GE ZX27CTYSS User Manual
®
GE Monogram
27" Outdoor Cooking Center
Grill Cart
Model ZX27CTYSS
Assembly Instructions
Before you Begin – Read these instructions completely and carefully.
Note To Installer: Be sure to leave these instructions with the Consumer.
Note to Consumer: Keep these instructions with your Use and Care Book for future reference.
If you have questions concerning the installation of
this product, call the GE Answer Center® Consumer
Information Service at 800.626.2000, 24 hours a day,
7 days a week.
If you received a damaged Grill Cart, you should
contact your dealer.
Step 1:
Open the box and remove the contents.
Remove packaging and protective film from
Remove
all parts.
Packaging
Axle
Front Panel
Assembly of this grill cart requires basic mechanical
skills. Proper assembly is the responsibility of the
installer.
NOTE:
This cart must be completely assembled before any
gas connections are made.
Shelf Handle
Shelf
Back Brace
Wheels
Bottom/Base Panel
Right Side Panel
Left Side Panel
Locate the hardware accessory package and check contents.
Phillips Head Screws
Count 10
8 required, 2 extra
Wheel Caps
Count 2
1/4-20 x 1/2 Bolts
Count 36
32 required, 4 extra
Black Plastic
Grommet
Count 1
1/4-20 x 3/4 Bolts
Count 2
no extra
Side Braces
8 required, 4 extra
32 required, 4 extra
#10 Washers
Count 12
1/4-20 Nuts
Count 36
Front Brace
1/4 Washers
Count 40
32 required, 8 extra
10-24 Nuts
Count 10
8 required, 2 extra
Caster
Caster with Lock
Self-tapping Screws
Count 2
Black Plastic
Bezels
Count 2
Installation
27" Grill Cart Assembly
Tools
You Will
Need
Step 2:
Install
Casters
and Braces
to Base
• Two 7/16" wrenches
• 3/8" wrench or socket
• Phillips head screwdriver
• Rubber or wooden mallet
• Gloves to protect against sharp edges
Bottom Panel
USE
8
EACH
Phillips
Head
Screws
#10 Washers
10-24 Nuts
CAUTION: The grill is extremely heavy. 2
people are required to lift and place the grill
onto the cart.
USE
4
EACH
1/4-20 x 1/2
Bolts
1/4 Washer
1/4-20 Nuts
•Install front brace to base with 4 bolts and
washers through the top and secure with
nuts on the bottom. Do not tighten.
•Locate the bottom/base panel and one side
brace.
•Place the front of the base towards you.
(The front side has 6 screw holes on each
side.)
•Select the caster with lock on the side.
•Place the caster below the front side of the
base, aligned with 4 screw holes.
•Place a side brace on top of the base at the
left side with screw holes aligned.
•Install 4 phillips head screws through the
caster into the base and through the brace.
•Secure screws with flat washers and nuts on
top of the brace. Do not tighten.
•Install the other caster to opposite end of
the brace following the same procedure.
USE
8
EACH
1/4-20 x 1/2
Bolts
1/4 Washer
1/4-20 Nuts
•Install right side brace to the base by
installing 8 bolts and washers through the
top and secure with nuts on the bottom.
Again, do not tighten.
•Adjust brace alignment by tapping and
sliding until corners meet. Tighten all
screws.
2
Installation
27" Grill Cart Assembly
Step 3:
Install Side
Panels
to Base
•Flatten the carton to use as a pad.
•Stand the assembled base on end.
•Secure left and right side panels to the
bottom panel with 4 bolts, washers and nuts
(2 on each side). Note: Right side panel has
a hole near the center.
•Install bolt and washer from the bottom and
into the base, secure with nuts inside. Do not
tighten.
USE
EACH
Bottom Panel
Right Side Panel
4
1/4-20 x 1/2
Bolts
1/4 Washer 1/4-20 Nuts
Step 4:
Install
Front Panel
to Base
Front Panel
Bottom Panel
USE
2
EACH
1/4-20 x 1/2
Bolts
1/4 Washer 1/4-20 Nuts
•Place the front panel on the assembly. Install
bolt with washer from the bottom into the
base and secure with nuts. Do not tighten.
Front Panel
Side Panel
USE
4
EACH
1/4-20 x 1/2
Bolts
1/4 Washer 1/4-20 Nuts
•Stand the assembly up and bolt the front
panel to the side panels with bolts, washers
and nuts as shown. (2 on each side).
3
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