Gefran IK4A Data Sheet

IK4A (with ONDA technology)
CONTACTLESS MAGNETOSTRICTIVE LINEAR POSITION TRANSDUCER (ANALOG OUTPUT)
Main characteristics
• ONDA technology
• Optimized mechanical structure
• Strokes from 50 to 4000 mm
• Wide range of connectors for the electrical connection
Rod, nipple, exagonal flange AISI 316
• Work temperature: -30°…+75°C
• Resistance to vibrations (DIN IEC68T2/6 12g)
• Power supply 24Vdc ± 20%
• Protection IP67
Contactless linear position transducer with ONDA magnetostrictive technology. The analog interface, available with various output ranges in voltage or in current, guarantees simpler installation and easier adaptation to existing systems. The absence of electrical contact on the cursor eliminates all wear and guarantees almost unlimited life. The IK4 mechanical structure introduces some innovations for using in-cylinder, including free rotation of the connector head.
TECHNICAL DATA
Model from 50 to 4000 mm
ELECTRICAL DATA
Output signal 0...10V (A) 4...20mA (E)
Measurements displacement
Position read sampling time (typical)
From 0,5 ms to 3 ms
(depending on stroke)
Shock test DIN IEC68T2-27 100g - 11ms - single shock
Vibration DIN IEC68T2-6 12g / 10...2000Hz
Displacement speed ≤ 10 m/s
2
Max. acceleration ≤ 100 m/s
displacement
Resolution 16 bit (max noise 5 mVpp)
Cursor Floating separate cursor
Working temperature -30...+75°C
Storage temperature -40...+100°C
Coefficient of temperature ≤ 0,01% F.S./°C
Protection IP67
Operative pressure 350 bar (peak max. 500 bar)
Nominal power supply 24 Vdc ±20% 24 Vdc ±20%
Max. power ripple 1Vpp 1Vpp
Max. consumption 70mA 90mA
Load on output 5kΩ < 500Ω
Max. output noise < 5mVpp < 5mVpp
Max. output value 12V 30mA
Alarm output value 10.5V 21mA
Electrical isolation 500V (*) 500V (*)
Protection against polarity inversion
Protection against overvoltage Yes Yes
Protection against power supply on output
(*) Using voltage suppressor 30V 0,4J
ELECTRICAL / MECHANICAL DATA
Model
Sampling time
Dimensions Max. (A)
Electrical stroke
Independent linearity
Repeatibility mm < 0,01
Hysteresis mm < 0,01
50 100 130 150 200 400 450 500 600 700 750 800 900 1250 1500 1750 2000 2250 2500 2750 3000 3250 3500
225 300 1000 3750 4000
ms
mm
mm
0,5 1 1,5 2 3
Model +178,2 Model +183,2
Model
≤ ± 0,02% FS (min ± 0,060 mm)
0...20mA (G)
Yes Yes
Yes Yes
MECHANICAL DIMENSIONS
Strokes from 50 to 1000 mm
no active
zone
Strokes from 1250 to 4000 mm
no active
zone
no active
Floating magnet
Floating magnet
zone
Installation surface
no active
zone
M4 thread prof. 6
IK4-A-F/R cable output IK4-A-A/B/C/H connector output
MOUNTING INSIDE A CYLINDER
no active
zone
*
Installation surface
no active
zone
Non-magnetic spacer
Floating magnet
* for stroke up to 1000 mm (included) – over 1000 mm, the non-active zone becomes 60 mm because the tip includes a M4 threaded hole
INSTALLATION INSIDE A CYLINDER
1
THREAD M18x1,5
The sealing surface must be free from scratches longitudinal or spiral
Ro 1.6 μm for sealing with NON-pulsating pressure Ro 0.8 μm for seals with pulsating pressure
Suggested o-ring:
PARKER 6-349 15,4x2,1 Material: Viton 90° Shore-A Mixes: PARKER N552-90
1
THREAD 3/4”-16UNF
The sealing surface must be free from scratches longitudinal or spiral
Ro 1.6 μm for sealing with NON-pulsating pressure Ro 0.8 μm for seals with pulsating pressure
Suggested o-ring:
PARKER 3-908 16,36x2,21 Material: Viton 90° Shore-A Mixes: PARKER N552-90
ELECTRICAL CONNECTIONS
Output
IK4-A-A
Function IK4-A-A IK4-A-B IK4-A-C IK4-A-H IK4-A-F/R CAV00_ CAV01_/CAV02_
5 pin M12 6 pin M16 8 pin M16 8 pin M12
Output 1 (position)
0...10V
4...20mA
1 1 5 (1*) 5 Grey Green Brown
0...20mA
GND Output 1
(0V)
2 2 2 1 Pink Yellow White
Output 2 (inverse position)
10...0V
3 3 3 3 Yellow Pink Blue
20...4mA
20...0mA
GND Output 2
(0V)
2 4 6 2 Green Grey White
Power supply + 5 5 7 7 Brown Brown Grey
Power supply GND 4 6 8 6 White Blue Black
n.c. - - 4 4 - Red -
n.c. - - 1 (*5) 8 - White -
Output
IK4-A-B
Output
IK4-A-C
Output
IK4-A-H
CONNECTORS CABLES OPTIONAL CABLES
Standard
cables
Pre-assembled
cable 8 pin IK4A-H
Pre-assembled
cable 5 pin IK4A-A
IK4-A-F/R
Output
GROUNDING IK4
Connector ouput IK4-A-A/B/C/H Cable output IK4-A-F/R
Cable shield
Internal electronic cover (DC ground, isolated from the machine group)
Metallic connector (machine ground)
ANALOG OUTPUT
0...10V
10...1V
4...20mA
20...4mA
0...20mA
20...0mA
Transducer element
The signal is proportional
to the position of the
max
0
(machine ground)
magnet
U/I
mm
Cable shield
(machine ground)
Internal electronic cover (DC ground, isolated from the machine group)
Cable holder (isolated)
Transducer element
(machine ground)
The magnetostrictive transducers of the IK4A series supply
a direct analogue output in voltage (0...10Vdc) and current
(4...20mA and 0...20mA).
All the outputs can have reverse action (10...0Vdc; 20...4ma;
20...0mA).
The outputs are direct, no signal conditioning is required if they
are interfaced with a controller or measuring instrument.
ORDER CODE
Position transducer
Analog output A
Output Connector
M12 5 pin output connector A 6 pin DIN 45322 output connector B 8 pin DIN 45326 output connector C
M12 8 pin output connector H
PVC 7 pin 7x0,25 output cable F PUR 7 pin 7x0,14 output cable higth flexibility R
MODEL
Output
0...10, 10...0 Vcc A
4...20, 20...4 mA E
0...20, 20...0 mA G
I K
4 A
1
0 0 0 0 X X
X X X S
X 0
Cable lengths
Output F/R 1mt 00 2mt 02 3mt 03 4mt 04 5mt 05 10mt 10 15mt 15 Output A/B/C/H 00
Thread
M 18x1.5 (standard) M 3/4” - 16UNF I
Included in the supply
- Series IK position transducer
- OR 15.4 x 2.1 thread M18 x 1.5 cod: GUA064
- OR 16.36 x 2.21 thread 3/4” -16 UNF cod: GUA065
Magnetic cursors must be ordered separately
Mechanical and/or electrical characteristics differing
from those in the standard version may be arranged on
request.
Ex.: IK4-A-B-0400-A-1 0000XXXXS00M0XX Transducer model IK4, analog output, B connector, model 400mm,
0...10Vdc output , thread M18x1,5
FLOATING CURSOR
P C U R
Cursors
Cursor Diameter 32.8
Cursor Diameter 32.8 with 90° slit
Cursor Diameter 25.4
Floating cursor for liquids with hole diameter 12
Floating cursor for liquids with hole diameter 15
The PCUR022 is supplied with: The PCUR023 is supplied with: N° 8 Brass nuts M4 N° 4 Brass nuts M4 N° 8 Brass washers D4 N° 4 Brass washers D4 N° 4 Brass screws M4x25 N° 2 Brass screws M4x25
Dimensions A B C D
PCUR022
PCUR024 25.4 13.5 -
Length A mm 52.4
Diameter B (hole) mm 12 15
Diameter C mm 44
Material AISI 316
32.8 13.5 23.9
Model PCUR026 PCUR027
-
022
023
024
026
027
Thickness
7.9PCUR023 11
PCUR022
PCUR024
Note: PCUR026 and PCUR027 is supplied with kit PKIT036 for floating cursor for
liquids
.
HEIGHT DETECTION POSITION
PCUR023
OPTIONAL CONNECTORS (to order separately)
For IK4-A-A and IK4-A-H, M12 thread connector
CON031 and CON041 for 5 pin output (IK4-A-A) CON035 and CON042 for 8 pin output (IK4-A-H)
For IK4-A-B and IK4-A-C, M16 thread connector
CON021, CON022 and CON023 for 6 pin output (IK4-A-B)
CON026, CON027 and CON028 for 8 pin output (IK4-A-C)
Connector extraction length 10mm
Cable camp for ø6.5 cable
CON031 CON035
IP67 - IEC 48B
OPTIONAL OUTPUT CABLES (to order separately)
For IK4-A-A, cable with connector (straight or 90°) with M12 thread 5 pin
Lenght “L”
2 mt CAV011 CAV021
5 mt CAV012 CAV022
10 mt CAV013 CAV023
15 mt CAV015 CAV024
Straight cable Cable to 90°
CODE
For IK4-A-H, cable with connector (straight or 90°) with M12 thread 8 pin
Cable camp for ø6.5 cable
Cable camp for ø6 - ø8 cable
CON041 CON042
IP67
Lenght “L”
2 mt CAV002 CAV005
5 mt CAV003 CAV006
10 mt CAV004 CAV007
15 mt CAV009 CAV008
CON021 CON026
IP40 - EMC
Cable camp for ø6 - ø8 cable
CON022 CON027
IP67 - EMC
Straight cable Cable to 90°
Cable camp for ø5 - ø8 cable
CODE
CON023 CON028
IP67 - EMC
ACCESSORIES (to order separately)
Non-magnetic spacer for mounting PCUR022 cursor CUR022
Sensors are manufactured in compliance with:
- EMC 2014/30/EU compatibility directive
- RoHS 2011/65/EU directive
GEFRAN spa reserved the right to make aesthetic or functional changes at any time and without notice.
DTS_IK4A_ONDA_04-2016_ENG
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