GEARENCH U120-12 User Manual

Petol Hydra-Tork

U120-012

Operating Manual

Gearench

P.O. Box 192

4450 South Highway 6

Clifton, Texas 76634

Phone: [phone]

Fax: [phone]

© 2005 by GEARENCH. All rights reserved

Form U120-012 revision 06/06/05

Table of Contents

Petol U120-012 Hydra-Tork Description.............................................................................. 1

Warranty .................................................................................................................................2

Safe Practices and Procedures............................................................................................... 4

Responsibility.....................................................................................................................................................4

Replacement Parts ..............................................................................................................................................4

Safety..................................................................................................................................................................4

Safe Practices .....................................................................................................................................................4

Safety Sources and Publications.........................................................................................................................5

Responsibility of Distributors.............................................................................................................................6

Tong and Vise Chain Inspection ........................................................................................................................6

Overloading / Shock Loads / Side Loading....................................................................................................6

Environmental Conditions..............................................................................................................................6

Normal Life Expectancy.................................................................................................................................7

Lubrication .....................................................................................................................................................7

Periodic Inspection List for Petol Special Chain............................................................................................8

Safety Precautions ............................................................................................................................................10

Installation............................................................................................................................. 11

Location............................................................................................................................................................11

Setup.................................................................................................................................................................11

Electrical Wiring ..............................................................................................................................................11

Startup ..............................................................................................................................................................11

Operation............................................................................................................................... 12

Controls ............................................................................................................................................................12

TORQUE-PRESSURE CONVERSION............................................................................. 13

Loading.............................................................................................................................................................15

Vise and Tong Adjustment...............................................................................................................................15

Breaking Out ....................................................................................................................................................16

Making Up........................................................................................................................................................16

Calibration............................................................................................................................. 16

Recommended Calibration Setpoints ...............................................................................................................17

Parts List................................................................................................................................18

Final Assembly Parts List.................................................................................................................................19

Console Assembly Parts List............................................................................................................................20

Hydraulic Schematic ........................................................................................................................................21

Control Panel Parts List....................................................................................................................................23

Main Electrical Panel Parts List .......................................................................................................................24

Cylinder Assembly Parts List...........................................................................................................................26

Vee Saddle Assembly Parts List.......................................................................................................................28

Vise Assembly Parts List..................................................................................................................................29

Tong Assembly Parts List ................................................................................................................................30

Petol Special Chain Parts List ..........................................................................................................................31

Electrical Schematic .........................................................................................................................................32

ii

Petol U120-012 Hydra-Tork Description

The U120-012 Petol Hydra-Tork unit was designed for making up and breaking out
downhole tools. It is rated for operation on 6" to 24" diameters with a maximum working
load of 235,000 ft-lbs.

The Petol Pulldown Visetong and Petol Tongvise are adjusted to the different ODs within
their range by pulling the Petol Special Chain through the jaw and engaging a cam lock
lever. No addition or removal of chain sections is required.

The U120-012 also offers the following features:

A shock mounted hydraulic console not attached to the base to provide maximum
flexibility in the setup and location of the power unit for efficient use of shop space.
All controls are 24 volts AC, NEMA type 13.

The tong cylinder and vise base are mounted on tracks for switching from make up to
break out.

One adjustable vee-saddle mounted on the hydra-tork base for added support. This
vee-saddle is also mounted on tracks for easy adjustment.

Automatic cycling of the tong for long make-up and breakout jobs.

Digital torque display for direct reading of torque in 100 foot-pound increments with
an auxiliary output for a recorder at 1 volt / 50,000 foot-pounds.

Operating voltages are 208/240/460 volts, 3 phase, 10 horsepower. Other voltages
available upon request.

1

Warranty

What Is Covered

Gearench tools are expressly warranted to you, the purchaser, to be free of defects in material and
workmanship.

How Long Coverage Lasts

This express warranty lasts for the lifetime of the GEARENCH tool. Warranty coverage ends when the tool
becomes unusable for reasons other than defects in workmanship or material.

How Can You Get Warranty Service

To obtain the benefit of this warranty, contact a GEARENCH sales representative in Clifton, Texas.

GEARENCH · 4450 South Highway 6 · P.O. Box 192 · Clifton, TX 76634

What Will We Do To Correct Problems

Warranted products will be repaired or replaced, at GEARENCH’s option, and returned at no charge to you, the
original purchaser; or, if after three attempts at repair or replacement during the warranty period, the product
defect in material or workmanship persists, you can elect to receive a full refund of your original purchase price
for the product.

What Is Not Covered

Defects, failures or conditions that are due to normal wear and tear, abuse or misuse, are not covered by this
limited warranty. In addition, this limited warranty is in lieu of all other warranties, express or implied, verbal
or written. To the maximum extent allowed by law GEARENCH disclaims all implied warranties, including
implied warranties of merchantability and/or fitness for a particular purpose. GEARENCH also specifically
denies any liability for any incidental damages and/or consequential damages, including but not limited to
property damage to property other than the product itself, loss of sales profits, down time, costs or any other
damages measurable in money, whether or not included in the foregoing enumeration.

Please be advised that some states do not allow the exclusion or limitation of incidental or consequential
damages, so this limitation or exclusion may not apply to you. This warranty gives you specific rights, and you
may also have other rights, which vary from state to state, province to province, or country to country.

Are Personal Injuries Covered

In the event you, someone working for you, or any other person sustain a personal injury as a result of using the
GEARENCH tool, GEARENCH limits its potential liability for such a claim or injury to the fullest extent
allowed by law, and disclaims and denies any liability for such personal injury.

Please be advised that some states do not allow the exclusion or limitation of liability for personal injuries, so
the above limitation or exclusion may not apply to you, or the individual claiming injury.

No Other Express Warranty Applies

This GEARENCH LIMITED WARRANTY is the sole and exclusive warranty, express or implied for
GEARENCH products. No employee, agent, dealer or other person is authorized to alter, modify, expand or
reduce the terms of this warranty or to make any other warranty on behalf of GEARENCH.

Law Applicable

All matters related to the sale and/or use of the GEARENCH tool that is the subject of this limited warranty,
along with the construction and enforcement of the terms of this limited warranty itself, shall be subject to the
substantive and procedural laws of the state of Texas, not the conflicts of laws provisions of Texas, but rather
the laws of Texas themselves.

2

Forum Selection Clause

Any dispute arising out of the sale and/or use of the GEARENCH tool that is the subject of this limited
warranty shall be presented in the form of a claim or lawsuit to the offices of GEARENCH in Clifton, Bosque
County, Texas. No claim or suit may be brought against GEARENCH, arising out of the sale and/or use of the
tool, or arising out of the terms of this warranty, except in such forum. Purchase and/or use of the
GEARENCH tool makes you subject to the benefits and limitations of this limited warranty. Accordingly, any
writ, judgment or other enforcement, obtained from a jurisdiction, county, parish, state or federal court or other
country, other that from the forum identified above, shall be void and unenforceable against GEARENCH.

Arbitration Clause

In the event of dispute or claim arises out of the sale and/or use of the GEARENCH tool that is the subject of
this limited warranty, or arises out of the interpretation or enforcement of the terms and conditions of this
limited warranty, such dispute shall be submitted to binding arbitration pursuant to the rules of the American
Arbitration Association. If required to accomplish the purpose of this Arbitration clause, the purchaser hereby
expressly waives any right to demand trial by jury.

Complete Agreement

This express limited warranty contains the entire agreement regarding express or implied warranties related to
the GEARENCH tool that is the subject of it. No writing or language contained in the purchase order or any
other document of the purchaser, or invoice of GEARENCH or any intermediate seller, shall be construed as
modifying, in any way, the rights and liabilities contained in this limited warranty. Gearench expressly
disclaims any obligations expressed in any customer purchase order or document that are contrary to the terms
and limitations of this warranty.

Severability

If any term or limitation contained in this limited warranty is deemed unenforceable by law, then the term shall
be severed from the remaining portions of the limited warranty which shall remain enforceable.

All communications to GEARENCH regarding the use of the tool and any aspect of the sale of the tool of this
limited warranty should be addressed to GEARENCH.

GEARENCH · 4450 South Highway 6 · P.O. Box 192 · Clifton, TX 76634

3

Safe Practices and Procedures

Responsibility

"It is the responsibility of the employer to train the employee in the proper selection and
usage of tools, chains, etc., and to ensure that they are selected and used in that manner. In
many instances, injury results because it is assumed that anybody knows how to use common
hand tools. Observations and the record show that this is not the case. A part of every job
instruction program should therefore be detailed training in the proper use of hand tools (and
of all other special tools and equipment needed to accomplish the job)." - (Source: National
Safety Council)

"Employers are responsible for the safe condition of tools and equipment used by employees,
including tools and equipment which may be furnished by employees." - (Source: OSHA

1910.242A)

Replacement Parts

Use only PETOL & TITAN replacement parts - no other parts are of comparable strength,
quality and interchangeability.

Safety

While we pride ourselves on the quality and dependability we build into GEARENCH tools
and products, we caution users that it is only prudent to know and follow the simple rules of
safety when using our products, or anyone else's.

Always follow safe practices and procedures in accordance with the recommendations of
OSHA, The National Safety Council (NSC), The Hand Tools Institute (HTI), The National
Association of Chain Manufacturers (NACM), The International Association of Drilling
Contractors (IADC), Etc. All applicable Governmental rules, regulations or restrictions, now
in effect or which may be promulgated, take precedence over the suggestions in this
publication. The information in this publication is designed to supplement standard safe
practices and procedures, not in lieu of, or replacement thereof.

Safe Practices
(Source: The National Safety Council)

Failure to observe one or more of the following five safe practices accounts for most hand
and powered tool accidents:

1. ALWAYS WEAR SAFETY GOGGLES TO PROTECT EYES

2. SELECT THE RIGHT TOOL FOR THE JOB

3. KEEP TOOLS IN GOOD CONDITION

4. USE TOOLS CORRECTLY

5. KEEP TOOLS IN A SAFE PLACE

4

Safety Goggles must always be worn by persons in any area where hand and powered tools
are being used.

Never apply excess leverage to a wrench or tool by means of a "Cheater Bar". Never strike
wrenches and tools with hammers or other objects.

All tools should be kept clean, inspected on a regular basis, and replaced when they show
signs of wear.

Be especially careful not to place yourself in a position that could result in bodily injury in
the event of a failure. Brace yourself firmly and pull rather than push when wrenching. (If
necessary to push, do so with the flat of the hand rather than gripping around the wrench.)

Never stand under or near loads being hoisted off the ground.

READ SAFE PRACTICES AND PROCEDURES MANUAL, CATALOG INFORMATION
AND PRODUCT LABELING PRIOR TO OPERATION.

Spinning and drill pipe chain, cathead chain, and the PETOL Connecting Link attachment
are designed for the specific purpose for which the name indicates. Chains and attachments
that are to be used for any other purpose should be selected in accordance with the
recommendations of ASTM, NACM, Rigger's Handbook, and the commercial chain
manufacturer's technical manuals.

Safety Sources and Publications

In the interest of Safety the following sources of Safety information is furnished:

The Hand Tools Institute (HTI)
25 North Broadway
Tarrytown, New York 10591
[phone]
www.hti.org

The National Safety Council (NSC)
1121 Spring Lake Drive
Itasca, Illinois 60143-3201
[phone]
www.nsc.org

International Safety Council
1121 Spring Lake Drive
Itasca, Illinois 60143-3201
[phone]

5

Responsibility of Distributors

IT IS THE RESPONSIBILITY OF THE PURCHASERS OF GEARENCH PRODUCTS TO
CONVEY THE INFORMATION IN THIS PUBLICATION AND ANY OTHER
INFORMATION RELATING TO THE INDIVIDUAL PRODUCT, THROUGH THE
CHANNELS OF DISTRIBUTION, DOWN TO AND INCLUDING THE INDIVIDUAL
USING THE PRODUCT

NOTE:
In view of the fact that the actual use determines whether safety requirements have
been met, the ultimate responsibility to comply rests with the end user.

Tong and Vise Chain Inspection

The service life of leaf chains can be altered by a variety of adverse operating conditions.
The following information discusses the most important of these conditions for consideration
when operating or scheduling replacement of leaf chain systems.

Overloading / Shock Loads / Side Loading

Attempting to "inch loads which are beyond the rated capacity of the tool.

Striking the tool with a hammer or other object while force is being exerted in an attempt to
loosen a "frozen" joint.

Side pull on the chain. Side pull can be caused by pulling or pushing on the tong in a
direction that is not along a perpendicular plane, unlevel mounting of the vise, inadequate
support of the part being broken out, and improper seating of the part being broken out in the
tong or vise. Improper seating will occur when the OD of the part is not consistent within
the width of the tong or vise jaw.

Environmental Conditions

Wrench chains operate in widely varying environments, from wet outdoor conditions to
mildly or highly corrosive industrial atmospheres. They can also be exposed to abrasives
such as sand or grit.

The possible effects include:

Moisture - Corrosion and rust reduce chain strength by causing pitting and cracking.

Temperature - Very cold temperatures reduce chain strength by embrittlement.

Chemical Solutions or Vapors - Corrosive attack of the chain components' grain

structure and/or the mechanical connections between the chain components (crevice

corrosion) may occur. Cracking often is microscopic. Propagation to complete

failure can be eventual or sudden.

6

Abrasives - Accelerated wearing and scoring of the articulating chain members (pins

and plates) may occur, with a corresponding reduction in chain strength. Due to

inaccessibility of the bearing surfaces (pin surfaces and plate apertures), wear and

scoring are not readily noticeable.

These conditions, when coupled with normal chain wear and inherent residual stress
(normally in the chain as constructed), can result in environmentally assisted failure. It is
impossible to predict chain life under complex conditions, as the degree of hostility and its
effects are dependent on many variables such as temperature, time of exposure, concentration
of corrosive atmosphere or medium, degree of abrasive wear, etc.. Establishing the degree
and frequency of unpredictable dynamic loading is also difficult.

Normal Life Expectancy

A leaf chain's normal life expectancy can be expressed as a maximum percent of elongation.
This is generally between 2% and 3% of pitch. As the chain flexes back and forth, the
bearing joints (pins and inside link plates) gradually wear from articulation. As with all steel
bearing surfaces, the precision hardened steel joints of leaf chain require a constant film of
oil between mating parts to prevent wear and to resist corrosion.

Lubrication

One of the most important but often-overlooked factors is adequate lubrication. In addition
to reducing internal friction, maintaining a film of oil on all chain surfaces will inhibit rusting
and corrosion, This is important as corrosion of highly stressed, hardened steel chain
components can cause a major reduction in the load capacity of leaf chain and result in link
plate cracking.

Protection from corrosion is important in storage as well as in service. The factory lubricant
applied to PETOL CHAIN is a "Fingerprint Neutralizing Water-Displacing Corrosion
Preventative". This is an excellent rust and corrosion inhibitor for chains in storage. When
installing these chains new, do not attempt to steam clean or degrease this lubricant. A grade
of SAE 30 or 40 weight, nondetergent motor oil should be used as supplemental lubricant
and a film of this oil should be maintained on all surfaces and internal bearing joints. Also,
do not attempt to paint new chains. Though painting may help inhibit corrosion, it will seal
off critical clearances and restricts oil from reaching the pin surfaces where it is needed for
good joint lubrication.

When operating in dusty environments, lubricated chains will accumulate a paste-like
buildup of grime. At periodic intervals, this buildup should be removed by cleaning and the
chain should be immediately relubricated. Do not use caustic or acid type cleaners; use a
stiff brush and a certified safe petroleum base solvent.

7

Periodic Inspection List for Petol Special Chain

1. PRIOR TO EACH USE, LEAF CHAIN AND TOOLS SHOULD BE
INSPECTED FOR SERVICEABILITY AND LUBRICATION.

2. USE ONLY PETOL AND TITAN REPLACEMENT PARTS - NO OTHER
PARTS ARE OF COMPARABLE STRENGTH, QUALITY, AND
INTERCHANGEABILITY.

8

9

Safety Precautions

1. Always wear safety goggles to protect eyes.

2. Select the right tool for the job.

3. Keep tools in good condition.

4. Use tools correctly.

5. Keep tools in a safe place.

6. Wear protective clothing, gloves and safety shoes as appropriate.

7. Use lengths of assembled chain. Do not build lengths from individual components.

8. Do not attempt to rework damaged chain by replacing only the components obviously
faulty. The entire chain may be compromised and should be discarded.

9. Never electroplate assembled leaf chains or components. Plating will result in failure
from hydrogen embrittlement.

10. Do not weld any chain or component. Welding spatter should never be allowed to
come into contact with chain or components.

11. Leaf chains are manufactured exclusively from heat-treated steels and therefore must
not be annealed. If heating a chain with a cutting torch is absolutely necessary for
removal, the chain should not be reused.

12. Inspect chains frequently and regularly for link plate cracking, pin turning, pin
protrusion and corrosion.

13. Use only PETOL & TITAN replacement parts to ensure proper strength.

10

Installation

Location

The Petol Hydra-Tork Unit should be located in an area with adequate room to work the
downhole tools. The unit may be located indoors or outdoors upon solid level ground or a
finished shop floor. No special foundation is required.

Setup

Locate the hydraulic console in a convenient location and connect the hoses to the main
hydraulic cylinder. Attach the control cable from the cylinder to the receptacle on the side of
the console.

Electrical Wiring

Connect electrical power to the console at the disconnect switch located in the access door of
the main electrical panel at the top of the console. The electrical supply should be made by a
qualified electrician in accordance with all applicable local codes and standards. If the
voltage must be changed to match the available supply voltage (e.g. after relocation): change
the motor wiring at the motor in the lower section of the console, change the primary leads
on the control transformer in the main electrical panel, change the fuses in the disconnect
switch, and change the motor starter overload setting in the main electrical panel. The spare
parts list describes the fuses needed for all voltages.

Startup

Verify that the oil level is within the operating limits as shown on the console sight glass.

Use Chevron AW-ISO46 or equal (40 gallons). Turn on the disconnect switch to power up

the console. Start the hydraulic pump and immediately press any one of the cylinder control
buttons. If the cylinder does not move and if no hydraulic pressure is indicated (1)
immediately turn off the power; (2) lock out the power supply to the console; and (3) reverse
any two of the power supply leads to obtain the correct pump rotation.

If the main cylinder will only extend and not retract (1) turn off the power; (2) lock out the
power to the console; and (3) reverse the hoses attaching the console to the cylinder.

Cycle the cylinder several times to clear the system of any entrapped air.

11

Operation

Controls

The operating controls are shown on Figures 1 and 2 on page 16.

The disconnect switch is used to disconnect electrical power to the controls. When this
switch is on, the motor may be started.

The POWER ON switch will start the hydraulic pump motor. It contains an indicator light
to show that the motor is on. The POWER OFF switch is used to stop the motor.

The FILTER indicator light is used to monitor the hydraulic filter. If this light is on while a

cylinder is traveling the hydraulic filter element, located in the lower portion of the console,

is dirty and must be replaced. Use Hycon 0180-MA-010-P element or equal.

The TONG RATCHET and TONG ENGAGE buttons are used to control operation of the
cylinder. Press the TONG ENGAGE button to apply torque. Press the TONG RATCHET

button to ratchet the tong back to the pull down position.

The HAND-AUTO selector switch changes the mode of the console from manual to

automatic cycling.

The AUTO START and AUTO STOP buttons are used to control the automatic cycling of
the main cylinder. Press the AUTO START button to start the cylinder cycling. Press the
AUTO STOP button to cancel the automatic cycling.

The pressure control knob is used to adjust the overall system pressure. Turn the knob
clockwise to increase pressure or counter-clockwise to decrease system pressure.

WARNING: Never operate the tong with a pressure higher than required to

perform the make up or break out operation. Operation at excessive pressure

may damage the downhole tool and/or injure personnel.

The hydraulic pressure gauge is used to indicate the current system pressure in psi. A
conversion chart for equating the hydraulic pressure in psi to the torque output in ft-lbs
follows:

12

TORQUE-PRESSURE CONVERSION

TORQUE

(ft-lbs)

30,000 340 135,000 1520

35,000 400 140,000 1580

40,000 450 145,000 1640

45,000 510 150,000 1690

50,000 560 155,000 1750

55,000 620 160,000 1810

60,000 680 165,000 1860

65,000 730 170,000 1920

70,000 790 175,000 1980

75,000 850 180,000 2030

80,000 900 185,000 2090

85,000 960 190,000 2150

90,000 1020 195,000 2200

PRESSURE

(psig)

TORQUE

(ft-lbs)

PRESSURE

(psig)

95,000 1070 200,000 2260

100,000 1130 205,000 2310

105,000 1190 210,000 2370

110,000 1240 215,000 2430

115,000 1300 220,000 2480

120,000 1360 225,000 2540

125,000 1410 230,000 2600

130,000 1470 235,000 2650

13

14

Loading

To load the downhole tool in the unit, slide the vise left or right as needed. Adjust the vee­saddle to support the tool when set into the vise. Set the tool into the vise. Position the tong
for make up or break out as needed and set the tong onto the tool. Adjust the vise and tong
as described and latch the vise chain and tong chain.

CAUTION: The vee-saddles must be used to support the tool while torquing.

Vise and Tong Adjustment

Release the cam lock on the tong and vise by depressing the cam lever and moving the pawl
to the unlocked position (see figure). Slide the chain through the tong or vise as needed to
latch the chain screw nut into the jaw. Move the pawl lever to the locked position and
release the cam lever. Check that the cam lever is latched. Tighten the chain screw nut on
the vise until hand tight. Tighten the chain screw nut on the tong until it is hand tight and
then loosen the chain screw nut on the tong 1/2 turn to provide proper ratcheting.

15

Breaking Out

Load the tool and adjust the tong and vise as described above. Fully ratchet the tong. Turn
the pressure control knob fully counter-clockwise, engaging the tong. When the tong stops,
begin increasing the system pressure by turning the pressure control

slowly clockwise. Keep

increasing the system pressure until the connection is broken loose or the working load of

the tong is reached. Do not exceed the rating of the tong. Consult with GEARENCH as
needed for help with the toughest break out jobs. After the initial break out, ratchet the

tong fully and then alternately engage / ratchet the tong until the connection is fully
loosened.

Making Up

Load the tool and adjust the tong and vise as described above. Make up the connection hand

tight using TITAN chain tongs. While pressing the TONG RATCHET button with the

cylinder fully extended, adjust the pressure control knob until the desired make up torque is
displayed. Engage the tong. If the cylinder fully retracts without stalling, cycle the tong
(ratchet / engage). Continue until the cylinder stalls.

Calibration

Periodic calibration of the digital display and recorder outputs is recommended to maintain
the highest possible accuracy. The following procedures should be used for calibration.

1. Connect a calibrated pressure indicator to any pressurized port on the console.

2. Remove the digital panel meter covers as shown. The power, signal and analog output

wires must remain connected to the meter. See the calibration adjustment diagram below
for the adjustment locations.

3. Apply pressure to the pressure indicator. The table below lists the recommended

pressure values and the theoretical display and analog output values.

4. Adjust the zero and span controls as needed. Adjust the meter display prior to the analog

output, as the meter controls will also affect the analog output.

5. Replace the digital panel meter covers and return the unit to service.

16

Recommended Calibration Setpoints

Pressure

(psig)

Torque

(ft-lbs)

Output

(volts)

0 0 0.000

500 44,300 0.886
1000 88,600 1.771
1500 132,800 2.657
2000 177,100 3.542
2500 221,400 4.428
2650 234,700 4.693

17

Parts List

The following drawings, diagrams, and parts lists describe all parts, which may be needed as
replacement items. Where appropriate, standard industrial, electrical, and hydraulic
components have been used. Should a standard industrial item need replacing, the item may
be purchased locally. To assist you in obtaining parts, the OEM component manufacturer
and model numbers are shown on the parts list. Of course, all replacement parts will be
supplied by GEARENCH if you prefer to order from us.

All tong, vise, and chain components are manufactured only by
GEARENCH.

DO NOT ATTEMPT TO SUBSTITUTE THESE
COMPONENTS. The unit will not work properly unless these components
are matched to the specific application. Consult our factory as your
requirements change. Any non-GEARENCH substitutions of these
components void all warranties and subject the user to assumption of
liabilities resulting from subsequent use.

18

Final Assembly Parts List

Item Qty. Part Number Description Notes

1 1 UHBASE-120-01 Base assembly

2 1 UHCN-120-012 Console assembly See pages 19-24

3 1 UHCY-120-3A Cylinder assembly See pages 25-26

4 1 UHVSA-120 Vee saddle assembly See page 27

5 1 TVA120 Vise assembly See page 28

6 1 VTDA120 Tong assembly See page 29

7 2 121-56-31T Chain assembly See page 30

8 1 UVS-120 Vise slide

9 4 HB65 Hex bolt 2-4.5UNC x 4 hex bolt

19

Console Assembly Parts List

Item Qty. Part Number Description Make / Model Notes

1 1 UHCH-120-12 Hydraulic schematic

2 1 UHCN-P!-02 Control panel

3 1 UHCN-P2-012 Main electrical panel

4 40 gal. UHCH-OIL Hydraulic oil Chevron

AW-ISO46

20

Or equal

Hydraulic Schematic

21

Hydraulic Schematic Parts List

Item Qty. Part Number Description Make / Model Notes

1 1 UHCH-P09 Pump Oilgear

PVWH-34-LDFY-HNNNN­TKCP-XXXC

2 1 UHCH-M15 Motor Baldor

CM2333

3 1 UHCH-M16 Motor coupling Magnalloy

M30012012

4 1 UHCH-M17 Pump coupling Magnalloy

M30010810

5 1 UHCH-M18 Coupling insert Magnalloy

M370U

6 1 UHCH-P10 Adaptor Magnalloy

M182682C

7 1 UHCH-V37 Manifold Daman

AD07P24S/S

8 1 UHCH-V08 Relief valve Sun

RPGC-LCN-3200psi

9 1 UHCH-V36 Directional valve Rexroth

4WEH16R7X/6EG24N9ETK4

10 1 UHCH-V38 Manifold reducer Daman

AD03D07VAAB

11 1 UHCH-V11 Directional valve Wandfluh

WDMFA06-AC2-R24

12 1 UHCH-V02 Pressure control Sun

RSDC-LAN-EHI

13 1 UHCH-V03 Power limit valve Sun

NFCC-LDN-GAI

14 1 UHCH-G01 Pressure gauge Wika

213.40 4” FF-LBM 3000psi

15 2 UHCH-G05 Gauge snubber Cajon

SS-4-SA-EW

16 1 UHCH-B04 Filter element Hycon

0180-MA-010-P

25 1 UHCH-B02 Filter switch Nason

SM-2A-15R/HR

26 1 UHCE-P1 Pressure transducer Omega

PX602-3KGV

Or equal

Or equal

Or equal

Or equal

Or equal

Or equal

Or equal

Or equal

Or equal

Or equal

Or equal

Or equal

Or equal

22

Control Panel Parts List

Item Qty. Part Number Description Make / Model Notes

1 1 UHCE-S1 Push button switch Allen-Bradley

800MB-CQA24GA

2 2 UHCE-S2 Push button switch Allen-Bradley

800MB-CB6D2

3 1 UHCE-L1 Pilot light Allen-Bradley

800MB-CQ24R

4 2 UHCE-S3 Push button switch Allen-Bradley

800MB-CA9B

5 1 UHCE-S5 Selector switch Allen-Bradley

800MB-HH2BLA

6 2 UHCE-W23 3/4” x 45° liquid-

tight conduit conn.

7 2 UHCE-W25 3/4” conduit sealing

ring

8 1.50

UHCE-W26 3/4” liquid-tight

ft

conduit

Thomas & Betts
5243
Thomas & Betts
5263

23

Or equal

Or equal

Main Electrical Panel Parts List

Item Qty. Part Number Description Make / Model Notes

1A 1 UHCE-S8 Disconnect switch Allen-Bradley

194R-NJ060P34ER1

1B 3 UHCE-F9 Fuse, 230V Bussmann

LPJ-45

1B 3 UHCE-F10 Fuse, 380V, 460V Bussmann

LPJ-35

2A 1 UHCE-X3 Transformer Acme

TA-2-81324

2B 1 UHCE-X2 Fuse kit Acme

PL-112601

2C 1 UHCE-F7 Fuse Bussmann

FNM-10

3A 1 UHCE-M3 Starter Allen-Bradley

509-COJ-A2J

24

Or equal

Or equal

Or equal

Item Qty. Part Number Description Make / Model Notes

4A 5 UHCE-W18 Cord connector Hubbell

Or equal

SHC1011

4B 5 UHCE-W24 3/8” sealing ring Thomas & Betts

Or equal

5261

4C 5 UHCE-W27 3/8” lock nut Thomas & Betts

Or equal

140

5A 2 UHCE-W23 3/4” x 45° liquid-

tight conduit conn.

5B 2 UHCE-W25 3/4” sealing ring Thomas & Betts

Thomas & Betts
5243

Or equal

Or equal

5263

5C 2.25

6A 37 UHCE-W08 Terminal block Allen-Bradley

UHCE-W26 3/4” liquid-tight

ft

conduit

1492-W3

6B 16 UHCE-W09 Jumper, 10 pole Allen-Bradley

1492-CJ5-10

6C 2 UHCE-W10 End anchor Allen-Bradley

1492-EA35

6D 1 UHCE-W11 End barrier Allen-Bradley

1492-EB3

6E 1 UHCE-W12 Mounting rail Allen-Bradley

199-DR1

6F 6 UHCE-W13 Partition plate Allen-Bradley

1492-PP3

7A 1 UHCE-W15 Wiring duct Hoffman

Or equal

A-100100WH

7B 1 UHCE-W16 Wiring duct cover Hoffman

Or equal

A-100CWH

8 1 UHCE-R2 Relay, 4 pole Allen-Bradley

700-P400A24

9 2 UHCE-R3 Relay, 6 pole Allen-Bradley

700-P600A24

10 1 UHCE-W31 Receptacle Hubbell

HB1401SB

11A 1 UHCE-I3 Digital panel meter Newport

Q9820S

11B 1 UHCE-I2 Meter cover Newport

6800-SPC4

12 1 UHCE-W44 Dual binding post Newark

Or equal

35N847

25

Cylinder Assembly Parts List

Item Qty. Part Number Description Make / Model Notes

1 1 UHCY-120-3 Cylinder Vickers

TG10MKEA1FJ24000

2 1 UHCY-120-RC Rod clevis Vickers

SH-862-10

3 1 UHCY-120-RS Rod stud

4 1 UHCY-120-EB Eye bracket

5 2 UHCH-H08 Hydraulic hose Gates

12G2-12FJX-12MP-240

6 2 UHCH-F74 Reducer bushing Weatherhead

C3109X20X12

7 1 UHCE-W38 Galvanized nipple,

1/2” x close

8 1 UHCE-W37 Galvanized tee, 1/2”

9 1 UHCE-W39 Conduit connector Thomas & Betts

26

5121

Or equal

Or equal

Or equal

Or equal

10 1 UHCE-W43 Cord connector Hubbell

SHC1023

11 2.75

12 1 UHCE-W40 EMT connector 90° Thomas & Betts Or equal

13 1 UHCE-W32 Control cable Hubbell

14 1 HP956 Pin

15 1 UHCY-120-HB Handle bushing

16 2 HSC006 Cotter pin 3/16” Or equal

UHCE-W36 EMT conduit, 1/2”

ft

HC1420SA

Or equal

27

Vee Saddle Assembly Parts List

Item Qty. Part Number Description Make / Model Notes

1 1 UHVSB-120 Vee saddle base

2 1 UHVSN-120 Vee saddle nut

3 1 UHVSH-120 Vee saddle head

28

Vise Assembly Parts List

Item Qty. Part Number Description

1 1 TVB120 Base

2 1 TVJ120 Jaw

3 4 HI11D Diamond point insert

4 4 HP904 Insert key

5 4 HS21 Insert key spring

6 1 TVP120 Pawl

7 1 TVL120 Pawl latch

8 1 HP344 Pawl latch pin

9 1 HP029 Pawl latch rivet

10 1 HS03 Pawl latch spring

11 1 HP279 Base pin

12 1 HP345 Jaw pin w/ kliprings

13 2 HXRR300 Jaw pin klipring only

29

Tong Assembly Parts List

Item Qty. Part Number Description

1 1 VTDH120 Handle

2 1 HP222 Handle pin

3 1 TVJ120 Jaw

4A 2 HI11D Diamond point insert

4B 2 HI11B Blank insert

5 4 HP904 Insert key

6 4 HS21 Insert key spring

7 1 TVP120 Pawl

8 1 TVL120 Pawl latch

9 1 HP344 Pawl latch pin

10 1 HP029 Pawl latch rivet

11 1 HS03 Pawl latch spring

12 1 HP345 Jaw pin w/ kliprings

13 2 HXRR300 Jaw pin klipring only

30

Petol Special Chain Parts List

Item Qty. Part Number Description

1 As req’d 201-56-02 Special chain only

2 As req’d 201-56-05 Special chain only

3 As req’d 201-56-07 Special chain only

4 1 HV06-56 Chain screw

5 1 HN07 Chain screw nut

6 1 HP328 Chain screw pin

7 1 HP955 Chain screw nut lever

8 1 HD5-56 Chain handle

9 1 HP328 Chain handle pin

10 As req’d HP328 Chain pin w/ kliprings

11 As req’d HXKR100 Klipring only

31

Electrical Schematic

32