Gefran’s model 650 – 1250 - 1350 PID temperature controllers, in format 48 x 48, 48 x 96 and 96x96mm (1/16th, 1/8th and 1/4 DIN) are full of
advanced functions.
FLEX-VIEW DISPLAY
On Gefran’s new controllers, everything can be customized: cfaceplate color, display, operator messages, logo, and use of the bargraph
(1250/1350).
Attributes, such as, character size, black/white contrast, and the combination of different message colors, guarantees excellent readability even
at a distance.
EASY AND FAST SETUP
There are three configuration methods: from keyboard in only 7 steps, from PC with our free to download GF_eXpress configurator software ,
and from the Zapper portable configurator..
SETPOINT PROGRAMMER
The temperature profiles can be set in 12 steps, grouped and saved in 4 programs with trigger inputs and programmable event outputs.
PREVENTIVE MAINTENANCE
Outputs can be programmed to indicate when the actuators ( relay, ssr, IR lamps ) are close to the lifetime limits and maintenance is needed.
ENERGY MONITOR
The Energy Monitor function monitors the electrical consumption of the process and signals any faults.
Technical information available on
22
SERIES 650 / 1250 / 1350
FLEX-VIEW DISPLAY
The new 650 / 1250 / 1350 controllers are highly customizable, adapting to the customer’s application and integrating perfectly with
the look of the machine interface.
CUSTOM LABELING
Customer can decide if they want their logo,
part number, machine name or anything they
choose on the faceplate.
FRAME
The models 650 – 1250 - 1350 come in standard
dark grey. Other colors (standard RAL) are available depending on application needs.
MESSAGES ON DISPLAY
Made possible by the alphanumeric function,
you can configure (with the GF_eXpress tool) 25
scrolling messages in 32 plain alphanumeric
characters (in multiple languages).
DISPLAY
Standard combinations:
- White – Green (650)
- White – Green – Amber (1250/1350)
- Other combinations on request.
CLEAR AND EASY TO READ
Up to 9 I/OUp to 14 I/OUp to 14 I/O
INTUITIVE
The green LEDs corresponding to the four mechanical keys (real buttons)
make using these devices highly easy:
- they visually indicate the key pressed
- they guide the user to the key to press (as for acknowledge of an alarm with latch)
- they indicate inactive functions
- they signal if a key is not recognized
(diagnostics)
44
SERIES 650 / 1250 / 1350
CLEAR AND IMMEDIATE ALPHANUMERIC MESSAGES
The controllers have 300 preconfigured messages to which the user can add up to 25 custom process messages:
- Process: 25 messages with 32 configurable characters
Ex.
- Diagnostics: 10 preconfigured messages
Ex.
- Configuration: 300 Help on Line messages
Ex.
HI TEMPERATURE
SENSOR BROKEN
TYPE > MAIN INPUT TYPE OF PROBE
DISPLAY BRIGHTNESS
Display brightness is easy to set for the optimum visibility in the workplace. This also extends the display’s lifecycle.
BARGRAPH
Bargraph display can be easily customized to indicate many process parameters and variables.
BARGRAPH
Signals % of valve
opening for motorized
valve control.
UP / DOWN KEYS
You can manually set valve
opening with the Up / Down keys.
EASY SET UP
THE DEVICE CAN BE CONFIGURED FROM THE KEYBOARD IN JUST 7 EASY, PLAIN LANGUAGE STEPS
The 650 – 1250 - 1350 controllers are set up at first power-on with a simple procedure from the keyboard.
The controller can be configured in just 7 steps, in a few minutes, and without a user manual.
At first power-on, the controller displays only the parameters needed for the user to start work, based on the model ordered.
Each displayed parameter includes a scrollable Help on Line plain language message describing its meaning.
...
1.
Select sensor type
2.
Select unit of measurement
3.
Select output 1 function
4.
Select output 2 function
5.
Set SETPOINT
6.
Set ALARM 1
...
...
Enable/
7.
Disable fast configuration
66
SERIES 650 / 1250 / 1350
GO!
USB
USB
USB
USB
CONFIGURATION WITH GF_eXpress AND WITH Zapper
The 650 – 1250 - 1350 controllers can be configured from the PC and from the Zapper, a portable, battery-powered configurator with microUSB
connection cable used for easy and safe copying/pasting of complete configurations.
- Copied from other controllers
- Copied from GF_eXpress
Configuration can be done with the controller powered and also not powered i.e., on controllers just removed from the package or already instal-
led on the machine.
This function is extremely useful for OEMs and End Users who need to program multiple controllers on more than one machine.
CONFIGURATION WITH GF_eXpress
1. Copy
The parameters are copied from the PC on which the
GF_eXpress configuration tool is installed directly to the
controller, even if powered off.
2. Paste
With the mini USB cable, you can import the configuration to
one or more controllers, even if powered off.
CONFIGURATION WITH Zapper
1. Copy
The parameters are copied from the PC on which the GF_eXpress configuration tool is installed or from another
controller and pasted to the Zapper.
2. Paste
The Zapper connects to the controller via the microUSB
connector cable to paste the configuration.
3. GO!
3. GO!
Click to copy the configuration to one or more controllers.
CLICK
GO!
SETPOINT PROGRAMMER
The various setpoint profiles with ramps, holds, trigger inputs and event outputs can be configured directly from the device keyboard or with
GF_eXpress in an easy to use by tracing the required profile.
Model 1350 (1/4 DIN) offers the widest and most complete operator interface in its category: a “dashboard” that simultaneously shows the
variable, setpoint, scrolling messages with 7 segments, step number, active program, and bargraph for program step times.
SETPOINT
PROGRAMMING
12 Segments with configurable
ramps and hold times
START COOKING PROGRAM
PREVENTIVE MAINTENANCE AND ENERGY COUNTER
With the energy monitor function you can count and save the energy consumed by the process.
In case of deviations from average consumption, the controller signals with a physical output and configurable messages.
These functions accompany the preventive maintenance function, which monitors the life cycle of the actuators and Short Wave Infrared
(SWIR) lamps.
This lets you:
- predict any potential machine breakdowns
- schedule maintenance in advance
- prevent system shutdowns
- maximize machine up time and limit costly emergency shut downs
ENERGY MONITOR
Measures and monitors system
Monitors and signals if system exceeds
energy consumption.
expected values.
80 KWH
CONSUMPTION
80 KWH
PREVENTIVE MAINTENANCE
Cycle counter and alarm messages
88
to monitor system cycles.
WARNING:
CHANGE LAMP 5
SERIES 650 / 1250 / 1350
USB
TIMER
PLC
ALL-IN-ONE SOLUTION WITH LOGIC CONTROL BLOCKS
With 16 logic blocks, AND, OR, NOT, TIMER, you can create applications by associating external events from logic inputs to
PID control internal states, such as setpoint states, alarms, AUTO/MAN state, etc.
Benefits:
- Simplifies the control system by integrating multiple hardware components in a single device.
- Maintains the advantages of single-loop PID control and adds simple PLC functionality.
TIMER
Example of
application
function
block for
Chiller
Example of
application
function
block for
laboratory
ovens
PLC
OPERATOR INTERFACE
TypeLCD sfondo nero
Screen area (L x H)35 x 30 mm37x 68 mm83x68 mm
LightingBacklit with LEDs, life > 40,000 hours @ 25 °C
PV display
SV display
DISPLAY
F display
Unit of measurementSelectable, °C, °F or custom 1; Color: same as PV display
Controller state signalsNumber: 6 (RUN, MAN, _/-, REM, SP1/2), Color: amber
Output state signals
Bargraph indicator,
configurable
KEYPAD
INPUTS
Sensor typeTC, RTD (PT100, JPT100), IR ES1B, DC linear sensor
Accuracy
MAIN INPUT
AUXILIARY
INPUT
CT INPUT
(ammeter)
DIGITAL
INPUTS
OUTPUTS
Sampling time60 ms / 120 ms, selectable
Digital filter0,0...20,0 s
Temperature unit of
Accuracy0,1% f.s. ±1 digit @25 °C
TypeIsolated via external transformer
Accuracy±2% f.s. ±1 digit @25 °C
Number3 max5 max
Type voltage-free contact, or NPN 24 V - 4,5 mA, or PNP 12/24 V - max 3,6 mA.
Isolation500 V
Relay
(R)
Logic (D)Number: 2 max - Type: for solid-state relays - Voltage: 24 V ±10% (min 10 V @20 mA) - Isolated from main input
ALARMS
Triac ( long life relè)
(T)
65012501350
Number of digits: 4 to 7 segments, with decimal point
Digit height: 17 mm; Color: white or “custom”
Number of digits: 5 to 14 segments,
with decimal point. Digit height:
7.5 mm; Color: green or “custom”
Number: 4 (1, 2, 3, 4)
Color: red
Number of keys: 4 silicon (Man/Auto, INC, DEC, F), Type: mechanical
TC inputs:
Calibration accuracy: < +/- (0,25% of reading value in °C +0,1°C)
Linearization accuracy: 0,1% of reading value
Cold junction accuracy: < +/- 1,5°C a 25°C room temperature)
Cold junction compensation: > 30:1 rejection to the change of the room temperature
RTD input:
Calibration accuracy: < +/- (0,15% of reading value in °C +0,4°C)
Temperature drift: < +/- (0,005% of reading value in °C +0,015°C )/°C from 25°C room temperature
Linearization accuracy: 0,1% of reading value
Linear inputs:
Calibration accuracy< 0,1% full scale
Temperature drift: < +/- 0,005% full scale /°C at 25°C room temperature
Degrees C / F, selectable from keypad
Type: linear
Scale: -1999...9999, settable decimal point
Resistance thermometer: PT100, JPT100; Input impedance (Ri): ≥ 30 kΩ;
Linearization: DIN 43760 or custom; Max. line resistance: 20 Ω
0...60 mV input impedance (Ri): > 70 kΩ
0...1 V input impedance (Ri): > 15 kΩ
0...5 V / 0...10 V input impedance (Ri): > 30 kΩ
0/4...20 mA input impedance (Ri): 50 Ω
Linearization: linear or custom
0...1 V input impedance (Ri): > 15 kΩ
0...10 V input impedance (Ri): > 10 kΩ
0/4...20 mA input impedance (Ri): 50 Ω
Number: 2 max - Max. capacity: x / 50 mA AC - Line frequency: 50/60 Hz - Input impedance (Ri): 10 Ω
Number: 4 max
Type of relay contact: NO
Max. current: 5 A, 250 VAC / 30 VDC,
Minimum load: 5 V, 10 mA - Life cycle: > 100.000 operations - Double isolation
Number: 1 max
Load: resistive
Voltage: 75...264 VAC
Current max: 1 A
Isolation 3 kV;
snubber circuit integrated
zero crossing switching
Number of digits: 4 to 7 segments,
with decimal point. Digit height: 14
mm; Color: green or “custom”
Number of digits: 5 to 14 segments,
with decimal point. Digit height: 9
mm; Color: amber or “custom”
Type: graphic bargraph,11 segments
Power indication: 0...100% or -100...100%
Current indication: 0...100% f.s.
Valve position indication: 0...100%
Number: 4 max
Type of relay contact: NO
Max. current: 5 A, 250 VAC / 30 VDC, cosφ = 1
Number: 1 max
Load: resistive
Voltage: 12...240 VAC
Current max: 2 A
Isolation 2,5 kV
zero crossing switching
Number of digits: 4 to 7 segments,
with decimal point. Digit height: 23
mm; Color: white or “custom”
Number of digits: 4 to 7 segments,
with decimal point. Digit height: 11
mm; Color: green or “custom”
Number of digits: 7 to 14 segments,
with decimal point. Digit height: 9
mm; Color: amber or “custom”
Number of keys: 6 silicon
( Man/Auto, L/R,*, INC, DEC, F)
Continuous
(C)
ALARMS
Analog retransmission
(A1)
Number of alarm functions4 max, assignable to an output
Possible configurations
CONTROL FUNCTIONS
TypeSingle loop
ControlPID, ON/OFF, single action heat or cool, double action heat/cool
CONTROL
Control output
Control output for motorized
valves
Number of programs
SETPOINT
PROGRAMMER
MULTIPLE
SETPOINTS
LOGIC
OPERATIONS
TIMER
FUNCTION
1
Number of steps
Number of
setpoint
Function blocks
Modes
ENERGY
COUNTER
DIAGNOSTIC
RETENTIVE
MEMORY
TypeEEPROM
Max. number of writes1.000.000
SERIAL INTERFACE
GENERAL DATA
Operating voltage
POWER SUPPLY
Power dissipation5 W max10 W max10 W max
ProtectionsOvervoltage 300 V / 35 V
ConnectionScrew terminals and crimp connector, max. wire section 1 mm
Serial configuration port
CONNECTIONS
(for USB connection)
Inputs and outputsScrew terminals and crimp connector, max. wire section 2,5 mm
UseIndoor
AMBIENT
CONDITIONS
Altitude2000 m max
Operating temperature-10 ... +55 °C (as per IEC 68-2-14)
Storage temperature-20 ... +70 °C (as per IEC 68-2-14)
Relative humidity20...85% RH non-condensing (as per IEC 68-2-3)
0...20 mA, 4...20 mA, R
Resolution: 12 bit
Isolated from main input
Maximum, minimum, symmetric, absolute/relative, exclusion at firing, memory, reset from keypad and/or contact,
LBA, HB,
HBB Hold Back Band if enabled with Programmer function
Continuous or ON/OFF
Cycle time: constant or optimized (BF)
OPEN/CLOSE for floating motorized valve on Relay, Solid-state, Triac outputs
Max 4, Start / Stop / Reset / Skip via digital inputs and/or outputs from logic operations
Output state: Run /Hold / Ready / End
Max 12, each with own setpoint, ramp time and hold time; Times settable in HH:MM or MM:SS
Max 4 consents, configurable for ramp and for hold
Max 4 events, configurable in ramp and in hold
Max 4, selectable from digital input
Each setpoint change is subject to set ramp, different for up and down ramp
Max 16, with 4 input variables per block. The result can act on the state of the controller, of the programmer on alarms
and outputs. Each function contains an incorporated timer block timer.
START / STOP
STABILIZATION (timer is on when PV enters a band set around setpoint; at end of count you can activate an
output, shut down SW or change SP1/SP2) FIRING (timed activation of control after power on)
Calculation done on nominal line voltage and nominal load power or on rms current measured on load via CT
Short circuit or open circuit (LBA alarm)
Interrupted or partially interrupted load (HB alarm)
Short circuit of control output (SSR alarm)
Type: RS485
Baudrate: 1200, 2400, 4800, 9600, 19.200, 38.400, 57.600, 115.200 bit/s
Protocoll: MODBUS RTU
Isolated from main input
100...240 VAC/VDC ±10%, 50/60 Hz
(on request 20...27 VAC/VDC ±10%)
48X48 mm (1/16 DIN), Depth.: 80 mm48X96 mm (1/8 DIN) Depth.: 80 mm96X96 mm (1/4 DIN) Depth.: 80 mm
0,16 kg0,24 kg0,24 kg
EMC p(electromagnetic compatibility): conforms to directiv 2014/30/EU with reference to standard EN 61326-1
emission in industrial environment class A for models 650 LV
emission in residential environment class B for models 650 HV
Safety LVD: conforms to directiv 2014/35/EU with reference to standard EN61010-1
: > 500 Ω
out
: < 500 Ω
out
2
2
ORDER METHODS 650
POWER SUPPLY 100...240 VAC
InputsOutputs
Code FModel
Digital
CT
Remote SP
Relay
Triac
Logic
Valves
Programmer
F060558650-D-R00-00000-1-G11
F060566650-D-R00-00120-1-G2111
F060562650-D-RR0-00000-1-G21
F065788650-R-RR0-00000-1-G3
F065789650-R-TR0-00000-1-G21
F065790650-D-RR0-00030-1-G321
F060567650-D-RR0-00200-1-G221
F060564650-C-RR0-00000-1-G21
F060573650-D-R00-01030-1-G3111
F065791650-R-R00-01030-1-G321
Analog I
Analog V/I
RS485
Logic functions
Total Number of Outputs
2 outputsF059574650-R-R00-00000-1-G2
3 outputs
F060574650-R-RR0-00101-1-G13•
F060563650-D-RRR-00000-1-G31
F065792650-R-RRR-00000-1-G4
F060575650-D-RRR-00220-1LFG2231•
F060576650-D-RRR-00031-1LFG331••
F065793650-D-RRR-00201-1LFG231••
F065794650-D-RR0-01011-1LFG1211••
F060577650-C-RR0-10030-1LFG3131•
F060578650V-R-RRR-00000-1-G•4
F060561650V-R-RRR-00030-1-G•34
F060565650P-D-RRR-00000-1-G•31
F060560650P-D-RRR-00030-1LFG•331•
F060579650-D-RRR-01030-1LFG3311•5 outputs
4 outputs
1212
POWER SUPPLY 20...27 VAC/VDC
SERIES 650 / 1250 / 1350
InputsOutputs
Code FModel
Valves
Programmer
Digital
CT
Remote SP
Relay
Triac
Logic
Analog I
F065795650-D-R00-00000-0-G11
F065797650-D-R00-00120-0-G2111
F065798650-D-RR0-00000-0-G21
F065799650-R-RR0-00000-0-G3
F065800650-R-TR0-00000-0-G21
F065801650-D-RR0-00030-0-G321
F065802650-D-RR0-00200-0-G221
F065803650-C-RR0-00000-0-G21
F065804650-D-R00-01030-0-G3111
F065805650-R-R00-01030-0-G321
Analog V/I
RS485
Logic functions
Total Number of Outputs
2 outputsF065796650-R-R00-00000-0-G2
3 outputs
3 outputs
F065806650-R-RR0-00101-0-G13•
F065807650-D-RRR-00000-0-G31
F065808650-R-RRR-00000-0-G4
F065809650-D-RRR-00220-0LFG2231•
F065810650-D-RRR-00031-0LFG331••
F065811650-D-RRR-00201-0LFG231••
F065812650-D-RR0-01011-0LFG1211••
F065813650-C-RRR-10030-0LFG3131•
F065818650V-RRRR-00000-0-G•4
F065819650V-RRRR-00030-0-G•34
F065820650P-D-RRR-00000-0-G•31
F065821650P-D-RRR-00030-0LFG•331•
F065822650-D-RRR-01030-0LFG3311•5 outputs
Please contact GEFRAN for information on available codes.