T- EN LOC ILim n:0 AL

S E Q . 0 7

Rated power factor

Def: +0.87

12345-91

246 A

0.87

PA R : 2 0 0 0

+690 V

PA R : 2 0 0 2

+265.0 A

PA R : 2 0 0 4

+1450 rpm

PA R : 2 0 0 6

+50.0

PA R : 2 0 0 8

PA R : 2 0 1 0

+250.00kW

PA R : 2 0 1 2

+0.87

T+ T- EN LOC ILim n:0 AL

S E Q . 0 2

E E

PA R : 2 0 0 2

Rated current

+0 00 02 65 .0 A

Def: +265.0

T+ T- EN LOC ILim n:0 AL

S E Q . 0 3

PA R : 2 0 0 4

Rated speed

+0 00 00 14 50 rpm

Def: +1450

T+ T- EN LOC ILim n:0 AL

S E Q . 0 4

PA R : 2 0 0 6

Rated frequency

Def: +50.0

T+ T- EN LOC ILim n:0 AL

S E Q . 0 5

Pole pairs

+0 00 00 00 02

Def: +2

T+ T- EN LOC ILim n:0 AL

S E Q . 0 6

Rated power

+0 00 25 0. 00 kW

Def: +250.00

+50.0

PA R : 2 0 0 8

PA R : 2 0 1 0

T+ T- EN LOC ILim n:0 AL

S E Q . 0 2

Rated current

00 026 8. 0

+ A

Def: +265.0

T+ T- EN LOC ILim n:0 AL

S E Q . 0 3

Rated speed

00 000 07 50

+ rpm

Def: +1450

T+ T- EN LOC ILim n:0 AL

S E Q . 0 4

Rated frequency

Def: +50.0

T+ T- EN LOC ILim n:0 AL

S E Q . 0 5

Pole pairs

00 000 00 03

Def: +2

T+ T- EN LOC ILim n:0 AL

S E Q . 0 6

Rated power

+ kW

00 023 4. 00

Def: +250.00

PA R : 2 0 0 2

PA R : 2 0 0 4

PA R : 2 0 0 6

37.5

PA R : 2 0 0 8

PA R : 2 0 1 0

ADV200 • Quick start up guide - Specification and installation 79

f = motor rated frequency (menu 16 MOTOR DATA par. 2006)

nN = motor rated speed (menu 16 MOTOR DATA par. 2004)

Rated power [kW]: motor rated power, for a motor rating plate with a HP power value, set the rated power

kW = 0.736 x motor power Hp value.

Rated power factor: leave the default value of Cos φ if the data are not available the rating plate.

Note ! When data entry is complete the Take parameters command (menu 16 MOTOR DATA, PAR: 2020) is

executed automatically. The motor data entered during the STARTUP WIZARD procedure are saved in a RAM memory to enable the drive to perform the necessary calculations.

These data are lost if the device is switched off. To save the motor data follow the procedure described

in Step 6.

At the end of the procedure, proceed to Step 3A (motor free to rotate and uncoupled from transmission) or to Step 3B (motor coupled to transmission).

Step 3 - Autotune of the motor

The drive carries out the motor autotune procedure (real measurement of motor parameters). Autotune may last a few minutes.

Note ! If this operation generates an error message (example Error code 1), check the connections of the

power and control circuits (see Step 1 - Connections), check motor data settings (see Step 2 – Motor data setting) and then repeat the Autotune procedure.

Self-tuning stand-still (Autotune still)

May cause limited rotation of the shaft.

Peut entraîner une rotation de l’arbre limitée.

Caution

Note ! Autotuning can be cancelled at any time by pressing

T+ T- EN LOC ILim n:0 AL

STARTUP WIZARD

Run autotune still ?

E=Yes Down=Next

T+ T- EN LOC ILim n:0 AL

STARTUP WIZARD

Close Enable input

Esc=Abort

T+ T- EN LOC ILim n:0 AL

S E Q . 0 1

Autotune still

Press E to execute

PA R : 2 0 2 4

Connect terminal 7 (Enable) to terminal C3 (+24Vdc)

T+ T- EN LOC ILim n:0 AL

Autotune

Progress 5%

Press Esc to abort

T+ T- EN LOC ILim n:0 AL

STARTUP WIZARD

Open Enable input

Note ! At the end of the self-tuning procedure there is a request to open the Enable contact (terminals

80 ADV200 • Quick start up guide - Specification and installation

7 – S3); the Take tune parameters command (menu 16 MOTOR DATA, PAR: 2078) is automatically executed.

The calculated parameters are saved in a RAM memory to enable the drive to perform the neces-

sary calculations. These data are lost if the device is switched off. To save the motor data follow the procedure described in Step 7.

When the Enable contact is opened the drive proposes Step 4 to proceed with the wizard

Step 4 - Setting the maximum speed reference value (Set max speed)

This step is used to dene the maximum motor speed value that can be reached with each single reference signal (analog or digital).

T+ T- EN LOC ILim n:0 AL

STARTUP WIZARD

Set max speed ?

E=Yes Down=Next

T+ T- EN LOC ILim n:0 AL

S E Q . 0 1

Full scale speed

Def: +1500

PA R : 6 8 0

+1500 rpm

T+ T- EN LOC ILim n:0 AL

S E Q . 0 1

Full scale speed

+0 0 00 0 15 00 rpm

Def: +1500

PA R : 6 8 0

T+ T- EN LOC ILim n:0 AL

S E Q . 0 1

Full scale speed

00 00 0 07 50

+ rpm

Def: +1500

After setting the speed, proceed to Step 5 to set the acceleration and deceleration ramp parameters.

Step 5 - Setting ramp parameters (Set ramps)

Set the acceleration and deceleration times for the prole of ramp 0 :

PA R : 6 8 0

Frequency

T+ T- EN LOC ILim n:0 AL

S E Q . 0 2

PA R : 70 2

Deceleration time 0

+10.00 s

Def: +10.00

T+ T- EN LOC ILim n:0 AL

STARTUP WIZARD

Set ramps ?

E=Yes Down=Next

PAR: 700 PAR: 700

T+ T- EN LOC ILim n:0 AL

S E Q . 0 1

Acceleration time 0

PA R : 70 0

+10.00 s

Def: +10.00

Note ! After setting the acceleration and deceleration ramps, the parameters that have been set manually and

calculated using the self-tuning procedures can be saved permanently in a non-volatile flash memory.

ADV200 • Quick start up guide - Specification and installation 81

Step 6 - Setting the mechanical brake function (Hoist mode 1)

S1+

S1-

+10V

0V10

Analog input 1

COM-DI 0V 24V

- 10V

FR reverse src

Enable

FR forward src

+24V OUT

Dig.inp 1

Dig.inp 2

Dig.inp E

(2 ... 5 kohm)

R21

R24

Dig. Output 2

(Relay 2)

BRK

Holding Brake Aux Relay coil

• Basic connections

Set the following parameters as shown in the “Set to” column:

T+ T- EN LOC ILim n:0 AL

10 MONITOR FUNCTION

11 COMMANDS

12 DIGITAL INPUTS

13 DIGITAL OUTPUTS

Menu PAR Description Default Set to

13.2 1312 Dital output 2 src

T+ T- EN LOC ILim n:0 AL

1 3 . 0 2

PAR: 1312

Digital output 2 src Drive ready Value: 1064

T+ T- EN LOC ILim n:0 AL

1 3 . 0 2

Digital output 2 src

Drive ready

Value: 1064

Selection of the functi on of digital outpu t 2 (another available digital output may be used)

PAR: 1312

Drive ready Brake control mon

T+ T- EN LOC ILim n:0 AL

19 REGULATOR PARAM

20 TORQUE CONFIG

21 SENSORLESS

22 FUNCTIONS

T+ T- EN LOC ILim n:0 AL

22.11 PADS

22.12 VDC CONTROL

22.13 BRAKE CONTROL

x 2

22.14 DIMENSION FACT

T+ T- EN LOC ILim n:0 AL

2 2 . 1 3 . 0 1

Brake control funct

Disable

Value: 0

PAR: 3170

Menu PAR Description Default Set to

22.13.1 3170 Brake control funct

22.13.2 3172 Brake open delay

22.13.3 3174 Brake close delay

22.13.4 3176 Brake open spd thr

22.13.5 3178 Brake close spd thr

22.13.6 3182 Brake open thr sel

22.13.7 3184 Brake open thr

82 ADV200 • Quick start up guide - Specification and installation

This parameter is used to enable the Brake Control function mode.

Setting of the delay for opening an external mechanical brake.

Setting of the delay to reach the motor zero speed before closing the brake.

Setting of the brake opening speed threshold value

Setting of the brake closing speed threshold value

Selection of the type of comparison between the brake opening threshold value and the torque or current value.

Value of the threshold at which the comparison is made

Disable Hoist mode 1

0.20

Output curr

T+ T- EN LOC ILim n:0 AL

2 2 . 1 3 . 0 1

Brake control funct

Hoist mode 1

x 2

Value: 3

Based on customer application

Torque ref% (for Flux vector OL and Flux vector CL)

Based on customer application

PAR: 3170

22.13.8 3186 Brake open thr src

Selection of the origin (source) of the signal to be used

Note ! To save the parameters proceed to Step 7.

Step 7 - Saving parameters (Save parameters)

To save the new parameter settings, so that they are maintained also after poweroff, proceed as follows:

T+ T- EN LOC ILim n:0 AL

01 MONITOR

02 DRIVE INFO

03 STARTUP WIZARD

04 DRIVE CONFIG

Proceed to step 8.

T+ T- EN LOC ILim n:0 AL

0 4 . 0 1

Save arameters

PA R : 5 5 0

Press E to execute

T+ T- EN LOC ILim n:0 AL

0 4 . 0 1

Save arameters

In ro ress

PA R : 5 5 0

PAR 3184

Based on customer application

T+ T- EN LOC ILim n:0 AL

0 4 . 0 1

Save arameters Done

PA R : 5 5 0

ADV200 • Quick start up guide - Specification and installation 83

Step 8 - Speed regulation setting

S1+

S1-

+10V

0V10

Analog input 1

COM-DI 0V 24V

- 10V

FR reverse src

Enable

FR forward src

+24V OUT

Dig.inp 1

Dig.inp 2

Dig.inp E

(2 ... 5 kohm)

R21

R24

Dig. Output 2

(Relay 2)

BRK

Holding Brake Aux Relay coil

Before starting, check the following setting: Menu 02 DRIVE INFO, parameter 02.1 Drive series, PAR:480 = Asynchronous.

Menu 04 DRIVE CONFIG, parameter 04.2 Regulation mode, PAR: 552, default=V/f control.

• Basic connections for the speed test

After making the connections described in the previous section, proceed as follows to start the motor rotating:

1. Make sure the analog signal or potentiometer are set to the minimum value.

2. Close the Enable contact (terminals S3 – 7)

3. Close the FR forward src (PAR 1042) contact, terminals S3 – 8. The drive starts magnetizing the motor

4. Increase the reference signal gradually using the potentiometer or analog signal

6. Press the DISP key to check that the voltage, current and output frequency values are correct in relation to the type of motor and the set speed reference value.

7. If all the parameters are correct, increase the analog reference to the full scale value and check that the output voltage is the same as that on the motor data plate, that the current is approximately equal to the magnetizing current (for

84 ADV200 • Quick start up guide - Specification and installation

a standard asynchronous motor this is usually between 25% and 40% of the rated current) and that the output frequency is 50 Hz.

8. If the motor does not reach its maximum speed, self-tuning of the analog input may be necessary‘: set the input signal to its maximum value and set the An inp 1 gain tune parameter (PAR: 1508) to 1.

10. To reverse the direction of rotation, keep closed the FR forward src (PAR

12. If the Enable contact is opened while the motor is running, the inverter bridge is immediately disabled and the motor stops due to inertia.

Note ! Once you have verified the correct operation of the drive-motor system, the application can be cus-

tomized by changing some of the parameters.

Proceed to step 9.

Step 9 - Setting the motor in Flux vector OL control mode

Menu 04 DRIVE CONFIG, parameter 04.2 Regulation mode, PAR: 552, set = [1] Flux vector OL.

Test with no load applied to the motor

1 Set the value of PAR 2308 OverFlux perc to 120%.

2. Set the value of PAR 2312 OverFlux spd thr to approximately 25% of the rated speed of the hoist motor.

3. Close the Enable contact (terminals S3 – 7).

4. Close the FR forward src contact (PAR 1042), terminals S3 – 8. The drive starts magnetising the motor.

5. Using the potentiometer, gradually increase the reference signal until reaching the maximum speed.

6. Open the FR forward src contact (PAR 1042), terminals S3 – 8, until reaching the minimum set speed requested by the application.

7. Check that the ramp is linear and, once the requested minimum operating speed has been reached, that the speed remains stable.

If the ramp is not linear and the minimum operating speed is not stable, re-

duce the value of PAR 2306 Flux observe gain OL in steps of 5.

Examples of values for PAR 2306 with standard 4-pole motors

100 For motor power ratings up to 15 kW

40-50 For motor power ratings of 45-55 kW

20-30 For motor power ratings of more than 132 kW

8. To save the new parameter settings, so that they are maintained also after power-off, proceed as follows:

T+ T- EN LOC ILim n:0 AL

01 MONITOR

02 DRIVE INFO

03 STARTUP WIZARD

04 DRIVE CONFIG

ADV200 • Quick start up guide - Specification and installation 85

T+ T- EN LOC ILim n:0 AL

0 4 . 0 1

Save arameters Press E to execute

PA R : 5 5 0

T+ T- EN LOC ILim n:0 AL

0 4 . 0 1

Save arameters

In ro ress

PA R : 5 5 0

T+ T- EN LOC ILim n:0 AL

0 4 . 0 1

Save arameters Done

PA R : 5 5 0

Test with rated load applied to the motor

1. Close the Enable contact (terminals S3 – 7).

2. Close the FR forward src contact (PAR 1042), terminals S3 – 8. The drive starts magnetising the motor.

3. Using the potentiometer, gradually increase the reference signal until reaching the maximum speed.

4. Open the FR forward src contact (PAR 1042), terminals S3 – 8, until reaching the minimum set speed requested by the application.

- if current overload conditions occur at the minimum speed,

- if the current exceeds the rated current value setting,

- if the motor shaft is blocked at zero speed,

reduce the value set in PAR 2306 Flux observe gain OL in steps of 5 until

reaching the best working condition with no overload.

5. To save, repeat step 7.

• Summary of parameters

The parameters used and/or changed in the Start-up procedures for Hoist applications are listed below.

Menu PAR Description

16.1 2000 Rated voltage Motor rated voltage

16.2 2002 Rated current Motor rated current

16.3 2004 Rated speed Motor rated speed

16.4 2006 Rated frequency Motor rated frequency

16.5 2008 Pole pairs Number of pole pairs

16.6 2010 Rated power Motor rated power

16.10 2024 Autotune still Self-tuning with motor at stand-still or coupled to the load

5.24 680 Full scale speed Maximum speed setting

6.1 700 Acceleration time 0 Acceleration time 0

6.2 702 Deceleration time 0 Deceleration time 0

4.1 550 Save parameters Save parameters in the non-volatile memory

11.17 1042 FR forward src Selection of the origin (source) for the FR forwardstart signal.

14.5 1508 An inp 1 gain tune Self-tuning command for the relative analog input gain.

14.4 1506 An inp 1 offset tune Self-tuning command for the relative analog input offset.

11.18 1044 FR reverse src Selection of the origin (source) for the FR reverse signal.

19.17 2308 OverFlux perc The value is expressed as the percentage in excess of the rated flux.

19.19 2312 OverFlux spd thr Speed limit below which the overflux value set in PAR 2308 OverFlux perc.

19.16 2306 Flux observe gain OL Proportional gain of the internal flux observer in the open-loop flux vector control mode.

22.13.1 3170 Brake control funct This parameter is used to enable the Brake control funct.

22.13.2 3172 Brake open delay Setting of the delay for opening an external mechanical brake.

22.13.3 3174 Brake close delay Setting of the delay to reach the motor zero speed before closing the brake.

22.13.4 3176 Brake open spd thr Setting of the brake opening speed threshold value.

22.13.5 3178 Brake close spd thr Setting of the brake closing speed threshold value.

22.13.6 3182 Brake open thr sel

22.13.7 3184 Brake open thr Threshold value at which the comparison is made.

22.13.8 3186 Brake open thr src Selection of the origin (source) of the signal to be used.

Selecting of the type of comparison between the threshold value of open brake torque and the torque value or output current of the drive.

86 ADV200 • Quick start up guide - Specification and installation

7.1.3 Startup Wizard for Synchronous Motors

Introduction

The ADV200 can operate with regulation modes: eld-oriented vector control Flux vector CL and Flux vector OL of permanent magnet synchronous motors (brushless).

Note! Before starting, check the factory setting:

Menu 04 DRIVE CONFIG, parameter 04.2 Regulation mode, PAR: 552, default=Flux vector CL.

● Basic connections See step 1

● Setting motor parameters See step 2

●

Self-tuning with motor at stand-still or coupled to the load See step 3

● Setting encoder parameters (*) See step 4

● Encoder phasing (*) See step 5

● Setting the maximum speed reference value See step 6

● Setting ramp parameters See step 7

● Saving parameters See step 8

● Setting of the synchronous motor in “Flux Vect OL” (sensorless) mode for

typically variable torque load types See step 9

(*) Flux vector CL mode only.

The format of the function selection page is as follows:

T+ T- EN LOC ILim n:0 AL

01 MONITOR

02 DRIVE INFO

03 STARTUP WIZARD

04 DRIVE CONFIG

T+ T- EN LOC ILim n:0 AL

STARTUP WIZARD

Set motor data ?

E=Yes Down=Next

T+ T- EN LOC ILim n:0 AL

STARTUP WIZARD

End of sequence !

Up=Back Down=Next

ADV200 • Quick start up guide - Specification and installation 87

Press the ▼(Down) key to exit the sequence and return to the menu.

Step 1 - Connections

For ADV-...-6-DC versions, refer to the diagrams in paragraph “5.1.5 Power line connection”, page 30 and “5.1.7 Motor connection”, page 34.

Connect the drive to the power supply as illustrated in the following diagrams:

Connection to the mains and motor

2V3

1V3

L1 L2 L3

PE1

K1M

C D U2 V2 W2 PE2

3 ph

L1 L2 L3

( 500...690 50/60 Hz)3ph - V

AC,

For ADV-...-6-DC versions please refer to the diagrams in paragraph “5.1.5 Power

line connection”, page 30 and “5.1.7 Motor connection”, page 34.

Connection of the drive enabling contact

R21R24 5 6 C1 7 8 9 10 11 12 C2 C3 S3

Enable

R11R14 1 2 34S1+S1- 13 14 IS1 IC1

IC2

IS2

Checks to be performed before powering the drive

• Check that the supply voltage is correct and that the input terminals on the drive (L1, L2 e L3 o C e D per ADV-...-DC) are connected correctly.

• Check that the output terminals on the drive (U, V, and W) are connected to the motor correctly.

• Check that all the drive control circuit terminals are connected correctly. Check that all control inputs are open.

• Check the encoder connections, see section A.3 of the Appendix.

Powering the drive

• After completing all the checks described above, power the drive and proceed to Step 2.

88 ADV200 • Quick start up guide - Specification and installation

Step 2 - Setting motor parameter (Set motor data)

Set the rating data of the motor connected. The self-tuning procedure is described below using the data of an imaginary motor by way of example.

Rated Voltage [V]: motor rated voltage as indicated on the data plate. Rated current [A]: motor rated current, approximately, the value should not be less than 0.3 times the rated current of the

Rated speed [rpm] : motor rated speed; see data plate. Pole pairs: Number of motor pole pairs. The number of motor pole pairs is calculated using the data on the plate and

Where: p = motor pole pairs f = motor rated frequency (menu 16 MOTOR DATA par. 2006)

Torque constant (KT) : (KT) Ratio between the torque generated by the motor and the current required to supply it. EMF constant : (KE = KT / √3) Electromotive force constant, which represents the ratio between motor voltage and motor

drive, output current class 1 @ 400V on the rating plate of the drive.

the following formula: P = 60 [s] x f [Hz] / nN [rpm]

nN = motor rated speed (menu 16 MOTOR DATA par. 2004)

rated speed.

Note ! When data entry is complete the Take parameters command (menu 16 MOTOR DATA, PAR: 2020) is

executed automatically. The motor data entered during the STARTUP WIZARD procedure are saved in a RAM memory to enable the drive to perform the necessary calculations.

These data are lost if the device is switched off. To save the motor data follow the procedure described

ADV200 • Quick start up guide - Specification and installation 89

in Step 6.

At the end of the procedure, proceed to Step 3.

Step 3 - Autotune of the motor

The drive carries out the motor autotune procedure (real measurement of motor parameters). Autotune may last a few minutes.

Note ! If this operation generates an error message (example Error code 1), check the connections of the

Step 3A - Self-tuning with rotating motor (Autotune rotation)

Use this procedure when the motor is not coupled or the transmission does not represent more than 5% of the load. This procedure obtains the most accurate data.

Note ! Autotuning can be cancelled at any time by pressing

T+ T- EN LOC ILim n:0 AL

STARTUP WIZARD

Run autotune rot ?

E=Yes Down=Next

T+ T- EN LOC ILim n:0 AL

STARTUP WIZARD

Close Enable input

Esc=Abort

Connect terminal 7 (Enable) to terminal C3 (+24Vdc). To interrupt this operation, press the ESC key.

T+ T- EN LOC ILim n:0 AL

S E Q . 0 1

Autotune rotation

Press E to execute

PA R : 2 0 2 2

T+ T- EN LOC ILim n:0 AL

Autotune

Progress 5%

Press Esc to abort

T+ T- EN LOC ILim n:0 AL

STARTUP WIZARD

Open Enable input

Note ! At the end of the self-tuning procedure there is a request to open the Enable contact (terminals

7 – S3); the Take tune parameters command (menu 16 MOTOR DATA, PAR: 2078) is automatically executed.

The calculated parameters are saved in a RAM memory to enable the drive to perform the neces-

sary calculations. These data are lost if the device is switched off. To save the motor data follow the procedure described in Step 6.

When the Enable contact is opened the drive proposes Step 4 to proceed with the wizard.

Step 3B - Self-tuning with motor at stand-still or coupled to the load (Autotune still)

Use this procedure when the motor is coupled to a mechanical transmission and cannot be made to rotate freely.

May cause limited rotation of the shaft.

Peut entraîner une rotation de l’arbre limitée.

Caution

90 ADV200 • Quick start up guide - Specification and installation

Note ! Autotuning can be cancelled at any time by pressing

T+ T- EN LOC ILim n:0 AL

STARTUP WIZARD

Run autotune still ?

E=Yes Down=Next

T+ T- EN LOC ILim n:0 AL

STARTUP WIZARD

Close Enable input

Esc=Abort

T+ T- EN LOC ILim n:0 AL

S E Q . 0 1

Autotune still

Press E to execute

PA R : 2 0 2 4

T+ T- EN LOC ILim n:0 AL

Autotune

Progress 5%

Press Esc to abort

T+ T- EN LOC ILim n:0 AL

STARTUP WIZARD

Open Enable input

Connect terminal 7 (Enable) to terminal C3 (+24Vdc)

Note ! At the end of the self-tuning procedure there is a request to open the Enable contact (terminals

7 – S3); the Take tune parameters command (menu 16 MOTOR DATA, PAR: 2078) is automatically executed.

The calculated parameters are saved in a RAM memory to enable the drive to perform the neces-

sary calculations. These data are lost if the device is switched off. To save the motor data follow the procedure described in Step 6.

When the Enable contact is opened the drive proposes Step 4 to proceed with the wizard.

Step 4 - Setting encoder parameters

For Flux vector CL mode only (Menu 04 DRIVE CONFIG, parameter 04.2 Regulation mode, PAR: 552, default=Flux vector CL).

Note ! Optional card EXP-SESC-I1R1F2-ADL must be installed.

T+ T- EN LOC ILim n:0 AL

03 STARTUP WIZARD

Set encoder param?

E=Yes Down=Next

T+ T- EN LOC ILim n:0 AL

S E Q . 0 1

Encoder resolution

Def: 2048

T+ T- EN LOC ILim n:0 AL

S E Q . 0 2

Encoder supply

Def: 5.2

PA R : 2 1 0 0

2048 ppr

PA R : 2 1 0 2

5.2 V

T+ T- EN LOC ILim n:0 AL

S E Q . 0 1

Encoder resolution

00 00 0 20 48 ppr

Def: 2048

T+ T- EN LOC ILim n:0 AL

S E Q . 0 2

Encoder supply

00 00 0 05 .2 V

Def: 5.2

PA R : 2 1 0 0

PA R : 2 1 0 2

T+ T- EN LOC ILim n:0 AL

S E Q . 0 1

Full scale speed

00 00 0 20 48

Def: 2048

T+ T- EN LOC ILim n:0 AL

S E Q . 02

Encoder supply

00 00 0 05 .2

Def: 5.2

PA R : 2 1 0 0

ppr

PA R : 2 1 0 2

An incorrect encoder voltage setting could result in permanent damage to the device. Check the value

Caution

ADV200 • Quick start up guide - Specification and installation 91

on the encoder data plate.

Step 5 - Encoder phasing

For Flux vector CL mode only (Menu 04 DRIVE CONFIG, parameter 04.2 Regulation mode, PAR: 552, default=Flux vector CL).

The drives have a command to start automatic phasing of the absolute encoder (the brake must be blocked).

Phasing must be repeated whenever:

- the drive is replaced (alternatively, download parameters taken from previous drive)

- the motor is replaced

- the encoder is replaced.

Note ! For further information see parameters 15.15 PAR 2190 Autophase rotation and 15.16 PAR 2192

Autophase still in the Description of functions and list of parameters manual).

See section A.3.2 Phasing in the Appendix for further information.

T+ T- EN LOC ILim n:0 AL

03 STARTUP WIZARD

Run phasing still ?

E=Yes Down=Next

(1) (2) (3) (4)

T+ T- EN LOC ILim n:0 AL

Autotune

Progress 100 %

Open Enable input

(5)

T+ T- EN LOC ILim n:0 AL

S E Q . 0 1

Autotune still

Press E to execute

T+ T- EN LOC ILim n:0 AL

Autotune

Done

PA R : 2 0 2 4

T+ T- EN LOC ILim n:0 AL

Autotune

Progress 0 %

Close Enable input

T+ T- EN LOC ILim n:0 AL

Autotune

Progress 10 %

Press ESC to abort

Step 6 - Setting the maximum speed reference value (Set max speed)

This step is used to dene the maximum motor speed value that can be reached with each single reference signal (analog or digital).

T+ T- EN LOC ILim n:0 AL

STARTUP WIZARD

Set max speed ?

E=Yes Down=Next

T+ T- EN LOC ILim n:0 AL

S E Q . 0 1

Full scale speed

Def: +1500

PA R : 6 8 0

+1500 rpm

T+ T- EN LOC ILim n:0 AL

S E Q . 0 1

Full scale speed

+0 0 00 0 15 00 rpm

Def: +1500

PA R : 6 8 0

T+ T- EN LOC ILim n:0 AL

S E Q . 0 1

Full scale speed

00 00 0 07 50

+ rpm

Def: +1500

PA R : 6 8 0

After setting the speed, proceed to Step 5 to set the acceleration and deceleration ramp parameters.

92 ADV200 • Quick start up guide - Specification and installation

Step 7 - Setting ramp parameters (Set ramps)

Set the acceleration and deceleration times for the prole of ramp 0 :

Frequency

T+ T- EN LOC ILim n:0 AL

S E Q . 0 2

PA R : 70 2

Deceleration time 0

+10.00 s

Def: +10.00

T+ T- EN LOC ILim n:0 AL

STARTUP WIZARD

Set ramps ?

E=Yes Down=Next

PAR: 700 PAR: 700

T+ T- EN LOC ILim n:0 AL

S E Q . 0 1

Acceleration time 0

PA R : 70 0

+10.00 s

Def: +10.00

Note ! After setting the acceleration and deceleration ramps, the parameters that have been set manually and

calculated using the self-tuning procedures can be saved permanently in a non-volatile flash memory.

To save the parameters proceed to Step 8.

Step 8 - Saving parameters (Save parameters)

To save the new parameter settings, so that they are maintained also after poweroff, proceed as follows:

T+ T- EN LOC ILim n:0 AL

STARTUP WIZARD

Save parameters ?

E=Yes Down=Next

T+ T- EN LOC ILim n:0 AL

S E Q . 0 1

Save parameters

Press E to execute

PA R : 55 0

T+ T- EN LOC ILim n:0 AL

S E Q . 0 1

Save parameters

In progress

PA R : 55 0

T+ T- EN LOC ILim n:0 AL

S E Q . 0 1

Save parameters

Done

PA R : 55 0

T+ T- EN LOC ILim n:0 AL

STARTUP WIZARD

End of sequence !

Up=Back Down=Exit

ADV200 • Quick start up guide - Specification and installation 93

Step 9 – Setting the synchronous motor in “Flux Vect OL” mode

(sensorless) for a typically variable torque-type load with OL control

Menu 04 CONFIG DRIVE, parameter 04.2 Regulation mode, PAR: 552, set = [1] Flux vector OL .

Test with no load applied to the motor

1. Close the Enable contact (terminals S3 – 7)

2. Close the FR forward src contact (PAR 1042), terminals S3 – 8. The drive starts magnetising the motor.

3. Using the potentiometer, gradually increase the reference signal until reaching the maximum speed.

4. Open the FR forward src contact (PAR 1042), terminals S3 – 8, until reaching the minimum set speed requested by the application.

5. Check that the ramp is linear and, once the set value has been reached, that the speed remains stable.

Test with rated load applied to the motor

1. Close the Enable contact (terminals S3 – 7)

2. Close the FR forward src contact (PAR 1042), terminals S3 – 8. The drive starts magnetising the motor.

3. Using the potentiometer, gradually increase the reference signal until reaching the maximum speed.

4. Open the FR forward src contact (PAR 1042), terminals S3 – 8, until reaching the minimum set speed requested by the application.

If the motor with the load applied has difculty starting:

increase the value of SLS id current corr (PAR 7014) (this value depends on the size of the drive) in steps of 10% until the problem is eliminated.

T+ T- EN LOC ILim n:0 AL

18 SPEED REG GAINS

19 REGULATOR PARAM

20 TORQUE CONFIG

21 SENSORLESS

T+ T- EN LOC ILim n:0 AL

2 1 . 0 4

SLS id current corr

Def: 7.36

PA R : 7 0 1 4

7.36

T+ T- EN LOC ILim n:0 AL

2 1 . 0 4

SLS id current corr

Def: 7.36

PA R : 7 0 1 4

00 0 0 0 0 7 . 36

If mechanical vibrations occur during steady state operation:

reduce the value of SLS id current corr (PAR 7014) (this value depends on the size of the drive) in steps of 10% so as to reach a compromise with that stated above, also changing parameter SLS obs speed gain (PAR 7022) in steps of 0.

T+ T- EN LOC ILim n:0 AL

18 SPEED REG GAINS

19 REGULATOR PARAM

20 TORQUE CONFIG

21 SENSORLESS

T+ T- EN LOC ILim n:0 AL

2 1 . 0 8

SLS obs speed gain

...

Def: 1.000

PA R : 7 0 2 2

1.000

If current overloads occur during steady state operation:

with the drive disabled and the Enable contact (terminals S3 – 7) open, change parameter SLS id sel ctrl (PAR 7020) by selecting control “[1] Advanced”.

94 ADV200 • Quick start up guide - Specification and installation

T+ T- EN LOC ILim n:0 AL

2 1 . 0 8

SLS obs speed gain

00 0 0 1 . 0 0 0

Def: 1.000

PA R : 7 0 2 2

T+ T- EN LOC ILim n:0 AL

18 SPEED REG GAINS

19 REGULATOR PARAM

20 TORQUE CONFIG

21 SENSORLESS

T+ T- EN LOC ILim n:0 AL

2 1 . 0 7

SLS id sel ctrl

Normal

...

Value 0

PA R : 7 0 2 0

T+ T- EN LOC ILim n:0 AL

2 1 . 0 7

SLS id sel ctrl

Value 1

PA R : 7 0 2 0

Advanced

If vibrations are present at Start, modify the following parameters:

Enable parameter SLS rotor alignment (PAR 7048) and perform the alignment procedure as follows:

T+ T- EN LOC ILim n:0 AL

18 SPEED REG GAINS

19 REGULATOR PARAM

20 TORQUE CONFIG

21 SENSORLESS

T+ T- EN LOC ILim n:0 AL

2 1 . 1 9

SLS rotor alignment

Disable

...

Value 0

PA R : 7 0 4 8

T+ T- EN LOC ILim n:0 AL

2 1 . 1 9

SLS rotor alignment

Value 1

PA R : 7 0 4 8

Enable

1. Close the Enable contact (terminals S3 – 7)

2. Set Speed reference = 0

3. Close the FR forward src contact (PAR 1042), terminals S3 – 8.

4. Wait 1 second (value set in parameter PAR 7050), gradually increase the reference signal using the potentiometer, until exceeding 10% of the maximum speed

5. Using the potentiometer again, reduce the speed reference signal to zero.

6. Open the FR forward src contact (PAR 1042), terminals S3 – 8.

If the vibrations have not been entirely eliminated, increase the value of parameter SLS max speed OL (PAR 7012) in steps of 10% until reaching the best working condition.

T+ T- EN LOC ILim n:0 AL

18 SPEED REG GAINS

19 REGULATOR PARAM

20 TORQUE CONFIG

21 SENSORLESS

T+ T- EN LOC ILim n:0 AL

2 1 . 0 3

SLS max speed OL

Def: 120

PA R : 7 0 1 2

120

T+ T- EN LOC ILim n:0 AL

2 1 . 0 3

SLS max speed OL

rpm

Def: 120

PA R : 7 0 1 2

00 0 0 0 0 1 2 0

rpm

To save the new parameter settings, so that they are maintained also after poweroff, proceed as follows:

T+ T- EN LOC ILim n:0 AL

01 MONITOR

02 DRIVE INFO

03 STARTUP WIZARD

04 DRIVE CONFIG

ADV200 • Quick start up guide - Specification and installation 95

T+ T- EN LOC ILim n:0 AL

0 4 . 0 1

Save arameters

PA R : 5 5 0

Press E to execute

T+ T- EN LOC ILim n:0 AL

0 4 . 0 1

Save arameters

In ro ress

PA R : 5 5 0

T+ T- EN LOC ILim n:0 AL

0 4 . 0 1

Save arameters

PA R : 5 5 0

Done

7.2 First customized start-up

In this section a startup test is performed, using a standard conguration, to check drive functioning and command connections.

A programming sequence has to be run to achieve a rst simple customisation in order to be able to set the drive for the requested application.

Note ! The main sections to be used, depending on the desired conguration, are

described below.

• Typical connection diagrams

Auxiliary control circuits �� see chapter 5.6, gure 5.6.1 Typical connection diagram, connection through terminals strip �� see chapter 5.6, gure 5.6.2 Potentials of the control section, Digital I/O PNP connection �� see chapter 5.2.4, gure 5.2.4.1 Other inputs connections (NPN-PNP) �� see chapter 5.2.4, gure 5.2.4.2 NPN outputs connection �� see chapter 5.2.4, gure 5.2.4.3

• Digital inputs

The table on chapter 5.2.3 shows the default settings for the analog and digital inputs and outputs.

Note ! Digital input settings can only be edited from the Expert parameters, see paragraph “6.5.2 Selection of

Easy / Export mode”, page 61.

7.2.1 For Asynchronous Motors

• Selecting the regulation mode

First set the regulation mode in the Regulation mode parameter (04 DRIVE CONFIG menu, PAR: 552) :

0 V/f control. This is the simplest and least advanced control mode. This mode

can also be used to control several motors connected in parallel using a single drive.

1 Open loop eld-oriented vector control (Flux vector OL). In this mode,

once the motor parameter self-tuning procedure has been performed, it is possible to create a mathematical model on which to perform all the necessary calculations in order to obtain high performance levels, especially high motor torque levels, even at very low speeds without the use of feedback, and achieve signicant dynamic performance.

2 Closed loop eld-oriented vector control (Flux vector CL). This mode can

be used to obtain maximum drive-motor efciency in terms of speed precision, dynamic system response and motor torque regulation. It requires feedback by a digital encoder keyed to the motor shaft and connected to the relative optional expansion card mounted in the drive.

96 ADV200 • Quick start up guide - Specification and installation

• Selecting the type of reference

After setting the regulation mode, the source of the speed reference must be set in the Ramp ref 1 src parameter (05 REFERENCES menu, PAR: 610). This source can be selected from among those listed in the L_MLTREF selection list:

1 Analog input 1 mon parameter (PAR: 1500) to use the signal applied to

terminals 1 – 2 of analog input 1 (14 - ANALOG INPUTS menu).

2 Dig ramp ref 1 parameter (05 - REFERENCES menu, PAR: 600) to set a

digital speed inside the drive.

3 Multi ref out mon parameter (07 - MULTI REFERENCE menu, PAR: 852) to

select the digital speeds using the digital inputs of the drive.

4 Mpot output mon parameter (08 - MOTOPOTENTIOMETER menu, PAR:

894) to use the internal motor potentiometer of the drive. If sending the command from the operator keypad, to use the motor potentiometer function enter the Mpot setpoint parameter (PAR: 870) modify mode and press the Up (▲) and Down (▼) keys.

5 Jog output mon parameter (09 - JOG FUNCTION menu, PAR: 920) to use

one of the drive’s internal jog speeds.

Signals from expansion cards, the serial line or eldbus can also be set as speed references (see the detailed description of parameters).

• Setting the type of analog reference

If the analog input has been selected, choose the type of signal to use in the Analog inp 1 type parameter (14 - ANALOG INPUTS menu, PAR.1502):

0 ± 10V 1 0-20mA o 0-10V 2 4-20mA As well as programming the Analog inp 1 type parameter (PAR:1502) you must also verify the position of the switches on the regulation card, as showed on chapter 5.2.4.

• Ramps setting

The acceleration and deceleration ramps can be set in Acceleration time 0 (06 RAMPS menu, PAR: 700) and Deceleration time 0 (PAR: 702).

The signal available on the analog input can be adjusted using Analog inp 1

scale parameter (14 - ANALOG INPUTS menu, PAR: 1504), An inp 1 offset tune parameter (PAR: 1506) and An inp 1 gain tune parameter (PAR: 1508).

To use a digital speed to control the drive, enter it in the Dig ramp ref 1 parameter (05 - REFERENCES menu, PAR: 600).

The ramps are the same used with the reference signal from the analog input.

• Multispeed

To use more than one digital speed, use the multi-speed function. First select the source of the speed signals Multi ref 0 src and Multi ref 1 src (07

- MULTI REFERENCE menu, PAR: 832 e 834) from the L_MLTREF selection list.

Next dene which digital inputs are to perform switching between the various speeds; use the Multi ref sel .. src parameters (PAR: from 840 to 846) to select the signals to use from the L_DIGSEL2 selection list. Set the desired speeds in the Multi reference 0...7 parameters (PAR: from 800 to 814).

ADV200 • Quick start up guide - Specification and installation 97

Also in this case the ramps can be set in the Acceleration time 0 parameter (06 - RAMPS menu, PAR: 700) and Deceleration time 0 parameter (PAR: 702) parameters.

• Motor potentiometer

To use the motor potentiometer, the signals to increase or decrease the reference must be dened: set the Mpot up src parameter (08 - MOTOPOTENTIOMETER menu, PAR: 884) and Mpot down src parameter (PAR: 886) parameters respectively to increase and decrease the reference using selection list L_DIGSEL2. Set the motor potentiometer ramps using Mpot acceleration (PAR: 872) and

Mpot deceleration parameters (PAR: 874).

• Jog

Finally, for Jog mode, select the control terminal in the Jog cmd + src parameter (09 - JOG FUNCTION menu, PAR: 916), using a signal from selection list L_DIGSEL2. The Jog speed must be written in the Jog setpoint parameter (PAR: 910), while the acceleration and deceleration ramps can be set, respectively, in Jog accelera-

tion (PAR: 912) and Jog deceleration parameters (PAR: 914).

• Speed limits

After selecting the reference, set the speed limits in the following parameters (05 REFERENCES menu):

- Full scale speed (PAR: 680). Setting of the maximum motor speed, which usually coincides with the rated speed indicated on the motor data plate.

- Speed ref top lim (PAR: 670). Upper speed limit: the maximum setting is 200% of the Full scale speed.

- Speed ref bottom lim (PAR: 672). Lower speed limit: the maximum setting is

-200% of the Full scale speed.

- Overspeed threshold (24 - ALARM CONFIG menu, PAR: 4540). Overspeed alarm limit.

• Input and Output terminals

The default setting of the input terminals is as follows:

- Terminal 7 Digital input E Enable

- Terminal 8 Digital input 1 FR forward src, PAR 1042

- Terminal 9 Digital input 2 FR reverse src, PAR 1044

- Terminal 10 Digital input 3 Multi ref sel 0 src

- Terminal 11 Digital input 4 Multi ref sel 1 src

- Terminal 12 Digital input 5 Fault reset src

- Terminal S3 + 24V OUT I/O supply

The default conguration of the terminals dedicated to digital outputs are as follows:

- Terminal R14 Digital output 1 Drive OK (Relay 1)

- Terminal R11 COM Digital output 1 Common digital output 1 (Relay 1)

- Terminal R24 Digital output 2 Drive ready (Relay 2)

- Terminal R21 COM Digital output 2 Common digital output 2 (Relay 2)

- Terminal 13 Digital output 3 Speed is 0 delay

- Terminal IC1 COM Digital output 3/4 Common ref. for digital outputs 3 / 4

- Terminal 14 Digital output 4 Ref is 0 delay

- Terminal IS1 PS Digital output 3/4 Digital outputs 3 / 4 power supply

98 ADV200 • Quick start up guide - Specification and installation

Signals for the digital outputs can be programmed using the Digital output 1...4 src parameters (13 - DIGITAL OUTPUTS menu, PAR: from 1310 to 1316) using

the settings in the L_DIGSEL1 selection list.

The drive also includes two analog outputs which are not factory-set. These outputs must be enabled by setting Analog out 1 src (15 - ANALOG OUTPUTS menu, PAR: 1800) and Analog out 2 src parameters (PAR: 1802) with a signal selected from selection list L_ANOUT.

The signal available on analog output 1 is ± 10V, while the analog output 2 signal can be selected using the Analog out 2 type parameter (PAR: 1848) between:

0 0-20mA 1 4-20mA 2 ± 10V

The analog output signal can be adjusted using Analog out 1 scale (PAR: 1808) and Analog out 2 scale parameters (PAR:1810).

• Keypad

Use the LOC / REM key with the Enable input open (terminal 7 on terminal strip T2) to control running, to stop and reverse the direction of rotation of the motor using the operator keypad on the drive. Use the potentiometer or an analog signal to control speed. For information on how to use a digital speed reference, see the example on paragraph “7.3.3 Variable interconnections mode”, page 104. The reference can have a positive or negative value, making it possible to reverse the direction of rotation of the motor.

When the Enable input is closed, to enable motor running press START. The mo- tor starts the acceleration ramp and moves to the speed set in the FWD direction. With the motor running you can adjust the speed using the Dig ramp ref 1 parameter (PAR: 600) and the acceleration/deceleration ramps using Acceleration time 0 (PAR: 700) and Deceleration time 0 (PAR: 702).

To change the direction of rotation press FWD/REV. To stop the motor with the deceleration ramp, press STOP. If the Enable contact is opened the inverter bridge is immediately disabled and the motor stops for inertia

To return to control using the terminal strip commands and analog speed reference:

1. Stop the motor

2. Open the Enable terminal

3. Press LOC / REM key.

Note ! For more customizations and any information that is not included in this initial customization guide, see

the description of the parameters in this manual.

ADV200 • Quick start up guide - Specification and installation 99

7.2.2 For Synchronous Motors, Flux vector CL and Flux vector OL control

Note ! At start-up, the synchronous motor may turn slightly in the direction opposite to that of rotation. This

may depend on the parameter settings, the position of the rotor and the inertia/load applied.

• Selecting the regulation mode

First set the regulation mode in the Regulation mode parameter (04 DRIVE CONFIG menu, PAR: 552) :

1 Open-loop eld-oriented vector control (sensorless). (Flux vector OL) In this mode, once the motor parameter self-tuning procedure

has been performed, it is possible to create a mathematical model on which to perform all the necessary calculations in order to obtain high performance levels, especially high motor torque levels, even at very low speeds without the use of feedback, and achieve high dynamic performance increasingly similar to closedloop operation.

2 Closed loop eld-oriented vector control. (Flux vector CL) This mode can be used to obtain maximum drive-motor ef-

ciency in terms of speed precision, dynamic system response and motor torque regulation. It requires feedback by a digital encoder keyed to the motor shaft and connected to the relative optional expansion card mounted in the drive.

• Inertia

Set the value of inertia applied to the motor axis in the Inertia parameter (menu 18

- SPEED REG GAINS, PAR: 2240).

• Selecting the type of reference

1 Analog input 1 mon parameter (PAR: 1500) to use the signal applied to

terminals 1 – 2 of analog input 1 (14 - ANALOG INPUTS menu).

2 Dig ramp ref 1 parameter (05 - REFERENCES menu, PAR: 600) to set a

digital speed inside the drive.

3 Multi ref out mon parameter (07 - MULTI REFERENCE menu, PAR: 852) to

select the digital speeds using the digital inputs of the drive.

4 Mpot output mon parameter (08 - MOTOPOTENTIOMETER menu, PAR:

5 Jog output mon parameter (09 - JOG FUNCTION menu, PAR: 920) to use

one of the drive’s internal jog speeds.

Signals from expansion cards, the serial line or eldbus can also be set as speed references (see the detailed description of parameters).

• Setting the type of analog reference

If the analog input has been selected, choose the type of signal to use in the Ana-

100 ADV200 • Quick start up guide - Specification and installation

gefran SIEIDrive ADV200-x-6 Series, SIEIDrive ADV200-x-6-DC Series Quick Start Up Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Information about this manual

1 - Safety Precautions

1.1 Symbols used in the manual

1.2 Safety precaution

1.3 General warnings

2 - Introduction to the product

2.1 Drive type designation

2.1.1 Parallel inverters

3 - Transport and storage

3.1 General

3.2 Permissible Environmental Conditions

4 - Mechanical installation

4.1 Inclination and mounting clearance

4.2 Fastening positions

5 - Wiring Procedure

5.1 Power section

5.1.1 Cable Cross Section

5.1.2 EMC guide line

5.1.3 Block diagram power section

5.1.5 Power line connection

5.1.6 Input mains choke (L1)

5.1.7 Motor connection

5.1.8 Braking unit connection (optional)

5.1.10 Parallel DC connection

5.1.11 Connection of fans

5.2 Regulation section

5.2.1 Removing the terminal cover

5.2.2 Cable Cross Section

5.2.3 Regulation section connection

5.2.4 Switches, jumpers and LED

5.2.5 Power supply unit regulation card (only for sizes ≥ 71600)

5.3 Braking

5.3.1 Braking unit

5.4 Encoder

5.5 Serial interface (XS connector)

5.5.1 Drive / RS 485 Port (not insulated) point-to-point connection

5.5.2 Drive / RS485 port point-to-point connection (with insulation)

5.5.3 RS 485 multi-drop connection

5.6 Typical connection diagrams

6 - Use of the keypad

6.1 Description

6.2 Navigation

6.2.2 Display of a parameter

6.2.3 Scanning of the parameters

6.2.5 “Goto parameter” function

6.4 How to save parameters

6.5.1 Language selection

6.5.2 Selection of Easy / Export mode

6.5.3 Startup display

6.5.4 Back-lighting of the display

6.6 Alarms

6.6.1 Alarm reset

6.7 Messages

6.8 Saving and recovery of new parameter settings

6.8.1 Selection of the keypad memory

6.8.2 Saving of parameters on the keypad

6.8.3 Load parameters from keypad

6.8.4 Transfer of parameters between drives

7 - Commissioning via keypad (STARTUP WIZARD)

7.1 Startup Wizard

7.1.1 Startup Wizard for Asynchronous Motors

7.1.2 Startup Wizard for Asynchronous Motors for Hoist Applications

7.1.3 Startup Wizard for Synchronous Motors

7.2 First customized start-up

7.2.1 For Asynchronous Motors

7.2.2 For Synchronous Motors, Flux vector CL and Flux vector OL control