GE Fanuc IC695PBM300 User Manual

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PACSystems* RX3i
GFK-2359D PROFIBUS Master Module
June 2010
IC695PBM300
The PACSystems CPU to send and receive data on a PROFIBUS-DP network.
The IC695PBM300 module provides the following PROFIBUS communications
RX3i PROFIBUS Master Module, IC695PBM300, allows the RX3i
PROFIBUS OK NETWORK MOD STATUS
features:
Supports all standard data rates Supports a maximum of 3,584 bytes of input data and 3,584 bytes of output data Supports a maximum of 125 PROFIBUS-DP slaves Supports a maximum of 244 bytes of input data and 244 bytes of output data for
PBM300
PROFIBUS MASTER
each slave
Supports Sync and Freeze modes Supports DP-V1 Read, Write and Alarm messages Has PROFIBUS-compliant module and network status LEDs
STATION ADDRESS
The PROFIBUS Master module requires an RX3i CPU with firmware version 2.9 or later. This module must be located in an RX3i Universal Backplane.
The PROFIBUS module receives its firmware upgrades indirectly from the host controller CPU using the WinLoader software utility. WinLoader is supplied with any updates to the PROFIBUS module software.
Release Information
Version 1.04 of the IC695PBM300 RX3i PROFIBUS Master resolves the following issues:
When multiple Lumberg devices (8in/4out) are connected to the bus and po wer is
removed from these devices, but the PBM300 remains powered, the inputs assigned to the Lumberg devices will toggle between 1 and 0.
Configuring slaves with a large amount of parameter data returns the correct error
code when parameter data exceeds the available memory space.
The IC695PBM300 is field upgradable to firmware version 1.04 using the firmware upgrade utility.
Upgrade Kit: 44A753033-G02
Release History
Catalog Number Date
IC695PBM300-CC June 2010 1.04 Label change only. No change in functionality, performance or
IC695PBM300-BC May 2006 1.04 IC695PBM300-BB Apr. 2005 1.02 IC695PBM300-BA Feb. 2005 1.00 IC695PBM300-AA Dec. 2004 1.00
Firmware
Version
compatibility.
Comments
5-IGND
8-A 3-B
*
indicates a trademark of GE Intelligent Platforms, Inc. and/or its affiliates. All other trademarks are the property
of their respective owners.
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2 PROFIBUS Master Module, IC695PBM300
GFK-2359D
PBM300 Functional Compatibility
Subject Description
Series 90-30 PROFIBUS
Programmer Version Requirements
Total Configuration Size
Data Sizes
DOIO Functionality
PLC C Toolkit Version Requirements
Customers using existing Series 90-30 PROFIBUS products should review the PACSystems RX3i PROFIBUS Modules User’s Manual, GFK-2301. Changes have been made in items such as CommReq status words and data fields. This module will report additional information in some instances, and less information in other instances. This product also supports PROFIBUS DP-V1 functionality.
The IC695PBM300 can be configured and programmed with Machine Edition Logic Developer PLC version 5.0 Build 3227 SP2 or later.
The number and types of slave devices that can exchange data with the master are constrained by various memory resources within the module. The amount of memory available for the PROFIBUS configuration is affected by the number and types of slave modules in the network configuration. The total slave configuration data size is limited to approximately 9KB.
The amount of data that can be configured on the IC695PBM300 PROFIBUS network provides up to 3584 input bytes and 3584 output bytes.
DOIO functionality is not supported in the embedded PROFIBUS interface at this time. The DOIO function block returns an error if it is executed using the embedded PROFIBUS as a target.
Version 4.00 Build 50A1 or later of the PLC C Toolkit must be used for C programming.
Problems Resolved by this Revision
The following problems are resolved in version 1.04.
Subject Description
Inputs to Lumberg devices blink when devices are powered down.
Incorrect error returned when memory space exceeded
In previous versions, when multiple Lumberg devices (8in4out) are connec ted to the bus and power is removed from these devices (but the PROFIBUS master remains powered), the inputs assigned to the Lumberg devices will toggle between 1 and 0. This problem has been corrected in version 1.04.
Configuring slaves with large amount of parameter data returns the incorrect error code when parameter data exceed the available memory space. This problem is resolved in version
1.04.
Problems Resolved in RX3i CPU (IC695CPU310)
The following problems were resolved in Release 3.00 of the RX3i CPU.
Subject Description
PBM300 DPV1 Status data When a slave module sends a DPV1 Alarm Request to the PBM300 master, the alarm
information is displayed in the DPV1 Status input area. The Sequence Number field in thi s status area will only indicate the value 0 in release 2.9 RX3i CPU firmware, thus only sl ave DPV1 Alarms with Sequence Number 0 can be properly indicated. This issue is corrected in release 3.0 of the RX3i CPU firmware release.
Discrete memory types for PBM300 COMMREQ
In a PBM300 COMMREQ request, the COMMREQ response reference memory area is indicated in the request. Discrete reference memory types are now supported for the response data area.
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PROFIBUS Master Module, IC695PBM300 3
GFK-2359D
PBM300 Restrictions and Open Issues
Subject Description
Get Master Status CommReq returns “1 or More Slaves Not in IO Exchange Mode” on First Scan
Machine Edition Logic Developer PLC displays incorrect information for Master Type and Device ID
When a Get Master Status CommReq is called on the first scan of the PLC, the CommReq may return a false positive saying that the PROFIBUS network has “1 or More Slaves Not in IO Exchange Mode." The Get Master Status CommReq should not be called or relied upon for any data during the first scan of the PLC.
The Network Settings window, which can be displayed while configuring a PBM300 in Machine Edition, does not indicate correct information for Master Type and Device ID. This information is only displayed to the user and does not affect any underlying configuration information sent to the master module or its slaves. The Device ID (also known as PROFIBUS Ident Number), if correctly displayed should be 0x0934.
Specifications: IC695PBM300
Environment
Backplane Compatibility RX3i PCI Backplane Current
Consumption Data rates Supports all standard data rates (9.6 kBit/s, 19.2 kBit/s, 93.75 kBit/s, 187.5 kBit/s, 500 kBit/s,
Status Information Available Slave Status Bit Array Table
Data Sizes The amount of data that can be configured on the PBM300 PROFIBUS network provides up
For product standards and general specifications, refer to the PACSystems RX3i System Manual, GFK-2314.
Storage temperature = -40°C to 85°C Operating temperature = 0°C to 60°C
440mA @ 3.3VDC
1.5 MBit/s, 3 MBit/s, 6 MBit/s and 12 MBit/s)
Network Diagnostic Counters DP Master Diagnostic Counters Firmware Module Revision Slave Diagnostic Address
to 3584 bytes input and 3584 bytes output.
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4 PROFIBUS Master Module, IC695PBM300
GFK-2359D
LEDs
LED Color State Frequency Meaning
PROFIBUS OK
NETWORK
MOD STATUS
Green Static On NA Module has power and backplane reset is
complete.
Off NA NA Module does not have power or backplane reset is
not complete.
Yellow
Red Static On NA Module has found a communication problem with
Green
Yellow
Off NA NA No power.
Static On n/a Module is holding the PROFIBUS token and is
able to transmit PROFIBUS telegrams.
Flashing Non­cyclic
Off NA Module is not configured or has not received the
Flashing Cyclic 5 Hz No error in configuration found; module is ready
Flashing Non­cyclic
Static On NA Module has established at least one connection to
Flashing Cyclic 1 Hz Module is in boot-loader mode and is waiting for
Flashing Cyclic 5Hz Firmware download is in progress. Flashing Non-
cyclic
Between 0.5 Hz and 100 Hz
3 times fast at 5 Hz, 8 times between 0.5 Hz and 1 Hz
3 times fast at 5 Hz, 8 times between 0.5 Hz and 1 Hz
Module is sharing the PROFIBUS token with other master on the network.
token permission from the network.
at least one network slave, usually connection timeout.
for communication; it tries to open a connection to a slave, but is not connected yet.
Power Up: Configuration missing. For details on hardware configuration, refer to Chapter 3.
Runtime: Firmware has found a critical problem, such as a watchdog timeout.
another device on the network.
firmware download.
Hardware or non-recoverable runtime error detected, module may need to be replaced.
Module Status Information
For details on using the Communication Request function to communicate with the PROFIBUS master module, refer to the PACSystems RX3i PROFIBUS Modules User’s Manual, GFK-2301.
Slave Status Bit Array
The Slave Status bit array contains a bit for each slave. If communication with a slave has no errors, the bit corresponding to the slave (determined by its network address) is set. If the communication has errors or is not occurring for any reason, the bit is cleared. The Master also maintains its own status in the bit corresponding to its network address.
Slave Diagnostics ID Array
If diagnostics are pending, the first word of this two-word array contains the station address of the first slave that has diagnostics. The diagnostics can be read using the Get Device Diagnostics COMMREQ (command 4). This clears the word and the master then places the next pending diagnostic address into the Slave Diagnostics word. If this word is zero there are no pending diagnostics.
The second word of this array is reserved and set to 0.
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PROFIBUS Master Module, IC695PBM300 5
GFK-2359D
DPV1 Alarm Status Array
The 32-bit DPV1 Alarm Status array is used at the beginning of a scan to receive the station address of a slave that has sent a DPV1 Alarm message. If another slave has sent a DPV1 alarm message, it is ignored until the first one has been serviced, and will then appear in a subsequent scan. For details on the status format, refer to “DPV1 Alarm Acknowledge COMMREQ” in GFK-2301.
Slave Configured Bits
This 128-bit array indicates which slaves on the PROFIBUS network are configured. Each slave has a corresponding bit in this array. A slave's configuration status address equals Start Address + Station Address of the slave. For example, if the configuration status bits are mapped to %I00001, the status for the slave at Station Address 5 would be found at %I00001 + 5=%I00006.
Slave Diagnostic Bits
This 128-bit array indicates which slaves on the PROFIBUS network have diagnostic data available. The diagnostics can be read using the Get Device Diagnostics COMMREQ (comm and 4).
Each slave has a corresponding bit in this array. A slave's diagnostic status address equals Start Address + Station Address of the slave. For example, if the configuration status bits are mapped to %I00001, the status for the slave at Station Address 5 would be found at %I00001 + 5=%I00006.
Connecting the Module to the PROFIBUS Network
The module contains a standard female DB9 connector, labeled “PROFIBUS,” that can be connected to a PROFIBUS bus terminal that complies with EN 50170.
The PROFIBUS module has no built-in termination. If termination is required, you must use a bus terminal that has built-in selectable termination.
PROFIBUS DB-9 connector recommendation: Siemens 6ES7-972-OBB50-OXAO (12MB)
Caution
Do not connect any devices to the +5V pin (pin 6). It is to be used for termination purposes only. Doing so could damage equipment or cause erratic behavior.
Installation in Hazardous Locations
1. EQUIPMENT LABELED WITH REFERENCE TO CLASS I, GROUPS A, B, C & D, DIV. 2 HAZARDOUS LOCATIONS IS SUITABLE FOR USE IN CLASS I, DIVISION 2, GROUPS A, B, C, D OR NON­HAZARDOUS LOCATIONS ONLY.
2. WARNING - EXPLOSION HAZARD - SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I, DIVISION 2.
3. WARNING - EXPLOSION HAZARD - DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NON-HAZARDOUS.
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