gefran AFE200-72500-KXX-4-MS, AFE200-72000-KXX-4-MS, AFE200-72500-KXX-6-MS, AFE200-72500-XXX-4-SL, AFE200-72500-XXX-6-SL Instruction Manual

...

Active Front End Regenerative

Power Supply Unit

AFE200-...-4

Industrial application

AFE200-...-6

...... Instruction Manual

Information about this manual

Software version

This manual is updated according the software version V 7.x.2.

The identication number of the software version is indicated on the identication plate of the

AFE or can be checked with the Firmware ver.rel - PAR 490 parameter, menu 2.5

General information

Before using the product, read the safety instruction section carefully. Keep the manual in a safe place and available to engineering and installation personnel during the product functioning period. Gefran S.p.A has the right to modify products, data and dimensions without notice. The data

can only be used for the product description and they can not be understood as legally stated

properties.

Thank you for choosing this Gefran product. We will be glad to receive any possible information which could help us improving this manual.

The e-mail address is the following: techdoc@gefran.com. All rights reserved

2 AFE200 • Instruction Manual

Table of contents

Information about this manual ................................................. 2

1 - Safety Precautions ............................................................... 6

1.1 Symbols used in the manual .................................................................................... 6

1.2 Safety precaution...................................................................................................... 7

1.3 General warnings ..................................................................................................... 7

1.4 Instruction for compliance with UL Mark (UL requirements), U.S. and Canadian

electrical codes ............................................................................................................... 9

2 - Introduction to the product ................................................ 10

2.1 Product type designation ........................................................................................ 12

2.1.1 Parallel congurations ...........................................................................................13

3 - Transport and storage ........................................................ 14

3.1 General ................................................................................................................... 14

3.2 Permissible Environmental Conditions ................................................................... 15

4 - Mechanical installation ...................................................... 16

4.1 Inclination and mounting clearance ........................................................................ 16

4.2 Fastening positions................................................................................................. 17

5 - Wiring Procedure ................................................................ 22

5.1 Power section ......................................................................................................... 25

5.1.1 Cable Cross Section ..............................................................................................25

5.1.2 EMC guide line ......................................................................................................29

5.1.3 Block diagram power section ................................................................................30

5.1.4 Power line connection ...........................................................................................32

5.1.5 DC output connection ............................................................................................33

5.1.6 Connection of fans power supply ..........................................................................35

5.2 Regulation section .................................................................................................. 36

5.2.1 Removing the terminal cover .................................................................................36

5.2.2 Cable Cross Section ..............................................................................................36

5.2.3 Regulation section connection ..............................................................................36

5.2.4 Switches, jumpers and LED ..................................................................................38

5.3 Serial interface (XS connector)............................................................................... 41

5.3.1 AFE / RS 485 Port (not insulated) point-to-point connection .................................41

5.3.2 AFE / RS485 port point-to-point connection (with insulation) ................................43

5.3.3 RS 485 multi-drop connection ...............................................................................43

5.4

Typical connection diagrams (with Pre-charge Kit) ........................................................... 44

5.5 Precharge Kit .......................................................................................................... 48

5.5.1 Fuses internal to the pre-charge kit .......................................................................48

5.5.2 Pre-charge kit dimensions and Cable Cross Section ............................................49

5.6 LCL Filters ............................................................................................................. 51

5.6.1 LR3-AFE (Choke) Dimensions, Cable Cross Section and data ............................54

5.6.2 LC-AFE (Choke + capacitors) Dimensions, Cable Cross Section and data ..........56

5.6.3 L-AFE (Choke) Dimensions, Cable Cross Section and data .................................57

5.6.4 C-AFE (Capacitor) Dimensions and Cable Cross Section ....................................58

6 - Use of the keypad ............................................................... 59

6.1 Description.............................................................................................................. 59

6.2 Navigation............................................................................................................... 60

6.2.1 Scanning of the rst and second level menus .......................................................60

6.2.2 Display of a parameter ..........................................................................................60

6.2.3 Scanning of the parameters .................................................................................61

AFE200 • Instruction Manual 3

6.2.4 List of the last parameters modied ......................................................................61

6.2.5 “Goto parameter” function .....................................................................................61

6.3 Parameter modication........................................................................................... 62

6.4 How to save parameters......................................................................................... 63

6.5 Conguration of the display .................................................................................... 64

6.5.1 Language selection ...............................................................................................64

6.5.2 Selection of Easy / Export mode ...........................................................................64

6.5.3 Startup display .......................................................................................................64

6.5.4 Back-lighting of the display....................................................................................64

6.6 Alarms..................................................................................................................... 65

6.6.1 Alarm reset ............................................................................................................65

6.7 Messages ............................................................................................................... 65

6.8 Saving and recovery of new parameter settings .................................................... 66

6.8.1 Selection of the keypad memory ...........................................................................66

6.8.2 Saving of parameters on the keypad.....................................................................66

6.8.3 Load parameters from keypad ..............................................................................67

6.8.4 Transfer of parameters between AFE200..............................................................67

7 - Commissioning via keypad .............................................. 68

7.1 Startup Wizard ........................................................................................................ 71

7.2 Programming ......................................................................................................... 74

7.2.1 Menu display modes .............................................................................................74

7.2.2 Programming of “function block” analog and digital input signals .........................74

7.2.3 Variable interconnections mode ............................................................................74

8 - Description of parameters and functions (Expert list) .... 76

Legend ...........................................................................................................................76

8.1 Parameters on selection lists, but not displayed on keypad ................................. 150

8.2 Selection Lists ...................................................................................................... 155

9 - Troubleshooting ................................................................ 160

9.1 Alarms................................................................................................................... 160

9.1.1 “ExtIO fault” Alarm ..............................................................................................163

9.1.2 “Fastlink fault” Alarm ............................................................................................164

9.2 Messages ............................................................................................................. 165

10 - Specication ................................................................... 168

10.1 Environmental Conditions................................................................................... 168

10.2 Standards ........................................................................................................... 168

10.3 Accuracy ............................................................................................................. 168

10.3.1 Current control ...................................................................................................168

10.3.2 Voltage control...................................................................................................168

10.3.3 Current rating ....................................................................................................168

10.4 Overload ............................................................................................................. 169

10.5 DC circuit ............................................................................................................ 169

10.6 Electrical data ..................................................................................................... 170

10.7

Voltage level of AFE200 for safe operations ...........................................................172

10.8 Cooling ............................................................................................................... 173

10.9 Weight and dimensions ...................................................................................... 174

11 - Options ............................................................................181

11.1 Optional external fuses (mandatory) ................................................................... 181

11.1.1 Fuses for connection mains side (F1) ...............................................................181

11.1.2 Fuses for connection DC side ...........................................................................182

11.2 EMC lter ............................................................................................................ 184

11.3 Installation of optional cards ............................................................................... 185

11.4.1 Shielding of optional card connections ..............................................................187

4 AFE200 • Instruction Manual

Appendix 1 - Design .............................................................. 188

A1.1

Single-motor calculation based on motor output power ..................................... 188

A1.2 Calculation for multi-motor system ..................................................................... 189

Appendix 2 - Parallel connection (400 ... 1650kW sizes) .... 192

A 2.1 Introduction........................................................................................................ 192

A 2.2 Compatibility of IGBT modules ......................................................................... 194

A 2.3 MS-SL interface cable wiring sizes 400...710 kW ............................................. 195

A 2.4 MS-SL interface cable wiring sizes 900 kW...1 MW .......................................... 196

A 2.5 MS-SL interface cable wiring size 1.35 MW ...................................................... 197

A 2.6 MS-SL interface cable wiring size 1.65 MW ...................................................... 198

A 2.7 Jumpers and Switches ...................................................................................... 199

A 2.8 LEDs.................................................................................................................. 199

Appendix 3 - Block Diagrams ............................................... 202

System Diagrams Index ............................................................................................. 202

Drive overview ............................................................................................................ 202

Reference ................................................................................................................... 202

Commands ................................................................................................................. 203

Digital inputs ............................................................................................................... 204

Digital outputs ............................................................................................................. 205

Analog inputs .............................................................................................................. 206

Analog outputs............................................................................................................ 208

Current Control ........................................................................................................... 209

Active Curr Cong ...................................................................................................... 210

Functions .....................................................................................................................211

AFE200 • Instruction Manual 5

1 - Safety Precautions

1.1 Symbols used in the manual

Indicates a procedure, condition, or statement that, if not strictly observed, could result

in personal injury or death.

Warning!

Caution

Attention

Indique le mode d’utilisation, la procédure et la condition d’exploitation. Si ces consignes ne sont passtrictement respectées, il y a des risques de blessures corporelles ou de mort.

Indicates a procedure, condition, or statement that, if not strictly observed, could result in damage to or destruction of equipment.

Indique et le mode d’utilisation, la procédure et la condition d’exploitation. Si ces consignes ne sont pas strictement respectées, il y a des risques de détérioration ou de destruction des appareils.

Indicates that the presence of electrostatic discharge could damage the appliance.

When handling the boards, always wear a grounded bracelet.

Indique que la présence de décharges électrostatiques est susceptible d’endommager l’appareil. Toujours porter un bracelet de mise à la terre lors de la manipulation des cartes.

Indicates a procedure, condition, or statement that should be strictly followed in order to

optimize these applications.

Indique le mode d’utilisation, la procédure et la condition d’exploitation. Ces consignes doivent êtrerigoureusement respectées pour optimiser ces applications.

Note ! Indicates an essential or important procedure, condition, or statement.

Indique un mode d’utilisation, de procédure et de condition d’exploitation essentiels ou importants

Qualied personnel

For the purpose of this Instruction Manual , a “Qualied person” is someone who is skilled to the installation, mounting, start-up and operation of the equipment and the hazards involved. This operator must have the following qualications:

- trained in rendering rst aid.

- trained in the proper care and use of protective equipment in accordance with established safety procedures.

- trained and authorized to energize, de-energize, clear, ground and tag circuits

and equipment in accordance with established safety procedures.

Personne qualiée

Aux ns de ce manuel d’instructions, le terme « personne qualiée » désigne toute personne

compétente en matière d’installation, de montage, de mise en service et de fonctionnement de l’appareil et au fait des dangers qui s’y rattachent. L’opérateur en question doit posséder

les qualications suivantes :

- formation lui permettant de dispenser les premiers soins

6 AFE200 • Instruction Manual

- formation liée à l’entretien et à l’utilisation des équipements de protection selon les consigne

de sécurité en vigueur

- formation et habilitation aux manoeuvres suivantes : branchement, débranchement,

vérication des isolations, mise à la terre et étiquetage des circuits et des appareils selon les

consignes de sécurité en vigueur

Use for intended purpose only

The power drive system (electrical drive + application plant) may be used only for

the application stated in the manual and only together with devices and compo-

nents recommended and authorized by Gefran.

Utiliser uniquement dans les conditions prévues

Le système d’actionnement électrique (drive électrique + installation) ne peut être utilisé que dans les conditions d’exploitation et les lieux prévus dans le manuel et uniquement avec les dispositifs et les composants recommandés et autorisés par Gefran.

1.2 Safety precaution

The following instructions are provided for your safety and as a means of preventing damage to the product or components in the machines connected. This section lists instructions, which apply generally when handling electrical drives.

Specic instructions that apply to particular actions are listed at the beginning of

each chapters.

Les instructions suivantes sont fournies pour la sécurité de l’utilisateur tout comme pour éviter l’endommagement du produit ou des composants à l’intérieur des machines raccordées. Ce paragraphe dresse la liste des instructions généralement applicables lors de la manipulation des drives électriques.

Les instructions spéciques ayant trait à des actions particulières sont répertoriées au début

de chaque chapitre.

Read the information carefully, since it is provided for your personal safety and will also help prolong the service life of your electrical drive and the plant you connect to it.

Lire attentivement les informations en matière de sécurité personnelle et visant par ailleurs à prolonger la durée de vie utile du drive tout comme de l’installation à laquelle il est relié.

1.3 General warnings

This equipment contains dangerous voltages and controls potentially dangerous rotating mechanical parts. Non-compliance with Warnings or failure to follow the instructions

Warning!

AFE200 • Instruction Manual 7

contained in this manual can result in loss of life, severe personal injury or serious damage to property.

Cet appareil utilise des tensions dangereuses et contrôle des organes mécaniques en mouvement potentiellement dangereux. L’absence de mise en pratique des consignes ou le nonrespect des instructions contenues dans ce manuel peuvent provoquer le décès, des lésions corporelles graves ou de sérieux dégâts aux équipements.

This equipment contains dangerous voltages and controls potentially dangerous rotating mechanical parts. Non-compliance with Warnings or failure to follow the instructions contained in this manual can result in loss of life, severe personal injury or serious damage to property.

Les drives occasionnent des mouvements mécaniques. L’utilisateur est tenu de s’assurer que de tels mouvements mécaniques ne débouchent pas sur des conditions d’insécurité. Les butées de sécurité et les seuils d’exploitation prévus par le fabricant ne doivent être ni

contournés ni modiés.

Only suitable qualied personnel should work on this equipment, and only after becoming familiar with all safety notices, installation, operation and maintenance procedures

contained in this manual. The successful and safe operation of this equipment is

dependent upon its proper handling,installation, operation and maintenance.

Seul un personnel dûment formé peut intervenir sur cet appareil et uniquement après avoir assimilé l’ensemble des informations concernant la sécurité, les procédures d’installation, le fonctionnement et l’entretien contenues dans ce manuel. La sécurité et l’efcacité du fonctionnement de cet appareil dépendent du bon accomplissement des opérations de manutention, d’installation, de fonctionnement et d’entretien.

In the case of faults, the drive, even if disabled, may cause accidental movements if it has not been disconnected from the mains supply.

En cas de panne et même désactivé, le drive peut provoquer des mouvements fortuits s’il n’a pas été débranché de l’alimentation secteur.

Electrical Shock

The DC link capacitors remain charged at a hazardous voltage even after cutting off the

power supply.

Never open the device or covers while the AC Input power supplyis switched on. Minimum time to wait before working on the terminals or inside the device is listed in

section 10.6 .

Risque de décharge électrique

Les condensateurs de la liaison à courant continu restent chargés à une tension dangereuse même après que la tension d’alimentation a été coupée.

Ne jamais ouvrir l’appareil lorsqu’il est suns tension. Le temps minimum d’attente avant de pouvoir travailler sur les bornes ou bien àl’intérieur de l’appareil est indiqué dans la section

10.6 .

Electrical Shock and Burn Hazard:

When using instruments such as oscilloscopes to work on live equipment, the oscilloscope’s chassis should be grounded and a differential probe input should be used. Care should be used in the selection of probes and leads and in the adjustment of the oscilloscope so that accurate readings may be made. See instrument manufacturer’s instruction book for proper operation and adjustments to the instrument.

Décharge Èlectrique et Risque de Brúlure : Lors de l’utilisation d’instruments (par example

oscilloscope) sur des systémes en marche, le chassis de l’oscilloscope doit être relié à la terre et une sonde différentiel devrait être utilisé en entrée. Les sondes et conducteurs doivent être choissis avec soin pour effectuer les meilleures mesures à l’aide d’un oscilloscope. Voir le manuel d’instruction pour une utilisation correcte des instruments.

Fire and Explosion Hazard:

Fires or explosions might result from mounting Drives in hazardous areas such as loca-

tions where ammable or combustible vapors or dusts are present. Drives should be installed away from hazardous areas, even if used with motors suitable for use in these

locations.

Risque d’incendies et d’explosions: L’utilisation des drives dans des zônes à risques (présence de vapeurs ou de poussières inammables), peut provoquer des incendies ou des explosions. Les drives doivent être installés loin des zônes dangeureuses, et équipés de

moteurs appropriés.

8 AFE200 • Instruction Manual

1.4 Instruction for compliance with UL Mark (UL require-

ments), U.S. and Canadian electrical codes

Short circuit ratings

AFE200 must be connected to a grid capable of supplying a symmetrical shortcircuit power of less than or equal to “xxxx A rms.

The values of the “xxxx” A rms short-circuit current, in accordance with UL requirements (UL 508 c), for each power rating (AFE output in the manual) are shown in the table below.

Short current rating

AFE output (kW) SCCR ( A ) up to 600Vac

1,1...37,3 5000

39....149 10000

150....398 18000

299.....447 30000

448-671 42000

672-1193 85000

Note! Drive will be protected by semiconductor Fuse type as specified in the instruction manual.

Branch circuit protection

In order to protect AFE against over-current use fuses specied in par. 11.1.

Environmental condition

The AFE has to be considered “Open type equipment”. Max surrounding air temperature equal to 40°C. Pollution degree 2.

≥ 1194 100000 ... 200000

Wiring of the input and output power terminals

Use UL listed cables rated at 75°C and round crimping terminals. Crimp terminals with tool recommended by terminal manufacturer. Field wiring terminals shall be used with the tightening torque specied in par.

5.1.1.

Over-voltage control

In compliance with CSA-requirements Overvoltage at mains terminal is achieved

installing an overvoltage protection device as for :

Type OVR 1N 15 320 from ABB or similar.

Minimum time required for safe DC-link voltage

Before removing AFE cover in order to access internal parts, after mains disconnection wait for time as follow :

Drive size Safe time ( sec )

size 3.....5 300

size 6...7 and Parallels 300

AFE200 • Instruction Manual 9

2 - Introduction to the product

M

E

C

Exp-Sync-ADV

SMPS and

power interface

+

Control signals

Exp-Enc-ADV

SMPS and

power interface

C+

Encoder signals

Control board Control board

AFE200 ADV200-DC

C (+)D (-)

AFE200 is the series of AC/DC Active Front End (AFE) regenerative, DC Bus

power supply units

With a powerful 32-bit technology platform and reliable IGBT power stage the AFE200 offers signicant advantages for single or multi-inverter automation systems powered by a common DC bus. AFE200 is intended to power the ADV200..-DC fed family of AC inverters, either single module or multi-modules with their DC buses tied in parallel. It may also be used to supply ADV200-...-IT series intended to be powered from a DC input.

About use with standard products (i.e. ADV200...-4 or -6) or other brand products.

AC fed inverters may utilize input lter capacitors that exist from the input diode bridge

Caution

Note! In order to work properly, an external LCL type line input filter and precharge kit is needed.

LCL filters must be chosen based on the overload required for the AFE: Heavy Duty or Low Duty.

to ground. These capacitors are subject to failure if the product is powered via the DC bus input. In this scenario, the input lter capacitors should be removed before powering up the

unit from an AFE...

For GEFRAN legacy or AC fed units, please consult the factory.

For Other Brand products, consult the manufacturer of that product.

Connection with Precharge Kit and LCL Filter

PRECHARGE SECTION

K1M

D C

K2M

LCL Input Filter

LC-AFE

LR3-AFE

AC Main Supply

EMI Filter

Reduced operating costs

The AFE200 achieves considerable savings in terms of power consumption and the relative costs. The kinetic energy of the inertia of the loads transformed into electric energy by the AFE200 is sent back to the mains supply during

10 AFE200 • Instruction Manual

braking. In conventional resistor braking systems this power is dissipated in the

form of heat. The excess energy can be used to supply other equipment.

Production of Clean Power

The regeneration technology of the AFE200 uses advanced control algorithms to provide clean power. A signicant reduction in harmonic distortion (less than

3% considering an AC main supply with THD voltage lower than 2%) and the input current in phase with the input voltage enable unitary power factor operation,

for additional energy saving and system efciency.

Enhanced control dynamics

Used in single or multi-inverter solutions powered by a common DC bus the

AFE200 also guarantees high-level control dynamics in AFE and energy regen-

eration conditions, which would be impossible with electric braking solutions. Control and monitoring performed on the DC-link also prevent the risk of undesirable stoppages during power transients and make the AFE200 a reliable solution for use in networks with high voltage uctuation levels.

Typical applications

The AFE200 is ideal for applications that require management of high-inertia loads or with high operating dynamics, such as: test benches, industrial lifting applications, centrifuges, mixers, ventilation systems, renewable energy systems, rolling

systems, high-power servo systems, etc.

The economic benets of using the AFE200 in applications such as these are not

of secondary importance.

AFE200 • Instruction Manual 11

2.1 Product type designation

Firmware HW release S/N 09012345 Prod. Release

DFPRSBUSW.CFG

CONF

0.8.0 A -.G -.I 10.10.10 A1

Power

Regulation

Safety

Braking unit

Software

revision

Product

configuration

Cards revision

Firmware revision

The main technical characteristic of the AFE200 are showed in the product code and in the nameplate.

AFE200 3 200 -K X X -4 -XX YY

Parallel version only:

XX : MS = MASTER SL = SLAVE with MS/SL cable 1m length SL2 = SLAVE with MS/SL cable 2m length

Rated voltage (factory setting):

4 = 400 Vac, 50 Hz

6 = 500...690 Vac

Software:

Braking unit:

X = not included

Keypad:

X = non included

Power, in kW:

200 = 22.0 kW 450 = 45.0 kW 900 = 90.0 kW 1100 = 110.0 kW 1320 = 132.0 kW 1600 = 160.0 kW

Mechanical sizes:

3 = size 3

4 = size 4 5 = size 5

YY : 04 = 400.0 kW 05 = 500.0 kW 06 = 630.0 kW 07 = 710.0 kW 09 = 900.0 kW 10 = 1 MW 14 = 1.35 MW 17 = 1.65 MW

X = standard

B = included

K = included

2000 = 200.0 kW

2500 = 250.0 kW 3150 = 315.0 kW 3550 = 355.0 kW

6 = size 6 7 = size 7

Active Front End Regenerative Power Supply Unit

Identication Nameplate

Serial number

Model

Input (mains supply)

Output (Output voltage, power,

current, CT and VT overloads)

Approvals

Type: AFE200-3220 -KXX-4 S/N: 09012345

Inp: 400Vac -15% ÷ 500 Vac +5% 50/60 Hz 3ph

40A@400Vac 36A@480Vac

Out : 650Vdc-780Vdc

28kW 43A @650Vdc 39A @780Vdc Ovld.150% -60s

42kW 64A @650Vdc 57A @780Vdc Ovld.110% -60s

Firmware & cards revision level nameplate

The choice of AFE200 depends on the power rating of the inverters connected to

the DC-link.

12 AFE200 • Instruction Manual

Gefran S.p.Avia G.Carducci, 24 I-21040-Gerenzano, VA

The rated output current of the AFE200 must be higher or equal to the sum of the power ratings of the AFE200 connected to the DC-link. For further information please see Appendix 1.

(*) The power rating in kW shown on the product data plate refers to that of the equivalent ADV200-DC.

2.1.1 Parallel congurations

A parallel connection of several units basically consists of one MASTER unit and

one or more SLAVE units.

When placing your order please give the code number of the master and slave

and number of these:

Power code Description (Designation) Power code Description (Designation)

400kW

500kW

630kW

710kW

900kW

1MW

S9AF21M AFE200-72000-KXX-4-MS 04

S9AF21S AFE200-72000-XXX-4-SL S9AF51S AFE200-72000-XXX-6-SL

S9AF22M AFE200-72500-KXX-4-MS 05

S9AF22S AFE200-72500-XXX-4-SL S9AF52S AFE200-72500-XXX-6-SL

S9AF23M AFE200-73150-KXX-4-MS 06

S9AF23S AFE200-73150-XXX-4-SL S9AF53S AFE200-73150-XXX-6-SL

S9AF24M AFE200-73550-KXX-4-MS 07

S9AF24S AFE200-73550-XXX-4-SL S9AF54S AFE200-73550-XXX-6-SL

S9AF231 AFE200-73150-KXX-4-MS 09

S9AF23S AFE200-73150-XXX-4-SL S9AF53S AFE200-73150-XXX-6-SL

S9AF23S AFE200-73150-XXX-4-SL S9AF53S AFE200-73150-XXX-6-SL

S9AF241 AFE200-73550-KXX-4-MS 10

S9AF24S AFE200-73550-XXX-4-SL S9AF54S AFE200-73550-XXX-6-SL

S9AF24S AFE200-73550-XXX-4-SL S9AF54S AFE200-73550-XXX-6-SL

400kW

500kW

630kW

710kW

900kW

1MW

1.35MW

1.65MW

S9AF51M AFE200-72000-KXX-6-MS 04

S9AF52M AFE200-72500-KXX-6-MS 05

S9AF53M AFE200-73150-KXX-6-MS 06

S9AF54M AFE200-73550-KXX-6-MS 07

S9AF53M1 AFE200-73150-KXX-6-MS 09

S9AF54M1 AFE200-73550-KXX-6-MS 10

S9AF54M4 AFE200-73550-KXX-6-MS 14

S9AF54S AFE200-73550-XXX-6-SL

S9AF54S AFE200-73550-XXX-6-SL

S9AF54S2 AFE200-73550-XXX-6-SL2

S9AF54M5 AFE200-73550-KXX-6-MS 17

S9AF54S AFE200-73550-XXX-6-SL

S9AF54S AFE200-73550-XXX-6-SL

S9AF54S2 AFE200-73550-XXX-6-SL2

S9AF54S2 AFE200-73550-XXX-6-SL2

AFE200 • Instruction Manual 13

3 - Transport and storage

Caution

Correct transport, storage, erection and mounting, as well as careful operation and maintenance are essential for proper and safe operation of the equipment. Protect the AFE200 against physical shocks and vibration during transport and storage. Also be sure to protect it against water (rainfall) and excessive temperatures.

Le bon accomplissement des opérations de transport, de stockage, d’installation et de montage, ainsi que l’exploitation et l’entretien minutieux, sont essentiels pour garantir à l’appareil un fonctionnement adéquat et sûr.

If the AFE have been stored for longer than two years, the operation of the DC link capacitors may be impaired and must be “reformed”. Before commissioning devices that have been stored for long periods, connect them to a power supply for two hours with no load connected in order to regenerate the capacitors, (the input voltage has to be applied without enabling the AFE).

En cas de stockage des AFE pendant plus de deux ans, il est conseillé de contrôler l’état des condensateurs CC avant d’en effectuer le branchement. Avant la mise en service des appareils, ayant été stockés pendant long temps, il faut alimenter variateurs à vide pendant

deux heures, pour régénérer les condensateurs : appliquer une tension d’alimentation sans

actionner le AFE.

3.1 General

A high degree of care is taken in packing the AFE200 product and preparing them for delivery. They should only be transported with suitable transport equipment (see weight data). Observe the instructions printed on the packaging. This also applieswhen the device is unpacked and installed in the control cabinet.

Upon delivery, check the following:

- the packaging for any external damage

- whether the delivery note matches your order.

Open the packaging with suitable tools. Check whether:

- any parts were damaged during transport

- the device type corresponds to your order

In the event of any damage or of an incomplete or incorrect delivery please notify

the responsible sales ofces immediately. The devices should only be stored in dry rooms within the specied temperature ranges .

Note! A certain degree of moisture condensation is permissible if this arises from changes in temperature.

This does not, however, apply when the devices are in operation. Always ensure that there is no moisture condensation in devices that are connected to the power supply!

14 AFE200 • Instruction Manual

3.2 Permissible Environmental Conditions

Temperature

storage �� -25…+55°C (-13…+131°F), class 1K4 per EN50178

transport �� -25…+70°C (-13…+158°F), class 2K3 per EN50178

Air humidity

storage �� 5% to 95 %, 1 g/m3 to 29 g/m3 (class 1K3 as per EN50178) transport �� 95 % (3), 60 g/m3 (4)

A light condensation of moisture may occur for a short time occasionally if the device is not in operation

(class 2K3 as per EN50178)

Air pressure:

storage �� [kPa] 86 to 106 (class 1K4 as per EN50178) transport �� [kPa] 70 to 106 (class 2K3 as per EN50178)

(3) Greatest relative air humidity occurs with the temperature @ 40°C (104°F) or if the temperature of the

device is brought suddenly from -25 ...+30°C (-13°...+86°F).

(4) Greatest absolute air humidity if the device is brought suddenly from 70...15°C (158°...59°F).

-20…+55°C (-4…+131°F), for devices with keypad

-20…+60°C (-4…+140°F), for devices with keypad

AFE200 • Instruction Manual 15

4 - Mechanical installation

The AFE must be mounted on a wall that is constructed of heat resistant material. While the AFE is operating, the temperature of the AFE’s cooling ns can rise to a

temperature of 158° F (70°C).

Le AFE doit être monté sur un mur construit avec des matériaux résistants à la chaleur. Pendant le fonctionnement du AFE, la température des ailettes du dissipateur thermique peut arriver à 70°C (158° F).

Because the ambient temperature greatly affects AFE life and reliability, do not install the AFE in any location that exceeds the allowable temperature.

Étant donné que la température ambiante inue sur la vie et la abilité du AFE, on ne devrait pasinstaller le AFE dans des places ou la temperature permise est dépassée.

Be sure to remove the desicant dryer packet(s) when unpacking the AFE. (If not removed these packets may become lodged in the fan or air passages and cause the AFE to overheat).

Lors du déballage du AFE, retirer le sachet déshydraté. (Si celui-ci n’est pas retiré, il empêche la ventilation et provoque une surchauffe du AFE).

Protect the device from impermissible environmental conditions (temperature, humidity, shock etc.).

Protéger l’appareil contre des effets extérieurs non permis (température, humidité, chocs etc.).

4.1 Inclination and mounting clearance

The AFE200 must be mounted in such a way that the free ow of air is ensured see paragraph 10.7 Cooling.

Maximum angle of inclination ��30° (referred to vertical position) Minimum top and bottom distance ��150 mm (≥AFE200-71600 = 400mm) Minimum free space to the front ��25 mm Minimum distance between drives ��none Minimum distance to the side with the cabinet

≥

150 mm[6"]

400 mm[15.75" ] (ADV 7...)

≥

≥

10 mm [ 0.4" ]≥

150 mm[6"]

≥400 mm[15.75" ] (ADV 7...)

10 mm

16 AFE200 • Instruction Manual

25 mm [ 0.98” ]≥10 mm [ 0.4" ]≥

4.2 Fastening positions

311 [12.24”]

190 [7.48”]

Fissaggioamuro

Wall mounting

(B)

(A)

175 [6.89”]

(B)

Taglia 5

Size 5

265 [10.43”]

421 [16.57”]

275 [10.83”]

No. 4 screw 6MA

268 [10.55”]

(A)

220 [8.66”]

187.6 [7.4”]

150 [5.91”]

No. 4 screw 5MA

No. 4 screw 6MA

730.4 [28.76”]

748 [29.45”]

595 [23.43”]

612 [24.09”]

616 [24.25”]

500.1 [19.7”]

Taglia 4

Size 4

267 [10.51”]

(B)

Taglia 3

Size 3

(A)

517 [20.35”]

(B)

Fissaggioamuro

Wall mounting

No. 5 screw 6MA

836 [32.91”]

853 [33.58”]

Taglia 6

Size 6

(A)

350 [13.78”]

AFE200 • Instruction Manual 17

417 [16.42”]

355.6 [140”]

177.8 [7.00”]

(B)

(*)

Fissaggioamuro

Wall mounting

[0.59”]

15

12.75 [0.50”]

5.5 [0.21”]

[55.4”]

1407

6.5 [0.26”]

10

Ø

[47.62”]

[49.76”]

1264

1209.5

Taglie 1-2-3 Sizes 1-2-3

[0.39”]

Taglia 5 Size 5

[0.47”]

12

13

Ø

Taglia 7

Size 7

(A)

[0.29”]

7.25

5.5 [0.21”]

[0.51”]

(*) Protezione in policarbonato trasparente

(*) Protective trasparent policarbonate

6.5

[0.26”]

(B)

6.5 [0.26”]

[0.47”]

12

[0.75”]

19

Ø 13

[0.51”]

12.5 [0.49”]

(B)(A)

6.5 [0.26”]

Ø

13

[0.51”]

(B)(A)

6.5

[0.26”]

[0.6”]

[0.51”]

24.95 [0.98”]

6.5 [0.26”]

(A)

17.45

[0.69”]

6.5 [0.26”]

[0.47”]

12

[0.75”]

19

19

[0.75”]

Taglia 4 Size 4

Taglia 6 Size 6

15.25

(*)

[0.44”]

[0.75”]

19

13

Ø

11.25

(B)(A)

[0.26”]

6.5

(B)(A)

Recommended screws for fastening

Size 3 (AFE 3...) 4 x M5 x 12 mm screws + Grover (spring-lock) washer + Flat washer

Size 4 (AFE 4...) Size 5 (AFE 5...) 4 x M6 x 16 mm screws + Grover (spring-lock) washer + Flat washer

Size 6 (AFE 6...) 5 x M6 x 16 mm screws + Grover (spring-lock) washer + Flat washer

Size 7 (AFE 7...) 6 x M6 x 16 mm screws + Grover (spring-lock) washer + Flat washer

Note! Other dimensions see chapter 10.8 Weight and dimensions.

18 AFE200 • Instruction Manual

[55.4”]

1407

[47.62”]

[49.76”]

1264

1209.5

417 [16.42”]

355.6

177.8 [7.00”]

(B)

[140”]

177.8 [7.00”]

(*) (*)

417 [16.42”]

355.6

[140”]

(B)

Fissaggioamuro

Wall mounting

400 ... 710 kW

[55.4”]

1407

[47.62”]

[49.76”]

1264

1209.5

417 [16.42”]

355.6 [140”]

177.8 [7.00”]

(B)

(A)

(A)

(*)

417 [16.42”]

355.6 [140”]

177.8 [7.00”]

(B)

(A)

(A)

(*) Protezione in policarbonato trasparente

(*)

(*) Protective trasparent policarbonate

417 [16.42”]

355.6 [140”]

(*)

177.8 [7.00”]

(*)

Fissaggioamuro

Wall mounting

(B)

900 ... 1000 kW

(A)

(*) Protezione in policarbonato trasparente

(*) (*)

AFE200 • Instruction Manual 19

(*) Protective trasparent policarbonate

[55.4”]

1407

[47.62”]

[49.76”]

1264

1209.5

417 [16.42”]

355.6

177.8 [7.00”]

(B)

[140”]

(*)

417 [16.42”]

355.6

177.8 [7.00”]

(B)

[140”]

(*)

417 [16.42”]

355.6

177.8 [7.00”]

(B)

[140”]

417 [16.42”]

355.6

[140”]

177.8 [7.00”]

(*)

(*)

Fissaggio a muro

Wall mounting

(B)

1350 kW

[55.4”]

1407

[49.76”]

1264

[47.62”]

1209.5

(A)

417 [16.42”]

355.6 [140”]

177.8 [7.00”]

(B)

(A)

(A)

(*)

417 [16.42”]

355.6 [140”]

177.8 [7.00”]

(*) (*)

(B)

(A)

(*)

417 [16.42”]

355.6 [140”]

177.8 [7.00”]

(B)

(A)

(*)

(A)

(*)

417 [16.42”]

355.6 [140”]

177.8 [7.00”]

(*)

(A)

(*)

(*) Protezione in policarbonato trasparente

(*) Protective trasparent policarbonate

417 [16.42”]

355.6 [140”]

177.8 [7.00”]

(*)

(*)

Fissaggio a muro

Wall mounting

(B)

(B)

1650 kW

(A)

(*)

(A)

(*) Protezione in policarbonato trasparente

(*)

(*) Protective trasparent policarbonate

20 AFE200 • Instruction Manual

6.5

[0.75”]

[0.26”]

400kW

500kW

630kW

710kW

900kW

1MW

1.35 MW

1.65 MW

15.25

[0.6”]

17.45

[0.69”]

(A)

AFE200-72000-KXX-.-MS 04 AFE200-72000-XXX-.-SL

AFE200-72500-KXX-.-MS 05 AFE200-72500-XXX-.-SL

AFE200-73150-KXX-./..-MS 06 AFE200-73150-XXX-./..-SL

AFE200-73550-KXX-./..-MS 07 AFE200-73550-XXX-./..-SL

AFE200-73150-KXX-./..-MS 09 AFE200-73150-XXX-./..-SL AFE200-73150-XXX-./..-SL

AFE200-73550-KXX-./..-MS 10 AFE200-73550-XXX-./..-SL AFE200-73550-XXX-./..-SL

AFE200-73550-KXX-./..-MS 14 AFE200-73550-XXX-./..-SL2 AFE200-73550-XXX-./..-SL AFE200-73550-XXX-./..-SL

AFE200-73550-KXX-./..-MS 17 AFE200-73550-XXX-./..-SL2 AFE200-73550-XXX-./..-SL2 AFE200-73550-XXX-./..-SL AFE200-73550-XXX-./..-SL

6.5

[0.26”]

Ø 13

[0.51”]

19

Recommended screws for fastening

12 x M6 x 16 mm screws + Grover (spring-lock) washer + Flat

washer

18 x M6 x 16 mm screws + Grover (spring-lock) washer + Flat

washer

24 x M6 x 16 mm screws + Grover (spring-lock) washer + Flat

washer

30 x M6 x 16 mm screws + Grover (spring-lock) washer + Flat

washer

(B)

Note! Other dimensions see chapter 10.8 Weight and dimensions.

AFE200 • Instruction Manual 21

5 - Wiring Procedure

Caution

AFE are electrical apparatus for use in industrial installations. Parts of the AFE are energized during operation. The electrical installation and the opening of the device

should therefore only be carried out by qualied personnel. Improper installation of

motors or AFE may therefore cause the failure of the device as well as serious injury

to persons or material damage. Drive is not equipped with motor overspeed protection logic other than that controlled by software. Follow the instructions given in this manual and observe the local and national safety regulations applicable.

Les AFE à fréquence variable sont des dispositifs électriques utilisés dans des installations industriels. Une partie des AFE sont sous tension pendant l’operation. L’installation électrique et l’ouverture des AFE devrait être executé uniquement par du personel qualié. De mauvaises installations de moteurs ou de AFE peuvent provoquer des dommages materiels ou blesser des personnes. On doit suivir les instructions donneés dans ce manuel et observer les régles nationales de sécurité.

Replace all covers before applying power to the AFE. Failure to do so may result in death or serious injury.

Remettre tous les capots avant de mettre sous tension le AFE. Des erreurs peuvent provoquer de sérieux accidents ou même la mort.

The AFE must always be grounded. If the AFE is not connected correctly to ground,

extremely hazardous conditions may be generated that may result in death or serious

Warning!

injury.

Le AFE doit toujours être raccordé au système de mise à la terre. Un mauvais raccorde- ment du AFE au système de mise à la terre peut se traduire par des conditions extrêmement dangereuses susceptibles d’entraîner le décès ou de graves lésions corporelles.

Never open the device or covers while the AC Input power supply is switched on. Minimum time to wait before working on the terminals or inside the device is listed in section "10.7

Voltage level of AFE200 for safe operations" .

Ne jamais ouvrir l’appareil lorsqu’il est suns tension. Le temps minimum d’attente avant de pouvoir travailler sur les bornes ou bien à l’intérieur de l’appareil est indiqué dans la section 10.7.

Do not touch or damage any components when handling the device. The changing of

the isolation gaps or the removing of the isolation and covers is not permissible.

Manipuler l’appareil de façon à ne pas toucher ou endommager des parties. Il n’est pas permis de changer les distances d’isolement ou bien d’enlever des matériaux isolants ou des capots.

Do not connect power supply voltage that exceeds the standard specication voltage uctuation permissible. If excessive voltage is applied to the Drive, damage to the

internal components will result.

Ne pas raccorder de tension d’alimentation dépassant la uctuation de tension permise par

les normes. Dans le cas d’ une alimentation en tension excessive, des composants internes peuvent être endommagés.

Operation with Residual Current Device

If an RCD (also referred to as ELCB or RCCB) is tted, the inverters will operate without

nuisance tripping, provided that:

- a type B RCD is used.

- the trip limit of the RCD is 300mA.

- the neutral of the supply is grounded (TT or TN systems)

22 AFE200 • Instruction Manual

- only one AFE200 is supplied from each RCD.

- the output cables are less than 50m (screened) or 100m (unscreened).

RCD: Residual Current Device RCCB: Residual Current Circuit Breaker ELCB: Earth Leakage Circuit Breaker

Note: The residual current operated circuit-breakers used must provide protection

against direct-current components in the fault current and must be suitable for briey suppressing power pulse current peaks. It is recommended to protect the AFE200 by fuse separately.

The regulations of the individual country (e.g. VDE regulations in Germany) and

the regional power suppliers must be observed!

Fonctionnement avec un dispositif de courant résiduel

En cas d’installation d’un RCD – dispositif de courant résiduel – (également dénommé RCCB

ou ELCB), les onduleurs fonctionneront sans faux arrêt à condition que :

- le RCD utilisé soit de type B

- le seuil de déclenchement du RCD soit xé à 300 mA

- le neutre du bloc d’alimentation soit mis à la terre (systèmes TT ou TN)

- chaque RCD n’alimente qu’un seul onduleur

- la longueur des câbles de sortie soit inférieure à 50 m (blindés) ou 100 m (non blindés)

RCD: Dispositif de courant résiduel RCCB: Disjoncteur à courant résiduel ELCB: Disjoncteur contre fuite à la terre

Remarque : Les RCD utilisés doivent assurer la protection contre les composants à courant

Respecter la réglementation des pays concernés (par exemple, les normes VDR

continu présents dans le courant de défaut et doivent être capables de supprimer des crêtes de courant en peu de temps. Il est recommandé de protéger séparément l’AFE200 de fusibles.

en Allemagne) et des fournisseurs locaux d’énergie électrique.

Functioning of the AFE without a ground connection is not permitted.

Défense de faire fonctionner le AFE sans qu’il y ait eu raccordement de mise à la terre préa-

Caution

lable

The grounding connector shall be sized in accordance with the NEC or Canadian Electrical Code. The connection shall be made by a UL listed or CSA certied closed-loop terminal connector sized for the wire gauge involved. The connector is to be xed using the crimp tool specied by the connector manufacturer.

Le raccordement devrait être fait par un connecteur certié et mentionné à boucle fermé par

lesnormes CSA et UL et dimensionné pour l’épaisseur du cable correspondant. Le connecteur

doit êtrexé a l’aide d’un instrument de serrage specié par le producteur du connecteur.

Do not perform a megger test between the AFE terminals or on the control circuit terminals.

Ne pas exécuter un test megger entre les bornes du AFE ou entre les bornes du circuit de contrôle.

The electrical commissioning should only be carried out by qualied personnel, who are also responsible for the provision of a suitable ground connection and a protected

power supply feeder in accordance with the local and national regulations.

La mise en service électrique doit être effectuée par un personnel qualié. Ce dernier est

responsable del’existence d’une connexion de terre adéquate et d’une protection des câbles d’alimentation selon les prescriptions locales et nationales.

If the AFE have been stored for longer than two years, the operation of the DC link

AFE200 • Instruction Manual 23

capacitors may be impaired and must be “reformed”. Before commissioning devices

PE

PEN

PE

PE

that have been stored for long periods, connect them to a power supply for two hours with no load connected in order to regenerate the capacitors (the input voltage has to be applied without enabling the AFE).

En cas de stockage des variateurs pendant plus de deux ans, il est conseillé de contrôler l’état des condensateurs CC avant d’en effectuer le branchement. Avant la mise en service des appareils, ayant été stockés pendant long temps, il faut alimenter variateurs à vide pen-

dant deux heures, pour régénérer les condensateurs : appliquer une tension d’alimentation

sans actionner le AFE.

Type of networks

AFE are designed to be powered from standard three phase lines that are electrically symmetrical with respect to ground (TN or TT network). It is possible the use with IT network. In case of use of networks at 690Vac, all AFE200-6 sizes with the use of standard lters (EMI-FN3359HV series) can be utilized. For the series 400/480V (AFE200-4), only the size 4450 and 5900 must be requested specically for use for IT networks (AFE200-4-IT series). All AFE200-4 requires the use of special EMC lters for IT networks (on request).

Power supply networks

Based on the grounding method, the IEC 60634-1 describes three main types of grounding for power supply networks: TN, TT and IT systems.

In particular, the IT system has all the active parts insulated from earth or a point connected to ground through an impedance. The earths of the system are connected separately or collectively to the system ground.

The following gures show these different systems.

TN-S supply lines TN-C supply lines

L1

L2

L3

N

TT supply lines IT supply lines

L1

L2

L3

N

24 AFE200 • Instruction Manual

L1

L2

L3

L1

L2

L3

5.1 Power section

5.1.1 Cable Cross Section

Terminals: C - D - U - V - W

Sizes

AFE200-...-4

3220 16 6 14 1.5 ... 1.7

4450 35 2 18 2.4 ... 4.5

5900 95 4/0 23 14

61320 240 500 40 40

Sizes

AFE200-...-4

71600 2 x 100 2 x AWG 4/0 M10 50

72000 2 x 100 2 x AWG 4/0 M10 50

72500 2 x 150 2 x kcmil 300 M10 50

73150 2 x 185 2 x kcmil 350 M10 50

73550 2 x 185 2 x kcmil 350 M10 50

Maximum Cable Cross Section (flexible conductor) Recommended stripping Tightening torque (min)

2

(mm

) AWG (mm) (Nm)

Bars: C - D - U - V - W

Recommended cable cross-section Lock screw diameter Tightening torque (min)

2

) AWG / kcmil (mm) (Nm)

(mm

Sizes

AFE200-...-4

Terminals:

Cable Cross Section

2

) AWG / kcmil (mm) (Nm)

(mm

on mechanical cabinet

Lock screw

diameter

Recommended

terminal

Tightening torque

3220 ... 4450 16 AWG 6 M6 Eyelet - Spade 10

5900 50 AWG 1/0 M6 Eyelet - Spade 10

61320 120 250 kcmil M8 Eyelet - Spade 24

Terminals:

on bars

71600 ... 72500 150 300 kcmil M10 Eyelet 50

73150 - 73550 185 350 kcmil M10 Eyelet 50

Bars: C - D - U - V - W

400kW

500kW

630kW

710kW

900kW

Sizes

AFE200-...-4

Recommended cable cross-section

2

(mm

) AWG / kcmil (mm) (Nm)

72000-KXX-4-MS 04 2 x 100 2 x AWG 4/0 M10

72000-XXX-4-SL 2 x 100 2 x AWG 4/0 M10 (U,V,W=M12) 50 (M10) / 75 (M12)

72500-KXX-4-MS 05 2 x 150 2 x kcmil 300 M10

72500-XXX-4-SL 2 x 150 2 x kcmil 300 M10 (U,V,W=M12) 50 (M10) / 75 (M12)

73150-KXX-4-MS 06 2 x 185 2 x kcmil 350 M10

73150-XXX-4-SL 2 x 185 2 x kcmil 350 M10 (U,V,W=M12) 50 (M10) / 75 (M12)

73550-KXX-4-MS 07 2 x 185 2 x kcmil 350 M10

73550-XXX-4-SL 2 x 185 2 x kcmil 350 M10 (U,V,W=M12) 50 (M10) / 75 (M12)

73150-KXX-4-MS 09 2 x 185 2 x kcmil 350 M10

73150-XXX-4-SL 2 x 185 2 x kcmil 350 M10 (U,V,W=M12) 50 (M10) / 75 (M12)

Lock screw

diameter

(U,V,W=M12) 50 (M10) / 75 (M12)

(U,V,W=M12) 50 (M10) / 75 (M12)

(U,V,W=M12) 50 (M10) / 75 (M12)

(U,V,W=M12) 50 (M10) / 75 (M12)

(U,V,W=M12) 50 (M10) / 75 (M12)

Tightening torque

(min)

73150-XXX-4-SL 2 x 185 2 x kcmil 350 M10 (U,V,W=M12) 50 (M10) / 75 (M12)

AFE200 • Instruction Manual 25

1MW

Bars: C - D - U - V - W

Sizes

AFE200-...-4

Recommended cable cross-section

2

(mm

) AWG / kcmil (mm) (Nm)

AFE200-73550-KXX-4-MS 10 2 x 185 2 x kcmil 350 M10

Lock screw

diameter

(U,V,W=M12) 50 (M10) / 75 (M12)

Tightening torque

(min)

AFE200-73550-XXX-4-SL 2 x 185 2 x kcmil 350 M10 (U,V,W=M12) 50 (M10) / 75 (M12)

AFE200-73550-XXX-4-SL 2 x 185 2 x kcmil 350 M10 (U,V,W=M12) 50 (M10) / 75 (M12)

Terminals:

Sizes

AFE200-...-4

72000-KXX-4-MS 04 150 300 kcmil M10 Eyelet 50

400kW

72000-XXX-4-SL 150 300 kcmil M10 Eyelet 50

72500-KXX-4-MS 05 150 300 kcmil M10 Eyelet 50

500kW

72500-XXX-4-SL 150 300 kcmil M10 Eyelet 50

73150-KXX-4-MS 06 185 350 kcmil M10 Eyelet 50

630kW

73150-XXX-4-SL 185 350 kcmil M10 Eyelet 50

73550-KXX-4-MS 07 185 350 kcmil M10 Eyelet 50

710kW

73550-XXX-4-SL 185 350 kcmil M10 Eyelet 50

Recommended cable

cross-section

2

) AWG / kcmil (mm) (Nm)

(mm

on mechanical cabinet

Lock screw

Recommended

diameter

73150-KXX-4-MS 09 185 350 kcmil M10 Eyelet 50

900kW

73150-XXX-4-SL 185 350 kcmil M10 Eyelet 50

73150-XXX-4-SL 185 350 kcmil M10 Eyelet 50

AFE200-73550-KXX-4-MS 10 185 350 kcmil M10 Eyelet 50

AFE200-73550-XXX-4-SL 185 350 kcmil M10 Eyelet 50

1MW

AFE200-73550-XXX-4-SL 185 350 kcmil M10 Eyelet 50

terminal

Tightening

torque (min)

26 AFE200 • Instruction Manual

Sizes

AFE200-...-6

Recommended cable cross-section Lock screw diameter Tightening torque (min)

2

(mm

) AWG / kcmil (mm) (Nm)

71600 95 AWG 4/0 M10 50

72000 150 300 kcmil M10 50

72500 240 500 kcmil M10 50

73150 - 73550 2 x 100 2 x AWG 4/0 M10 50

Bars: C - D - U - V - W

Sizes

AFE200-...-6

Terminals:

Cable Cross Section Lock screw

2

(mm

) AWG / kcmil (mm) (Nm)

diameter

on bars

Recommended

terminal

Tightening torque

71600 50 AWG 1/0 M10 Eyelet 50

72000 75 AWG 2/0 M10 Eyelet 50

72500 120 250 kcmil M10 Eyelet 50

73150 - 73550 150 300 kcmil M10 Eyelet 50

Bars: C - D - U - V - W

400kW

500kW

630kW

710kW

Sizes

AFE200-...-6

Recommended cable cross-section

2

(mm

) AWG / kcmil (mm) (Nm)

72000-KXX-6-MS 04 150 300 kcmil M10 50

72000-XXX-6-SL 150 300 kcmil M10 50

72500-KXX-6-MS 05 240 500 kcmil M10 50

72500-XXX-6-SL 240 500 kcmil M10 50

73150-KXX-6-MS 06 2 x 100 2 x AWG 4/0 M10 50

73150-XXX-6-SL 2 x 100 2 x AWG 4/0 M10 50

73550-KXX-6-MS 07 2 x 100 2 x AWG 4/0 M10 50

73550-XXX-6-SL 2 x 100 2 x AWG 4/0 M10 50

Lock screw

diameter

Tightening torque

73150-KXX-6-MS 09 2 x 100 2 x AWG 4/0 M10 50

900kW

73150-XXX-6-SL 2 x 100 2 x AWG 4/0 M10 50

73150-XXX-6-SL 2 x 100 2 x AWG 4/0 M10 50

AFE200-73550-KXX-6-MS 10 2 x 100 2 x AWG 4/0 M10 50

1MW

AFE200-73550-XXX-6-SL 2 x 100 2 x AWG 4/0 M10 50

AFE200-73550-XXX-6-SL 2 x 100 2 x AWG 4/0 M10 50

AFE200-73550-KXX-6-MS 14 2 x 100 2 x AWG 4/0 M10 50

1.35MW

AFE200-73550-XXX-6-SL2 2 x 100 2 x AWG 4/0 M10 50

AFE200-73550-XXX-6-SL 2 x 100 2 x AWG 4/0 M10 50

AFE200-73550-XXX-6-SL 2 x 100 2 x AWG 4/0 M10 50

AFE200-73550-KXX-6-MS 17 2 x 100 2 x AWG 4/0 M10 50

AFE200-73550-XXX-6-SL2 2 x 100 2 x AWG 4/0 M10 50

1.65MW

AFE200-73550-XXX-6-SL2 2 x 100 2 x AWG 4/0 M10 50

AFE200-73550-XXX-6-SL 2 x 100 2 x AWG 4/0 M10 50

AFE200-73550-XXX-6-SL 2 x 100 2 x AWG 4/0 M10 50

(min)

AFE200 • Instruction Manual 27

400kW

500kW

630kW

710kW

900kW

1MW

1.35MW

1.65MW

Connection

Sizes

AFE200-...-6

Recommended cable

cross-section

2

) AWG / kcmil (mm) (Nm)

(mm

Lock screw

diameter

Recommended

terminal

Tightening

torque (min)

72000-KXX-6-MS 04 75 AWG 2/0 M10 Eyelet 50

72000-XXX-6-SL 75 AWG 2/0 M10 Eyelet 50

72500-KXX-6-MS 05 120 250 kcmil M10 Eyelet 50

72500-XXX-6-SL 120 250 kcmil M10 Eyelet 50

73150-KXX-6-MS 06 150 300 kcmil M10 Eyelet 50

73150-XXX-6-SL 150 300 kcmil M10 Eyelet 50

73550-KXX-6-MS 07 150 300 kcmil M10 Eyelet 50

73550-XXX-6-SL 150 300 kcmil M10 Eyelet 50

73150-KXX-6-MS 09 150 300 kcmil M10 Eyelet 50

73150-XXX-6-SL 150 300 kcmil M10 Eyelet 50

73150-XXX-6-SL 150 300 kcmil M10 Eyelet 50

AFE200-73550-KXX-6-MS 10 150 300 kcmil M10 Eyelet 50

AFE200-73550-XXX-6-SL 150 300 kcmil M10 Eyelet 50

AFE200-73550-XXX-6-SL 150 300 kcmil M10 Eyelet 50

AFE200-73550-KXX-6-MS 14 150 300 kcmil M10 Eyelet 50

AFE200-73550-XXX-6-SL2 150 300 kcmil M10 Eyelet 50

AFE200-73550-XXX-6-SL 150 300 kcmil M10 Eyelet 50

AFE200-73550-XXX-6-SL 150 300 kcmil M10 Eyelet 50

AFE200-73550-KXX-6-MS 17 150 300 kcmil M10 Eyelet 50

AFE200-73550-XXX-6-SL2 150 300 kcmil M10 Eyelet 50

AFE200-73550-XXX-6-SL2 150 300 kcmil M10 Eyelet 50

AFE200-73550-XXX-6-SL 150 300 kcmil M10 Eyelet 50

AFE200-73550-XXX-6-SL 150 300 kcmil M10 Eyelet 50

28 AFE200 • Instruction Manual

Warning!

Attention

5.1.2 EMC guide line

In a domestic environment, this product may cause radio inference, in which case sup-

plementary mitigation measures may be required.

Dans un environnement domestique, ce produit peut causer des interférences radio, auquel cas supplémentaire des mesures d’atténuation peuvent être nécessaires.

AFE are designed to operate in an industrial environment where a high level of

electromagnetic interference are to be expected. Proper installation practices will ensure safe and trouble-free operation. If you encounter problems, follow the

guidelines which follow.

- Check for all equipment in the cabinet are well grounded using short, thick grounding cable connected to a common star point or busbar. Better solution is to use a conductive mounting plane and use that as EMC ground reference

plane.

- Flat conductors, for EMC grounding, are better than other type because they have lower impedance at higher frequencies.

- Make sure that any control equipment (such as a PLC) connected to the AFE200 is connected to the same EMC ground or star point as the AFE200 via a short thick link.

- Separate the control cables from the power cables as much as possible, using separate trunking, if necessary at 90º to each other.

- Whenever possible, use screened leads for the connections to the control

circuitry.

- Ensure that the contactors in the cubicle are suppressed, either with R-C suppressors for AC contactors or ‘ywheel’ diodes for DC contactors tted to

the coils. Varistor suppressors are also effective. This is important when the contactors are controlled from the AFE200 relay.

- Use screened or armored cables for the U-V-W connections and ground the screen at both ends using the cable clamps

- Use the recommended EMI lters, which are listed in section 11.3 of this manual (conformity with EN61800-3, class C3 with 50 meters of motor cable with a single inverter supplied by the AFE200).

- Use shielded cables in motors to ensure the correct operation of the EMI lter.

Note! For further information regarding electro-magnetic compatibility standards, according to Directive

2014/30/EC, conformity checks carried out on Gefran appliances, connection of filters and mains inductors, shielding of cables, ground connections, etc., consult the “Electro-magnetic compatibility guide” on the CD attached to this product.

AFE200 • Instruction Manual 29

5.1.3 Block diagram power section

380-500V

500-690Vac, 3ph (AFE200-...-6)

C

D

Input fuse

C

D

To Loads

EMI FILTER

PRECHARGE KIT

U

V

W

CDCLINK

LCL FILTER

AFE200- ...

C

D

AFE200- ...- MS..

LINE INPUT

380-500Vac, 3ph ( 4/4A)AFE200-...-

500-690Vac, 3ph (AFE200-...-6/6A)

Input

fuse

Input

fuse

AFE200- ...- SL..

C

D

To Loads

EMI FILTEREMI FILTER

PRECHARGE KIT

C

D

U

V

W

U

V

W

CDCLINK

CDCLINK

LCL FILTER

LCL FILTER

AFE200- ...- MS..

Input fuse

Input fuse

AFE200-- ...- SL..

C

D

C

D

Input fuse

AFE200- ...- SL..

EMI FILTER

EMI FILTER

EMI FILTER

U

V

W

U

V

W

U

V

W

C

D

C

D

To Loads

CDCLINK

CDCLINK

CDCLINK

LINE INPUT

380-500Vac, 3ph ( 4/4A)AFE200-...-

500-690Vac, 3ph (AFE200-...-6/6A)

LCL FILTER

LCL FILTER

LCL FILTER

PRECHARGE KIT

AFE200-3220 ... 73550

LINE INPUT

ac, 3ph ( 4)AFE200-...-

AFE200 : 400kW - 710kW

AFE200 : 900kW - 1MW

30 AFE200 • Instruction Manual

AFE200 : 1.35MW

AFE200- ...- MS..

Input

fuse

EMI FILTER

U

V

W

C

D

C

DCLINK

LINE INPUT

380-500Vac, 3ph ( 4/4A)AFE200-...-

500-690Vac, 3ph (AFE200-...-6/6A)

LCL FILTER

C

D

Input

fuse

AFE200- ...- SL..

EMI FILTER

U

V

W

CDCLINK

LCL FILTER

Input

fuse

AFE200-- ...- SL..

C

D

EMI FILTER

U

V

W

C

D

To Loads

CDCLINK

LCL FILTER

PRECHARGE KIT

C

D

Input

fuse

AFE200- ...- SL..

EMI FILTER

U

V

W

CDCLINK

LCL FILTER

AFE200- ...- MS..

Input

fuse

EMI FILTER

U

V

W

C

D

C

DCLINK

LINE INPUT

380-500Vac, 3ph ( 4/4A)AFE200-...-

500-690Vac, 3ph (AFE200-...-6/6A)

LCL FILTER

Input

fuse

AFE200-- ...- SL..

C

D

EMI FILTER

U

V

W

C

D

To Loads

CDCLINK

LCL FILTER

PRECHARGE KIT

C

D

Input

fuse

AFE200- ...- SL..

EMI FILTER

U

V

W

CDCLINK

LCL FILTER

C

D

Input

fuse

AFE200- ...- SL..

EMI FILTER

U

V

W

CDCLINK

LCL FILTER

C

D

Input

fuse

AFE200- ...- SL..

EMI FILTER

U

V

W

CDCLINK

LCL FILTER

AFE200 : 1.65MW

AFE200 • Instruction Manual 31

5.1.4 Power line connection

UVWCDL1 L2 L3 BR1 BR2

UVW

X2X2X2

LR3-AFE

L3-1

L2-1

L1-1

X2

X2

X2

UVW

X1

X1

X2

X2

L1L2L3

X1

X1

L1L2L3

X1

X2

LC-AFE

X1

EXP-SYNC-ADV

card on SLOT2

U1 V1 W1

EMI FILTER

K2M

AFE200-3220...71600-4 (High Duty) AFE200-3220...61320-4 (Low Duty) AFE200-71600-6 (High Duty)

D C

PRE CHARGE

KIT

V2 U2

3ph -VAC,380 V/ 500 50/60 Hz (AFE200-...-4)AC 3ph -V(AFE200-...-6)AC,500 V/ 690 50/60 HzAC

F11

F12

L1 L2 L3

F13

Line fuse

UVW

UVW

X2X2X2

LR3-AFE

AFE200-72000...73550-4/-6 (High Duty) AFE200-71600...73550-4/-6 (Low Duty)

D

PRE CHARGE

C

KIT

V2

U2

3ph -VAC

380 V/ 500 50/60 Hz (AFE200-...-4)AC

3ph -V(AFE200-...-6)AC,500 V/ 690 50/60 HzAC

UVW

X1

X1

X2

X2

L1L2L3

L-AFE

X1

X1

L1L2L3

EMI FILTER

F11

F12

L1 L2 L3

,

X1

X2

X2

L3-2

X2

L2-2

X1

X2

L1-2

K2M

F13

Line fuse

X2

X2

L3-1

L3-2

X2

X2

L2-1

L2-2

C-AFE

X2

X2

L1-1

L1-2

EXP-SYNC-ADV

card on SLOT2

V1 W1

U1

Note! Recommended combination F1 fuses: see paragraph 11.1.

32 AFE200 • Instruction Manual

5.1.5 DC output connection

-

+

Inverter 4

ADV200-DC

+

Inverter 3

ADV200-DC

DC BUS

External fuses

-

C

D

AFE200

-

+

Inverter 1

ADV200-DC

-

+

Inverter 2

ADV200-DC

M4

M3

AFE200-3220 ... 4450

AFE200

DC output-650...780 VDC

AFE200-5900 ... 61320

BR2

DC output-650...780 VDC

CD

AFE200

AC MAINS

INPUT

Common DC bus

Common DC bus

M1

ADV200-DC

L1 L2 L3 BR1 BR2

ADV200-DC

UVWCDL1 L2 L3 BR1 BR2UVWCDL1 L2 L3 BR1 BR2

DC FUSES

C

M2

DC FUSES

D

AFE200 • Instruction Manual 33

AFE200-71600 ... 73550

DC output - 650...780 VDC

CD

Common DC bus

DC FUSES

C

D

AFE200

AFE200 : 400kW ... 710kW

CD

DC output-650...780 VDC

AFE200-...-SL-..AFE200-...-MS-..

UVW UVW

AFE200 : 900kW - 1MW

CD

AFE200-...-SL-..AFE200-...-MS-..

DC output-650...780 VDC

UVW UVW

AFE200 : 1.35 MW

DC output - 650...780 VDC

CD

C

D

C

D

DC output - 650...780 V

C

D

DC output-650...780 V

DC output-650...780 V

DC

C

D

DC

DC

C

AFE200-...-SL-..

Common DC bus

DC output - 650...780 VDC

ADV200-DC

Common DC bus

Common DC bus

D

UVW

C

DC FUSES

C

D

ADV200-DC

UVW

DC FUSES

C

D

ADV200-DC

UVW

D

DC FUSES

C

D

AFE200-...-SL-..AFE200-...-MS-..

UVW UVW

AFE200-...-SL-..

UVW

AFE200 : 1.65 MW

Common DC bus

DC output - 650...780 VDC

CD

AFE200-...-SL-..AFE200-...-SL-..

UVW UVW

C

D

DC output - 650...780 V

DC

C

D

AFE200-...-ML-..

DC output - 650...780 VDC

UVW

C

AFE200-...-SL-..

34 AFE200 • Instruction Manual

D

UVW

AFE200-...-SL-..

DC output - 650...780 VDC

UVW

C

AFE200-...-SL-..

D

UVW

ADV200-DC

C

ADV200-DC

UVW

DC FUSES

D

UVW

5.1.6 Connection of fans power supply

Sizes Terminals

3220 ... 61320 No connection is necessary: the AFE’s internal power supply unit powers the fan (+24Vac).

Version before 2009/125/CE (ErP regulation)

Terminals U3 V3 PE 31 32

250V/10A contact

250V/2A contact

Sizes

71600 ... 72500

(1)

400 kW 500 kW (1)

(1) For each

module.

1 x 230V (±10%) 50/60Hz,

2.4A (50Hz) - 3.3A (60Hz)

OK fan contact management terminals 31-32:

Closed: Internal fan OK and powered;

Ground

Open: Internal fan in over temperature alarm and/or input power supply not available.

Power the internal fan (max 600W) with a single-phase voltage on terminals U3/V3.

Type of fan compliant 2009/125/CE (ErP)

AFE200 starting from S/N 33GD018605

U3 V3 W3 PE 31 32

3 x 400V (±10%) 50/60Hz,

1.25/1.65Arms ...

3 x 460V (±10%) 60Hz,

1.55Arms

OK fan contact management terminals 31-32:

Ground

Closed: Internal fan OK (also with non-powered fan) Open: Internal fan in over temperature alarm

Power the internal fan ( 570W @400V, 930W @460V ) with a three-phase voltage on terminals U3/V3/W3.

Version before 2009/125/CE (ErP regulation)

Terminals U3 V3 W3 PE 31 32

Sizes

73150 ... 73550

(1)

630 kW 710 kW (1) 900 kW (1)

1 MW (1)

(1) For each

module.

3 x 400V (±10%) 50Hz,

1,55Arms

or

3 x 460V (±10%) 60Hz,

1,7Arms

OK fan contact management terminals 31-32:

Ground

Closed: Internal fan OK (also with non-powered fan) Open: Internal fan in over temperature alarm

Power the internal fan (max 1200W) with a three-phase voltage on terminals U3/V3/W3.

Type of fan compliant 2009/125/CE (ErP)

AFE200 starting from S/N 33GD018605

3 x 380...480V (±10%)

50/60Hz,

1.9 ... 1.7 Arms

OK inverter fan contact management terminals 31-32:

Ground

Closed: Inverter fan OK and powered; Open: Inverter fan in alarm or not supplied.

250V/10A contact

250V/10A contact

Power the internal fan (max 1200W) with a three-phase voltage on terminals U3/V3/W3.

Make sure the sequence of the three-phase fan power supply phases is the same as that shown on

the relative AFE terminals. If not, the air flow will be inadequate to ensure correct cooling..

Caution

AFE200 • Instruction Manual 35

Warning!

Terminal strips

(Regulation card)

5.2 Regulation section

5.2.1 Removing the terminal cover

When removing the covers be carefull to lateral metal sheet enclosure. Presence of sharp edge are possible.

A

A

5.2.2 Cable Cross Section

Maximum Cable Cross Section Recommended stripping Tightening torque (min)

2

) (AWG) (mm) (Nm)

(mm

0.2 ... 2.5 24 ... 12 7 0.5

5.2.3 Regulation section connection

(min)

Figure 5.2.3.1: Regulation shielding

For shielding of the regulation section (recommended), fasten the shield of the cables to the omega sections (see gure above).

36 AFE200 • Instruction Manual

Table 5.2.3.1: Regulation terminals

Strip T2 (top)

Terminal Designation Function Max

R21

COM Digital output 2

R24 Digital output 2 Programmable digital relay output 2 (NO). Default = Drive ready (PAR 1064) 250 V

5 Analog output 1 Analog output 1. Default = Null (PAR 6000) ±12,5 V (typical ±10 V / 5 mA)

6 Analog output 2 Analog output 2. Default = Null (PAR 6000)

C1 COM Analog output Common reference for analog outputs and ±10V potential voltage reference -

7 Digital input E Digital input E . Default = Digital input E mon, PAR 1110 (Enable) 5mA @ +24V (+30V max)

8 Digital input 1 Digital input 1 . Default = Precharge fbk src (PAR 4498) 5mA @ +24V (+30V max)

9 Digital input 2 Digital input 2 . Default . Default = Null (PAR 6000) 5mA @ +24V (+30V max)

10 Digital input 3 Digital input 3 . Default . Default = Null (PAR 6000) 5mA @ +24V (+30V max)

11 Digital input 4 Digital input 4 . Default . Default = Null (PAR 6000) 5mA @ +24V (+30V max)

12 Digital input 5 Digital input 5 . Default = Fault reset src (PAR 4500) 5mA @ +24V (+30V max)

C2 COM Digital inputs Common reference for digital inputs -

C3 0V 24 OUT +24V supply for IO 150 mA

S3 + 24V OUT Reference point for +24V OUT -

Terminal Designation Function Max

R11

COM Digital output 1

R14 Digital output 1

1

Analog input 1

2

3

Analog input 2

4

S1+ +10 V Voltage reference +10V; reference point: C1 terminal +10 V ±1% / 10 mA

S1- - 10V Analog output -10V; reference point: C1 terminal -10 V ±1% / 10 mA

13 Digital output 3 Digital output 3. Default = Drive OK (PAR 1062) +24 V /

14 Digital output 4 Digital output 4. Default = Null (PAR 6000) +24 V / 20 mA (typ), 40 mA (max)

IS1 PS Digital output Digital outputs 3 / 4 power supply -

IC1 COM Digital output Common reference for digital outputs 3 / 4 -

IC2 0V 24 EXT Reference for regulation card 24V external supply -

IS2 + 24V EXT External supply of regulation card +24V ±10% / 1A

Common reference for digital output 2 (Relay 2) -

ac - 30 Vdc / 2A

- voltage (default): ±12,5 V (typical ±10V/5mA)

- current (set by S3 switch):

0...20mA or 4...20mA (setting by PAR 1848, 15 - ANALOG OUPUTS menu)

(Resettable fuse), ±10 %

Strip T1 (bottom)

Common reference for digital output 1 (Relay 1) -

Programmable digital relay output 1 (NO).

Default =

Precharge Command (PAR 1122)

Programmable / configurable analog differential input. Signal: terminal 1. Reference: terminal 2.

Default = Multi ref 0 src

Programmable / configurable analog differential input. Signal: terminal 3. Reference: terminal 4.

Default = Not used

250 Vac - 30 Vdc / 2A

- voltage (default): ±12,5 V (typical ±10V/1mA)

- current (set by switches S1-S2):

0...20mA or 4...20mA (set by PAR 1502 or 1552, 14 - ANALOG INPUTS menu)

20 mA (typ), 40 mA (max)

+24Vdc voltage, which is used to externally supply the regulation card has to be stabilized and with a

Caution

AFE200 • Instruction Manual 37

maximum ±10% tolerance. The maximum absorption is 1A.

It is not suitable to power supply the regulation card only through a unique rectier and capacitive lter.

La tension de + 24Vdc utilisée pour alimenter extérieurement la carte de régulation doit être stabiliséeet avec une tolérance de ±10% ; absorption maximum de 1A. Les alimentations

obtenues avec les seules redresseur e ltre capacitive ne sont pas appropriées.

5.2.4 Switches, jumpers and LED

PWM

RUN

PWR

S2

V I

Jumpers :

Switches :

HC0

HC1

CFG

S1 S2 S3

LEDs :

S1

V I

Switch V/I settings on inputs and analog output LEDs Function

S1

S2

S3

Analog input 1

Default = voltage (

Analog input 2

Default = voltage (

Analog output 2

Default = voltage (

±10 V)

±10 V)

±10 V)

PWM

LED lit during IGBT modulation

(green)

Flashes (freq. 1 sec) if no errors or faults

RUN

have occurred.

(green)

If ON or OFF, indicates an error conditions (software hangup)

PWR

ON when the regulation card is correctly

(green)

powered

Jumpers Function

HC0

Reserved. Deafult = Open

HC1

S3

V I

Open = 400 Vac rated voltage (default)

CFG

Closed = 460 Vac rated voltage

38 AFE200 • Instruction Manual

1

2

3

4

8

()

*

9

10

11

12

C2

IS2

IC2

Analog input 1

Analog input 2

Digital input E mon

Fault reset src

Internal power supply from Power Card

COM-DI

+24 V_EXT

0 V (+24 V_EXT)

Analog output 2

5

C1

0 V

6

S1+

C1

S1-

+10V

- 10V

0 V

R11 R14

R21 R24

Digital output 1 (Relay 1)

Digital output 2 (Relay 2)

IS1

13

14

Digital output 3

Digital output 4

C3

S3

+24V_OUT

0V (24V)_OUT

To Expansion Cards

S11

Analog output 1

7

IC1

Ref is 0 delay

Isolated power supply for Inputs/Outputs

+24 V

+24 V

Regulation card supply

S10

L1-1

U1

V1

W1

R-ADV-AFE board

EXP-SYNC-ADV board

Drive OK

Drive ready

Precharge fbk src (*) fw 7.0 and lower only

Precharge Command

K2A

K2M

K2A Digital Output 3 = Enable ready mon

LCL

FILTER

L1-2 L1-3

to Auxiliary circuit

(Precharge kit)

Figure 5.2.4.1: Potentials of the control section, Digital I/O PNP connection

AFE200 • Instruction Manual 39

S3

9

11

7

12

10

C2

C3

Enable

+24V OUT

Dig.inp 3

Dig.inp 1

Dig.inp 2

Dig.inp 4

Dig.inp 5

I

+

24V

I

+

24V

COM-DI 0V 24V

+24V OUT

Dig.inp 3

Dig.inp 1

Dig.inp 2

Dig.inp 4

Dig.inp 5

COM-DI 0V 24V

+24V OUT

Dig.inp 3

Dig.inp 1

Dig.inp 2

Dig.inp 4

Dig.inp 5

COM-DI 0V 24V

S3

9

11

7

12

10

C2

C3

S3

9

11

7

12

10

C2

C3

Dig.inp E Dig.inp E Dig.inp E

Connections for Controls Opto-insulated from the Inverter ( NPN ) - Internal supply

Connections for Controls Opto-insulated from the Inverter ( NPN ) External supply

Connections for Controls Opto-insulated from the Inverter ( PNP ) External supply

Enable Enable

Precharge fbk

src

Precharge fbk

src

Precharge fbk

src

8

()

*

8

()

*

8

()

*

(*) : fw 7.0 and lower only.

Figure 5.2.4.2: Other inputs connections (NPN-PNP)

Drive OK

Digital output 3

Digital output 4

IS1

0V(+24V)

13

LOAD

14

LOAD

IC1

+24V

Figure 5.2.4.3: NPN outputs connection

40 AFE200 • Instruction Manual

5.3 Serial interface (XS connector)

12

3

45

98 76

TxA/RxA TxB/RxB

PE

+5 V

XS

Reserved

RS485

EQP

XS

The AFE200 is equipped as standard with a port (9-pin D-SUB connector: XS) for connection of the RS485 serial line used for AFE/PC point-to-point communication

(through the GF-eXpress conguration software) or for multi-drop connection.

To access the connector, remove the lower cover as illustrated in shown in para-

graph 5.2.1.

5.3.1 AFE / RS 485 Port (not insulated) point-to-point connection

The connection indicated is without galvanic insulation !

Caution

Le raccordement indiqué n’a pas d’isolation galvanique !

PIN1

PIN2

PIN3

PIN4

PIN5

PIN6

PIN7

PIN8

PIN9

Function I/O

Internal use ––

Internal use ––

RxA/TxA I/O RS485

Equipotentiality (optional) ––

0V (Ground for5V)

+5 V

RxB/TxB I/O RS 485

Internal use ––

Internal use

–

–

–

I=Input O=Output

Electr. interface

Power supply

Power supply

–

Figura 5.3.1.1: Serial connection (not insulated

A twin-pair consisting of two symmetrical conductors, spiral wound with a common

shield plus the bonding connection cable, connected as shown in the gure, must be used for connection. The transmission speed is 38.4 kBaud.

For connection of the RS485 serial line to the PC, see the gure below.

The Modbus or Jbus serial protocol can be selected in the Serial protocol parameter PAR 3804. For more details see the “1S9H63_Modbus_it-en.pdf” instruction manual in the CD supplied with the product.

AFE200 • Instruction Manual 41

RS485

PC with USB port

(XS)

Shielded cable with connectors,

5 mt (8S8F59)

Industrial PC (with RS485)

RS485 (XS)

Shielded cable with connectors,

5 mt (8S8F59)

RS232

RS485

PCI-COM (S5T60)

RS485 (XS)

Shielded cable with

connectors,

5 mt (8S8F59)

Kit (S50T6) = Shielded cable 5 mt + PCI-COM

Figure 5.3.1.2: Collegamento RS485 al PC

RS232

RS485

PCI-COM (S5T60)

USB RS232 converter

RS232

(8S8F62)

USB

Connection of an industrial PC with RS485

The following are required for connection:

• shielded cable for the XS / RS485 connection (see gure 5.3.1.1), code

8S8F59

Connection to a PC with RS232 port

The following are required for connection:

• an optional PCI-COM (or PCI-485) adapter, code S560T.

• shielded cable for XS / PCI-COM (or PCI-485) connection, code 8S8F59, see gure 5.3.1.1 .

PC with RS232 port

Connection to a PC with USB port

The following are required for connection:

• an optional PCI-COM (or PCI-485) adapter, code S560T.

• an optional USB/ RS232 adapter, code 8S8F62 (including the cable for USB

connection)

• shielded cable for the XS / PCI-COM (or PCI-485) connection, code 8S8F59, see gure 5.3.1.1 .

42 AFE200 • Instruction Manual

5.3.2 AFE / RS485 port point-to-point connection (with insulation)

11

22

33

44

222333

To make the connection with galvanic isolation, the OPT-RS485-ADV optional card is required. The card is equipped with a 9-pin D-SUB male connector which must be inserted

in the XS connector of the AFE200.

Connect terminals 1, 2 and 4 to the serial line as shown in the gure below; for the connection from the serial line to the PC, the adapters indicated in paragraph

5.3.1 must be used.

Name

TxA /RxA

TxB /RxB

Reserved

EQP (Equipotentiality)

Function

Closing of terminations

XS

Terminal

1

2

3

4

Switch

S1

Figure 5.3.2.1: OPT-RS485-ADV card

5.3.3 RS 485 multi-drop connection

For the multi-drop connection, the OPT-RS485-ADV optional card must be installed on each drive; the ends of the connection must have S1 termination switch

set to ON. The multi-drop connection is always galvanically insulated.

Up to 20 drives can be connected; the maximum length of the connection is 200

meters.

AFE200 ADV200 ADV200-DC

OPT-RS485-ADV

S1=ON S1=OFF S1=ON

EQP

B A

Industrial PC,

PLC,

etc..

(with RS485)

Termination=OFF

RS485

OPT-RS485-ADV OPT-RS485-ADV

1

2

3

4

Industrial PC,

PLC,

etc..

(with RS485)

Termination=ON

RS485 444

EQP

B A

AFE200 ADV200 ADV200-DC

OPT-RS485-ADV OPT-RS485-ADV OPT-RS485-ADV

S1=OFF S1=OFF S1=ON

111

AFE200 • Instruction Manual 43

A

10

11

12

13

14

15

4

5

6

7

8

9

2

1

3

Non è permesso consegnare a terzi o riprodurre questo documento nè, utilizzare il contenuto o renderlo

comunque noto a terzi senza la nostra autorizzazione esplicita. Ogni infrazione comporta il risarcimento dei danni subiti.

E' fatta riserva di tutti i diritti derivati da brevetti o modelli.

123456789

For Sizes:

AFE200-3220...71600-4 (HD) AFE200-3220...61320-4 (LD) AFE200-71600-6 (HD)

10 11 12 13 14 15

Typical connection diagrams (with Pre-charge Kit)

B

See paragraph 5.1.6

«Connection of fans»

Thermal probe not available for:

LC-AFE-4-22HD-LD

LC-AFE-4-45HD

K2M

X2

X2

X2

13

L3-1

L2-1

L1-1

C

K2M

13

14

(cable protection)

Fsync 500mAGG

K2A

5.4

F

L3

L1 L2

EMI Filter

V2

U2

1421

13

22

ToAuxiliary Circuits

A2

ToAuxiliary Circuits

A1

A

,

L3

X1

L2

X1

L1

X1

L-AFE

C-AFE

LC-AFE

K1MK1M

F2

F1

230Vac

50/60Hz

B

All rights are reserved in the event of the grant of a patent or the registration of a utility model or design.

is forbidden without express authority. Offenders are liable to the payment of damages.

Copyng of this document, and giving it to others and the use or communication of the contents thereof

W

L3

X2

L2

X2

L1

X2

W

X1

X2

V

V

X1

X2

U

U

X1

X2

LR3- AFE

R2

R1

C

Rec Br

Kit

Precharge

44 AFE200 • Instruction Manual

14

Circuits

ToAuxiliary

D

C

IC2

IS2

S3

C3

C2

12

11

10

9

8

7

R24

R21

R14

R11

V1 W1

U1

Sync. Voltage

W

V

U

PE

D

+24V

Enable

Drive

Ready

cmd

Precharge

Keypad

EXP-SINC-ADV

PE

5.1.6

See paragraph

D

0V24

RS-485

14

Output 3

13

Digital

IS1

IC1

6

0V

C1

5

34

12

D

C

Fan

«Connection of fans»

See paragraph 5.1.6

of fans»

«Connection

C (+)

D (-)

K2A

E

over

00

11

Rev.

Page

29-1-2014

GEFRAN S.p.A.

Stabilimento di

Italy

21040 Gerenzano (VA)

Via Carducci, 24

Date:

Gerenzano

Enable ready mon

To Drive n

To Drive 3

To Drive 2

To Drive 1

Nr:

Appr.

AFE Connection

DLG

Name:

Des. Sch.

Loc. Funct.

Appvd

Des/Sch

Modification Description

Rev. Date

Digital Output 3 =

E

A

10

11

12

13

14

15

4

5

6

7

8

9

2

1

3

Non è permesso consegnare a terzi o riprodurre questo documento nè, utilizzare il contenuto o renderlo

comunque noto a terzi senza la nostra autorizzazione esplicita. Ogni infrazione comporta il risarcimento dei danni subiti.

E' fatta riserva di tutti i diritti derivati da brevetti o modelli.

123456789

For Sizes:

AFE200-72000...73550-4/-6 (HD) AFE200-71600...73550-4/-6 (LD)

10 11 12 13 14 15

F

L3

L1 L2

EMI Filter

K2M

B

C-AFEL-AFE

L3

X1

L2

X1

L1

X1

K2A

E

over

00

11

Rev.

Page

29-1-2014

GEFRAN S.p.A.

Stabilimento di

Italy

21040 Gerenzano (VA)

Via Carducci, 24

Date:

Gerenzano

Nr:

Digital Output 3 =

Enable ready mon

AFE Connection

Name:

Loc. Funct.

Appvd

To Drive n

Des/Sch

To Drive 3

Appr.

DLG

Des. Sch.

IC2

IS2

S3

C3

C2

12

11

10

9

8

7

R24

R21

R14

R11

V1 W1

U1

Sync. Voltage

W V

U

D

+24V

Enable

Drive

Ready

cmd

Precharge

Keypad

EXP-SINC-ADV

0V

0V24

Output 3

Digital

RS-485

14

13

IS1

IC1

6

C1

5

34

12

D

C

C

K2A

K2M

14

13

14

13

X2

L3-1

X2

L2-1

X2

L1-1

X2

L3-2

X2

L2-2

X2

L1-2

X2

L3-2

X2

L2-2

X2

L1-2

W

X1

L3

X2

V

X1

L2

X2

U

X1

L1

X2

Fsync

Circuits

ToAuxiliary

500mAGG

W

X2

V

X2

U

X2

LR3-AFE

K1MK1M

F2

V2

F1

U2

1421

13

22

ToAuxiliary Circuits

A2

ToAuxiliary Circuits

A1

A

,

B

R2

Rec Br

R1

C

Kit

Precharge

230Vac

50/60Hz

All rights are reserved in the event of the grant of a patent or the registration of a utility model or design.

is forbidden without express authority. Offenders are liable to the payment of damages.

Copyng of this document, and giving it to others and the use or communication of the contents thereof

D

C

Fan

PE

«Connection of fans»

See paragraph 5.1.6

PE

D (-)

C (+)

D

E

AFE200 • Instruction Manual 45

To Drive 2

To Drive 1

Modification Description

Rev. Date

A

10

11

12

13

14

15

4

5

6

7

8

9

2

1

3

Non è permesso consegnare a terzi o riprodurre questo documento nè, utilizzare il contenuto o renderlo

comunque noto a terzi senza la nostra autorizzazione esplicita. Ogni infrazione comporta il risarcimento dei danni subiti.

E' fatta riserva di tutti i diritti derivati da brevetti o modelli.

123456789

For parallel sizes:

AFE200 400kW ... 1.65MW

10 11 12 13 14 15

L3

L1 L2

B

C-AFEL-AFE

F

K2M

L3

X1

L2

X1

EMI Filter

L1

X1

C-AFEL-AFE

EMI Filter

K2M

L3

X1

L2

X1

L1

X1

F

C

X2

L3-1

X2

L2-1

X2

L1-1

X2

L3-2

X2

L2-2

X2

L1-2

X2

L3-2

X2

L2-2

X2

L1-2

W

W

X1

X2

L3

X2

V

V

X1

X2

L2

X2

U

U

X1

X2

L1

X2

LR3-AFE

PE

K2A

K2M

14

13

14

13

X2

L3-1

X2

L2-1

X2

L1-1

X2

L3-2

X2

L2-2

X2

L1-2

X2

L3-2

X2

L2-2

X2

L1-2

L3

X2

L2

X2

L1

X2

Circuits

ToAuxiliary

Fsync

500mAGG

W

W

X1

X2

V

V

X1

X2

U

U

X1

X2

LR3-AFE

PE

K1MK1M

F2

V2

F1

U2

1421

13

22

ToAuxiliary Circuits

A2

ToAuxiliary Circuits

A1

A

,

B

All rights are reserved in the event of the grant of a patent or the registration of a utility model or design.

is forbidden without express authority. Offenders are liable to the payment of damages.

Copyng of this document, and giving it to others and the use or communication of the contents thereof

230Vac

R2

R1

50/60Hz

C

46 AFE200 • Instruction Manual

W V

U

IC2

IS2

S3

C3

C2

12

11

10

9

8

AFE200-...-MS AFE200-...-SL

7

Enable

R24

Drive

Ready

R21

R14

cmd

R11

Precharge

V1 W1

U1

Sync. Voltage

EXP-SINC-ADV

W V

U

Rec Br

0V24

+24V

Output 3

Digital

0V

Keypad

Kit

Precharge

D

C

Fan

«Connection of fans» See paragraph 5.1.6

RS-485

14

13

IS1

IC1

6 C1

5

34

12

D

C

Fan

«Connection of fans» See paragraph 5.1.6

D

C

D

E

over

01

11

Rev.

Page

27-9-2016

GEFRAN S.p.A.

Stabilimento di

Italy

21040 Gerenzano (VA)

Via Carducci, 24

Date:

n. 2 AFE200-...-SL

Gerenzano

1350 kW = n. 3 AFE200-...-SL

1650 kW = n. 4 AFE200-...-SL

900-1000 kW =

400...710 kW = n. 1 AFE200-...-SL

Nr:

CNL

Appr.

AFE Parallel

Connection

BRI

Name:

Des. Sch.

Loc. Funct.

Digital Output 3 =

Enable ready mon

K2A

Appvd

To Drive n

Des/Sch

To Drive 3

To Drive 2

To Drive 1

Modification Description

PE

D (-)

C (+)

Rev. Date

D

E

23456789

Non è permesso consegnare a terzi o riprodurre questo documento nè, utilizzare il contenuto o renderlo

comunque noto a terzi senza la nostra autorizzazione esplicita. Ogni infrazione comporta il risarcimento dei danni subiti.

E' fatta riserva di tutti i diritti derivati da brevetti o modelli.

Italy

10

11

12

13

14

15

4

5

6

7

8

9

2

1

3

A

B

C

D

E

1

00

over

1

Rev.

Page

16-1-2014

GEFRAN S.p.A.

Stabilimento di

21040 Gerenzano (VA)

Via Carducci, 24

Date:Name:

Gerenzano

Nr:

K1A

24

23

10 11 12 13 14 15

K1A

14

13

L-AFE-....

LC-AFE-....

22

21

R11

21

21

R14

AFE200

K2M

22

22

K2M

A1

K1M

LR3-AFE-....

A2

Precharge Kit

K1A

21

Precharge Kit

22

230Vac 50/60Hz

Alarm

External

Appr.

AFE Auxiliary

control circuit

DLG

Des. Sch.

Loc. Funct.

Appvd

Des/Sch

Modification Description

1

A

,

B

All rights are reserved in the event of the grant of a patent or the registration of a utility model or design.

is forbidden without express authority. Offenders are liable to the payment of damages.

Copyng of this document, and giving it to others and the use or communication of the contents thereof

C

D

E

AFE200 • Instruction Manual 47

Rev. Date

5.5 Precharge Kit

The pre-charge kit (mandatory) is not included in the AFE200 order code and must be ordered separately. The purpose of the pre-charge circuit is to charge the voltage in the DC section with a specic charging time that depends on the DC Link

capacitance value and pre-charge resistors. AFE200 units must not be connected to mains without pre-charging.

Parallel connection

Only the AFE200 master have its own pre-charge circuit.

Precharge KIT 400Vac Mains Maximum capacity DC-LINK (AFE+Drive)

AFE200-...-4 KIT Size Code Model AC input 480V AC input 400V

3220…4450 1 S72828 PRE-CHARGE KIT-AFE-22/45-4 15000 µF 21500 µF

5900…61320 1 S728281 PRE-CHARGE KIT-AFE-90/132-4 29900 µF 43000 µF

71600…73550

400…710 kW

900 kW…1 MW 3 S728284 PRE-CHARGE KIT-AFE-900/1650-4 370600 µF 533800 µF

AFE200-...-6 KIT Size Code Model AC input 690V

71600…73550

400…710 kW 185300 µF

900 kW…1.65 MW 3 S728285 PRE-CHARGE KIT-AFE-900/1650-6 370600 µF

2 S728282 PRE-CHARGE KIT-AFE-160/710-4 185300 µF 266900 µF

Precharge KIT 690Vac Mains Maximum capacity DC-LINK (AFE+Drive)

2 S728283 PRE-CHARGE KIT-AFE-160/710-6

89700 µF

Note ! The dissipated power from Kit is only temporarily and only during the pre-charge phase; therefore, it

does not generate a constant temperature increase.

5.5.1 Fuses internal to the pre-charge kit

The fuses shown are included as standard with the pre-charge kit.

Sizes

AFE200-

3220 ... 61320 -4 FUSE-PWR-XC38 15A 600V 2 S829B

71600 ... 73550 -4

1 MW -4

71600 ... 73550 -6

1 MW ...1.65 MW -6

Type Q.ty Code

FUSE-PWR-XC38 25A 600V 2 S823B

FUSE-PWR-XC51 50A 690V 2 S85C23

48 AFE200 • Instruction Manual

5.5.2 Pre-charge kit dimensions and Cable Cross Section

220

124

178

14

7

9

6.5 7

178

7.5

464

450

Figure 5.5.1 : Pre-charge kit size 1 (cod. S72828 and S728281)

280

149

S728282 :

6 kg

13.2 lb

10 kg

22 lb

10.5 kg

S728283 :

14

7

9

6.5 7

238

238

7.5450

464

23.1 lb

Figure 5.5.2 : Pre-charge kit size 2 (cod. S728282 and S728283)

AFE200 • Instruction Manual 49

358

189

14

7

9

6.5 7

316

7.5

464

450

316

Figure 5.5.3 : Pre-charge kit size 3 (cod. S728284 and S728285)

S728284 :

S728285 :

16 kg

35.3 lb

16.5 kg

36.4 lb

Terminals:

Recommended

Type Code

Cable Cross

Section

AWG (V) (Nm) AWG (V) (Nm)

PRE-CHARGE KIT-AFE-22/45-4 S72828 AWG 10 (600V) 0.8 ... 1.6 AWG 8 (1000V) 0.8 ... 1.6 PRE-CHARGE KIT-AFE-90/132-4 S728281 AWG 10 (600V) 0.8 ... 1.6 AWG 10 (600V) 0.8 ... 1.6 PRE-CHARGE KIT-AFE-160/710-4 S728282 AWG 10 (600V) 0.8 ... 1.6 AWG 10 (600V) 0.8 ... 1.6 PRE-CHARGE KIT-AFE-900/1650-4 S728284 AWG 10 (600V) 0.8 ... 1.6 AWG 10 (600V) 0.8 ... 1.6

PRE-CHARGE KIT-AFE-160/710-6 S728283 AWG 8 (1000V) 4 AWG 8 (1000V) 4 PRE-CHARGE KIT-AFE-900/1650-6 S728285 AWG 8 (1000V) 4 AWG 8 (1000V) 4

50 AFE200 • Instruction Manual

U2, V2 (AC Input)

Tightening

torque (min)

Terminals:

Recommended

Cable Cross

Section

(DC Output)

Tightening

torque (min)

5.6 LCL Filters

(1) LCL FILTER KIT

X1

X1L1X1

L3

L2

L -AFE

C -AFE

X2

X2L1X2

L3

L2

LC-AFE

X2

L1-1X2L2-1

(2) LCL FILTER KIT

X1

X1L1X1

(*)

X2

L3-1

X2L1X2

L-AFE

L3

L2

X2 L3

L2

(*)

X2

X2

X2

X2

L3-2

L1-2

L2-2

X2

L1-2

L2-2

C-AFE

X2

L1-1X2L2-1

X2

L3-1

X2

L3-2

X1UX1

X2UX2

X1

LR3-AFE

W

V

X2

W

V

(*) (*)

X1UX1

X2UX2

X1

LR3-AFE

W

V

X2

W

V

(*) Thermal probe not available on sizes: LC-AFE-4-22HD-LD LC-AFE-4-45HD

To AFE200 Sync Card

LCL lter must be connected between AFE and the AC line supply. It reduces the harmonics related to the switching frequency of the IGBT power bridge (high order harmonics). Decreasing the harmonic current distortion, It improves the line power quality and

its voltage distortion.

The specied LCL lters refer to the default value of the AFE200 switching frequency. This frequency must not be changed.

(1) LCL lter for sizes (AC input 400…480Vac and 690Vac):

• From size AFE200-3220 to 71600 conguration HD (160kW ovld 150%)

• From size AFE200-3220 to 61320 conguration LD (160kW ovld 110%) is composed by one choke connected on the AFE line input (LR3-AFE) and one LC device (LC-AFE) composed by a capacitors bank and a line choke in a single package

(2) LCL lter for sizes (AC input 400…480Vac and 690Vac):

• From size AFE200-72000 to 73550 conguration HD (355kW ovld 150%)

• From size AFE200-71600 to 73550 conguration LD (400kW ovld 110%)

• All Parallel conguration is composed by one choke connected on the AFE line input (LR3-AFE), and one LC device (LC-AFE) composed by a capacitors package (C-AFE) and a line choke (L-AFE)

Note ! See chapter "5.1.1 Cable Cross Section" on page 25 for cable sizes.

For LCL filter sizes, see sections "5.6.1 LR3-AFE (Choke) Dimensions, Cable Cross Section and data"

on page 54, "5.6.2 LC-AFE (Choke + capacitors) Dimensions, Cable Cross Section and data" on page 56 , "5.6.4 C-AFE (Capacitor) Dimensions and Cable Cross Section" on page 58 and "5.6.4 C-AFE (Capacitor) Dimensions and Cable Cross Section" on page 58.

Table 5.6.1: LCL Filters / AFE200-4 matching (Heavy Duty)

AFE200-4 (kW) - Heavy Duty

LCL Filters Type Code

LCL-Kit-AFE-4-22-HD S7LC09

LCL-Kit-AFE-4-45-HD S7LC01

AFE200 • Instruction Manual 51

1

22kW

1

45kW

90kW

132kW

160kW

200kW

250kW

315kW

355kW

400kW

500kW

630kW

710kW

900kW

1MW

AFE200-4 (kW) - Heavy Duty

LCL Filters Type Code

LCL-Kit-AFE-4-90-HD S7LC02

LCL-Kit-AFE-4-132-HD S7LC03

LCL-Kit-AFE-4-132-LD/160-HD S7LC04

LCL-Kit-AFE-4-160-LD/200-HD S7LC05

LCL-Kit-AFE-4-250-HD S7LC06

LCL-Kit-AFE-4-250-LD/315-HD S7LC07

LCL-Kit-AFE-4-315-LD/355-HD S7LC08

22kW

45kW

90kW

132kW

160kW

200kW

250kW

315kW

1

1

1

1 2

1 2

1 2 3

Table 5.6.2: LCL Filters / AFE200-4 matching (Low Duty)

355kW

400kW

500kW

630kW

710kW

900kW

1 2 3

AFE200-4 (kW) - Low Duty

LCL Filters Type Code

LCL-Kit-AFE-4-22-LD S7LC15

LCL-Kit-AFE-4-45-LD S7LC16

LCL-Kit-AFE-4-90-LD S7LC17

LCL-Kit-AFE-4-132-LD/160-HD S7LC04

LCL-Kit-AFE-4-160-LD/200-HD S7LC05

LCL-Kit-AFE-4-200-LD S7LC18

LCL-Kit-AFE-4-250-LD/315-HD S7LC07

LCL-Kit-AFE-4-315-LD/355-HD S7LC08

LCL-Kit-AFE-4-355-LD S7LC19

LCL Filters Type Code LR3-AFE Code LC-AFE Code

LCL-Kit-AFE-4-22-HD S7LC09 LR3-AFE-4-22-HD S7ALC10 LC-AFE-4-22HD S7ALC9M

LCL-Kit-AFE-4-45-HD S7LC01 LR3-AFE-4-45-HD S7ALC2 LC-AFE-4-45-HD S7ALC1M

LCL-Kit-AFE-4-90-HD S7LC02 LR3-AFE-4-90-HD S7ALC8 LC-AFE-4-90-HD S7ALC7M

LCL-Kit-AFE-4-132-HD S7LC03 LR3-AFE-4-132-HD S7ALC12 LC-AFE-4-132-HD S7ALC11M

LCL-Kit-AFE-4-132-LD/160-HD S7LC04 LR3-AFE-4-160-HD S7ALC14 LC-AFE-4-160-HD S7ALC13M

LCL Filters Type Code LR3-AFE Code L-AFE Code C-AFE Code

LCL-Kit-AFE-4-160-LD/200-HD S7LC05 LR3-AFE-4-200-HD S7ALC16 L-AFE-4-200-HD S7ALC15 C-AFE-4-33 S7ALC15C

LCL-Kit-AFE-4-250-HD S7LC06 LR3-AFE-4-250-HD S7ALC4 L-AFE-4-250-HD S7ALC3 C-AFE-4-47 S7ALC3C

LCL-Kit-AFE-4-250-LD/315-HD S7LC07 LR3-AFE-4-315-HD S7ALC18 L-AFE-4-315-HD S7ALC17 C-AFE-4-68 S7ALC17C

LCL-Kit-AFE-4-315-LD/355-HD S7LC08 LR3-AFE-4-355-HD S7ALC6 L-AFE-4-355-HD S7ALC5 C-AFE-4-68 S7ALC17C

22kW

45kW

90kW

132kW

160kW

200kW

250kW

315kW

1

1

1

1

1

1 2

1 2

1 2 3

Table 5.6.3: LCL Filters composition (Heavy Duty)

355kW

400kW

500kW

630kW

710kW

900kW

1 2 3

1MW

1MW

Table 5.6.4: LCL Filters composition (Low Duty)

LCL Filters Type Code LR3-AFE Code LC-AFE Code

LCL-Kit-AFE-4-22-LD S7LC15 LR3-AFE-4-22-LD S7ALC40 LC-AFE-4-22-LD S7ALC41M

LCL-Kit-AFE-4-45-LD S7LC16 LR3-AFE-4-55-HD S7ALC42 LC-AFE-4-55-HD S7ALC43M

LCL-Kit-AFE-4-90-LD S7LC17 LR3-AFE-4-110-HD S7ALC44 LC-AFE-4-110-HD S7ALC45M

LCL-Kit-AFE-4-132-LD/160-HD S7LC04 LR3-AFE-4-160-HD S7ALC14 LC-AFE-4-160-HD S7ALC13M

52 AFE200 • Instruction Manual

LCL Filters Type Code LR3-AFE Code L-AFE Code C-AFE Code

LCL-Kit-AFE-4-160-LD/200-HD S7LC05 LR3-AFE-4-200-HD S7ALC16 L-AFE-4-200-HD S7ALC15 C-AFE-4-33 S7ALC15C

LCL-Kit-AFE-4-200-LD S7LC18 LR3-AFE-4-200-LD S7ALC46 L-AFE-4-200-LD S7ALC47 C-AFE-4-47 S7ALC3C

LCL-Kit-AFE-4-250-LD/315-HD S7LC07 LR3-AFE-4-315-HD S7ALC18 L-AFE-4-315-HD S7ALC17 C-AFE-4-68 S7ALC17C

LCL-Kit-AFE-4-315-LD/355-HD S7LC08 LR3-AFE-4-355-HD S7ALC6 L-AFE-4-355-HD S7ALC5 C-AFE-4-68 S7ALC17C

LCL-Kit-AFE-4-355-LD S7LC19 LR3-AFE-4-355-LD S7ALC48 L-AFE-4-355-LD S7ALC49 C-AFE-4-68 S7ALC17C

Table 5.6.5: LCL Filters / AFE200-6 matching (Heavy Duty)

AFE200-6 (kW) - Heavy Duty

LCL Filters Type Code

LCL-Kit-AFE-6-160-HD S7LC10

LCL-Kit-AFE-6-200-HD S7LC11

LCL-Kit-AFE-6-200-LD/250-HD S7LC12

LCL-Kit-AFE-6-250-LD/315-HD S7LC13

LCL-Kit-AFE-6-315-LD/355-HD S7LC14

160kW

200kW

250kW

315kW

355kW

400kW

500kW

1

1 2

1 2

1 2 3

1 2 3 4 5

Table 5.6.6: LCL Filters / AFE200-6 matching (Low Duty)

630kW

710kW

900kW

1MW

1.35MW

AFE200-6 (kW) - Low Duty

LCL Filters Type Code

LCL-Kit-AFE-6-160-LD S7LC20

LCL-Kit-AFE-6-200-LD/250-HD S7LC12

LCL-Kit-AFE-6-250-LD/315-HD S7LC13

LCL-Kit-AFE-6-315-LD/355-HD S7LC14

LCL-Kit-AFE-6-355-LD S7LC21

LCL Filters Type Code LR3-AFE Code LC-AFE Code

LCL-Kit-AFE-6-160-HD S7LC10 LR3-AFE-6-160-HD S7ALC20 LC-AFE-6-160-HD S7ALC21M

LCL Filters Type Code LR3-AFE Code L-AFE Code C-AFE Code

LCL-Kit-AFE-6-200-HD S7LC11 LR3-AFE-6-200-HD S7ALC22 L-AFE-6-200-HD S7ALC23 C-AFE-6-22 S7ALC23C

LCL-Kit-AFE-6-200-LD/250-HD S7LC12 LR3-AFE-6-250-HD S7ALC24 L-AFE-6-250-HD S7ALC25 C-AFE-6-33 S7ALC25C

LCL-Kit-AFE-6-250-LD/315-HD S7LC13 LR3-AFE-6-315-HD S7ALC26 L-AFE-6-315-HD S7ALC27 C-AFE-6-33 S7ALC25C

LCL-Kit-AFE-6-315-LD/355-HD S7LC14 LR3-AFE-6-355-HD S7ALC28 L-AFE-6-355-HD S7ALC29 C-AFE-6-47 S7ALC29C

LCL Filters Type Code LR3-AFE Code L-AFE Code C-AFE Code

LCL-Kit-AFE-6-160-LD S7LC20 LR3-AFE-6-160-LD S7ALC50 L-AFE-6-160-LD S7ALC51 C-AFE-6-22 S7ALC23C

LCL-Kit-AFE-6-200-LD/250-HD S7LC12 LR3-AFE-6-250-HD S7ALC24 L-AFE-6-250-HD S7ALC25 C-AFE-6-33 S7ALC25C

LCL-Kit-AFE-6-250-LD/315-HD S7LC13 LR3-AFE-6-315-HD S7ALC26 L-AFE-6-315-HD S7ALC27 C-AFE-6-33 S7ALC25C

LCL-Kit-AFE-6-315-LD/355-HD S7LC14 LR3-AFE-6-355-HD S7ALC28 L-AFE-6-355-HD S7ALC29 C-AFE-6-47 S7ALC29C

LCL-Kit-AFE-6-355-LD S7LC21 LR3-AFE-6-355-LD S7ALC52 L-AFE-6-355-LD S7ALC53 C-AFE-6-47 S7ALC29C

160kW

200kW

250kW

315kW

355kW

400kW

500kW

1

1 2

1 2

1 2 3

1 2 3 4 5

Table 5.6.7: LCL Filters composition (Heavy Duty)

Table 5.6.8: LCL Filters composition (Low Duty)

630kW

710kW

900kW

1MW

1.35MW

1.65MW

1.65MW

AFE200 • Instruction Manual 53

5.6.1 LR3-AFE (Choke) Dimensions, Cable Cross Section and data

W

X1U X1V X1W

X2U X2V X2W

s1 s2

s3

Morsetti sonde

(≥ LR3-AFE-4-55-HD)

H

B

A

C

D

F

E

W1

F

E

d1

d

Dimensions (mm) Weight

Type Code

W H d W1 d1 E F

Type A B C D

Bars

(kg) ~

LR3-AFE-4-22-HD S7ALC10 9x20 225 185 260 125 9x15 Ø7 AL20 x 3 10 20 10 1 x Ø7 28 LR3-AFE-4-22-LD S7ALC40 370 255 250±5 200 150 9x15 Ø7 AL20 x 3 10 20 10 1 x Ø7 48 LR3-AFE-4-45-HD S7ALC2 370 255 250±5 200 150 9x15 Ø7 AL20 x 3 10 20 10 1 x Ø7 48 LR3-AFE-4-55-HD S7ALC42 370 285 250±5 200 175 9x15 Ø7 AL30 x 3 15 30 15 1 x Ø11 55 LR3-AFE-4-90-HD S7ALC8 370 315 250±5 190 180 9x15 Ø9 AL20 x 3 10 20 10 1 x Ø10 75 LR3-AFE-4-110-HD S7ALC44 370 355 270±5 190 180 9x15 Ø9 AL30 x 3 15 30 15 1 x Ø11 80 LR3-AFE-4-132-HD S7ALC12 370 410 275±5 200 175 9x15 Ø9 AL30 x 4 15 30 15 1 x Ø11 90 LR3-AFE-4-160-HD S7ALC14 430 475 335 250 225 11X20 Ø9 AL30 x 5 15 30 15 1 x Ø11 125 LR3-AFE-4-200-HD S7ALC16 430 480 340 250 225 11X20 Ø9 AL40 x 5 20 40 20 1 x Ø11 130 LR3-AFE-4-200-LD S7ALC46 490 490 375±5 250 250 11X20 Ø9 AL40 x 5 20 40 20 1 x Ø11 210 LR3-AFE-4-250-HD S7ALC4 480 480 350 400 225 11X20 Ø9 AL45 x 5 20 40 20 1 x Ø11 150 LR3-AFE-4-315-HD S7ALC18 490 560 410±5 300 275 11X20 Ø9 AL50 x 8 25 50 25 1 x Ø11 240 LR3-AFE-4-355-HD S7ALC6 490 560 425±5 250 275 11X20 Ø9 AL50 x 8 25 50 25 1 x Ø11 240 LR3-AFE-4-355-LD S7ALC48 510 560 430±5 300 275 11X20 Ø9 AL50 x 8 25 50 25 1 x Ø11 260

LR3-AFE-6-160-HD S7ALC20 370 410 275±5 200 175 11X20 Ø9 AL30 x 3 15 30 15 1 x Ø11 90 LR3-AFE-6-160-LD S7ALC50 430 475 335 200 225 11X20 Ø9 AL30 x 3 15 30 15 1 x Ø11 125 LR3-AFE-6-200-HD S7ALC22 415 455 360 275 225 11X20 Ø7 AL30 x 3 15 30 15 1 x Ø11 150 LR3-AFE-6-250-HD S7ALC24 490 490 380±5 250 250 11X20 Ø9 AL30 x 5 15 30 15 1 x Ø11 210 LR3-AFE-6-315-HD S7ALC26 490 560 370±5 250 250 11X20 Ø9 AL40 x 5 20 40 20 1 x Ø11 240 LR3-AFE-6-355-HD S7ALC28 490 560 415±5 250 275 11X20 Ø9 AL40 x 5 20 40 20 1 x Ø11 240 LR3-AFE-6-355-LD S7ALC52 510 560 415±5 300 275 11X20 Ø9 AL40 x 5 20 40 20 1 x Ø11 250

Bars: X1 U, X1 V, X1 W; X2 U, X2 V, X2 W

Type Code

Recommended

Cable Cross

Section

2

) / AWG (Nm) (mm2 / AWG) (mm)

(mm

Lock screw

diameter

Tightening torque

(min)

LR3-AFE-4-22-HD S7ALC10 16 / 6 M6 6 LR3-AFE-4-22-LD S7ALC40 16 / 6 M6 6 LR3-AFE-4-45-HD S7ALC2 35 / 2 M6 6 LR3-AFE-4-55-HD S7ALC42 35 / 2 M10 25 LR3-AFE-4-90-HD S7ALC8 95 / 4/0 M8 12 LR3-AFE-4-110-HD S7ALC44 95 / 4/0 M10 25

Maximum Cable

Cross Section

50 / 1/0 Eyelet - Spade Ø 9

on mechanical cabinet

Recommended

terminal

Hole

diameter

16 / 6 Eyelet - Spade Ø 7

16 / 6 Eyelet - Spade Ø 7

LR3-AFE-4-132-HD S7ALC12 240 / 500 M10 25 120 / 250 kcmil Eyelet - Spade Ø 9

54 AFE200 • Instruction Manual

Bars: X1 U, X1 V, X1 W; X2 U, X2 V, X2 W

Type Code

LR3-AFE-4-160-HD S7ALC14 2 x 100 / 2xAWG 4/0 M10 25 150 / 300 kcmil Eyelet Ø 9 LR3-AFE-4-200-HD S7ALC16 2 x 100 / 2xAWG 4/0 M10 25 150 / 300 kcmil Eyelet Ø 9 LR3-AFE-4-200-LD S7ALC46 2 x 100 / 2xAWG 4/0 M10 25 150 / 300 kcmil Eyelet Ø 9 LR3-AFE-4-250-HD S7ALC4 2 x 150 / 2x300 kcmil M10 25 150 / 300 kcmil Eyelet Ø 9 LR3-AFE-4-315-HD S7ALC18 2 x 185 / 2x350 kcmil M10 25 185 / 350 kcmil Eyelet Ø 9 LR3-AFE-4-355-HD S7ALC6 2 x 185 / 2x350 kcmil M10 25 185 / 350 kcmil Eyelet Ø 9 LR3-AFE-4-355-LD S7ALC48 2 x 185 / 2x350 kcmil M10 25 185 / 350 kcmil Eyelet Ø 9

Recommended Cable

Cross Section

2

) / AWG/kcmil (Nm) (mm2) / AWG/kcmil (mm)

(mm

Lock screw

diameter

Tightening torque

(min)

Cable Cross Section

on mechanical cabinet

Recommended

terminal

Hole diameter

LR3-AFE-6-160-HD S7ALC20 LR3-AFE-6-160-LD S7ALC50 LR3-AFE-6-200-HD S7ALC22 150 / 300 kcmil M10 25 75 / AWG 2/0 Eyelet Ø 9 LR3-AFE-6-250-HD S7ALC24 240 / 500 kcmil M10 25 120 / 250 kcmil Eyelet Ø 9 LR3-AFE-6-315-HD S7ALC26

LR3-AFE-6-355-LD S7ALC52

Type

≥ LR3-AFE-4-55-HD 1.3 / 16 7

Type Code

LR3-AFE-4-22-HD S7ALC10 1105 429 523 LR3-AFE-4-22-LD S7ALC40 1470 641 797 LR3-AFE-4-45-HD S7ALC2 550 410 721 LR3-AFE-4-55-HD S7ALC42 880 652 750 LR3-AFE-4-90-HD S7ALC8 550 799 887 LR3-AFE-4-110-HD S7ALC44 440 965 1061 LR3-AFE-4-132-HD S7ALC12 385 1135 1245 LR3-AFE-4-160-HD S7ALC14 315 1317 1465 LR3-AFE-4-200-HD S7ALC16 260 1455 1602 LR3-AFE-4-200-LD S7ALC46 440 1903 2154 LR3-AFE-4-250-HD S7ALC4 220 1637 1791 LR3-AFE-4-315-HD S7ALC18 355 2441 2716 LR3-AFE-4-355-HD S7ALC6 315 2738 3012 LR3-AFE-4-355-LD S7ALC48 295 2717 3008

LR3-AFE-6-160-HD S7ALC20 845 960 1065 LR3-AFE-6-160-LD S7ALC50 665 1162 1336 LR3-AFE-6-200-HD S7ALC22 1350 1827 2022 LR3-AFE-6-250-HD S7ALC24 1050 1969 2232 LR3-AFE-6-315-HD S7ALC26 850 2151 2457 LR3-AFE-6-355-HD S7ALC28 750 2747 3051 LR3-AFE-6-355-LD S7ALC52 665 2351 2619

95 / AWG 4/0 M10 25 50 / AWG 1/0 Eyelet Ø 9

2 x 100 / 2xAWG 4/0 M10 25 150 / 300 kcmil Eyelet Ø 9LR3-AFE-6-355-HD S7ALC28

Terminals: thermal probe

Maximum Cable Cross Section Recommended stripping

(mm2 / AWG) (mm)

Choke

-5%/+10%

(µH)

Dissipated power

@ 50Hz

(W)

Dissipated power

@ 60Hz

(W)

AFE200 • Instruction Manual 55

5.6.2 LC-AFE (Choke + capacitors) Dimensions, Cable Cross Section and data

W

LC-AFE-4-22-HD ... LC-AFE-4-45-HD

D

d1

7

9

W1

d

H

LC-AFE-4-55-HD ... LC-AFE-6-160-HD

W

W1

B

D

A

H

d (approximated)

Dissipated power Dimensions (mm) Weight

Type Code

50 Hz 60 Hz

(W) (W) A B C D

W H d W1 d1

LC-AFE-4-22-HD S7ALC9M 24 26 192.5 182 150 125 125 - - - 1 x Ø6 10 LC-AFE-4-22-LD S7ALC41M 106 118 192.5 232 245 125 125 - - - 1 x Ø6 18 LC-AFE-4-45-HD S7ALC1M 44 49 192.5 220 150 125 125 - - - 1 x Ø6 12 LC-AFE-4-55-HD S7ALC43M 178 197 260 245 294 200 125 15 30 3 1 x Ø11 27 LC-AFE-4-90-HD S7ALC7M 239 263 260 300 286 210 130 10 20 3 1 x Ø9 31 LC-AFE-4-110-HD S7ALC45M 222 246 260 300 306 200 125 15 30 3 1 x Ø11 35 LC-AFE-4-132-HD S7ALC11M 404 436 310 335 341 250 150 15 30 4 1 x Ø11 40 LC-AFE-4-160-HD S7ALC13M 405 433 310 335 341 250 150 15 30 5 1 x Ø11 40 LC-AFE-6-160-HD S7ALC21M 366 446 260 270 305 200 125 15 30 5 1 x Ø11 29

C

9

15

B

A

Bars

(kg) ~

Choke

Terminals:

Type Code

-5%/+10%

(µH)

LC-AFE-4-22-HD S7ALC9M 140 LC-AFE-4-22-LD S7ALC41M 470 LC-AFE-4-45-HD S7ALC1M 65 LC-AFE-4-55-HD S7ALC43M 315 LC-AFE-4-90-HD S7ALC7M 205 LC-AFE-4-110-HD S7ALC45M 145

X1 L1, X1 L2, X1 L3; X2 L1, X2 L2, X2 L3

Recommended Cable

Cross Section

2

) / AWG/kcmil (Nm) (mm2 / AWG) (mm) (Nm)

(mm

Lock screw

diameter

Tightening

torque (min)

16 / 6 M6 6 1.3 / 16 12 0.7

35 / 2 M6 6 1.3 / 16 12 0.7

95 / 4/0 M8 13 1.3 / 16 12 0.7

Terminals: X2 L1-1, X2 L2-1, X2 L3-1

Maximum Cable

Cross Section

Recommended

stripping

Tightening

torque (min)

LC-AFE-4-132-HD S7ALC11M 145 240 / 500 M10 25 1.3 / 16 12 0.7 LC-AFE-4-160-HD S7ALC13M 95 2 x 100 / 2xAWG 4/0 M10 25 1.3 / 16 12 0.7

LC-AFE-6-160-HD S7ALC21M 185 95 / AWG 4/0 M10 25 1.3 / 16 12 0.7

56 AFE200 • Instruction Manual

5.6.3 L-AFE (Choke) Dimensions, Cable Cross Section and data

W

X1L1 X1L2 X1L3

X2L1 X2L2 X2L3

s1 s2 s3

Morsetti sonde

Ø7

E

d1

d

B

C

A

ØD

B

C

A

ØD

E

W1

Dimensions (mm) Weight

Type Code

W H d W1 d1 E F

Type A B C D

Bars

(kg) ~

L-AFE-4-200-HD S7ALC15 310 340 240 ±5 250 150 11x20 Ø 7 AL40x5 20 40 20 Ø 11 42

L-AFE-4-200-LD S7ALC47 245 415 355 ±5 250 225 11x20 Ø 9 AL40x5 20 40 20 Ø 11 145 L-AFE-4-250-HD S7ALC3 310 345 235 ±5 250 150 11x20 Ø 9 AL40x5 20 40 20 Ø 11 45 L-AFE-4-315-HD S7ALC17 415 450 355 ±5 300 225 11x20 Ø 9 AL50x8 25 50 25 Ø 11 145 L-AFE-4-355-HD S7ALC5 415 450 375 ±5 325 225 11x20 Ø 9 AL50x8 25 50 25 Ø 11 155 L-AFE-4-355-LD S7ALC49 415 520 350 ±5 300 225 11x20 Ø 9 AL50x8 25 50 25 Ø 11 180

L-AFE-6-160-LD S7ALC51 260 225 230 200 125 9x15 Ø 9 AL30x3 15 30 15 Ø 11 24 L-AFE-6-200-HD S7ALC23 370 325 280 ±5 275 200 11x20 Ø 9 AL30x3 15 30 15 Ø 11 75 L-AFE-6-250-HD S7ALC25 370 250 300 ±5 250 180 11x20 Ø 9 AL30x5 15 30 15 Ø 11 75 L-AFE-6-315-HD S7ALC27 415 355 335 ±5 300 225 11x20 Ø 9 AL40x5 20 40 20 Ø 11 120 L-AFE-6-355-HD S7ALC29 415 360 325 ±5 300 225 11x20 Ø 9 AL40x5 20 40 20 Ø 11 100 L-AFE-6-355-LD S7ALC53 415 365 345 ±5 300 225 11x20 Ø 9 AL40x5 20 40 20 Ø 11 120

Type Code

Choke

-5%/+10%

(µH)

Dissipated

@50Hz

(W)

power

@60Hz

(W)

X1 L1, X1 L2, X1 L3; X2 L1, X2 L2, X2 L3

Bars:

Recommended Cable

Cross Section

2

) / AWG (Nm) (mm2 / AWG) (mm)

(mm

Lock

screw di-

ameter

Tightening

torque (min)

Terminals: thermal probe

Maximum Cable

Cross Section

Recommended

stripping

L-AFE-4-200-HD S7ALC15 95 531 565 2 x 100 / 2xAWG 4/0 M10 25 L-AFE-4-200-LD S7ALC47 270 1119 1250 2 x 100 / 2xAWG 4/0 M10 25 L-AFE-4-250-HD S7ALC3 70 1334 1467 2 x 150 / 2x300 kcmil M10 25 L-AFE-4-315-HD S7ALC17 185 1582 1990 2 x 185 / 2x350 kcmil M10 25

1.3 / 16 7

L-AFE-4-355-HD S7ALC5 185 2180 2586 2 x 185 / 2x350 kcmil M10 25 L-AFE-4-355-LD S7ALC49 185 1575 1726 2 x 185 / 2x350 kcmil M10 25

H

L-AFE-6-160-LD S7ALC51 125 197 249 95 / AWG 4/0 M10 25 L-AFE-6-200-HD S7ALC23 520 776 884 150 / 300 kcmil M10 25 L-AFE-6-250-HD S7ALC25 345 799 914 150 / 300 kcmil M10 25 L-AFE-6-315-HD S7ALC27 345 1159 1359 2 x 100 / 2xAWG 4/0 M10 25

1.3 / 16 7

L-AFE-6-355-HD S7ALC29 240 1289 1492 2 x 100 / 2xAWG 4/0 M10 25 L-AFE-6-355-LD S7ALC53 240 980 1245 2 x 100 / 2xAWG 4/0 M10 25

AFE200 • Instruction Manual 57

5.6.4 C-AFE (Capacitor) Dimensions and Cable Cross Section

3Nm

H

d W

2

18

G d1

W1

E

F

Type Code

W H d W1 d1 E F G (kg) ~

Dimensions (mm) Weight

C-AFE-4-33 S7ALC15C 395 215 140 375 100 7 10 20 5 C-AFE-4-47 S7ALC3C 395 315 140 375 100 7 10 20 6 C-AFE-4-68 S7ALC17C 395 315 140 375 100 7 10 20 6

C-AFE-6-22 S7ALC23C 395 315 140 375 100 7 10 20 6 C-AFE-6-33 S7ALC25C 395 315 140 375 100 7 10 20 6 C-AFE-6-47 S7ALC29C 395 315 140 375 100 7 10 20 6

Terminals: X2 L1-2, X2 L2-2, X2 L3-2 Terminals: X2 L1-1, X2 L2-1, X2 L3-1

Type Code

Maximum Cable

Cross Section

2

/ AWG) (mm) (Nm) (mm2 / AWG) (mm) (Nm)

(mm

Recommended

stripping

Tightening torque

(min)

Maximum Cable

Cross Section

Recommended

stripping

Tightening torque

(min)

C-AFE-4-33 S7ALC15C 8 12 1.1

1.3 / 16 12 0.7C-AFE-4-47 S7ALC3C 8 12 1.1

C-AFE-4-68 S7ALC17C 6 15 2.5

C-AFE-6-22 S7ALC23C 10 12 1.1

1.3 / 16 12 0.7C-AFE-6-33 S7ALC25C 8 12 1.1

C-AFE-6-47 S7ALC29C 6 15 1.1

Wire terminal bar

C-AFE is supplied with 3 connectors for bars (cable clamps). These terminals must be used for the connection between terminals "L1 X2-2, X2-2 and X2 L2 L32" and the bars of the L-AFE choke.

58 AFE200 • Instruction Manual

6 - Use of the keypad

LCD display

This chapter describes the keypad and methods of use for display and programming of AFE200 parameters.

6.1 Description

Membrane keyboard

AFE200 control programming menu navigation keys.

Symbol Reference Description

Start Activates the AFE

Stop Quick stop and generation of the Emg stop alarm [21] if programmed in the Stop key

mode parameter, PAR 1008

ESC

FWD

Escape Returns to the higher level menu or submenu. Exit from a parameter, a list of parameters,

Forward/Reverse Not used

from the list of the last 10 parameters and from the Goto parameter function (see CUST). Can be used to exit from a message that requires use of this.

REV

LOC

REM

RST

CUST

DISP

E

▲

▼

◄

►

Local/Remote Changes the method of use from local to remote and vice versa.

Reset Resets alarms only if the causes have been eliminated.

Custom The rst time it is pressed, displays the list of the last 10 parameters modied.

Display Displays a list of AFE functioning parameters.

Enter Accesses the submenu or parameter selected or selects an operation,

Up Moves selection in a menu or a list of parameters up.

Down Moves the selection in a menu or a list of parameters down.

Left Returns to the higher level menu.

Right Accesses the submenu or parameter selected.

Is active only if the AFE is not enabled.

Pressing this key a second time activates the Goto parameter function for access to a parameter through its number. To exit these functions, press the ◄ key.

Is used during parameter modication to conrm the new value set.

During modication of a parameter, increases the value of the digit under the cursor.

During modication of a parameter, decreases the value of the digit under the cursor.

During modication of a parameter, moves the cursor to the left.

During modication of a parameter, moves the cursor to the right.

T+ T- EN LOC ILim n:0 AL

01 MONITOR

02 DRIVE INFO

03 STARTUP WIZARD

04 DRIVE CONFIG

Membrane keyboard :

• commands

• navigation

7 virtual leds line:

Four alphanumeric lines with 21-digit each

led is lit led is off

AFE200 • Instruction Manual 59

LED’s meaning:

2

1

3 4

2

1

3 4

2

1

3 4

T+ the LED is lit, when the AFE operates with a positive torque T- the LED is lit, when the AFE operates with a negative torque

EN the LED is lit, when the AFE is enabled

LOC The led is lit when the AFE is in local mode and OFF when in remote

mode.

Ilim the LED is lit, when the AFE operates at a current limit. During normal

functioning, this led is OFF.

n=0 The LED stays on. AL the LED is lit; it signals a trip.

6.2 Navigation

6.2.1 Scanning of the rst and second level menus

1st level 2nd level

T+ T-ENLOC ILim n:0 AL

01 MONITOR

02 DRIVE INFO

03 STARTUP WIZARD

04 DRIVE CONFIG

T+ T-ENLOC ILim n:0 AL

18 SERVICE

01 MONITOR

02 DRIVE INFO

03 STARTUP WIZARD

T+ T-ENLOC ILim n:0 AL

01 MONITOR

02 DRIVE INFO

03 STARTUP WIZARD

04 DRIVE CONFIG

T+ T-ENLOC ILim n:0 AL

13 FUNCTIONS

14 COMMUNICATION

15 ALARM CONFIG

16 ALARM LOG

T+ T-ENLOC ILim n:0 AL

13.1 DOUBLE PAR SET

13.2 COMPARE

13.3 PADS

(*)

(*) This example is visible only in Export mode (see paragraph 6.5.2).

6.2.2 Display of a parameter

0 4 . 0 4

DC link capacitor

Def: 3400

0 4 . 09

Mains frequenc

50 Hz

Value: 0

T+ T- EN LO C ILim n:0 AL

Autotune

Error code: 1

Press ESC to exit

1 Position of the parameter in the menu structure (in gure A, 16.01);

PAR:4 5 8

3400

PAR: 5 5 2

y

uF

ABC

DEF

G

number of the parameter (in gure A, PAR: 458).

2 Description of the parameter.

60 AFE200 • Instruction Manual

T+ T- EN LO C ILim n:0 ALT+ T- EN LO C ILim n:0 AL T+ T- EN LO C ILim n:0 AL

0 8 .0 5

Digout 1 inversion

Save arameters Press E to execute

PAR:1 3 3 0

ON

T+ T- EN LO C ILim n:0 ALT+ T- EN LO C ILim n:0 AL T+ T- EN LO C ILim n:0 AL

0 4 . 01

PAR: 5 5 0

p

0 5. 05

DC voltage ref src DigDC voltage ref Value: 600

01.01

Output current

Param read onl

PAR: 6 0 8

PAR: 2 5 0

+0.3 A

y

3 Depends on the type of parameter:

. . .

. . .

● Numeric parameter: displays the numeric value of the parameter, in the format required, and unit of measurement (gure A).

● Binary selection: the parameter may assume only 2 states, indicated as OFF-ON or 0 - 1 (gure B).

● LINK type parameter: displays the description of the parameter set from the selection list (gure C).

● ENUM type parameter: displays the description of the selection (gure D)

● Command: displays the method of execution of the command (gure E)

4 In this position, the following may be displayed:

● Numeric parameter: displays the default, minimum and maximum values of the parameter. These values are displayed in sequence pressing the ► key (figure A).

● LINK type parameter: displays the number (PAR) of the parameter set (gure C) .

● ENUM type parameter: displays the numeric value corresponding to the cur- rent selection (gure D).

● Command: in the case of an error in the command, indicates that ESC must be pressed to terminate the command (figure G).

● Messages and error conditions (figure F):

Param read only attempt to modify a read-only parameter Password active the parameter protection password is active Drive enabled attempt to modify a non-modiable parameter with the AFE enabled

Input value too high Input value too low

Out of range attempt to insert a value outside the min. and max. limits

the value entered too high

the value entered too low

6.2.3 Scanning of the parameters

T+ T- EN LO C ILim n:0 AL

T+ T-ENLOC ILim n:0 AL

01 MONITOR

02 DRIVE INFO

03 STARTUP WIZARD

04 DRIVE CONFIG

T+ T- EN LO C ILim n:0 AL

01.01

Output current

PAR: 2 5 0

+0.3 A

01.2 2

Sequencer status

01.0 2

Out ut volta e

PAR: 10 6 0

0

T+ T- EN LO C ILim n:0 AL

PAR: 2 5 2

pg

-

1 V

6.2.4 List of the last parameters modied

Pressing the CUST key, a list containing the last 10 parameters modied is accessed. One parameter at a time is displayed and the list can be scrolled using the ▲ and ▼ keys. To exit this list, press the ► key.

6.2.5 “Goto parameter” function

Pressing the CUST key twice, or once if already in the “List of modied parameters”, the “Goto parameter” is activated.

This function permits access to any parameter entering only the software number

AFE200 • Instruction Manual 61

of the parameter (PAR). When the parameter reached by the “Goto” command is displayed, it is possible to navigate all the parameters forming part of the same group using the ▲ and ▼ keys. Pressing the ► key returns to the “Goto” function.

To exit the “Goto” function, press the ► key.

6.3 Parameter modication

To enter parameter modication mode, press the E key when the parameter to be modied is displayed. To save the value of the parameter, following modication, press the E key again.

Note ! To save permanently, see paragraph 6.4.

To exit from modication mode without saving the value, press the ESC key.

The operations to be carried out to modify the value depend on the type of the parameter, as described below.

Note ! For further information about the type of parameters displayed, see chapter 8.

● Numeric parameters

T+ T-ENLOC ILim n:0 AL

01 MONITOR

02 DRIVE INFO

03 STARTUP WIZARD

04 DRIVE CONFIG

When E is pressed to access modication mode, the cursor is activated on the digit corresponding to the unit. Using the ◄ and ► keys, the cursor can be moved to all the digits, including trailing zeros that are normally not displayed.

With the ▲ and ▼ keys, the digit under the cursor is increased or decreased. Press E to conrm the modication or ESC to cancel.

T+ T- EN LO C ILim n:0 AL

X 3

0 4 . 0 3

Input inductance

Def: 0.715

PAR: 1 2 0

0.7150

T+ T- EN LO C ILim n:0 AL

0 4 . 0 3

Input inductance

mH

E

Def: 0.715

PAR: 1 2 0

00000.7150

mH

● Binary parameters (BIT type)

The parameter may assume only two states which are indicated as OFF-ON or 0-1.

T+ T-ENLOC ILim n:0 AL

05 REFERENCE

06 COMMANDS

07 DIGITAL INPUTS

08 DIGITAL OUTPUTS

T+ T- EN LO C ILim n:0 AL

X 5

0 8 .0 5

Digout 1 inversion

PAR: 1 3 3 0

ON

Pressing E, modication mode is activated. The entire line is displayed in reverse. Use the ▲ and ▼ keys to move from one state to another. Press E to conrm the modication or ESC to cancel.

●

LINK type parameter

The parameter may assume the number of another parameter as value.

62 AFE200 • Instruction Manual

E

T+ T- EN LO C ILim n:0 AL

0 8 .0 5

Digout 1 inversion

PAR: 1 3 3 0

OFF

T+ T- EN LO C ILim n:0 AL

0 5.0 4

PAR: 6 0 8

DC voltage ref src

Testgen out

T+ T-ENLOC ILim n:0 AL

02 DRIVE INFO

03 STARTUP WIZARD

04 DRIVE CONFIG

05 REFERENCE

T+ T- EN LO C ILim n:0 AL

0 5.0 5

DC voltage ref src DigDC voltage ref Value: 600

x 5

PAR: 6 0 8

T+ T- EN LO C ILim n:0 AL

0 5.0 4

E

DC voltage ref src

DigDC voltage ref

Value: 600

PAR: 6 0 8

Value: 5008

T+ T- EN LO C ILim n:0 AL

0 5.0 4

PAR: 6 0 8

DC voltage ref src

Analoginput 1 mon

Value: 1500

Pressing E, modication mode is activated. The entire line is displayed in reverse. The elements of the list of parameters associated to this parameter can be scrolled using the ▲ and ▼keys. Press E to conrm the modication or ESC to cancel.

●

ENUM type parameter

The parameter may assume only the values contained in a selection list.

T+ T-ENLOC ILim n:0 AL

01 MONITOR

02 DRIVE INFO

03 STARTUP WIZARD

04 DRIVE CONFIG

T+ T- EN LO C ILim n:0 AL

X2

0 4.03

Access mode

EasY

Value 0

PAR: 554

E

T+ T- EN LO C ILim n:0 AL

0 4.03

Access mode

Ex ert

Value 1

PAR: 554

p

Pressing E, modication mode is activated. The entire line is displayed in reverse. The elements of the selection list can be scrolled using the ▲ and ▼ keys. Press E to conrm the modication or ESC to cancel.

● Execution of commands

A parameter can be used to carry out a number of operations on the AFE.

For an example, see paragraph 6.4: in this case, the “Press E to execute” request is displayed instead of the value. To perform the command, press E. During execution of the command, the “In progress” caption is displayed to indicate that the operation is in course. At the end of execution, if the result is positive, the “Done” caption is displayed for few seconds. If execution has failed, an error message is displayed.

6.4 How to save parameters

Menu 04 DRIVE CONFIG, parameter 04.01 Save parameters, PAR : 550. Used to save changes to parameter settings so that they are maintained also at the power-off.

T+ T-ENLOC ILim n:0 AL

01 MONITOR

02 DRIVE INFO

03 STARTUP WIZARD

04 DRIVE CONFIG

To exit, press the ◄ key.

AFE200 • Instruction Manual 63

T+ T- EN LOC ILim n:0 AL

0 4.01

Save arameters

PAR: 550

p

PressEto execute

T+ T- EN LOC ILim n:0 AL

0 4.01

p

Save arameters

E

gp

In ro ress

PAR: 550

T+ T- EN LOC ILim n:0 AL

0 4.01

Save arameters

PAR: 550

p

Done

6.5 Conguration of the display

12

6.5.1 Language selection

Menu 04 DRIVE CONFIG, parameter 04.17 Language select, PAR: 578, default=English.

Used to set one of the languages available : English, Italian, Francais, Deutsch, Polish, Romanian, Russian, Turkish and Portuguese.

T+ T-ENLOC ILim n:0 AL

01 MONITOR

02 DRIVE INFO

03 STARTUP WIZARD

04 DRIVE CONFIG

T+ T-ENLOC ILim n:0 AL

X 3

01 MONITOR

02 DRIVE INFO

03 STARTUP WIZARD

04 DRIVE CONFIG

T+ T- EN LO C ILim n:0 AL

X 5

04 .1 7

gg

Lan ua e select

g

En lish

Value 0

PAR: 5 7 8

3

T+ T- EN LO C ILim n:0 AL

04 .1 7

E

Lan ua e select

En lish

Value 0

Note !

To access the Cyrillic font: : 1) press the E key and hold it down while you switch the AFE on, 2) select the required font using the

gg

g

PAR: 5 7 8

4

T+ T- EN LO C ILim n:0 AL

04 .1 7

Lan ua e select

Italiano

Value 1

gg

PAR: 5 7 8

▲ and ▼ keys, 3) press E to confirm and return to normal operating mode.

6.5.2 Selection of Easy / Export mode

T+ T-ENLOC ILim n:0 AL

01 MONITOR

02 DRIVE INFO

03 STARTUP WIZARD

04 DRIVE CONFIG

T+ T- EN LO C ILim n:0 AL

X2

0 4.03

Access mode

EasY

Value 0

PAR: 554

E

Menu 04 DRIVE CONFIG, parameter 04.03 Access mode , PAR: 570.

Makes it possible to congure two methods of access :

Easy (default) only the main parameters are displayed Expert for advanced users, all the parameters are displayed, see paragraph

8.1 List of Expert parameters.

6.5.3 Startup display

Note ! This parameter is visible only in Expert mode (see paragraph 6.5.2)

Menu 04 DRIVE CONFIG, parameter 04.15 Startup display, PAR : 574.

Used to set the parameter that will be displayed automatically at AFE power-on. Entering the value -1 (default), the function is disabled and the main menu is

displayed at power-on.

5

E

T+ T- EN LO C ILim n:0 AL

0 4.03

Access mode

Ex ert

Value 1

PAR: 554

p

6.5.4 Back-lighting of the display

Note ! This parameter is visible only in Expert mode (see paragraph 6.5.2).

64 AFE200 • Instruction Manual

Menu 04 DRIVE CONFIG, parameter 04.16 Display backlight, PAR : 576.

2

1

3 4

Sets lighting of the display ON the light of the display remains always on.

OFF (default) the light switches off after approx. 3 minutes from pressing of

the last key.

6.6 Alarms

The alarms page is displayed automatically when an alarm occurs.

T+ T- EN LO C ILim n:0 AL

Alarm

Power down

Code: 0000H-0

Time: 28:04

1 Alarm: identies the alarm page.

RTN : indicates that the alarm has been reset; if the alarm is still active, noth-

ing is displayed.

x/y : x indicates the position of this alarm in the list of alarms and y the number

of alarms (the alarm with lowest x is the most recent)

2 Description of the alarm 3 Sub-code of the alarm, provides other information in addition to the description 4 Moment of occurrence of the alarm in machine time.

The list of alarms is scrolled using the ▲ and ▼ keys.

6.6.1 Alarm reset

● If the alarm page is displayed:

Pressing the RST key, the alarms are reset and all alarms reset are eliminated

from the list.

If, after this operation, the list of alarms is empty, the alarm page is closed.

If the list is not empty, press the ► key to exit from the alarms page.

-RTN: 1/2

● If the alarms page is not displayed:

Pressing the RST key, the alarms are reset. If active alarms are still present following reset, the alarm page is opened.

Note ! For further information, see chapter 9.

6.7 Messages

Operator messages are displayed with this page. The messages are of two types:

- timed (closed automatically after a certain number of seconds),

- xed (remain displayed until the operator presses the ESC key).

Several concurrent messages are enqueued and presented to the operator in sequence, starting from the most recent.

AFE200 • Instruction Manual 65

T+ T- EN LO C ILim n:0 AL

2

1

3 4

Message

Load default

Code: 0001H-1

Press ESC to exit

01

1 MESSAGE : identies a message.

xx indicate show many messages are enqueued. The queue may contain a

maximum of 10 messages and the message with the highest number is the

most recent.

2 Description of the message (see chapter 9 for further information) 3

Sub-code of the message. Provides extra information in addition to the description.

4 “Press ESC to exit” is displayed if the message requires acknowledgment.

When a message is closed, the next message is displayed until the queue is

empty.

Note ! For further information, see chapter 9.

6.8 Saving and recovery of new parameter settings

Drive parameters can be saved on the keypad in 5 different memory areas. This function is useful to obtain various sets of parameters, for safety backup or to

transfer the parameters from one

6.8.1 Selection of the keypad memory

T+ T-ENLOC ILim n:0 AL

01 MONITOR

02 DRIVE INFO

03 STARTUP WIZARD

04 DRIVE CONFIG

Menu 04 DRIVE CONFIG, parameter 04.21 Keypad memory select, PAR : 594.

The keypad features 5 memory areas dedicated to saving parameters. The memory to be used is selected using the Keypad memory select parameter. Subsequent saving and recovery operations will be carried out on the memory

selected.

AFE

to another.

T+ T- EN LOC ILim n:0 AL

04 . 2 1

Keypad memory select

Def: 1

PAR: 5 9 4

1

E

T+ T- EN LOC ILim n:0 AL

04 . 2 1

Keypad memory select

Def: 1

PAR: 5 9 4

000000002

6.8.2 Saving of parameters on the keypad

T+ T-ENLOC ILim n:0 AL

01 MONITOR

02 DRIVE INFO

03 STARTUP WIZARD

04 DRIVE CONFIG

Menu 04 DRIVE CONFIG, parameter 04.19 Save par to keypad, PAR : 590.

Is used to transfer the parameters from the AFE to the selected keypad memory. To start the operation, press the E key.

During transfer, a bar is displayed which indicates progress of the operation.

Instead of the letter X, the number of the currently selected keypad memory is displayed.

At the end of transfer, if this has been completed successfully, the “Done” caption is displayed for a few seconds with subsequent return to the initial page.

66 AFE200 • Instruction Manual

T+ T- EN LOC ILim n:0 AL

X 3

04 . 1 9

Save par to keypad

Press E to execute

PAR: 5 9 0

T+ T- EN LOC ILim n:0 AL

04 . 1 9

DRIVE --> K2006 X

E

PAR: 5 9 0

If an error occurs during transfer, the following message is displayed:

T+ T- EN LOC ILim n:0 AL

Message

Save par failed

Code: XX

Press ESC to exit

01

The code XX indicates the type of error, see paragraph 9.2. To exit from the error message, press the ESC key.

6.8.3 Load parameters from keypad

Menu 04 DRIVE CONFIG, parameter 04.20 Load par from keypad, PAR : 592.

Is used to transfer the parameters from the selected memory of the keypad to the

AFE.

T+ T-ENLOC ILim n:0 AL

01 MONITOR

02 DRIVE INFO

03 STARTUP WIZARD

04 DRIVE CONFIG

T+ T- EN LO C ILim n:0 AL

X 2

04 . 2 0

Load par from keypad

Press E to execute

PAR: 5 9 2

T+ T- EN LO C ILim n:0 AL

04 . 2 0

DRIVE <-- K2006 X

E

PAR: 5 9 2

To start the operation, press the E key. During transfer, a bar is displayed which indicates progress of the operation. Instead of the letter X, the number of the currently selected keypad memory is displayed.

At the end of transfer, if this has been completed successfully, the “Done” caption is displayed for a few seconds with subsequent return to the initial page.

If an error occurs during transfer, the following message is displayed:

T+ T- EN LOC ILim n:0 AL

Message

Load par failed

Code: XX

Press ESC to exit

01

The code XX indicates the type of error, see paragraph 9.2. To exit from the error message, press the ESC key.

6.8.4 Transfer of parameters between AFE200

Transfer the parameters of the source AFE to the keypad memory as indicated in

paragraph 6.8.2, then connect the keypad to the AFE on which the new setting is

to be saved and proceed as indicated in paragraph 6.8.3.

To prevent possible damage to equipment, it is advisable to disconnect and con-

Caution

AFE200 • Instruction Manual 67

nect the keypad with the AFE OFF.

Pour éviter tout endommagement possible des appareils, il est conseillé de débrancher et de brancher le pavé de commande une fois le AFE éteint.

7 - Commissioning via keypad

AFE are electrical apparatus for use in industrial installations. Parts of the AFE are energized during operation. The electrical installation and the opening of the device

should therefore only be carried out by qualied personnel. Improper installation of

motors or AFE may therefore cause the failure of the device as well as serious injury

to persons or material damage. Drive is not equipped with motor overspeed protection logic other than that controlled by software. Follow the instructions given in this manual and observe the local and national safety regulations applicable.

Les AFE à fréquence variable sont des dispositifs électriques utilisés dans des installations industriels. Une partie des AFE sont sous tension pendant l’operation. L’installation électrique et l’ouverture des AFE devrait être executé uniquement par du personel qualié. De mauvaises installations de moteurs ou de AFE peuvent provoquer des dommages materiels ou blesser des personnes. On doit suivir les instructions donneés dans ce manuel et observer les régles nationales de sécurité.

Always connect the AFE to the protective ground (PE) via the marked connection . AFE200 product and AC Input lters have ground discharge currents greater than 3.5 mA. EN 50178 species that with discharge currents greater than 3.5 mA the protective conductor ground connection ( ) must be xed type and doubled for redundancy.

Il faut toujours connecter les variateurs et les AFE à la terre (PE). Le courant de disper-

sion vers la terre est supérieur à 3,5 mA sur les variateurs et sur les ltres à courant alterné. Les normes EN 50178 spécient qu’en cas de courant de dispersion vers la terre, supérieur à 3,5 ma, la mise à la terre ( ) doit avoir une double connexion pour la redondance.

Only permanently-wired input power connections are allowed. This equipment must be grounded (IEC 536 Class 1, NEC and other applicable standards). If a Residual Current-operated protective Device (RCD) is to be used, it must be an RCD type B. Machines with a three phase power supply, tted with EMC lters, must not be connected to a supply via an ELCB (Earth Leakage Circuit-Breaker - see DIN VDE 0160, section 5.5.2 and EN50178 section 5.2.11.1).

The following terminals can carry dangerous voltages even if the AFE200 is inoperative:

- output terminals C, D.

- line terminals U, V, W.

This equipment must not be used as an ‘emergency stop mechanism’ (see EN 60204,

9.2.5.4).

Seuls des branchements électriques permanents par câble en entrée sont admis. Mettre

l’appareil à la masse (IEC 536 Classe 1, NEC et autres normes applicables).

S’il s’avère nécessaire d’utiliser un dispositif protecteur de courant résiduel (RCD), il convient

de choisir un RCD de type B. Les machines à alimentation triphasée et dotées de ltres EMC

ne doivent pas être raccordées au bloc d’alimentation par le biais d’un disjoncteur ELCB (Earth Leakage Circuit-Breaker – cf. DIN VDE 0160, paragraphe 5.5.2 et EN50178 paragraphe 5.2.11.1). Les bornes suivantes peuvent recevoir des tensions dangereuses, même si l’onduleur est

désactivé :

- bornes d’e sortie C, D.

- bornes d’alimentation U, V, W.

Ne pas utiliser cet appareil en tant que « dispositif d’arrêt d’urgence » (cf. EN 60204, 9.2.5.4).

Do not touch or damage any components when handling the device. The changing of

the isolation gaps or the removing of the isolation and covers is not permissible.

Manipuler l’appareil de façon à ne pas toucher ou endommager des parties. Il n’est pas permis de changer les distances d’isolement ou bien d’enlever des matériaux isolants ou des

According to the EEC standards the AFE200 and accessories must be used only after

68 AFE200 • Instruction Manual

capots.

checking that the machine has been produced using those safety devices required by the 89/392/EEC set of rules, as far as the machine industry is concerned. These standards do not apply in the Americas, but may need to be considered in equipment being

shipped to Europe.

Selon les normes EEC, les AFE200 et leurs accessoires doivent être employés seulement

après avoir verié que la machine ait été produit avec les même dispositifs de sécurité demandés par la réglementation 89/392/EEC concernant le secteur de l’industrie.

AFE200 operate at high voltages.

L’AFE200 fonctionne à des tensions élevées.

When operating electrical devices, it is impossible to avoid applying hazardous voltages to certain parts of the equipment.

L’actionnement de dispositifs électriques fait qu’il est impossible d’éviter l’application de tensions dangereuses sur certaines parties de l’appareil.

Wherever faults occurring in the control equipment can lead to substantial material damage or even grievous bodily injury (i.e. potentially dangerous faults), additional external precautions must be taken or facilities provided to ensure or enforce safe operation, even when a fault occurs (e.g. independent limit switches, mechanical interlocks, etc.).

Adopter des mesures de précaution supplémentaires à l’extérieur du drive (par exemple, des

interrupteurs de n de course, des interrupteurs mécaniques, etc.) ou fournir des fonctions

aptes à garantir ou à mettre en place un fonctionnement sécurisé en cas de survenue d’une panne de l’appareil de commande susceptible d’occasionner des dégâts matériels d’envergure, voire même des lésions corporelles graves (par exemple, des pannes potentiellement dangereuses).

Certain parameter settings may cause the AFE200 to restart automatically after an input

power failure.

Certaines congurations de paramètres peuvent provoquer le redémarrage automatique de

l’onduleur après une coupure de l’alimentation.

This equipment is suitable for use in a circuit capable of delivering not more than 10,000 symmetrical amperes (rms), for a maximum voltage of 480 V .

Cet appareil est conçu pour une utilisation sur un circuit d’alimentation en mesure de délivrer

10.000 ampères symétriques (rms) maximum pour une tension maximale de 480V.

This equipment must not be used as an ‘emergency stop mechanism’ (see EN 60204,

9.2.5.4).

Ne pas utiliser cet appareil en tant que « dispositif d’arrêt d’urgence » (cf. EN 60204, 9.2.5.4).

Never open the device or covers while the AC Input power supply is switched on. Minimum time to wait before working on the terminals or inside the device is listed in section 10.6 .

Ne jamais ouvrir l’appareil lorsqu’il est suns tension. Le temps minimum d’attente avant de pouvoir travailler sur les bornes ou bien àl’intérieur de l’appareil est indiqué dans la section 10.6 .

Fire and Explosion Hazard:

Fires or explosions might result from mounting AFE in hazardous areas such as loca-

tions where ammable or combustible vapors or dusts are present. AFE should be installed away from hazardous areas, even if used with motors suitable for use in these

locations.

Risque d’incendies et d’explosions. L’utilisation des AFE dans des zônes à risques (présence de vapeurs ou de poussières inammables), peut provoquer des incendies ou

des explosions. Les AFE doivent être installés loin des zônes dangeureuses, et équipés de moteurs appropriés.

AFE200 • Instruction Manual 69

Protect the device from impermissible environmental conditions (temperature, humidity,

Caution

shock etc.).

Protéger l’appareil contre des effets extérieurs non permis (température, humidité, chocs etc.).

To the output of the AFE (terminals C, D):

- the direct connection of the inputs and outputs (bypass) are not permissible.

À la sortie du AFE (bornes C, D)

- il n’est paspermis de raccorder la sortie de plusieurs convertisseurs en parallèle

The electrical commissioning should only be carried out by qualied personnel, who are also responsible for the provision of a suitable ground connection and a protected

power supply feeder in accordance with the local and national regulations. The motor

must be protected against overloads.

La mise en service électrique doit être effectuée par un personnel qualié. Ce dernier est

responsable del’existence d’une connexion de terre adéquate et d’une protection des câbles d’alimentation selon les prescriptions locales et nationales. Le moteur doit être protégé contre la surcharge.

Do not connect power supply voltage that exceeds the standard specication voltage uctuation permissible. If excessive voltage is applied to the AFE, damage to the inter-

nal components will result.

Ne pas raccorder de tension d’alimentation dépassant la uctuation de tension permise par

les normes. Dans le cas d’ une alimentation en tension excessive, des composants internes peuvent être endommagés.

Do not operate the AFE without the ground wire connected.

Ne pas faire fonctionner le AFE sans prise de terre.

No dielectric tests should be carried out on parts of the AFE. A suitable measuring instrument (internal resistance of at least 10 kΩ/V) should be used for measuring the

signal voltages.

Il ne faut pas éxécuter de tests de rigidité diélectrique sur des parties du AFE. Pour mesurer lestensions, des signaux, il faut utiliser des instruments de mesure appropriés (résistance

interne minimale 10kΩ/V).

70 AFE200 • Instruction Manual

7.1 Startup Wizard

Introduction

The startup wizard is a guided procedure used for quick start-up of the AFE that helps to set the main parameters.

It consists of a series of questions relating to the various sequences for entering

and calculating the parameters necessary for correct AFE operation.

The order of these sequences is as follows:

● Basic connections See step 1

● Setting of the capacitor value See step 2

● Setting of the choke value See step 3

● Setting of the DC-link parameters

● Saving parameters See step 5

The format of the function selection page is as follows:

T+ T-ENLOC ILim n:0 AL

01 MONITOR

02 DRIVE INFO

03 STARTUP WIZARD

04 DRIVE CONFIG

T+ T- EN LO C ILim n:0 AL

STARTUP WIZARD

Set capacitor value ?

E=Yes Down=Next

Pressing the E key, the function to be programmed is accessed. Press the ▼ (Down) key to move to the next function skipping the current func-

tion.

Press the ▲ key to return to the previous function. To terminate the sequence of functions and return to the menu, press the ESC key.

See step 4

The end of the start-up sequence is indicated with the page:

T+ T- EN LO C ILim n:0 AL

STARTUP WIZARD

End of sequence !

Up=Back Down=Next

Press the ▼(Down) key to exit the sequence and return to the menu.

Note ! In the procedures described below, the settings have been made using the AFE200-4450.

AFE200 • Instruction Manual 71

Step 1 - Connections

Connect the power supply line and enabling contacts as shown in the diagram in

chapter 5.4.1.

Checks to be performed before powering the AFE

• Check that the supply voltage is correct and that the output terminals on the AFE (C, D) are connected correctly.

• Check that all the AFE control circuit terminals are connected correctly. Check

that all control inputs are open.

Powering the AFE

• After completing all the checks described above, power the AFE and proceed to Step 2.

Step 2 - Setting of the capacitor value

The factory setting for the AFE200 capacitor value is displayed. The capacitor

values of the drives connected to the DC BUS must be added to this (value of the DC-link capacitors). See table "10.5 DC circuit" on page 169.

T+ T-ENLOC ILim n:0 AL

01 MONITOR

02 DRIVE INFO

03 STARTUP WIZARD

04 DRIVE CONFIG

T+ T- EN LOC ILim n:0 AL

STARTUP WIZARD

Set capacitor value ?

E=Yes Down=Next

T+ T- EN LOC ILim n:0 AL

S E Q . 0 1

E

DC link capacitor

Def: 3400.0

PAR: 4 5 8

3400 uF

T+ T- EN LOC ILim n:0 AL

T+ T- EN LOC ILim n:0 AL

1 3 . 0 1

S E Q . 0 1

E

Rated voltage

DC link capacitor

0003400.0

+ V

000000400

Def: +400

Def: 3400.0

PAR: 1 0 0

PAR: 4 5 8

T+ T- EN LOC ILim n:0 AL

E

S E Q . 0 1

PAR: 4 5 8

V

DC link capacitor

0003400.1

Def: 3400.0

V

At the end of the procedure, proceed to Step 3.

Step 3 - Setting of the choke value

The set value is the sum of line inductance value + LR3-AFE inductance as per

chapter "5.6 LCL Filters" on page 51. If units are connected in parallel, the sum is:

L-AFE + LR3-AFE / Number of units in parallel.

To change this value, type Enter and follow the instructions or press ▼ to go to step 4.

T+ T- EN LOC ILim n:0 AL

STARTUP WIZARD

Set induct. value ?

E=Yes Down=Next

T+ T- EN LOC ILim n:0 AL

S E Q . 0 1

E

Input inductance

Def: 0.7150

PAR: 1 2 0

0.7150mH

T+ T- EN LOC ILim n:0 AL

T+ T- EN LOC ILim n:0 AL

1 3 . 0 1

S E Q . 0 1

E

Rated voltage

Input inductance

0000.7150

+ V

000000400

Def: +400

Def: 0.7150

PAR: 1 0 0

PAR: 1 2 0

T+ T- EN LOC ILim n:0 AL

E

S E Q . 0 1

PAR: 1 2 0

Input inductance

mH

0000.7151

Def: 0.7150

E

mH

Step 4 - Setting of the DC-link parameter

The factory settings for the DC-link voltage (as a function of the mains voltage) and acceleration and deceleration times are proposed in sequence. To change the value type Enter and follow the instructions or press ▼ to go to the next step.

E

72 AFE200 • Instruction Manual

T+ T- EN LO C ILim n:0 AL

STARTUP WIZARD

Set DC link voltage ?

E=Yes Down=Next

T+ T- EN LO C ILim n:0 AL

SEQ.01

E

Dig DC voltage ref

Def: 650

PAR: 600

650V

T+ T- EN LO C ILim n:0 AL

T+ T- EN LO C ILim n:0 AL

13.01

SEQ.01

E

Rated voltage

Dig DC voltage ref

0000650

+ V

000000400

Def: +400

Def: 650

PAR: 100

PAR: 600

T+ T- EN LO C ILim n:0 AL

E

SEQ.01

PAR: 600

V

Dig DC voltage ref

0000651

Def: 650

E

V

T+ T- EN LOC ILim n:0 AL

STARTUP WIZARD

Save parameters ?

E=Yes Down=Next

T+ T- EN LO C ILim n:0 AL

SEQ.02

E

Acceleration time DC

Def: 5.0

T+ T- EN LO C ILim n:0 AL

SEQ.03

E

Deceleration time DC

Def: 5.0

PAR: 602

5.0 s

PAR: 604

5.0 s

T+ T- EN LO C ILim n:0 AL

T+ T- EN LO C ILim n:0 AL

13.01

SEQ.02

E

Rated voltage

Acceleration time DC

000005.0

+ V

000000400

Def: +400

Def: 5.0

T+ T- EN LO C ILim n:0 AL

T+ T- EN LO C ILim n:0 AL

13.01

SEQ.03

E

Rated voltage

Deceleration time DC

000005.0

+ V

000000400

Def: +400

Def: 5.0

PAR: 100

PAR: 602

PAR: 100

PAR: 604

T+ T- EN LO C ILim n:0 AL

E

SEQ.02

PAR: 602

s

s

Acceleration time DC

000005.1

Def: 5.0

T+ T- EN LO C ILim n:0 AL

E

SEQ.03

Deceleration time DC

000005.1

Def: 5.0

s

PAR: 604

s

At the end of the procedure, proceed to Step 5.

Step 5 - Saving parameters (Save parameters)

To save the new parameter settings, so that they are maintained also after poweroff, proceed as follows:

T+ T- EN LOC ILim n:0 AL

SEQ.01

E

Save parameters

PressEto execute

PAR: 550

T+ T- EN LOC ILim n:0 AL

SEQ.01

E

Save parameters

In progress

PAR: 550

T+ T- EN LOC ILim n:0 AL

SEQ.01

Save parameters

Done

PAR: 550

T+ T- EN LOC ILim n:0 AL

STARTUP WIZARD

End of sequence !

Up=Back Down=Exit

E

E

AFE200 • Instruction Manual 73

7.2 Programming

src Monitor

Function block

7.2.1 Menu display modes

The programming menu can be displayed in two modes, which can be selected

using the Access mode parameter (04 - DRIVE CONFIG menu), see chapter

6.5.2:

• Easy (default) only the main parameters are displayed.

• Expert all the parameters are displayed.

7.2.2 Programming of “function block” analog and digital input signals

The signals, variables and parameters of each single “function block” of the AFE are interconnected in order to achieve the congurations and controls inside the

control system.

These can be managed and modied using the keypad, PC congurator or eldbus programming. The programming mode is based on the following logic:

src (source; i.e.: DC voltage ref src, PAR: 608) This term denes the source of the function block input, i.e. the

The different congurations are dened in the relative selection lists.

mon (display; i.e.: Analog input 1 mon PAR: 1500)

This term refers to the variable output from the function block,

signal to be processed in the function block.

which is the result of the calculations performed on the actual block.

Input selected

Parameter

7.2.3 Variable interconnections mode

The source (src) allows the desired control signal to be assigned to the function block input. This operation is performed by using specic selection lists.

Possible control signal sources:

1 – Physical terminal

The analog and digital signals come from the terminal strip of the regulation card and/or from those of the expansion cards.

2 – Drive internal variables

Internal AFE control system variables, from “function block” calculations, sent via keypad, PC congurator or eldbus.

74 AFE200 • Instruction Manual

Parameter

Variable

Parameter

Practical example

*-1

*+1

Null

An inp1sign src

Null

An inp1alt sel src

Analog input1mon

Analog input1Block

Terminal input

An inp1alt value

The following examples illustrate the philosophies and methods with which more

or less complex operations are performed in the single “function blocks”, the results of which represent the output of the block.

• Example: Inverting the analog reference signal

To invert the “Analog input 1 Block” output signal, the value of the An inp 1 sign src parameter (PAR: 1526), which has a default setting of Null (no operation),

must be changed by selecting the source of the command signal from among

those listed in the L_DIGSEL 2 selection list, for example Digital input X mon, One (function always enabled), etc.

Note ! This section contains a brief description of the functions of the other parameters in the function blocks

not included for the changes in the example.

The An inp 1 alt sel src parameter (PAR: 1528) can be used to select an alternative reference for the Analog input 1 mon (PAR: 1500) output.

The An inp 1 alt value parameter (PAR: 1524) determines the alternative reference value for the Analog input 1 mon (PAR: 1500) output.

AFE200 • Instruction Manual 75

8 - Description of parameters and functions (Expert list)

Legend

         

Menu PAR Description UM Type FB BIT Def Min Max Acc

1 - MONITOR

1.1 250 Output current A FLOAT 16/32 0.0 0.0 0.0 R

1.2 252 Output voltage V FLOAT 16/32 0.0 0.0 0.0 R

( Level 1 menu )

13.2 - FUNCTIONS/DOUBLE PAR SET

13.2.1 3300 Par set enable ENUM Disable 0 1 ERW

13.2.2 3302 Par set select src LINK 16 6000 0 16384 ERWZ

L�DIGSEL2 (Selection list) [*]

Indexing of the menu and parameter



Parameter identifier



Parameter description



UM: unit of measure



Type of parameter

BIT Boolean, from modbus seen as 16 bits ENUM Selection list, from modbus seen as 16 bits FLOAT Real, from modbus seen as 32 bits FBM2SIPA 16-bit unsigned integer. Only PAR of existing param-

eters accepted.

FBS2MIPA 16-bit unsigned integer. Only PAR of existing param-





eters accepted. INT16 Integer with sign 16 bits, from modbus seen as 16 bits INT32 Integer with sign 32 bits, from modbus seen as 32 bits ILINK Selection list, from modbus seen as 32 bits LINK Selection list, from modbus seen as 16 bits UINT16 Integer without sign 16 bits , from modbus seen as 16 bits UINT32 Integer without sign 32 bits, from modbus seen as 32 bits

Format of data exchanged on Fieldbus (16BIT, 32BIT)

( Level 2 menu )

Default value



Minimum value



Maximum value



Accessibility :

E Expert R Read S Size (set value depending on the size of the device)



W Write Z parameters that can be modified ONLY with the AFE

Selection lists:

The “... src” format parameters are linked to a selection list.

[*]

The source of the signal that will control the parameter can be selected from the list indicated. The lists are indicated in paragraph 8.5 of this manual.

disabled

76 AFE200 • Instruction Manual

1 - MONITOR

The monitor menu displays the measured values of the sizes and of the AFE operating parameters.

Menu PAR Description UM Type FB BIT Def Min Max Acc

1.1 250 Output current A FLOAT 16/32 0.0 0.0 0.0 R

The AFE output current is displayed.

Menu PAR Description UM Type FB BIT Def Min Max Acc

1.2 252 Output voltage V FLOAT 16/32 0.0 0.0 0.0 R

Display of daisy-chained output voltage (*) of AFE.

(*) tensione generata dall’inverter sul lato AC.

Menu PAR Description UM Type FB BIT Def Min Max Acc

1.3 254 Output frequency Hz FLOAT 16/32 0.0 0.0 0.0 R

Display of output frequency (*) of AFE.

(*) frequency of 3-phase AC grid to which AFE is connected.

Menu PAR Description UM Type FB BIT Def Min Max Acc

1.4 270 DC link voltage V FLOAT 16/32 0.0 0.0 0.0 ER

The direct voltage of the intermediate circuit capacitors is displayed (DC-Bus).

Menu PAR Description UM Type FB BIT Def Min Max Acc

1.5 272 Heatsink temperature degC INT16 16 0 0 0 ER

Display of the temperature measured by the linear transducer, integrated on IGBT

modules.

Menu PAR Description UM Type FB BIT Def Min Max Acc

1.6 280 Active current ref A FLOAT 16/32 0.0 0.0 0.0 ER

The active current reference is displayed.

AFE200 • Instruction Manual 77

Menu PAR Description UM Type FB BIT Def Min Max Acc

1.7 282 React curr ref mon A FLOAT 16/32 0.0 0.0 0.0 ER

The reactive current reference is displayed.

Menu PAR Description UM Type FB BIT Def Min Max Acc

1.8 284 Active current A FLOAT 16/32 0.0 0.0 0.0 ER

The active current value currently in use is displayed.

Menu PAR Description UM Type FB BIT Def Min Max Acc

1.9 286 Reactive current A FLOAT 16/32 0.0 0.0 0.0 ER

The reactive current value currently in use is displayed.

Menu PAR Description UM Type FB BIT Def Min Max Acc

1.10 256 Phase U voltage V FLOAT 16/32 0.0 0.0 0.0 R

The phase U voltage is displayed.

Menu PAR Description UM Type FB BIT Def Min Max Acc

1.11 258 Phase V voltage V FLOAT 16/32 0.0 0.0 0.0 R

The phase V voltage is displayed.

Menu PAR Description UM Type FB BIT Def Min Max Acc

1.12 260 Phase W voltage V FLOAT 16/32 0.0 0.0 0.0 R

The phase W voltage is displayed.

Menu PAR Description UM Type FB BIT Def Min Max Acc

1.13 248 Power factor FLOAT 0.0 0.0 0.0 ER

The power factor value (cosφ) is displayed.

Menu PAR Description UM Type FB BIT Def Min Max Acc

1.14 262 Output power kW FLOAT 16/32 0.0 0.0 0.0 ER

The value of the power generated into the mains is displayed.

Menu PAR Description UM Type FB BIT Def Min Max Acc

1.15 264 Output energy kWh FLOAT 0.0 0.0 0.0 ER

The value of the energy generated onto the mains is displayed.

Menu PAR Description UM Type FB BIT Def Min Max Acc

1.16 368 Drive overload accum perc UINT16 16/32 0 0 100 ER

The AFE overload level is displayed. An instantaneous overload of 180% of the AFE rated current is allowed for 0.5s. The thermal image I²t adjusts the AFE output current thresholds. During normal operation, the instantaneous output current value can reach 180% of the AFE rated current. After 0.5s at 180%, the output current threshold is reduced to 150%. When the overload level PAR 368 Drive overload accum reaches 100%, the output current threshold is reduced to 100% of the rated current, and stays at that value until the I²t integrator cycle is complete. At this point the 180% instantane-

ous overload is re-enabled.

78 AFE200 • Instruction Manual

Menu PAR Description UM Type FB BIT Def Min Max Acc

00000000001

1Active

000000000011

1Active

00000000001

1Active

1.17 1066 Enable state mon BIT 16 0 0 1 R

The AFE Enable command status is displayed. Voltage must be present on terminal 7. The FR Forwardstart command is needed to start the AFE200.

0 Disabled AFE disabled 1 Enabled AFE enabled

Menu PAR Description UM Type FB BIT Def Min Max Acc

1.18 1100 Digital input mon UINT16 16 0 0 0 R

The status of the digital inputs on the AFE is displayed. It can also be read via a serial line or eldbus. The data are contained in a word, where each bit is 1 if voltage is sup-

plied to the corresponding input terminal.

0 Input disabled 1 Input enabled

I.e. : 000000000011

1

Menu PAR Description UM Type FB BIT Def Min Max Acc

DI 2

Active DI

1.19 1300 Digital output mon UINT16 0 0 0 R

The status of the digital outputs on the AFE is displayed. It can also be read via a serial line or eldbus. The data are contained in a word, where each bit is 1 if voltage is

supplied to the corresponding input terminal.

0 Output disabled 1 Output enabled

I.e. : 000000000011

Menu PAR Description UM Type FB BIT Def Min Max Acc

DO 2

Active DO

1.20 1200 Digital input X mon UINT16 16 0 0 0 R

The status of the digital inputs of the expansion card is displayed. It can also be read via a serial line or eldbus. The data are contained in a word, where each bit is 1 if

voltage is supplied to the corresponding input terminal.

0 Input disabled 1 Input enabled

I.e. : 000000000011

1

AFE200 • Instruction Manual 79

DI 2

Active DI

Menu PAR Description UM Type FB BIT Def Min Max Acc

1

1.21 1400 Digital output X mon UINT16 0 0 0 R

The status of the digital outputs of the expansion card is displayed. It can also be read via a serial line or eldbus. The data are contained in a word, where each bit is 1 if

voltage is supplied to the corresponding input terminal.

0 Output disabled 1 Output enabled

I.e. : 000000000011

000000000011

Menu PAR Description UM Type FB BIT Def Min Max Acc

Active DO 2

Active DO

1.22 5400 Dig inp 0Ext mon UINT32 32BIT 0 0 4294967295 ER

This parameter displays the state of external inputs from 0 to 31 through the use of

EXP-FL-XCAN-ADV optional card.

Menu PAR Description UM Type FB BIT Def Min Max Acc

1.23 5402 Dig inp 1Ext mon UINT32 32BIT 0 0 4294967295 ER

This parameter displays the state of external inputs from 32 to 63 through the use of

EXP-FL-XCAN-ADV optional card.

Menu PAR Description UM Type FB BIT Def Min Max Acc

1.24 5450 Digital out 0Ext mon UINT32 32BIT 0 0 0 ER

This parameter is used to read the state of external outputs from 0 to 31 through the

use of EXP-FL-XCAN-ADV optional card.

Menu PAR Description UM Type FB BIT Def Min Max Acc

1.25 5452 Digital out 1Ext mon UINT32 32BIT 0 0 0 ER

This parameter is used to read the state of external outputs from 32 to 63 through the

use of EXP-FL-XCAN-ADV optional card.

Menu PAR Description UM Type FB BIT Def Min Max Acc

1.26 1060 Sequencer status ENUM 16 Init 0 0 ER

Drive state parameter. Provides the AFE’s operating and activation state and is

responsible for protection and alarm conditions, the command sequence and reset

condition.

0 Init 1 Wait Vdc Ok 2 Delay 3 Offset Calc 4 Ready 5 Run 6 Alarm Disabled 7 Alm End Action 8 Alm return 9 Alm no restart

80 AFE200 • Instruction Manual

2 - DRIVE INFO

This menu displays the information for identifying and conguring the AFE.

Menu PAR Description UM Type FB BIT Def Min Max Acc

2.1 482 Drive size UINT16 0 0 0 RS

The AFE size identication code is displayed.

Menu PAR Description UM Type FB BIT Def Min Max Acc

2.2 484 Drive family ENUM No Power 0 0 RS

The available mains voltage is displayed (e.g. 400V). The undervoltage alarm refers to

this voltage value. The condition No power occurs when the regulation board has just left from produc-

tion and has never been congured for any power. The conguration adjustment for a given power is achieved by linking it to a power board and running a Save param-

eters.

0 No Power 1 380V..480V 2 500V..575V 3 690V 4 230V 5 270V

Menu PAR Description UM Type FB BIT Def Min Max Acc

2.3 486 Drive region ENUM EU 0 1 R

Setting of the geographical area in which the AFE is to be used (Europe or USA). This setting determines the factory voltage and power supply frequency values (e.g. when set to 0 the default voltage is 400V and frequency 50Hz).

0 EU 1 USA

Menu PAR Description UM Type FB BIT Def Min Max Acc

2.4 488 Drive cont current A FLOAT CALCF 0.0 0.0 RZS

The current that the AFE can deliver continuously according to size, supply voltage and

programmed switching frequency is displayed.

Menu PAR Description UM Type FB BIT Def Min Max Acc

2.5 490 Firmware ver.rel UINT16 0 0 0 R

The version number and release number of the AFE rmware are displayed. On the keypad these are displayed in the version.release format. The parameter reading from the serial communication device or eldbus returns the version in the high byte and the release in the low byte.

Menu PAR Description UM Type FB BIT Def Min Max Acc

2.6 496 Firmware type UINT16 0 0 0 R

The type of rmware installed in the AFE is displayed.

AFE200 • Instruction Manual 81

Menu PAR Description UM Type FB BIT Def Min Max Acc

2.7 504 Application ver.rel UINT16 0 0 0 ER

The version number and release number of the application are displayed.

Menu PAR Description UM Type FB BIT Def Min Max Acc

2.8 506 Application type UINT16 0 0 0 ER

The type of application currently used by the AFE is displayed.

Menu PAR Description UM Type FB BIT Def Min Max Acc

2.9 508 Actual date time UINT32 0 0 0 R

Displays current date and time, in the format "dd/MM/yyyy hh.mm.ss".

Parameter only available if installed option "RTC-ADV".

Menu PAR Description UM Type FB BIT Def Min Max Acc

2.10 510 Time drive power on h.min UINT32 0 0 0 ER

The total time for which the AFE has been powered is displayed.

Menu PAR Description UM Type FB BIT Def Min Max Acc

2.11 512 Time drive enable h.min UINT32 0 0 0 ER

The time for which the enable hardware contact on the AFE has been connected is displayed.

Menu PAR Description UM Type FB BIT Def Min Max Acc

2.12 514 Number power up UINT16 0 0 0 ER

The number of times the AFE has been powered on is displayed.

Menu PAR Description UM Type FB BIT Def Min Max Acc

2.13 516 Time fan on h.min UINT32 0 0 0 ER

The total operating time of the AFE fan is displayed.

Menu PAR Description UM Type FB BIT Def Min Max Acc

2.14 520 Product S/N UINT32 0 0 0 R

The AFE serial number is displayed.

Menu PAR Description UM Type FB BIT Def Min Max Acc

2.15 522 Regulation S/N UINT32 0 0 0 R

The AFE regulation card serial number is displayed.

Menu PAR Description UM Type FB BIT Def Min Max Acc

2.16 524 Power S/N UINT32 0 0 0 R

The AFE power card serial number is displayed.

Menu PAR Description UM Type FB BIT Def Min Max Acc

2.17 526 Power file ver.rel UINT16 0 0 0 ER

The version number and release number of the AFE power card are displayed.

82 AFE200 • Instruction Manual

Menu PAR Description UM Type FB BIT Def Min Max Acc

2.18 530 Slot1 card type ENUM None 0 0 R

2.19 532 Slot2 card type ENUM None 0 0 R

2.20 534 Slot3 card type ENUM None 0 0 R

The type of expansion card installed in the relative slot of the AFE is displayed.

0 None 769 I/O 1 (EXP-IO-D6A4R1-ADV) 1793 I/O 2 2305 I/O 3 3329 I/O 4 4 Can/Dnet (EXP-CAN-ADV) 260 Probus (EXP-PDP-ADV) 32 Fast IO 288 Exp sync 1 544 Exp sync 2 516 RTE (EXP-ETH-...) 255 Unknown 576 FastLink 320 I/O Ext 832 I/O FastLink (EXP-FL-XCAN-ADV)

Menu PAR Description UM Type FB BIT Def Min Max Acc

2.21 536 Slot1 card S/N UINT32 0 0 0 R

2.22 538 Slot2 card S/N UINT32 0 0 0 R

2.23 540 Slot3 card S/N UINT32 0 0 0 R

The serial number of the expansion card installed in the relative slot of the AFE is displayed.

Menu PAR Description UM Type FB BIT Def Min Max Acc

2.24 5724 Fw FastLink ver.rel UINT16 0 0 0 ER

The version and release number of the FastLink card rmware installed in the driveare

displayed.

When the parameter is read via serial line or eldbus the version is returned in the high byte and the release in the low byte.

Menu PAR Description UM Type FB BIT Def Min Max Acc

2.25 5726 Fw FastLink type UINT16 0 0 0 ER

The type of FastLink card rmware installed in the drive is displayed.

AFE200 • Instruction Manual 83

3 - STARTUP WIZARD

The startup wizard menu suggests a procedure for commissioning the AFE quickly with a reduced number of settings. Advanced customization requires the use of the single parameters relating to the specic performance levels. See the procedure described in the previous Startup wizard chapter.

84 AFE200 • Instruction Manual

4 - CONFIG DRIVE

Menu PAR Description UM Type FB BIT Def Min Max Acc

4.1 550 Save parameters BIT 0 0 1 RW

Any changes to parameter values immediately affect AFE operations, but are not automatically saved in the permanent memory. The “Save Parameters” command is used to save current parameter values in the permanent memory.

Any changes that are not saved will be lost when the AFE is switched off. To save parameters follow the procedure described in STEP 6 of the Startup wizard.

Menu PAR Description UM Type FB BIT Def Min Max Acc

4.2 554 Access mode ENUM Facile 0 1 RW

With this parameter you can restrict access to advanced conguration.

0 Easy 1

Expert

The Easy mode gives access to a list of parameters that can be used for rapid AFE

commissioning. This type of conguration is suitable for the majority of applications. Setting the parameter to Expert gives access to all the parameters in the rmware. This mode allows an extremely high level of customization to be achieved in order to

exploit the potential of the AFE200 to the full.

Menu PAR Description UM Type FB BIT Def Min Max Acc

4.3 120 Input inductance mH FLOAT CALCF 0.0 0.0 RWZS

This value must be the sum of line inductance value + LR3-AFE inductance as per

chapter "5.6 LCL Filters" on page 51. If units are connected in parallel, the sum is:

L-AFE + LR3-AFE / Number of units in parallel.

Menu PAR Description UM Type FB BIT Def Min Max Acc

4.4 458 DC link capacitor uF FLOAT SIZE 0.0 0.0 RWZS

Setting of the value of the DC-link capacitors.

Menu PAR Description UM Type FB BIT Def Min Max Acc

4.5 2020 Take parameters BIT 0 0 1 RWZ

Stores the choke and capacitor settings. This command must be supplied last after entering the appropriate values of all the parameters listed above. This involves calculating the voltage and current regulator gains. The AFE cannot be started until the Take parameters command has been set.

Note! This is not saved permanently. Use the “Save Parameters” command in the DRIVE CONFIG menu to

save in the permanent memory.

Menu PAR Description UM Type FB BIT Def Min Max Acc

4.6 2028 Take status ENUM Required 0 0 R

Indication of the status of parameter saving.

0 Required

AFE200 • Instruction Manual 85

1 Done

The parameter displays the Required message when the motor parameters that have

been entered need to be saved. When they have been saved the parameter indicates

Done.

Menu PAR Description UM Type FB BIT Def Min Max Acc

4.7 558 Application select ENUM None 0 2 ERWZ

Selection of which IEC 61131-3-compliant application to make operational.

0 None 1 Application 1 2 Application 2

Note! The Load Default command (par. 580) does not modify this parameter

Menu PAR Description UM Type FB BIT Def Min Max Acc

.

4.8 560 Mains voltage ENUM 400 V SIZE SIZE ERWZS

Setting of the available mains voltage value in Volts. Detection of the undervoltage

alarm refers to this value.

0 320 V 1 270 V 2 290 V 3 230 V 4 380V 5 400 V 6 415 V 7 440 V 8 460 V 9 480 V 10 500 V 11 575 V 12 690 V

Menu PAR Description UM Type FB BIT Def Min Max Acc

4.9 552 Mains frequency ENUM 50 Hz 0 1 ERWZS

Setting of the value of the available mains frequency in Hz.

0 50 Hz 1 60 Hz

Menu PAR Description UM Type FB BIT Def Min Max Acc

4.10 562 Switching frequency ENUM SIZE SIZE SIZE ERWS

Setting of the switching frequency value in kHz. The maximum value that can be set

depends on the size of the AFE.

This must not be changed because changing the default setting may affect performance of the LCL lter.

0 1 kHz 1 2 kHz 2 3 kHz

86 AFE200 • Instruction Manual

3 4 kHz 4 6 kHz 5 8 kHz 6 10 kHz 7 12 kHz 8 16 kHz

Menu PAR Description UM Type FB BIT Def Min Max Acc

4.11 564 Ambient temperature ENUM 40 degC 0 1 ERWZ

Setting of the ambient temperature value. This parameter is used to set the output current derating factor (1% for every °C above 40°C).

0 40 degC 1 50 degC

40 degC The AFE200 is capable of delivering direct current continuously with ambient temperatures of up to 40°C. 50 degC The AFE200 is capable of delivering direct current continuously with ambient temperatures of up to 50°C. If the value is set to 1 the AFE output current will be 10% less than the rated current at 40°C.

Menu PAR Description UM Type FB BIT Def Min Max Acc

4.12 566 Drive overload mode ENUM Heavy duty 1 2 ERWZ

Setting of the overload that can be supplied by the AFE, depending on the application.

1 Heavy duty 2 Light duty

Set Heavy duty when a large overload is requested: the AFE can supply 180% of the rated current for 0.5 seconds and 150% for 1 minute every 5 minutes. Select Light duty to enable the AFE to deliver a current of 110% of the rated current for 1 minute every 5 minutes.

LCL must be ordered indicating the use of the AFE overload: Heavy Duty or Light Duty. Changing the default value may impact on the LCL input lter operation.

Menu PAR Description UM Type FB BIT Def Min Max Acc

4.13 570 Password UINT32 0 0 99999 ERW

You can enter a password to protect the parameters from unauthorized tampering: the

password can consist of a combination of a maximum of any 5 gures that can be selected by the user. All parameters are locked, except this one and Save parameters. After entering the password, press the E key once to enter it into the memory and again to enable it (= Enabled is displayed to indicate that the password is enabled).

So that the password remains valid even after switching the unit off and then switching

it back on, save it using the Save parameters command. When the password is enabled any attempts to modify a parameter are blocked and the Password enabled message is displayed. To disable the password, enter the Password parameter (572) in the DRIVE CONFIG

menu.

Check that the password is enabled (Enabled), press E and enter the combination of gures that make up the password. Press E again. A message is displayed telling you the password is no longer enabled (Disabled). To make sure the password continues to be disabled even after switching the unit off and then switching it back on, save this conguration using the Save parameters command.

When an incorrect password is entered, the Password wrong message is displayed.

AFE200 • Instruction Manual 87

Menu PAR Description UM Type FB BIT Def Min Max Acc

4.14 574 Startup display INT16 -1 -1 20000 ERW

It is possible to set the parameter that will automatically be displayed when the AFE is switched on. If set to -1 the AFE moves to the display menu.

Menu PAR Description UM Type FB BIT Def Min Max Acc

4.15 576 Display backlight BIT 0 0 1 ERW

Enabling of the backlight on the AFE display. If set to 0 the display backlight will go off when the AFE has been on for three minutes. If set to 1 the backlight will stay on for as long as the AFE is powered.

Menu PAR Description UM Type FB BIT Def Min Max Acc

4.16 578 Language select ENUM English 0 9 RWZ

Setting of the AFE programming language.

0 English 1 Italiano 2 Francais 3 Deutsch 4 Espanol 5 Polish 6 Romanian 7 Russian 8 Turkish 9 Portuguese

Note! The Load Default command (par. 580) does not modify this parameter.

Menu PAR Description UM Type FB BIT Def Min Max Acc

4.17 580 Load default BIT 0 0 1 RWZ

Transfers the standard factory settings to the AFE memory (“Def” column in the parameters table).

Menu PAR Description UM Type FB BIT Def Min Max Acc

4.18 590 Save par to keypad BIT 0 0 1 RW

Transfers the parameters currently stored in the AFE and saves them in the keypad memory.

Menu PAR Description UM Type FB BIT Def Min Max Acc

4.19 592 Load par from keypad BIT 0 0 1 RWZ

Transfers the parameters from the keypad memory to the AFE.

Menu PAR Description UM Type FB BIT Def Min Max Acc

4.20 594 Keypad memory select UINT16 1 1 5 ERW

Selection of the area of the keypad memory to which to transfer and save the parameters stored in the AFE.

88 AFE200 • Instruction Manual

5 - REFERENCE

AFE have a DC-link voltage regulation circuit; which can be adapted to suit the various applications. In the standard version, the regulator has PI behaviour and the regulator parameters are the same for the entire eld of regulation.

Menu PAR Description UM Type FB BIT Def Min Max Acc

5.1 600 Dig DC voltage ref V FLOAT CALCF CALCF CALCF RW

Setting of the digital reference for the DC-link voltage ramp. This reference sets the ramp voltage that the DC-link must reach after the acceleration phase.

Variations in the ramp reference are made with the selected ramp times.

Menu PAR Description UM Type FB BIT Def Min Max Acc

5.2 288 Reactive current ref A FLOAT 0.0 0.0 CALCF RW

Setting of the reference value for the reactive current to be supplied by the AFE200 to

the mains.

Menu PAR Description UM Type FB BIT Def Min Max Acc

5.3 602 Acceleration time DC s FLOAT 5.0 0.0 20.0 RW

5.4 604 Deceleration time DC s FLOAT 5.0 0.0 20.0 RW

The acceleration and deceleration ramp times are used to avoid sudden changes

in the DC bus voltage. The acceleration time is expressed as the time needed to increase the voltage from zero to the maximum value (AFE200-4 = 875 V, AFE200- 6 = 1300V). The deceleration time is expressed as the time needed to reduce the frequency from the maximum value to zero.

Menu PAR Description UM Type FB BIT Def Min Max Acc

5.5 608 DC voltage ref src LINK 16 600 0 16384 RW

L�VREF

Selection of the origin (source) of the DC voltage reference signal. The signal used for this function can be set from among those available in the “L_VREF” selection list.

AFE200 • Instruction Manual 89

6 - COMMANDS

It is possible to work in Local or Remote mode. When switching between Remote and Local modes the origin of the Enable and Start commands is

switched. In Remote mode the “Commands remote sel” parameter is used to congure the source of the En-

able and Start commands which can be Terminal (standard digital input, expansion digital input) or Digital (Modbus, Fieldbus).

In Local mode the PAR1002 “Commands local sel” parameter is used to congure the source of the Enable and Start commands, which can be Terminal (standard digital input, expansion digital input)

or Keypad (Start key, Stop key).

In Remote -> Digital mode the PAR 1018 Digital Enable src must be used to congure the source.

Normally the sources are the Pad parameters. Modbus or Fieldbus must therefore write the desired value on the Pad parameters. Alternatively, the value of 6000 can be written directly on the Digital En-

able src parameter for a source of Null (0) or the value of 6002 for a source of One (1).

Another alternative is to congure the Digital Enable src source on the PAR 4454 ... 4484 BitX de-

comp mon parameters, so that the Modbus or Fieldbus can then write the desired value on the PAR 4450 Dig word decomp parameter.

Local < > Remote switching is performed with the variable value congured as Loc/Remote src, i.e.

it can be a standard digital input, expansion digital input, Modbus, Fieldbus, Dig Local/Remote. In the default condition, the associated variable is Dig Local/Remote, which is written by the LOC key from the keypad: switching is thus performed by pressing the LOC key.

For safety reasons, Local < > Remote switching is only performed with Terminal Enable = 0.

Example 1

With the machine in automatic operating mode, the AFE works in Remote -> Digital -> Fieldbus mode. With the machine in manual operating mode, the AFE works in Local -> Terminal -> Standard digital input mode. If switching from automatic to manual machine operation, the AFE must switch between Remote and

Local mode. The switch command must be sent via standard digital input or eldbus.

90 AFE200 • Instruction Manual

Example 2

With the machine controlled from console A, the AFE operates in Local -> Terminal -> Standard digital input mode. With the machine controlled from console B, the AFE operates in Remote ->Digital -> Expansion digital input mode. When switching the control console, the AFE must switch between Remote and Local mode. The

switch command must be sent via Standard digital input or Expansion digital input. This conguration is allowed because the Terminal variables are available in the digital command

selection lists.

Menu PAR Description UM Type FB BIT Def Min Max Acc

6.1 1000 Commands remote sel ENUM Terminal 0 1 RWZ

This parameter denes the source of the command signals when the AFE is used in the Remote mode.

The Enable command can only be set via hardware, connecting a positive voltage

(+24VDC) to terminal 7.

0 Terminal 1 Digital

When the parameter is set to Terminals the source of the Enable cmd mon command is the Enable terminal (7)

When the parameter is set to Digital the origin of the Enable cmd mon command is congured using the PAR 1018 Digital Enable src parameter. If Digital is set to generate the Enable cmd mon command, as well as the variable associated with Digital Enable src, the enable hardware command must also be sent to the Enable terminal.

Menu PAR Description UM Type FB BIT Def Min Max Acc

6.2 1002 Commands local sel ENUM Keypad 0 1 ERWZ

This parameter denes the source of the command signals when the AFE is used in the Local mode.

0 Terminal 2 Keypad

When the parameter is set to Terminal the source of the Enable cmd mon command is the Enable terminal (7) and the origin of the Start cmd mon command is congured using the Terminal Start src parameter.

When the parameter is set to Keypad the origin of the Enable cmd mon is the Start

key. When Keypad is set to generate the Enable cmd mon command, as well as the Start key the enable hardware command must also be sent to the Enable terminal (7)

Menu PAR Description UM Type FB BIT Def Min Max Acc

6.3 1008 Stop key mode ENUM Inactive 0 1 ERW

Setting of the Stop key functioning on the keypad. In Local with command from Keypad , this conguration is ineffective. Active in remote control mode (PAR 1012=1) both by using “Terminals” command or

“Digital” commands and, in local control mode (PAR 1012=0) by using “Terminals” command

AFE200 • Instruction Manual 91

0 Inactive 1 EmgStop&Alarm

If the command is set to Inactive, pressing the Stop key on the keypad is ineffective. If the command is set to EmgStop&Alarm, when the Stop key is pressed the motor stops in FastStop mode and the Emg stop alarm is generated. When the motor

reaches the speed=0, the drive is automatically disabled and waits for the Fault reset command. The Fault reset command must be sent twice to reset the drive.

Menu PAR Description UM Type FB BIT Def Min Max Acc

6.4 1010 Commands safe start BIT 1 0 1 ERW

This parameter is used to dene whether the safe start command is disabled or enabled at AFE power-on

0 Off 1 On

If set to Off the safe start function is disabled. Therefore, if the AFE is powered with the hardware signal present on terminal 7 the AFE could start. If set to On the safe start function is enabled. Therefore, if the AFE is powered with the

hardware enabling signal on terminal 7 it will not start. Open the hardware enabling contact on terminal 7 and then close it again to enable the AFE to accept subsequent

commands.

Menu PAR Description UM Type FB BIT Def Min Max Acc

6.5 1012 Dig local/remote ENUM 16 Remote 0 1 ERW

Setting Local or Remote operating mode.

0 Local 1 Remote

Writing this parameter is only effective if it is associated with Local/Remote src and if

performed without the hardware enabled on the terminal 7. Press LOC to modify the value of this parameter 0 < > 1.

To disable the LOC key, set Local/Remote src to a value other than Dig local/re- mote.

In Remote mode use the Commands remote sel parameter, PAR 1000 to congure the source of the enable and run commands, which can be Terminal board (Standard digital input, Expansion card digital input), or Digital (Modbus, Fieldbus).

In Local mode use the Commands local sel parameter, PAR 1002 to congure the source of the enable commands, which can be Terminal board (Standard digital input, Expansion card digital input), or Keypad (Start key, Stop key).

Menu PAR Description UM Type FB BIT Def Min Max Acc

6.6 1014 Local/remote src LINK 16 1012 0 16384 ERW

L�DIGSEL3

Selection of the origin (source) of the signal that switches between Remote and Lo- cal.

The signal to be associated with this function can be selected from the “L_DIGSEL3”

selection list.

92 AFE200 • Instruction Manual

Menu PAR Description UM Type FB BIT Def Min Max Acc

6.7 1018 Digital Enable src LINK 16 6000 0 16384 ERW

L�DIGSEL2

Selection of the origin (source) for the Digital Enable signal. The signal to be associated with this function can be selected from the “L_DIGSEL2” selection list.

Menu PAR Description UM Type FB BIT Def Min Max Acc

6.8 1024 Enable cmd mon BIT 16 0 0 1 R

The status of the enable command is displayed.

AFE200 • Instruction Manual 93

7 - DIGITAL INPUTS

94 AFE200 • Instruction Manual

Menu PAR Description UM Type FB BIT Def Min Max Acc

7.1 1132 Dig inp 1 inversion BIT 0 0 1 RW

7.2 1134 Dig inp 2 inversion BIT 0 0 1 RW

7.3 1136 Dig inp 3 inversion BIT 0 0 1 RW

7.4 1138 Dig inp 4 inversion BIT 0 0 1 RW

7.5 1140 Dig inp 5 inversion BIT 0 0 1 RW

Reversal of the logic status of the function associated with the digital input (e.g. from enabled with +24V signal to enabled with low signal).

Menu PAR Description UM Type FB BIT Def Min Max Acc

7.6 1150 Digital input E dest ILINK 0 0 0 ER

7.7 1152 Digital input 1 dest ILINK 0 0 0 ER

7.8 1154 Digital input 2 dest ILINK 0 0 0 ER

7.9 1156 Digital input 3 dest ILINK 0 0 0 ER

7.10 1158 Digital input 4 dest ILINK 0 0 0 ER

7.11 1160 Digital input 5 dest ILINK 0 0 0 ER

The function to which the associated digital input refers is displayed.

Menu PAR Description UM Type FB BIT Def Min Max Acc

7.12 1240 Dig inp 1X inversion BIT 0 0 1 RW

7.13 1242 Dig inp 2X inversion BIT 0 0 1 RW

7.14 1244 Dig inp 3X inversion BIT 0 0 1 RW

7.15 1246 Dig inp 4X inversion BIT 0 0 1 RW

7.16 1248 Dig inp 5X inversion BIT 0 0 1 RW

7.17 1250 Dig inp 6X inversion BIT 0 0 1 RW

7.18 1252 Dig inp 7X inversion BIT 0 0 1 RW

7.19 1254 Dig inp 8X inversion BIT 0 0 1 RW

7.20 5540 Dig inp 9X inversion BIT 0 0 1 ERW

7.21 5542 Dig inp10X inversion BIT 0 0 1 ERW

7.22 5544 Dig inp11X inversion BIT 0 0 1 ERW

7.23 5546 Dig inp12X inversion BIT 0 0 1 ERW

7.24 5548 Dig inp13X inversion BIT 0 0 1 ERW

7.25 5550 Dig inp14X inversion BIT 0 0 1 ERW

7.26 5552 Dig inp15X inversion BIT 0 0 1 ERW

7.27 5554 Dig inp16X inversion BIT 0 0 1 ERW

Reversal of the logic status of the function associated with the digital input of the expansion card.

Menu PAR Description UM Type FB BIT Def Min Max Acc

7.28 1270 Dig input 1X dest ILINK 0 0 0 ER

7.29 1272 Dig input 2X dest ILINK 0 0 0 ER

7.30 1274 Dig input 3X dest ILINK 0 0 0 ER

7.31 1276 Dig input 4X dest ILINK 0 0 0 ER

7.32 1278 Dig input 5X dest ILINK 0 0 0 ER

7.33 1280 Dig input 6X dest ILINK 0 0 0 ER

7.34 1282 Dig input 7X dest ILINK 0 0 0 ER

7.35 1284 Dig input 8X dest ILINK 0 0 0 ER

7.36 5570 Dig input 9X dest ILINK 0 0 0 ER

7.37 5572 Dig input10X dest ILINK 0 0 0 ER

7.38 5574 Dig input11X dest ILINK 0 0 0 ER

7.39 5576 Dig input12X dest ILINK 0 0 0 ER

7.40 5578 Dig input13X dest ILINK 0 0 0 ER

7.41 5580 Dig input14X dest ILINK 0 0 0 ER

AFE200 • Instruction Manual 95

7.42 5582 Dig input15X dest ILINK 0 0 0 ER

7.43 5584 Dig input16X dest ILINK 0 0 0 ER

Selection of the destination of the associated digital input of the expansion card.

96 AFE200 • Instruction Manual

8 - DIGITAL OUTPUTS

AFE200 • Instruction Manual 97

Menu PAR Description UM Type FB BIT Def Min Max Acc

8.1 1310 Digital output 1 src LINK 16 1122 0 16384 RW

8.2 1312 Digital output 2 src LINK 16 1064 0 16384 RW

8.3 1314 Digital output 3 src LINK 16 1062 0 16384 RW

8.4 1316 Digital output 4 src LINK 16 6000 0 16384 RW

L�DIGSEL1

Selection of the origin (source) of the signal to be assigned to the relative digital output. The functions that can be associated with the digital outputs are listed in the

“L_DIGSEL1” selection list.

Menu PAR Description UM Type FB BIT Def Min Max Acc

8.5 1330 Dig out 1 inversion BIT 0 0 1 RW

8.6 1332 Dig out 2 inversion BIT 0 0 1 RW

8.7 1334 Dig out 3 inversion BIT 0 0 1 RW

8.8 1336 Dig out 4 inversion BIT 0 0 1 RW

Reversal of the logic status of the function associated with the digital output.

Menu PAR Description UM Type FB BIT Def Min Max Acc

8.9 1410 Dig output 1X src LINK 16 6000 0 16384 RW

8.10 1412 Dig output 2X src LINK 16 6000 0 16384 RW

8.11 1414 Dig output 3X src LINK 16 6000 0 16384 RW

8.12 1416 Dig output 4X src LINK 16 6000 0 16384 RW

8.13 1418 Dig output 5X src LINK 16 6000 0 16384 RW

8.14 1420 Dig output 6X src LINK 16 6000 0 16384 RW

8.15 1422 Dig output 7X src LINK 16 6000 0 16384 RW

8.16 1424 Dig output 8X src LINK 16 6000 0 16384 RW

L�DIGSEL1

Selection of the origin (source) of the signal to be assigned to the relative digital output of the expansion card. The functions that can be associated with the digital outputs are

listed in the “L_DIGSEL1” selection list.

Menu PAR Description UM Type FB BIT Def Min Max Acc

8.17 1430 Dig out 1X inversion BIT 0 0 1 RW

8.18 1432 Dig out 2X inversion BIT 0 0 1 RW

8.19 1434 Dig out 3X inversion BIT 0 0 1 RW

8.20 1436 Dig out 4X inversion BIT 0 0 1 RW

8.21 1438 Dig out 5X inversion BIT 0 0 1 RW

8.22 1440 Dig out 6X inversion BIT 0 0 1 RW

8.23 1442 Dig out 7X inversion BIT 0 0 1 RW

8.24 1444 Dig out 8X inversion BIT 0 0 1 RW

Reversal of the logic status of the function associated with the digital output of the expansion card.

98 AFE200 • Instruction Manual

Menu PAR Description UM Type FB BIT Def Min Max Acc

9.1 1500 Analog input 1 mon cnt INT16 16/32 0 0 0 R

9.17 1550 Analog input 2 mon cnt INT16 16/32 0 0 0 R

The value of the voltage on the output of the function block of the relative analog input

is displayed.

Menu PAR Description UM Type FB BIT Def Min Max Acc

9.2 1502 Analog inp 1 type ENUM -10V..+10V 0 2 RW

AFE200 • Instruction Manual 99

9.18 1552 Analog inp 2 type ENUM -10V..+10V 0 2 RW

Selection of the type of input (voltage or current). Depending on the input signal, move

the switches on the regulation card. The factory parameter is inputs set for differential

voltage signals (± 10V).

0 -10V..+10V 1 0.20mA ... 0.10V 2 4..20mA

Select option 0 in order to connect a maximum voltage of ±12.5V (typically ±10V/5mA) to the analog input concerned. If the signal is used as a reference, reverse the direc-

tion of rotation by inverting the voltage polarity.

Select option 1 to connect a max voltage of 12.5V (typically 10V/5mA) or a signal in current from 0 ... 20 mA to the analog input concerned. The signal must be positive.

Select option 2 to connect a current signal of 4...20 mA to the analog input concerned.

The signal must be positive.

Menu PAR Description UM Type FB BIT Def Min Max Acc

9.3 1504 Analog inp 1 scale FLOAT 1.0 -10.0 10.0 RW

9.19 1554 Analog inp 2 scale FLOAT 1.0 -10.0 10.0 RW

Setting of a multiplier factor to apply to the relative analog input.

Example :

Speed

100%

1

2

Analog inpxscale = 1,0

Analog inpxscale = 2,0

2

50%

1

0

5V

10V

The speed reference of a AFE is assigned with a max external voltage of 5V. As the Analog inp x scale parameter a scale factor of 2 is entered (10V : 5V).

Menu PAR Description UM Type FB BIT Def Min Max Acc

9.4 1506 An inp 1 offset tune BIT 0 0 1 ERW

9.20 1556 An inp 2 offset tune BIT 0 0 1 ERW

Self-tuning command for the relative analog input offset. Automatic ne tuning of the

input. To perform self-tuning, set the input signal to its minimum value and execute

the command. The conditions containing an offset can be compensated. When this

100 AFE200 • Instruction Manual

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