Gefran GTD 25A, GTD 40A Data Sheet

PROFILE
The GTD series of power solid state relays (zero crossing type) are solid state actuators with built-in heatsink, heater break diagnostics (Hb function), selectable current scale, and adjustable setpoint. Junction overheat protection is available as an option. An alarm signal is provided in output. The GTD series of power solid state relays are offered with currents of 25A and 40A, rated voltage 480 VAC, and Vdc input control signal. Voltage transistors are protected by MOV (varistor). All models are designed to guarantee performance at rated currents, with continuous power conduction at 40°C. See the dissipation curves for other performance conditions. Thanks to their high performance, they are appropriate for very short switching times, with millions of operations without wear on components. Various accessories are available, such as a front panel attachment, fuses and fuse holders.
TECHNICAL DATA General features
Category of use: AC1 Nominal voltage: 480Vac (max. range 48...530Vac) Nominal frequency: 50/60Hz Non-repetitive voltage: 1200Vac
Zero switching voltage: < 20V
Activation time: =1/2 cycle Deactivation time: =1/2 cycle Voltage drop at nominal current:
= 1,4Vrms
Power factor = 1
Control inputs
Max. input: < 5mA@30V Max. reverse voltage: 36Vdc Control voltage: 5...30Vdc Activation voltage: > 4,25Vdc Deactivation voltage: < 3Vdc
Power supply
Vs = 20...30Vdc ±10% Input 30mA at 30Vdc
Outputs
GTD 25
Nominal current: 25A@40°C in conti­nuous service Non-repetitive overcurrent t=20ms: 400A I
2
t for blowout: 645A2s
dV/dt critical with output deactivated: 1000V/µs
GTD 40
Nominal current: 40A@40°C in conti­nuous service Non-repetitive overcurrent t=20ms: 600A I
2
t for blowout: 1010A2s dV/dt critical with output deactivated: 1000V/µs
DIAGNOSTICS Heater break Alarm (Hb)
Checks load by measuring current inside the device. Current full scale is selectable: 5, 10, 15, 20, 25, 30, 35, 40A. The alarm setpoint can be set at 10 levels within the selected scale.
Overtemperature alarm (optional)
Provides protection against junction overtemperature in “or” with the Hb alarm.
Alarm output
The alarm output is PNP type (not protected against short circuit) (output voltage = Vs - 0.7Vdc, Rout = 82, Iout max. = 20mA)
The alarm is signaled by a yellow LED.
GTD 25 / 40A
POWER SOLID STATE RELAYS WITH LOGIC CONTROL AND DIAGNOSTICS
Main features
• AC power solid state relays with logic signal control
• Switching at voltage zero crossing
• Built-in heatsink
• Rated current: 25Arms, 40Arms
• Non-repetitive voltage: 1200 Vp
• Rated voltage: up to 530VCArms
• Input control range: 5…30 Vdc
• Optical isolation: 4000Vrms (input/output)
• Built-in HB diagnostics (partial heater break, junction in short circuit)
• Overheat protection (optional)
• 2-color control signal LED in input/alarm state
• On-board MOV (varistor)
• DIN rail or panel mounting (optional)
Main applications
• Plastics extrusion lines and injection moulding machines
• Packing and packaging machines
• Polymerization plant for synthetic fibre production
• Chemical and pharmaceutical industries
• Industrial electric ovens
• Food processing plants
HEA TER BREAK (Hb) ALARM FUNCTION
Isolation
Rated isolation voltage for power control/output: 4000VACrms
Ambient conditions
• Working temperature: 0 to 80°C (see the dissipation curves)
• Max. relative humidity: 50%...40°C
• Max. installation altitude: 2000m asl
• Pollution level: 3
• Storage temperature: -20...85°C
Installation notes
Use the high-speed fuse specified in the catalog according to the connection example given. Applications with solid state relays must provide an automatic safety switch to cut power to the load. In order to obtain best reliability, it is important to install a heatsink correctly inside the panel, to reach an adequate
thermal exchange between the device and the surrounding air in natural con­vection conditions. Mount it vertically (max. 10° dinclination from the vertical axis)
• Vertical distance between a device and the panel walls >100mm
• Horizontal distance between a device and the panel walls: at least 20mm
• Vertical distance between devices: at least 300mm.
• Horizontal distance between devices: at least 20 mm. Make sure that the wire raceways do not reduce such distances: if they do, install the groups cantilevered to the panel so that air can flow vertically over the heat sink without obstructions.
Limits of use
• Dissipation of thermic power on the device with restraints on the ambient temperature of the installation.
• Equip the cabinet with an external air
change or air-condition it, to put out dissi­pated power.
• Installation restraints (distances to be respected to grant dissipation with natu­ral convection).
• Line transistor max. voltage and deriva­tive limits, for which the power solid state relay is equipped with inside safety devi­ces (based on the models).
• Leakage current < 3mA (max. value with rated voltage and junc­tion temperature of 125°C).
The heater break (Hb) alarm function lets the instrument diagnose a drop in load current (II) below a settable limit (It) during operation. The unit in short circuit is also diagnosed by monitoring any current conducted in the absence of the control signal.
Setting the alarm
The full scale (maximum value) of the limit is set with the dip switches located under the instrument cover. With the single-turn trimmer, you can shift the set point from 0% (turning the trimmer clockwise) to 100% (turning the trimmer counterclockwise) on the set full scale.
FACEPLATE DESCRIPTION
1: Aux. power supply 24Vdc (Vs) 2: Common (0V) 3: Control signal (+) 4: Alarm output 5: Load terminal 6: Ground terminal 7: Line terminal 8: 2-color signal LED (red/yellow) 9: Internal trimmer to set Hb
diagnostics setpoint
10: Dip switch to select Hb diagnostics
scale
11: LAB-1 relay ID label
11
5 6 7
1 2 3 4
10
9
8
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