GE Fanuc 15, 16, 18 Operator's Manual
GE Fanuc A utomati on
Computer Numerical Control Products
Ser ies 15 / 16 / 18
Operator's Manual (Remote Diagnostic Function)
GFZ-61214E-4/02 February 1997
SAFETY PRECAUTIONS
This section describes the safety precautions related to the use of CNC units. It is essential that these precautions
be observed by users to ensure the safe operation of machines equipped with a CNC unit (all descriptions in this
section assume this configuration). Note that some precautions are related only to specific functions, and thus
may not be applicable to certain CNC units.
Users must also observe the safety precautions related to the machine, as described in the relevant manual supplied
by the machine tool builder. Before attempting to operate the machine or create a program to control the operation
of the machine, the operator must become fully familiar with the contents of this manual and relevant manual
supplied by the machine tool builder.
Contents
1. DEFINITION OF WARNING, CAUTION, AND NOTE s–2. . . . . . . . . . . . . . . . . . . . . . . .
2. GENERAL WARNINGS AND CAUTIONS s–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3. WARNINGS AND CAUTIONS RELATED TO PROGRAMMING s–5. . . . . . . . . . . . . .
4. WARNINGS AND CAUTIONS RELATED TO HANDLING s–7. . . . . . . . . . . . . . . . . . . .
5. WARNINGS RELATED TO DAILY MAINTENANCE s–9. . . . . . . . . . . . . . . . . . . . . . . . .
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SAFETY PRECAUTIONS
B–61214E–4/02
DEFINITION OF WARNING, CAUTION, AND NOTE
This manual includes safety precautions for protecting the user and preventing damage to the
machine. Precautions are classified into W arning and Caution according to their bearing on safety.
Also, supplementary information is described as a Note. Read the Warning, Caution, and Note
thoroughly before attempting to use the machine.
WARNING
Applied when there is a danger of the user being injured or when there is a damage of both the user
being injured and the equipment being damaged if the approved procedure is not observed.
CAUTION
Applied when there is a danger of the equipment being damaged, if the approved procedure is not
observed.
NOTE
The Note is used to indicate supplementary information other than Warning and Caution.
Read this manual carefully, and store it in a safe place.
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2
SAFETY PRECAUTIONS
GENERAL WARNINGS AND CAUTIONS
WARNING
1.
Never attempt to machine a workpiece without first checking the operation of the machine.
Before starting a production run, ensure that the machine is operating correctly by performing
a trial run using, for example, the single block, feedrate override, or machine lock function or
by operating the machine with neither a tool nor workpiece mounted. Failure to confirm the
correct operation of the machine may result in the machine behaving unexpectedly, possibly
causing damage to the workpiece and/or machine itself, or injury to the user.
2.
Before operating the machine, thoroughly check the entered data.
Operating the machine with incorrectly specified data may result in the machine behaving
unexpectedly , possibly causing damage to the workpiece and/or machine itself, or injury to the
user.
3.
Ensure that the specified feedrate is appropriate for the intended operation. Generally , for each
machine, there is a maximum allowable feedrate. The appropriate feedrate varies with the
intended operation. Refer to the manual provided with the machine to determine the maximum
allowable feedrate. If a machine is run at other than the correct speed, it may behave
unexpectedly , possibly causing damage to the workpiece and/or machine itself, or injury to the
user.
4.
When using a tool compensation function, thoroughly check the direction and amount of
compensation.
Operating the machine with incorrectly specified data may result in the machine behaving
unexpectedly , possibly causing damage to the workpiece and/or machine itself, or injury to the
user.
5.
The parameters for the CNC and PMC are factory–set. Usually , there is not need to change them.
When, however, there is not alternative other than to change a parameter, ensure that you fully
understand the function of the parameter before making any change.
Failure to set a parameter correctly may result in the machine behaving unexpectedly , possibly
causing damage to the workpiece and/or machine itself, or injury to the user.
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SAFETY PRECAUTIONS
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CAUTION
1.
Immediately after switching on the power, do not touch any of the keys on the MDI panel until
the position display or alarm screen appears on the CNC unit.
Some of the keys on the MDI panel are dedicated to maintenance or other special operations.
Pressing any of these keys may place the CNC unit in other than its normal state. Starting the
machine in this state may cause it to behave unexpectedly.
2.
The operator’s manual and programming manual supplied with a CNC unit provide an overall
description of the machine’s functions, including any optional functions. Note that the optional
functions will vary from one machine model to another. Therefore, some functions described
in the manuals may not actually be available for a particular model. Check the specification of
the machine if in doubt.
3.
Some functions may have been implemented at the request of the machine–tool builder. When
using such functions, refer to the manual supplied by the machine–tool builder for details of their
use and any related cautions.
NOTE
Programs, parameters, and macro variables are stored in nonvolatile memory in the CNC unit.
Usually , they are retained even if the power is turned off. Such data may be deleted inadvertently,
however, or it may prove necessary to delete all data from nonvolatile memory as part of error
recovery.
To guard against the occurrence of the above, and assure quick restoration of deleted data, backup
all vital data, and keep the backup copy in a safe place.
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1.
SAFETY PRECAUTIONS
WARNINGS AND CAUTIONS RELATED TO PROGRAMMING
This section covers the major safety precautions related to programming. Before attempting to
perform programming, read the supplied operator’s manual and programming manual carefully
such that you are fully familiar with their contents.
WARNING
Coordinate system setting
If a coordinate system is established incorrectly, the machine may behave unexpectedly as a
result of the program issuing an otherwise valid move command.
Such an unexpected operation may damage the tool, the machine itself, the workpiece, or cause
injury to the user.
2.
Positioning by nonlinear interpolation
When performing positioning by nonlinear interpolation (positioning by nonlinear movement
between the start and end points), the tool path must be carefully confirmed before performing
programming.
Positioning involves rapid traverse. If the tool collides with the workpiece, it may damage the
tool, the machine itself, the workpiece, or cause injury to the user.
3.
Function involving a rotation axis
When programming polar coordinate interpolation or normal–direction (perpendicular) control,
pay careful attention to the speed of the rotation axis. Incorrect programming may result in the
rotation axis speed becoming excessively high, such that centrifugal force causes the chuck to
lose its grip on the workpiece if the latter is not mounted securely.
Such mishap is likely to damage the tool, the machine itself, the workpiece, or cause injury to
the user.
4.
Inch/metric conversion
Switching between inch and metric inputs does not convert the measurement units of data such
as the workpiece origin offset, parameter, and current position. Before starting the machine,
therefore, determine which measurement units are being used. Attempting to perform an
operation with invalid data specified may damage the tool, the machine itself, the workpiece, or
cause injury to the user.
5.
Constant surface speed control
When an axis subject to constant surface speed control approaches the origin of the workpiece
coordinate system, the spindle speed may become excessively high. Therefore, it is necessary
to specify a maximum allowable speed. Specifying the maximum allowable speed incorrectly
may damage the tool, the machine itself, the workpiece, or cause injury to the user.
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SAFETY PRECAUTIONS
W ARNING
6.
Stroke check
After switching on the power, perform a manual reference position return as required. Stroke
check is not possible before manual reference position return is performed. Note that when stroke
check is disabled, an alarm is not issued even if a stroke limit is exceeded, possibly damaging
the tool, the machine itself, the workpiece, or causing injury to the user.
7.
Tool post interference check
A tool post interference check is performed based on the tool data specified during automatic
operation. If the tool specification does not match the tool actually being used, the interference
check cannot be made correctly, possibly damaging the tool or the machine itself, or causing
injury to the user.
After switching on the power, or after selecting a tool post manually, always start automatic
operation and specify the tool number of the tool to be used.
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CAUTION
1.
Absolute/incremental mode
If a program created with absolute values is run in incremental mode, or vice versa, the machine
may behave unexpectedly.
2.
Plane selection
If an incorrect plane is specified for circular interpolation, helical interpolation, or a canned cycle,
the machine may behave unexpectedly . Refer to the descriptions of the respective functions for
details.
3.
Torque limit skip
Before attempting a torque limit skip, apply the torque limit. If a torque limit skip is specified
without the torque limit actually being applied, a move command will be executed without
performing a skip.
4.
Programmable mirror image
Note that programmed operations vary considerably when a programmable mirror image is
enabled.
5.
Compensation function
If a command based on the machine coordinate system or a reference position return command
is issued in compensation function mode, compensation is temporarily canceled, resulting in the
unexpected behavior of the machine.
Before issuing any of the above commands, therefore, always cancel compensation function
mode.
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1.
SAFETY PRECAUTIONS
WARNINGS AND CAUTIONS RELATED TO HANDLING
This section presents safety precautions related to the handling of machine tools. Before attempting
to operate your machine, read the supplied operator’s manual and programming manual carefully,
such that you are fully familiar with their contents.
WARNING
Manual operation
When operating the machine manually , determine the current position of the tool and workpiece,
and ensure that the movement axis, direction, and feedrate have been specified correctly.
Incorrect operation of the machine may damage the tool, the machine itself, the workpiece, or
cause injury to the operator.
2.
Manual reference position return
After switching on the power, perform manual reference position return as required. If the
machine is operated without first performing manual reference position return, it may behave
unexpectedly . Stroke check is not possible before manual reference position return is performed.
An unexpected operation of the machine may damage the tool, the machine itself, the workpiece,
or cause injury to the user.
3.
Manual numeric command
When issuing a manual numeric command, determine the current position of the tool and
workpiece, and ensure that the movement axis, direction, and command have been specified
correctly, and that the entered values are valid.
Attempting to operate the machine with an invalid command specified may damage the tool, the
machine itself, the workpiece, or cause injury to the operator.
4.
Manual handle feed
In manual handle feed, rotating the handle with a large scale factor, such as 100, applied causes
the tool and table to move rapidly. Careless handling may damage the tool and/or machine, or
cause injury to the user.
5.
Disabled override
If override is disabled (according to the specification in a macro variable) during threading, rigid
tapping, or other tapping, the speed cannot be predicted, possibly damaging the tool, the machine
itself, the workpiece, or causing injury to the operator.
6.
Origin/preset operation
Basically, never attempt an origin/preset operation when the machine is operating under the
control of a program. Otherwise, the machine may behave unexpectedly , possibly damaging the
tool, the machine itself, the tool, or causing injury to the user.
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SAFETY PRECAUTIONS
W ARNING
7.
Workpiece coordinate system shift
Manual intervention, machine lock, or mirror imaging may shift the workpiece coordinate
system. Before attempting to operate the machine under the control of a program, confirm the
coordinate system carefully.
If the machine is operated under the control of a program without making allowances for any shift
in the workpiece coordinate system, the machine may behave unexpectedly , possibly damaging
the tool, the machine itself, the workpiece, or causing injury to the operator.
8.
Software operator’s panel and menu switches
Using the software operator’s panel and menu switches, in combination with the MDI panel, it
is possible to specify operations not supported by the machine operator’s panel, such as mode
change, override value change, and jog feed commands.
Note, however, that if the MDI panel keys are operated inadvertently, the machine may behave
unexpectedly, possibly damaging the tool, the machine itself, the workpiece, or causing injury
to the user.
B–61214E–4/02
CAUTION
1.
Manual intervention
If manual intervention is performed during programmed operation of the machine, the tool path
may vary when the machine is restarted. Before restarting the machine after manual intervention,
therefore, confirm the settings of the manual absolute switches, parameters, and
absolute/incremental command mode.
2.
Feed hold, override, and single block
The feed hold, feedrate override, and single block functions can be disabled using custom macro
system variable #3004. Be careful when operating the machine in this case.
3.
Dry run
Usually , a dry run is used to confirm the operation of the machine. During a dry run, the machine
operates at dry run speed, which differs from the corresponding programmed feedrate. Note that
the dry run speed may sometimes be higher than the programmed feed rate.
4.
Cutter and tool nose radius compensation in MDI mode
Pay careful attention to a tool path specified by a command in MDI mode, because cutter or tool
nose radius compensation is not applied. When a command is entered from the MDI to interrupt
in automatic operation in cutter or tool nose radius compensation mode, pay particular attention
to the tool path when automatic operation is subsequently resumed. Refer to the descriptions of
the corresponding functions for details.
5.
Program editing
If the machine is stopped, after which the machining program is edited (modification, insertion,
or deletion), the machine may behave unexpectedly if machining is resumed under the control
of that program. Basically , do not modify, insert, or delete commands from a machining program
while it is in use.
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1.
SAFETY PRECAUTIONS
WARNINGS RELATED TO DAILY MAINTENANCE
WARNING
Memory backup battery replacement
When replacing the memory backup batteries, keep the power to the machine (CNC) turned on,
and apply an emergency stop to the machine. Because this work is performed with the power
on and the cabinet open, only those personnel who have received approved safety and
maintenance training may perform this work.
When replacing the batteries, be careful not to touch the high–voltage circuits (marked
fitted with an insulating cover).
Touching the uncovered high–voltage circuits presents an extremely dangerous electric shock
hazard.
and
NOTE
The CNC uses batteries to preserve the contents of its memory , because it must retain data such as
programs, offsets, and parameters even while external power is not applied.
If the battery voltage drops, a low battery voltage alarm is displayed on the machine operator’s panel
or CR T screen.
When a low battery voltage alarm is displayed, replace the batteries within a week. Otherwise, the
contents of the CNC’s memory will be lost.
Refer to the maintenance section of the operator’s manual or programming manual for details of the
battery replacement procedure.
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SAFETY PRECAUTIONS
B–61214E–4/02
W ARNING
2.
Absolute pulse coder battery replacement
When replacing the memory backup batteries, keep the power to the machine (CNC) turned on,
and apply an emergency stop to the machine. Because this work is performed with the power
on and the cabinet open, only those personnel who have received approved safety and
maintenance training may perform this work.
When replacing the batteries, be careful not to touch the high–voltage circuits (marked
fitted with an insulating cover).
Touching the uncovered high–voltage circuits presents an extremely dangerous electric shock
hazard.
NOTE
The absolute pulse coder uses batteries to preserve its absolute position.
If the battery voltage drops, a low battery voltage alarm is displayed on the machine operator’s panel
or CR T screen.
When a low battery voltage alarm is displayed, replace the batteries within a week. Otherwise, the
absolute position data held by the pulse coder will be lost.
Refer to the maintenance section of the operator’s manual or programming manual for details of the
battery replacement procedure.
and
3.
Fuse replacement
For some units, the chapter covering daily maintenance in the operator’s manual or programming
manual describes the fuse replacement procedure.
Before replacing a blown fuse, however, it is necessary to locate and remove the cause of the
blown fuse.
For this reason, only those personnel who have received approved safety and maintenance
training may perform this work.
When replacing a fuse with the cabinet open, be careful not to touch the high–voltage circuits
(marked
Touching an uncovered high–voltage circuit presents an extremely dangerous electric shock
hazard.
and fitted with an insulating cover).
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PREFACE
PREFACE
This manual describes the following products:
Product Name Abbreviation
FANUC Series 15–TA 15–TA
FANUC Series 15–TF 15–TF
FANUC Series 15–TTA 15–TTA
FANUC Series 15–TTF 15–TTF
FANUC Series 15–MA 15–MA
FANUC Series 15–MF 15–MF
FANUC Series 16–TA 16–TA
FANUC Series 16–MA 16–MA
FANUC Series 16–TTA 16–TTA
FANUC Series 16–TB 16–TB
FANUC Series 16–MB 16–MB
FANUC Series 16–TC 16–TC
FANUC Series 16–MC 16–MC
FANUC Series 18–TA 18–TA
FANUC Series 18–MA 18–MA
FANUC Series 18–TTA 18–TTA
FANUC Series 18–TB 18–TB
FANUC Series 18–MB 18–MB
FANUC Series 18–TC 18–TC
FANUC Series 18–MC 18–MC
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Table of Contents
SAFETY PRECAUTIONS s–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PREFACE p–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
I. SPECIFICATIONS
1. OVERVIEW 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 OUTLINE 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 CNC Options (Series 15) 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 SUPPOR TED PERSONAL COMPUTER MODELS 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2. WORK DISK CREATION 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1 OVER VIEW 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2 INST ALL PROCEDURE 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3 DEVICE DRIVER DISK 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4 ORIGINAL AND WORK DISKS 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5 MODEL–SPECIFIC KEY CODE FILE 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.6 PCB DRAWING NUMBER FILE (Series 15) 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3. CONNECTION 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1 CONNECTING MODEM 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.1 Connecting the CNC Machine Tool and Modem 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.2 Connecting Personal Computer and Modem 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 SETTING COMMUNICATION PARAMETERS 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.1 CNC Setting Parameters 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.2 Setting for Personal Computer 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.3 Setting for Modem 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3 CONNECTING TELEPHONE LINE 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.1 Mode of Modem 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.2 Line Connection 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.3 Termination 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
II. OPERATION
1. FUNCTION OVERVIEW 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 OUTLINE 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1.1 Language Selection Screen 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1.2 Wireless Adapter Selection Screen 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1.3 Access Right Confirmation Screen (Series 16/18) 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1.4 Command Selection Screen 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1.5 Function Selection Screen 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1.6 Special Screen for Function Selection 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1.7 T ransmission/Reception Screen 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1.8 File contents Display Screen 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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2. FUNCTIONS 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1 LANGUAGE SELECTION SCREEN 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2 WIRELESS ADAPTER SELECTION SCREEN 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3 ACCESS RIGHT CONFIRMATION SCREEN (Series 16/18) 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4 COMMAND SELECTION SCREEN 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5 CNC PROGRAM FUNCTION 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5.1 Search for Specified Program 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5.2 Part Program (Computer → CNC) 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5.3 Collation CNC Command Data (Computer → CNC) 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5.4 Part Program (CNC → Computer) 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5.5 Current Program Number (CNC → Computer) 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5.6 Current Sequence Number (CNC → Computer) 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5.7 Program Directory Display (CNC → Computer) 43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5.8 Deletion of Specified Program 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5.9 Deletion of All Programs 45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.6 INPUT FUNCTION (COMPUTER → CNC) 46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.6.1 Parameter (Computer → CNC) 47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.6.2 Pitch Error Data (Computer → CNC) 48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.6.3 Tool Offset Data (Computer → CNC) 48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.6.4 Custom Macro Variable (Computer → CNC) 52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.6.5 Display Selection (Computer → CNC) 53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.6.6 Contents of Memory (Computer → CNC) 63. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.6.7 Input of PMC Data (Computer → CNC) 64. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.6.8 Display of Specified Message 65. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.6.9 Option Parameter (Series 15) 66. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.6.10 All Parameters (Computer → CNC) 68. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.7 OUTPUT FUNCTION (CNC → COMPUTER) 70. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.7.1 Alarm Information (CNC → Computer) 72. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.7.2 Machine Position (CNC → Computer) 74. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.7.3 Absolute Position (CNC → Computer) 76. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.7.4 Skip Position (CNC → Computer) 78. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.7.5 Servo Delay (CNC → Computer) 80. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.7.6 Acceleration/Deceleration Delay (CNC → Computer) 81. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.7.7 Diagnosis (CNC → Computer) 83. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.7.8 Parameter (CNC → Computer) 85. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.7.9 Pitch Error Data (CNC → Computer) 87. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.7.10 T ool Offset Data (CNC → Computer) 88. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.7.11 Custom Macro Variable 93. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.7.12 T ool Life Data 94. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.7.13 Modal Information 102. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.7.14 Actual Speed (CNC → Computer) 107. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.7.15 A/D Conversion Data 109. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.7.16 Contents of the Memory (CNC → Computer) 115. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.7.17 Status (CNC → Computer) 116. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.7.18 Screen Selection (CNC → Computer) (Series 15) 118. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.7.19 Display Selection (CNC → Computer) (Series 16/18) 120. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.7.20 Screen (CNC → Computer) (Series 15) 122. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
c–2
B–61214E–4/02
2.8 FILE–RELATED FUNCTIONS 134. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.9 CNC SYSTEM SELECTION 141. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.10 ACCESS RIGHT REQUEST 142. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.11 END 143. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
T ABLE OF CONTENTS
2.7.21 Display T ext Data (CNC → Computer) (Series 16/18) 123. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.7.22 Board Information (CNC → Computer) 124. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.7.23 Optional Parameter Output (CNC → Computer) (Series 15) 127. . . . . . . . . . . . . . . . . . . . . . . . . . .
2.7.24 PMC Data (CNC → Computer) 128. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.7.25 Sequence Program (CNC → Computer) (Series 15) 130. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.7.26 Ladder Program (CNC → Computer) (Series 16/18) 131. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.7.27 Ladder Title (CNC → Computer) (Series 16/18) 132. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.7.28 PCM/Ladder Series and Version (CNC → Computer) (Series 16/18) 133. . . . . . . . . . . . . . . . . . . .
2.8.1 File List 135. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.8.2 File Reference 136. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.8.3 File Deletion 137. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.8.4 File Copy 137. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.8.5 Rename File 138. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.8.6 File Merge 139. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.8.7 Change the Current Directory 139. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.8.8 Create Directory 140. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.8.9 Remove Directory 140. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
c–3
I. SPECIFICATIONS
B–61214E–4/02
1
OVERVIEW
SPECIFICATIONS
1. OVERVIEW
3
1. OVERVIEW
SPECIFICATIONS
B–61214E–4/02
1.1
OUTLINE
D Series15
The FANUC Series 15/16/18 can be connected via a telephone line with
a personal computer available on the market to exchange CNC data
including parameters.
[Personal computer][CNC machine tool]
FANUC Series
15/16/18
RS–232C Telephone
line
Modem Modem
RS–232C
For remote diagnosis, the following functions can be executed:
1. Output of A/D conversion data 23. Output of skip position
2. Output of PMC data 24. Status output
3. Input of PMC data 25. Output of absolute position
4. Output of alarm information 26. Output of all part programs
5. Output of optional parameter 27. Output of all parameters
6. Input of optional parameter 28. Input of all parameters
7. Output of acceleration/deceleration delay
8. Output of custom macro variable
9. Input of custom macro variable 31. Output of part program
10. Output of screen information 32. Input of part program
11. Screen selection 33. Output of parameters
12. Output of machine position 34. Input of parameters
13. Output of tool offset data 35. Output of pitch error data
14. Input of tool offset data 36. Input of pitch error data
15. Output of tool life data 37. File-related function
16. Output of servo delay 38. Output of board information
17. Sequence program output 39. Display of program directory
18. Output of current sequence
number
19. Output of current program number
20. Output of actual speed 42. Input of contents of memory
21. Search of specified program 43. Output of modal information
22. Deletion of specified program
29. Deletion of all programs
30. Output of diagnostic data
40. Display of messages
41. Output of contents of memory
The word “output” used here means the reception of CNC data by the
personal computer from the Series 15, and the word “input” means the
transmission of CNC data from the personal computer to the Series 15.
4
B–61214E–4/02
D Series16/18
SPECIFICATIONS
a. CNC program
a–1 Computer → CNC
(1)
Collation CNC command data
(2)
Search for specified program
(3)
Part program
a–2 CNC → computer
(1)
Part program
(2)
Program directory display
b. Computer → CNC
(1)
Parameter
(2)
Pitch error data
(3)
Tool offset value
(4)
Custom macro variable
(5)
Display screen selection
c. CNC → computer
(1)
Alarm information
(2)
Machine position
(3)
Absolute position
(4)
Skip position
(5)
Servo delay
(6)
Acceleration/deceleration
delay
(7)
Diagnosis
(8)
Parameter
(9)
Tool life data
(10)
Display screen status
(1 1)
Modal information
(12)
Pitch error data
(13)
Tool offset value
(14)
Custom macro variable
1. OVERVIEW
(4)
Deletion of specified program
(5)
Deletion of all programs
(3)
Current program number
(4)
Current sequence number
(6)
Contents of memory
(7)
PMC data
(8)
Display of specified message
(9)
All parameters
(15)
Contents of memory
(16)
Ladder program
(17)
Actual speed
(18)
Status
(19)
A/D conversion data
(20)
PMC data
(21)
Screen text data
(22)
PCB information
(23)
Ladder title
(24)
PMC/ladder series/version
d. File function selection
(1)
File list
(2)
File reference
(3)
Delete file
(4)
File copy
(5)
Rename file
(6)
File merge
(7)
Change directory
(8)
Create directory
(9)
Remove directory
(“→” indicates the direction of data flow.)
NOTE
1 Data may not be received in real time if the condition of the
telephone line limits the communication speed.
2 Screen text data for item (21) in c may not be usable with a
16/18–MODEL C, depending on the display unit being
used.
3 Part of the PCB information for item (22) in c may not be
usable with a 16/18–MODEL B/C.
5
1. OVERVIEW
SPECIFICATIONS
B–61214E–4/02
1.2
CNC OPTIONS (Series 15)
Options needed to execute the remote diagnostic function are categorized
into two types: essential required options and function–specific required
options
D Essential required option
Reader/punch interface A or B
D Function–specific required options
Function name Required option
Output of A/D conversion data
Output of PMC data
Input of PMC data
Output of alarm information
Output of optional parameter
Input of optional parameter
Output of acceleration/deceleration
delay
Output of custom macro variable
Input of custom macro variable
Output of screen information
Screen selection
Output machine position
Output of tool offset data
Input of tool offset data
Output of tool life data
Output of servo delay
Output of sequence program
Output of current sequence number
Output of current program number
Output of actual speed
Search of specified program
Deletion of specified program
Output of skip position
Status output
Output of absolute position
Output of all part programs
Output of all parameters
Input of all parameters
Deletion of all programs
Output of diagnostic data
Output of part program
Input of part program
Output of parameters
Input of parameters
Output of pitch error data
Input of pitch error data
File–related function
Output of board information
Display of program directory
Display of messages
Output of contents of memory
Input of contents of memory
Output of modal information
NC window
Extended NC window
Extended NC window
NC window
NC window
NC window
Basic
NC window, Custom macro
NC window, Custom macro
Basic
Extended NC window
NC window
Extended NC window
Extended NC window
Extended NC window
Basic
Extended NC window
NC window
NC window
NC window
NC window
NC window
NC window
Extended NC window
NC window
NC window
NC window
NC window
NC window
NC window
NC window
NC window
Basic
Basic
NC window
NC window
Basic
Basic
NC window
Extended NC window,
external data I/O
Extended NC window
Extended NC window
NC window
6
B–61214E–4/02
SPECIFICATIONS
1. OVERVIEW
1.3
SUPPORTED PERSONAL COMPUTER MODELS
The remote diagnostic function is used by executing the remote
diagnostic function executable program (RMT_MAIN.EXE) on a service
terminal.
At present, five models of personal computer can be used as a service
terminal. In addition to the remote diagnostic function executable
program, a model–specific key code file (RMT.ESC) and, on some
models, a model–specific device driver (RSDRV.SYS) are required to
execute the remote diagnostic function.
The following table lists the personal computer models that can be used
to execute the remote diagnostic function, as well as the related
model–specific key code files and device drivers.
No. Supported model
1 NEC PC–98 Series For PC–98 None
2 Fujitsu FM–R Series For FM–R None
3 IBM–PC/AT or compatible For IBM–PC/AT For IBM–PC/AT
4 Toshiba Dynabook J–3100 For AX For J–3100
5 AX specification For AX For IBM–PC/A T
Model–specific
key code file
Model–specific
device driver
NOTE
1 See Sections 2.4 and 2.5 for details of the model–specific
key code file.
2 The remote diagnostic function executable program file
(RMT–MAIN.EXE) can operate only in MS–DOS
environments; it cannot operate in Windows environments.
7
2. WORK DISK CREA TION
WORK DISK CREATION
2
SPECIFICATIONS
B–61214E–4/02
8
B–61214E–4/02
SPECIFICATIONS
2. WORK DISK CREA TION
2.1
OVERVIEW
The remote diagnostic function is realized by executing a remote
diagnostic executable program file from the remote diagnostic work disk
(hereafter simply called the work disk) on a service terminal.
The work disk is created by adding the remote diagnostic function
terminal software (hereafter called the original disk) to the device driver
disk, as shown below.
The install program on the original disk is used to create the work disk.
Original disk
Copy
Device driver
disk
Fig. 2.1 Original disk and work disk
Work disk
9
2. WORK DISK CREA TION
SPECIFICATIONS
B–61214E–4/02
2.2
INSTALL
PROCEDURE
This section shows an example of installing the remote diagnostic
function program. When applying the procedure, modify it as required
according to the personal computer you are using.
(1)Prerequisites
Host computer:
Must have two floppy disk drives.
Device driver disk:
Must be provided with an environment featuring an RS–232C
interface.
Original disk
See Section 2.3 for an explanation of how to create the device driver
disk.
(2)Insert the original and device driver disks into drives A and B,
respectively.
(3)Start the install program.
A: \RMT _INST [Return]
(4)Specify the host computer model.
Host : 1:IBM–PC/2:PC–98 series/3:FM–R/4:J3100/5:AX
No. : 1[Return]
(1: IBM–PC is selected.)
(5)If the Return key is pressed, drive B is selected. Proceed to step (6).
Directory for Host Software [b:\]: [Return]
At this point, you can change the program installation directory as
follows:
Directory for Host Software [b:\]: C:\RMT [Return]
(The directory is changed to C:\RMT.)
(6)Enter Y, N, or C.
Entering N returns you to step (4), where you can again specify the host
computer model. Entering C terminates the install procedure without
creating the work disk. Enter Y to proceed to step (7).
(7)Five or seven files are automatically copied from the original disk to
the work disk.
(8)Once the work disk has been created, the message “COMPLETED”
appears.
(9) Switch the host computer off, move the work disk from drive B to
drive A, then switch the host computer on again. The remote
diagnostic function starts automatically. If you changed the
installation directory in step (5), move to that directory and start the
remote diagnostic function by entering:
RMT_MAIN[Return]
10
B–61214E–4/02
SPECIFICATIONS
2. WORK DISK CREA TION
NOTE
FANUC provides the original disk on a 5.25–inch floppy disk
(2HD) only.
11
2. WORK DISK CREA TION
SPECIFICATIONS
B–61214E–4/02
2.3
DEVICE DRIVER DISK
When formatting a new disk, prepare a system disk as appropriate for the
host computer. (This system disk will ultimately become the work disk,
so a new disk should be used.)
Prepare an RS–232C environment on this system disk, and use it as the
device driver disk.
The following table lists the files necessary for each environment.
Host File
IBM–PC ANSI.SYS
PC–98 Series RSDRV.SYS , SPEED.EXE
FM–R SETUP.EXE
J3100 None
AX computer ANSIJ.SYS
To enable Japanese–text entry, the CONFIG.SYS file must specify the
device driver and dictionary file (for the PC9800 Series) or the device
driver (for the FMR Series), as listed below.
PC9800 Series DEVICE=A:\NECDIC.DRV A:\NECDIC.SYS. .
FMR Series DEVICE=OAK0.SYS. . . . .
DEVICE=OAK1.SYS
If the CONFIG.SYS file does not contain these statements, include them
and press the reset switch to restart the system before activating the
remote diagnostic function. For details, refer to the user’s manual of the
personal computer being used as the service terminal.
12
B–61214E–4/02
SPECIFICATIONS
2. WORK DISK CREA TION
2.4
ORIGINAL AND WORK DISKS
(1)Common file
These files are always copied regardless of which PC is being used as
the host computer.
RMT_MAIN.EXE Remote diagnostic function executable.
program file
RMT.PCB PCB drawing number file. . . . . . . .
The following files are renamed when they are copied from the original
disk to the work disk.
(2)IBM–PC
Original disk Work disk
RMT_IBM.ESC RMT.ESC ESC key code file. . . .
RSDVIBM.SYS RSDRV.SYS RS–232C device driver. .
SPEEDIBM.EXE SPEED.EXE RS–232C port setting command. .
CF_IBM.SYS CONFIG.SYS
AT_IBM.BAT AUTOEXEC.BAT
(3)PC–98 series
Original disk Work disk
RMT_PC98.ESC RMT.ESC ESC key code file. . . .
CF_PC98.SYS CONFIG.SYS
AT_PC98.BAT AUTOEXEC.BAT
(4)FM–R
Original disk Work disk
RMT_FMR.ESC RMT.ESC ESC key code file. . . .
CF_FMR.SYS CONFIG.SYS
AT_FMR.BAT AUTOEXEC.BAT
(5)J3100
Original disk Work disk
RMT_AX.ESC RMT.ESC ESC key code file. . . .
RSDVJ3.SYS RSDRV.SYS RS–232C device driver. .
SPEEDJ3.EXE SPEED.EXE RS–232C port setting command. .
CF_J3.SYS CONFIG.SYS
AT_AX.BAT AUTOEXEC.BAT
(6)AX computer
Original disk Work disk
RMT_AX.ESC RMT.ESC ESC key code file. . . .
RSDVIBM.SYS RSDRV.SYS RS–232C device driver. .
SPEEDIBM.EXE SPEED.EXE RS–232C port setting command. .
CF_AX.SYS CONFIG.SYS
AT_AX.BAT AUTOEXEC.BAT
13
2. WORK DISK CREA TION
SPECIFICATIONS
B–61214E–4/02
2.5
MODEL–SPECIFIC
KEY CODE FILE
On the CRT screen of the service terminal, the ESC sequence and key
codes are used to perform control.
The ESC and key codes vary with the PC being used as the service
terminal. So, compatibility among the models is maintained by
specifying ESC and key codes in a model–specific file (RMT.ESC) and
loading them from that file.
The key code file must be prepared in the same directory as the remote
diagnostic function executable program file. When the remote diagnostic
function executable program is started, it first reads the ESC and key
codes from the model–specific file. The file format is described below.
For the FM–R series
# REMOTE DIAGNOSIS ESC/KEY CODE FILE FOR FM-R SERIES Ver 1.10 #
# ESC code #
= ESC[%d;%dH # position #
= ESC[7;3%dm # reverse # Specifies inversion and color.. .
= ESC[0m # ESC cancel # Releases the ESC code.. .
= ESC[0v # cursol on # Displays the cursor.. .
= ESC[1v # cursol off # Hides the cursor.. .
= ESC[2J # display clear # Erases the screen.. .
= ESC[3%dm # collor # Specifies the color.. .
# KEY code #
= 09 # tab # [TAB] key. .
= 0d # return # [RETURN] key. .
= 1e # up # [↑] key. .
= 1f # down # [↓] key. .
= 1c # right # [→] key. .
= 1d # left # [←] key. .
= 08 # back space # [BS] key. .
= 1b # esc # [ESC] key. .
Specifies the cursor line and digit position.. .
The sequence of the codes is fixed. “=” is followed by one or more space
or tab characters, then by an [ESC] or key code.
One or more space or tab characters must also follow each [ESC] or key
code.
Text enclosed between two “#” characters is assumed to be a comment.
14
B–61214E–4/02
SPECIFICATIONS
2. WORK DISK CREA TION
2.6
PCB DRAWING NUMBER FILE (Series 15)
Example
On the PCB information output screen, the PCB drawing number is
obtained by searching for the PCB drawing number file (RMT.PCB)
according to the module ID. Similarly to RMT.ESC, the RMT.PCB file
must be prepared in the same directory as the remote diagnostic function
executable program file. Its format is shown below.
# MODURL ID-P.C.B DRAWING No. DATA FILE #
# ID DRAWING No. COMMENTATOR #
= 0x1E/A16B-2200-0120/BASE0 512K w.IF/ *1
= 1123/A16B-2200-0141/BASE2 2M w.SUB/ *2
= 1x23/A16B-2200-0141/BASE2 2M Part2/ *3
= 0120/A16B-2200-0140/BASE2 SUB 1M/
= 0x22/A16B-2200-016x/GRAPH CPU w.MPC/
= 4x1D/A16B-2200-013x/BASE1 w.ROM B./
= 3x01/A16B-2200-0090/AXIS CTL 4Spdl/
= 1x01/A16B-2200-0092/AXIS CTL 2Spdl/
<
The sequence of the module IDs can vary . For search operations, x or X
can be used as a wild card character in any digit position of the module
ID, as in *1. (In this example, module IDs 001E, 011E to 0E1E, and 0F1E
are specified as the search targets.) If an original module ID and
corresponding module IDs that contain a wild card character are
intermixed as in *2 and *3, however, the original module ID must precede
the others (those that contain a wild card character).
Data should be described as follows: Enter “=” followed by one or more
space or tab characters, the module ID, “/”, the corresponding PCB
drawing number, another “/”, a comment, and one more “/”, in this order .
Enter “<” on the last line of the file.
The number of characters in the module ID and PCB drawing number is
fixed. However, the length of the comment can be changed, up to a
maximum of 16 characters. If more than 16 characters are specified for
a comment, the excess characters are ignored.
The comment can contain any characters except: “/”
Text enclosed between two “#” characters is assumed to be a comment.
15
3. CONNECTION
3
CONNECTION
SPECIFICATIONS
B–61214E–4/02
16
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