Gebwell GEMINI Installation, Operation And Maintenance Manual

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Installation, Operation and
Maintecance Manual
GEMINI Heat Pump
WWW.GEBWELL.FI
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Contents 1
WARRANTY............................................................................................................................................................................. 6
2 INSTALLATION RECORD .................................................................................................................................................... 8
3 HEAT PUMP OPERATING INSTRUCTIONS ..................................................................................................................... 9
3.1 General ....................................................................................................................................................................................... 9
3.2 Ground source heat energy ......................................................................................................................................................... 9
3.3 Ground source cooling ............................................................................................................................................................... 9
3.4 Heat pump’s operating principle ................................................................................................................................................ 9
3.5 Heating functions ..................................................................................................................................................................... 10
3.6 Tips for saving .......................................................................................................................................................................... 10
4 DELIVERY AND HANDLING ............................................................................................................................................ 11
4.1 Delivery contents ...................................................................................................................................................................... 11
4.2 Optional accessories ................................................................................................................................................................. 11
4.3 Storage...................................................................................................................................................................................... 11
4.4 Transport .................................................................................................................................................................................. 11
4.5 Removal from package and transport to final installation location ........................................................................................... 11
4.6 Safety instructions .................................................................................................................................................................... 11
4.7 Heat pump’s location ................................................................................................................................................................ 12
4.8 Mounting and unmounting the upper compressor unit ............................................................................................................. 12
5 HEAT PUMP STRUCTURE ................................................................................................................................................. 13
5.1 GEMINI structure..................................................................................................................................................................... 13
5.2 Sensors ..................................................................................................................................................................................... 14
5.3 Pumps ....................................................................................................................................................................................... 14
5.4 Control valves .......................................................................................................................................................................... 14
5.5 Other controls ........................................................................................................................................................................... 14
6 DIMENSIONS AND PIPE CONNECTIONS ....................................................................................................................... 15
6.1 Heat pump connections ............................................................................................................................................................ 15
6.2 Pipe connections ....................................................................................................................................................................... 15
7 PIPE INSTALLATION .......................................................................................................................................................... 16
7.1 Collector ................................................................................................................................................................................... 16
7.2 Charging circuit ........................................................................................................................................................................ 17
7.3 Connections of an additional heat source ................................................................................................................................. 19
7.4 Extraction air heat recovery ...................................................................................................................................................... 19
7.5 Connections for external fixed fuel boilers ............................................................................................................................... 20
7.6 Connecting of domestic water system ...................................................................................................................................... 20
8 ELECTRICAL CONNECTIONS .......................................................................................................................................... 21
8.1 General ..................................................................................................................................................................................... 21
8.2 Power supply ............................................................................................................................................................................ 21
8.3 Compressor’s motor protection switches (F1 and F2) .............................................................................................................. 21
8.4 Phase sequence / soft starter ..................................................................................................................................................... 21
8.5 Connection of temperature sensors ........................................................................................................................................... 21
8.6 Connection of the domestic water charging package (HWExE) ............................................................................................... 22
8.7 Connection of domestic water mixing valve (HWEx) .............................................................................................................. 22
8.8 Control of electric resistors in the accumulator / sequence controlled additional heat ing ........................................................ 22
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8.9
Change-over valve(s) ............................................................................................................................................................... 23
8.10 Heating circuits ........................................................................................................................................................................ 23
8.11 Domestic hot water’s circulation pump .................................................................................................................................... 24
8.12 Connection of external source pump ........................................................................................................................................ 24
8.13 Connection of room unit, QAA74 ............................................................................................................................................ 24
8.14 Room sensor (acceossory) QAA55. ......................................................................................................................................... 24
8.15 Alarm forwarding ..................................................................................................................................................................... 24
8.16 Call for heating 0-10V.............................................................................................................................................................. 24
8.17 External prevention of activation ............................................................................................................................................. 24
8.18 Tariff control ............................................................................................................................................................................ 25
8.19 Installation of extension module .............................................................................................................................................. 25
8.20 Connection of a cascade connection ......................................................................................................................................... 25
8.21 Connection of additional heat source ....................................................................................................................................... 25
9 FILLING AND VENTING .................................................................................................................................................... 27
9.1 Heating system ......................................................................................................................................................................... 27
9.2 Filling the collector, non-pressurised ....................................................................................................................................... 27
9.3 Pressure test of the collector ..................................................................................................................................................... 27
9.4 Venting of the collector’s horizontal piping ............................................................................................................................. 27
9.5 Cleaning the collector filter ...................................................................................................................................................... 28
10 ACTIVATING THE HEAT PUMP ...................................................................................................................................... 28
10.1 Before activation ...................................................................................................................................................................... 28
10.2 Activation ................................................................................................................................................................................. 28
10.3 Venting ..................................................................................................................................................................................... 29
10.4 Venting the heat supply circuit ................................................................................................................................................. 30
10.5 Commissioning of an external source pump. ........................................................................................................................... 30
10.6 Use without a collector and use during construction site ......................................................................................................... 30
10.7 Activation of a cascade system ................................................................................................................................................ 31
11 HEAT PUMP OPERATION .................................................................................................................................................. 31
11.1 User interface ........................................................................................................................................................................... 31
11.2 User terminal ............................................................................................................................................................................ 32
11.3 Display symbols ....................................................................................................................................................................... 32
11.4 User levels ................................................................................................................................................................................ 32
11.5 Heating settings ........................................................................................................................................................................ 32
11.6 Selecting heating mode ............................................................................................................................................................ 33
11.7 Domestic hot water settings ..................................................................................................................................................... 34
11.8 Resetting the heat pump ........................................................................................................................................................... 34
12 SITE-SPECIFIC DEFINITION ............................................................................................................................................ 35
12.1 Time and date ........................................................................................................................................................................... 35
12.2 Summer/winter switch connection ........................................................................................................................................... 35
12.3 Language selection ................................................................................................................................................................... 35
12.4 Time programs ......................................................................................................................................................................... 35
12.5 Heating area (Heating circuit) .................................................................................................................................................. 35
12.6 Domestic hot water .................................................................................................................................................................. 36
12.7 Domestic hot water circulation pump ....................................................................................................................................... 37
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12.8
Cooling circuit .......................................................................................................................................................................... 37
12.9 Heat pump settings ................................................................................................................................................................... 39
12.10 Programming the reservoir’s resistors and output water’s electrical heaters ............................................................................ 40
12.11 Control of additional heat source .............................................................................................................................................. 42
12.12 Control of fixed fuel boiler ....................................................................................................................................................... 43
12.13 Call for heating (VAK control) ................................................................................................................................................ 43
12.14 ModBus communication .......................................................................................................................................................... 43
13 SYSTEM INFO ....................................................................................................................................................................... 44
13.1 Special situations ...................................................................................................................................................................... 44
13.2 Heat pump status ...................................................................................................................................................................... 44
13.3 Heating circuits’ status information .......................................................................................................................................... 44
13.4 Domestic hot water status information ..................................................................................................................................... 44
13.5 Measurements ........................................................................................................................................................................... 44
14 FAILURES .............................................................................................................................................................................. 46
14.1 Alerts ........................................................................................................................................................................................ 46
14.2 Troubleshooting ....................................................................................................................................................................... 46
14.3 Troubleshooting table ............................................................................................................................................................... 48
15 MAINTAINING AND SERVICING THE HEATPUMP .................................................................................................... 51
15.1 Maintenance notice ................................................................................................................................................................... 51
15.2 Inspections ................................................................................................................................................................................ 51
15.3 Nominal curves of sensors ........................................................................................................................................................ 51
15.4 Testing inputs and outputs ........................................................................................................................................................ 52
16 TECHNICAL SPECIFICATIONS ........................................................................................................................................ 54
17 SÄÄTIMEN 1 KYTKENTÄPISTEET: ................................................................................................................................ 56
17.1 Sensors ..................................................................................................................................................................................... 56
17.2 Controls .................................................................................................................................................................................... 57
18 SETPOINT EXAMPLES FOR HEAT PUMP ADJUSTMENTS IN DIFFERENT HEATING NETWORKS .............. 58
19 MAINTENANCE RECORD .................................................................................................................................................. 59
20 ENERGY LABELS ................................................................................................................................................................. 60
LIITE 1: ELECTRICAL DIAGRAMS
LIITE 2: DECLARATION OF CONFORMITY
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ALWAYS KEEP THE OPERATING MANUAL IN THE IMMEDIATE VICINITY OF THE DEVICE!
Carefully study the manual before installing, adjusting or maintaining the device. Observe the instructions provided. Request a technician to fill out the Commissioning and Warranty Protocoll, which must be returned to the device manufacturer. The protocoll is a requirement for maintaining the validity of the manufacturer’s warranty.
Fill out the information below. This information must be available if the device experiences any failures.
Model: Serial number:
HVAC company: Name:
Date: Tel.:
Electrician: Name:
Date: Tel.:
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1 WARRANTY
Gebwell Ltd.
Patruunapolku 5, 79100 LEPPÄVIRTA, tel 020 1230 800, info@gebwell.fi
issues the product,
GEMINI heat pump
a warranty regarding manufacturing and material faults, with the following contents.
Warranty period and start date
A two- (2) year warranty will be issued to this product, counting from the product delivery date.
Two copies of the commissioning and warranty protocol will be delivered with the heat pump. The installer / reseller of the heat pump fills the said protocol in and goes over it with the customer. Both Parties confirm they have gone over the protocol, and ac­cept the terms of warranty with their signature. The customer’s copy of the warranty protocol must be stored, and presented on request. The other copy must be delivered to the factory within 1 month from the product commissioning date. The warranty is not valid in case the commissioning and warranty protocol has not been filled in correctly, or if the factory copy has not been returned to the factory.
Warranty contents
The warranty extends to all manufacturing and raw material faults that have occurred in this product during the warranty pe­riod, as well as the direct expenses related to the changing of these devices.
The buyer is responsible for any device malfunctions caused by the storage conditions between the delivery and commissioning date (cf. installation, operating and maintenance manual; storage).
5-year component warranty
In addition to the normal product warranty, a five- (5) year com ­ponent warranty will be issued to the heat plate exchangers, start­ing from the product delivery date.
The component warranty does not extend to the direct or indirect expenses caused by the changing of a component. Otherwise, all terms and limitations of the product warranty apply for the com­ponent warranty, as well.
Warranty limits
The warranty does not extend to the expenses (travel, power con­sumption, etc.) caused by a malfunctioning device, the buyer’s production loss, loss of earnings or other indirect expenses.
This warranty has been given on the condition that the product is working in normal operating conditions, and that the operating instructions are followed carefully. The liability o f the guarantor is limited according to these terms and conditions, and the war­ranty does not extend to such damage as the product may cause
to another item or person.
The warranty does not extend to direct personal injuries or dam­age to property caused by the delivered product.
The warranty presupposes that the installation has followed all valid regulations, generally accepted methods of installation and installation instructions given by the manufacturer of the prod­uct.
The warranty does not extend to or is not valid in case the prod­uct is used in any other way than required by the sizing.
The customer is obliged to perform a visual check on the product before the installation, and it is not allowed to install a product that is clearly faulty
The warranty does not cover malfunctions, which have been caused by
the transportation of the product
the carelessness of the product operator, the overload
of the product, the failure of adhering to the operating instructions or maintenance
circumstances beyond the guarantor’s control, such
as voltage fluctuations (the maximum range of volt­age fluctuations is +/- 10%), lightning, fire or acci­dents other than those caused by the repair work, maintenance or structural changes done by authorised resellers
product installation or positioning on the operating
site, which is in contradiction with the installation, operating and maintenance manual, or otherwise in­correct.
The w
arranty does not extend to the repair of defects that are insignificant as far as the product’s operating condition is con­cerned, such as surface scratches. The warranty does not extend to the normal adjustments of the product as outlined in the oper­ating manual, operation training visits, maintenance and clean­ing measures, or such work which is caused by the neglect of safety or installation regulations or the settlement of this on the installation site.
The warranty terms outlined in the joint recommendation of the Association of Finnish Metal and Engineering Industries and the Finnish Competition and Consumer Authority are observed to such an extent which has not been separately mentioned above.
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The warranty becomes void, if the product is
repaired or altered without Gebwell Ltd.’s permission
used for a purpose, for which it has not been intended
stored in a humid or otherwise unsuitable location
(cf. installation, operating and maintenance manual).
What to do if a malfunction occurs
If a malfunction occurs during the warranty period , the customer must immediately (normally within 14 days) notify the author­ised Gebwell reseller from whom the product was bought. The notification must include which product has malfunctioned (product model, serial number), the details of the malfunction in as much detail as possible, as well as the circumstances when the malfunction has developed and/or occurs. The warranty form, correctly filled in at the handover time must be submitted on re­quest. Appealing to a warranty-period notification is not valid after the warranty period is over, unless the notification has been submitted in writing during the warranty period.
The notification must be submitted immediately after the mal­function has been discovered. If the notification is not submitted immediately once the buyer has noticed the malfunction, or when the buyer should have noticed the malfunction, the buyer loses the right to appeal to this warranty.
Maintenance service in Finland
Maintenance work for this product, during the warranty period and after the warranty period, is performed by the maintenance organization authorised by the manufacturer, throughout the en­tire estimated economic life of the heat pump.
How to submit a service request
All warranty repairs, service requests and orders for spare parts will primarily be submitted directly to the authorised Gebwell reseller that sold/delivered the product. Before submitting a service request, the following things must be taken into consid­eration:
read the installation, operating and maintenance man-
ual carefully and think whether you have used the de­vice in accordance with the instructions in the manu­als
before submitting a warranty repair request, ensure
that the warranty period is still valid, read the war­ranty terms carefully and find out the product’s model and serial numbers
all parts belonging to a device must be included when
the device is returned
the returned product must be closed in such a way,
that handling it would not cause health or environ­mental hazards.
A device changed on the basis of the warranty is the property of the device manufacturer. Gebwell Ltd. reserves the right to decide how, where and who will perform the repair work or change that is at the manufacturer’s responsibility.
Gebwell Ltd. is not liable for the breakdown of a wrongfully in­stalled device.
The device can only be repaired by a professional. Incorrect re­pair work and settings can cause danger for the user, the mal­function of the device, and weaken the efficiency of the device. The visit of a retailer or a service agent is not free of charge even during the warranty period, in case the device has to be repaired due to incorrect installation, repair or adjustment.
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8 Gebwell GEMINI
2 INSTALLATION RECORD
The heating system must be inspected before commissioning following in-force regulations. Only qualified persons may conduct the in­spection. The below installation record must be filled ou t before h anding the device over to the end user. The completed installation re cord is also a condition for the validity of the warranty.
x Description Note: Inspected by: Date: Collector: System pressure tested System flushed System vented Collector liquid Expansion vessel Mud separator Safety valve Shut-off valve Collector loop 1, length Collector loop 2, length Collector loop 3, length Collector loop 4, length Collector loop 5, length Collector loop 6, length Collector loop 7, length Collector loop 8, length x Description Note: Inspected by: Date: Heating system: System pressure tested System flushed System vented Safety valve Diaphragm expansion vessel Mud separator Pressure gauge Shut-off valve
A
dmission valve Buffer reservoir x Description Note: Inspected by: Date: Domestic water: System pressure tested System flushed Safety valve Pressure gauge Buffer reservoir x Description Note: Inspected by: Date: Electricity: Property fuses Heat pump fuses Phase sequence 32A power socket Outdoor temperature sensor
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3 HEAT PUMP OPERATING
INSTRUCTIONS
3.1 General
Gebwell GEMINI is a perfect heat pump, which saves energy and offers efficient technical possibilities. A well-designed and appropriately dimensioned ground source heating system is af­fordable in terms of operating expenses and energy efficient. With a heat pump, you can efficiently heat both interior air and domestic water. In summer, the system can also be used to cool interior air in an environmentally friendly fashion.
3.2 Ground source heat energy
A heat pump collects heat from the ground and transfers it inside the building. The heat can be collected using pipes sunk in a bored well, heat collection pipes installed near the ground sur­face or pipes anchored at the bottom of a water system.
Bored well as a heat source
Ground as a heat source
Water system as a heat source
More information on heat collection systems and their scaling can be found on the website of Gebwell Ltd. and the Finnish Heat Pump Association.
www.gebwell.com
www.sulpu.fi
3.3 Ground source cooling
The cold temperature of the brine can also be used to cool dwell­ings. In summer, the free cooling energy can be transferred from the ground with just a circulation pump. The heat pump system can be connected to the convection heaters of the ventilation sys­tem or an underfloor heating/cooling system for cooling pur­poses.
3.4 Heat pump’s operating principle
The heat pump’s refrigerant circuit includes four main compo­nents:
Evaporator
Compressor
Condenser
Expansion valve
The heat in the ground is absorbed into a liquid solution circu­lating in the heat collection pipes.
In the evaporator, the liquid comes into contact with the refrig­erant that, when vaporised, binds heat energy from the liquid so­lution that circulates in the ground. The liquid solution returns to the ground about 4°C cooler than when coming out to the sur­face. The lowest permissible temperature for the liquid solution coming to the heat pump is -5°C.
The compressor increases the pressure and temperature of the refrigerant. The refrigerant also absorbs the heat energy gener­ated by the compressor’s operation.
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10 Gebwell GEMINI
The hot refrigerant is conveyed to the condenser, where the heat energy of the refrigerant is transferred to the water circulating in the building’s heating system. The refrigerant con denses into liq­uid upon releasing heat energy.
The pressure of the refrigerant remains high when being trans­ferred to the expansion valve. In the valve, the refrigeran t’s pres­sure decreases rapidly. From the expansion valve, the refrigerant passes on to the evaporator where it is once again evaporated. At this point, the refrigerant absorbs heat from the liquid solution circulating in the heat collection piping.
3.5 Heating functions
DOMESTIC WATER
The heat pump produces domestic water based on the B3 meas­urement sensor. The domestic hot water’s switching differential is 5 degrees. The compressor is factory set to activate when the measurement value drops under +50°C and deactivated when the value reaches +55°C.
HEATING
The heat pump produces heating water directly into the build­ing’s heating network in accordance with the set point that is created from the outdoor temperature and the set heating curve. The control automation activates the charging on the basis of the calculated set point and return water m easurement (B71) form ed by the controller. The heat pump’s return water switching differ- ential (2840) setting defines the compressor’s activation and d e­activation points. When the return water measurement value is less than the set point by half of the return water switching dif- ferential, the compressor is activated. The compressor turns off when the return water measurement value reaches the set point + half of the return water switching differential. The automation reduces temperature rise in the return water set point above the condenser.
Example: Return water switching differential (2840) 6°C. Out­put water set point: 30°C. Condenser’s temperature difference Δt 6K.
The charging procedure is activated when the r eturn water meas­urement value (B71) reaches 21°C. The charging ends, when th e return water measurement value is 27°C. The heat pump’s charg­ing pump rotates whenever it is in heating mode.
MIXING HEATING CIRCUIT:
The heating circuit’s output water set point is calculated in ac­cordance with the outdoor temperature measurement and the set heating curve. The controller controls the 3-way mixing valve and keeps the heating circuit’s output water temperature at the set point.
HEAT SUPPLY AND SOURCE PUMP:
In order for a heat pump to function at the best possible effi­ciency, the conditions of the heating system and collector must be ideal. The difference between the heating system’s output and input temperatures must be 6°C–10°C and the output and input temperature difference of the collector must be 3°C–4°C. Effi­ciency and savings are reduced at temperature differences other than those described above.
Factory settings:
Charging pump: 7°C
Source pump: 4°C
3.6 Tips for saving
The heat pump's function is to produce heat and domestic hot water according to your wishes. The system aims to fulfil these wishes by all means available, within the framework of the set values.
Important factors affecting the energy consumption are the inte­rior temperature, hot water consumption, hot water temperature level, the insulation level of the real estate, as well as the desired level of comfort.
Please note the above points when making changes on the device for settings.
IMPORTANT!
Thermostats for floor heating and radiators can have a negative impact on energy consumption. They slow down the flow in the heating system and the heat pump will compensate this by rais­ing the temperature of the network. This will affect the operation of your device consuming more electricity. Thermostats are de­signed to react only to control of so-called free-heat (sun, heat
generated by people, fireplaces, etc. ...).
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4 DELIVERY AND
HANDLING
4.1 Delivery contents
Heat pump
Outdoor temperature sensor
Installation, operation and maintenance manual
Spare seals
Commissioning and warranty protocoll
External collector pump
4.2 Optional accessories
External collector pump
Spare valve
Room sensor (wired)
Room unit (wired)
Collector valve group
Pump heating circuit
Heating control group
Cooling control group
SMS/WEB server, SMARTWEB
Buffer reservoir for domestic water
Buffer reservoir for heating
Domestic water control group
Charging package for domestic water
Pool heating set
Diaphragm expansion vessel for collector
Diaphragm expansion vessel for heating
Energy measurement
Fixed fuel boiler control
Additional heat source control
Cooling control
Modbus communication module
4.3 Storage
Before installation, the heat pump must be kept in its delivery package in a dry and warm location.
4.4 Transport
The heat pump may be temporarily tilted, but it must not be left inclined for a long period of time, not even in transit. The heat pump’s maximum tilt angle is 20°. It is not recommended to turn the pump on its side. However, if there is a need to turn the heat pump on its side, for transport purposes, for example, the compressor unit must be removed for the duration of transit. In any case the heat pump must not be transported on its back. If the heat pump has been tilted in transit, you must allow the pum p to stand upright for at least two hours before activation so that the compressor’s lubrication oil has time to reach the required locations. Only lift the heat pump by the pallet. The pump must be transported on the pallet all the way to the installation loca­tion.
4.5 Removal from package and transport
to final installation location
The product is delivered without the upper device module being mounted. All products included in the delivery are packed on the same pallet.
NOTE! THE HEAT PUMP MUST NOT BE TRANSPORTED IF ONLY THE LOWER COMPRESSOR UNIT IS DE­TACHED FROM THE FRAME. IF THE HEAT PUMP HAS NOT BEEN ATTACHED, THE UPPER COMPRESSOR UNIT MUST ALWAYS BE DETACHED BEFORE DETACHING THE LOWER COMPRESSOR UNIT.
Ensure that you have received the correct products
with the correct accessories.
Remove the packaging material, and inspect the heat
pump for any transport damage. Notify any damage discovered to the transport company.
Move the heat pump close to the planned installation
location.
Lift the heat pump off the pallet.
Adjust the heat pump so that it is horizontally and
vertically level and stands firmly on the adjustable legs.
Ensure that the frame, with the exception of the ad-
justable legs, is not in contact with any building structures.
Lift the upper compressor unit in place.
4.6 Safety instructions
The following safety instructions are to be taken into account when handling, installing and using the equipment.
Turn off the device’s main switch before any mainte-
nance procedures
Never compromise safety by bypassing safety de-
vices
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12 Gebwell GEMINI
Only qualified personnel should conduct maintenance
/ repair measures on the cooling unit of the equip-
ment
The heat pump is not to be flushed with water
Keep all the shell plates in place to prevent water
splashing on the electronic components of the equip-
ment.
4.7 Heat pump’s location
A variety of matters related to safet y, comfort of u se and mainte­nance must be considered when positioning the heat pump.
The temperature of the location must be between +5°C and +30°C. The room must be sufficiently ventilated. If the humidity in the room is high, water condenses on the cold pipe sections of the collector.
The heat pump compressor generates noise that may be con­veyed to other spaces via the building’s structures. It is recom­mended to use flexible parts in the pipe connections. The heat pump must be positioned in a way that the sound does not disturb any living areas. If necessary, soundproofing of the wall struc­tures between the room in which the pump is located and the living areas can be reinforced and extra rubber pads installed un­der the pump’s legs. We recommend placing the heat pump in a separate technical room. The sound transmitted through struc­tures can be limited with the floor structures of the pump room and other solutions. A separate cast floor cut off from the build­ing’s other spaces prevents noise from being carried to living ar­eas through the floor.
Reserve at least 700 mm of maintenance space in front of the pump so that the compressor unit can be taken out for mainte­nance. For the same reason, do not install the pump below the floor surface.
4.8 Mounting and unmounting the upper
compressor unit
For ease of installation Gebwell Gemini is delivered without the upper compressor unit being mounted. The upper compressor unit must be mounted only after the heat pump has been placed on a solid installation platform and adjusted in a horizontally and vertically level position.
1. Detach the front panel by opening the screws on top
of the device.
2. Detach the mounting plate of the user terminal dis-
play by opening the screws in the frame support rails.
Place the display on top of the device for the duration
of installation.
NOTE! The display cable can be unconnected from
the back of the user terminal if necessary.
3. Lift the compressor unit up to the mounting level by
means of a vertically adjustable table.
4. Position the unit gently in place by pushing from the
front while pulling it from the lifting loops at the
back.
5. Attach the compressor unit to the frame support rails
using the fixtures included in the delivery.
6. Put the gaskets (in a bag taped to the piping) in place
and tighten the nuts.
7. Connect the mains plugs.
8. Attach the user terminal display to the frame, and
connect the display cable if you unconnected it.
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5 HEAT PUMP STRUCTURE
5.1 GEMINI structure
A. Control centre B. Electrical switches C. Charge output device 1 D. Charge return device 1 E. Condenser device 1 F. Charging pump Q9.1 G. Conderser drain H. Charge output device 2 I. Charge return device 2 J. Condenser device 2 K. Charging pump Q9.2 L. Condenser drain M. Adjustable feet N. Lifting loops O. User terminal controller 2 P. Brine out device 1 Q. Brine in device 1 R. Soft-starter / compressor’s motor protection switch
device 1 (F1)
S. User terminal controller 1 (Master device) T. Compressor1 U. Expansion valve 1 V. Brine out device 2 W. Brine in device 2 X. Soft-starter / compressor’s motor protection switch
device 2 (F2)
Y. Compressor 2 Z. Expansion valve 2
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14 Gebwell GEMINI
5.2 Sensors
Inside the heat pump:
B81 Hot gas sensor
B91 Collector’s inlet sensor
B92 Collector outlet sensor
B21 Heat pump output water sensor
B71 Heat pump return water sensor
External sensors:
B9 Outdoor sensor
B10 Common output water sensor
Reservoir sensors:
B3 Domestic water
B4 Additional reservoir 1 (upper)
B41 Additional reservoir 2 (lower)
B42 Additional reservoir 3 (middle)
Heating circuit sensors:
B1 Output water temperature sensor 1
B12 Output water temperature sensor 2
B14 Output water temperature sensor 3
Room sensors:
B5 Room sensor 1
B52 Room sensor 2
B53 Room sensor 3
Other sensors:
B13 Pool sensor
B16 Cooling output water sensor
B22 Fixed fuel boiler sensor
B38 Domestic water consumption sensor
5.3 Pumps
Inside the heat pump:
Q9 Charging pump
External pumps of the system:
Q8 Source pump (collector)
Heating circuit pumps:
Q2 Heating circuit pump 1
Q6 Heating circuit pump 2
Q20 Heating circuit pump 3
Domestic water pumps:
Q4 Domestic water circulating pump
Q34 Domestic water exchanger’s charging pump
Other pumps:
Q10 Fixed fuel boiler pump
Q19 Pool pump
Q24 Cooling circuit pump
5.4 Control valves
Y1 / Y2 Heating circuit 1 (open / closed)
Y5 / Y6 Heating circuit 2 (open / closed)
Y11 / Y12 Heating circuit 3 (open / closed)
Y23 / Y24 Cooling circuit (open / closed)
Y33 / Y34 Domestic water (open / closed)
5.5 Other controls
Q3 Domestic water change-over valve
Y21 Cooling change-over valve
Y28 Cooling pump/change-over valve
Y28 Jäähdytyksen pumppu/vaihtoventtiili
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6 DIMENSIONS AND PIPE
CONNECTIONS
6.1 Heat pump connections
6.2 Pipe connections
1 Charge output Ø 35mm
2 Charge return Ø 35mm
3 Brine in Ø 35mm
4 Brine out Ø 35mm
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16 Gebwell GEMINI
7 PIPE INSTALLATION
7.1 Collector
When viewing from the front, the heat pump’s collector pipes are at the right edge of the device.
NOTE! In GEMINI devices the source pump must be installed externally. The pump is delivered in conjunction with th e equip­ment delivery. It is recommended that the pump is instal led ver­tically to the line from the ground. In this way, air does not ac­cumulate inside the pump. External source pump is controlled by leading heat pump’s controller.
In the collector/brine, only use connection parts that
are intended for cold conditions.
Install shut-off valves in the pipe connections as
close as possible to the heat pump.
A dirt separator (filter) must be installed to the
collector’s line coming from the ground in
accordance with connection diagrams.
Use supports insulated with rubber to support the
pipes.
Ensure that water does not spill on the pump or in the
electrical devices during operation.
The collector must be pressure tested at a pressure of
3bar and the test pressure must be maintained for at
least 30 min.
Insulate all of the building’s source/brine pipes with
closed-cell insulation in order to prevent water con-
densation.
Rinse the pipes of any installation debris prior to
installing the heat pump
When measuring the collection circuit, the geographical loca­tion, soil type, heat pump’s efficiency and the property’s heating needs must be taken into consideration.
When 40x4.2 PN6.3 PEM hoses are used
Device Recommended
length of collec­tion piping (m)
Recommended active drilling depth (m)
GEMINI 40kW 4x500 – 6x500 4x170 – 5x200
GEMINI 52kW 5x500 – 8x500 5x170 – 7x200
GEMINI 64kW 6x500 – 10x500 6x170 – 9x200
The table values are examples intended to be guidelines. Before beginning installation, accurate calculations of the building’s heat requirements must be prepared.
The maximum length for a single collector loop is 500 m. If there is a need to install more piping, the piping must be divided into two loops that are connected in parallel. The connection must be conducted so that the loop flow can be balanced.
The collection piping must rise constantly towards the heat pump in order to prevent air pockets. If this is not possible, venting mechanisms must be installed at the high points.
UTILITY ROOM
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EXAMPLE CONNECTION OF COLLECTION CIRCUIT, 1-DEVICE CONFIGURATION
The collection circuit must be equipped with module-specific line flow control valves as shown in the figure. The line flow control valves must be adjusted device-specifically in order to ensure optimal operation.
5. Brine in (from the ground)
6. Brine out (into the ground)
EXAMPLE CONNECTION OF COLLECTION CIRCUIT, 2-DEVICE CONFIGURATION
5. Brine in (from the ground)
6. Brine out (into the ground)
INSTALLATION OF AN EXTERNAL SOURCE PUMP
The source pump is included in the equipment delivery. Pump capacity is to be determined for each heating system entity sep­arately. The electronic controller of the source pump is con­nected to the leading device, i.e. the master unit. Install the ex­ternal source pump to the source riser as shown in the figure in accordance with the installation instructions included in the de­livery.
7.2 Charging circuit
See the charging circuit’s connection in the connection options below or the site-specific diagram. Note separate returning water lines for domestic water and heating accum ulator when conn ect­ing charging circuit.
Charging circuit is connected at the back of the de-
vice.
Install the required protective devices, mud separator
(strainer) as well as the shut-off and check valves.
Residual installation impurities must be flushed from
the building’s heating system pipes before installing the heat pump.
It is recommended to perform the installation to a
closed heating system with a diaphragm expansion vessel.
Ensure that water does not spill on the pump or in the
electrical devices during operation.
The product must be protected against overpressure
with a safety valve. The safety val v e’s maximum opening pressure must be 2.5 bar, and the valve must be installed in the heating system’s return pipe. It is recommended to lead the overflow pipe of the safety valves to the nearest floor drain. Install the overflow pipe so that the water can flow out of the pipe with­out obstructions.
A connection to a system equipped with thermostats
requires a bypass valve to be installed in all the radia­tors or that a few thermostats be removed to ensure sufficient flow. Refer to Technical specifications table for pump’s minimum flow
The heating system must have the device’s minimum
flow, refer to the Technical specifications table for the minimum flow
Connection of charging circuit, heating/domestic water
Note that, when connecting the charging circuit, a dedicated heating line must be brought from the domestic water heating accumulator to the leading compressor unit controlling the heat pump, and a common heating line from the heating network to both compressor units.
The heat pump must be equipped with a non-return valve, as shown in the figure, in order to secure proper operation. The equipment cannot be operated without a non-return valve.
The devices have internal heating line pumps, on e for each com­pressor unit.
Install dedicated filters for each compressor unit in the heating
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18 Gebwell GEMINI
circuit as shown in the figure.
1. Charging output, to the domestic water heating accu-
mulator (master unit)
2. Charging return, from the domestic water heating ac-
cumulator (master unit)
3. Charging output, to the heating network
4. Charging return, from the heating network
Connection of charging circuit, heating
In the example figure, the heat pump produces heating only for the building heating system. If connected as shown in figure, the device does not produce heating for domestic water.
3. Charging output, to the heating network
4. Charging return, from the heating network
Connection of charging circuit, 2-device configuration
In the example figure, the upper compressor unit of the leading device produces heating for domestic water, and all four com­pressor units together produce heating for the building heating system.
1. Charging output, to the domestic water accumulator
(master unit)
2. Charging return, from the domestic water accumula-
tor (master unit)
3. Charging output, to the heating network
4. Charging return, from the heating network
CONNECTION TO THE DOMESTIC WA­TER AND HEATING ACCUMULATOR
CONNECTION TO THE DOMESTIC WA­TER ACCUMULATOR AND DIRECTLY TO THE BUILDING HEATING NET­WORK
INSTALLATION OF CHANGE-OVER VALVE
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Install the change-over valve in accordance with th e instructions included in the product package. Exercise great care when posi­tioning the actuator to the valve arbour. An incorrectly installed actuator can cause equipment failure.
A. Charging, domestic water (Esbe, square)
B. Charging, heating (Esbe, triangle)
AB. Charging from the heat pump (Esbe, circle)
7.3 Connections of an additional heat
source
Connection of an additional heat source to the heating circuit
For controlling of additional heat source an extension module control extension for external heating source (LVLLO1A) sold as an accessory. An additional heat source refers to a secondary heat source, which produces additional heat / power in the ground source heat hybrid system. The heat source can be, for example, an oil burner, electrical boiler, district heating or natu­ral gas. The heat pump’s controller directly controls the addi­tional source with a 0-10V control message or relay control. If the additional source is controlled with relay control (K27), the adjustment must be made with a 0-10V control message, either by using a circulating pump of control valve. The B10 output water sensor is used as the additional heat source’s control sen­sor.
Additional heat source with the connection of heating/domestic hot water
The additional heat source may be connected after the heat pump, before the change-over valve. This allows the use of the additional heat source for charging heating and dom estic hot wa­ter. The control of the additional heat source can be implemented with an adjustable pump control, adjustable additional heat source or a 3-way mixing valve with 0-10V control.
7.4 Extraction air heat recovery
The extraction air heat recovery system circulates brine to an ex­traction air radiator without any need for a collecti on circuit. Ob­serve the manufacturer’s instructions when installing the extrac­tion air radiator. The capacity of the heat pump is to be deter­mined on the basis of the capacity of the extraction air radiator and the cooling output capacity of the heat pump.
Example of extraction air heat recovery connection
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20 Gebwell GEMINI
7.5 Connections for external fixed fuel
boilers
Boiler control
Boiler control refers to any uncontrolled heat source such a wood boiler or a boiler equipped with water circulation. The optional accessory Boiler control (KPAKO1A) enables the integration of a wood boiler in the heating system. Heating distribution is to be implemented by means of separate control groups in order to control output water temperature. In the example connection shown below, the heat pump controller commands the boiler charging pump Q10 in accordance with the programmed temper­ature set points on the basis of temperature measurement output from the accumulator and the wood boiler.
7.6 Connecting of domestic water system
The domestic water system must be equipped with a safety valve (max 10bar) installed in the cold water line as shown in the fig­ure. It is recommended to lead the overflow pipe of the safety valves to the nearest floor drain. Install the overflow pipe so that the water can flow out of the pipe without obstructions.
The domestic water safety valve may leak nearly every time higher consumption of warm domestic water ceases. The over­flow is caused by the thermal expansion of cold water and pres­sure shocks. The safety valve leak can be prevented b y installing an expansion vessel in domestic water network. The vessel evens out the pressure changes and prevents pressure shocks.
5. Cold water
6. Domestic hot water
7. Domestic hot water circulation
RESERVOIR TANK FOR THE DOMESTIC WA­TER SYSTEM
If the consumption of domestic water is high, the heat pump can be supplemented with an electrically heated additional reservoir. The heat pump heats the cold water in the internal reservoir, after which the water is led to the external buffer reservoir. The elec­tric resistance of the external reservoir maintains th e temperature at the desired level. The system uses the external reservoir to prepare for spikes in the consumption of heat energy. If there ar e radiators in the circulation of hot water, the connection must be confirmed by an HV engineer.
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8 ELECTRICAL CONNEC-
TIONS
8.1 General
Electrical installations and possible services may only be carr ied out under the supervision of an authorised electrician. The heat pump’s power supply is brought through the opening at the back of the device. The device is connected to a power grid of 400V (50Hz).
The heat pump’s power supply may not be switched on before the heat pump’s heating network has been filled with water. This may cause the electrical heater, overheat protector, pumps or compressor to get damaged.
The heat pump must be disconnected before insula-
tion measurement.
The heat pump wiring diagram can be found in Ap-
pendix Electrical diagram.
If a circuit breaker is used for the heat pump, it
should be of type C (slow). Check the correct fuse size on Technical specifications
Cabling of the heat pump's electrical accessories
should be made through the lead-through of control centre on the back of the heat pump.
The heat pump’s internal circulation pumps, automa-
tion and their cabling are protected with automatic fuses.
8.2 Power supply
The power supply is connected to connectors (2) L1, L2, L3 through the cable opening (1). Pay attention to the correct phase sequence to ensure correct rotation direction of the compressor.
8.3 Compressor’s motor protection
switches (F1 and F2)
The compressor’s motor protection cuts off the power supply to the compressor, and acts as the operating s witch for the compres­sor.
Reset: Reset the compressor’s motor protection (F1 upper com­pressor unit / F2 lower compressor unit) by holding down the green button (ON position)
8.4 Phase sequence / soft starter
Heat pump’s compressor has a three-phase motor. It is important that the phase sequence be connected correctly. Pump notifies of incorrect phase sequence on the controller screen with the text Soft starter E25 failure. The compressor’s motor protection must be in ON position, so that the phase notice can be reviewed. If the motor protection switch is in the OFF position, the controller will always give a notice: Soft starter E25 failure. The soft starter notifies all interferences with a red LED light on the front panel of the soft starter. The amount of LED light flashes indicates the failure. See soft starter failures in section Failures / soft starter
failures
8.5 Connection of temperature sensors
Outdoor temperature sensors are connected to the heat pump RVS controller. The sensors are included in the delivery of the heat pump control centre. For the placement of the sensors, see the HW diagram included in the delivery and the wiring diagram on the inside of the control centre lid.
Outdoor sensors are always connected to the master unit. If the heating system has more than one mixing heating circuits, the output water flow sensor of Heating circuit 2 must be connected to device unit 2.
OUTDOOR SENSOR (B9)
The outdoor temperature sensor (B9) is already wired to the con­trol centre.
Position the sensor in a shaded location on the north or north­east wall. Do not place the sensor near windows or doors.
Connection: connector k, BX9/M
COMMON FLOW SENSOR B10
The common flow sensor of the heat pump is the control sensor of the cascade system. Place the sensor in accordance with the HW diagram included in the delivery. If any external heat sources controlled by the heat pump are connected to the heating system, sensor B10 is the control sensor of such external heat sources.
Connection, connector u, BX2/M
DOMESTIC WATER FLOW SENSOR B3 (ACCU­MULATOR)
The domestic water flow sensor B3 is the control sensor of do­mestic water production. Sensor B3 is placed in the sensor pocket of the domestic water accumulator in acco rdance with the HW diagram.
EXTERNAL
GEBWELL HEAT PUMP
COMMON OUTPUT WATER
A
DD. ACCU-
MULATOR 1
HEATING CIRCUIT 1 Flow sensor
OUTDOOR TEMPERATURE
DOMESTIC WATER Accumulator
WH BR
WH BR
WH BR
VH BR
WH BR
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22 Gebwell GEMINI
Connection, connector h, BX8/M
HEATING CIRCUIT FLOW SENSOR B1
Mixing heating circuit flow sensor B1 is the control sensor of the heating network. Sensor B1 is placed on the heating circuit out­put line at a distance of approx. 1 m from the 3-way mixing valve.
Connection, connector p, BX11/M
HEATING CIRCUIT FLOW SENSOR B12
Mixing heating circuit flow sensor B12 is the control sensor of the heating network. Sensor B12 is placed on the heating circuit output line at a distance of approx. 1 m from the 3-way mixing valve.
Connection: Controller 2, connector p, BX11/M
If the first heating circuit (Heating circuit 1) of the heating sys­tem is a pump heating circuit (i.e. not equipped with a 3-way mixing valve), the flow sensor of Heating circuit 2 must be con­nected to controller 1.
Connection: Controller 1, connector p, BX11/M
8.6 Connection of the domestic water
charging package (HWExE)
The domestic water charging package is connected to the GW extension module (Domestic water). The domestic water charg­ing package requires a circuit for hot water circulation. If the heating system is not equipped for such a circuit, the jump wire (H21/M) is to be replaced by a domestic water flow switch.
Domestic water flow sensor B38, BX21/M
Domestic water charge pump Q34 control (pwm), UX21/M
Power supply to domestic water charge pump 230VAC, QX23 / N /PE
8.7 Connection of domestic water mixing
valve (HWEx)
The domestic water mixing valve is connected to the GW exten­sion module (Domestic water). The domestic water mixing valve requires a circuit for hot water circulation. If the heating system is not equipped for such a circuit, the jump wire (H21/M) is to be replaced by a domestic water flow switch.
Domestic water flow sensor B38, BX21/M
Domestic water mixing valve Y33/Y34, QX21/QX22/N
8.8 Control of electric resistors in the ac-
cumulator / sequence controlled addi­tional heating
The heat pump can be used for controlling electric resistors in the accumulator or another sequence controlled heat source. There are several different control modes for the electric resis­tors. The electric resistors must be programmed site-specifically according to the pertinent plant diagrams . For prog ramm ing, see section Site-specific definition / Programming of electric resis- tors.
DOMESTIC WATER Flow sensor
GEBWELL HEAT PUMP
EXTERNAL
DOMESTIC WATER CHARGE PUMP Q34 Max 1.5A
EXTERNAL
GEBWELL HEAT PUMP
DOMESTIC WATER Flow sensor
DOMESTIC WATER
DOMESTIC WATER
GEBWELL HEAT PUMP
EXTERNAL
DOMESTIC WATER MIXING VALVE
WH BR
BL BR
BR Y/G R
WH BR
BR
BLU WH
BR BLU WH
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The thermostat and overheat protector combination, included in the delivery of the accumulator electric resistor, must be con­nected to each electric resistor. The thermos tats must be adjusted at a value greater than the maximum set point defined for the heat pump.
Connecting electric resistors directly to the group distribution board can cause excessive power consumption. We recommend installing always a separate automatic transfer switch for con­trolling the electric resistors.
Control relays of electric resistors:
QX1 Electric heater of output water K25
Connector W Control 230VAC
QX2 Electric heater of output water K26
Connector W Control 230VAC
QX3 Electric heater of domestic water K6
Connector X Control 230VAC
8.9 Change-over valve(s)
Change-over valves are connected to the heat pump control cen­tre’s row connectors Q3, N and L10. In a cascade system, the connection is ALWAYS made to the master device.
Q3 = black (control 230VAC)
N = blue
L10 = brown (continuous 230VAC)
Actuator connection:
8.10 Heating circuits
Three heating circuits can be controlled with the heat pump con­troller. The circuits can be pump or mixing circuits. Note that when connecting the heating group’s pump, the control’s maxi­mum current is 0,7 A. If the pump’s current is greater than the maximum current permitted for the controller, the pump must have a separate pump control centre.
MIXING HEATING CIRCUIT
The heat pump’s controller can be used to control one heating control group and one pump heating circuit. The heating’s first control group is always connected to the heat pump’s controller. If there are more than one control groups, the heat pump must be equipped with a GW-extension module.
Mixing heating circuit:
BX11 Output water sensor Connector p ntc10k QX10 3-way valve open QX11 3-way valve closed Connector T Control 230VAC, 3-point QX9 Mixing heating circuit’s pump Connector S Control 230VAC, max 1,5A
PUMP HEATING CIRCUIT
The pump heating circuit’s circulation pump is connected to the heat pump’s controller.
QX12 Pump heating circuit’s pump
Connector U Control 230VAC, max 0,7A
HEATING
CIRCUIT PUMP
MAX 0,7A
MIXING HEATING CIR-
CUIT PUMP MAX 0,7A
HEATING CIRCUIT 1 OUTPUT WATER
HEATING CIRCUIT 1 VALVE MOTOR 230V 3-PHASE CONTROL
A
CCESSORY Control, Electrical heater DHW K6 (CUK3)
A
CCESSORY
Control, Electrical heater
A
CCESSORY Control, Electrical heater Outp. Wat. K26 (CUK3)
Y/GR
Y/GR
BR BLU BL
BR BLU BL
WH BR
BR BLU
WH
WH BR BLU
Y/WH
Y/WH
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24 Gebwell GEMINI
8.11 Domestic hot water’s circulation pump
The domestic hot water’s circulation pump can be connected to the heat pump’s controller.
QX13 Domestic hot water’s circulation pump
Connector V Control 230VAC, max 0,7A
8.12 Connection of external source pump
Connect external source pump according to the instructions de­livered with the pump. A separate power supply from the pump control or group centre must be brougt to the external source pump (Q8. The pump is to be equipped with an external safety switch.
Connect alarm, s/s (start/stop) and 0-10V control according to the circuit diagram to the heat pump’s leading controller.
The source pump must be programmed in connection with commissioning. Refer to section commissioning for instruc-
tions, or the quick guide delivered with the source pump.
8.13 Connection of room unit, QAA74
Room unit is connected to controllers BSB-bus on connector b.
8.14 Room sensor (acceossory) QAA55.
Room sensor is connceted to controller’s bus. Connection in­struction below
8.15 Alarm forwarding
The possible heat pump alarms can be forwarded e.g. to building automation or a modem. The alarm forwarding is connected to the fault relay K10 on the control centre. Closing alarm infor­mation (NO) is received from connectors 11/14 and opening alarm information (NC) from connectors 11/12. Use a 2-pole ca­ble with a cross-sectional area of 0,5mm
2
at the minimum.
8.16 Call for heating 0-10V
The heat pump can be controlled with an external call for heating control. The 0-10V control message is used to give the heat pump a set point, which is created to the heating reservoir with the heat pump.
The function must be activated in the heat pump’s Expert menu. Function requires a GW-extensin module. Refer to section Site-
specific definition / Call for heating
H1 / M Consumer’s call VK2 10V
Connector e Control message 0 – 10V
8.17 External prevention of activation
The heat pump can be given a prevention message for activation with an external potential free switch. In this case, the compres­sor and electrical heaters are locked. The heat pump will return to normal functioning once the message has been removed. The function can be used, for example, if there is a lot of simultane­ous electrical load at the property. With this function, the activa­tion of the heat pump can be prevented. Käynnistyksen esto tu lee tehdä kaikkiin säätimiin.
HEATING
CIRCUIT PUMP
MAX 0,7A
Q
AA74 ROOM UNIT
G
EBWELL HEAT PUMP
EXTERNAL
ROOM SENSOR QAA55
EXTERNAL
closing switch
Y/WH
Y/WH
Y BLU
R Y BLU
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Prevention of activation must be done to all controllers.
8.18 Tariff control
The electric utility’s low tari ff message can be received vi a the EX3 input. The external control must be a potential free closing switch. The control activates the forced charging of the heating reservoir.
8.19 Installation of extension module
The extension module is delivered in conjunction with a separate control centre. The control centre is equipped with a mains plug (230V, 50Hz). The extension module is connected to the heat pump controller with a BSB bus. Connect the bus cable to inlet b (cl+/cl-) as shown in the figure. If several modules are being installed to the heat pump, the addresses must be set at the dip switches.
*Dip switches
8.20 Connection of a cascade connection
Several heat pumps (Gebwell T, GEMINI and Taurus-series) can be connected to one cascade system. The system’s main device is defined as the master device (controller 1). There can be 15 slave devices (controllers). Device addresses must be specified for the devices in the LPB system menu.
Connect the data cables in accordance with the image between the devices. The cable is delivered with the device (5m/device).
Use 2-pole cable with cross-sectional area of 0,5mm
2
at mini-
mum.
8.21 Connection of additional heat source
The heat pump can be used to control an external additional heat source with a 0-10V/pwm control message.
The controller commands the additional heat source according to the integral value set. The controller can also be programmed to activate the additional heat source at a given outdoor temper­ature limit value.
The function must be activated in the Configuration menu.
Connection of an additional heat source:
See the wiring diagram on the inside of the control centre lid.
COMPRESSOR’S EXTERNAL ACTIVATION PREVENTION E6
TARIFF CONTROL E5
HEAT PUMP CONTROLLER LEADING DEVICE 1
EXTENSION MODULE AVS
BSB-bus
MASTER DEVICE 1
DEVICE 2
DEVICE 3
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26 Gebwell GEMINI
GEBWELL HEAT PUMP
EXTERNAL
G
EBWELL HEAT P
U
MP
EXTERNAL
OPTION 2 ADDITIONAL HEAT SOURCE VALVE CONTROL
OPTION 1 ADDITIONAL HEAT SOURCE CONTROL
A
DDITIONAL HEAT SOURCE VALVE CONTROL 0-10V
A
DDITIONAL HEAT SOURCE CONTROL 0-10V
BR Y/GR BLU
BR Y/GR BLU
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9 FILLING AND VENTING
9.1 Heating system
The heating system is filled with water up to the required pres­sure, and vented.
Vent the system carefully before activating the com-
pressor. Air in the heating system may trigger alarms in the system.
Ensure that the system pressure is appropriate for op-
eration. The pressure must be 0.5 bar during filling and approximately 0.5–1.0 bar once the reservoir has warmed up. Check the pressure once the reservoir is warm.
The system must be equipped with an expansion ves-
sel and a safety valve in accordance with the HV plan.
9.2 Filling the collector, non-pressurised
Fill the collector with a mixture of water and brin e that can with­stand a temperature of at least -15ºC. We recommend bioethanol, a liquid which is environmentally friendly.
Valves C and D are used for filling a filling group. Valve A must be closed for the duration of the filling and venting operation.
Fill the system with purified brine. Ensure that any solids pre­sent at the bottom of the vessel do not rise into the intake pipe. When circulating liquid with an external filling/venting pump, ensure that no foam is produced when liquid is pumped into the system. Where necessary, use two large vessels in order to pre­vent micro bubbles from entering the collection circuit. The re­moval of foam or liquid containing micro bubbles from the sys­tem can be difficult. Micro bubbles can cause equipment failure.
The collection circuit is pressurised using an external booster pump (K) The pump is connected to valves C and D as shown in the figure. When increasing the pressure of the collection circu it, close valve A. Ensure that any solids present at the bottom of the vessel do not rise into the intake pipe. Monitor the circuit’s pres­sure gauge I. The pressure must not rise above 2 bar.
Clean the filter before activating the heat pump. Close valves A and B, and open filter E. Rinse the screen under running water. Close the filter, and open valves A and B.
9.3 Pressure test of the collector
Perform a pressure test on the filled collector as follows: Increase the pressure to 2bar and check the pressure in 30 minutes. The system has a leak if the pressure has dropped during this time. Repair any leaks and repeat the pressure test. Enter the pressure test as completed in the Commissioning and warranty protocol after a successful test. Remember to release the high pressure after the test.
9.4 Venting of the collector’s horizontal
piping
When venting the collector, the horizontal piping must be vented separately by closing the wells out of the venting loop. This pre­vents air from being circulated via the wells, and thus the air bubble resulting from pumping does not end up in the well. When you have vented the horizontal piping by circulating liquid in both directions, and the liquid is completely clear (not foamy), you can open the wells for the activation of the ground heat source pump.
VENTING INDOOR WITH THE VALVE GROUP:
- CONNECT VENTING CONNECTIONS TOGETHER
- CLOSE THE WELLS FOR THE DURATION OF VENTING
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28 Gebwell GEMINI
9.5 Cleaning the collector filter
Check filter E by first closing valves A and B, and opening the filter’s cover. After cleaning the filter, open valve A first, in which case air exits the filter’s nest to the expansion vessel F. Open valve B.
10 ACTIVATING THE HEAT
PUMP
Upon delivery, all the pump’s motor protection switches and circuit breakers are in the 0 position.
When commissioning, the controller’s settings must be ac­cessed at Expert level.
Commissioner’s menu:
10.1 Before activation
Before activating the heat pump, ensure that
the collector has been filled with heat transfer liquid
the collector has been vented carefully
the collector’s filter has been cleaned after venting
all the collector’s valves have been opened
the programming of external source pump has been
carried out
the heating system has been filled with water
the heating system has been vented
the heating system’s water temperature should be
<20°C
the domestic hot water system must be filled
the outdoor sensor has been connected
the heating sensors have been connected
the electrical connections are correct
the compressor’s motor protection switch (F1) is in
the OFF position
electricity is lead to source pump
the source pump’s line protection switch F4 is in OFF
position.
10.2 Activation
1. Set the heat pump’s main switch to (Q1) position I.
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2. Set the controllers’ line protection F10 and F11 to po-
sition I.
The controller updates the information
3. Turn the domestic hot water off from the user termi-
nal.
Operating mode: Stop
4. Set Simulation on from the user terminal, +30°C.
With this function, the call for heating is switched off and the symbol appears on the display.
5. Start the venting of the collector and heating network
with the device’s own circulation pumps. (Refer to section VENTING: Venting of collector and Venting
of charging circuit)
NOTE! The commissioning of the external source pump must be carried out prior to venting and acti­vating the compressor. Refer to Commissioning of ex- ternal source pump for instructions.
6. In connection with venting the heating network,
check on page 2/27 of the user terminal’s Source menu that the heat pump’s return water temperature and the input water temperature correspond to the heating system’s water temperature. This indicates that the charging circuit’s liquid is flowing.
7. In connection with venting the collector, check on
page 17/27 and 18/27 of the user terminal’s Source menu that the source’s input temperature (row 8427) and the source’s output temperature (8429) corre­spond to the ground temperatures. This indicates that the collector’s liquid is flowing.
8. Set the compressor’s motor protection F1 to ON posi-
tion
9. Reset the heat pump from the Special operations
menu
10. Set the Simulation heating mode from the user termi-
nal to a temperature of -20°C.
11. If a change-over valve(s) have been installed to the
device, it (they) should turn to position B (flow to heating network)
12. Source and charging pumps activate 1 minute before
the compressor.
13. When the compressor has activated, monitor the tem-
peratures of the ground and charging circuits in the Source menu. The controller automatically sets the condenser’s temperature difference to 7 degrees and the evaporator to 4 degrees.
- Heat pump’s return water temp. (2/27)
- Heat pump’s output water temp. (2/27)
- Condenser’s temp. difference (16/27)
-
Source’s input temperature (17/27)
- Source’s output
temperature (18/27)
- Evaporator’s temp. difference (16/27)
Let the heat pump run for about 10-15 mins.
14. Set the domestic hot water on via the Domestic Hot
Water menu in the Commissioner menu.
Operating mode: On
o Change-over valve(s) turn to position A o Let the temperature of the domestic hot wa-
ter rise to the set point.
o
NOTE! The compressor may not be reactivated more often than 1 activation / 10 mins.
In connection with activating, there is often a “Soft starter fail­ure E25” failure message. When the motor protection is in ON position, this usually indicates an error in the phase sequence. By turning the input’s phase sequence, the heat pump activates normally.
The heat pump does not register all alarms as alarms after the first notice, but instead as status data. If the compressor does
not activate and a -symbol appears on the display, check the current limitation’s cause in Error history. Troubleshooting information can be found in the user manual in section TROU­BLESHOOTING/ALARMS.
10.3 Venting
The collector must be vented extremely thoroughly. Even a small amount of air in the brine collector will prevent the pump from functioning normally and can cause it to break down.
In order to facilitate commissioning and troubleshooting, the controller features an input and output test function. You must be on the “Expert” level to use this function. The source and charging pumps can be vented using this function.
Venting the collector
1. Set the circuit breaker (F 3) of the source and charging
pumps (P1 and P2) to the I position
2. Set the source pump’s manual switch S8 to position I.
The source pump activates to the minimum rotation speed.
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30 Gebwell GEMINI
3. If you hear noise, such as gurgling/bubbling, which in-
dicates the presence of air in the circuit, shut down the source pump from the S8 switch.
4. Let the air rise to the high est po in t of the co llector and
open the vent valve. Ensure that the system’s expan­sion vessel has a sufficient amount of liquid.
5. When the venting is complete, continue rotating the
source pump (P1) and repeat until all air has been re­moved from the system.
6. You can leave the source pump on while venting the
charging pump.
NOTE! Pumping at excessively high power will disperse the air in the heat collection liquid in the form of microbubbles. This may trigger alarms during the operation of the device. There­fore, you should begin the venting in short cycles after which you drain the air out of the vent valves.
Venting the collector with stronger pumping can be done with the Input/output test function:
1. Select Input/output test
2. Set the relay test QX5 on
3. Roll down with the navig ation ro ller to section Output
UX (1/4).
4. Select Output test UX1
5. Set the desired rotation speed of the pump and accept
by pressing the navigation roller.
6. Finally, switch off the Output test UX1,” --”
7. Switch the Relay test off in section Input/output test-
ing, (No test)
10.4 Venting the heat supply circuit
Venting the heat supply circuit must be carried out controller­specifically. (The both of GEMINI’s charging pumps)
1. Set the charging pump’s (LP/Q9) line protection
switch to position I.
2. Select Output test UX2 in the Input/output test menu
3. Set the desired rotation speed for the heat line pump.
Let pump rotate for a few minutes.
4. Turn off the pump by setting the Output test UX2 to
0%.
5. Let the air rise to the highest point of the system and
ensure that the vent valves are open.
6. Ensure that the heating system’s pressure is at a suffi-
cient level, so that air can exit through the automatic vent valves.
7. When the venting is complete, continue rotating the
pump and repeat until the air has been removed from the system.
8. Finally, switch off the Output test UX1 “—”
Return to the activation of the heat pump in section 8.
10.5 Commissioning of an external source
pump.
1. Set the source pump’s line protection automation to
ON position. NOTE! When the pump is switched on, it activates in Auto adapt
mode in about 5 seconds.
2. After a few seconds, the commissioning wizard ap-
pears on the display. The commissioning wizard guides you through the general settings of the pump, such as language, date and time.
3. When the general settings have been set, set the pump
to Auto Adapt mode
4. Go to the Settings menu.
5. Select Operating mode and change the operating mode
to Standard curve.
6. Select Set point and change the set point to 100%.
7. Press the button and move to section “Assist”
-with the button.
8. The Assist menu guides the user through the pump’s
settings
9. Move to section “Setting, analog input” by using the
button
10. Move by using the → button and select “External set
point’s effect”
11. Move with the → button and select ”0-10V”
12. Accept with the OK button.
13. The pump’s display will show “Assist has been com-
pleted”
14. Go the “Settings” menu
15. Move with the button to section “Set point’s effect”
16. Select “External set point’s function” and move with
the button.
17. Select “Linear with MIN”
18. Return to the start with the button.
19. The pump is programmed and ready to be used.
20. Test the operation of the source pump from the In-
put/output test menu
10.6 Use without a collector and use during
construction site
The heat pump can be used for heating already before connecting the collector. In this case, all the heat is produced with direct electric energy. All the control functions of heating and domestic hot water are, however, available. Note that the heating and do­mestic water circuits must be connected and ven ted, and the elec­tric connections must be fully completed.
If the heat pump is wished to be used for heating at a construction site, the device must be set to emergency operation mode, which ensures that the compressor (K1) and source pump (MLP/Q8) are not activated. In this way, the heat pump makes sure that the domestic water and heating is done with an electric resistor.
When the display is in basic mode:
1. Roll the navigation roller to the symbol.
2. Select Special operations
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3. Select Emergency operation and set the function on
by pressing the navigation roller and rolling the set­ting to the ON mode. Accept by pressing the naviga­tion roller.
10.7 Activation of a cascade system
Carry out the activation of cascade devices according to normal activation. The activation of slave devices takes place by setting the master device to Emergency operation mode. The domestic hot water button is not significant in the activation of slave de­vices. If heating circuits have been connected to the slave de­vices, carry out a site-specific definition. (Refer to Site-specific definition Heating circuit)
11 HEAT PUMP OPERATION
11.1 User interface
All the usual settings are made from the heat pump’s user termi­nal, and the wishes regarding comfort that the heat pump should implement, are determined. The heat pump’s optimal utilisation requires that certain basic settings are in force according to in­structions. Refer to section Basic settings
Q1: Main switch
F4.1: Line protection automation
Charging pump (LP1) Upper compressor unit
F4.2: Line protection automation
Charging pump (LP2) Lower compressor unit
F10: Line protection automation
Controller 1 (control)
F11: Line protection automation
Controller 2 (control)
S8: Collector pump’s manual use
I = Manual
0 = Automatic
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11.2 User terminal
AVS74 user terminal
11.3 Display symbols
Rights, user and expert levels:
Home, property details Temperatures, heating/cooling Domestic hot water settings Info pages:
Notifications (alarms, events)
Property details
Energy monitoring
Service/settings:
Setting changes
Special operations
*Expert menu
* For experts only, maintenance companies, requires a password:
Diagnostics pages Settings/maintenance:
Access to all parameters
Alarm Alarm acknowledgment/requires
maintenance Notification Manual Usage rights (1-3) Heat source in process (e.g. oil/gas burner,
heat pump...)
11.4 User levels
The controller features specified user levels, which enables that only corresponding user groups can change settings. The device is mainly used on End user –level. The mechanic installing the heat pump uses device on Expert –level. Different user levels
can be accessed from Service/settings –menu.
11.5 Heating settings
The room temperature is dependent of several factors. During warn seasons, the heat reflected from the sun, and heat g iven off by people and various devices, often is enough to keep the room temperature at a sufficient level. When the air cools down, a heating system is needed. The colder it is outside, the warmer the water is that circulates in the heating system. For the room temperature to be at the right level, the basic settings must be correct.
ADJUSTING WITH A HEATING CURVE
The starting point of the heating curve is the heat pump’s damped outdoor temperature (average temperature of 15h) and the heating system’s measured output water temperature. The slope of the automation’s curve can be seen at the intersection point of the two values. This is separately set for each heating area.
The settings are made in the Maintenance/settings menu
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NOTE! The heating curve setting is based on a room tempera­ture of 20°C. If the room temperature set point is changed, the heating curve is changed automatically according to the new value.
Example values for adjusting the slope of the heating curve:
Factory setting: 0,5
Floor heating: 0,3 – 0,5
Radiator heating: 0,5 – 1,0
Air heating: 0,5 – 1,0
Room temperature change
If you would like to decrease or increase the room temperature either temporarily or permanently, do this by ch anging the Com- fort set point.
NOTE! Floor heating or radiator heating thermostats may limit the room temperature rise, so that they must also be adjusted higher.
Readjusting the default settings
If the desired room temperature is not obtained, it is necessary to re-adjust.
Cold weather:
- If the room temperature is too low, incre ase the heating curve slope value.
- If the room temperature is too high, decrease the heat- ing curve slope value.
Warm weather:
- If the room temperature is too low, turn the roller to Comfort set point, heating clockwise 0.5°C, and press the OK button.
- If the room temperature is too high, turn the roller to Comfort set point, heating counter-clockwise to 0.5°C, and press the OK button.
NOTE! Wait one day between settings so that temperatures have time to settle down.
11.6 Selecting heating mode
The heat pump can be used with different operating modes. The difference between the operating modes are the temperatures. The operating mode is changed in the Operating mode menu
Automatic operation
In automatic operation the room temperature is adjusted accord­ing to a time program. Automatic operation’s features:
Heating mode according to time program.
Temperature set points according to the heating mode
type "comfort set point" or "reduced set point".
Protection operations are always active
Automatic summer/winter mode switch connection
activate.
Continuous comfort or reduced operation
In continuous operation, the temperature is continuously kept at a selected level.
Features of continuous operation:
Heating mode without time program
Protection operations active
Automatic summer/winter mode switch connection is
out of use.
Protection operation
In protection operation the heating system is turned off. Its frost protection is, however, active (frost protection temperature), provided that the voltage supply is not cut off.
Features of protection operation:
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34 Gebwell GEMINI
Heating areas off
Temperature according to frost protection tempera-
ture
Protection operations active
Summer/winter mode switch automation is active.
11.7 Domestic hot water settings
The heat pump produces domestic hot water with the change­over valve. The change-over valve turns the water flow to the domestic hot water reservoir, in which case heat is not charged to the property.
The domestic hot water reservoir’s water temperature varies be­tween the set points (nominal set point – switching differential 5°C).
The domestic hot water temperature is set in the menu:
Factory setting: 55°C
The domestic hot water heating can be switched on and off by pressing the Operation mode Off
When the domestic hot water’s charging operation is active (Op­eration mode On), the domestic hot water is heated according to the selected set point. When the charging operation is switched off (Operation mode Off), the domestic hot water’s charging is not on.
The manual charging of domestic hot water can be activated by setting the Temporary setting on the user terminal or room unit to “Recharge”. This operation activates charging and charges the domestic hot water to the set point.
11.8 Resetting the heat pump
The heat pump’s active failure messages from the Regional set­tings menu. The preset activation delay is not taken into consid-
eration, so undesired delays are avoided during commissioning and troubleshooting.
This operation should not be used during normal use. Refer to the maintenance instructions in the troubleshooting table before resetting the device, and record the alarm to the maintenance rec­ord.
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12 SITE-SPECIFIC DEFINI-
TION
12.1 Time and date
The controller features a year clock that indicates the time, week­day and date. The time and date must be set correctly for the heating programme to function properly.
The time is set in Regional settings 1/3 –menu
12.2 Summer/winter switch connection
The dates set for moving to summer and winter time ensure that on the first Sunday after such date, the time is automatically changed from 02:00 (winter time) to 03:00 (summer time) or from 03:00 (summer time) to 02:00 (winter time).
12.3 Language selection
There are several language options for the user terminal. You can change the language in Regional settings 3/3 –menu.
12.4 Time programs
Various time programs are available for the heating circuits and domestic water production. They are enabled in the “Automatic” mode and control the switching between the temperature levels (and the related set points) according to the set activation times.
Factory settings: 06:00 – 22:00 comfort operation
22:00 – 06:00 reduced operation
12.5 Heating area (Heating circuit)
The site-specific definition of heating areas is done in Expert level. A site-specific definition must be made for each area. The heating areas to be used must be switched on at the user termina l in the parameter list menu. When they have been switched on the output water sensor’s (B1/B12/B14) connection to the con­troller activates the heating circuit. Heating circuit 1 has been pre-activated at the factory.
ACTIVATION OF HEATING CIRCUITS
The heating circuit must be activated in the configuration menu. Set the chosen circuit to ON mode and install the output water sensor, which will activate your selection.
Menu: Expert Parameter list
Configuration 1/43 5710 Heating circuit 1
Configuration 2/43 5715 Heating circuit 2
Configuration 3/43 5721 Heating circuit 3
The heating areas must be marked with stickers in order to fa cil­itate the definition of areas and possible maintenance work.
Site-specific definition is carried on in the menu Parameter list Heating circuit 1 / Heating circuit 2 / Heating circuit 3
DEFINITION OF THE HEATING CURVE
The heating curve’s starting point is the controller’s damped out­door temperature measurement (15h average temperature) and
the heating system’s measured output water temperature. The automation’s curve slope is seen at the intersection of these two values. This is defined for each heating area separately.
The greater the slope of the heating curve, the more the output water temperature changes as the outdoor temperature drops. In other words, if the room temperature is incorrect at low outdoor temperatures, but correct at higher temperatures, the inclination must be changed.
Menu: Expert Parameter list
Heating circuit 1 2/13 720
Heating circuit 2 2/13 1020
Heating circuit 3 2/13 1320
Factory setting: 0,5
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36 Gebwell GEMINI
SUMMER / WINTER HEATING LIMIT
The summer/winter heating limit activates or deactivates the heating according to annual temperature differences. In Auto- matic operation, this switch is performed automatically without the user having the turn the heating on or off. The annual periods can be shortened or lengthened by changing the set values.
The display shows “Savings”
In order to take in to account the building’s heat
insulation capacity, the damped outdoor temperature is used
Menu: Expert Parameter list
Heating circuit 1 3/13 730
Heating circuit 2 3/13 1030
Heating circuit 3 3/13 1330
NOTE! In case there are heating areas that one wishes not
to deactivate during summers (damp spaces), the heating limit of that particular circuit is to be set not in use (---).
Summer/winter heating limit follows the “damped outdoor
temperature”. Damped outdoor temperature is average temperature of 15 hours.
SETTING THE OUTPUT WATER TEMPERA­TURE LIMITS
This setting defines the limit values for the output water temper­ature set point range. If the output water temperature set point requested by the heating circuit reaches the corresponding limit value, the set point remains at the maximum or minimum limit as the heat demand increases or decreases.
If the building features underfloor heating, it is important to set the maximum and minimum temperatures for the output line. If the building has underfloor heating and a parquet floor, the out­put water temperature must not exceed the floor manufacturer’s recommendations.
Menu: Expert Parameter list
Heating circuit 1 4/13 740 (min), 741 (max)
Heating circuit 2 4/13 1040 / 1041
Heating circuit 3 4/13 1340 / 1341
Heating system, output water minimum temperature:
Adjustment range: 8-45°C
Factory setting: 12°C
Heating system, output water maximum temperature
Adjustment range: 12-95°C
Factory setting: 45°C
Separate minimum and maximum set points must be determined for each heating circuit.
NOTE! When using a pump mixing circuit (not mixing valve), the maximum set point is to be set in menu Parameter list Heating pump 11/23 2855 “Maximum switch-of-temper­ature heating”. As flow sensor B21 measurement reaches the value set on 2855, the compressor comes to a halt.
NOTE! The minimum set point for the output water can be in­creased if the building’s underfloor heating is intended to be on in summertime. For this feature, you must take the “Sum­mer/winter heating limit” into account.
12.6 Domestic hot water
The site-specific definition of domestic hot water is done in Ex­pert level.
The heat pump charges domestic water according to the fixed temperature limit.
You can affect the domestic hot water operation with the follow­ing settings.
DOMESTIC HOT WATER SET POINTS
Domestic hot water is adjusted according to various set points. These set points are activated according to the selected mode of operation, and result in the desired temperature in the domestic hot water reservoir.
Factory settings:
Nominal set point 55°C
Reduced set point 45°C
DOMESTIC HOT WATER RELEASE
The release amount determines when the domestic hot water charging takes place.
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Menu: Expert Parameter list
Domestic hot water 2/6 1620
Factory setting: 24h/day
24h/day
The domestic hot water temperature is adjusted independently of time programs, all the time, according to the domestic hot water temperature’s nominal set point.
Time program 4 / domestic hot water
The controller’s time program 4 is complied with in the heating of domestic hot water. In this case, switch connections are made during the set operation times between the nominal set point and the reduced set point.
DOMESTIC HOT WATER’S LEGIONELLA FUNCTION
The controller has an elaborately adjustable legionella function, which prevents the growth of legionella in the reservoir. The function can be programmed on in the domestic hot water menu. All the legionella definitions are made in Expert level.
Menu: Expert Parameter list
Domestic hot water 2/6 1640 (On / Stop)
Factory setting: Off
Legionella function set point (1645) Factory setting: 55°C
Legionella function circulation pump (1647)
If a DHW circulation pump is connected it can be activated dur­ing the period of time the legionella function is performed.
Factory setting: OFF
SWITCHING DIFFERENTIAL OF DOMESTIC HOT WATER CHARGING
Domestic hot water is produced to the reservoir with the heat pump with the change-over valve. When charging the domestic hot water, the size of the reservoir and the power of the heat pump is significant when the compressor is activated. The com­pressor should run as long period as possible to ensure long ser­vice life. With the switching differential of activation, you can affect the running times of the compressor during domestic hot water charging. Note that by increasing the set point, the amount of domestic hot water to be consumed is reduced. This affects the sufficiency of domestic hot water in connection with con­sumption.
Menu: Expert Parameter list
Domestic hot water reservoir 3/11 5024
Factory setting: 5°C
If the domestic hot water temperature is lower than the current set point by the switching differential set here, the domestic hot water charging will be activated.
The domestic hot water charging shall end, when the tempera­ture reaches the set point.
Example: The domestic hot water’s charging is activated when the domestic hot water’s measurement sensor BR is under the nominal set point (1610) 55°C – switching differential (5024) 5°C.
By increasing the Switching differential set point, the
compressor runs for a longer time to prepare the do­mestic hot water.
By reducing the set point, the compressor runs for a
shorter time
12.7 Domestic hot water circulation pump
A time program can be defined for DHW circulation pump or the pump can follow the time program 4 set on domestic hot wa­ter. If you want to use these functions, the circulation pump is to be connected to the control automation.
RELEASING THE HOT WATER CIRCULATION PUMP
With this setting you can define the function of hot water circu­lation pump
Menu: Expert Parameter list
Domestic hot water 5/6 1660
Factory setting: DHW release
Domestic hot water release
The circulation pump runs when DHW heating is released.
Time program 4 / DHW
The circulation pump follows the time program 4. In this case, the circulation pump is switched on (ON) when time program is released and off (OFF) when the time program is not released.
12.8 Cooling circuit
Use of the cooling circuit requires the Control extension for cooling circuit (JPLPO1A) extension module sold as an acces-
sory. The heat pump can control three cooling circuits.
The site-specific definition of cooling circuits is done in Expert- level. A circuit-specific definition must be made for each circuit. The cooling circuits coming into use must be switched on the Configuration -menu of the controller. When the switch is com­plete, the connection of the flow sensor to the controller will ac­tivate the cooling circuit.
When the cooling operation is released, a bar will appear under the symbol on the display. The cooling operation is selected by
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pressing the cooling operation button. The cooling operation is not active, when the heating operation’s bar is not visible.
Features of cooling operation:
Cooling operation according to time program
Temperature set point according to "Comf. Set
point, cooling” setting
Protection operations active
Cooling limit according to outdoor temperature
COMMISSIONING OF COOLING CIRCUITS
The commissioning of the cooling circuits must be carried out at the Expert –level in Configuration –menu. Set the circuit to “4­pipe system cooling” mode and install the output water sensor, which will activate your selection.
Menu: Expert Parameter list
Configuration 2/43 5711 Cooling circuit 1
Configuration 3/43 5716 Cooling circuit 2
Configuration 4/43 5722 Cooling circuit 3
OPERATING MODE
Menu: Expert Parameter list
Cooling circuit 1 1/11 → 901
Cooling circuit 2 1/11 1201
Factory setting: Automatic
The operating mode can be determined with the operating mode button on the room unit, or via the control row mentioned above.
OFF:
The cooling function is off.
Automatic:
In automatic mode the room temperature is adjusted according to time program between Comfort and Reduced set points.
SET POINTS
Set the set points in the Cooling circuit menu. When the cooling operation is in use with Automatic mode, the control uses the
Comfort and Reduced set points.
Menu: Expert Parameter list
Cooling circuit 1 1/11 902
Cooling circuit 1 1/11 1202
Comfort operation set point
During cooling operation, the room temperature is adjusted in accordance with the comfort operation set point specified here. The comfort set point for cooling can also be changed using the knob on the room unit.
Factory setting: 23°C
Reduced set point
The room temperature is controlled during cooling mode according to the recuced setpoint defined here.
Factory setting: 25°C
COOLING NOMINAL CURVE
The controller utilises outdoor temperature value to define the output water set point required for cooling curve. The cooling curve is determined by specifying two fixed points (output set point at the temperatures of 25°C and 35°C).
Output water set point in outdoor temperature +25°C:
Menu: Expert Parameter list
Cooling circuit 1 2/11 → 908
Cooling circuit 2 2/11 1208
Output water set point in outdoor temperature +35°C:
Menu: Expert Parameter list
Cooling circuit 1 3/11 → 909
Cooling circuit 2 3/11 1209
Output water set point/ET 25
This defines the output water temperature required for cooling at a mixed outdoor temperature of 25°C without taking summer compensation into account.
Factory setting: 21°C
Output water set point/ET 35
This defines the output water temperature required for cooling at a mixed outdoor temperature of 35°C without taking summer compensation into account.
Factory setting: 18°C
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TVKw Output water set point for cooling
TAgem Mixed outdoor temperature
The set cooling curve is based on the room temperature set point of 25°C. If the room temperature set point is changed, the cool­ing curve is changed automatically according to the new value.
Cooling limit at ET:
If the mixed outdoor temperature is above the cooling limit, the cooling is released. If the mixed outdoor temperature is at least
0.5K below the cooling limit, cooling is prevented.
Factory setting: 20°C
Menu: Expert Parameter list
Cooling circuit 1 3/11 → 912
Cooling circuit 2 3/11 1212
Heating / cooling lock time:
The lock time between heating and cooling operation. When summer heating operation is engaged, cooling is disabled during the reference value set here.
Factory setting: 24h
Menu: Expert Parameter list
Cooling circuit 1 3/11 913
Cooling circuit 2 3/11 1213
OUTPUT WATER SET POINT LIMITS
A lower limit can be determined for the output water temperature used for cooling. The limit curve can be defined by setting two fixed points. In addition, a lower limit of 5°C is set for the re­sulting output water set point.
Output water min set point/ET 25 °C
This setting defines the lowest permissible output water temper­ature at a mixed outdoor temperature of 25°C.
Factory setting: 18°C
Menu: Expert Parameter list
Cooling circuit 1 5/11 923
Cooling circuit 2 5/11 1223
Output water min set point/ET 35 °C
This setting defines the lowest permissible output water temper­ature at a mixed outdoor temperature of 35°C.
If an acceptable outdoor temperature value is not available, the controller will use the setting of parameter “Output water min set point/ET 35°C”.
Factory setting: 18°C
Menu: Expert Parameter list
Cooling circuit 1 5/11 924
Cooling circuit 2 5/11 1224
ROOM SENSOR EFFECT
If a room temperature sensor is used in the system, the control ler can be defined a room compensation effect.
Room effect:
The more the room temperature is wished to effect the coo ling’s output water temperature, the higher the set point is determined .
Adjustment range: 0 – 100%
Factory setting: 80%
Menu: Expert Parameter list
Cooling circuit 1 6/11 928
Cooling circuit 2 6/11 1228
12.9 Heat pump settings
CHARGING PUMP’S SPEED LIMITS
The heat pump’s charging pump (Q9 / LP) is speed controlled. When the compressor is running, the pump operates between the minimum and maximum rotation figures, keeping the charging temperature difference at the set point. This function en ables the heat pump to work at the best possible efficiency.
The pump also rotates when the compressor is off, in this case the controller drives the pump at the minimum rotation speed. When setting the pump’s rotation speed, the heat pump’s model­specific minimum flow must be taken into account. The charging flow must not be lower than the heat pump’s minimum flow. This may cause functional failures in the device. Refer to section
Technical specifications for model-specific minimum flows.
Menu: Expert Parameter list
Heat pump 3/23 2792 minimum rotation figure
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40 Gebwell GEMINI
Heat pump → 3/23 → 2793 maximum rotation figure
Pump’s minimum rotation figure, 2792:
Permitted adjustment range: 40-70%
Factory setting: 50%
Pump’s maximum rotation figure, 2793:
Permitted adjustment range: 70-100%
Factory setting: 100%
NOTE! When reducing the maximum rotation figure, use a flow meter to check the minimum flow at the charging line control valve.
RETURN WATER SWITCHING DIFFERENTIAL
With this set point the values of the h eat pump sta rt-up limits are defined in return water controlled system. By return water con­trolled system is meant a facility where there are no heating res­ervoir measurements. This setting does not affect s ystems, which have heating reservoir measurements.
The compressor switches on and off according to the return wa­ter temperature (B71) and the return water temperature switch­ing differential.
By increasing the set point, the compressor runs for a
longer operating period in heating mode.
By lowering the set point, the compressor runs for a
shorter operating period in heating mode.
Menu: Expert Parameter list
Heat pump 9/23 2840 Return water temp. connection dif­ference
Adjustment range: 1°C - 20°C
Factory setting: 6°C
2840 Return temperature switching difference
OFF Switching off point
ON Switching on point
TRLw Return water temperature set point
K Compressor
Once the return water temperature rises above set point by a half of switching differential, the compressor comes to a halt. Once the return water temperature drops below the set point by a half of switching differential, the controller will turn on the compres­sor.
If return water temperature drops below 30°C, the switching dif­ferential is reduced so that switching on point comes closer to set point. Return water set point being 20°C the switching on point is the same as return water set point.
2840 Return temperature switching difference
TRLw Return water temperature set point
T Heat pump return water temperature
OFF Switching off point
ON Switching on point
Ta Outdoor temperature
12.10 Programming the reservoir’s resistors
and output water’s electrical heaters
The heating system’s resistors can be controlled with the heat pump’s controller. The resistors’ functions have several different operations. When programming, you must know the resistors’ intended operation. Should the resistors function only in failure situations, in connection with the use of the compressor for pro­ducing domestic hot water and heating, in the legionella func­tion, in connection with charging or in connection with heating. As a factory setting, the resistors have been programmed to func­tion in failure situations, not together with the compressor. If the resistor is programmed to work simultaneously with the com­pressor (in addition), the property’s power sufficiency must be ensured.
The controller has three relay controls for managing the resis­tors. The relay controls must be programmed to correspond to the connection. If the relay input is not connected to a control, the control row must be programmed to “None”.
Output water’s electrical heater K25 (relay input QX1)
Menu: Expert Parameter list
Configuration 11/43 5890
Output water’s electrical heater K26 (relay input QX2)
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Menu: Expert Parameter list
Configuration 11/43 5891
Domestic hot water’s electrical heater K6 (relay input QX3)
Menu: Expert Parameter list
Configuration 12/43 5892
RESISTOR CONTROL, K25/K26 OPERATION
Resistor control (K25/K26) functions according to the factory setting Replacement function. In this case the resistor does not activate simultaneously with the compressor. The operation can be changed in the user terminal’s menu. The change is made in
Expert level.
Use electric output water
Menu: Expert Parameter list
Heat pump 13/23 → 2880
Factory setting: Replacement
Replacement: The electric resistor control is only used in failure situations.
Heat pump full operation: The electric resistor control is used to supplement the compressor in heating use.
DHW full operation: The electric resistor control is used to sup­plement the compressor is DHW use. In heating use, th e res istor functions according to the Replacement operation.
Heating and DHW operation.: The electric resistor control is used to supplement the compressor in both heating and DHW use
Legionella function: The electric resistor functions as in the Re­placement operation, in addition wo which the control is active in legionella use.
NOTE! In connection with activating the legionella function, it must be considered whether the output water heater can imple­ment the heating of DHW hydraulically. If the output water heat­ers are connected to the heating line, the heating must be done with a K6 resistor.
Electric output water prevention time
The electric resistor control is allowed to start no earlier than the prevention time set with this parameter has elapsed from the ac­tivation of the compressor (K1).
The prevention time is taken into consideration only when the control is used to supplement the compressor use. If the electrical heating’s setting is “Replacement”, the prevention time is not taken into account.
Menu: Expert Parameter list
Heat pump 13/23 2881
Adjustment range: 0 - 255min
Factory setting: 30min
Electric output water release integral
When a two- or three-phase flow-through resistor is used, the phases are released in accordance with the release and return in­tegral (2882 and 2883).
Menu: Expert Parameter list
Heat pump 13/23 2882
Adjustment range: 0 - 500°Cmin
Factory setting: 250°Cmin
Electric output water return integral
If the actual value is higher than the activation point, the contro l­ler switches the most recently act ivated (controlling) step off and begins to form a release integral based on the potential heat ex­cess. Then, once the heat excess reaches the set release integral (2883), the lower step is switched off. For a new release, the release integral must be met again.
Menu: Expert Parameter list
Heat pump 14/23 2883
Adjustment range: 0 - 500°Cmin
Factory setting: 20°Cmin
Electric output
water below ET
This setting is taken into account only when the resistor control is used to supplement the compressor use (2880). At the "Re­placement" setting, the electric heater is always released.
The electric heater is only released when the damped outdoor temperature is below the temperature set here.
Menu: Expert Parameter list
Heat pump 14/23 2884
Adjustment range: (---)** -30 - +30°C
Factory setting: --­**No release temperature defined
ELECTRIC RESISTOR CONTROL, K6 (DHW) OP­ERATION
NOTE! ALL ELECTRIC RESISTORS MUST BE EQUIPPED WITH THERMOSTATS!
The electric resistor control K6 functions according to the fac­tory setting Replacement function. In this case the resistor does not activate simultaneously with the compressor. The operation
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42 Gebwell GEMINI
can be changed in the user terminal’s menu. The change is mad e in Expert level.
Menu: Expert Parameter list
DHW reservoir 5/11 5060
Factory setting: Replacement
Replacement: The electric resistor control ensures the charging of domestic hot water, if the heat pump fails.
Summer: When all the heating circuits have switched to sum­mer mode, the electric resistor control ensures the charging of domestic hot water from the following day. In heating use, the resistor functions according to the Replace- ment operation.
Always: Domestic hot water is always charged with the electric resistor.
Cooling operation: When the heat pump is in cooling operation, the domestic hot water is charged with the electric resistor. In heating use, the resistor functions according to the Replace- ment operation.
Legionella function: If the legionella function is programmed to the heat pump, the operation is carried ou t with the K6 electric resistor control.
SETTING THE ELECTRIC RESISTORS’ THER­MOSTATS
The electric resistors installed in the reservoir must always be equipped with thermostats. The resistor’s thermostats must be set to such a high set point, so that the heat pump can finish the charging. In the heating reservoir, the thermostat’s set point must be set according to the highest heating circuit.
Example, domestic hot water:
Domestic hot water set point defined to the heat pump +55°C. The thermostat must be set to +65°C.
This ensures that the heat pump can charge the domestic hot wa­ter to the nominal set point.
Example, radiator heating:
The output water maximum set point defined for the radiator heating circuit is +60°C. The thermostat must be set to +70°C.
Example, floor heating:
The output water maximum set point defined for the floor heat­ing circuit is +40°C. The thermostat must be set to +45°C.
12.11 Control of additional heat source
Additional heat source refers to a heating device that operates with the heat pump system, which produces additional heat to the heating and/or domestic hot water system. Additional heat sources may be natural gas, oil, electricity, pellets or district
heating. The additional heat source may be controlled either with tip data, 230V or 0-10V control. Primarily the property’s need for heat is implemented with ground source heat, and if the power / heat remains below the set point, the heat p ump switches the additional heat source on. The control of an additional heat source requires an extension module Control extension for ex- ternal heating source (LVLLO1A) available as an accessory.
Commissioning an additional heat source is done in Expert level .
Menu: Expert Parameter list Additional source
Increasing set point main source (3690): When the additional heat source is released, the heat pump’s set point is increas ed b y the set value.
Adjustment range: 0°C - 10°C
Factory setting: 0°C
Main producer’s power limit: Setting is not in use.
In DHW charging (3692): The additional heat source’s opera­tion in the production of domestic hot water.
NOTE! Before changing the setting, it must be ensured that charging hydraulically is possible.
Factory setting: Depending on the plant diagram
Outdoor temperature limit DHW charging (3694): If the ad­ditional heat source is locked to the production of domestic hot water, this parameter can be used to bypass the mode according to the outdoor temperature limit.
Factory setting: Notice Release below outdoor temperature (3700): The additional
heat source is only released when the damped outdoor tempera­ture is below the temperature set here.
Factory setting: ---
Release above the outdoor temperature (3701): The addi­tional heat source is only released when the damped outdoor temperature is above the temperature set here.
Factory setting: ---
After-run (3705): The setting defines how long K27 control is kept running, when the B10 measurement achieves the set point.
Factory setting: 5min
Connection integral (3720): When relay control K32 is used for the control of temperature, the relay is released and returned ac­cording to the set integral value.
Factory setting: 50°Cmin
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TVxSch Common output water temperature (B10)
TVwSch Common output water set point
+Int Return integral (3720)
-Int Release integral (3720)
t1 / t2 After-run time
K27 Release of additional source K27
K32 Adjustment K32
Switching difference Off (3722): If the common output water temperature exceeds the switching difference set here, the addi­tional heat source is turned off immediately, regardless of other factors.
Factory setting: 5°C
Prevention time (3723): When the common output water tem­perature is below the set point, the controller calculates a pre­vention time, after which activates the additional heat source control.
Factory setting: 30min
12.12 Control of fixed fuel boiler
A fixed fuel boiler refers to a heating device that operates in con­nection with the heat pump system, and the production of heat is not controlled, such as, for example, a wood boiler or fireplace. The heat pump requires an extension module Control extension for solid fuel boiler (KPAKO1A). The module includes the con­trol extension, boiler measurement sensor (B22) and a reservoir measurement sensor (B4). Boiler control has been pre-pro­grammed at the factory. The site-specific definition must be made in connection with commissioning.
Prevents other heat sources (4102): When the fixed fuel boiler heats up, the heat pump is locked. Locking occurs as soon as th e rise in the boiler’s temperature is noted.
Factory setting: On
Minimum set point (4110): The boiler’s charging pump (Q10) is activated when the measurement sensor B22 reaches the min­imum set point. The temperature must, however, be higher than the temperature of the reservoir.
Factory setting: 35°C
12.13 Call for heating (VAK control)
The heat pump can be controlled with a higher level automation system, with the Call for heating control message. The control
message (0-10V) is provided to the heat pump’s Hx switch, which must be programmed as active in the Configuration menu. When the heat pump is controlled with a 0-10V Call for heating control, all the secondary network’s settings and controls must be in the control of the building automation system.
0V = 0°C
10V = 60°C**
** 10V value can be changed on control row 5956
Consumer call VK2 10V: The heat pump receives a call for heating, which the device produces to the heating network ac­cording to the output water sensor’s B10 measurement.
NOTE! When controlling the heat pump with an external call for heating message, the control of the heating circuits must be implemented with building automation. The heating circuits must be placed into OFF mode from the heat pump when using the message. Refer to section Commissioning heating circuits for the heating circuits’ settings.
12.14 ModBus communication
ModBus communication connection (MODBUS350) enables the device’s temperatures, status data, set points and failures to be read with a higher level automation system. With the ModBus 350 connection, the heat pump can be set a set point as a temper­ature, according to which the heat pump produces heat to the reservoir or heating network. The ModBus 350 communication connection is delivered with separate instructions for installation and programming.
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44 Gebwell GEMINI
13 SYSTEM INFO
The heat pump operating status can be seen from the operating terminal. On the basic view of the operating terminal displays the Heat pump status. If the heat pump is connected to the room sensor, the operating terminal displays the current indoor tem­perature. All the status information displaying on the display are not alerts. You can browse heat pump status information and his­torical data at the Expert level in Mode or Info –menu.
13.1 Special situations
In exceptional situation, the display of the basic unit shows one of the following symbols.
Failure notifications
If this symbol appears on the display, the device is suffering from a failure. Refer to the info page for the failure notice.
Maintenance or deviating behaviour
If this symbol appears on the display, the device has issued a maintenance notification or is operating in an abnormal way.
Refer to the info page for the failure notice and read more.
13.2 Heat pump status
The heat pump status will tell the current operation status of the heat pump.
HEAT PUMP STATUS:
OFF: The heat pump is turned on, but the call for heating is not active
STOP: The heat pump is turned on, but the call for heating is not active. A newer language version.
HEATING: The call for heating is active and the compressor is on. Compressor is heating the property or hot water.
LIMITATION OF ACTIVE TIME: Call for heating is on, but the compressor minimum idle time prevents the compressor from starting. The compressor starts after the minimum idle time has expired.
EMERGENCY OPERATION: The heat pump has gone to emer­gency operation operating mode due to malfunction or the heat pump has been set to emergency operation operating mode. The heat pump heats the property with the electric heaters. The oper­ating terminal displays alarm clock symbol.
OFF THE MAXIMUM LIMIT: Call for heating is active, but the compressor charging is interrupted as the output water has reached the maximum set point limit. The chargin g process starts again after the minimum idle time.
COMPRESSOR LOCKED: The compressor is locked due to too high or too low temperature of the collector or charging circuit. The compressor will return to normal mode once the tempera­tures return to the correct temperature range.
PASSIVE COOLING USE: The heat pump is switched to cool­ing mode. Source pump is running. The compressor is not used for passive cooling.
13.3 Heating circuits’ status information
Heating circuit status indicates the current status of the heating circuit operation.
COMFORT HEATING: The heating circuit operates according to Comfort set point.
REDUCED HEATING: The heating circuit operates according to reduced set point.
PROTECTIVE USE: The heating circuit operates according to Protective set point.
HEATING LIMITED USE: The heating circuit is limited during hot water charging. Heating circuit returns to the set heating op­eration mode after the domestic hot water charging is complete.
SUMMER USE: The heating circuit is switched off due to sum­mer operation mode. Heating circuit returns to the set heating mode as the damped outdoor temperature drops below the sum­mer / winter heating limit.
OFF: The heating circuit is turned off.
13.4 Domestic hot water status information
CHARGED: Hot water is charged to nominal value.
CONSUMPTION: Hot water function is active. An electric con­trol valve is connected to hot domestic water or the hot domestic water is produced in a heat exchanger.
CHARGING ACTIVE: The heat pump produces hot water.
ELECTRIC HEATER CHARGING: Hot domestic water charg­ing is active with the help of electric heater.
13.5 Measurements
To access the comprehensive measurement menus, log into the controller at the Expert level. The source menu allows you to read the following status and temperature information.
NOTE! Not all measurements are shown in all applications. Some of the measurements will require additional equipment.
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Row num­ber
Control row Unit/status
8006 State heat pump On/Off
8400 Compressor 1 On/Off
8402 El imm heater 1 flow On/Off *
8403 El imm heater 2 flow On/Off
8456
Hours run el flow
Reset
h
8457
Start counter el flow
Reset
pcs
8404 Source pump On/Off
8405 Source pump revolutions %
8406 Condenser pump On/Off
8407 Speed condenser pump %
8460 Heat pump throughput l/min
8410 Heat pump return temp °C
8411 Setpoint HP °C
8412 Flow temp HP °C
8415 Hot gas temperature °C
8425
Condenser temperature diffe­rence
°C
8426 Temp diff evaporator °C
8427 Source inlet temp °C
8428 Source inlet temp min °C
8429 source outlet temp °C
8430 Source outlet temp min °C
8440 Port 1 min idle time remaining min
8442 Remain stage 1 on time min min
8450 Hours run compressor 1 h
8451
Compressor 1 start-up coun­ter
pcs
3110 Heat delivered kWh
3113 Energy brought in kWh
3116 Performance factor
8395 Generated thermal power kW
8397 Energy consumption kW
8398 Power ratio
While at the Expert level, you can read the following information in the Consumer menu:
To activate the header row, press the button (dark background) and select the desired measurement.
Row num­ber
Control row Unit/status
8700 Outside temp °C
8701 Outside temp min °C
8702 Outside temp max °C
8703
Outside temp attenuated (6h average temperature)
°C
8704 Outside temp composite °C
8730–8735 Actuators of heating circuit 1 *
8740 Room temp 1 °C
8740 Room setpoint 1 °C
8743 Flow temp 1 --- **
8743 Flow temp setpoint 1 °C
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46 Gebwell GEMINI
8770 Room temp 2 °C
8770 Room setpoint 2 °C
8773 Flow temp 2 °C
8773 Flow temp setpoint 2 °C
8827
Instantaneous water heater’s pump (Q34) revolutions
%
8830 DHW temp 1 (B3) °C
8832 DHW temp 2 (B31) --- *
8840 Hours run DHW pump h
8841 DHW pump start-up counter pcs
8852
DHW consumption temp (B38)
°C
8853
DHW temp setpoint for instan­taneous water heater
°C
8950 Common flow temp (B10) °C
8951 Common flow temp setpoint °C
14 FAILURES
In most cases, the controller detects a malfun ction of the heating system and indicates this with a failur e notifica tion appear ing on the display. When failure notification displays on the display, record the alert exactly to the service book to facilitate the maintenance operations.
14.1 Alerts
When the alert is active, the symbol appears on the heat pump's display.
More information about the alert can be found on the info page. Always try first to find out for yourself the m alfunction with the help of the trouble shooting table. If you cannot detect the mal­function, contact a qualified technician.
14.2 Troubleshooting
If failures are not displayed on the screen, fo llow the instructions below.
Basic measures:
1. Check all switches
2. Inspect the house as well as the heat pump fuses
3. Check the fault current circuit breaker
Room temperature too low:
15. Heat pump in incorrect operating mode
16. Set the heat pump heating functions into the right
mode.
17. Thermostats of radiators / floor heating are switched
off
18. Turn on the thermostats in so many rooms as possible
19. Adjust the room temperature on the menu Heating
circuit instead of switching off the thermostats
20. The automatic set point is too low:
21. Raise the Comfort set point on the menu Heating cir-
cuit
o Increase the heating curve slope set point
on the menu Heating circuit
o Set the maximum output water set point
sufficiently high on the menu Heating cir- cuit
Program for heating circuit is switched on o Go to menu Time program heating circuit
and adjust the time program to wanted level
Air in the heating system
o Vent the heating system
Valves closed between the accumulator and the heat-
ing circuit
o Open the valves
External switch for the room temperature drop acti-
vated
o Check any external switches
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Room temperature too high:
Heating circuit setting values are too high o If the room temperature is too high only in
cold weather, decrease the heating curve slope.
o If the room temperature is too high on
warm weather, decrease comfort set point.
Domestic hot water too cold:
Domestic hot water function is not active o Pres the domestic hot water selection but-
ton so that a black bar appears below the tap.
Domestic hot water consumption is too high o Wait until the water has warmed up. Tem-
porarily at beginning of the higher con­sumption, you can choose the forced charg­ing of domestic hot water by pressing the terminal's domestic water button for 3 sec­onds.
Set point too low o Go to menu Domestic hot water and in-
crease the set point for domestic hot water
The feed mixing valve adjusted too low o Open the valve
The compressor will not start:
No need for heat o Check heat pump’s status on the Menu Info
Compressor minimum idle time is active o Wait for 20 minutes and check if the com-
pressor will start
Heat pump failure o Check Info menu for the reason for the fail-
ure and make the adjustments needed ac­cording to the trouble shooting table.
Soft starter failure notification
Failure in soft starter shows as Soft starter E25 failure notifica­tion on controller's display. The amount of flashes of the red LED light on soft starter indicates the failure.
Number of flashes, red LED
Failure Operation
2
Incorrect phase se­quence
Changing the phase se­quence
3
Incorrect volt­age
Automatic restart 5 min after the failure
4
Incorrect fre­quency
Automatic restart 5 min after the failure
5
Rotor is not spinning
Automatic restart 5 min after the failure
6
Start time > 1 s Automatic restart 5 min
after the failure
7 Overheating
Automatic restart 5 min after the failure
8
Over current after start-up
Automatic restart 5 min after the failure
9
Asymmetrical input voltage
Automatic restart 5 min after the failure, if all phases are connected
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48 Gebwell GEMINI
14.3 Troubleshooting table
No: Failure message Sensor Description
Cause
Measure
Measure
10: Outdoor sensor B9 The outdoor sensor is
damaged or it is not con­nected.
Failure in the electrical system
Contact a qualified technician.
Check that the connecter is intact and correctly connected. If neces­sary, contact Gebwell service.
25: Fixed fuel boiler sen­sor
B22 Failure in the boiler’s
sensor.
Failure in the electrical system
Contact a qualified technician.
Check that the sensor is intact and correctly connected. If necessary, contact Gebwell service.
26: Common output wa­ter sensor
B10 Failure in the common
output water sensor of charging
Failure in the electrical system
Contact a qualified technician.
Check that the sensor is intact and correctly connected. If necessary, contact Gebwell service.
30: Output water sensor 1 B1 Failure in heating circuit
1’s output water sensor
Failure in the electrical system
Contact a qualified technician.
Check that the sensor is intact and correctly connected. If necessary, contact Gebwell service.
31: Output water sensor cooling 1
B16 The output water sensor
for cooling is damaged.
Failure in the electrical system
Contact a qualified technician.
Check that the connecter is intact and correctly connected. If neces­sary, contact Gebwell service.
32: Output water sensor 2 B12 The mixed heating cir-
cuit sensor is damaged.
Failure in the electrical system
Contact a qualified technician.
Check that the connecter is intact and correctly connected. If neces­sary, contact Gebwell service.
33: Heat pump output water sensor
B21 The heat pump's flow
sensor is damaged.
Failure in the electrical system
Contact a qualified technician.
Check that the connecter is intact and correctly connected. If neces­sary, contact Gebwell service.
35: Source input sensor B91 The inlet sensor in the
heat pump's collection circuit is damaged.
Failure in the electrical system
Contact a qualified technician.
Check that the connecter is intact and correctly connected. If neces­sary, contact Gebwell service.
36: Hot gas sensor 1 B81 Hot gas sensor is dam-
aged.
Failure in the electrical system
Contact a qualified technician.
Check that the connecter is intact and correctly connected. If neces­sary, contact Gebwell service.
44: Heat pump return wa­ter sensor
B71 The sensor in the heat
pump's return water is damaged.
Failure in the electrical system
Contact a qualified technician.
Check that the connecter is intact and correctly connected. If neces­sary, contact Gebwell service.
45: Source outlet sensor B92 The outlet sensor in the
collection loop is dam­aged.
Failure in the electrical system
Contact a qualified technician.
Check that the connecter is intact and correctly connected. If neces­sary, contact Gebwell service.
50: Domestic water sen­sor 1
B3 The hot water sensor is
damaged.
Failure in the electrical system
Contact a qualified technician.
Check that the connecter is intact and correctly connected. If neces­sary, contact Gebwell service.
60: Room sensor 1
The room sensor is dam­aged.
Failure in the electrical system
Contact a qualified technician.
Check that the room sensor is con­nected and not externally damaged. If necessary, contact a qualified technician.
70: Additional reser­voir’s sensor 1
B4 Failure in the heating res-
ervoir’s upper sensor
Failure in the electrical system
Contact a qualified technician.
Check that the sensor is intact and correctly connected. If necessary, contact Gebwell service.
71: Additional reser­voir’s sensor 2
B41 Failure in the heating res-
ervoir’s lower sensor
Failure in the electrical system
Contact a qualified technician.
Check that the sensor is intact and correctly connected. If necessary, contact Gebwell service.
81: LPB short circuit Cascade system’s inter-
nal bus has short-cir­cuited.
Failure in the electrical system
Contact a qualified technician.
Check that the bus cable is intact and correctly connected.
82: LPB address duplica­tion
There are several heat
pumps with the same de­vice address in the cas­cade system
Failure in the control sys­tem
Contact a qualified technician.
Check the device addresses. Master device = 1, Device 2 = 2 etc.… (LPB system)
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No: Failure message Sensor Description Cause Measure Measure
98: Extra module 1
The controller cannot de­tect the extra module 1 from the channel.
Failure in the electrical system
Contact a qualified technician.
Check the fastening of the flat cable between controllers. Check that the extra module is connected to power supply (green light).
99: Extra module 2
The controller cannot de­tect the extra module 2 from the channel.
Failure in the electrical system
Contact a qualified technician.
Check the fastening of the flat cable between controllers. Check that the extra module is connected to power supply (green light).
100: 2 time masters There are two time mas-
ters in the cascade sys­tem
Failure in the control sys­tem
Contact a qualified technician.
Check in the LPB system that only the master device has been defined as master (LPB system)
102: Clock not running reserve
The battery on the con­troller’s operating moni­tor is running out.
Failure in the electrical system
Contact a qualified technician.
Check that the flat cable is fastened properly both to the controller and the display.
105: Maintenance notifi­cation
A maintenance notice is programmed on the con­troller.
Contact a qualified technician.
Perform annual maintenance of the equipment.
106: Source temp too low
The incoming tempera­ture from the collector is lower than set in the menu. The controller will restore the situation auto­matically in 4 hours.
Too low flow in the col­lector.
Check that the shut­off valves on the col­lector are open. Check the strainer on the collector. If neces­sary, contact a quali­fied technician.
Check the functioning of the collec­tor.
107: Hot gas, compr. 1
Alarm goes off, when hot gas sensor shows 130°C. 3 alarms per 8 hours are allowed with automatic restoring.
Contact a qualified technician.
Check the functioning of the cool­ing unit.
127: Legionella tempera­ture
The heat pump has not been able to maintain the requested temperature in the legionella function. The controller will retry charging after minimum idle time.
Domestic hot water has been used during raising operation.
222: Heat pump pressure E10 High pressure switch has
tripped.
Too low a flow in charg­ing / heat supply circuit. Radiator or floor heating valves are shut off or set too low. Air in the heating system. The heating sys­tem pressures are too low. A clogged strainer.
Open radiator/floor heating thermostats. Vent the heating net­work. Check the net­work pressure. Clean the strainer. Check that the charging pump is running. If necessary, contact a qualified technician.
Check the functioning of the heat supply network.
223: Heating circuit start­up pressure
E10 High pressure switch has
tripped in connection with the start-up of heat­ing.
Too low a flow in charg­ing / heat supply circuit. Radiator or floor heating valves are shut off or set too low. Air in the heating system. The heating sys­tem pressures are too low. A clogged strainer.
Open radiator/floor heating thermostats. Vent the heating net­work. Check the net­work pressure. Clean the strainer. Check that the charging pump is running. If necessary, contact a qualified technician.
Check the functioning of the heat supply network.
224: Hot water start-up pressure
E10 High pressure switch has
tripped in connection with the start-up of do­mestic hot water heating.
Too low a flow in charg­ing circuit. Air in the heat­ing system. A clogged strainer.
Vent the heating net­work. Check the net­work pressure. Clean the strainer. Check that the charging pump is running. If necessary, contact a qualified technician.
Check the functioning of the change-over valves. Check the functioning of the charging circuit.
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No: Failure message Sensor Description Cause Measure Measure
225: Under pressure E9 Under pressure switch
has tripped.
Too low a flow in collec­tor. The shut-off/balanc­ing valves in the collec­tion loop are shut off. A clogged strainer. Too lit­tle liquid on the collection loop. The water in the heating system is too cold (under 15°C)
Clean the strainer on the collector. Add more liquid in the col­lector if needed. If necessary, contact a qualified technician.
Check the functioning of the collec­tor. Check the functioning of the source pump.
226: Compressor 1 over load
E11 Compressor motor pro-
tection has tripped.
The compressor has tripped the motor protec­tion.
Set compressor motor protection (F1) on ON-position. If nec­essary, contact a qual­ified electrician.
Check the power supply of the heat pump. Check the functioning of the compressor.
243: Swimming pool sensor
B13
Failure in the electrical system
324: BX, same sensors
The sensors with same marking are connected to BX entries.
Failure in the electrical system
Contact a qualified technician.
Change the correct sensor ad­dresses.
324: BX/extramod. same sensors
The sensors with same marking are connected to BX entries.
Failure in the electrical system
Contact a qualified technician.
Change the correct sensor ad­dresses.
357: Cool.circuit 1 output water temp.
The temperature of the output water of cooling circuit is too low.
The control valve is in manual mode. Incorrectly set value.
Check the minimum temperature level of the cooling circuit.
358: Soft starter E25 Soft starter has given an
alarm.
Heat pump motor protec­tion is turned off. The heat pump's power supply phases are reversed. In­stantaneous power failure. Power supply is missing a phase. The fuse is blown.
Check that the motor protection is on. Change the phase se­quence on the plug. Check that the heat pump’s fuses are in­tact. Contact a quali­fied technician.
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15 MAINT AINING AND SER-
VICING THE HEA TPUMP
In order to ensure your heat pump’s long service life and unin­terrupted operation, the following inspections must be conducted a few times a year, and more frequently during the first year. Remember to also maintain and inspect the accessories in ac­cordance with their instructions.
15.1 Maintenance notice
Maintenance functions can be used as a method of early preven­tion on periodical control. To make it easier to remember the equipment maintenance, the controller can be programmed to give a maintenance notice. Maintenance notice will appear on the display of the controller on selected intervals, disappears by pressing the Reset button.
This operation is carried out at the "Expert " level.
1. Press the OK button to access the menu.
2. Select Service/special operations, press the OK but-
ton.
3. Select control row 7070, Heat pump’s interval.
4. Scroll to the row interval in months.
5. Return to the start with the ESC button.
15.2 Inspections
Servicing must only be completed by a person with the required competency.
The refrigerant circuit must only be m ainta ined b y an authorised refrigerating equipment technician
General appearance and leaks
Check the interior and exterior of the h eat pump f or liquid leaks , oil and other deviations from normal operation. The safety valves expel some water due to pressure changes as part of their normal operation.
Liquid level and strainers of the collector
Check the liquid level of the collector and add more liquid if necessary. After commissioning, it may be necessary to add liq­uid over the course of a few days. Having to add a few litres is normal. If the liquid level is too low, allow the pump to run nor­mally, open the admission valve and fill the tank with heat trans­fer liquid. If you need to repeatedly add liquid, contact an instal­lation or maintenance company. The liquid level in the tank should drop slightly when the pump is activated and rise when the pump is stopped. Diverging behaviour is a sign of air, incor­rect circulation direction or a blocked strainer.
Check and clean the collector strainer. The strainer should be checked several times immediately after commissioning. How­ever, avoid unnecessary opening of the collector.
Checking the safety valves
Check the operation of the valves twice a year by turning the cap. Ensure that water comes out of the overflow pipe.
15.3 Nominal curves of sensors
NTC10k (all sensors of the device, excluding the outdoor sensor)
NTC1k (outdoor sensor)
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15.4 Testing inputs and outputs
Here we assist on how you can test the operations of devices connected to the controller. The input/output test suspends all the controller’s normal control operations. Turn off the compressor before starting the test, by switching the F1 motor protection to OFF position.
In order to carry out the input/output test, you must be in Expert level.
COLLECTOR PUMP TEST
Collector pump test is carried out on user terminal 1 of the lead­ing heat pump.
1. Move to Expert level,
2. Select Input/output test
3. Select row Relay output QX5, accept with button
4. Next select Output UX 1/4 control row 7710 (Output
test UX1)
5. Set the collector pump’s desired rotation speed on the
row. (50-100%)
6. Ensure the pump’s operation by feeling the pump, re-
ducing the shut-off valve of the collector (pipe makes a sound), and by checking the temperatures of the collector. The temperatures should settle between 0­7°C.
7. End the collector pump’s test by setting row 7710 ---
and switch off relay test (No test).
CHARGING PUMP TEST
Each compressor module has a charging pump. Test must be car­ried out for each charging pump separately.
1. Select Input/output test in menu Output UX 2/4
2. Select control row 7716 (Output test UX2)
3. Set the charging pump’s desired rotation speed on the
row. (50-100%)
4. Ensure the pump’s operation by feeling the pump, re-
ducing the shut-off valve of the charging circuit (pipe
makes a sound), and by checking the temperatures of the charging circuit. The temperatures should have settled at the heating network’s temperatures.
5. End the charging pump’s test by setting to control
row 7716 ---.
CHANGE-OVER VALVE TEST
Change-over valve test is carried out on user terminal 1 of the leading heat pump.
1. Select Input/output test in menu Relay test (7700)
2. Select to row Relay output QX8, accept with button.
The change-over valve turns to the DHW charging position A. (red triangle points to A)
3. Select to row Stop all. The change-over valve turns to
the heating charging position B. (red triangle points to B)
4. End the test by setting to control row No test.
HEATING CIRCUIT MIXING VALVE TEST
1. Select Input/output test in menu Relay test (7700)
2. Select to row Relay output QX10, accept with button.
The mixing valve runs open.
3. Select to row Relay output QX11, accept with button.
The mixing valve runs closed.
4. End the test by setting to control row No test.
MIXING HEATING CIRCUIT PUMP TEST
1. Select Input/output test in menu Relay test (7700)
2. Select to row Relay output QX9, accept with button.
The mixing heating circuit’s pump is activated.
3. End the test by setting to control row No test.
PUMP HEATING CIRCUIT PUMP TEST
1. Select Input/output test in menu Relay test (7700)
2. Select to row Relay output QX12, accept with button.
The pump heating circuit pump is activated.
3. End the test by setting to control row No test.
HOT WATER CIRCULATING PUMP TEST
1. Select Input/output test in menu Relay test (7700)
2. Select to row Relay output QX13 accept with OK but-
ton. The hot water circulating pump is activated.
3. End the test by setting to control row No test.
ELECTRIC RESISTOR CONTROLS TEST
1. Select Input/output test in menu Relay test (7700)
2. Select to row Relay output QX1, accept with button.
K25 resistor control is activated.
3. Select to row Relay output QX2, accept with button.
K26 resistor control is activated.
4. Select to row Relay output QX3, accept with button.
K6 domestic hot water resistor control is activated.
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v1-4 22092016 53
5. End the test by setting to control row No test.
ALARM FORWARDING TEST
1. Select Input/output test in menu Relay test (7700)
2. Select to row Relay output QX6, accept with button.
The alarm relay is activated. The K10 further alarm relay receives control.
3. End the test by setting to control row No test.
Page 54
54 Gebwell GEMINI
16 TECHNICAL SPECIFICATIONS
Gebwell GEMINI 40 52 64
Power information
0/35
Output power
kW 45,0 61,0 69,2
Cooling power
kW 35,0 48,0 54,8
Input power
kW 10,0 13,0 14,4
COP
4,5 4,7 4,8
0/55
Output power
kW 40,6 54,6 61,8
Cooling power
kW 25,6 35,2 40,2
Input power
kW 15,0 19,4 21,6
COP
2,7 2,8 2,9
5/35
Output power
kW 52,4 71,6 80,6
Cooling power
kW 42,2 58,2 65,8
Input power
kW 10,2 13,4 14,8
COP
5,1 5,3 5,4
5/55
Output power
kW 46,4 62,4 70,6
Cooling power
kW 31,4 42,8 48,8
Input power
kW 15,0 19,6 21,8
COP
3,1 3,2 3,2
System’s energy efficiency class, intermediate climate conditions, underfloor heating
A+++
Electrical information
Rated voltage/electrical connection
V 400V 50Hz
Recommended fuse size A 3 x 40 3 x 50 3 x 63
Max. supply current (incl. control systems and pumps)
(A
rms
) 34,5 42,0 51,4
Start-up current
(A
rms
) 51,9 63,2 84,2
Charging pump power
W 6-175
Source pump power
W 17-608 23-762
IP classification IP21
Page 55
v1-4 22092016 55
Gebwell GEMINI 40 52 64
Refrigerant circuit
Refrigerant
R410A
Refrigerant volume per compressor unit
kg 2,95 2,95 2,95
Cut-off, overpressure
bar 42,0
Difference, overpressure
bar -8
Cut-off, under pressure
bar 3,2
Difference, under pressure
bar 2
Collector
Energy class, collector pump low energy (A)
Integrated collector pump No
Maximum pressure
bar 4
Minimum flow
l/s 1,42 2,00 2,48
Rated flow
l/s 1,66 2,36 3,00
Max external pressure loss at rated flow
kPa 81 70 100
Minimum heat collection liquid output temperature
°C -5
Maximum heat collection liquid output temperature °C 20
Charging circuit
Energy class, charging pump low energy (A)
Integrated charging pump Yes
Maximum pressure bar 4
Minimum flow l/s 0,69 0,97 1,04
Rated flow l/s 0,97 1,21 1,45
Max external pressure loss at rated flow kPa 72 50 43
Max heating water’s output temperature °C
68
Sound power level
dB(A) 42 42 43,5
Dimensions and weights
Width mm 600
Height mm 1895
Depth ** mm 875
Weight kg 400 400 400
Pipe connections
Collector liquid G 1 1/4"
Charging mm 35
Controller Gebwell Albatros2
Compressor Scroll
** In depth dimension does not take into account connection from rear.
Page 56
56 Gebwell GEMINI
17 SÄÄTIMEN 1 KYTKENTÄPISTEET:
17.1 Sensors
GEBWELL HEAT PUMP
CONTROLLER 1, UPPER COMPRESSOR UNIT
HEATING CIRCUIT 1 FLOW SENSOR
A
DDITIONAL
RESERVOIR 1
(
HEATING UPPER)
COMMON OUTPUT WATER
DOMESTIC WATER RESERVOIR
A
DDITIONAL
RESERVOIR 2
(
HEATING LOWER)
OUTDOOR TEMPER-
QAA55 ROOM SENSOR
QAA74 ROOM UNIT
WHITE BROWN
WHITE BROWN
WHITE BROWN
WHITE BROWN
WHITE BROWN
R Y B
RED BLUE YELLOW
WHITE BROWN
YELLOW BLUE
Page 57
v1-4 22092016 57
17.2 Controls
GEBWELL HEAT PUMP
TARIFF CONTROL, 230 VAC EXTERNAL PREVENTION MESSAGE 230V
ELECTRIC RESISTOR, HEATING STAGE 2 CONTROL 230 VAC
ELECTRIC RESISTOR, HEATING STAGE 1 CONTROL 230 VAC
ELECTRIC RESISTOR, DOMESTIC WATER CONTROL 230 VAC
Q4 DOMESTIC WATER CIRCULATION PUMP CONTROL 230 VAC, max. 0,7 A
Q2 PUMP FOR PUMP HEATING CIRCUIT CONTROL 230 VAC, max. 0,7A
Y1/Y2 HEATING CIRCUIT ACTUATOR 230V 3-POINT CONTROL
Q6 PUMP FOR MIXING HEATING CIRCUIT CONTROL 230 VAC, max. 0,7A
A
LERT, 230 VAC
max. 0,7A
CONTROLLER 1, UPPER COMPRESSOR UNIT
EXTERNAL
Y/GR
Y/GR
Y/GR
Y/GR
Y/GR
Y/GR
BR
WH BR BLU
WH BLU
Y/GR
Y/GR
Page 58
58 Gebwell GEMINI
18 SETPOINT EXAMPLES FOR HEAT PUMP ADJUSTMENTS IN
DIFFERENT HEATING NETWORKS
Set points of the heating circuits:
*HC = Heating circuit
Domestic hot water set points:
Heat pump’s set points:
Row number Control row Factory setting Under floor
heating
Radiator hea­ting
Air heating
HC1* HC2* HC3*
700 1000 1300 Opearating mode Automatic
710 1010 1310
Comfort set point
20
712 1012 1312 Reduced set point 19
714 1014 1314 Frost protection set point 15
720 1020 1320 Heating curve slope 0,5 0,5
(0,3-0,5)
0,8
(0,5-1,2)
0,8
(0,5-1,2)
740 1040 1340 Flow temp setpoint min 12 12 12 12
741 1041 1341
Flow temp setpoint max
45 45
(35-45)
55
(45-60)
55
(45-60)
750 1050 1350 Room sensor compensation 20 %
730 1030 1330 Summer/winter heating limit 16
Row number Control row Factory setting
1600 Operating mode On
1610 Nominal set point 50°C
Row number Control row Factory
setting
Underfloor heating
Radiator heat­ing
Air heating
2840 Return water temperature switching differen-
tial
6 6
8
(8-10)
10
Page 59
v1-4 22092016 59
19 MAINTENANCE RECORD
Date: Measure: *Fault code: Performed by: Nature of mainte-
nance:
R= repair
M = maintenance
S = change of set­tings
*Fault code: If the device fails, enter the fault code issued by the controller in this column.
Page 60
60 Gebwell GEMINI
20 ENERGY LABELS
Page 61
Declaration of Conformity
We, Gebwell Ltd, hereby declare under our sole responsibility that the product
Qi T2 Gemini E-Flex Taurus
to which this declaration relates is in conformity with the
LOW VOLTAGE DIRECTIVE 2006/96/EC ELECTROMAGNETIC COMPATIBILITY DIRECTIVE 2004/108/EC
and the following harmonised standards and technical specications have been applied:
LVD: EN 61439-1:2011
EN 61439-2:2011 EN 61439-3:2012
EMCD: EN 61439-1 Annex J, Point J.9.4.2
HD: 60364 Low-voltage electrical installations
384 Electrical installations of buildings
Commission Delegated Regulation (EU) No 811/2013 on energy labelling
Products are provided with a marking of conformity.
Leppävirta 8.9.2015
Tuure Stenberg Managing Director
Gebwell Ltd.
Patruunapolku 5, FI-79100 Leppävirta, FINLAND Tel. +358 20 1230 800, Telefax +358 17 554 1102
info@gebwell. | www.gebwell.
Page 62
Gebwell Ltd.
Patruunapolku 5
FI-79100 Leppävirta
FINLAND
VAT number: FI20089567
Tel. +358 (0) 20 123 0800
Telefax +358 (0) 17 554 1102
info@gebwell.
www.gebwell.com
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