GEARENCH U1344 User Manual

Petol Hydra-Tork

U1344

Operating Manual

Gearench

P.O. Box 192

4450 South Highway 6

Clifton, Texas 76634

Phone: [phone]

Fax: [phone]

© 2005 by GEARENCH. All rights reserved

form U1344 revision 03/31/06

Table of Contents

PETOL U1344 HYDRA-TORK DESCRIPTION................................................................ 3

WARRANTY........................................................................................................................... 4

SAFE PRACTICES AND PROCEDURES.......................................................................... 6

R

ESPONSIBILITY ..................................................................................................................... 6

R

EPLACEMENT PARTS ............................................................................................................ 6

SAFETY................................................................................................................................... 6

S

AFE PRACTICES..................................................................................................................... 7

R

ESPONSIBILITY OF DISTRIBUTORS ........................................................................................ 7

TONG AND VISE CHAIN INSPECTION........................................................................... 8

O

VERLOADING / SHOCK LOADS / SIDE LOADING .................................................................... 8

E

NVIRONMENTAL CONDITIONS............................................................................................... 8

N

ORMAL LIFE EXPECTANCY................................................................................................... 9

L

UBRICATION ......................................................................................................................... 9

P

ERIODIC INSPECTION LIST FOR PETOL SPECIAL CHAIN ....................................................... 10

INSTALLATION.................................................................................................................. 13

L

OCATION............................................................................................................................. 13

S

ETUP ................................................................................................................................... 13

OPERATION ........................................................................................................................ 13

C

HAIN SELECTION ................................................................................................................ 14

L

OADING .............................................................................................................................. 16

T

ONG ADJUSTMENT.............................................................................................................. 16

B

REAKING OUT .................................................................................................................... 16

M

AKING UP .......................................................................................................................... 16

PARTS LIST ......................................................................................................................... 18

FINAL ASSEMBLY ................................................................................................................. 19

B

ASE ASSEMBLY .................................................................................................................. 20

ONG ASSEMBLY.................................................................................................................. 21

T
V

EE SADDLE ASSEMBLY ...................................................................................................... 22

C

YLINDER ASSEMBLY .......................................................................................................... 23

P

ETOL SPECIAL CHAIN PARTS LIST ...................................................................................... 24

2

Petol U1344 Hydra-Tork Description

The U1344 Petol Hydra-Tork unit was designed for making up and breaking out downhole
tools. It is rated for operation on 1” to 6” diameters with a maximum working load of 5,000
ft-lbs. The unit may be operated in any position (horizontal or inclined) and is totally
portable.

The Petol Drill Pipe Tongs are adjusted to the different diameters within their range by
adjusting the chain screw nut for fine adjustment and by adding or removing sections of
chain for the coarse adjustment.

The U1344 also offers the following features:

The tong cylinder and backup tongs are mounted on a track for adjusting and switching
from make up to break out.

Two adjustable vee-saddles mounted on the hydra-tork base for support. The vee-saddles
are also mounted on tracks for easy adjustment.

The unit can be operated with any commercially available hydraulic power unit capable
of delivering 5000 psi pressure.

3

Warranty

What Is Covered

Gearench tools are expressly warranted to you, the purchaser, to be free of defects in material and
workmanship.

How Long Coverage Lasts

This express warranty lasts for the lifetime of the GEARENCH tool. Warranty coverage ends when the tool
becomes unusable for reasons other than defects in workmanship or material.

How Can You Get Warranty Service

To obtain the benefit of this warranty, contact a GEARENCH sales representative in Clifton, Texas.

GEARENCH · 4450 South Highway 6 · P.O. Box 192 · Clifton, TX 76634

What Will We Do To Correct Problems

Warranted products will be repaired or replaced, at GEARENCH’s option, and returned at no charge to you, the
original purchaser; or, if after three attempts at repair or replacement during the warranty period, the product
defect in material or workmanship persists, you can elect to receive a full refund of your original purchase price
for the product.

What Is Not Covered

Defects, failures or conditions that are due to normal wear and tear, abuse or misuse, are not covered by this
limited warranty. In addition, this limited warranty is in lieu of all other warranties, express or implied, verbal
or written. To the maximum extent allowed by law GEARENCH disclaims all implied warranties, including
implied warranties of merchantability and/or fitness for a particular purpose. GEARENCH also specifically
denies any liability for any incidental damages and/or consequential damages, including but not limited to
property damage to property other than the product itself, loss of sales profits, down time, costs or any other
damages measurable in money, whether or not included in the foregoing enumeration.

Please be advised that some states do not allow the exclusion or limitation of incidental or consequential
damages, so this limitation or exclusion may not apply to you. This warranty gives you specific rights, and you
may also have other rights, which vary from state to state, province to province, or country to country.

Are Personal Injuries Covered

In the event you, someone working for you, or any other person sustain a personal injury as a result of using the
GEARENCH tool, GEARENCH limits its potential liability for such a claim or injury to the fullest extent
allowed by law, and disclaims and denies any liability for such personal injury.

Please be advised that some states do not allow the exclusion or limitation of liability for personal injuries, so
the above limitation or exclusion may not apply to you, or the individual claiming injury.

No Other Express Warranty Applies

This GEARENCH LIMITED WARRANTY is the sole and exclusive warranty, express or implied for
GEARENCH products. No employee, agent, dealer or other person is authorized to alter, modify, expand or
reduce the terms of this warranty or to make any other warranty on behalf of GEARENCH.

Law Applicable

All matters related to the sale and/or use of the GEARENCH tool that is the subject of this limited warranty,
along with the construction and enforcement of the terms of this limited warranty itself, shall be subject to the
substantive and procedural laws of the state of Texas, not the conflicts of laws provisions of Texas, but rather
the laws of Texas themselves.

4

Forum Selection Clause

Any dispute arising out of the sale and/or use of the GEARENCH tool that is the subject of this limited
warranty shall be presented in the form of a claim or lawsuit to the offices of GEARENCH in Clifton, Bosque
County, Texas. No claim or suit may be brought against GEARENCH, arising out of the sale and/or use of the
tool, or arising out of the terms of this warranty, except in such forum. Purchase and/or use of the
GEARENCH tool makes you subject to the benefits and limitations of this limited warranty. Accordingly, any
writ, judgment or other enforcement, obtained from a jurisdiction, county, parish, state or federal court or other
country, other that from the forum identified above, shall be void and unenforceable against GEARENCH.

Arbitration Clause

In the event of dispute or claim arises out of the sale and/or use of the GEARENCH tool that is the subject of
this limited warranty, or arises out of the interpretation or enforcement of the terms and conditions of this
limited warranty, such dispute shall be submitted to binding arbitration pursuant to the rules of the American
Arbitration Association. If required to accomplish the purpose of this Arbitration clause, the purchaser hereby
expressly waives any right to demand trial by jury.

Complete Agreement

This express limited warranty contains the entire agreement regarding express or implied warranties related to
the GEARENCH tool that is the subject of it. No writing or language contained in the purchase order or any
other document of the purchaser, or invoice of GEARENCH or any intermediate seller, shall be construed as
modifying, in any way, the rights and liabilities contained in this limited warranty. Gearench expressly
disclaims any obligations expressed in any customer purchase order or document that are contrary to the terms
and limitations of this warranty.

Severability

If any term or limitation contained in this limited warranty is deemed unenforceable by law, then the term shall
be severed from the remaining portions of the limited warranty which shall remain enforceable.

All communications to GEARENCH regarding the use of the tool and any aspect of the sale of the tool of this
limited warranty should be addressed to GEARENCH.

GEARENCH · 4450 South Highway 6 · P.O. Box 192 · Clifton, TX 76634

5

Safe Practices and Procedures

Responsibility

“It is the responsibility of the employer to train the employee in the proper selection and
usage of tools, chains, etc., and to ensure that they are selected and used in that manner. In
many instances, injury results because it is assumed that anybody knows how to use common
hand tools. Observations and the record show that this is not the case. A part of every job
instruction program should therefore be detailed training in the proper use of hand tools (and
of all other special tools and equipment needed to accomplish the job).” - (Source: National
Safety Council)

“Employers are responsible for the safe condition of tools and equipment used by employees,
including tools and equipment which may be furnished by employees.” - (Source: OSHA

1910.242A)

Replacement Parts

Use only PETOL & TITAN replacement parts - no other parts are of comparable strength,
quality and interchangeability.

Safety

While we pride ourselves on the quality and dependability we build into GEARENCH tools
and products, we caution users that it is only prudent to know and follow the simple rules of
safety when using our products, or anyone else’s.

Always follow safe practices and procedures in accordance with the recommendations of
OSHA, The National Safety Council (NSC), The Hand Tools Institute (HTI), The National
Association of Chain Manufacturers (NACM), The International Association of Drilling
Contractors (IADC), Etc. All applicable Governmental rules, regulations or restrictions, now
in effect or which may be promulgated, take precedence over the suggestions in this
publication. The information in this publication is designed to supplement standard safe
practices and procedures, not in lieu of, or replacement thereof.

6

Safe Practices

Failure to observe one or more of the following five safe practices accounts for most hand
and powered tool accidents:

1. ALWAYS WEAR SAFETY GOGGLES TO PROTECT EYES

2. SELECT THE RIGHT TOOL FOR THE JOB

3. KEEP TOOLS IN GOOD CONDITION

4. USE TOOLS CORRECTLY

5. KEEP TOOLS IN A SAFE PLACE

Persons in any area where hand or powered tools are being used must always wear safety
goggles.

Never strike wrenches and tools with hammers or other objects.

All tools should be kept clean, inspected on a regular basis, and replaced when they show
signs of wear.

Be especially careful not to place yourself in a position that could result in bodily injury in
the event of a failure. See diagram on page 17.

READ SAFE PRACTICES AND PROCEDURES MANUAL, CATALOG
INFORMATION, AND PRODUCT LABELING PRIOR TO OPERATION.

Responsibility of Distributors

IT IS THE RESPONSIBILITY OF THE PURCHASERS OF GEARENCH PRODUCTS TO
CONVEY THE INFORMATION IN THIS PUBLICATION AND ANY OTHER
INFORMATION RELATING TO THE INDIVIDUAL PRODUCT, THROUGH THE
CHANNELS OF DISTRIBUTION, DOWN TO AND INCLUDING THE INDIVIDUAL
USING THE PRODUCT

NOTE

:

In view of the fact that the actual use determines whether safety requirements have
been met, the ultimate responsibility to comply rests with the end user.

7

Tong and Vise Chain Inspection

The service life of leaf chains can be altered by a variety of adverse operating conditions.
The following information discusses the most important of these conditions for consideration
when operating or scheduling replacement of leaf chain systems.

Overloading / Shock Loads / Side Loading

Attempting to “inch loads which are beyond the rated capacity of the tool.

Striking the tool with a hammer or other object while force is being exerted in an attempt to
loosen a “frozen” joint.

Side pull can be caused by pulling or pushing on the tong in a direction that is not along a
perpendicular plane, unleveled mounting of the tong or vise, inadequate support of the part
being broken out, and improper seating of the part being broken out in the tong or vise.
Improper seating will occur when the diameter of the part is not consistent within the width
of the tong or vise jaw.

Environmental Conditions

Wrench chains operate in widely varying environments, from wet outdoor conditions to
mildly or highly corrosive industrial atmospheres. They can also be exposed to abrasives
such as sand or grit.

The possible effects include:

Moisture - Corrosion and rust reduce chain strength by causing pitting and cracking.

Temperature - Very cold temperatures reduce chain strength by embrittlement.

Chemical Solutions or Vapors - Corrosive attack of the chain components’ grain structure
and/or the mechanical connections between the chain components (crevice corrosion)
may occur. Cracking often is microscopic. Propagation to complete failure can be
eventual or sudden.

Abrasives - Accelerated wearing and scoring of the articulating chain members (pins and
plates) may occur, with a corresponding reduction in chain strength. Due to
inaccessibility of the bearing surfaces (pin surfaces and plate apertures), wear and scoring
are not readily noticeable.

8

These conditions, when coupled with normal chain wear and inherent residual stress
(normally in the chain as constructed), can result in environmentally assisted failure. It is
impossible to predict chain life under complex conditions, as the degree of hostility and its
effects are dependent on many variables such as temperature, time of exposure, concentration
of corrosive atmosphere or medium, degree of abrasive wear, etc. Establishing the degree
and frequency of unpredictable dynamic loading is also difficult.

Normal Life Expectancy

A leaf chain’s normal life expectancy can be expressed as a maximum percent of elongation.
This is generally between 2% and 3% of pitch. As the chain flexes back and forth, the
bearing joints (pins and inside link plates) gradually wear from articulation. As with all steel
bearing surfaces, the precision hardened steel joints of leaf chain require a constant film of
oil between mating parts to prevent wear and to resist corrosion.

Lubrication

One of the most important but often overlooked factors is adequate lubrication. In addition
to reducing internal friction, maintaining a film of oil on all chain surfaces will inhibit rusting
and corrosion, This is important as corrosion of highly stressed, hardened steel chain
components can cause a major reduction in the load capacity of leaf chain and result in link
plate cracking.
Protection from corrosion is important in storage as well as in service. The factory lubricant
applied to PETOL CHAIN is a “Fingerprint Neutralizing Water-Displacing Corrosion
Preventative”. This is an excellent rust and corrosion inhibitor for chains in storage. When
installing these chains new, do not attempt to steam clean or degrease this lubricant. A grade
of SAE 30 or 40 weight, non-detergent motor oil should be used as supplemental lubricant
and a film of this oil should be maintained on all surfaces and internal bearing joints. Also,
do not attempt to paint new chains. Though painting may help inhibit corrosion, it will seal
off critical clearances and restricts oil from reaching the pin surfaces where it is needed for
good joint lubrication.

When operating in dusty environments, lubricated chains will accumulate a paste-like
buildup of grime. At periodic intervals, this buildup should be removed by cleaning and the
chain should be immediately re-lubricated. Do not use caustic or acid type cleaners; use a
stiff brush and a certified safe petroleum base solvent.

9

Periodic Inspection List for Petol Special Chain

1. PRIOR TO EACH USE, LEAF CHAIN AND TOOLS SHOULD BE
INSPECTED FOR SERVICEABILITY AND LUBRICATION.

2. USE ONLY PETOL AND TITAN REPLACEMENT PARTS - NO OTHER

PARTS ARE OF COMPARABLE STRENGTH, QUALITY, AND

INTERCHANGEABILITY.

10

11 12

Safety Precautions

1. Always wear safety goggles to protect eyes.

2. Select the right tool for the job.

3. Keep tools in good condition.

4. Use tools correctly.

5. Keep tools in a safe place.

6. Wear protective clothing, gloves and safety shoes as appropriate.

7. Use lengths of assembled chain. Do not build lengths from individual components.

8. Do not attempt to rework damaged chain by replacing only the components obviously
faulty. The entire chain may be compromised and should be discarded.

9. Never electroplate assembled leaf chains or components. Plating will result in failure
from hydrogen embrittlement.

10. Do not weld any chain or component. Welding spatter should never be allowed to
come into contact with chain or components.

11. Leaf chains are manufactured exclusively from heat-treated steels and therefore must
not be annealed. If heating a chain with a cutting torch is absolutely necessary for
removal, the chain should not be reused.

12. Inspect chains frequently and regularly for link plate cracking, pin turning, pin
protrusion and corrosion.

13. Use only PETOL & TITAN replacement parts to ensure proper strength.

Installation

Location

The Petol Hydra-Tork Unit should be located in an area with adequate room to work the
downhole tools. The unit may be located indoors or outdoors upon solid ground or a finished
shop floor. No special foundation is required.

Setup

Locate the hydraulic power unit in a convenient location and connect the hoses to the
hydraulic cylinder.

Operation

Controls

Use a hydraulic pressure gauge to indicate the current system pressure in psi. The torque
produced by the Petol Drill Pipe Tongs in foot-pounds are the same as the pressure in psi (i.e.
2400 psi produces 2400 foot-pounds). No pressure to torque conversions are required.

WARNING: Never operate the tong with a pressure higher than required to

perform the make up or break out operation. Operation at excessive pressure
may damage the downhole tool and/or injure personnel.

13

Chain Selection

The following table indicates the chains required for various diameters. The chains are
selected by adding or subtracting sections of chains.

Chain Part Number Diameter Range

131-45-05D 1 – 1 3/4
131-45-07D 1 7/8 – 2 1/2
131-45-09D 2 5/8 – 3 1/4
131-45-11D 3 1/4 – 3 7/8
131-45-13D 3 7/8 – 4 1/2
131-45-15D 4 1/2 – 5 1/8
131-45-17D 5 1/8 – 5 3/4
131-45-19D 5 3/4 - 6

Warning: Wrong chain selection could result in failure. See chain selection table

above and chain selection guide on the following page.

Tong adjustment

14

Chain Identification Guide

15 16

Loading

To load the downhole tool in the unit, adjust the vee-saddles to support the tool. Set the tool
into the unit. Position the tongs for make up or break out as needed and set the tongs onto
the tool. Adjust the tongs as described and latch the tong chains.

CAUTION: The vee-saddles must be used to support the tool while torquing.

Tong Adjustment

Add or remove chain sections as needed using the splice bolts in the chains. Push on the top

of the jaw to fully compress the spring inside the jaw. Adjust the chain screw nut so that

the chain is as tight as possible and fit into the lugs in the jaw.

Breaking Out

Load the tool and adjust the tongs as described above. Fully ratchet the tong by extending
the cylinder. Set the system pressure to a minimum. Retract the cylinder. When the tong
stops, begin increasing the system pressure. Keep increasing the system pressure until the

connection is broken loose or the working load of the tong is reached. Do not exceed the

rating of the tong. Consult with GEARENCH as needed for help with the toughest
break out jobs. After the initial break out, ratchet the tong fully and then alternately extend

and retract the cylinder until the connection is fully loosened.

Making Up

Load the tool and adjust the tong and vise as described above. Make up the connection hand
tight using TITAN chain tongs. Preset the system pressure to obtain the desired torque if
possible. Retract the cylinder. If the cylinder fully retracts without stalling, cycle the tong
(extend / retract). Continue until the cylinder stalls or until the desired pressure is obtained.

Warning: Do not stand in line with the tongs or chains during operation.

17 18

Parts List

The following drawings, diagrams, and parts lists describe all parts which may be needed as
replacement items. Where appropriate, standard industrial and hydraulic components have
been used. Should a standard industrial item need replacing, the item may be purchased
locally. To assist you in obtaining parts, the OEM component manufacturer and model
numbers are shown on the parts list. Of course, all replacement parts will be supplied by
GEARENCH if you prefer to order from us.

All tong, vise, and chain components are manufactured only by GEARENCH.
NOT ATTEMPT TO SUBSTITUTE THESE COMPONENTS. The unit will not work
properly unless these components are matched to the specific application. Consult our
factory as your requirement changes. Any non-GEARENCH substitutions of these
components void all warranties and subject the user to assumption of liabilities
resulting from subsequent use.

DO

Final Assembly

19

Item Qty. Part Number Description Notes

1 1 UB1344 Base assembly See below
2 2 DA1344 Tong assembly See page 19
3 2 UC1344-A Tong slide arm
4 2 UV1344 Vee saddle assembly See page 20
5 1 UC1344 Cylinder assembly See page 21
6 2 HP378 Clevis pin McMaster-Carr

98306A403 or equal

7 2 HP379 Clevis pin McMaster-Carr

98306A395 or equal
8 1 U1344-LK Backup link arm
9 2 131-45-19D Chain assembly See page

Base Assembly

Item Qty. Part Number Description Notes

1 2 HU75 Bushing
2 2 HXN053 Eye nut McMaster-Carr

3274T42 or equal

3 2 HXW016 Flat washer 1/2”
4 2 HXN043 Hex nut 1/2-13UNC

20

Tong Assembly

Item Qty. Part Number Description Notes

1 1 DH1344 Handle
2 1 DJ1344 Jaw
3 1 HP054 Jaw – handle pin
4 1 HP056 Spring pin
5 1 HU74 Spring pin bushing

6 4 HI08D Diamond point insert
6a 4 HI08K Knurled insert (optional)
6b 2 HI08B Blank insert (optional) To improve ratcheting

(if needed)
7 4 HP902 Insert key
8 4 HS20SS Insert key spring
9 1 HS06 Spring

10 1 HG03 Spring guide

21

Vee Saddle Assembly

Item Qty. Part Number Description Notes

1 1 UV1344-B Base
2 1 UV1344-H Head
3 2 HP373 Quick release pin McMaster-Carr

98320A255 or equal

4 1 HXS012 Hex bolt 5/16-18UNC x 7/8

22

Cylinder Assembly

Item Qty. Part Number Description Make / Model Notes

1 1 UC1344-C Cylinder Vickers/Aeroquip

TG10CACA1AA06000

2 1 UHCH-C4 Rod eye Vickers/Aeroquip

S-1-560

3 2 UHCH-F45 Reducer bushing Weatherhead

C3109X8X6

4 1 UHCH-F43 Male run tee Weatherhead

C3759X6

5 1 UHCH-F42 Reducer bushing Weatherhead

C3109X6X4

6 2 UHCH-Q05 Quick coupler Enerpac

CR-400

7 1 UHCH-G03 Pressure gauge Wika

233.30 2-1/2” LM 5000psi

23 24

Or equal

Or equal

Or equal

Or equal

Or equal

Petol Special Chain Parts List

Item Qty Part Number Description Notes

1 1 HP053 Master link – handle pin
2 1 HM03-45 Master link
3 1 HP055 Master link – chain pin
4 1 131-45-03 Special chain only
5 3 131-45-04 Special chain only
6 2 131-45-02 Special chain only
7 5 HB63 Splice bolt and nut
8 1 HV09-45 Chain screw
9 1 HN09 Chain screw nut

10 1 HP055 Chain screw – chain pin