gefran BDI50-1004-KXX-2M-N, BDI50-1007-KXX-2M-P-F, BDI50-2015-KXX-2M-N, BDI50-1007-KXX-2M-N, BDI50-1004-KXX-2M-P-F User Manual
...
COMPACT V/f & SENSORLESS
INVERTER
BDI50
English
User manual
Rev. 0.7 – 7-11-2017
------------------------------------------------------------------------------------------------------------------------------
Software version
This manual is updated according the software version V 1.06
The identification number of the software version is indicated on the identification plate of the drive or can be checked
with the par. 13.01.
Thank you for choosing this Gefran product.
We will be glad to receive any possible information which could help us improving this manual. The e-mail address is
the following: techdoc@ gefran.com.
Before using the product, read the safety instruction section carefully.
Keep the manual in a safe place and available to engineering and installation personnel during the product functioning
period.
Gefran S.p.A has the right to modify products, data and dimensions without notice.
The data can only be used for the product description and they can not be understood as legally stated properties.
All rights reserved
Table of Contents
Chapter 0
Preface
0-1
0.1 Preface
0-1
Chapter 1
Safety Precautions
1-1
1.1 Before Power UP
1-1
1.2 During Power UP
1-2
1.3 Before Operation
1-2
1.4 During Operation
1-3
1.5 Inverter Disposal
1-3
Chapter 2
Part Number Definition
2-1
2.1 Model part number
2-1
2.2 Standard Product Specification
2-2
Chapter 3
Environment & Installation
3-1
3.1 Environment
3-1
3.2 Installation
3-3
3.2.1 Installatio n me thods
3-3
3.2.2 Installation space
3-6
3.2.3 Derating curves
3-9
3.2.4 Capacitor reforming Guide after long storage
3-10
3.3 Wiring guidelines
3-11
3.3.1 Main considerations
3-11
3.3.2 Power cables
3-13
3.3.3 Control cable selection and wiring
3-13
3.3.4 Wiring and EMC guidelines
3-14
3.3.5 Failure liability
3-15
3.3.6 Considerations for peripheral equipment
3-17
3.3.7 Ground connection
3-18
3.4 Specifications
3-19
3.4.1 Product Specifications
3-19
3.4.2 General Specifications
3-21
3.5 Standard wiring
3-23
3.5.1 200V Single phase (NPN inpu t)
3-23
3.5.2 200V Single phase (PNP input)
3-24
3.5.3 230V Three ph as e (NPN input)
3-25
3.5.4 400V Three phase (PNP input)
3-26
3.5.5 400V Three phas e (NPN input)
3-27
3.6 Terminal Description
3-29
3.6.1 Description of main circuit terminals
3-29
3.6.2 Control circuit terminal description
3-30
3.7 Dimensions and weight
3-32
3.8 EMC filter Disconnection
3-37
I
Chapter 4
Software Index
4-1
4.1 Keypad Description
4-1
4.1.1 Operator Panel Functions
4-1
4.1.2 Digital Display Description
4-2
4.1.3 Digital Display Setup
4-4
4.1.4 Example of Keypad Operation
4-6
4.1.5 Operation Control
4-8
4.2 Programmable Parameter Groups
4-9
4.3 Parameter Function Description
4-24
Chapter 5
Troubleshooting and Maintenance
5-1
5.1 Error Display and Corrective Action
5-1
5.1.1 Manual Reset and Aut o-Reset
5-1
5.1.2 Keypad Operation Error Instruction
5-3
5.1.3 Special conditions
5-4
5.2 General troubleshooting
5-5
5.3 Routine and periodic inspection
5-6
5.4 Maintenance
5-7
Chapter 6
Accessories
6-1
6.1 Input choke Specific ati ons
6-1
6.2 Output choke Specifications
6-1
6.3 Fuse Specification
6-1
6.4 Fuse Specification (UL Model Recommended)
6-2
6.5 Braking Resistor
6-3
6.6 Copy Unit (KB-BDI/VDI)
6-4
6.7 Communication options
6-4
6.8 RJ45 to USB connecting Cable (1.8m)
6-5
Appendix 1
BDI50 Parameters Setting List
App1-1
Appendix 2
Instructions for UL
Appendix 3
BDI50 Communication protocols
A3.1 Modbus communi cati on pr otocol
A3.2 BACnet communic ati on pr otocol
Appendix 4
Cable RJ45 to USB instruction manual
Appendix 5
BDI50 series accessories manual
Appendix 6
Consignes de sécurité
App2-1
App3-1
App3-1
App3-18
App4-1
App5-1
App6-1
II
※
Indicates a potential hazard that could cause death or serious
personal injury if misused.
Indicates that the inverter or the mechanical system might be damaged
if misused.
Ensure that the Inveter Ground terminal is connected correctly.
CMOS ICs on the inverter’s main board are susceptible to static electricity. Do
Chapter 0 Preface
0.1 Preface
To extend the performance of the product and ensure personnel safety, please read
this manual thoroughly before using the inverter. Should there be any problem in
using the product that cannot be solved with the information provided in the manual,
contact our technical or sales representative who will be willing to help you.
Precautions
The inverter is an electrical product. For your safety, there are symbols such as
“Danger”, “Caution” in this manual as a reminder to pay attention to safety
instructions on handling, installing, operating, and checking the inverter. Be sure to
follow the instructions for highest safety.
Danger
Caution
Danger
Risk of electric shock. The DC link capacitors remain charged for five
minutes after power has been removed. It is not permissible to open the
equipment until 5 minutes after the power has been removed.
Do not make any connections when the inverter is powered on. Do not check
parts and signals on circuit boards during the inverter operation.
Do not disassemble the inverter or modify any internal wires, circuits, or
parts.
Caution
Do not perform a voltage test on parts inside the inverter. High voltage can
destroy the semiconductor components.
Do not connect T1, T2, and T3 terminals of the inverter to any AC input
power supply.
not touch the main circuit board.
0-1
Chapter 1 Safety Precautions
Make sure the main circuit connections are correct. Single phase L1( L) ,L3( N ) , and
not be mistaken for T1,T2 and T3. Oth er wise, inverter damage can result .
The line voltage applied must comply with the inverter’s specified input
To avoid the front cover from disengaging, or other damge do not carry the inverter
damage to the keypad or the inverter.
This product is sold subject to EN 61800-3 and EN 61800-5-1.
Work on the device/system by unqualified personnel or failure to comply with
Only permanently-wired input power connections are allowed.
1.1 Before Power Up
Danger
Three phase L1(L),L2,L3(N); 400V : L1,L2,L3 are power-input terminals and must
Caution
voltage.(See the nameplate)
by its covers. Support the drive by the heat sink when transporting. Improper
handling can damage the inverter or injure personnel and should be avoided.
To avoid the risk of fire, do not install the inverter on a flammable object.Install on
nonflammable objects such as metal.
If several inverters are placed in the same control panel, provide heat removal
means to maintain the temperature below 50 degree C to avoid over heat or fire.
When disconnecting the remote keypad, turn the power off first to avoid any
Warning
In a domestic environment this pr oduct may cause radio interference in which
case the user may be required to apply corrective measures.
Motor over temperature protection is not provided.
Caution
warnings can result in severe personal injury or serious damage to material. Only
suitably qualified personnel trained in the setup, installation, commissioning and
operation of the product should carry out work on the device/system.
1-1
1.2 During Power Up
When the momentary power loss is longer than 2 seconds, the inverter will not
for 2 seconds.
Danger
have sufficient stored power for its control circuit. Therefore, when the power is
re-applied, the run operation of the inverter will be based on the setup of
following parameters:
• Run parameters. 00-02 or 00-03.
• Direct run on power up. Parameter. 07-04 and the status of external run
switch,
Note-: the start operation will be regardless of the settings for parameters
07-00/07-01/07-02.
Danger. Direct run on power up.
If direct run on power up is enabled and inverter is set to external run
with the run FWD/REV switch closed then the inverter will restart.
Danger
Prior to use, ensure that all risks and safety implications are considered.
When the momentary power loss ride through is selected and the power loss is
short, the inverter will have sufficient stored power for its control circuits to
function, therefore,when the power is resumed the inverter will automatically
restart depending on the setup of parameters 07-00 & 07-01.
1.3 Before Operation
Caution
Make sure the model and inverter capacity are the same as that set in
parameter 13-00.
Note : On power up the supply voltage set in parameter 01-01 will flash on display
1-2
1.4 During Operation
Caution
Do not touch heat radiating components such as heat sinks and brake resistors.
The inverter can drive the motor from low speed to high speed. Verify the allowable
minutes after the power has been removed.
Caution
Make sure that the power is switched off before disassembling or checking
harmful gases if burnt.
To avoid electric shock, do not take the front cover off while power is on.
restart function is enabled.
peration of the stop switch is different than that of the emergency stop switch.
de-activated to become ef fect ive.
Danger
Do not connect or disconnect the motor during operation. Otherwise, It may
cause the inverter to trip or damage the unit.
Danger
The motor will restart automatically after stop when auto-
In this case, care must be taken while working around the drive and associated
equipment .
The o
The stop switch has to be activated to be effective. Emergency stop has to be
speed ranges of the motor and the associated machinery.
Note the settings related to the braking unit.
Risk of electric shock. The DC link capacitors remain charged for five minutes after
power has been removed. It is not permissible to open the equipment until 5
The Inverter should be used in environments with temperature range from
-10… +40°C / 14…104℉ (size 1) or -10…+50°C / 14…122℉ (all other
sizes) and relative humidity of 95%.
Danger
any components.
1.5 Inverter Disposal
Caution
Please dispose of this unit with care as an industrial waste and according to your
required local regulations.
The capacitors of inverter main circuit and printed circuit board are considered as
hazardous waste and must not be bur nt.
The Plastic enclosure and parts of the inverter such as the cover board will release
1-3
Chapter 2 Part Number Definition
BDI50
EMC Filter:
kW
Mechanical drive sizes
2.1 Model part number
-X XXX -K X X -X -Y -Y
PNP / NPN:
Rated voltage:
F = included; [Empty] = not included
N = NPN input;
P = PNP input;
NP = PNP and NPN
2M = 230 Vac, 1ph;
2T = 230 Vac, 3ph;
4 = 400 Vac, 3ph
Software:
Braking unit:
Keypad:
Drive power, in
BDI50 drive series
X = standard
B = included;
X = not included
K = Integrated (LED keypad with 5-digits
7-segment display)
2-1
2.2 Standard Product Specification
Model
BDI50-1004-KXX-2M-N
BDI50-1007-KXX-2M-N
BDI50-2015-KXX-2M-N
BDI50-2022-KXX-2M-N
BDI50-1004-KXX-2M-P-F
BDI50-1007-KXX-2M-P-F
BDI50-2015-KXX-2M-P-F
BDI50-2022-KXX-2M-P-F
BDI50-1007-KXX-2T-N
BDI50-2015-KXX-2T-N
BDI50-2022-KXX-2T-N
BDI50-3037-KBX-2T-NP
BDI50-4055-KBX-2T-NP
BDI50-4075-KBX-2T-NP
BDI50-2007-KBX-4-N
BDI50-2015-KBX-4-N
BDI50-2022-KBX-4-N
BDI50-3037-KBX-4-NP
BDI50-3055-KBX-4-NP
BDI50-4075-KBX-4-NP
BDI50-4110-KBX-4-NP
BDI50-2007-KBX-4-P-F
BDI50-2015-KBX-4-P-F
BDI50-2022-KBX-4-P-F
BDI50-3037-KBX-4-NP-F
BDI50-3055-KBX-4-NP-F
BDI50-4075-KBX-4-NP-F
BDI50-4110-KBX-4-NP-F
Supply
Voltage
(Vac)
1ph,
200~240V
+10%/-15%
3ph,
200~240V
+10%/-15%
3ph,
380~480V
+10%/-15%
Frequency
(Hz)
50/60Hz
50/60Hz
50/60Hz
(HP)
(kW)
0.5 0.4
1 0.75
2 1.5
3 2.2
0.5 0.4
1 0.75
2 1.5
3 2.2
1 0.75
2 1.5
3 2.2
5 3.7
8 5.5
10 7.5
1 0.75
2 1.5
3 2.2
5 3.7
8 5.5
10 7.5
15 11
1 0.75
2 1.5
3 2.2
5 3.7
8 5.5
10 7.5
15 11
Model EMC Filter
NPN PNP Built-in None
◎
◎ ◎
◎
◎ ◎
◎
◎ ◎
◎
◎ ◎ ◎ ◎
◎ ◎
◎ ◎ ◎ ◎
◎
◎ ◎ ◎
◎
◎
◎ ◎
◎
◎ ◎
◎ ◎ ◎
◎
◎ ◎ ◎
◎
◎ ◎
◎ ◎
◎ ◎
◎ ◎
◎ ◎
◎ ◎
◎
◎
◎
◎
◎ ◎
◎ ◎
◎ ◎
◎
◎
Braking
Built-in
◎
◎
◎
◎
◎ ◎
◎ ◎
◎ ◎
◎ ◎
◎ ◎
Unit
◎
◎
◎
◎
◎
◎
◎
Short circuit capacity is below 5000A/240V or 5000A/480V.
The voltage for 200~240V models is 240V, 380~480V models is 480V.
2-2
3-1
Chapter 3 Environment & Installation
Protection
Protection
class
Suitable environment
Storage
temperature
Relative
Humidity
Altitude：Below 1000m (3281ft)
See ch. 3.2.3 Derati ng c ur v es .
2G (19.6m/s²) for 57~150Hz and below.
0.3mm for 10~57Hz (According to IEC60068-2-6 standard)
Direct sunlight, Rain or moisture
Oil mist and salt
Dust, lint fibres, small metal filings and corrosive liquid and gas
Electromagnetic int erference from sources such as welding equipment
Radioactive and flamm able mat er i al s
Excessive vibration from machines such as stamping, punching machines
Add vibration-proof pads if necessary
3.1 Environment
Installation environment has a direct effect on the correct operation and the life expectancy of the
inverter, Install the inverter in an environment complying with the following conditions:
IP20
-10~40°C (size 1) -10~50°C (other sizes)
Operating
temperature
If several inverters are installed in the same control panel, ensure
adequate spacing and provide the necessary cooling and ventilation for
successful operation .
-20~60°C
Max 95% (without condensation)
Altitude
Shock
It is required to reduce 2% of inverter rated current at each additional
100m. The maximum altitude is 300 0 m
Installation site
Install in an environment that will not have an adverse effect on the operation of the unit
and ensure that there is no exposure to areas such as that listed below:
3-2
Product Overview
Size 3
Size 4
RS485
Operator
TM2
terminal
TM1
terminal
Ground
terminal
Operator
RS485
TM2
terminal
TM1
terminal
Ground
terminal
Size 1
Size 2
Panel
port
Panel
port
3-3
3.2 Installation
M4
1. Metal plate adaptor
2. Plastic adaptor
Snap hooks
1. Metal plate adaptor
2. Plastic adaptor
Snap hooks
3. screws
3. screws
Assembly:
Disassembly:
3.2.1 Installation methods
Size1. Mounting on a flat surface.
Din rail type installation：
Din rail kit includes a plastic and a metal adaptor plates.
Assembly Steps:
1) Attach the metal adaptor plate to the inverter base with the screws provided.
2) Attach the plastic Din rail adaptor to the metal adaptor plate.
3) Push the plastic adaptor forward to lock into position.
Disassembly Steps:
1) Unlock by pushing the snap hooks
2) Retract and remove the plastic Din rail adaptor.
3) Unscrew the metal plate &Remove
Note：
KIT DIN BDI50 Size 1 (Din rail kit part model), including the following parts
1. Metal plate adaptor
2. Plastic adaptor
3. Chamfer head screw: M3×6
3-4
M4
Mounting
Dismounting
Assembly:
Disassembly:
Plastic Adaptor plate
Snap hook
Middle Snap hook
Snap hook
Size 2: Mounting on a flat surface.
Din rail type installation：
Din rail kit includes a plastic adaptor plate as an attachment for the inverter base.
Refer to Diagram below:
Din Rail Mounting & Dismounting as shown in the diagram below:Use a 35mm Din Rail.
Plastic adaptor plate.
KIT DIN BDI50 Size 2 (Size 2 Din rail kit model)
3-5
Size 3. Mounting on a flat surface
M4
螺丝
M4
螺丝
M4 screw
M4 screw
Size 4. Mounting on a flat surface
3-6
3.2.2 Installation space
5cm
5cm
12cm
12cm
Front view
Fan
Fan
Side view
Provide the necessary
CONTROL
PANEL
5cm
Provide sufficient air circulation space for cooling as shown in examples below.
Install the Inverter on surfaces that provide good heat dissipation.
Single unit Installation
Install the inverter verticality to obtain effective cooling.
Multiple Installation
physical space and cooling
based on the ambient
temperature and the heat
loss in the panel
3-7
Installation for Grounding kit
Grounding kit：
As bellowed diagram, use screw to install EMC metal plate into heatsink.
Size 1 Size 2
3-8
Grounding kit option insta llation diagram and instruction (Example)
1
2
6
4
3
5
5
1
2
6
3
4
5
5
Size 1 Size 2
1. Grounding kit to be mounted on the drive (earth casing), please follow the diagram to
install.
2. Unshielded power supply lines or cable.
3. Unshielded wires or cable for the output of the relay contacts.
4. Stainless steel cable clamps.
Attach and earth the shielding of cables 5 and 6 as close as possible to the drive:
Strip the cable to expose the shielding;
Attach the cable to the plate 1, attaching the clamp on the stripped part of the
shielding.
The shielding must clamped tightly enough to metal sheet to ensure g ood con tact.
5. Shielded power supply cable for connecting motor which connect to earth at both
ends. The shielding must be continuous, and if intermediate terminals are used, they
must be placed in EMC shielded metal boxes.
6. Shielded cable for control-signal wiring.
For applications requiring several conductors, use cables with small cross-section
(0.5 mm2, 20 AWG).
For cables 5 and 6, the shielding must be connected to earth at both ends. The
shielding must be continuous, and if intermediate terminals are used, they must be
placed in EMC shielded metal boxes.
Notice：
● If using external EMC input filter, it must be mounted under the drive and connected
directly to the line supply via an unshielded cable. Link 3 on the drive is then via the
filter output cable.
● The HF equipotential earth connection between the drive, motor and cable shielding
does not remove the need to connect the PE conductors (green-yellow) to the
appropriate terminals on each device.
3-9
3.2.3 Derating curves
1004-…2M, 1007-…2M/2T (40℃)
2015/2022-…2M/2T (50℃)
100%
80
%
5
16
Rated Current(In)
Carrier Frequency
(kHz)
100%
90%
10
16
Rated Current
(
In)
Carrier Frequency(kHz
)
3037-..2T (50℃) (*)
4055-…2T (50℃)
100%
94%
10 16
Rated Current(In)
Carrier Frequency(kHz)
4075-…2T (50℃)
2007 / 2015 /2022-…4 (50℃)
100%
70%
10 16
Rated Current(In)
Carrier Frequency(kHz)
3037-…4 (50℃)
3055-…4 (50℃)
100
%
87%
10
16
Rated Current(In)
Carrier Frequency(kHz)
100%
84.6%
61.5%
5 10 16
Rated Current(In)
Carrier Frequency(kHz)
100%
70%
55%
5 10 16
Rated Current(In)
Carrier Frequency (kHz)
100%
90%
10
16
Rated Current(In)
Carrier Frequency(kHz )
Curves below show the applicable output current derate due to setting of carrier
frequency, the ambient operating temperatures of 40 and 50 degree C and installation
altitude.
(*) BDI50-3037-…-2T do not need to decrease the current rating in 50°C ambient temperature.
3-10
4075-…4 (50℃)
4110-…4 (50℃)
100%
60.6%
8
16
Rated Current(In)
Carrier Frequency(kHz)
100
%
70%
55%
5 10 16
Rated Current(In)
Carrier Frequency(kHz)
1year
Apply rated voltage (1) of i nverter in the normal way
Between
1-2 years
Apply rated voltage of inverter to the product for one hour before using
the inverter
Once the procedures com plet ed, inverter just can be used n ormally.
Derating curve for altitude
3.2.4 Capacitor reforming Guide after long storage
For correct performance of this product after long storage before use it is important that
Inverter Capacitors are reformed according to the guide below:
Storage time
Procedure to re-apply voltage
≦
Use a variable AC power supply to
1. Connecting 25% rated voltage of inverter for 30 minutes.
≧2 years
2. Connecting 50% rated voltage of inverter for 30 minut es.
3. Connecting 75% rat ed voltage of inverter for 30 minut es.
4. Connecting 100% rat ed voltage of inverter for 210 minute s.
(1) Please refer the rated voltage according to model label of inverter.
3-11
3.3 Wiring Guidelines
TM1
TM2
Cable Size
Tightening torque
Cable Size
Tightening torque
AWG
mm²
kgf.cm
Ibf.in
Nm
AWG
mm²
kgf.cm
Ibf.in
Nm
Size 1
14
12.15
1.37
Size 2
12.24
10.62
1.2
Size 3
18~8
0.82~8.4
18
15.58
1.76
Size 4
14~6
2~13.3
24.48
21.24
2.4
Device Rating
voltage
HP
3.3.1 Main considerations
1 Tightening Torque f or Screw terminals：Refer to the tables 3-1, when using a
screwdriver or any other suitable tools to make connections.
2 Power terminals:
Single phase : L1 (L), L3 (N)
Three-phase 200V models: L1 (L), L2, L3 (N)
400V models: L1, L2, L3
3 For all cabling use copper wires and the cable size shall be according to the table
below rated at 40 degrees Celsius.
4 Power & Control cable Minimum rated voltage
240V AC system, 300V AC.
480V AC system, 600V AC.
5 Control cables should be separated from the power cables. Do not place them in the
same cable tray or cable trunking to prevent against electrical interference.
Table 3-1
Size
22~10 0.34~6
24~12 0.5~2.5 4.08 3.54 0.4
24~12 0.5~2.5 5.1 4.43 0.5
6 The maximum RMS symmetrical Current Ratings and voltage are listed as below:
Short circuit Rating Maximum Voltage
220V 0.2~10 5000A 240V
440V 1~15 5000A 480V
3-12
7 Electrical ratings of terminals:
Supply voltage
Specification
0.4 / 0.75
0.5 / 1
220~240V
30
1.5 / 2.2
2 / 3
220~240V
30
0.75 / 1.5 / 2.2
1 / 2 / 3
380~480V
600
28
3.7
5
220~240V
300
45
5.5 / 7.5
7.5 / 10
220~240V
300
65
3.7 / 5.5
5 / 7.5
380~480V
600
45
7.5 / 11
10 / 15
380~480V
600
65
Power (kW) Horsepower
Voltage (Volt) Current(A)
300
3-13
3.3.2 Power Cables
Inverter
IM
Power
MCCB
Inverter IM
Machine
Insulation transformer
Power
MCCB
Protective covering
Inverter IM
Machine
RFI
Filter
Power
MCCB
Connect the shield to inverter
Do not connect this end
Supply power cable must be connected to TM1 terminal block, terminals L1(L) and L3(N) for
single phase 200V supply, L1(L), L2, L3(N) for three phase 200V supply and L1, L2, L3 for
three phase 400V supply.
Motor cable must be connected to TM1 terminals. T1, T2, T3.
Warning: Connection of Supply line cable to terminals T1,T2& T3 will result in serious
damage to the drive components.
Example power connections: Inv er ter with dedicat ed power line.
Install a Supply RFI filter or Isolation transformer when the power source is
shared with other high power electrical equipment as shown below.
3.3.3 Control Cable selection and Wiring
Control cables should be connected to terminal block TM2.
Choose power & Control cables according to the following criteria:
Use copper wires with correct diameter and temperature rating of 60/75°C.
Minimum cable voltage rating for 200V type inverters should be 300VAC.
Route all cables away from other high voltage or high current power lines
to reduce interference effects.
Use a twisted pair shielded cable and connect the shield (screen) wire to the ground
terminal at the inverter end only. Cable length should not exceed 50 meters.
Shielding sheath
ground terminal
3-14
3.3.4 Wiring and EMC guidelines
For effective interference suppression, do not route power and control cables in the same
conduit or trunking.
To prevent radiated noise, motor cable should be put in a metal conduit. Alternatively an
armored or shielded type motor cable should be used.
For effective suppression of noise emissions the cable armor or shield must be grounded at
both ends to the motor and the in verter ground. These connections should be as short as
possible.
Motor cable and signal lines of other control equipment should be at the least 30 cm apart.
BDI50-…-F series with built-in EMC filter
All BDI50-…-F inverters are equipped with an internal EMC filter able to comply the
performance levels req uired by EN 61800-3:2012 standard (category C2) with a maximum of
10 meters of shielded mot or c abl e.
3-15
Typical Wiring
Drive
1.Protective Earth Conductor.
L1(L)
PE
M
E
T1
T2
T3
L3(N)
E
L1(L)
L3(N)
E
3
2
3
4
5 6
Conductor size for enclosure &
Backplate must comply with the local electrical
standards. Min 10mm².
1
7
8
2.Backplate. Galvanised steel (Unpainted).
3.Input / output Ferrite core and reactor.
Ferrite cores can be used to reduce
radiated noise due to long motor cables.
If ferrite core is used loop wires round the core
(see table 3-2). Install core as close to the
inverter as possible
Output reactors provide additional benefit of
reducing dv/dt for protection of motor windings.
4. Metal Cable clamp. no more than 150mm from
the inverter.
Note: If no enclosure & backplate is used then
connect the cable shield by a good 360 º
termination to the Inverter output terminal E.
5.Screened (Shielded four core cable).
6.Separate Protective Earth wire, routed outside
motor cable separated be at least 100mm.
Note:- this is the preferred method specially
for large output cables and long length.
Multi-core screened (3 core & protective
earth) can be used for small power and short
length.
7.Connect the cable shield by a good
360º termination and connect to the motor
protective earth terminal.
This link must be as short as possible.
8.Motor Earth terminal(Protective Earth).
3-16
3.3.5 Failure liability
Gefran bears no responsibility for any failures or damaged caused to the inverter if the
recommendations in this instruction manual hav e not been foll owed specifically points
listed below.
If a correctly rated fuse or circuit breaker has not been installed between the pow er
source and the inverter.
If a magnetic contactor, a phase capacitor, burst absorber and LC or RC circuits have
been connected between the inverter and the motor.
If an incorrectly rated three-phase squirrel cage induction motor has been used.
Note:
When one inverter is driving several motors, the total current of all motors running
simultaneously must be less than the rated current of the inverter, and each motor
has to be equipped with a correctly rated thermal overload relay.
3-17
3.3.6 Considerations for per ipheral equipment
Ensure that the supply voltage is c orrect.
inverter
Use a molded-case circuit breaker that conforms to
malfunctions.
AC reactor for
When a 200V/400V inverter with rating below 11 kW is
BDI50 inverter has a built-in filter first Environment.
EMC filter.
Connect the single phase power to Terminals, L1(L) &
Ground Resistance for 200V power<100 Ohms.
Voltage drop on motor
Power
Circuit Breaker
& RCD
Magnetic
(
contactor
power quality
improvement
Input noise
filter
Inverter
Motor
A molded-case circuit breaker or fused disconnect
must be installed betwe en the AC source and the
the rated voltage and current of the inverter.
Do not use the circuit breaker as the run/stop switch
for the inverter.
Residual Current Circu it Breaker(RCD)
Current setting should be 200mA or above and the
operating time at 0.1 second or longer to prevent
Normally a magnetic contactor is not needed.
A contactor can be used to perform functions such as
external control and auto restart after power failure.
Do not use the magnetic contactor as the run/stop
switch for the inverter.
connected to a high capacity power source (600kVA or
above) then an AC reactor can be connected for
power factor improvement and reducing harmonics.
(Category C2 or C3, see paragraph 3.3.4).
To satisfy the required EMC regulations for your
specific application you may require an additional
L3(N) and three phase power to Terminals : (200V :
L1(L),L2,L3(N) or 400V : L1,L2,L3)
Warning! Connecting the input terminals T1, T2, and
T3 to AC input power will damage the inverter.
Output terminals T1, T2, and T3 are connected to U,
V, and W terminals of the motor.
To reverse the motor rotation direction just swap any
two wires at terminals T1, T2, and T3.
Ground the Inverter and motor correctly.
Three-phase induction motor.
due to long cable can be calculated.
Volts drop should be < 10%.
Phase-to-phase voltage drop (V) =
3 ×resistance of wire (Ω/km)×length of line
(m)×current×10
Note: when motor cables are longer than 100m, it is
recommend to use external output choke.
(For detailed information for the above peripheral equipment refer to Chapter 6).
-3
3-18
3.3.7. Ground connection
L1(L) T1 T2 T3L3(N)L2
L1(L) T1 T2 T3L3(N)L2
L1(L) T1 T2 T3L3(N)L2
L1(L) T1
T2 T3
L3(N)
L2
L1(L) T1
T2 T3
L3(N)
L2
L1(L) T1
T2 T3
L3(N)
L2
L1(L) T1 T2 T3L3(N)L2
L1(L) T1 T2 T3L3(N)L2
L1(L) T1 T2 T3L3(N)L2
Inverter Ground terminal must be connected to installation ground correctly and
according to the required local wiring regulations.
Ground cable size must be according to the required local wiring
regulations. Ground connection should be as short as possible.
Do not share the ground of the inverter with other high current loads (Welding
machine, high power motors). Ground each unit separately.
Ensure that all ground terminals and connections are secure
Do not make ground loops when several inverters share a common ground point.
Note: Please leave at least 5cm while installing inverter side by side in order to provide
enough cooling space.
(a) Correct (b) Correct (c) Incorrect
3-19
Sizes BDI50
1004
1007
2015
2022
Output Rating
Rated Output Capacity
kVA
1.0
1.65
2.9
4.0
Rated Output Current
A
2.6
4.3
7.5
10.5
HP
0.5 1 2
3
kW
0.4
0.75
1.5
2.2
Output Voltage
V
Three-Phase, 0 to 240V
Output Frequency
Hz
Based on parameter setting 0.01~599
Input Rating
Rated Voltage, Frequency
Allowable Voltage Fluctuation
+10% ~ -15%
Allowable Frequency Fluctuation
±5%
Input current
(1)
A
7.2
11
15.5
21
Allovable momentary
Enclosure
IP20
Sizes BDI50
1007
2015
2022
3037
4055
4075
Output Rating
Rated Output Capacity
kVA
1.65
2.90
4.00
6.67
9.91
13.34
Rated Output Current
A
4.3
7.5
10.5
17.5
26
35
HP 1 2 3 5
7.5
10
kW
0.75
1.5
2.2
3.7
5.5
7.5
Output Voltage
V
Three-Phase, 0 to 240V
Output Frequency
Hz
Based on parameter setting 0.01~599
Input Rating
Rated Voltage, Frequency
Three-Phase, 200V to 240V, 50/60Hz
Allowable Voltage Fluctuation
+10% ~ -15%
Allowable Frequency Fluctuation
±5%
Input current
(1)
A
6.4
9.4
12.2
19.3
28.6
38.5
Allovable momentary
Enclosure
IP20
3.4 Specifications
3.4.1 Product Specifications
230V Class : Single phase. F : Standards for built-in filter
Maximum Applicable Motor
power loss time
230V Class : Three phase
Single-Phase, 200V to 240V, 50/60Hz
s 1.0 1.0 2.0 2.0
Maximum Applicable Motor
power loss time
(1) The input current is calculated value at full rated output current.
s 1.0 2.0 2.0 2.0 2.0 2.0
3-20
400V Class : Three phase. F : Standards for built-in filter
Sizes BDI50
2007
2015
2022
3037
3055
4075
4110
Output Rating
Rated Output Capacity
kVA
1.7
2.9
4.0
7.01
9.91
13.34
18.29
Rated Output Current
A
2.3
3.8
5.2
9.2
13.0
17.5
24
HP 1 2 3 5
7.5
10
15
kW
0.75
1.5
2.2
3.7
5.5
7.5
11
Output Voltage
V
Three-Phase, 0 to 480V
Output Frequency
Hz
Based on parameter setting 0.01~599
Input Rating
Rated Voltage, Frequency
Three-Phase, 380V to 480V, 50/60Hz
Allowable Voltage Fluctuation
+10% ~ -15%
Allowable Frequency
Input current
(1)
A
4.2
5.6
7.3
10.1
14.3
19.3
26.4
Allovable momentary
Enclosure
IP20
Maximum Applicable Motor
Fluctuation
power loss time
(1) The input current is calculated value at full rated output current.
s 2.0
2.0 2.0 2.0 2.0 2.0 2.0
±5%
BDI50 Powerloss
All inverters are equipped with internal fans (excluding BDI50 size 1):
Drive Model Power Loss (W) Heat Loss (kcal/hr)
230 V Class : single phase and three phase
BDI50-1004-...-2M/2T-… 27.0 23.2
BDI50-1007-...-2M/2T-… 45.0 38.7
BDI50-2015-...-2M/2T-… 64.0 55.0
BDI50-2022-...-2M/2T-… 70.0 60.2
BDI50-3037-...-2T-… 155.0 133.3
BDI50-4055-...-2T-… 148.0 127.3
BDI50-4075-...-2T-… 330.0 283.8
400 V Class: three phase
BDI50-2007-...-4-… 30.0 25.8
BDI50-2015-...-4-… 37.0 31.8
BDI50-2022-...-4-… 61.0 52.5
BDI50-3037-...-4-… 98.3 84.5
BDI50-3055-...-4-… 157.0 135.0
BDI50-4075-...-4-… 234.0 201.2
BDI50-4110-...-4-… 297.0 255.4
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