Gefran 650 Data Sheet

Dimensions 48×48×80 mm (1/16 DIN)

650

1/16 DIN PID TEMPERATURE CONTROLLER

Main features

• Operator interface with large LCD Display,
customizable, with choice of colors

• Scrolling diagnostics messages,

congurable, in the selected language

• Easy, guided conguration, copy/paste
parameters even with power off

• Preventive maintenance with energy
counters (kWh) and load switching

• 16 function block applications

• Timer, setpoint and algorithm programmer for
controlling motorized valves

• Advanced tuning of control parameters

• Different password levels

• Universal input configurable for thermocouples,
resistance thermometers, linear inputs

• Remote setpoint input

• Relay, logic, isolated analog outputs

• Up to two CT inputs for interrupted load
diagnostics

• RS485 serial communication in Modbus RTU

• Removable faceplate for immediate
replacement

• Sampling time 60ms

PROFILE

Operator interface

Large LCD display with customization of
colors assigned to PV and SV display, of
color of plastic faceplate, and of logo.
Scrolling alphameric display of 25 mes­sages (32 letters each), completely confi­gurable and savable, in three languages.
Thanks to language selection and clear
scrolling messages for diagnostics, alarms,
and process state, the controller speaks
the user’s language.

Easy Configuration

Guided configuration for manual-free pro­gramming, with a few essential parameters
and on-line help messages.
Ability to clone configuration among con­trollers, even with power off and in the
field, thanks to a mini portable configurator
with Zapper battery.
Extended configuration, creation of work
recipes, and firmware updates via PC and
GF_eXpress software, even without powe­ring the controllers.
Thanks to the Smart Configurator function,
you obtain the required parameter recipe
by answering a few simple questions.
Local configuration and operation with
only four keys assigned to LEDs that ser­ve as feedback for the pressed key and as
guide to specify appropriate steps.

The initial parameters can always be reset,
both from the keypad and from the GF_eX­press Software tool.

Diagnostics, Preventive Maintenance,
and Energy Monitor

Complete diagnostics for broken or incor­rectly connected probe, total or partial load
break, out of range variables, and control
loop faults.
Thanks to the switching count and to the
settable alarm thresholds, you can pro­gram preventive maintenance to replace
worn actuators.
An internal energy counter with alarm for
abnormal variations totalizes energy con­sumptions and costs for constant control

Function block applications

Sixteen AND, OR, Timer Function Blocks
let you create customizable logic sequen­ces for complete and flexible machine con­trol.
The controller’s hardware resources are
exploited completely, without any need for
external devices such as timers and small
PLCs

Tuning

Advanced tuning algorithms ensure stable
and accurate control even with critical or
very rapid thermal systems, engaging au­tomatically when necessary.

Timer

Three types of timers let you set delay ti­mes before activating the control, hold ti­mes on the setpoint value, and timed chan­ges of programmed setpoints.

Setpoint Programmer

Models with twelve ramp and hold steps,
groupable in four programs, with enable
inputs and event outputs, are available for
applications with setpoint profiles.
On-board configuration and graphic confi­guration with GF_eXpress.

Valve Positioner

Models to control motorized valves, wi­thout feedback.
Valve position is calculated and shown on
the display.

General characteristics

The controller is completely software con­figurable without accessing the internal
electronics.
The universal main input accepts thermo­couple sensors, resistance thermometers,
and linears.
The controller can be replaced at any time
simply by removing the faceplate, without
any additional procedures.

DISPLAY AND KEYS

1

2

3

4 6

5

1. Temperature unit of measurement or number of program
running.

2. State of outputs OUT1, OU2, OUT3, OUT4.

3. Controller function states:

• RUN = setpoint programmer active;

• _/- = setpoint ramp active;

• TUN = PID parameters tuning active;

• MAN = manual/automatic (off = automatic control, on

= manual control);

9

• REM = remote setpoint enabled;

• SP1/2 = setpoint active (off = setpoint 1,

on = setpoint 2).

8

7

4. Work mode key (manual/automatic) in standard mode.
A function can be assigned via parameter but1.
The key is active only when the display shows the process
variable

5. Up/down keys: raise/lower the value of the parameter di­splayed on the SV or PV display.

6. F key: lets you navigate among controller menus and para­meters. Confirms the parameter value and selects the next
parameter.

7. Key pressed signals.

8. SV display: setpoint value, description of parameters, dia­gnostics and alarm messages.
Configurable with parameter dS.SP (default = setpoint).

9. PV display: process variable, parameter values.

DIMENSIONS AND DRILLING TEMPLATE

58 mm

2.28 in
48 mm

1.89 in

80 mm

3.15 in

48 mm

1.89 in

10 mm

0.39 in

70 mm

2.76 in

70 mm

2.76 in

+0.6

- 0.0

1.78 in

45 mm

+0.6

45 mm

- 0.0

1.78 in

Dimensions mm/in

TECHNICAL DATA

OPERATOR INTERFACE

DISPLAY

KEYPAD

INPUTS

MAIN INPUT

AUXILIARY INPUT

CT

(ammeter)

INPUT

Type LCD black background
Screen area (L x H) 35 × 30 mm
Lighting Backlit with LEDs, life > 40,000 hours @ 25°C
PV display Number of digits: 4 to 7 segments, with decimal point

Digit height: 17 mm
Color: white or “custom”

SV display Number of digits: 5 to 14 segments, with decimal point

Digit height: 7.5 mm
Color: green or “custom”

Unit of measurement Selectable, °C, °F or custom 1

Color: same as PV display

Controller state signals Number: 6 (RUN, MAN, _/-, REM, SP1/2)

Color: amber

Output state signals Number: 4 (1, 2, 3, 4)

Color: red
Number of keys: 4 silicon (Man/Auto, INC, DEC, F)
Type: mechanical

Sensor type TC, RTD (PT100, JPT100), IR ES1B, DC linear sensor
Accuracy TC inputs:

Calibration accuracy: < +/- (0,25% of reading value in °C +0,1°C)
Linearization accuracy: 0,1% of reading value
Cold junction accuracy: < +/- 1,5°C a 25°C room temperature)
Cold junction compensation: > 30:1 rejection to the change of the room
temperature
RTD input:
Calibration accuracy: < +/- (0,15% of reading value in °C +0,4°C)
Temperature drift: < +/- (0,005% of reading value in °C +0,015°C )/°C
from 25°C room temperature
Linearization accuracy: 0,1% of reading value
Linear inputs:
Calibration accuracy:< 0,1% full scale

Temperature drift: < +/- 0,005% full scale /°C at 25°C room temperature
Sampling time 60 ms / 120 ms, selectable
Digital filter 0,0...20,0 s
Temperature unit of measu­rement
Signal interval Type: linear

TC
(thermocouple) input
RTD
(resistance thermometer)
input

DC linear input 0...60 mV input impedance (Ri): > 70 kΩ

Remote setpoint 0...1 V, 0...10 V, 0/4...20 mA
Scale 0...1 V input impedance (Ri): > 15 kΩ

Accuracy 0,1% f.s. ±1 digit @25 °C

Type Isolated via external transformer

Accuracy ±2% f.s. ±1 digit @25 °C

Degrees C / F, selectable from keypad

Scale: -1999...9999, settable decimal point

Thermocouple: J, K, R, S, T, C, D

Linearization: ITS90 or custom

Resistance thermometer: PT100, JPT100

Input impedance (Ri): ≥ 30 kΩ

Linearization: DIN 43760 or custom

Max. line resistance: 20 Ω

0...1 V input impedance (Ri): > 15 kΩ

0...5 V / 0...10 V input impedance (Ri): > 30 kΩ

0/4...20 mA input impedance (Ri): 50 Ω

Linearization: linear or custom

0...10 V input impedance (Ri): > 30 kΩ

0/4...20 mA input impedance (Ri): 50 Ω

Number: 2 max

Max. capacity: x / 50 mA AC

Line frequency: 50/60 Hz

Input impedance (Ri): 10 Ω

1) Programming is done with the GF_eXpress configuration program.

DIGITAL INPUTS

OUTPUTS

ALARMS

CONTROL FUNCTIONS

CONTROL

SETPOINT

PROGRAMMER

MULTIPLE

SETPOINTS

LOGIC

OPERATIONS

TIMER FUNCTION

1

Type voltage-free contact, or

NPN 24 V - 4,5 mA, or
PNP 12/24 V - max 3,6 mA

(for detail see electrical connections)

Isolation 500 V
Number 3 max

Relay
(R)

Number: 4 max
Type of relay contact: NO
Max. current: 5 A, 250 VAC
Minimum load: 5 V, 10 mA
Life cycle: > 100.000 operations

Double isolation
Logic
(D)

Number: 2 max

Type: for solid-state relays

Voltage: 24 V ±10% (min 10 V @20 mA)

Isolated from main input
Triac ( long life relè)
(T)

Number: 1 max

Load: resistive

Voltage: 75...264 VAC

Current max: 1 A

Isolation 3 kV

snubber circuit integrated zero crossing switching
Continuous
(C)

Number: 1 max

Current: 4...20mA

< 500 Ω

R

out

Resolution: 12 bit

Isolated from main input
Analog retransmission
(A1)

Number: 1 max

0...10 V, max 20 mA, R

0...20 mA, 4...20 mA, R

Resolution: 12 bit

: > 500 Ω

out

: < 500 Ω

out

Isolated from main input
Number of alarm functions 4 max, assignable to an output

Possible configurations Maximum, minimum, symmetric, absolute/relative, exclusion at firing,

memory, reset from keypad and/or contact, LBA, HB

HBB Hold Back Band if enabled with Programmer function

Type Single loop
Control PID, ON/OFF, single action heat or cool, double action heat/cool
Control output Continuous or ON/OFF

Cycle time: constant or optimized (BF)
Control output for motori­zed valves

OPEN/CLOSE for floating motorized valve on Relay, Solid-state, Triac

outputs
Number of programs Max 4

Start / Stop / Reset / Skip via digital inputs and/or outputs from logic

operations

Output state: Run /Hold / Ready / End
Number of steps Max 12, each with own setpoint, ramp time and hold time

Times settable in HH:MM or MM:SS

Max 4 consents, configurable for ramp and for hold

Max 4 events, configurable in ramp and in hold
Number of setpoints Max 4, selectable from digital input

Each setpoint change is subject to set ramp, different for up and down

ramp
Function blocks Max 16, with 4 input variables per block.

The result can act on the state of the controller, of the programmer on

alarms and outputs.

Each function contains an incorporated timer block timer.
Modes START / STOP

STABILIZATION (timer is on when PV enters a band set around setpoint;

at end of count you can activate an output, shut down SW or change

SP1/SP2)

FIRING (timed activation of control after power on)

1) Programming is done with the GF_eXpress configuration program.

ENERGY COUNTER

Calculation done on nominal line voltage and nominal load power or on
rms current measured on load via CT
Short circuit or open circuit (LBA alarm)

DIAGNOSTIC

Interrupted or partially interrupted load (HB alarm)
Short circuit of control output (SSR alarm)

RETENTIVE MEMORY

Type EEPROM
Max. number of writes 1.000.000

SERIAL INTERFACE

Type RS485
Baudrate 1200, 2400, 4800, 9600, 19.200, 38.400, 57.600, 115.200 bit/s
Protocoll MODBUS RTU

Isolated from main input

GENERAL DATA

Operating voltage 100...240 VAC/VDC ±10%, 50/60 Hz

(on request 20...27 VAC/VDC ±10%)

POWER SUPPLY

CONNECTIONS

AMBIENT

CONDITIONS

PROTECTION LEVEL IP 65 on front panel (as per IEC 68-2-3)

ASSEMBLY

DIMENSIONS 48 X 48 mm (1/16 DIN),

WEIGHT 0,16 kg

CE STANDARDS

Power dissipation 5 W max
Protections Overvoltage 300 V / 35 V
Connection Screw terminals and crimp connector, max. wire section 1 mm
Serial configuration port

Connector: microUSB
(for USB connection)
Inputs and outputs Screw terminals and crimp connector, max. wire section 2,5 mm

Use Indoor
Altitudine 2,000 m max
Operating temperature -10 ... +55 °C (as per IEC 68-2-14)
Storage temperature -20 ... +70 °C (as per IEC 68-2-14)
Relative humidity 20...85% RH non-condensing (as per IEC 68-2-3)

Positioning On panel, removable faceplate
Installation regulations Installation category: II; Pollution degree: 2

Isolation: double

Depth: 80 mm

EMC
(electromagnetic compa­tibility)

Conforms to Directiv 2014/30/EU with reference to standard EN 61326-1

emission in industrial environment class A for models 650 LV

emission in residential environment class B for models 650 HV
Safety: LVD Conforms to Directiv 2014/35/EU with reference to standard EN61010-1

2

2

ACCESSORIES

Code Description

F060800 Cable for programming with PC, USB-TTL 3 V with USB – microUSB connectors, length 1.8 m

F043958 “GF_eXpress” software CD

F060909 Configuration kit for new instruments GF_eXK-3-0-0

F060908 Portable configurator, complete with cable and Zapper

51968 Rubber gasket 48×48 front-box

51250 Fastening box to panel

51294 Protection of contacts at box bottom

51454 18 contacts at box bottom

330200 Current transformer (CT) 50/0.05 A

330201 Current transformer (CT) 25/0.05 A

CONNECTION DIAGRAM

OUT 2

OUT 3

OPTIONS

NO

NO

NO

6

5

4

3

2

1

+

-

C

+

-

RS485

second current
transformer for 2-phase /
3-phase load

+

C

-

7

8

9

10

11

12

OUT 1 (main)

+

TT

-

+

A1

-

COM

IN 1

A (Data +)

B (Data -)

+

5 V, 10 V

-

~

PWR

~

19

20

21

22

23

24

7

8

9

10

11

12

+

C

-

~

C

~

7

8

9

10

11

12

OUT 2

OUT 3

OUT 4

C

IN 2

IN 1

COM

current transformer current transformer

CT1

second current

CT2

transformer for 2-phase /
3-phase load

7

8

9

10

11

12

A (Data +)

B (Data -)

COM

CT1

CT2

LEGEND

~

Power supply

PWR

~

+

Linear input in
voltage / current

-

Input for current
transformer

+ SPR

Remote Set-point

- SPR

7

8

9

10

11

12

A (Data +)

B (Data -)

COM

IN 3

IN 2

IN 1

+ SPR

7

+

A1

RS485

Isolated
digital
inputs

+

Thermocouple
input

-

Input

T

JPT100

PT100

T

2 / 3 wires

8

9

10

11

12

-

COM

IN 3

IN 2

IN 1

NO

Relay output

C

C

~

~

Long-life solid state relay
output

+

C

DC analog output

-

+

Isolated analog output

A1

-

7

8

9

10

11

12

+

-

- SPR

A (Data +)

B (Data -)

COM

IN 3

IN 2

IN 1

Logic output

RS485 serial line

ATTENTION: For correct installation, read the warnings in the instruction manual.

!

ORDER METHODS

Ordering code

Model

Controller ­Programmer P
Valve V

Output 1

Relay R
Static D
Analog 4...20mA C

Output 2 - 3 - 4

1 Relay (5A) R-0-0
1 Static D-0-0
2 Relay (5A) R-R-0
1 Static + 1 relay D-R-0

1 Relay (5A) + 1 Long Life relay R-T-0

1 Static + 1 Long Life relay D-T-0
3 Relay (5A total) R-R-R

Remote Set Point - W retransmission ­CT inputs - Digital inputs ­Serial communication

Absent 0-0-0-0-0
CT1 0-0-1-0-0
CT1 + CT2 0-0-2-0-0
CT1 + 2 DI 0-0-1-2-0
CT1 + CT2+2 DI 0-0-2-2-0
CT1 + RS485 0-0-1-0-1
CT1 + CT2+RS485 0-0-2-0-1
3 DI 0-0-0-3-0
3 DI + RS485 0-0-0-3-1
3 DI + SPR 1-0-0-3-0
3 DI + W 0/4...20mA/0...10V 0-1-0-3-0
1 DI + W + RS485 0-1-0-1-1

650 X XX X X X X X X X X X X- - - -

Supply

20-27Vac/dc 0
100-240Vac 1

Functions

Logical operations LF

Display

Green setpoint G

Power supply 100...240 VAC

Inputs Outputs

Code F Model

Valves

Programmer

DigitalCTSPR

F060558 650-D-R00-00000-1-G 1 1

F059574 650-R-R00-00000-1-G 2
F060566 650-D-R00-00120-1-G 2 1 1 1
F060562 650-D-RR0-00000-1-G 2 1
F065788 650-R-RR0-00000-1-G 3
F065789 650-R-RT0-00000-1-G 2 1
F065790 650-D-RR0-00030-1-G 3 2 1
F060567 650-D-RR0-00200-1-G 2 2 1
F060564 650-C-RR0-00000-1-G 2 1
F060573 650-D-R00-01030-1-G 3 1 1 1
F065791 650-R-R00-01030-1-G 3 2 1
F060574 650-R-RR0-00101-1-G 1 3 •
F060563 650-D-RRR-00000-1-G 3 1
F065792 650-R-RRR-00000-1-G 4
F060575 650-D-RRR-00220-1LFG 2 2 3 1 •
F060576 650-D-RRR-00031-1LFG 3 3 1 • •
F065793 650-D-RRR-00201-1LFG 2 3 1 • •
F065794 650-D-RR0-01011-1LFG 1 2 1 1 • •
F060577 650-C-RRR-10030-1LFG 3 1 3 1 •

F060578 650V-R-RRR-00000-1-G • 4
F060561 650V-R-RRR-00030-1-G • 3 4
F060565 650P-D-RRR-00000-1-G • 3 1

F060560 650P-D-RRR-00030-1LFG • 3 3 1 •
F060579 650-D-RRR-01030-1LFG 3 3 1 1 •

Relay

Triac

Logic

Analog I

RS485

Analog V/I

Total Number of Outputs

Logic functions

2 outputs

3 outputs

4 outputs

5 outputs

Power supply 20...27 VAC/VDC

Inputs Outputs

Code F Model

Valves

Programmer

DigitalCTSPR

F065795 650-D-R00-00000-0-G 1 1

F065796 650-R-R00-00000-0-G 2
F065797 650-D-R00-00120-0-G 2 1 1 1
F065798 650-D-RR0-00000-0-G 2 1
F065799 650-R-RR0-00000-0-G 3
F065800 650-R-RT0-00000-0-G 2 1
F065801 650-D-RR0-00030-0-G 3 2 1
F065802 650-D-RR0-00200-0-G 2 2 1
F065803 650-C-RR0-00000-0-G 2 1
F065804 650-D-R00-01030-0-G 3 1 1 1
F065805 650-R-R00-01030-0-G 3 2 1
F065806 650-R-RR0-00101-0-G 1 3 •
F065807 650-D-RRR-00000-0-G 3 1
F065808 650-R-RRR-00000-0-G 4
F065809 650-D-RRR-00220-0LFG 2 2 3 1 •
F065810 650-D-RRR-00031-0LFG 3 3 1 • •
F065811 650-D-RRR-00201-0LFG 2 3 1 • •
F065812 650-D-RR0-01011-0LFG 1 2 1 1 • •
F065813 650-C-RRR-10030-0LFG 3 1 3 1 •

F065818 650V-R-RRR-00000-0-G • 4
F065819 650V-R-RRR-00030-0-G • 3 4
F065820 650P-D-RRR-00000-0-G • 3 1

F065821 650P-D-RRR-00030-0LFG • 3 3 1 •
F065822 650-D-RRR-01030-0LFG 3 3 1 1 •

Relay

Triac

Logic

Analog I

Analog V/I

RS485

Logic functions

Total Number of Outputs

2 outputs

3 outputs

4 outputs

5 outputs

Please contact GEFRAN for information on available codes.

Conformity TC N° RUД-IT.AЛ32.b.01762

FM

UL

FM approvals project NO: 0003054712

Conformity C/UL/US File no. E216851

EMC (electromagnetic compatibility): conforms to directive 2014/30/EU with reference to standard EN 61326-1
emission in industrial environment class A for models 650 LV
emission in residential environment class B for models 650 HV
Safety LVD: conforms to directive 2014/35/EU with reference to standard EN61010-1

GEFRAN spa via Sebina,74 - 25050 Provaglio d’Iseo (BS)

Tel. [phone] - fax [phone] - Internet: http://www.gefran.com

DTS_650_09-2016_ENG