Gefran 3850T Data Sheet

3850T
MULTIFUNCTION CONTROLLER
Main features
• Operator interface with color touch screen display, 7”
• Up to 16 PID control loops
• Cascade, ratio and valve PID controls
• Profile programmer with ramps and re­tention; synchronous and asynchronous
• Up to 250 Programs with 50 segments
• Energy meter (kWh)
• Configurable logic operations
• Configurable math functions
• Data Log with Real Time Clock
• Batch Report management
• Open format files (CSV) or encrypted for DataLog and production batches
• Setting up custom pages
• Active and historical alarm management
• USB for data export and parameter cloning
• Control parameter advanced tuning
• Configurable analogue and digital I/O signals
• HMI/SCADA/PLC data exchange via Ethernet Modbus TCP
• Message language selection
PROFILE
The 3850T multifunction controller is designed to control the temperature in production processes (heat treatment, kiln and autoclave management, etc.) used in different industrial sectors such as automotive, food, metalworks, etc.
The controllers consist of three elements: the operator interface with touch screen display and keys, the I/O module group for connection to plants and machinery and the connection cable between the interface and the module group.
The color touch screen display 7” allows the operator to easily and quickly interact with the controller, managing actions and parameters. Access to the main controller functions and navigation between pages is made easier thanks to its 10 function keys, some of which are customisable. Customized pages may be configured directly on the display, even without a PC or external software. This option allows you create optimised graphic interfaces to control the machinery used. A graphic symbol library is provided for this purpose (buttons, bargraph, data display, etc.) that can be set and linked to the controller variables. You may also import images, such as representations of the machinery
or of the system’s operating diagram, to be used as a background, to make control even more intuitive for operators. The controller can manage up to 16 PID loops, fully configurable. Each PID can be used as a control for a single loop, a valve or a ratio control, it can be connected to the profile programmer or be used as a cascade controller. Tuning is performed through advanced algorithms that ensure stable and accurate temperature control, avoiding exceeding set limits or having unstable process control even in critical heat or fast motion processes.
The setpoint profile programmer allows you to set the programs to manage heat treatment cycles. The profile is the set of segments that describe the setpoint curve. You can create up to to 250 programs, stored internally, each of which can contain up to 50 segments. Each program lets you set up to four setpoint profiles. A descriptive message, 16 input events (IN), 16 outbound events (OUT), the setpoint value and the HBB alarm threshold can be set for each program. You can launch up to 8 programs simultaneously, each of which can handle up to 4 synchronous profiles. The profile programmer can be set in synchronous mode (all profiles are run with
a common time base) or asynchronous (each profile can be run with an independent time base). The asynchronous mode is obtained by running different programs simultaneously.
The available logical operators (AND, OR, Timer, Counter etc.) allow you to create custom logic operating sequences with the PID, thus obtaining complete and flexible machine control. The available settable mathematical functions (addition, multiplication, division, minimum or maximum value, algorithms, etc.) can be used associated with process values as analog channels and virtual channels, to manage advanced controls, such as ratio controls or custom mathematical formulas.
The Data Logger function, combined with the Real Time Clock (RTC clock with rechargeable buffer battery) stores process data, IN/OUT signals and the status of the alarms in an open file (.CSV format) or encrypted file. The minimum data sampling frequency is 1 second. Saved files can then be exported from the controller via USB or Ethernet network. The batch report option lets you to associate this data with a specific batch produced, to be able to use them in production and quality reports.
A specific application for PC (Report Utility) is available for easy management of all data logger data and the production batch reports which allows you to copy and delete files via an Ethernet network between the controller and a PC, manually by the operator or automatically at configurable time. The data stored on the PC can then be displayed in graphical format or a spreadsheet (Excel type) or exported as CSV or PDF files.
For the quick and safe installation of the machinery or plant, use the recipes stored in the controller. The recipes, easily retrievable by the operator, can be of two types: OEM manufacturer recipes, which contain the machine setup parameters and production recipes, which contain single production settings (profile program, logical steps, math functions). The recipes can be easily transferred between different controllers via USB key or Ethernet network.
Controllers offer complete diagnostics (probe break down or incorrect connection, total or partial load break down, control loop faults), which helps the operator in case of
controlled machine or process faults. All controller alarms are stored internally and can be viewed as Active alarms and Historical alarms. The relevant message is displayed for each historical alarm with the date and time of the various states (active alarm, ACK, and alarm cleared). The ACK parameter, settable for each alarm, ensures that the active alarm was acknowledged by the operator. An internal energy counter, with configurable offset alarm, provides energy consumption and cost totals.
For accurate time stamps, the controller supports the Simple Network Time Protocol (SNTP) service, which continuously updates the controller’s date and time from the SNTP server connected via Ethernet network.
The weekly clock function lets you automatically start or stop a programmer or a process, without the need of operator intervention. The clock is based on a settable weekly calendar (day of week and time).
The display language selection lets the
operator interact with the device in the preferred language, facilitating work.
Secure access to all controller parameters is guaranteed by 3 preconfigured password levels (Operator, Maintenance technician and OEM manufacturer). In this way, each user can only access the assigned functions and parameters.
You can connect the controller to the factory HMI/SCADA network by using standard Modbus TCP (Ethernet) connectivity.
Complete controller configuration is facilitated by use of the PC programming tool GF_express, which proposes intuitive Wizard pages, permitting easy construction of customized graphic pages and advanced logic.
DISPLAY AND KEYS
1
2
3 14
4 5 6 7 8 9 10 11 12 13
Figure 1 - 3850T display and key description
1. Shortcut icon (the landing page depends on the option chosen):
Controller with PROGRAMMER option: go to the
Program Monitor page that displays main program information and lets you manage its execution.
Controller with RECORDER option: go to the Trend
page that displays the set variable trends in graphic format.
2. Lighted pressed key conformation.
3. Date and time indication.
4. Home page key: return to the main menu.
5. Left Page key: changes the page in the submenus with multiple pages.
6. Right Page key: changes page in the submenus with multi­ple pages.
15
7. Group Page key: go to the higher menu level.
8. Back key: return to the previous page.
9. Custom Page 1 button: go to first custom page.
10. Custom Page 2 button: go to second custom page.
11. Customizable Key Function 1: raise the digital variable FUNCT_1.
12. Customizable Key Function 2: raise the digital variable FUNCT_2.
13. Customizable Key Function 3: raise the digital variable FUNCT_3.
14. Authenticated user indication. The login page opens by touching the indication.
15. Alarm Icon: blinks to indicate an alarm; tapping the icon opens the page that lists current alarms.
HARDWARE ARCHITECTURE
DIMENSIONS AND DRILLING TEMPLATES
59.2 6.6
22.4
88
134.4
93.3
198
52.4
3850T
187.5
Foro
124
Dimensions in mm
I/O MODULE DIMENSIONS
I/O 2 SLOT
I/O 4 SLOT
119,8
119,8
109,5109,5109,5
52
1
2
3
4
5
1
PWRERR RUN
6
6
7
8
9
9
5
10
11
12
C
D
B
E
13
A
F
9
0
8
14
1
1
7
2
6
3
5
4
15
C
D
B
E
A
16
F
9
0
8
131
17
7
2
6
5
4
18
GATEWAY CAN bus
19
1 2 4
20
3
F-GCANs
F-MIX
104
1
1
2
3
4
5
1
PWRERR
6
6
7
RUN
8
9
9
5
10
11
12
C
D
B
E
13
A
F
9
0
8
14
11
7
2
6
3
5
4
15
C
D
B
E
A
16
F
9
0
8
1
1
17
7
2
6
3
5
4
18
GATEWAY CAN bus
19
20
2 314
F-GCANs
F-MIX
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9
9
10
10
11
11
12
12
13
13
14
14
15
15
16
16
17
17
18
18
19
19
20
20
F-EU16F-MIX
I/O 8 SLOT
Dimensions in mm
119,8
208
1
1
1
2
2
3
3
4
4
5
1
PWRERR
6
RUN
9
5
C
D
B
E
A
F
9
0
8
1
1
7
2
6
3
5
4
C
D
B
E
A
F
9
0
8
1
1
7
2
6
3
5
4
GATEWAY CAN bus
21
4
3
F-GCANs
5
6
6
7
7
8
8
9
9
10
10
11
11
12
12
13
13
14
14
15
15
16
16
17
17
18
18
19
19
20
20
F-MIX
F-MIX F-MIX F-EU16F-EU16F-MIX
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9
9
10
10
11
11
12
12
13
13
14
14
15
15
16
16
17
17
18
18
19
19
20
20
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9
9
10
10
11
11
12
12
13
13
14
14
15
15
16
16
17
17
18
18
19
19
20
20
I/O MODULE COMPOSITIONS
Composition Mod.
Standard
1
2 4 2 8 8 22 3850T-xx-04-xx-xx-xx-xx-xx-00-x-x
4 8 4 16 16 44 3850T-xx-08-xx-xx-xx-xx-xx-00-x-x
4 12 6 24 24 66 3850T-xx-12-xx-xx-xx-xx-xx-00-x-x
8 16 8 32 32 88 3850T-xx-16-xx-xx-xx-xx-xx-00-x-x
4 4 2 16 16 38 3850T-xx-04-xx-xx-xx-xx-xx-08-x-x
4 8 4 24 24 60 3850T-xx-08-xx-xx-xx-xx-xx-08-x-x
8 12 6 32 32 82 3850T-xx-12-xx-xx-xx-xx-xx-08-x-x
8 16 8 40 40 104 3850T-xx-16-xx-xx-xx-xx-xx-08-x-x
Analog Digital
IN OUT IN OUT
Tot.
I/O
3850T code
4 4 2 24 24 54 3850T-xx-04-xx-xx-xx-xx-xx-16-x-x
with additional digital expansions
8 8 4 32 32 76 3850T-xx-08-xx-xx-xx-xx-xx-16-x-x
8 12 6 40 40 98 3850T-xx-12-xx-xx-xx-xx-xx-16-x-x
8 16 8 48 48 120 3850T-xx-16-xx-xx-xx-xx-xx-16-x-x
Notes
1) Container dimensions in modules n/a = composition not available
TECHNICAL SPECIFICATIONS
3850T controller
OPERATOR INTERFACE
DISPLAY
KEYBOARD
CONTROL FUNCTIONS
LOOP
(Regulation)
SETPOINT PROGRAMMER
Type TFT Touch Screen with 4-wire resistive type technology
View area
Lighting Back lit with LED, duration 50.000 hours @ 25 °C (77 °F) Resolution (pixel) 800 × 480 (WVGA) Colors 262,000 Max brightness 240 cd/m Contrast 1000:1
View angle
Type
PID
Regulation type
Control output
Valve control
Sampling time 25 ms Tuning Automatic Self Tuning algorithms.
Alarms
Programmer type
Program profile From 1 to 4 synchronous profiles
Program
Segments
IN profile events
OUT profile events
Simplified configurability
HBB alarm
Diagonal: 7” Dimensions (L × H): 152 × 90 mm (5.98” x 3.54”)
2
Horizontal: 60° Vertical: +45° ... -60° Number of keys: 10 (of which 3 programmable) Type: mechanical
Single loop; Cascade (2 consecutive PID: PID1-PID2, PID3-PID4 …); Ratio; Valve Number: 16 max Parameter groups: 10 max PID ON/OFF Single action heat or cool Double action heat or cool Type: continuous (0... 100%) or ON/OFF with PWM modulation. Cycle time: constant or optimised (Burst Firing) Open/close for floating type motorized valve Open/close for motorized valve with feedback (potentiometer position control)
Number: max 4 associated with each PID Type: maximum, minimum, symmetric, absolute/relative Synchronous and asynchronous setpoint programs Single-segment setpoint or ramp + maintenance profile Integrated function blocks
Max number of programs: 250 Maximum number of programs running at the same time: 8 Available commands: START, HOLD/PAUSE, RESET, END, SKIP Status outputs: RUN, READY,END, HOLD Setting: time segments (dd:hh / hh:mm / mm:ss) or gradient con­figuration Maximum number of segments per program: 50 Maximum number of ramps and holds per program: 100 (50 ram­ps - 50 holds) High/low limit threshold configurable for each segment PID group activation for each segment Max number of settable IN events: 16 Acknowledged events: digital IN-resource, digital OUT, system merker Max number of settable OUT events: 16 ON/OFF while running the profile segment Events acknowledged: digital OUT resource, logic operation, programmer status Template Configuring and running the same program on several PIDs simul­taneously Alarm range configuration per single segment High/low range setpoint
GETLogic
DATA LOGGER
PRODUCTION REPORT
(Batch report)
Scope Sequential execution of logical and mathematical instructions Running sequences 1 for each program (max 8) + 1 global always active Function blocks Max number per program: 200
AND, OR with default logic patterns
Logic function blocks
Timer function blocks
Counter function blocks
Basic mathematical function blocks
Special mathematical function blocks Special mathematical function blocks Process function blocks F0 (sterilisation coefficient) Resources for mathematics operators Resources for logical operators Digital In/Out, Alarm Status, System Merker Scope Continuous configured data recording
Recordable values
Sampling
Data storage
Graphic display
Scope Synchronous recording when running the program profile
Recordable values
Sampling
Data storage
Graphic display
Set/Reset, Reset/Set Rising edge, trailing edge Excitation delay timer (TON) De-energising delay timer (TOFF) Flip/flop timer Increasing counter Decreasing counter + , - , × , : , average, minimum value, maximum value, square root, base 10 logarithm, natural base A logarithm, and raised to the power A, A raised to the power B Max peak, minimum peak, hold of a value, average of 2 values, minimum/maximum limit of a value Selection between two values Greater/Lesser/Equal/Greater­Equal/Lesser-Equal/Different
Analog IN/OUT, SP controller, System Log/Real data
Max number of analog values: 50 Max number of digital events: 50 Sampling interval: 1 s ... 1 h Sampling mode: single record with time information (date/time) and values /events/actions detected Closing the sequential log file: automatic every hour/day/week (configurable) File format: CSV Data file encryption: optional Log file name with close date/time indication Storage media: internal memory File export: manual via USB key or manual/automatic via Ethernet via Gefran - DataLog Utility PC application
- Report Utility
Graph: stored log data trend Max number of viewable curves: 8 Data selection by association: 8 curves Single curve scaling Available functions: enable single curve, full scale selection, zoom +/-, scroll +/- and cursor
Max number of analog values: 50 Max number of digital events: 50 Batch name/description (selectable) Running profile data (selectable) Sampling interval: 1 s ... 1 h Sampling mode: single record with time information (date/time) and values /events/actions detected File format: CSV Data file encryption: optional Log file name with close date/time indication and Job ID reference (optional) Storage media: internal memory File export: manual via USB key or manual/automatic via Ethernet via Gefran - DataLog Utility PC application
- Report Utility
Graph: stored log data trend Max number of viewable curves: 8 Data selection by page: 8 curves Single curve scaling Available functions: enable single curve, full scale selection, zoom +/-, scroll +/- and cursor
TREND GRAPH
PROGRAM RECIPE
CONFIGURATION RECIPE
GETView
WEEKLY CLOCK
Scope Continuous recording of data configured without archiving Recordable values Max number of values: 24
Max number of viewable curves by page:8 Number of samples: 5,000
Graphic display
Data file
References Descriptive name and ID code (easy loading and activation) Data import and export Via USB key
Types
Data import and export Via USB key Scope Configure custom graphic pages directly from the controller panel Number of customisable pages 10 max
Components
Available functions
Image functions
Scope Event (ON/OFF) on a weekly or daily basis
Function
Number 4 max
Single curve scaling Available functions: enable single curve, full scale selection, zoom +/-, scroll +/- and cursor Programmer profile segment/event configuration Synchronised programmer logic operations Synchronised programmer mathematics functions DataLog/Batch data configuration
System: number of clocks, home page, program modes ... PID: all single PID configuration parameters GETView: custom page configuration InOut: analog channel range, decimal point configuration, unit of measure configuration Messages: custom text list
Available types:
Led: digital variable with color/text/image change
Notes: default text display
Text: fixed text display
Edit text: text view and edit
Progress: display a value as a bar (vertical/horizontal)
Data display: display of a numeric value
Data edit: view and edit a numeric value
Button: change the status of a digital value with status di­splay (color/text/image) and change mode selection (momen­tary/toggle)
System: page change function with default list selection
Maximum number of components of the same type per page:
Text (Note, Text, Edit text) and numerical (Display date, Edit date): max 40
Key: max 20
LED: max 20
Progress: max 16
Image: max 10
System: max one link of each type
Add a new component Edit component parameters Delete a component Move a component Multiple component selection for move or delete Align multiple components left Align multiple components top Image conversion tool from the most popular graphic file formats Image file import and export via USB key
Configure ON/OFF event status by single day of the week Event time settings in hh:mm Enable the weekly clock Enable weekly repetition
MULTILINGUAL
DIAGNOSTICS
ALARMS
VARIABLES
USERS
REMOTE CONNECTIVITY
REPORT UTILITY
(external tool)
GF_eXpress
(PC configuration)
NON-VOLATILE MEMORY
Scope Change message language
UNICODE support
Function
Custom message translation
File import and export via USB key Available languages Italian (ITA), English (ENG) Scope Controller operating status
PID loop
Communication
Short circuit or probe opening
Interrupted or partially interrupted load (HB alarm)
Communication status between panel and I/O modules
Communication error alarm I/O modules Signal status and single channel values System Disk Full Alarm Number 254 max
Alarm message customisation Function
ACK/no ACK selection
Real alarm display priority order level settings
Merker (boolean)
Retain Merker (boolean)
Register (32 bit with sign)
Available types
Retain Register (32 bit with sign)
Real (32 bit)
Retain Real (32 bit)
String (text message)
Function Number max 256 per type
Levels
Safety
Number of default levels: 3 (operator, level 0; Maintenance, level
1; OEM manufacturer, level 2)
Password
Automatic timed logout at operator level Internal functions Add new user
Modbus TCP
VNC
Connection
Modbus TCP Slave
HMI/SCADA/DCS Data exchange systems
Remote page standard interface
Remote machine maintenance
Ethernet
Server NTP (option)
Remote DataLog and batch management
Encrypted DataLog and batch file decryption
Manual controller file copy or deletion Function
Timer Configuration for automatic controller file copy or deletion
Data trend graphic display (with graph zoom and scroll)
Data display in spreadsheet mode
Data export in .CSV or .PDF format Connection Ethernet
PID controller configuration read and write
Graphic display and setting of parameters useful for Programmer Function
functions
Logic and mathematics operation settings and display
Creating custom graphic pages Type FRAM Capacity 32 kB retentive variables
Max number: > 10 Write
Retention: > 10 years @ 55 °C (131 °F),
12
cycles
> 55 years @ 35 °C (95 °F)
GENERAL DATA
Operating voltage Current absorption Dissipated power
VOLTAGE
Protections
Connection
Type Specifications
BUFFER BATTERY
Duration
Power reserve in the absence of current
Ethernet (ETH)
USB
Indoor
ENVIRONMENTAL CONDI-
TIONS
Operating temperature Storage temperature Relative humidity
PROTECTION RATING IP 65 on the front (according to IEC 68-2-3)
Positioning
ASSEMBLY
DIMENSIONS
Installation requirements
(L × H × D)
WEIGHT 0.25 kg (0.55 lb)
EMC conformity (electromagnetic
EC REGULATIONS
compatibility)
LV conformity (Low Voltage)
UL REGULATIONS
24 VDC ±25%
300 mA max
7.5 W max
For polarity exchange
For short circuit
Removable 3-pin polarised connector
Screw terminals, max 2,5 mm
2
(0.0038 in2 ) (13 AWG) cable sec­tion Ml2032, not replaceable
Rechargeable Li-Al, 3 V 65 mAh 10 years.
High temperatures can reduce battery life. > 20 months
Connector: RJ45 Speed: 10 / 100 Mbit/s Signals: Green LED = connection, yellow LED = data transfer Protocols: FTP (File Transfer Protocol), Modbus TCP/IP Master/ Slave Connector: type A Type: Host Port Version: 2.0 Full Speed Current: 100 mA max File system for USB key (Flash Drive): FAT32 Use
0 ... +55 °C (32.. 131 °F) (according to IEC 68-2-14)
-20 ... +70 °C (-4.... 158 °F) (according to IEC 68-2-14)
Max 95% RH non condensing (according to IEC 68-2-3)
On panel, front pull-out Installation category: III
Pollution rating: 2 Insulation: double 100 × 100 × 59,5 mm (3.94” x 3.94” x 2.34”) max
Compliance with the 2014/30/EU Directive EMC Emission: EN 61000-6-4 EMC Immunity: EN 61131-2, EN 61000-4-2, EN 61000-4-3, EN 61000-4-4, EN 61000-4-5, EN 61000-4-6, EN 61000-4-8, EN 61000-4-11 Compliance with the 2014/35/EU Directive LVD safety: EN 61010-1 Compliance with UL508 standard
F-GCANs communications module
GENERAL DATA
Operating voltage 24 VDC ±25% Current absorption 2 A max
VOLTAGE
CONNECTIONS CAN
SIGNAL ELEMENTS
ENVIRONMENTAL CONDI-
TIONS
PROTECTION RATING IP20
ASSEMBLY
DIMENSIONS (L × H × D) 25.4 × 92 × 90 mm (1” x 3.62” x 3.54”)
WEIGHT 0.15 kg (0.33 lb)
EC REGULATIONS
UL REGULATIONS Compliance with UL508 standard
Dissipated power 2.5 W
Connection
Error Red LED Running Green LED Voltage Yellow LED Indoor Use
Operating temperature 0 ... +55 °C (32.... 131 °F)
Storage temperature -20 ... +70 °C (-4 .... 158 °F)
Relative humidity max 95% RH non-condensing
Positioning Vertical Mount On DIN 35 mm (1.38”) rail
EMC conformity (electromagnetic compatibility)
Polarised connector with spring terminals, cable 1 mm Connector: DB9 Protocol: CANopen 2.0B, level CAN DS301 v.3.0, v4.0
Compliance with the 2014/30/EU Directive EMC Emission: EN 61000-6-4 EMC Immunity: EN 61131-2, EN 61000-4-2, EN 61000-4-3, EN 61000-4-4, EN 61000-4-5, EN 61000-4-6, EN 61000-4-8, EN 61000-4-11
2
(0.0015 in2) (17 AWG) max
F-MIX module
INPUTS
ANALOG
Number 4 configurable + 2 by amperometric transformer Sensor type TC, RTD (PT100, PT1000), IR sensor, linear DC
Single-ended voltage input
Differential voltage input
Current input
Potentiometer input
Extensometer input
TC input (thermocouple) RTD input (thermoresistance)
Input from a current transformer
Temperature unit of measure ° C or ° F, selectable
Probe voltage
Resolution 16 bit
Format and resolution
Voltage: 0...10 V, 0...2,5 V Impedance: >5 MΩ (channel 1: > 50 MΩ) Voltage: 0...60 mV Impedance: >5 MΩ Current: 0...20 mA, 4…20 mA Load: 100 Ω Potentiometer resistance: 100 Ω min. Impedance: >5 MΩ (channel 1: > 50 MΩ) Voltage: -5...35 mV, -10...130 mV Impedance: > 5 MΩ Thermocouple: J, K, R, S, T, N, C, D, E, B, L (CJ internal) Impedance: > 5 MΩ Number of wires) 2, 3 or 4 Thermoresistance: PT100, PT1000 rms current: 0…50 mA RMS Frequency: 50/60 Hz Impedance: 50 Ω
Voltage: stabilized 10 VDC or 1 VDC, selectable Current: 130 mA max
Input type Number Min Max Resolution
Voltage 0...10 V Number Voltage 0...2,5 V Number Voltage 0...60 mV Number Current 0...20 mA Number Current 4...20 mA Number Potentiometer Number Extensometer
-5...35 mV Extensometer
-10...130 mV J thermocouple °C
K thermocouple °C
R thermocouple °C
S thermocouple °C
T thermocouple °C
N thermocouple °C
C thermocouple °C
D thermocouple °C
E thermocouple °C
B thermocouple °C
L thermocouple °C
RTD PT100 °C
RTD PT1000 °C
TA mA
Number
Number
°F
°F
°F
°F
°F
°F
°F
°F
°F
°F
°F
°F
°F
0 65535 0,15 mV 0 65535 0,04 mV 0 65535 0,9 μV 0 65535 0,3 μA
13107 65535 0,3 μA
0 65535 0 65535 0,6 μV
0 65535 2,14 μV
-210,0
-346
-270,0
-454
-50,0321768,0
-50,0
-58
-270,0
-454
-270,0
-454 0,0322300,0
0,0322300,0
-270,0
-454
44,0321800,0
-200,0
-328
-200,0
-328
-200,0
-328 0,0 50,0 0,01 mA
1200,0
2192
1372,0
2501
3182
1768,0
3214
400,0
752
1300,0
2372
4172
4523
1000,0
1832
3272
900,0
1652
850,0
1562
850,0
1562
0,1 °C 0,2 °F 0,1 °C 0,2 °F 0,1 °C 0,2 °F 0,1 °C 0,2 °F 0,1 °C 0,2 °F 0,1 °C 0,2 °F 0,1 °C 0,2 °F 0,1 °C 0,2 °F 0,1 °C 0,2 °F 0,1 °C 0,2 °F 0,1 °C 0,2 °F 0,1 °C 0,2 °F 0,1 °C 0,2 °F
TC input (*) Note 1 Calibration: < ±(0,25% of value read in °C + 0,1 °C / 0,2 °F) Linearisation 1,8 % of value read Cold joint: < ±1 °C (34,7 °F) at 25 °C (77 °F) room temperature Cold joint compensation > 30:1 rejection at room temperature change
RTD input Calibration: < ±(0.15% of value read + 0.4 °C / 0,72 °F)
Accuracy
ANALOG
Conversion time 5 ms
Protection
Electric insulation Channel-bus: 2.0 kV Diagnostics Module state: LED and software Number 8
Voltage
Switch limit
DIGITAL
Protection
Electric insulation Channel-bus: 2.0 kV
Diagnostics
(*) Note 1 : for TC S valid with T>100°C; for TC B valid with T>200°C
Linearisation: 0.1% of value read Thermal shift: < ±(0.005% of the value read in °C + 0.015°C / 0,072 °F) /°C starting from 25 °C (77 °F) room temperature
Linear inputs: Calibration: < 0.1% full scale Thermal shift: < ±0.005% full scale /°C starting from 25 °C (77 °F) room temperature
CT input Calibration : <0,5% full scale Thermal shift : <+/- 0,01% full scale/°C starting from 25°C (77 °F)
Polarity inversion Power surge: max 1 kV per 1 ms
Rated: 24 VDC (according to EN 61131-2 type 1 and type 3) Max: 32 V, 10 mA Low level: ≤ 8 VDC High level: ≥ 11 VDC Polarity inversion Power surge: max 1 kV per 1 ms
Module state: LED and software Channel state: LED and software
ANALOG
OUTPUTS
Number 2 Voltage output single-ended
Current output
Resolution 16 bit
Format and resolution
Accuracy Calibration precision: ±0,1% full scale @ 25 °C (77 °F) Conversion time 5 ms Adjustment time 100 μs
Protection
Electric insulation
Diagnostics
±10 V, 15 mA max
0...20 mA, 4…20 mA Max load: 600 Ω
Output type Number Min Max Resolution
±10 V Number -32768 32767 0.3 mV
0...20 mA Number 0 32767 0.6 μA
4...20 mA Number 6550 32767 0.6 μA
Short circuit: ±10 V Overload ±10 V: 16 mA max per each channel Open circuit 0...20 mA / 4...20 mA: Alarm status for open circuit Power surge: max 1 kV per 1 ms Channel-channel: No Channel-bus: 2.0 kV Module state: LED and software Channel state: LED and software
DIGITAL
GENERAL DATA
CHANNELS Number
VOLTAGE
CONNECTIONS Connector
ENVIRONMENTAL CONDI-
TIONS
PROTECTION RATING
ASSEMBLY
DIMENSIONS (L × H × D)
WEIGHT
CERTIFICATIONS
Number 8 Voltage 24 VDC ±25%
Current
Single output: 1 A max Total outputs: 4 A max
Groups 1 group with 8 outputs
Short circuit
Protection
Overload per output @ I ≥ 2,2 A for 500 ms min. Over temperature Power surge: max 1 kV per 1 ms
Electric insulation Channel-bus: 2.0 kV
Diagnostics
Module state: LED and software Channel state: LED and software
24
Operating voltage Current absorption Dissipated power
24 VDC ±25% 150 mA max
7.8 W Front 36 pole
Indoor Operating temperature Storage temperature Relative humidity
Wire connection with self-locking spring terminals, max cable sec­tion 0,2...1,5 mm Use
0 ... +55 °C (32 ....131 °F)
-20 ... +70 °C (-4 ....158 °F)
max 95% RH non-condensing
2
(24...15 AWG)
IP20
Positioning Mount
Vertical On DIN 35 mm (1.38”) rail 25,4 × 92 × 90 mm (1” x 3.62” x 3.54”)
0.13 kg (0.29 lb) CE, UL
If the appropriate calibration is performed in the field, the Con­troller meets the requirements of standard AMS2750 and may be used in applications requiring the NADCAP directive
F-EU16 module
INPUTS
Number 8
Voltage
Switch limit
DIGITAL
ANALOG
DIGITAL
GENERAL DATA
CHANNELS Number 16
VOLTAGE
CONNECTIONS Connector
ENVIRONMENTAL CONDI-
TIONS
PROTECTION RATING IP20
ASSEMBLY
DIMENSIONS (L × H × D) 25.4 × 92 × 90 mm (1” x 3.62” x 3.54”)
WEIGHT 0.13 kg (0.29 lb)
CERTIFICATIONS CE, UL
Filter Hardware: 100 Hz or 5 kHz selectable from software
Protection
Electric insulation Channel-bus: 2.0 kV
Diagnostics
Number 8 Groups 2 group with 4 outputs Voltage 24 VDC ±25%
Current
Protection
Electric insulation Channel-bus: 2.0 kV
Diagnostics
Operating voltage 24 VDC ±25% Current absorption 8 A max Dissipated power 9 W
Indoor Use
Operating temperature 0 ... +55 °C (32 ....131 °F)
Storage temperature -20 ... +70 °C (-4 ....158 °F)
Relative humidity max 95% RH non-condensing
Positioning Vertical Mount On DIN 35 mm (1.38”) rail
Rated: 24 VDC (according to EN 61131-2 type 1 and type 3) Max: 32 V, 25 mA Low level: ≤ 8 VDC High level: ≥ 11 VDC
Polarity inversion Power surge: max 1 kV per 1 ms
Module state: LED and software Channel state: LED and software
Single output: 2 A max Single group: 5 A max Total outputs: 8 A max Short circuit Overload per output @ I ≥ 2,2 A for 500 ms min. Over temperature Power surge: max 1 kV per 1 ms
Module state: LED and software Channel state: LED and software
Front 26 pole Wire connection with self-locking spring terminals, max cable sec­tion 0,2...1.5 mm
2
(24...15 AWG)
CONNECTION DIAGRAM
8
0
7
F
5
D
3
B
1
9
4
C
6
E
2
A
8
0
7
F
5
D
3
B
1
9
4
C
6
E
2
A
PWRRUNERR
+
-
GATEWAY CAN bus
F-GCANs
1 2 4 3
+
-
Interface connection diagram
1 2 3 4 5 6
1. Power supply 24 VDC ±25% Also connect the connector to the ground wire.
2. CAN Port DB9 M.
3. Green LED indicates active Ethernet connection.
4. RJ45 Ethernet port 10/100 Mbit/s.
5. Yellow LED indicates data transfer in progress.
6. USB port type A.
7
F-GCANs communication module connection diagram
Yellow LED: +24 VDC power supply on
CAN bus connection
Green LED: module operating status *
*) on = module on
flashing = module not on
**) on = generic error
flashing = communication error
Red LED: module alarm **
CAN bus connector
Unused
Unused
Power supply 24 VDC ±25% 2 A max
F-MIX module connection diagrams
General layout
Yellow LED: +24 VDC external power supply on
Green LED: digital input DI1 status ON Green LED: digital input DI2 status ON Green LED: digital input DI3 status ON Green LED: digital input DI4 status ON Green LED: digital input DI5 status ON Green LED: digital input DI6 status ON Green LED: digital input DI7 status ON
Green LED: digital input DI8 status ON Green LED: digital output DO1 status ON Green LED: digital output DO2 status ON Green LED: digital output DO3 status ON Green LED: digital output DO4 status ON Green LED: digital output DO5 status ON Green LED: digital output DO6 status ON Green LED: digital output DO7 status ON Green LED: digital output DO8 status ON
Green LED: module operating status *
Red LED: module alarm
A
1
2
1
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
35
19
20
2
1
7
Digital inputs
36
Digital outputs - Analog inputs - Analog outputs
2
8
F-MIX
+VI24
DO1 DO3 DO5 DO7
GNDI
AO1
TA1
VP1
-AI1
+AI1
AI1mA
VS1
GNDI
VP3
-AI3
+AI3
AI3mA
1 3 5 7
9 11 13 15 17 19 21 23 25 27 29 31 33 35
DI = Digital input DO = Digital output AI = Analog input AO = Analog output +VI24 = 24 V voltage GNDI = 0 V voltage TA = input from a current transformer VP = Potentiometer power VS = Extensometer input
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36
GNDI DO2 DO4 DO6 DO8 GNDI AO2 TA2 VP2
-AI2 +AI2 AI2mA VS2 GNDI VP4
-AI4 +AI4 AI4mA
B
DI2
DI1 DI3 DI5 DI7
*) Fast flashing = module on slow flashing = module awaiting configuration (not operating)
1 3 5 7
2
DI4
4
DI6
6
DI8
8
Voltage
Inputs RTD PT100/PT1000 - 3-wire connection
Voltage
+24 VDC 2
Digital inputs
Digital inputs DI1 ... DI8
A
1 3
+
24 VDC
±25%
5
-
7 9
Analog inputs
Potentiometer inputs
AI1
AI3
17 19 21 23 25 27 29 31 33 35
A
A
11 13 15 17 19 21
4 6 8 10
GND
AI1
1 3 5 7 9
23 25
AI3
27 29 31 33 35
B
DI1
2
GND 4 6 8 10
1
DI3
3
DI5
5
DI7
7
DI2
2
DI4
4
DI6
6
DI8
8
A
18 20 22 24 26 28 30 32 34 36
AI2
AI4
Inputs RTD PT100/PT1000 - 2-wire connection
A
11 13
AI1
15 17 19 21 23 25
AI3
27 29 31 33 35
Single-ended voltage inputs
A
12 14 16 18 20 22 24 26 28 30 32 34 36
12 14 16 18 20 22 24 26 28 30 32 34 36
AI2
AI4
AI2
AI4
Inputs RTD PT100/PT1000 - 4-wire connection
A
12 14 16 18 20 22 24 26 28 30 32 34 36
AI1
AI3
11 13 15 17 19 21 23 25 27 29 31 33 35
AI2
AI4
AI1
AI3
11
-
13
+
15 17 19 21 23 25 27
-
29
+
31 33 35
12 14 16 18 20 22 24 26 28 30 32 34 36
-
AI2
+
-
AI4
+
Differential voltage inputs
Amplified current transducer inputs - 2-wire connection
A
11 13 15 17
-
AI1 AI2
+
19 21 23 25 27 29
-
AI3 AI4
+
31 33 35
Current inputs
12 14 16 18 20 22 24 26 28 30 32 34 36
-
+
-
+
A
11 13 15
-
AI1
17 19
+
21 23 25 27
-
AI3
29 31
+
33 35
Amplified current transducer inputs - 4-wire connection
12 14 16 18 20 22 24 26 28 30 32 34 36
-
+
-
+
A
AI2
AI4
AI1
+
Power supply
+
+
-
AI3
+
Power supply
+
+
-
Extensometer inputs
AI1
AI3
11 13 15 17 19 21 23 25 27 29 31 33 35
11 13 15 17 19 21 23 25 27 29 31 33 35
A
1 3 5 7 9
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36
Power supply
+
Power supply
+
AI2
+
+
-
AI4
+
+
-
A
12 14 16 18 20 22 24 26 28 30 32 34 36
AI2
AI4
AI1
+ -
Power supply
AI3
+ -
Power supply
1 3 5 7
9 11 13 15
+
-
19 21
+
23
17
-
25 27 29
-
+
-
31 33
+
35
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36
Power supply
-
+
-
+
Power supply
-
+
-
+
AI2
+ -
AI4
+ -
Current transformer inputs
1 9
11
max
50 mA RMS
13 15 17
A
2 10 12 14 16 18
TA2TA1
max
50 mA RMS
Digital outputs
Analog outputs
Digital outputs DO1 ... DO8
A
2
LOAD
4 6 8 10 12
LOAD
LOAD
LOAD
DO2 DO4 DO6 DO8
GND
24 VDC
±25%
+
-
DO3 DO5 DO7
LOAD
LOAD
LOAD
LOAD
DO1
1 3 5 7 9
11
F-EU16 digital I/O module connection diagram
Yellow LED: power supply for DO1-DO4 on
Green LED: output DO1 status ON Green LED: output DO2 status ON Green LED: output DO3 status ON Green LED: output DO4 status ON
Yellow LED: power supply for DO5-DO8 on
Green LED: output DO5 status ON Green LED: output DO6 status ON Green LED: output DO7 status ON Green LED: output DO8 status ON
Green LED: input DI1 status ON Green LED: input DI2 status ON Green LED: input DI3 status ON Green LED: input DI4 status ON Green LED: input DI5 status ON Green LED: input DI6 status ON Green LED: input DI7 status ON Green LED: input DI8 status ON
Red LED: module alarm
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
F-EU16
Analog outputs AO1 ... AO8
11
AO1
LOAD
+24 VDC per DO1-DO4
LOAD
LOAD
LOAD
LOAD
+24 VDC per DO5-DO8
LOAD
LOAD
LOAD
LOAD
GND
GND
13
DO1 DO2 DO3 DO4
DO5 DO6 DO7 DO8
- +
24 VDC
±25%
A
+
24 VDC
-
DI1 DI2 DI3 DI4 DI5 DI6 DI7 DI8
12 14
±25%
LOAD
AO2
ORDER CODES
Order code:
BA E GD F H LIC
3850T - - - -- -- - - -XX XX XX XX XX XXXXXX X X
Version (A)
PID multiloop controller 0C Recorder 0S PID multiloop controller +
Recorder PID multiloop controller +
Programmer + Recorder
HW configuration (B)
4 analog inputs + 2 analog outputs + 8 digital inputs + 8 digital outputs
8 analog inputs + 4 analog outputs + 16 digital inputs + 16 digital outputs
12 analog inputs + 6 analog outputs + 24 digital inputs + 24 digital outputs
16 analog inputs + 8 analog outputs + 32 digital inputs + 32 digital outputs
Reserved to Gefran (C)
Smart function (D)
No 00 SD Data Storage + SD Card
1
1 GB
CS
PS
04
08
12
16
00
01
Reserved to Gefran (L)
Reserved to Gefran (l)
I/O digital expansions (H)
No 00 8 digital inputs + 8 digital
outputs 16 digital inputs + 16 digital
outputs
Reserved to Gefran (G)
GETView (F)
No 00 Yes GV
GETLogic (E)
No 00 Yes GL
08
16
00
0
0
1) SD option includes a 1 GB SD Card The SD option is not available for the Multiloop model (0C)
Code examples
Digital
Common
cations
RS485 modbus RTU
Logic + mathematics functions
Ethernet modbus TCP
Custom page
Inputs Outputs
F code Model
PID loop controller
Programmer
Data Logger + Batch Reports
Analog
Digital
Analog
F072132 3850T-PS-04-00-01-GL-GV-00-00-0-0 X X X 4 8 2 8 X X X X
F071754 3850T-PS-04-00-00-GL-GV-00-00-0-0 X X X 4 8 2 8 X X X X
F067231 3850T-PS-08-00-00-GL-GV-00-00-0-0 X X X 8 16 4 16 X X X X
F072017 3850T-PS-08-00-01-GL-GV-00-00-0-0 X X X 8 16 4 16 X X X X
F072949 3850T-PS-12-00-01-GL-GV-00-08-0-0 X X X 12 24 6 24 X X X X
F073323 3850T-PS-16-00-00-GL-GV-00-00-0-0 X X X 16 32 8 32 X X X X 8 8
I/O digital
expansions
Modbus TCP + VNC remote connection
Digital inputs
Digital outputs
ACCESSORIES
Code Description
F067612 2 m communication cable
F068066 10 m communication cable
F069369 F-MIX Module 4 AI + 2 AO + 8 DI + 8 DO
F067224 F-EU16 Module 8 DI + 8 DO
F035293 F-GCANs CANOpen communication module
F057679 USB_PEN1G 1 GB USB key
F029933 GT_USBPAN A-A USB extension with panel mount, IP65 cap and fastening screws
F057777 SD_CARD1G 1 GB SD Card
Conformity TC RU C-IT.ГP01.B.01459
UL
Conformity C/UL/US File no. E216851
EMC (electromagnetic compatibility): conforms to directiv 2014/30/EU with reference to standard EN 61326-1 emission in industrial environment class A Safety LVD: conforms to directiv 2014/35/EU with reference to standard EN61010-1
DTS_3850T_06-2017-ENG
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