GEARENCH U118-000-G User Manual

Petol Hydra-Tork

U118-000-G

(Standard Base)

Operating Manual

Gearench

P.O. Box 192

4450 South Highway 6

Clifton, Texas 76634

Phone: [phone]

Fax: [phone]

© 2005 by GEARENCH. All rights reserved

form U118-000-G rev 06/09/05

Table of Contents

PETOL U118-000-G HYDRA-TORK DESCRIPTION ...................................................................................3

WARRANTY........................................................................................................................................................4

SAFE PRACTICES AND PROCEDURES........................................................................................................6

RESPONSIBILITY ..................................................................................................................................................6

REPLACEMENT PARTS .........................................................................................................................................6

SAFETY ...............................................................................................................................................................6

SAFE PRACTICES (SOURCE: THE NATIONAL SAFETY COUNCIL) ..........................................................................7

SAFETY SOURCES AND PUBLICATIONS ................................................................................................................8

RESPONSIBILITY OF DISTRIBUTORS .....................................................................................................................8

TONG AND VISE CHAIN INSPECTION....................................................................................................................9

OVERLOADING / SHOCK LOADS / SIDE LOADING.................................................................................................9

ENVIRONMENTAL CONDITIONS ...........................................................................................................................9

NORMAL LIFE EXPECTANCY .............................................................................................................................10

LUBICATION ......................................................................................................................................................10

PERIODIC INSPECTION LIST FOR PETOL SPECIAL CHAIN....................................................................................11

SAFETY PRECAUTIONS ......................................................................................................................................13

INSTALLATION ...............................................................................................................................................14

LOCATION .........................................................................................................................................................14

SETUP................................................................................................................................................................14

STARTUP ...........................................................................................................................................................14

OPERATION......................................................................................................................................................15

CONTROLS.........................................................................................................................................................15

LOADING ...........................................................................................................................................................15

VISE AND TONG ADJUSTMENT ..........................................................................................................................16

TORQUE-PRESSURE CONVERSION ..........................................................................................................17

VISE AND TONG ADJUSTMEN ............................................................................................................................19

BREAKING OUT .................................................................................................................................................19

MAKING UP.......................................................................................................................................................19

PARTS LIST.......................................................................................................................................................21

CONSOLE ASSEMBLY PARTS LIST .....................................................................................................................24

HYDRAULIC SCHEMATIC PARTS LIST ................................................................................................................26

CONTROL PANEL PARTS LIST............................................................................................................................27

CYLINDER ASSEMBLY PARTS LIST ....................................................................................................................29

VEE SADDLE ASSEMBLY PARTS LIST ................................................................................................................30

PETOL SPECIAL CHAIN PARTS LIST ...................................................................................................................34

ELECTRICAL SCHEMATIC ..................................................................................................................................35

2

Petol U118-000-G Hydra-Tork Description

The U118 Petol Hydra-Tork unit was designed for making up and breaking out downhole
tools. It is rated for operation on 4" to 24" diameters with a maximum working load of
90,000 ft-lbs.

The Petol Pulldown Visetong and Petol Tongvise are adjusted to the different O.D.'s within
their range by pulling the Petol Special Chain through the jaw and engaging a cam lock
lever. No addition or removal of chain sections is required.

The U118 also offers the following features:

A shock mounted hydraulic console not attached to the base to provide maximum
flexibility in the setup and location of the power unit for efficient use of shop space.
All controls are 12 volts DC.

The tong cylinder and vise base are mounted on tracks for switching from make up to
break out.

One adjustable vee-saddle mounted on the hydra-tork base for added support. This
vee-saddle is also mounted on tracks for easy adjustment.

The unit is powered by a 10 horsepower Briggs & Stratton gasoline engine. No
connection to outside power sources are required. The engine has a tank capacity of
6 quarts.

3

Warranty

What Is Covered

Gearench tools are expressly warranted to you, the purchaser, to be free of defects in material and
workmanship.

How Long Coverage Lasts

This express warranty lasts for the lifetime of the GEARENCH tool. Warranty coverage ends when the tool
becomes unusable for reasons other than defects in workmanship or material.

How Can You Get Warranty Service

To obtain the benefit of this warranty, contact a GEARENCH sales representative in Clifton, Texas.

GEARENCH · 4450 South Highway 6 · P.O. Box 192 · Clifton, TX 76634

What Will We Do To Correct Problems

Warranted products will be repaired or replaced, at GEARENCH’s option, and returned at no charge to you, the
original purchaser; or, if after three attempts at repair or replacement during the warranty period, the product
defect in material or workmanship persists, you can elect to receive a full refund of your original purchase price
for the product.

What Is Not Covered

Defects, failures or conditions that are due to normal wear and tear, abuse or misuse, are not covered by this
limited warranty. In addition, this limited warranty is in lieu of all other warranties, express or implied, verbal
or written. To the maximum extent allowed by law GEARENCH disclaims all implied warranties, including
implied warranties of merchantability and/or fitness for a particular purpose. GEARENCH also specifically
denies any liability for any incidental damages and/or consequential damages, including but not limited to
property damage to property other than the product itself, loss of sales profits, down time, costs or any other
damages measurable in money, whether or not included in the foregoing enumeration.

Please be advised that some states do not allow the exclusion or limitation of incidental or consequential
damages, so this limitation or exclusion may not apply to you. This warranty gives you specific rights, and you
may also have other rights, which vary from state to state, province to province, or country to country.

Are Personal Injuries Covered

In the event you, someone working for you, or any other person sustain a personal injury as a result of using the
GEARENCH tool, GEARENCH limits its potential liability for such a claim or injury to the fullest extent
allowed by law, and disclaims and denies any liability for such personal injury.

Please be advised that some states do not allow the exclusion or limitation of liability for personal injuries, so
the above limitation or exclusion may not apply to you, or the individual claiming injury.

No Other Express Warranty Applies

This GEARENCH LIMITED WARRANTY is the sole and exclusive warranty, express or implied for
GEARENCH products. No employee, agent, dealer or other person is authorized to alter, modify, expand or
reduce the terms of this warranty or to make any other warranty on behalf of GEARENCH.

Law Applicable

All matters related to the sale and/or use of the GEARENCH tool that is the subject of this limited warranty,
along with the construction and enforcement of the terms of this limited warranty itself, shall be subject to the
substantive and procedural laws of the state of Texas, not the conflicts of laws provisions of Texas, but rather
the laws of Texas themselves.

4

Forum Selection Clause

Any dispute arising out of the sale and/or use of the GEARENCH tool that is the subject of this limited
warranty shall be presented in the form of a claim or lawsuit to the offices of GEARENCH in Clifton, Bosque
County, Texas. No claim or suit may be brought against GEARENCH, arising out of the sale and/or use of the
tool, or arising out of the terms of this warranty, except in such forum. Purchase and/or use of the
GEARENCH tool makes you subject to the benefits and limitations of this limited warranty. Accordingly, any
writ, judgment or other enforcement, obtained from a jurisdiction, county, parish, state or federal court or other
country, other that from the forum identified above, shall be void and unenforceable against GEARENCH.

Arbitration Clause

In the event of dispute or claim arises out of the sale and/or use of the GEARENCH tool that is the subject of
this limited warranty, or arises out of the interpretation or enforcement of the terms and conditions of this
limited warranty, such dispute shall be submitted to binding arbitration pursuant to the rules of the American
Arbitration Association. If required to accomplish the purpose of this Arbitration clause, the purchaser hereby
expressly waives any right to demand trial by jury.

Complete Agreement

This express limited warranty contains the entire agreement regarding express or implied warranties related to
the GEARENCH tool that is the subject of it. No writing or language contained in the purchase order or any
other document of the purchaser, or invoice of GEARENCH or any intermediate seller, shall be construed as
modifying, in any way, the rights and liabilities contained in this limited warranty. Gearench expressly
disclaims any obligations expressed in any customer purchase order or document that are contrary to the terms
and limitations of this warranty.

Severability

If any term or limitation contained in this limited warranty is deemed unenforceable by law, then the term shall
be severed from the remaining portions of the limited warranty which shall remain enforceable.

All communications to GEARENCH regarding the use of the tool and any aspect of the sale of the tool of this
limited warranty should be addressed to GEARENCH.

GEARENCH · 4450 South Highway 6 · P.O. Box 192 · Clifton, TX 76634

5

Safe Practices and Procedures

Responsibility

"It is the responsibility of the employer to train the employee in the proper selection and
usage of tools, chains, etc., and to ensure that they are selected and used in that manner. In
many instances, injury results because it is assumed that anybody knows how to use common
hand tools. Observations and the record show that this is not the case. A part of every job
instruction program should therefore be detailed training in the proper use of hand tools (and
of all other special tools and equipment needed to accomplish the job)." - (Source: National
Safety Council)

"Employers are responsible for the safe condition of tools and equipment used by employees,
including tools and equipment which may be furnished by employees." - (Source: OSHA

1910.242A)

Replacement Parts

Use only PETOL & TITAN replacement parts - no other parts are of comparable strength,
quality and interchangeability.

Safety

While we pride ourselves on the quality and dependability we build into GEARENCH tools
and products, we caution users that it is only prudent to know and follow the simple rules of
safety when using our products, or anyone else's.

Always follow safe practices and procedures in accordance with the recommendations of
OSHA, The National Safety Council (NSC), The Hand Tools Institute (HTI), The National
Association of Chain Manufacturers (NACM), The International Association of Drilling
Contractors (IADC), Etc. All applicable Governmental rules, regulations or restrictions, now
in effect or which may be promulgated, take precendence over the suggestions in this
publication. The information in this publication is designed to supplement standard safe
practices and procedures, not in lieu of, or replacement thereof.

6

Safe Practices (Source: The National Safety Council)

Failure to observe one or more of the following five safe practices accounts for most hand
and powered tool accidents:

1. ALWAYS WEAR SAFETY GOGGLES TO PROTECT EYES

2. SELECT THE RIGHT TOOL FOR THE JOB

3. KEEP TOOLS IN GOOD CONDITION

4. USE TOOLS CORRECTLY

5. KEEP TOOLS IN A SAFE PLACE

Safety goggles must always be worn by persons in any area where hand and powered tools
are being used.

Never apply excess leverage to a wrench or tool by means of a "Cheater Bar". Never strike
wrenches and tools with hammers or other objects.

All tools should be kept clean, inspected on a regular basis, and replaced when they show
signs of wear.

Be especially careful not to place yourself in a position that could result in bodily injury in
the event of a failure. Brace yourself firmly and pull rather than push when wrenching. (If
necessary to push, do so with the flat of the hand rather than gripping around the wrench.)

Never stand under or near loads being hoisted off the ground.

READ SAFE PRACTICES AND PROCEDURES MANUAL, CATALOG INFORMATION
AND PRODUCT LABELING PRIOR TO OPERATION.

Spinning and drill pipe chain, cathead chain, and the PETOL Connecting Link attachment
are designed fot the specific purpose for which the name indicates. Chains and attachments
that are to be used for any other purpose should be selected in accordance with the
recommendations of ASTM, NACM, Rigger's Handbook, and the commercial chain
manufacturer's technical manuals.

7

Safety Sources and Publications

In the interest of Safety the following sources of Safety information is furnished:

The Hand Tools Institute (HTI)
25 North Broadway
Tarrytown, New York 10591
[phone]
www.hti.org

The National Safety Council (NSC)
1121 Spring Lake Drive
Itasca, Illinois 60143-3201
[phone]
www.nsc.org

International Safety Council
1121 Spring Lake Drive
Itasca, Illinois 60143-3201
[phone]

Responsibility of Distributors

IT IS THE RESPONSIBILITY OF THE PURCHASERS OF GEARENCH PRODUCTS TO
CONVEY THE INFORMATION IN THIS PUBLICATION AND ANY OTHER
INFORMATION RELATING TO THE INDIVIDUAL PRODUCT, THROUGH THE
CHANNELS OF DISTRIBUTION, DOWN TO AND INCLUDING THE INDIVIDUAL
USING THE PRODUCT

NOTE:
In view of the fact that the actual use determines whether safety requirements have
been met, the ultimate responsibility to comply rests with the end user.

8

Tong and Vise Chain Inspection

The service life of leaf chains can be altered by a variety of adverse operating conditions.
The following information discusses the most important of these conditions for consideration
when operating or scheduling replacement of leaf chain systems.

Overloading / Shock Loads / Side Loading

Attempting to "inch loads which are beyond the rated capacity of the tool.

Striking the tool with a hammer or other object while force is being exerted in an attempt to
loosen a "frozen" joint.

Side pull on the chain. Side pull can be caused by pulling or pushing on the tong in a
direction that is not along a perpendicular plane, unlevel mounting of the vise, inadequate
support of the part being broken out, and improper seating of the part being broken out in the
tong or vise. Improper seating will occur when the O.D. of the part is not consistent within
the width of the tong or vise jaw.

Environmental Conditions

Wrench chains operate in widely varying environments, from wet outdoor conditions to
mildly or highly corrosive industrial atmospheres. They can also be exposed to abrasives
such as sand or grit.

The possible effects include:

Moisture - Corrosion and rust reduce chain strength by causing pitting and cracking.

Temperature - Very cold temeratures reduce chain strength by embrittlement.

Chemical Solutions or Vapors - Corrosive attack of the chain components' grain

structure and/or the mechanical connections between the chain components (crevice

corrosion) may occur. Cracking often is microscopic. Propagation to complete

failure can be eventual or sudden.

Abrasives - Accelerated wearing and scoring of the articulating chain members (pins

and plates) may occur, with a corresponding reduction in chain strength. Due to

inaccessibility of the bearing surfaces (pin surfaces and plate aperatures), wear and

scoring are not readily noticeable.

9

These conditions, when coupled with normal chain wear and inherent residual stress
(normally in the chain as constructed), can result in envionmentally assisted failure. It is
impossible to predict chain life under complex conditions, as the degree of hostility and its
effects are dependent on many variables such as temperarure, time of exposure,
concentration of corrosive atmosphere or medium, degree of abrasive wear, etc..
Establishing the degree and frequency of unpredictable dynamic loading is also difficult.

Normal Life Expectancy

A leaf chain's normal life expectancy can be expressed as a maximum percent of elongtion.
This is generally beween 2% and 3% of pitch. As the chain flexes back and forth, the
bearing joints (pins and inside link plates) gradually wear from articulation. As with all steel
bearing surfaces, the precision hardened steel joints of leaf chain require a constant film of
oil between mating parts to prevent wear and to resist corrosion.

Lubication

One of the most imprtant but often overlooked factors is adequate lubrication. In addition to
reducing internal friction, maintaining a film of oil on all chain surfaces will inhibit rusting
and corrosion, This is important as corrosion of highly stressed, hardened steel chain
componts can cause a major reduction in the load capacity of leaf chain and result in link
plate cracking.

Protection from corrosion is important in strorage as well as in service. The factory lubricant
applied to PETOL CHAIN is a "Fingerprint Neutralizing Water-Displacing Corrosion
Preventative". This is an excellent rust and corrosion inhibitor for chains in storage. When
installing these chains new, do not attempt to steam chean or degrease this lubricant. A
grade of SAE 30 or 40 weight, nondetergent motor oil should be used as supplemental
lubricant and a film of this oil should be maintained on all surfaces and internal bearing
joints. Also, do not attempt to paint new chains. Though painting may help inhibit
corrosion, it will seal off crtical clearances and restricts oil from reaching the pin surfaces
where it is needed for good joint lubrication.

When operating in dusty environments, lubricated chains will accumulate a paste-like
buildup of grime. At periodic intervals, this buildup should be removed by cleaning and the
chain should be immediately relubricated. Do not use caustic or acid type cleaners; use a
stiff brush and a certified safe petroleum base solvent.

10

Periodic Inspection List for Petol Special Chain

1. PRIOR TO EACH USE, LEAF CHAIN AND TOOLS SHOULD BE
INSPECTED FOR SERVICEABILITY AND LUBRICATION.

2. USE ONLY PETOL AND TITAN REPLACEMENT PARTS - NO OTHER
PARTS ARE OF COMPARABLE STRENGTH, QUALITY, AND
INTERCHANGEABILITY.

11

12 13

Safety Precautions

1. Always wear safety goggles to protect eyes.

2. Select the right tool for the job.

3. Keep tools in good condition.

4. Use tools correctly.

5. Keep tools in a safe place.

6. Wear protective clothing, gloves and safety shoes as appropriate.

7. Use lengths of assembled chain. Do not build lengths from individual components.

8. Do not attempt to rework damaged chain by replacing only the components obviously
faulty. The entire chain may be compromised and should be discarded.

9. Never electroplate assembled leaf chains or components. Plating will result in failure
from hydrogen embrittlement.

10. Do not weld any chain or component. Welding spatter should never be allowed to
come into contact with chain or components.

11. Leaf chains are manufactured exclusively from heat-treated steels and therefore must
not be annealed. If heating a chain with a cutting torch is absolutely necessary for
removal, the chain should not be reused.

12. Inspect chains frequently and regularly for link plate cracking, pin turning, pin
protrusion and corrosion.

13. Use only PETOL & TITAN replacement parts to ensure proper strength.

Installation

Location

The Petol Hydra-Tork Unit should be located in an area with adequate room to work the
downhole tools. The unit may be located indoors or outdoors upon solid level ground or a
finished shop floor. No special foundation is required.

Setup

Locate the hydraulic console in a convenient location and connect the hoses to the hydraulic
cylinder.

Startup

Check that the engine has the appropriate amounts of lubricating oil and gasoline prior to
starting. Please read the Briggs & Stratton owner’s manual prior to use.

The unit is shipped with the starting battery disconnected. The battery is located inside the
main cabinet of the console. Remove the rear cover and connect the battery prior to starting.

Verify that the hydraulic oil level is within the operating limits as shown on the console sight

glass. Use Chevron AW-ISO46 or equal (20 gallons). Start the hydraulic pump. If the

cylinder will only extend and not retract (1) turn off the engine; (2) reverse the hoses
attaching the console to the cylinder.

Cycle the cylinder several times to clear the system of any entrapped air.

14

Operation

Controls

The operating controls are shown on Figures 1 and 2 on page 16.

The engine on-off switch is used to allow starting of the engine and to turn off the engine.

The engine start switch (located under the gasoling tank) is used to start the engine. The
engine is started by a 12 volt battery located under the main portion of the console.
The throttle control lever is used to adjust the engine speed. It is recommended that the
engine operate at full speed during operation. The engine is adjusted to a full speed of 2800­3000 RPM. A slower speed will not allow the unit to operate at full potential and a higher
speed may cavitate the pump causing damage to the pump.

The FILTER indicator light is used to monitor the hydraulic filter. If this light is on while a

cylinder is traveling the hydraulic filter element, located beside the engine, is dirty and must

be replaced. Use Hycon MFE80/125/2 element or equal.

The TONG RATCHET and TONG ENGAGE buttons are used to control operation of the
main cylinder. Press the TONG ENGAGE button to apply torque. Press the TONG
RATCHET button to ratchet the tong back to the pull down position.

The pressure control knob is used to adjust the overall system pressure. Turn the knob
clockwise to increase pressure or counter-clockwise to decrease system pressure.

WARNING: Never operate the tong with a pressure higher than required to

perform the make up or break out operation. Operation at excessive pressure

may damage the downhole tool and/or injure personnel.

The hydraulic pressure gauge is used to indicate the current system pressure in psi. A
conversion chart for equating the hydraulic pressure in psi to the torque output in ft-lbs is
located on page 15.

Loading

To load the downhole tool in the unit, slide the vise left or right as needed. Adjust the vee­saddle to support the tool when set into the vise. Set the tool into the vise. Position the tong
for make up or break out as needed and set the tong onto the tool. Adjust the vise and tong
as described and latch the vise chain and tong chain.

CAUTION: The vee-saddles must be used to support the tool while torquing.

15

Vise and Tong Adjustment

Release the cam lock on the tong and vise by depressing the cam lever and moving the pawl
to the unlocked position (see figure 3 on page 18). Slide the chain through the tong or vise as
needed to latch the chain screw nut into the jaw. Move the pawl lever to the locked position
and release the cam lever. Check that the cam lever is latched. Tighten the chain screw nut
on the vise until hand tight. Tighten the chain screw nut on the tong until it is hand tight and
then loosen the chain screw nut on the tong 1/2 turn to provide proper ratcheting.

16

TORQUE-PRESSURE CONVERSION

TORQUE

(ft-lbs)

0 0 16,000 500

2,000 65 17,000 535

2,500 80 18,000 565

3,000 95 19,000 595

3,500 110 20,000 625

4,000 125 21,000 660

4,500 140 22,000 690

5,000 155 23,000 720

5,500 175 24,000 750

PRESSURE

(psig)

TORQUE

(ft-lbs)

PRESSURE

(psig)

6,000 190 25,000 785

6,500 205 30,000 940

7,000 220 35,000 1,095

7,500 235 40,000 1,255

8,000 250 45,000 1,410

8,500 265 50,000 1,565

9,000 280 55,000 1,725

9,500 300 60,000 1,880

10,000 315 65,000 2,035

11,000 345 70,000 2,195

12,000 375 75,000 2,350

13,000 410 80,000 2,510

14,000 440 85,000 2,665

15,000 470 90,000 2,820

17

18 19

Vise and Tong Adjustment

Release the cam lock on the tong and vise by depressing the cam lever and moving the pawl
to the unlocked position (see figure 3 on page 18). Slide the chain through the tong or vise as
needed to latch the chain screw nut into the jaw. Move the pawl lever to the locked position
and release the cam lever. Check that the cam lever is latched. Tighten the chain screw nut
on the vise until hand tight. Tighten the chain screw nut on the tong until it is hand tight and
then loosen the chain screw nut on the tong 1/2 turn to provide proper ratcheting.

Breaking Out

Load the tool and adjust the tong and vise as described above. Fully ratchet the tong. Turn
the pressure control knob fully counter-clockwise, engaging the tong. When the tong stops,
begin increasing the system pressure by turning the pressure control

increasing the system pressure until the connection is broken loose or the working load of

the tong is reached. Do not exceed the rating of the tong. Consult with GEARENCH as
needed for help with the toughest break out jobs. After the initial break out, ratchet the

tong fully and then alternately engage / ratchet the tong until the connection is fully
loosened.

slowly clockwise. Keep

Making Up

Load the tool and adjust the tong and vise as described above. Make up the connection hand

tight using TITAN chain tongs. While pressing the TONG RATCHET button with the

cylinder fully extended, adjust the pressure control knob until the desired make up torque is
displayed. Engage the tong. If the cylinder fully retracts without stalling, cycle the tong
(ratchet / engage). Continue until the cylinder stalls.

20 21

Parts List

The following drawings, diagrams, and parts lists describe all parts which may be needed as
replacement items. Where appropriate, standard industrial, electrical, and hydraulic
components have been used. Should a standard industrial item need replacing, the item may
be purchased locally. To assist you in obtaining parts, the OEM component manufacturer
and model numbers are shown on the parts list. Of course, all replacement parts will be
supplied by GEARENCH if you prefer to order from us.

All tong, vise, and chain components are manufactured only by
GEARENCH.
COMPONENTS. The unit will not work properly unless these components
are matched to the specific application. Consult our factory as your
requirements change. Any non-GEARENCH substitutions of these
components void all warranties and subject the user to assumption of
liabilities resulting from subsequent use.

DO NOT ATTEMPT TO SUBSTITUTE THESE

22 23

Final Assembly Parts List

Item Qty Part Number Description Notes

1 1 UHBASE-118-01 Base Assembly

2 1 UHCN-118-000G Console Assembly see pages 24 through 27

3 1 UHCY-118-0 Cylinder Assembly see pages 28 and 29

4 1 UHVSA-118 Vee Saddle Assembly see page 30

5 1 TVA118 Vise Assembly see page 31

6 1 VTDA118 Tong Assembly see page 32

7 2 ---------------- Chain Assembly see page 33

8 1 UVS-114-1614-16 Vise Slide

Console Assembly Parts List

Item Qty Part Number Description Make/Model Notes

1 1 UHCH-118-000G Hydraulic Schematic see pages 25 and 26

2 1 UHCN-P4 Control Panel see page 27

3 20 gal -------- Hydraulic Oil Chevron or equal

AW-ISO46

24

25 26

Hydraulic Schematic Parts List

Item Qty Part Number Description Make/Model Notes

1 1 UHCH-P01 Pump Oilgear

PVW-10-RSAY-HNNN-885B

2 1 UHCH-M01 Engine Briggs & Stratton

10 hp gasoline 226437-0045-01

3 1 UHCH-M02 Engine Coupling Magnaloy or equal

M20010008

4 1 UHCH-M03 Pump Coupling Magnaloy or equal

M20002406

5 1 UHCH-M04 Coupling Insert Magnaloy or equal

M270N

6 1 UHCH-M05 Engine-Pump Adaptor Magnaloy or equal

E575502A

7 1 UHCH-V06 Valve Manifold Sun or equal

VPV

8 1 UHCH-V02 Pressure Control Sun

RSDC-OAN-EHI

9 1 UHCH-V03 Power Compensator Sun

NFCC-LDN-GAI

10 1 UHCH-G01 Pressure Gauge Wika or equal

213.40 4” FF-LBM 3000 psi

11 1 -------- Filter Element Hycon or equal

MFE80/125/2

12 1 UHCH-V04 Pump Loading Valve Wandfluh

AMAZ61b-S200-12VDC

13 1 UHCH-V05 Directional Valve Wandfluh

AM4D101-12VDC

14 1 UHCH-V07 Manifold Adaptor Sun or equal

ZWU

15 1 UHCH-V08 Relief Valve Sun or equal

RPGC-LCN set to 3200 psi

Control Panel Parts List

Item Qty Part Number Description Make/Model Notes

1 1 UHCE-L2 Pilot Light Allen-Bradley

800MB-CQL12R

2 2 UHCE-S3 Push Button Switch Allen-Bradley

800MB-CA9B

3 5 UHCE-W18 Cord Connector Hubbel or equal

SHC1011

4 5 UHCE-W24 3/8” Conduit Seal Ring Thomas & Betts or equal

5261

5 5 UHCE-W27 3/8” Conduit Locknut Thomas & Betts or equal

140

6 1 UHCE-B1 Battery McMaster-Carr or equal

3278K71

27 28

Cylinder Assembly Parts List

Item Qty Part Number Description Make/Model Notes

1 1 UHCY-118-0 Cylinder Vickers/Aeroquip

TG10HWLB1SA24000

2 1 UHCY-118-RC Cylinder Rod Clevis Vickers/Aeroquip

S-662-10

3 1 UHCY-118-EB Eye Brakcet

4 2 UHCH-H06 Hose Assembly Weatherhead or equal

H42508U-112J08-24000

29

Vee Saddle Assembly Parts List

Item Qty Part Number Description

1 1 UHVSB-118 Vee Saddle Base

2 1 UHVSH-118 Vee Saddle Head

3 1 UHVSN-118 Vee Saddle Nut

30

Vise Assembly Parts List

Item Qty Part Number Description Notes

1 1 TVB118 Base

2 1 TVJ118 Jaw

3 4 HI10D Diamond Point Insert

4 4 HP904 Insert Key

5 4 HS21 Insert Key Spring

6 1 TVP118 Pawl

7 1 TVL118 Pawl Latch

8 1 HP300 Pawl Latch Pin

9 1 HP327 Pawl Latch Pin w/ Kliprings

10 1 HS01 Pawl Latch Spring

11 1 HP276 Base Pin

12 1 HP294 Jaw Pin w/ Kiliprings

13 2 HXRR225 Jaw Pin Klipring Only

31

Parts List

Item Qty Part Number Description Notes

1 1 UVTDH118 Handle

2 1 HP276 Handle Pin

3 1 TVJ118 Jaw

4A 2 HI10D Diamond Point Insert

4B 2 HI10B Blank Insert

5 4 HP904 Insert Key

6 4 HS21 Insert Key Spring

7 1 TVP118V Pawl

8 1 TVL118V Pawl Latch

9 1 HP300 Pawl Latch Pin

10 1 HP327 Pawl Latch Pin w/ Kliprings

11 1 HS01 Pawl Latch Spring

12 1 HP294 Jaw Pin w/ Kliprings

Tong Assembly

32 33

13 2 HXRR225 Jaw Pin Klipring Only

Petol Special Chain Parts List

Item Qty Part Number Description Notes

1 As Req'd 181-45-02 Special Chain Only

2 As Req'd 181-45-05 Special Chain Only

3 As Req'd 181-45-07 Special Chain Only

4 1 HV05-45 Chain Screw

5 1 HN03 Chain Screw Nut

6 1 HP327 Chain Screw Pin

7 1 HP954 Chain Screw Nut Lever

8 1 HD4-45 Chain Handle

9 1 HP327 Chain Handle Pin w/ Kliprings

10 As Req'd HP327 Chain Pin w/ Kliprings

11 As Req’d HXKR075 Chain Pin Klipring Only

34

Electrical Schematic

35