GE Zoneline Packaged Terminal Air Conditioners User Manual

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Page 1

GE ZONELINE

Packaged Terminal Air Conditioners

ARCHITECTS & ENGINEERS DATA MANUAL

AZ45/AZ65 SERIES

Page 2

QUICK REFERENCE

AZ45 SERIES COOLING WITH ELECTRIC HEAT

AZ45 and AZ65 series control panel

MODEL NUMBER VO LTAG E

AZ45E07DAB

AZ45E09DAB

AZ45 E1 2DAB

AZ45E15DAB

208 7,000 13.4 520

230 7, 20 0 13.4 535

208 9,600 12.1 790

230 9,700 12.1 800

208 11,500 11.8 900

230 11,600 11.7 9 60

208 14,500 10.5 1,405

230 14,600 10.5 1 ,415

COOLING

(BTUH)

EER

COOLING

WATTS *

AZ45 SERIES COOLING WITH ELECTRIC HEAT CORROSION TREATED

MODEL NUMBER

AZ45E07DAC

AZ45E09DAC

AZ45 E1 2DAC

AZ45E15DAC

AZ45E07EAC AZ45E09EAC

AZ45 E12EAC AZ45E15EAC

VO LTAG E

208 7,000 13.4 520

230 7,20 0 13 .4 535

208 9,300 11.8 790

230 9,400 11.8 795

208 11,500 11.8 955

230 11,600 11.7 985

208 14,500 10.5 1,380

230 14,600 10.5 1, 390

265 7, 10 0 13. 2 540

265 9,500 11.6 815

265 11,500 11 .7 990

265 14,800 10.5 1,400

COOLING

(BTUH)

EER

COOLING

WATTS *

Full Specs on pages 54-55

All units require power connection kit

Power connection kit determines resistance heat output

Specifications subject to change.

AZ45 SERIES COOLING WITH ELECTRIC HEAT DRY AIR 25

MODEL NUMBER VOLTA G E

AZ45E07DAP

AZ45E09DAP

AZ45 E1 2DAP

AZ45E09EAP

AZ45E12EAP

Dry Ai r model s are corrosion treated

208 6,800 12.8 530

230 6,900 12.8 535

208 9, 300 12 .1 765

230 9,400 12.1 775

208 11,100 11.5 960

230 11, 200 11.4 970

265 9, 400 12 .1 780

265 10,900 11 .0 995

COOLING

(BTUH)

EER

COOLING

WATTS *

AZ45 SERIES COOLING WITH ELECTRIC HEAT MAKEUP AIR

MODEL NUMBER VOLTA G E

AZ45E09DBM

AZ45E12DBM

208 9,100 11.5 790

230 9,100 11.5 790

208 1 1,700 11.7 1,000

230 11,900 11 .7 1,005

COOLING

(BTU)

EER

COOLING

WATTS *

Packaged Terminal

Air Conditioner 74R7

ARCHITECTS & ENGINEERS DATA MANUAL AZ45/AZ65 SERIES

Page 3

QUICK REFERENCE

AZ65 SERIES HEAT PUMP WITH BACKUP ELECTRIC HEAT

MODEL NUMBER

AZ65H07DAB

AZ65H09DAB

AZ65H12DAB

AZ65H15DAB

VO LTAG E

208 6,900 13.0 530 6,100 4.0 440 230 7, 1 0 0 13.0 545 6,200 4.0 450 208 9,600 12.2 785 8,000 3.7 630 230 9,70 0 12.2 795 8,100 3.7 645 208 11,800 11.9 1,000 10,300 3.6 840 230 11,900 11.7 1,015 10,400 3.6 850 208 14,200 10.6 1,335 13,300 3.3 1,180 230 14,400 10.6 1,355 13,400 3.3 1,190

AZ65 SERIES HEAT PUMP WITH BACKUP ELECTRIC HEAT CORROSION TREATED MODELS

COOLING

(BTUH)

EER

COOLING

WATTS

HEAT PUMP

(BTUH)*

COP

HEAT PUMP

WATTS *

MODEL NUMBER

AZ65H07DAC

AZ65H09DAC

AZ65H12DAC

AZ65H15DAC

AZ65H07EAC 265 7,000 12.8 545 6,200 3.9 460 AZ65H09EAC 265 9,500 11.7 810 8,100 3.6 655 AZ65H12EAC 265 11,900 11.6 1,025 10,400 3.5 875 AZ65H15EAC 265 14 ,700 10.5 1,400 13,500 3.2 1,220

VO LTAG E

208 7,000 13.0 535 6,100 4.0 445 230 7, 1 0 0 13.0 545 6,200 4.0 450 208 9,500 12.2 785 8,000 3.7 630 230 9,600 12.2 795 8,100 3.7 645 208 11,800 11 .7 1,005 10,200 3.6 815 230 11,900 11.7 1,015 10,300 3.6 845 208 14,200 10.4 1,360 13,000 3.2 1,180 230 14,400 10.4 1,390 13,200 3.2 1,195

COOLING

(BTUH)

EER

COOLING

WATTS

HEAT PUMP

(BTUH)*

COP

HEAT PUMP

WATTS *

AZ65 SERIES HEAT PUMP WITH BACKUP ELECTRIC HEAT ICR (INTERNAL CONDENSATE REMOVAL)

MODEL NUMBER

AZ65H07DAD

AZ65H09DAD

AZ65H12DAD

AZ65H15DAD

AZ65H07EAD 265 7,000 12.8 545 6,200 3.9 460 AZ65H09EAD 265 9,500 11.7 810 8,100 3.5 670 AZ65H12EAD 265 11,900 11.6 1,015 10,300 3.4 885 AZ65H15EAD

VO LTAG E

208 6,900 13.0 530 6,000 4.0 435 230 7,000 13.0 535 6,200 4.0 450 208 9,500 12.0 790 8,000 3.6 650 230 9,600 12.0 800 8,200 3.6 665 208 11,600 11.5 1,005 10,200 3.5 850 230 11,800 11.5 1,020 10,400 3.5 870 208 14,100 10.3 1,360 13,400 3.2 1,225 230 14,300 10.3 1,385 13,500 3.2 1,235

265 14,200 10.3 1 ,375 13,500 3.2 1,235

COOLING

(BTUH)

EER

COOLING

WATTS

HEAT PUMP

(BTUH)*

COP

HEAT PUMP

WATTS *

AZ65 SERIES HEAT PUMP WITH BACKUP ELECTRIC HEAT MAKEUP AIR

MODEL NUMBER

AZ65H07DBM

AZ65H09DBM

AZ65H12DBM

AZ65H07EBM 265 6,900 12.5 550 6,000 3.9 450 AZ65H09EBM 265 9,200 11.5 800 8,100 3.6 655 AZ65H12EBM

*See pages 43-45 for electric/resistance heat information

VO LTAG E

208 7,000 12.5 560 6,100 4.0 440 230 7,000 12.5 560 6,200 4.0 450 208 9,100 11.3 805 7,900 3.3 695 230 9,200 11.3 810 8,000 3.3 705 208 11,400 11.2 1,015 10,000 3.5 835 230 11,500 11.2 1,025 10,200 3.5 850

265 11,800 11.4 1,025 10,400 3.5 870

COOLING

(BTUH)

ARCHITECTS & ENGINEERS DATA MANUAL AZ45/AZ65 SERIES

EER

COOLING

WATTS

HEAT PUMP

(BTUH)*

COP

HEAT PUMP

WATTS *

Page 4

HEATER WATTAGE AND POWER CONNECTION KITS

Power connection kits are required on all Zoneline chassis. (See chart.)

The correct kit for the installation is determined by the voltage and amperage of the electrical circuit and the means of connecting the unit to the building wiring. If the unit is to be plugged into a receptacle, a line cord kit would be used; if the unit is to be permanently connected, a direct connector or a permanent connection kit would be used.

Note: 265-volt cord set units must be installed in compliance with National

Electrical Code (440. 6 0).

230/

BTUh size 7,000/9,000 12,000/15,000

Power connection kit

Tot al wa tt s 2, 410/1 ,990 3,42 0/2,8 30 4,830/3,990* 2,430/2,020 3 ,450/2,8 60 4,860/4,020* Heater watts 2,40 0/1,960 3, 400/2,780 4,800/3,930* 2,40 0/1,960 3, 400/2,780 4, 800/3,930* Heater BTUh 8,100/6,6 00 11,600/9,400 16,300/13,400* 8,10 0/6,6 00 11,600/9,400 16,300/13,400* Tot al Am ps 10.5/9.6 14.9/1 3.6 21.0/ 19.2 10.6/9.7 15.1 /13.8 21.2/19.3 MCA 15 20 25 15 20 25

Recommended protective device (MOCP)

BTUh size 7,000/9,000 12,000/15,000

Power connection kit

Tot al wa t ts 2,440 3,450 4,850* 2,460 3, 470 4,870* Heater watts 2,400 3,400 4,800* 2,400 3,400 4,800* Heater BTUh 8,100 11,600 16,300* 8,100 11,600 16 ,300* Total amps 9.1 12.9 1 8.1 9.3 13 .1 18.4

MCA 15 20 25 15 20 25

Recommended protective device (MOCP)

Each li ne cord ki t has an integral Le akage Curren t Detec tion and Interr uption (LCDI) dev ice as required by Nat ional E lectr ical Co de (NEC ) and Un derw riters L abora tories ( UL) for un its manuf actured afte r Augus t 1, 20 04.

208-Volt

RAK315P &

RAK315D

time-delay fuse

or breaker

265-Volt Perm anent (P, Cord Set) and D irec t-C onne cted U nits (D)

RAK5 15P &

RAK515D

time-delay fuse

or breaker

Line-Cord- Connected (P) and Direct-Connected Units (D)

RAK3 20P &

RAK320D

15 amp

20 amp

time-delay fuse

or breaker

RAK5 20P &

RAK520D

20 amp

time-delay fuse

or breaker

RAK330P &

RAK330D

30 amp

time-delay fuse

or breaker

RAK530P &

RAK530D

25 amp

time-delay fuse

or breaker

RAK315P &

RAK315D

15 amp

time-delay fuse

or breaker

RAK5 15P &

RAK515D

15 amp

time-delay fuse

or breaker

RAK3 20P &

RAK320D

20 amp

time-delay fuse

or breaker

RAK5 20P &

RAK520D

20 amp

time-delay fuse

or breaker

RAK330P &

RAK330D

30 amp

time-delay fuse

or breaker

RAK530P &

RAK530D

25 amp

time-delay fuse

or breaker

*Wattage reduced with low-speed fan.

230/208 -Volt , Sub -Base- Con nect ed Uni ts (Loads may vary by mo del)

Sub-base

RAK204D15C 8,1 00/6, 600 2,4 00/1 ,9 60 10.6/9.7 15 RAK204D20C 11,600/9,400 3,40 0/2,7 80 15 .1/13. 8 20 RAK204D30C 16,300/13,400 4,800/3,930* 2 1.2/19. 3 30

265-Volt, Pe rmanent ly Connected Units —AZ45 & A Z65 Series (L oads va ry by model)

Sub-base

RAK204E15C RAK515P 8,100 2,400 9.6 15 RAK204E20C RAK204E30C

265-vo lt unit s are to be pe rmanently con necte d in comp lianc e with Nati onal El ectri cal Code and loc al code s and have a f actor y-ins talle d junc tion box on t he chas sis.

Each 26 5-volt s ub-b ase kit co nsist s of sub- base wi th appro priate re cepta cle for mi nimum circuit a mper age, power conn ectio n kit, ch aseway to rou te power co nnec tor from s ub-b ase to chass is and wir ing to con nect s ub-b ase to building wi ring.

Units connec ted thro ugh sub -bas e do not re quire an LCDI or AF CI devic e since th ey are not considered to be line-cord-connected.

Each 23 0/208 vo lt sub- base ki t consis ts of sub -bas e with app ropria te recept acle fo r minim um circu it ampe rage, c haseway to route powe r conne ctor fro m sub- base to ch assis , wiring to c onnec t sub- base to b uildin g wiring and a sho rt lin e cord with 4 -pin co nnec tor to conne ct to chassis and plug into r ecepta cle in su b-ba se. Sho rt sub -bas e line cord may not be used without sub-base.

Junc tion box for 230/2 08- volt cha ssis i s ordered sep arately.

RAK40 02D fo r AZ45 an d AZ65 Se ries un its.

Electric heat

BTUH

Power

connection kit

RAK520P 11,600 3,400 13 .1 20 RAK530P 16,300 4,800* 18.4 25

Electric heater

watts

Electric heat

BTUH

Electric

heater watts

Electric heat

amps

Electric heat

amps

Recommended

circui t protection

(amps)

Recommended

circui t protection

(amps)

POWER CONNECTION KIT

Required on all models. See specification sheet for heater K W and branch circuit ampacity. Receptacles/Sub-bases

Tan d em

230/20 8V 15 Am p

NEMA6 -15R

Perpendicular

230/20 8V 20 Amp

NEM A6-2 0R

Large tandem

230/20 8V 30 Am p

NEMA6-30R

265V 15 amp

NEMA7-15R;

recept acle us ed on

265V sub-base

265V 20 amp

NEM A7-20 R;

recept acle us ed on

265V sub-base

265V 30 amp

NEMA7-30R;

recept acle us ed on

265V sub-base

ESSENTIAL ELEMENTS ORDERING OVERVIEW

230/208-volt line-cord connected units — order line cord kit. 230/208-volt sub-base connected units — order sub-base (includes power connection kit) and junction

box for chassis. 265-volt units — order sub-base and power connection kit separately.

ZONELINE CHASSIS NOMENCLATURE

The Zoneline chassis is identified by a model number defining the type of unit, cooling capacity, electrical information and optional features included on the unit. When specifying or ordering the Zoneline chassis, the use of this nomenclature will assure receiving the correct unit.

Speciﬁcations subject to change.

AZ65H12DAD

Zoneline

Chassis series 45=cool/electric heat 65= heat pump

Unit type

E= cooling with electric

resistance heat

H= heat pump with electric

resistance heat backup

Nominal cooling capacity 07=7,00 0 BTUh cooling 09=9,000 BTUh cooling 12=12,000 BTUh cooling 15=15,000 BTUh cooling

Voltage/Phase/Frequency D= 230/208 Volt, single

phase, 60 Hz

E= 265 Volt, single phase,

60 Hz

A= universal power

connection

B= Digital Makeup

Air module with universal power connection

Special features B=base unit C= Premium Guard

Seacoast Protection

D= Internal Condensate

Removal (ICR) system (AZ65 only)

M=Makeup Air P=Dry Air 25 (AZ45 only)

ARCHITECTS & ENGINEERS DATA MANUAL AZ45/AZ65 SERIES

Page 5

TABLE OF CONTENTS

Mini Specs AZ45 and AZ65 Series ............................................................2–3

Mini Specs Power Connection Kits & Nomenclature ............................ 4

Table of Contents ......................................................................................................5

Introduction .................................................................................................................6

The Zoneline® System .............................................................................................. 7

FEATURES & BENEFITS

Features Table ............................................................................................................8

Makeup Air ...................................................................................................................9

Dry Air 25 ...................................................................................................................10

Features and Benefits......................................................................................11–13

Auxiliary Control Settings.............................................................................14–15

Central Desk Control .............................................................................................16

Remote Thermostat Control ....................................................................... 17–19

Heat Pumps and Energy Savings ............................................................20-21

INSTALLATION & DIMENSIONS

Application Comments ....................................................................................... 22

Wall Sleeve Dimensions .............................................................................. 23–24

Wall Sleeve/Sub-Base Installation ..........................................................25–35

Condensate Disposal Systems ................................................................ 36–38

Ducted Installations ...................................................................................... 39–42

Exterior Grilles .................................................................................................42–43

PRODUCT DATA

Power Connection Kits ...............................................................................43–45

Normal Yearly Operating Data........................................................................46

Wiring Diagram/Schematics ............................................................................ 47

PRODUCT SPECIFICATIONS

Suggested Bid Form Specifications .....................................................48–49

Sizing and Capacity Considerations ............................................................50

General Installation Suggestions ..............................................................51-52

Warranty ..................................................................................................................... 52

Zoneline Chassis Nomenclature/Receptacles/Sub-Bases ................ 53

Specifications ....................................................................................................54-55

Complete Accessory List ................................................................................... 56

Alphabetical Index ................................................................................................ 57

Notes .....................................................................................................................58-59

IMPORTANT NOTICE

Equipment used as a primary source for heating or cooling is an integral part of the building in which it is installed. Proper application is essential for satisfactory performance over a wide range of operating conditions. It is strongly recommended that a professional engineer determine proper application. If the unit is a replacement unit, its specifications and performance may differ from those of the unit it is replacing. For that reason, we again strongly recommend that a professional engineer determine proper application.

ARCHITECTS & ENGINEERS DATA MANUAL AZ45/AZ65 SERIES

Page 6

INTRODUCTION

This manual is designed for use in design and selection of zoned comfort control systems utilizing GE Appliances Zoneline Packaged Terminal Air Conditioners (PTAC) and Packaged Terminal Heat Pumps (PTHP). It provides product, performance and application information to our customers as well as architects and engineers.

GE Appliances Zoneline PTACs and PTHPs are selfcontained units designed for through-the-wall installations in hotels, motels, apartments, hospitals, nursing homes, add-on rooms and many other installations.

Zoneline units provide individual room or zone control in both cooling and heating operation. There is a model for practically every application, ranging from 7,000 to 14,900 BTUH in cooling capacity and from 6,200 to 13,500 BTUH heating capacity in heat pump operation. See pages 43, 44 and 45 for resistance heaters available.

The Zoneline lineup consists of the AZ45 series with electric resistance heat and the AZ65 series heat pump. The AZ65 series heat pump features reverse-cycle defrost and simultaneous supplemental resistance heat, when needed, to maintain room comfort.

STANDARD FEATURES:

• Two independent DC fan motors with indoor cross-flow

blower for quieter operation

• Digital Controls — White LED Display — Auto Dimming Display (no control cover) — Easy Temperature Selection — Touch Pad Controls

• Universal Heaters

• Composite Material Base Pan

• “Smart Fan” Fan Cycle/Continuous Control

• Supplemental Resistance Heat on Heat Pumps

• Reverse Cycle Defrost

• Quick Heat Recovery

• Quick Connect Remote Thermostat Interface

• Electronic Temperature Limiting

• Freeze Sentinel

• Heat Sentinel

• Infinitely Adjustable Vent Door

• Indoor Coil Frost Control

• Random Restart

• Central Desk Control Interface*

• Transfer Fan Interface*

* Not available when occupancy sensing thermostat has been enabled (MODE E). Requires RAKCDC Accessory Kit

OPTIONAL FEATURES:

• Corrosion Protection

• Makeup Air Module

• Dry Air (AZ45 series only)

• Internal Condensate Removal (AZ65 series only)

NOTE: Dry Air 25 models include all the standard features of the AZ45 Series plus standard corrosion protection

ADVANTAGES OF THE ZONELINE SYSTEM:

• Flexible Application — May be installed from flush to finished floor,

to 3" from the ceiling

— 7,000 to 15,000 nominal BTUH units in same

physical size

— AZ45 and AZ65 series may be ducted to condition

more than one room — Class 2 remote thermostat control option — Compatible with 2-wire CDC or many Energy

Management Thermostat Systems

• Economical Installation — Replacement units fit existing 42"-wide by

16"-high wall sleeves — No ductwork necessary — No mechanical equipment rooms or pipes required

for heating/cooling units

• Quiet Operation — Large indoor cross-flow blower — Sound deadening mastic on SMC bulkhead — DC fan motors with isolation grommets

• Energy-Saving Operation — Units in unoccupied areas may be turned off — Designed for efficient cooling operation — EERs from 10.3 to 13.4 — Efficient heat pump units - COPs from 3.2 to 4.0 — Reverse Cycle defrost

• Ease of Maintenance — Access with common 5/16" nut driver — Unit design for ease of maintenance — Upfront lift-out interchangeable filters — Slide-out chassis for easy access for cleaning

or if service is required

The AZ65 series heat pumps utilize the unique GE Appliances heat pump logic and operation to ensure a comfortable room. The logic used by the units is the same logic used by central system heat pumps to provide greater savings.

ARCHITECTS & ENGINEERS DATA MANUAL AZ45/AZ65 SERIES

Page 7

THE ZONELINE® SYSTEM

The typical Zoneline® installation consists of the wall sleeve, chassis, power cord and exterior grille. Some installations may use a sub-base for support of the unit or for ease of electrical connections. Each of the components should be the standard products offered by GE Appliances. Custom exterior grills should be approved by GE Appliances Applications Engineering. Use of components not specifically designed or approved for use with the Zoneline unit can result in unsatisfactory operation and can be the cause of failure not covered by the warranty.

COMPONENTS OF THE ZONELINE SYSTEM TYPICAL INSTALLATION

CHASSIS

ROOM FRONT

POWER CONNECTION KIT

(required on all units)

LINE CORD KIT (shown) WALL SLEEVE OPTIONS

(See pages 23-24)

WALL SLEEVE RAB71B, RAB81, RAB81B (STEEL-INSULATED)

RAB77B (SMC—MOLDED) WALL SLEEVE OPTIONS

(See pages 23–24)

GRILLE OPTIONS

(See pages 42-43)

POWER SUPPLY CORD

OPTIONAL ACCESSORIES OF THE ZONELINE SYSTEM

CHASEWAY

RAK204D20C SUB-BASE (SHOWN)

SHORT POWER SUPPLY CORD INCLUDED WITH SUB-BASES

See pages 34-35 and 53 for information on electrical sub-bases and chaseway. See pages 39–42 for information on ducted installations.

RAK6053 DUCT ADAPTER

RAK601B/602B DUCT EXTENSION, REGISTER AND TRIM FLANGE

ARCHITECTS & ENGINEERS DATA MANUAL AZ45/AZ65 SERIES

Page 8

ZONELINE® FEATURES

RESISTANCE HEAT HEAT P U MP

AZ45 SERIES AZ45 DRY AIR 25 AZ65 SERIES

Cooling EER range (230 Volts/265 Volts) 10.5 - 13.4 11.0 - 12.8 10.3 - 13.0

Heating COP range (230 Volts/265 Volts) N/A N/A 3.2 - 4.0

Refrigerant type R-410A R-410A R-410A

Cross-flow (tangential) blower Standard Standard Standard

Enhanced dehumidification Optional Standard —

Sound deadening mastic Standard Standard Standard

Composite (non rustable) basepan Standard Standard Standard

Heat pump with resistance heat back-up — — Standard

Heat pump with supplemental resistance heat (Boost heat)

Staged heating — — 3-Stage***

Universal heaters—UPC** Standard Standard Standard

Touch-pad controls with white LEDs Standard Standard Standard

Auto dimming display Standard Standard Standard

Auxiliary control features Standard Standard Standard

Electric resistance heat lock-out (above 46°F) — — Standard

Automatic emergency heat Standard Standard Standard

Heat pump defrost system — — Reverse cycle

Quick heat recovery — — Standard

Separate indoor & outdoor DC motors — permanently lubricated

2-speed outdoor fan Standard Standard Standard

Indoor fan speed settings Hi/Low Hi/Low Hi/Low

“SmartFan” fan cycle control Standard Standard Standard

Auto power recover y Standard Standard Standard

Automatic compressor restart delay Standard Standard Standard

Freeze Sentinel (41°F) Standard Standard Standard

Heat Sentinel (85°F) Standard Standard Standard

Low Ambient Lockout (35° F) — — Standard

Automatic indoor frost control Standard Standard Standard

Temperature limiting (Max Heat-Max Cool) Electronic 8-step Electronic 8-step Electronic 8-step

Remote thermostat compatibility Standard Standard Standard

Central Desk Control compatibility Standard Standard Standard

2-position discharge grille 45°/65° Standard Standard Standard

Upfront filter (interchangeable) Standard Standard Standard

Manual air vent control Standard Standard Standard

Transfer fan compatibility Optional Optional Optional

Ducted installation (non Makeup Air module)

Corrosion-treated chassis† Optional Standard Optional

Internal condensate removal (ICR)* — — Optional

Makeup Air module* Optional NA Optional

*Not for use in corrosive environments **UPC—Universal Power Cord Connection (see pages 43–45). ***Two-stage heating if using remote thermostat †Corrosion treatment is standard on all 265V models 265-volt units must be connected in a manner to meet National Electrical Code and all local codes.

— — Selectable

Standard Standard Standard

Optional NA Optional

Speciﬁcations subject to change.

ARCHITECTS & ENGINEERS DATA MANUAL AZ45/AZ65 SERIES

Page 9

GE ZONELINE® WITH Makeup Air

Add the benefit of our second generation of Makeup Air to the industry’s most trusted PTAC, with GE Zoneline® Makeup Air. Factory-installed and tested, the Makeup Air module is an independent secondary system that provides outdoor air continuously.

FEATURES

• Dedicated fans in the Makeup Air system that are adjustable to 6 pre-set fan speeds from 25 to 50 CFM.

• Provides outdoor air anytime the unit is plugged into the power source (even if unit is turned off).

• Dehumidifies incoming outdoor air when OD humidity is greater than 55% RH and above 50° F.

• Dehumidifies at a rate of 5 -6 pints/24 hours.

• Pairs with an approved occupancy sensing system to shut off Makeup Air and close the duct door when the room is unoccupied (if desired).

• Modular/Reliable design for improved serviceability.

• Factory installed and tested.

• GE Zoneline with Makeup Air is covered by the same warranty as our Zoneline.

• Approved by leading hotel brands.

• Optional MERV 13 Makeup Air Filter kit available (RAK13)

The GE Zoneline Makeup Air system provides an option to standard building ventilation designs.

With dedicated fans in the Makeup Air system (adjustable to 6 pre-set fan speeds), the Makeup Air Zoneline can provide positive pressure Makeup Air for those projects looking for alternatives to having a rooftop system ducted to each individual room.

The main system provides the standard individual room zone control in both cooling and heating applications. The Makeup Air module is a secondary sealed system with dedicated fans that offers 6 pre-set fan speeds (25-50 CFM) of continuous dehumidified Makeup Air.

DOOR VENT & OCCUPANCY SENSING

Zoneline Makeup Air features a motorized vent door. When paired with an approved occupancy system and the room is unoccupied, the vent door will close, and the Makeup Air system will shut down.

This design saves energy and money by running the makeup system only when needed, while allowing the PTAC system to operate independently.

AGENCY LISTING

Both the Makeup Air Module & Zoneline system are approved by UL, CEC, NRCAN & AHRI and comply with ASHRAE 90.1-2013 minimum efficiency requirements for PTACs.

THE MAKEUP AIR MODULE COMES INSTALLED IN SELECT ZONELINE PTAC UNITS.

DESIGN CONSIDERATIONS

• Makeup Air systems are not recommended for installation within 1-2 miles of coastal areas.

- Units are not corrosion protected

- To avoid bringing corrosive air into the living space

• The Makeup Air Module will increase room load requirements for both heating and cooling.

- Consult with your architect or engineer to ensure proper sizing of the PTAC/PTHP unit to accommodate this additional load.

- Due to the additional heating and cooling load, energy costs of the room will increase with the use of Makeup Air.

- Because Makeup Air increases room BTU load requirements and requires additional PTAC cooling or heating, the building’s electrical needs may be impacted.

• For best air temperature regulation, remote thermostats should be used with Makeup Air models.

• With the additional dehumidification of outside air, more condensate will be generated and therefore an internal or external piped drain line is recommended.

• Total building air design should be considered with Makeup Air PTAC’s/PTHP’s and especially with occupancy sensing thermostats and the ability to turn off the Makeup Air and close the vent door when the room is unoccupied.

• With the additional pathway/opening for outside air, additional consideration should be used for areas with high exterior noise (traffic, airports, etc.) to not unintentionally bring noise into the room and disturb the guest.

• It is the architects’/engineers’/contractors’ /customers’ responsibility to verify all state and local codes to ensure product meets local code requirements.

NOTE : Ducted installations should not be used with Makeup Air models.

ARCHITECTS & ENGINEERS DATA MANUAL AZ45/AZ65 SERIES

Page 10

THE ZONELINE AZ45 AND AZ65 SERIES have changes suggested by customers and enhancements from GE Appliances Engineering to make product improvements and meet the changing environment.

• Quieter Operation

• Ease of access—fewer screws and number of parts

• Make up air module

• Cross-flow blower across the product line for quieter operation See the “Features and Benefits” section for in-depth explanation of these changes and the industry-leading features

of GE Appliances Zoneline retained from previous series.

DRY AIR 25

THE ZONELINE AZ45 SERIES INCLUDES “DRY AIR 25" MODELS, WHICH REMOVE 20-35% MORE MOISTURE THAN OTHER ZONELINE MODELS*.

As warm, humid air is pulled through the front (precool) section of the heat pipe, the heat removed from the air is absorbed by the refrigerant, causing the refrigerant to change to a gas and flow to the rear (reheat) section of the heat pipe. The air leaving the precool section of the heat pipe is cooler and at a higher relative humidity level than the room air. The pre-cooled air is further cooled as it passes through the evaporator, consequently allowing the evaporator coil to remove more moisture.

When the cold air from the evaporator comes in contact with the re-heat section of the heat pipe, the heat that

DRY AIR 25 MODELS COOLING WITH RESISTANCE HEAT

• Removes 20-35% more moisture than standard Zoneline models

• Dry Air is a separate sealed refrigerant system

—No mechanical parts —No special maintenance required

• Helps maintain lower relative humidity in rooms

• Maintains comfort at slightly higher room temperatures

—Reduces operating costs —Provides comfort without overcooling

• Corrosion treatment is standard

• Excellent choice for humid climates

• Available in 7,000, 9,000 and 12,000 BTU sizes

The Dry Air 25 system, a heat pipe, is a hermetically sealed heat transfer surface installed in a “saddlebag” configuration around the indoor (evaporator) coil of the Zoneline unit. This coil arrangement will transfer heat from the front coil of the saddlebag to the rear coil without power consumption.

This assembly uses R-410A as the refrigerant and is not connected to the regular Zoneline refrigerant circuit.

was removed by the pre-cool section is added back to the air and the refrigerant in the heat pipe condenses and flows back to the pre-cool (front) section. The air discharged into the room by this process is much drier, creating a more comfortable room condition.

The Dry Air 25 models center around GE Appliance’s heat pipe technology. This technology enables Dry Air 25 to remove 20-35% more moisture from the air than other leading manufacturers’ packaged terminal air conditioners. This helps maintain room comfort at a higher room temperature, reducing operating costs.

The Dry Air 25 keeps a room cool and dry, and this is the most important benefit when it comes to the occupant of the room—hotel guests, apartment residents, students. In a hot, humid climate, getting away from the humidity is just as important as getting away from the heat, and the Dry Air 25 is the perfect solution. The dehumidification of the Dry Air 25 has been verified by the same AHRI test conditions under which standard units are rated.

* Varies when comparing dehumidification rates of the 7,000/9,000/12,000 BTU base

models to their Dry Air model counterparts.

Speciﬁcations subject to change.

ARCHITECTS & ENGINEERS DATA MANUAL AZ45/AZ65 SERIES

Page 11

FEATURES & BENEFITS

STANDARD PHYSICAL DIMENSIONS

GE Appliances has maintained the same wall sleeve dimensions since 1961—42" wide x 16" high x 13-3/4" deep—making replacement of older units easy.

WEATHER RESISTANT SYSTEM SEAL

Per AHRI, the air infiltration rate shall not exceed 19.3 CFM at the perimeter of the wall sleeve where it normally projects through the wall.

With superior design and premium materials, a properly installed Zoneline unit in an undistorted sleeve keeps air leakage to a minimum (5 CFM).

COMPOSITE BASE PAN

The base pan is made of SMC and comes standard on all models. Since the base pan is exposed to the elements and is a water bearing device, this composite (non-metal) base pan eliminates the concern or problem of rusting metal base pans.

HEATER SIZES TO MEET ROOM REQUIREMENTS

All units are equipped with a universal heater— the resistance heat output is determined by power connection kit.

230/208 Volt Units

15 AMP Circuits—2.4/1.96 KW—RAK315P and RAK315D 20 AMP Circuits—3.4/2.78 KW—RAK320P and RAK320D 30 AMP Circuits—4.8/3.93 KW—RAK330P and RAK330D

265 Volts Units

15 AMP Circuits—2.4 KW—RAK515D 20 AMP Circuits—3.4 KW—RAK520D 30 AMP Circuits—4.8 KW—RAK530D

UNIT CONTROLS

AZ45 and AZ65 Series—touch pad controls with large, white LED readout with auto dimming feature, eliminates the need for the control cover.

HIGHLY FEATURED MICROPROCESSOR CONTROLS

Microprocessor controls are programmed to interface with the temperature sensors to maximize comfort conditions or the room occupant and provide outstanding performance features.

Thermistors are used to sense small changes in temperature to give excellent room control and allow the microprocessor to monitor and react to changing conditions.

ELECTRIC RESISTANCE HEAT LOCK-OUT

To maximize the savings of the heat pump operation, the Zoneline® heat pumps do not utilize the resistance heater when the outdoor temperature is above 46°F (and below 85°F) during normal operation. However, the resistance heat is still used in the quick heat recovery feature.

REVERSE-CYCLE HEAT PUMP DEFROST SYSTEM

• Standard on all Zoneline AZ65 Series heat pumps

• Enables heat pump to operate at lower temperatures when other systems switch to more expensive electric resistance heat.

See pages 20–21 for discussion of heat pump operation and defrost systems.

HIGH-TEMPERATURE HEAT PUMP OPERATION PROTECTION

• Automatically protects the compressor if heat pump is operated with high outdoor temperatures.

• Power to the outdoor fan is turned off if the indoor coil gets too hot during heat pump operation to prevent damage to the compressor.

QUICK HEAT RECOVERY—HEAT PUMP UNITS

When the unit operation is changed from OFF or COOL to HEAT, the electric resistance heaters are used to warm the room to the thermostat set point for the first cycle. This provides faster room temperature increase for greater guest comfort.

FAN MOTORS—PERMANENTLY LUBRICATED

• All units have two fan motors for quiet operation and maximum operating efficiency.

• Motors are permanently lubricated to reduce maintenance and totally enclosed to keep dirt and water out of the motor windings.

OUTDOOR FAN

The unit automatically selects the most efficient speed for the outdoor fan. The operating sound level is lower when the outdoor fan can operate in low speed, yet there are situations where it must operate in high speed. The unit changes the fan speed automatically.

INDOOR FAN SPEED SELECTIONS—HIGH/LOW

Unit may be operated in HIGH HEAT, LOW HEAT, HIGH COOL or LOW COOL. The unit also provides the option of selecting either HIGH or LOW speed for Fan-Only operation.

FAN-CYCLE SWITCH— “SMARTFAN”

• Unique “SmartFan” allows the unit to operate the

indoor fan continuously in cooling operation and in cycle mode for heating, to provide better guest comfort. Smart Fan provides air circulation in summer for its help in cooling and eliminates complaint of cold-air draft during the heating season.

• Eliminates the need for changing fan-cycle

switch seasonally.

• “SmartFan” settings are controlled via the auxiliary

control setting push button.

AUTOMATIC EMERGENCY HEAT

Automatically uses electric resistance heat if the heat pump output is not sufficient to maintain selected room temperature.

ARCHITECTS & ENGINEERS DATA MANUAL AZ45/AZ65 SERIES

Page 12

FEATURES & BENEFITS (CONTINUED)

COMPRESSOR RANDOM RESTART

In the event of a power failure, all compressors attempting to restart immediately when power is restored can result in a power surge that can cause another power interruption.

The microprocessors in the Zoneline units have a random restart logic system that prevents all units from starting at the same time.

ROTARY COMPRESSOR

Provides smoother operation for quiet, dependable service. GE Appliances has used rotary compressors since 1961.

COMPRESSOR RESTART DELAY

Zoneline units are designed to provide a minimum of three minutes of compressor-off time to allow refrigerant pressures to equalize before restarting to prevent compressor damage.

Zoneline units are also designed to provide a minimum of three minutes of compressor-run time to prevent room occupant disturbance due to short-cycling of the air conditioner.

FREEZE SENTINEL

• Detects low room temperature and turns on heater to help protect against damage caused by freezing room temperatures.

• The electric heater turns on at 41°F and warms the room up to 46°F and shuts off.

• Freeze Sentinel may be turned off via the auxiliary control.

HEAT SENTINEL

The property owner may choose to activate the Heat Sentinel feature on the Zoneline unit. If the Heat Sentinel is activated and room temperature reaches 85°F (even when the unit is in the “OFF” mode), the unit will automatically start the air conditioning operation and will shut off when the room temperature reaches 80°F. This will help dehumidify the air and lower high temperatures so the guest will not be entering an extremely hot room.

TRANSFER FAN INTERFACE

A 24 VAC connector is available (RAKCDC) to operate a relay to control a fan mounted in a wall to move conditioned air into another space. The electrical power for the operation of the transfer fan itself is not provided by the Zoneline unit. Transfer fans and their controlling relays, power and wiring are field supplied.

ELECTRONIC TEMPERATURE LIMITING

Eight independent programmable heating temperature limits and eight independent programmable cooling temperature limits

HE AT ING T EMPE R AT U RE L IMIT S

65 70 72 74 76 78 80 85

LOWEST

COOL

60 64 66 68 70 72 74 76

Limits can be adjusted via the auxiliary control settings. To help you with energy conservation, GE Zoneline units are shipped with truncated temperature limiting preset to 66° minimum cooling and 78° maximum heating.

COOLING TEMPERATURE LIMITS

HIGHEST

HE AT

TEMPERATURE DISPLAY

The GE Zoneline AZ45 and AZ65 temperature display can be adjusted to display the temperature settings in either Fahrenheit, or Celsius. The unit is preset from the factory to read in Fahrenheit, but can be changed to display Celsius via the auxiliary control setting.

REMOTE CONTROL CAPABILITY WITH WALL-MOUNTED THERMOSTAT

See pages 17–19.

CENTRAL DESK CONTROL CAPABILITY

See page 16.

REVERSIBLE INDOOR AIR LOUVERS

• Allows air to be directed into room at 45O or 65O angle (from horizontal) to provide better air distribution.

• Angle is changed by removing room front and screws holding louver in place on the chassis, and rotating the louver section 180° and reinstalling.

INDOOR COIL FROST CONTROL

Prevents indoor coil from freezing and causing complaints due to lack of cooling. Frost can form on the indoor coil when the unit is operated in cooling when outdoor temperatures are low. The unit automatically shuts the compressor off (and keeps the indoor fan running) until the indoor coil temperature warms to the point where frosting will no longer occur.

ARCHITECTS & ENGINEERS DATA MANUAL AZ45/AZ65 SERIES

UP-FRONT AIR FILTERS

Two interchangeable up-front filters, easy to remove and reinstall, may be cleaned without opening or removing

the room front. Clean filters by brushing, vacuuming or back-flushing under faucet or shower head.

Page 13

FEATURES & BENEFITS (CONTINUED)

CONCEALED MANUAL VENT CONTROL

An open ventilation door on GE Appliances Zoneline® packaged terminal air conditioners and heat pumps allows outside air to enter the room through a screen-covered opening in the weather barrier that separates the indoor and outdoor sections of the unit.

A concealed lever, located along the left side of the unit under the front cover, is used to open and close the vent door.

NOTE: Two shipping screws must be removed from the vent door before use.

The manual vent door has infinite adjustability with the slide rod and wing nut to meet everyone’s needs. Simply tighten the wing nut at the desired opening level. Positive vent door closure and tightening of the wing nut prevents accidental opening and unwanted air infiltration.

VENT CFM*—HIGH FAN

SIZE AZ45 SERIES AZ65 SERIES

7,000 33 CFM 38 CFM

9,000 38 CFM 40 CFM

12,000 38 CFM 45 CFM

15,000 47 CFM 44 CFM

*CFM using addition al RAKVENT1 ki t.

CORROSION PROTECTION (OPTIONAL)

AZ45 and AZ65 Series units may be ordered with special protection to better withstand damage from salt air and salt water in seacoast or other corrosive areas.

Corrosion protection is standard on the Dry Air and 265V models.

Makeup Air module units and heat pump units

with ICR are not available with corrosion protection and should not be installed in seacoast or other corrosive environments.

Units installed in corrosive areas should use the RAB77B wall sleeve and be examined/cleaned more frequently than normal installations.

INTERNAL CONDENSATE REMOVAL (ICR)

See page 36 for a discussion of the internal AZ65 Series heat pumps.

DRY AIR 25

Moisture removal is an important function of an air conditioner. People are more comfortable at higher temperatures when the humidity level is relatively low. Air conditioners operate with less energy consumption when the room temperatures are set higher.

The GE Zoneline AZ45 Series with the Dry Air 25 heat pipe application removes 20–35% (varies by model) more moisture than the standard AZ45 Series unit.

Customers who are using the Dry Air 25 report a fresher-smelling room as a result of the lower humidity levels, as well as lower operating costs.

See page 10 for more detailed information.

Outside ambient air entering the room through this screened vent opening is not conditioned. This unconditioned air becomes mixed with the conditioned air that is circulated by the indoor fan. This air mixture generates an additional heat load/heat loss that causes the unit to run longer and may translate into higher operating costs.

For each CFM of air to enter the room, an equal amount of air must be removed through exhaust fans in the bathroom or rooftops. Greater amounts of air will be introduced (from chart shown above) depending on the size of the exhaust fan.

Zoneline vent openings are not intended to be the source of make-up air for building ventilation systems since the vent is not continuously conditioned or powered by separate fans.

See page 9 for more information on Makeup Air.

ARCHITECTS & ENGINEERS DATA MANUAL AZ45/AZ65 SERIES

Page 14

+ / –

AUXILIARY CONTROL-AUX SET BUTTON

The auxiliary control push button is located behind the room cabinet, below the control panel. The auxiliary controls come preset to the modes most desired by customers. However, the owner is responsible for ensuring the auxiliary controls are set to the desired function. There are up to 12 different modes that can be set using the auxiliary set button.

TO CHANGE MODES:

• Press the MODE button until the unit is turned OFF (or turn off the remote thermostat).

• Press the AUX SET button (“AU” appears on the display).

• Press the MODE button on the control pad until the first digit in the display shows the corresponding mode you are choosing and the correct HEAT/COOL LED is lit.

• Press the “+” or “-” buttons to change the mode setting selection (second digit in the display).

• Press the MODE button to move to the next feature or the AUX SET button to save and exit the set up process.

Press “Aux Set”

First Digit

Press “Mode”

Smart Fan

Temperature Display

Sentinel

Constant Fan

* Not available on all models.

Press

- Cycle - Continue

Second Digit

+/-

Off On

Press “Aux Set”

First Digit Second Digit

Press “Mode” Press +

Temperature Limit

Class 2 Mode

Duct Mode *

All I2R Mode

(AZ65 Only)

Boost Heat

(AZ65 Only)

AUXILIARY CONTROL SETTINGS

Off On (Cool/Heat) On (Auto Change Over)

Press “Aux Set”

First Digit Second Digit

Press “Mode” Press

Makeup Air Mode *

Makeup Air Occupancy *

Engineering Revision*

Press “AUX SET”

First Digit

0: OFF 1: 25CFM 2: 30CFM 3: 35CFM

Disable

Press +/- to match last digit of model number

4: 40CFM 5: 45CFM 6: 50CFM

293D2203P003

Second Digit

Mode 1—Smart Fan—Cooling/Heating

The default setting for Mode 1 is as follows: Cooling: Continuous (ON) Heating: Cycle (OFF)

* Note: In cyclic Cooling Mode, the indoor fan will activate

occasionally to verify air temperature in the room. In cyclic Heating Mode, the fan will continue to operate for 45 seconds after the heating function has stopped in order to increase unit eciency.

Mode 2—Fahrenheit/Celsius

The default setting for Mode 2 is Fahrenheit.

This feature allows the individual to switch the temperature units between Fahrenheit and Celsius on the display.

“Mode”

HEAT COOL

Press

+ / –

Smart Fan Cool – Cycle*

Smart Fan Cool – Continue

+ / –

Smart Fan Heat – Cycle*

Smart Fan Heat – Continue

Press the – pad to select Celsius or the + pad to select

Press

Fahrenheit. The individual will see a F for Fahrenheit or a C for Celsius in the second digit of the display based

“Mode”

+ / –

Fahrenheit

on the selection.

Mode 3—Freeze Sentinel/Heat Sentinel

The default settings for Mode 3 are: Heat Sentinel is OFF.

Celcius

Freeze Sentinel is ON. When Freeze Sentinel is activated, it automatically provides heat without user interface. This helps to prevent plumbing damage by turning the

“Mode”

Press

Freeze Sentinel – Off

heater and indoor fan ON at 41ºF and OFF at 46ºF.

When Heat Sentinel is activated, it automatically provides cooling without user interface. This helps to prevent an

HEAT COOL

excessively hot room by turning the air conditioner

+ / –

ON at 85ºF and OFF at 80ºF.

NOTE: These functions are active whenever the unit

“Mode”

Press

Heat Sentinel – Off

is plugged in, even if the unit is in the OFF mode.

HEAT COOL

Red AUX Set Button

Enable

Freeze Sentinel – On

Heat Sentinel – On

Page 15

“Mode”

Press

+ / –

HEAT COOL

Freeze Sentinel – Off

Freeze Sentinel – On

“Mode”

Press

HEAT COOL

Heat Sentinel – Off

Heat Sentinel – On

AUXILIARY CONTROL SETTINGS (CONTINUED)

Mode 4—Constant ON fan

The default setting for Mode 4 is OFF.

“Mode”

NOTE: Constant fan “on” runs the indoor fan continuously at high speed—even if the unit is turned off.

Mode 5—Temperature limiting

The default setting for Mode 5 is as follows: Cool: 2 (66ºF to 85ºF) Heat: 5 (60ºF to 78ºF)

Temperature limits—Cool Temperature limits—Heat

0 = 60°F to 85°F 0 = 60°F to 65°F 1 = 64°F to 85°F 1 = 60°F to 70°F 2 = 66°F to 85°F 2 = 60°F to 72°F 3 = 68°F to 85°F 3 = 60°F to 74°F 4 = 70°F to 85°F 4 = 60°F to 76°F 5 = 72°F to 85°F 5 = 60°F to 78°F 6 = 74°F to 85°F 6 = 60°F to 80°F 7 = 76°F to 85°F 7 = 60°F to 85°F

Mode 6—Remote thermostat – Class 2

The default setting for Mode 6 is OFF. Setting this mode to ON will allow the unit to operate with a Class 2 Remote Control Wall Thermostat. Hitting the + button a second time will turn on Mode 6A, which is required for auto-changeover thermostats.

Mode 7—Duct mode

The default setting for Mode 7 is OFF. This setting is used when the unit is installed using a duct adapter kit. If the unit is ducted, the Duct Mode needs to be set to ON. This increases the fan speed to ensure proper circulation.

NOTE: Heater wattages are reduced in duct mode (see page 39).

NOTE: This function is disabled on Dry Air 25 models.

Mode 8—All-electric heat (AZ65 only)

The default setting for Mode 8 is OFF. This electric heat option functions only on the AZ65 model. When this option is ON, heat pump operation is locked out, causing the unit to provide only electric resistance heat.

Mode 9—Heat boost (AZ65 only)

The default setting for Mode 9 is OFF. The Heat Boost option works with remote thermostat operation and unit control operation. This setting is used to provide 1000 watts of supplementary electric heat to the heat pump operation.

NOTE: Boost heat will not operate below 25°F outdoor ambient conditions or above 85°F ambient conditions. In those conditions, boost heat will be replaced by all electric heat.

Mode 0—Digital Makeup Air Module Fan Speed

Press MODE until a 0 appears in the ﬁrst digit of the display for the Digital Makeup Air mode. To turn o the module or change the fan speeds, press the + or - pad. 00 indicates the module is o. 01=module on with fans set at 25cfm, 02= module on with fans set at 30cfm, etc. The default setting for Mode 0 is ON with a fan speed of 35cfm

Mode E—Digital Makeup Air Module in Occupancy

To enable occupancy detection, press MODE until an E appears in the ﬁrst digit of the display. Press the + or -pad to set occupancy detection to OFF “ ” or ON “ ”. The default setting for Mode E is OFF “ ”.

Mode P—Engineering Revision Setup

This setting is used to conﬁgure the unit when the main control board is replaced. The ﬁrst time the unit is powered after a service board is installed, the unit will automatically enter this mode. The UI will read “P1”. Press the + pad until the number matches the PTAC engineering revision as shown. The engineering revision is the last number in the model number. Press “Aux” to save and exit.

“Mode”

HEAT COOL

Nomenclature Example

AZ45E09DABW2

Press

+ / –

Constant Fan – Off

Constant Fan – On

+ / –

Temperature Limit Cool

0: 60F-85F 1: 64F-85F 2: 66F-85F 3: 68F-85F 4: 70F-85F 5: 72F-85F 6: 74F-85F 7: 76F-85F

+ / –

Temperature Limit Heat

0: 60F-65F 1: 60F-70F 2: 60F-72F 3: 60F-74F 4: 60F-76F 5: 60F-78F 6: 60F-80F 7: 60F-85F

+ / –

Class 2 Mode – Off

Class 2 Mode – On

+ / –

Duct Mode – Off

Duct Mode – On

+ / –

ALL Electric Mode – Off

ALL Electric Mode – On

+ / –

Boost Heat – Off

Boost Heat – On

MODE P

Auto Change Over

“ ”

Engineering Revision

ARCHITECTS & ENGINEERS DATA MANUAL AZ45/AZ65 SERIES

Page 16

CENTRAL DESK CONTROL

Some installations may want to govern the ability of the unit to operate from a control device remote to the unit or even remote to the room in which the unit is located. The general term given to systems such as this is Central Desk Control (CDC). The most common installation of this type of system is a switch mounted at the registration desk and, upon guest check-in, a button is pushed or a switch is moved to allow the air conditioner to operate. Likewise, when the guest checks out, the device is put into the “OFF” position so the unit will not operate while the room is vacant.

It is not necessary that the controlling device be located at a central desk to employ a device that will control the unit operation. For instance, in some resort areas, devices are connected to sliding glass doors and opening the door causes a contact to close, turning the air conditioner off. This prevents energy being wasted by operating the air conditioner when warm, humid air is entering the room. Some systems operate by motion sensors or heat-sensing detectors mounted in the room. These types of systems determine occupant presence in the room and allow the unit to operate; if no one is in the room the device signals the air conditioner to turn off.

There is a wide variety of devices available, each with its own benefits and constraints. While GE Appliances does not offer components that are external to the unit for a Central Desk Control system, GE Appliances Zoneline units are compatible with most CDC and energy management systems.

All GE Zoneline AZ45 and AZ65 Series units are compatible with simple on/off 2-wire Central Desk Control (CDC) systems. Consult with the provider of the energy management system to be sure it is compatible with GE Zoneline units.

All GE Zoneline units have a port available and offer accessory (RAKCDC) to provide an CDC interface to most of the energy management systems.

Control power to the switch (24 VAC) is provided by the GE Zoneline unit.

4. When the remote switch is closed, the unit cannot be operated in the fan, cool or heat modes. Recommended wire size must be followed as a minimum requirement.

WIRE SIZE #AWG MAXIMUM ALLOWABLE LENGTH

#22 600 Ft. #20 900 Ft.

#18 1,500 Ft. #16 2,000 Ft.

Freeze Sentinel and Heat Sentinel remain operational when the unit is connected to a CDC system. Even if the unit is turned “OFF” at the central location, if the sensor at the unit detects the low or high limit temperature, the unit will automatically turn on until it reaches the preset shutdown temperature (46°F heating, 80°F cooling).

Connecting the Zoneline unit to a CDC system does not eliminate the ability to connect the unit to a remote thermostat. Once the circuit is “opened,” and control of the unit removed from the CDC system, the selected controls—either the unit-mounted control or the remote thermostat—govern the operation of the unit.

Please see page 55 for installation recommendations for the Central Desk Control wiring.

CDC TERMINAL LOCATION AND TYPICAL WIRING

See page 19 for location of CDC terminals on unit.

RAKCDC

EXAMPLE OF COMMON BUSING

NOT PERMITTED

IMPORTANT CDC COMMENTS (ALL SERIES APPLICABLE)

1. When the switching device closes the circuit of the CDC conductors, the unit operation stops.

2. Do not use a common bus (at the unit or at the switch

panel) in the wiring. Both wires comprising the circuit must connect to the unit connectors and to the controlling switch. Running one wire from one unit to another unit is common busing and may damage internal components or cause erratic operation of the system.

3. A 24-volt transformer is contained within the Zoneline

unit. No external voltage may be applied to the unit through the CDC terminals. (Voltage on the CDC conductors is 24 volts AC.)

ARCHITECTS & ENGINEERS DATA MANUAL AZ45/AZ65 SERIES

INCORRECT COMMON BUSING

NORMALLY OPEN SWITCH=

UNIT OPERATIONAL

FIELD SUPPLIED

CDC SWITCH

RAKCDC

CONNECTOR

(sold separately)

(Wiring from RAKCDC connector to

ﬁeld devices is ﬁeld supplied)

POWER RED

CDC BLUE

E. FAN YELLOW

TYPICAL WIRING

Page 17

REMOTE THERMOSTAT CONTROL

In many installations, control of the operation of the unit at a location remote from the unit itself is desired. A unit mounted high in the wall or over a door, for instance, where the unit-mounted controls are inaccessible, can be connected to a wall-mounted thermostat. Other installations may use remote thermostat control for design or performance enhancement. The unit is connected to the thermostat by low-voltage wiring which permits the operation of the unit to be selected and the temperature sensed at the thermostat.

Important Notes: Remote thermostat wiring should

not be run through the wall sleeve. Thermostat wiring should exit the wall below the unit and enter the unit between room cabinet and chassis. Wire molding may be used to hide thermostat wiring. If a sub-base is used, the thermostat wiring may be concealed by the sub-base. Thermostat wiring should not be run parallel to line voltage wires since induced current may cause erratic operation.

All Zoneline® AZ45 and AZ65 Series units are adaptable to Class 2 remote low-voltage thermostats. The only additional field-supplied components are the remote thermostat and wiring necessary to connect it.

The controls on the unit are not functional when the remote control function is used.

CONTROL PANEL

USE WALL THERMOSTAT —will illuminate whenever any button on the unit controls is pressed if the unit is set up to be controlled by a remote wall thermostat. The LED will dim down after a few seconds and then turn off after a few minutes as to not disturb the guest in a dark room.

RESISTANCE HEAT MODELS

The Zoneline AZ45 series resistance heat units may be connected to a single-stage thermostat designed for use with cooling with electric heat systems. GE Appliances offers four thermostats compatible with the AZ45 Series unit.

The remote thermostat-Class 2 option (Mode 6 in the auxiliary control setting) must be turned ON to enable remote thermostat control. Refer to installation instructions packaged with the chassis.

Please see page 51 for installation recommendations for the remote thermostat wiring. Compatibility of other thermostats considered for use with GE Appliances Zoneline units is the responsibility of the customer.

The control voltage on the remote control conductors is 24-volts AC. The AC voltage may not be compatible with some solid-state thermostats.

If using a 1-fan speed remote thermostat, the fan speed for the AZ45 Series in remote thermostat operation is selected by the connection of the fan wire from the thermostat to either the HIGH or LOW wire on the remote thermostat connector. See the sketch of the connector below for the color of the HIGH and LOW fan-speed wire. Operating the unit in low fan speed reduces the operating sound level of the unit.

Freeze Sentinel and Heat Sentinel remain operational if the unit is connected to a remote thermostat. The unit may be connected to a Central Desk Control (CDC) system and controlled with a remote thermostat when

the CDC system has the unit in operation. See page 16

for additional information on the CDC system.

Unit temperature-limiting settings are not functional when unit is connected to a remote thermostat.

NOTE: The low voltage transformer which powers the remote thermostat (and other controls) is “self-recovering” from potential wiring shorts. Should you lose low voltage control power (to the thermostat and the display panel on the unit), remove power to the unit, check the thermostat wiring for shorts, correct the issue and reapply power to the unit.

NOTE: With the new AZ45 and AZ65 Series, thermostat twinning is allowed, where more than one unit may be connected to a single remote thermostat. In order to accomplish this, ONLY ONE POWER SOURCE (24VAC – R TERMINAL WIRE) CAN BE CONNECTED TO THE THERMOSTAT. All other thermostat wires of the additional unit should be connected as directed.

THERMOSTAT WIRING DIAGRAM

RAK164D2

Digital thermostat requiring five connection wires.

RAK164P2

Digital programmable thermostat requiring five connection wires.

RAK164F2

Digital thermostat with two fan speeds—requiring six connection wires.

RAK180W1

Energy management occupancy sensing wireless thermostat.

Black -C- Common

White -W- AUXHeat

Yellow -Y-Compressor

Blue -not used on AZ45 Series

Connector

Zoneline Thermostat

Green -GH- HighFan

Tan -GL- LowFan

Red -R- 24VAC

Page 18

REMOTE THERMOSTAT CONTROL (CONTINUED)

HEAT PUMP MODELS

The Zoneline AZ65 Series heat pump units may be connected to a single-stage cooling/two-stage heating thermostat designed for use with heat pump systems. GE Appliances offers four thermostats compatible with the AZ65 Series units:

RAK164D2

Digital thermostat requiring five connection wires.

RAK164P2

Digital programmable thermostat requiring five connection wires.

RAK164F2

Digital thermostat with two fan speeds—requiring six connection wires.

RAK180W1

Energy management occupancy sensing wired/wireless thermostat. Makeup Air compatible.

Compatibility of other thermostats considered for use with the GE Appliances Zoneline unit is the responsibility of the customer.

The control voltage on the remote control conductors is 24 VAC.

The Class 2 remote thermostat option (Mode 6 in the auxiliary control setting) must be turned ON to enable remote thermostat control. Refer to installation instructions packaged with the chassis.

If using a 1-fan speed remote thermostat, the fan speed for the AZ65 Series in remote thermostat operation is selected by the connection of the fan wire from the thermostat to either the HIGH or LOW wire on the remote thermostat connector. See the sketch of the unit connector for the color of the HIGH and LOW fan speed wire. Operating the unit in low fan speed reduces the operating sound level of the unit.

UNIT/REMOTE THERMOSTAT CONTROL

FEATURE HEAT PUMP ELECTRIC HEAT

Quick Heat Recovery Ye s N /A Indoor frost control Ye s Yes Freeze Sentinel Ye s Yes Heat Sentinel Yes Yes Constant Fan Ye s Yes

Electronic temperature limiting Switch to resistance heat

based on indoor temperature Switch to resistance heat

based on outdoor temperature Ye s N /A

Reverse cycle defrost Yes N/A Partial resistance heat

with heat pump

Resistance heat lockout Yes N/A

“Smart Fan” fan cycle

Central Desk Control Yes Yes

Determined by

remote thermostat

Determined by

remote thermostat

When heat boost

option turned on N /A

Fan ON/AUTO set on remote

thermostat

Determined by

remote thermostat

N/A

Fan ON/AUTO set on

remote thermostat

When connected to a remote thermostat, indoor air-temperature sensing is shifted from the unit to the remote thermostat. For this reason, the units will operate slightly differently when connected to a remote thermostat. The above chart shows the unit operation when connected to a remote thermostat.

NOTE: With the new AZ45 and AZ65 Series, thermostat twinning is allowed, where more than on unit may be connected to a single remote thermostat. In order to accomplish this, ONLY ONE POWER SOURCE (24VAC – R TERMINAL WIRE) CAN BE CONNECTED TO THE THERMOSTAT. All other thermostat wires of the additional unit should be connected as directed.

THERMOSTAT WIRING DIAGRAM

Black -C- Common

Connector

Zoneline Thermostat

ARCHITECTS & ENGINEERS DATA MANUAL AZ45/AZ65 SERIES

White -W- AUXHeat

Yellow -Y- Compressor

Blue -B- Reversing Valve

Green -GH- High Fan

Tan -GL- LowFan

Red -R- 24VAC

Page 19

REMOTE THERMOSTAT CONTROL SELECTION CHART FOR ZONELINE® PACKED TERMINAL UNITS

GE Appliances also offers the RAK180W1 universal thermostat that offers occupancy sensing energy management.

This thermostat is set up for two stage heating systems (AZ65) out of the box, but also works on single stage heating systems (AZ45) with changes to the thermostat configuration settings.

The energy management setup can work on a room by room basis or it can be upgraded with

RAK180W1

ENERGY MANAGEMENT/ MAKEUP AIR THERMOSTAT

a network controller for full site management.

Command control for the unit is always wireless and power options are for battery and/or two wire power connection from the Zoneline.

ZONELINE SERIES THERMOSTAT MODEL

AZ45 RAK164D2 Digital

RAK164P2 Digital Programmable 5 RAK164F2 Digital—Two Speed Fan 6

RAK180W1

AZ65 RAK148D2 Digital

RAK148P2 Digital Programmable 6 RAK148F2 Digital—Two Speed Fan 7

RAK180W1

Digital—Energy Management

TYPE FUNCTION

Single Stage

Cooling

and Heating

& Makeup Air

Single Stage

Cooling

and Two Stage

Heating

& Makeup Air

LOW-VOLTAGE CONDUCTORS

Wireless or 2 for power

FOR REMOTE THERMOSTAT OPERATION FOLLOW THE STEPS BELOW*:

1. Turn on the unit and ensure it is working properly BEFORE proceeding.

2. Unplug the unit or disconnect power and remove the room cover.

3. Connect the thermostat wiring per the appropriate diagram/colors for your model.

4. Plug the unit back in or reconnect power.

5. With the unit in the "off" mode, press the Aux Set button once. The letters AU will appear in the display.

6. Press the mode button until the number “6” appears in the left hand digit.

7. Press the + button once so the top half of the right hand digit is lit or press + a second time so the digit shows A.

8. Press the Aux Set button to exit the setup function.

9. Replace the room cover.

*Thermostat wiring connector is shipped with each unit – located in basepan area below control box. Thermostat wire size up to 60 ft AWG20, up to 66 ft AWG18. See pages 14–15 for full instructions on using the Auxiliary Controls Feature.

AUXILIARY CONNECTOR DIAGRAM

ARCHITECTS & ENGINEERS DATA MANUAL AZ45/AZ65 SERIES

External Fan/CDC Connector Socket

Red Aux Set Button

Remote Thermostat

Connector Socket

Page 20

HEAT PUMPS & ENERGY SAVINGS

Heat pumps save energy and cost less to operate than units with electric resistance heaters as the only heat source. Just as the EER (Energy Efficiency Ratio) of an air conditioner is an indication of the efficiency of the unit, COP (Coefficient of Performance) is the indication of the efficiency of the heat pump. This relative efficiency of a heat pump compares the unit to electric resistance heat. If a unit has a COP of 3.0, it means the unit will produce three times as much heat at rating conditions for the same electrical input wattage used for electric resistance heat.

GE Zoneline heat pumps are designed to provide cost-efficient heat pump operation while monitoring room conditions to maintain comfort.

The Zoneline AZ65 series employs extensive software and logic that monitors and reacts to both outdoor and indoor temperatures to determine the heat source. This increases energy savings by operating longer in the heat pump mode.

Just as in air conditioning operation, the compressor is used in heat pump operation. The difference is that in heat pump operation, the hot refrigerant gas is directed to the indoor coil rather than to the outdoor coil. With the indoor fan, room air circulates over the indoor coil, gains heat from the coil and distributes it into the room.

At some point as the outdoor temperature falls, the heat pump cannot extract as much heat from the outdoor air to maintain the temperature of the room. For this reason, all packaged terminal heat pumps also have electric resistance heaters as backup to heat pump operation.

The point where Packaged Terminal Heat Pumps cease heat pump operation and change to the more expensive resistance heat (to maintain room temperature) is called the “switchover point.” It is important to compare the switchover point of the various manufacturers since it may occur at higher outdoor temperatures with other brands where savings from the GE Zoneline heat pump operation could still be realized.

Zoneline AZ65 series heat pump units, with their extensive software and features, react to the indoor and outdoor temperatures to determine the best heat source to provide comfortable room conditions for the guest

AND energy.

BALANCE POINT

An important consideration in the selection of a heat pump unit is the “balance point” of the installation— the point at which the heat pump is unable to produce enough heat to compensate for the heat loss of the room or area being heated.

Virtually every room is unique—with different insulation, different sizes and types of windows, different types of construction and different directional exposures. All these variables, as well as geographical location, must be considered in order to determine the balance point. For these reasons, a professional engineer should be engaged to calculate the heat loss of the space and specify the heat pump unit required.

ARCHITECTS & ENGINEERS DATA MANUAL AZ45/AZ65 SERIES

Page 21

HEAT PUMPS & ENERGY SAVINGS (CONTINUED)

HEAT PUMP OPERATION—ZONELINE AZ65 SERIES

Heat sources: Heat pump, heat pump with partial electric resistance heat, or electric resistance heat.

Zoneline heat pumps employ a highly featured microprocessor control system interfaced with thermistors to accurately measure indoor air temperature, outdoor air temperature, indoor coil temperature and outdoor coil temperature. This system allows the microprocessor to precisely and predictably react to changing conditions in order to provide a very advanced packaged terminal heat pump operating system.

Zoneline heat pumps are designed to help ensure a comfortable room. When “HEAT” is selected, the unit will determine if the room air is warm enough to satisfy the thermostat setting. If the temperature at the unit sensor is below the desired temperature, the electric resistance heater will be utilized to warm the room to the point where the thermostat is satisfied. Quick Heat Recovery is designed to allow the temperature of a room to be maintained at an energy-saving level without inconveniencing the room occupant. Once the thermostat has been satisfied, the resistance heater will turn off and the heat pump will operate (as shown below in the Heat Source Logic chart) when the thermostat calls for heat again.

ZONELINE HEAT PUMP HEAT SOURCE LOGIC

The chart below indicates the standard heating source of the Zoneline AZ65 Series heat pump unit under various indoor and outdoor conditions. The unit is designed to provide heat pump savings without sacrificing room comfort.

ROOM

TEMPERATURE

VS. THERMOSTAT

SET POINT

1.8 to 2 .9°F Below

2.9°F to 4.0°F Below

More than 4.0°F

Below

* At OD temperatures a bove 46° F, the electric h eaters are loc ked out . At OD temp eratu res above 85°F, heat pump o peration is lo cked out.

** Simult aneo us suppleme ntal heater: 1.0 K W @ 230 V & 26 5V; 0. 8 KW @ 20 8V

The Quick Heat Recovery feature is not affected by the Heat Source Logic shown in the prior chart.

For more information about the Quick Heat Recovery feature, see page 11.

The full heat output of the resistance heater is dependent upon circuit amperage and the power connection kit used.

See pages 4, 43–45 and 53 for information on power connection kits and available heater capacities.

An option is provided in the auxiliary controls (Mode 8) to allow the unit to operate only in resistance heat. The use of this option significantly increases the cost for heating.

ABOVE

46°F*

Heat Pump Heat Pump*

Heat Pump

BETWEEN 46°F

AND 25°F

Heat Pump +

Supplemental

Heater**

Full Resistance

Heat

BELOW

25°F

Full Resistance

Heat

Full Resistance

Heat

Full Resistance

Heat

BOOST HEAT

The Zoneline AZ65 series offers a Boost Heat option feature that utilizes partial supplemental resistance heat at the same time as the heat pump operation. The boost heat feature changes stage one heating (heat pump) to be heat pump with partial resistance heat. Stage two heating stays as full resistance heat. This applies to both unit control and remote thermostat control.

NOTE: Heat Pump and full resistance heat shall never be on at the same time.

HEAT PUMP DEFROST Zoneline heat pumps utilize a reverse-cycle, demand-

defrost system to extend heat pump operation and increase savings from extended operation.

The microprocessor determines the need for defrosting from criteria based on continuous compressor run time, outdoor air temperature and outdoor coil temperature. When defrosting is required, the unit reverses the flow of refrigerant to direct the hot gas into the outdoor coil to melt the frost buildup.

Before and after the reverse-cycle defrost, the unit shuts off the compressor to allow the refrigerant pressures to equalize throughout the system. During these periods of pressure equalization, the full resistance heat capacity of the unit is activated to help ensure room comfort conditions during the defrost cycle. The unit remains in the defrost cycle for a minimum of three minutes and up to a maximum of nine minutes. The defrost cycle terminates when the outdoor coil reaches a temperature of 68°F or the maximum time has been reached.

HEAT PUMP CONDENSATE

Zoneline AZ65 Series heat pumps may be ordered with a factory-installed Internal Condensate Removal (ICR) system to minimize the amount of condensate water draining from the unit during heat pump operation. The ICR system has proven to be an effective means of minimizing the amount of heat pump condensate dripping from the unit. However, if the requirements of a particular installation will allow no dripping of condensate water from the wall sleeve, the installation of an internal or external drain system is recommended.

See pages 36–38 for more information on heat pump condensate.

Units with an ICR system may not be installed in seacoast or other corrosive environments.

ARCHITECTS & ENGINEERS DATA MANUAL AZ45/AZ65 SERIES

Page 22

APPLICATION COMMENTS

It is important that any air conditioning system be properly sized and applied in order to achieve the desired temperature and humidity levels in the space to be conditioned. Zoneline units are designed primarily to provide heating and cooling with the additional benefit that during operation in the cooling mode, the units also remove some moisture from the conditioned space. The following are some brief application comments on undersizing, oversizing, heating, wall coverings, and air infiltration: all are important in the proper matching of the heating/air conditioning system to the building structure.

UNDERSIZING Cooling: If an air conditioner is undersized (cooling capacity

is less than required for a specific application), the unit will typically not be able to cool the space down to the desired temperature (thermostat set point), nor be able to remove enough moisture from the air. The result could be a warm and humid or warm and dry conditioned space.

Heating: Undersizing can result in not being able to maintain the desired temperature level within the conditioned space.

OVERSIZING Cooling: If an air conditioner is oversized (cooling capacity

is greater than required for the specific application), the unit will typically cool the space down to the desired temperature (thermostat set point) too quickly. Since dehumidification only takes place when the compressor is operating in the cooling mode, typical result in a hot/humid climate could be a cool but excessively humid space.

Wall Covering: Use of non-permeable wall coverings (some paints, some wallpapers, and other types of coverings) which severely restricts passage of air or water vapor can cause a severe moisture problem. Typical results could be staining of room surfaces, wall damage, as well as mold and mildew growth in hot/humid climates.

Air Infiltration: Excessive air infiltration can magnify problems associated with undersizing or oversizing of an air conditioner unit and can be the root cause of insufficient cooling, dehumidification or heating problems. Some sources of air infiltration include vents, gaps around windows and doors, and improperly sealed floor, ceiling and wall joints.

Recommendation: For the above reasons it is strongly recommended that a professional engineer be retained to match the size of the Zoneline unit with the building structure.

louvers are reversed by removing the room cabinet from the unit, removing four screws that hold the louver section in place; removing the louver section and rotating it end for end, reinstalling the louver section with the four screws, and reinstalling the room cabinet on the unit. The unit is shipped from the factory with the discharge louvers at an angle of 45° off horizontal. In the alternate position, the louvers will be at an angle of 65° off horizontal.

All room cabinets return air through the front of the unit.

45° 65°

High Wall Mount: For units mounted high in the wall, the discharge louvers should be at a setting that provides the most horizontal air discharge. Recommended installation is

at least 3" below the ceiling. In installations where units are close to the ceiling, the greatest horizontal discharge angle can be obtained by removing the discharge grille from the room cabinet. For best room control, a remote wall thermostat is recommended.

Supply Air Throw: One Zoneline unit should not be required to do a job obviously requiring two or more units. Units should be located around large rooms according to calculated loads or in such fashion as to achieve balanced air distribution in all parts of the room. The single unit in the “Incorrect” illustration below obviously cannot condition the entire room. Add a second unit as shown in the “Correct” illustration.

AIR DISTRIBUTION

Zoneline packaged terminal air conditioners and heat pumps discharge air from the top of the unit through reversible two-position discharge louvers. Unit discharge

Page 23

WALL SLEEVE DIMENSIONS

RAB71* SLEEVE

WALL OPENING

16-1/4" MIN. x 42-1/4" MIN.

RAB77* WALL SLEEVE

16"

16-1/4"

13-3/4"

13-7/8"

1-1/2"

1-1/2" TYP

34"

1/2" SQ. HOLE (2

REQ'D.)

42"

1/2" SQ. HOLE (2 REQ'D.)

1/4" DIA

21"

1/2"

42-1/8"

9/16"

2-55/64"

1/2" DIA. HOLE (2 REQ'D.)

2-7/8"

ADDITIONAL WALL SLEEVE DEPTHS

RAB7116B - 16" RAB7118 - 18” RAB7120 - 20” RAB7124B - 24"

9-41/64"

WALL OPENING

16-1/2" MIN. x 42-3/8" MIN.

WALL SLEEVE WITH CHASSIS INSTALLED

RAB71* = 13-3/4" RAB77* = 13-7/8"

WALL SLEEVE WITH SUB-BASE

3-1/2" 12-3/4" 12" 9-3/8" 2-1/2"

*SHOWN WITH ACCESS COVERS REMOVED. †WORKS FOR ALL RAB71 OR RAB77 SERIES WALL SLEEVE

NOTE: CAUTION - REMOVE KNOCKOUTS FROM INSIDE OUT.

36"

RAB71† = 42" RAB77† = 42-1/8"

FRONT VIEW*

KNOCKOUTS (ENCLOSURE) 4 REAR; 4 BOTTOM

SEE PAGE 34 FOR KNOCKOUT LOCATION DIMENSIONS.

19"

TOP VIEW

42"

13"

LEVELING SCREW

1-7/16"

GRILLE

INSIDE

ROOM

CABINET

1/2" DIA. (3 REQ'D.)

7-1/16"

RAB71† = 20-7/8" RAB77† = 21"

VIEW

ROOM

CABINET

3" MIN. ADJUSTABLE TO 5" MAX.

SIDE

1-5/16"

GRILLE

RAB71* = 16" RAB77* = 16-1/4"

*OUTSIDE

SIDE VIEW

2-3/8" MIN.

INTERIOR WALL

FINISHED FLOOR

Installation instructions packed with wall sleeve. See page 27 for additional information concerning outdoor weather panel and sleeve stiffener.

Page 24

WALL SLEEVE

A choice of wall sleeves is available for Zoneline® units.

RAB71B — This insulated sleeve is constructed of heavygauge galvanized steel and finished with a baked-enamel finish for protection and appearance. Design of the sleeve provides for support of the chassis and free draining of any water entering the wall sleeve. A petroleum microcrystalline wax is applied at critical points of fabrication to seal against moisture. The dimensions of the RAB71B wall sleeve are 42" wide by 16" high by 13-3/4" deep, the same dimensions as the original wall sleeve for GE Zoneline units built in 1961. The RAB71B wall sleeve is also available in depths other than the standard depth. It is available on special order as: RAB7116B – 16" deep;

RAB7118 – 18” deep; RAB7120 – 20” deep; RAB7124B – 24" deep.

All these special-order deep wall sleeves are insulated and have sheet-metal dividers, or splitters, to prevent the recirculation of condenser discharge air.

RAB81 — Heavy gauge steel wall sleeve with insulated top and sides in a 4 piece “Quick Snap” universal design. This easy to assembly product is shipped in an easy to handle box making it better for shipping and better for the job site. Can also be ordered and shipped preassembled as the RAB81B.

RAB77B — This non-insulated wall sleeve is molded from fiberglass-reinforced polyester compound. This sheetmolded compound (SMC) wall sleeve offers outstanding strength, durability, color retention, water integrity and corrosion resistance. The dimensions of the RAB77B wall sleeve are 42-1/8" wide by 16-1/4" high by 13-7/8" deep.

• Wall sleeves are of universal design, accepting all Zoneline chassis of current design as well as all GE Appliances Zoneline chassis produced since 1961.

• Drain holes are provided in the rear of all wall sleeves to permit excessive cooling condensate water, heat pump condensate or precipitation entering the wall sleeve to drain freely. A drain kit may be connected to the wall sleeve to control any water draining from the wall sleeve. See pages 37–38 for information on RAD10 Drain Kit.

WALL SLEEVE INSTALLATION DATA

GENERAL

Generally, Zoneline® units are installed 3" to 5" above the floor (flush to finished floor installation is possible) as near to the center of the room as possible; underneath a window or a glass panel is typical. Normal installation of the wall sleeve allows installation flexibility; from flush with the finished interior wall to a minimum of 1/4" of the wall sleeve extending beyond the finished exterior of the building. Special consideration must be given to installations where the wall sleeve does not extend a minimum of 1/4" beyond the finished exterior wall. See pages 32–33 for information on this type of installation. The unit may be installed high in the wall and these installations usually require a remote thermostat (discussed on pages 17-19).

Regardless of the installation, there are several things to consider when selecting a location for installing the unit.

ARCHITECTS & ENGINEERS DATA MANUAL AZ45/AZ65 SERIES

For instance, drapery location could interfere with air discharge, and placement of furniture may have an impact on the performance of the unit. The following information is intended to minimize installation problems and assure you of trouble-free installation.

Refer to page 28 for required wall opening dimensions. Minimum recommended interior and exterior sleeve projections for standard wall thicknesses are shown in the drawings in this manual. The sleeve may be installed flush with the finished indoor wall. Special attention must be paid to room-side sleeve projection when the unit is installed in a ducted application as shown on pages 40–41.

In walls thicker than 13-1/2" for line-cord-connected units and 11-1/8" for sub-base installations, it may be necessary to install a field-fabricated sleeve extension or use one of the special-order RAB71 deep wall sleeves. Such extensions must be carefully flashed and sealed both to the wall sleeve and to the wall to ensure water integrity. This is necessary to ensure that any water entering the wall sleeve, either from operation of the unit or from other sources, such as rain storms or from washing the exterior of the building, will drain from the sleeve without the possibility of capillary action drawing the water into either the room or the wall cavity. In an installation where the sleeve is recessed less than 3" from the outside surface, flashing and sealing may be all the modification necessary. In such an installation, the sides and top of the wall opening must be waterproof to prevent moisture from seeping into and damaging the walls. See pages 32–33 for suggested detail. Since the installation of a sleeve extension requires a considerable amount of attention, we recommend using one of the deep wall sleeves if the standard sleeve is not of sufficient depth.

Mounting an outdoor grille or louver section to the building face may cause a space between the outdoor coil and the louver section. Air splitters, aligned with the ends of the outdoor coil, must be installed between the outdoor coil inlet and outlet air streams. Gaps between the outdoor coil and the louver section may allow condenser air recirculation and affect the operation of the unit. See page 43 for requirements for custom louvers.

The wall sleeve should be level from side to side and from level to 1/4 bubble tilt to the outdoors. The condensate disposal system in the unit is designed to dissipate the condensate water generated during cooling operation in accordance with AHRI standards and actually uses this water for maximum unit efficiency. A level unit will also ensure proper drainage from the RAD10 drain kit to a building internal drain and proper performance of the Internal Condensate Removal (ICR) system optional on heat pump units.

SUB-BASE

The sub-base is an optional accessory for the Zoneline unit. It is discussed with the wall sleeve information since deciding whether or not to use a sub-base in the installation is a factor in the location of the wall opening. National Electrical Code® (NEC) requires that air conditioning units connected to voltages in excess

Page 25

WALL SLEEVE INSTALLATION DATA (CONTINUED)

of 250 volts be “permanently connected.” There are also some installations where units connected to voltage sources under 250 volts may also need to be “permanently connected.” If you are in doubt about the requirements for a particular installation, consult Article 440 of the NEC or the local electrical inspector. These requirements are designed to protect personal safety and should be strictly followed. Although NEC is cited here as a reference, all electrical wiring and installations must conform to any and all local electrical codes and regulations.

“Permanent connection” generally means wiring to the unit must be contained in an enclosed “chaseway,” where access to the wiring connections is more restrictive than a normal line cord plugged into a receptacle. NEC requirements may be met by using flexible or rigid conduit to contain the wiring between the unit and a junction box that contains the wiring connections. The conduit is connected to the unit and to the junction box with connectors to hold the conduit in place. The junction box may be located in the floor or the wall of the structure, but only approved connectors may be used outside the unit or the junction box. The sub-base is UL® listed as a junction box for permanent connection of a Zoneline unit.

Using a sub-base in an installation requiring permanent connection provides a convenient, consistent location for unit wiring to be connected to building wiring. The use of a sub-base is not required, but the convenience and the improved aesthetics it offers make the use of a sub-base a viable means of permanent connection.

RAK204U — The RAK204U Series of sub-base provides a design that fits the site needs and is available for use with Zoneline PTAC/PTHP units. The RAK204U will most likely be used for support of the wall sleeve and unit. The RAK204U is the same physically as the other sub-bases except there is no receptacle installed. Receptacles and wiring can be field installed and, by using the RAK205CW chaseway and the RAK4002D junction box, perform the same function as any of the other sub-base kits by selecting the correct receptacle and installing it in the interior mounting plate inside the RAK204U.

230/208-volt receptacles can also be mounted in the cover plate for easy access when direct-connect wiring is not required. 265-volt units are to be “Permanently (or Direct) Connected” and the external receptacle (when wiring is not enclosed in a chaseway) does not meet this requirement. A knockout for a fuseholder or a disconnect is also provided in the cover plate.

The 230/208-volt sub-bases include a short, sub-base power connection kit. Since sub-base connected units are not considered to be line-cord connected, a Leakage Current Detection Interrupter or Arc Fault Current Interrupter device is not necessary.

RAK204D15C 208/230-volt 15-amp receptacle. Receptacle

is NEMA6-20R with 18" of #12AWG wires attached to the receptacle. Short power connection kit included. Chaseway included.

RAK204D20C 208/230-volt 20-amp receptacle. Receptacle is NEMA6-20R with 18" of #12AWG wires attached to the receptacle. Short power connection kit included. Chaseway included.

RAK204D30C 208/230 volt 30-amp receptacle. Receptacle is NEMA6-30R with 18" of #12AWG wires attached to the receptacle. Short power connection kit included. Chaseway included.

The junction box (RAK4002D for AZ45 and AZ65 Series units) that mounts on the chassis of 230/208volt sub-base connected units must be purchased separately.

SUB-BASES FOR THE 265-VOLT UNITS: RAK204E15C 265-volt 15-amp receptacle.

Receptacle is NEMA7-15R with 18" of #12AWG wires attached to the receptacle. Chaseway and 3’ Power Connection Kit included.

RAK204E20C 265-volt 20-amp receptacle. Receptacle is NEMA7-20R with 18" of #12AWG wires attached to the receptacle. Chaseway and 3’ Power Connection Kit included.

RAK204E30C 265-volt 30-amp receptacle. Receptacle is NEMA7-30R with 18" of #12AWG wires attached to the receptacle. Chaseway and 3’ Power Connection Kit included.

The junction box for 265-volt units is shipped with the chassis since all 265-volt units are to be “permanently (or direct) connected.”

There are separate internal compartments to permit separation of low-voltage (Class 2) connections from line-voltage connections as required by National Electrical Code (NEC). Conduit containing building wiring enters the sub-base through knockouts located in the rear or bottom of the sub-base and is not accessible when the wall sleeve is installed.

The sub-base attaches to the RAB71B wall sleeve with two clips (field-assembled) that are screwed into fielddrilled holes in the bottom front flange of the wall sleeve. It attaches to the RAB77B wall sleeve with clips that fit over molded ribs without requiring the use of screws into the wall sleeve. (See page 35 for illustration.) Since the sub-base extends under the wall sleeve, clearance from the inner edge of the wall sleeve to the finished wall must be 2-3/8" or greater. The sub-base has four leveling legs and adjustable side channels to enable the area under the wall sleeve to be enclosed. Clearance from the bottom edge of the wall sleeve to the finished floor must be between 3" and 5".

The sub-base may be used as support for the chassis and wall sleeve in installations where the wall is of insufficient thickness to provide secure mounting of the wall sleeve.

ARCHITECTS & ENGINEERS DATA MANUAL AZ45/AZ65 SERIES

Page 26

WALL SLEEVE INSTALLATION DATA (CONTINUED)

SUB-BASE (CONTINUED) For new construction, early

planning with the architect is necessary. Unit location, electrical connection locations and wall openings of the proper dimensions are essential to avoid the necessity of rework, fillers, framing, moving electrical outlets and other expensive modifications.

For existing construction, it is important that carpentry, masonry and electrical work be performed by competent, qualified personnel. Since installations in existing construction may involve removal of building material from the structure, locating the wall sleeve must be done correctly.

ARCHITECTURAL WINDOW/ LOUVER INSTALLATION

Many installations utilize an architectural window/louver combination to enhance the exterior appearance of the building. The exterior grille for the air conditioner is built as an integral part of the window frame. An internal drain system is highly recommended for these installations (see page 38). When this type of installation is made, there must be provision in the grille work for condensate water to drain to the exterior (including the overflow relief drain holes) and not be routed back into the interior of the building or into the wall cavity. Failure to allow for the drainage of condensate water can cause extensive damage to structural components.

The problems associated with the lack of condensate drain consideration often show up shortly after the air conditioners are turned on in a new building. New buildings that have been virtually wide-open during construction have a significant amount of moisture in the air and in the building components that the air conditioners start removing as they operate.

The free area in the louver section must also comply with the requirements shown on page 43.

The wall sleeve should be anchored to the architectural window/louver section to reduce air infiltration and excessive vibration of the chassis and wall sleeve during unit operation. Field-fabricated and -installed sleeve angles are the recommended method of securing the wall sleeve to the window/louver framework.

WINDOW, CURTAIN AND PANEL WALL CONSTRUCTION

With this type of construction, provision for support of the unit, other than by the wall itself, is often required. Such support may be in the form of wood or metallic material of the proper thickness to maintain a level sleeve. This additional support should be located both near the wall

and at the front of the wall sleeve. Sub-base (RAK204 Series) with four leveling legs provides an excellent support for the unit in this type of installation.

(See page 30 for details of this type of installation.)

In existing construction, common practice is to remove a pane of glass, metal, wood, or other construction material and build a frame around the wall sleeve. Similar filler panel material may be installed around the sleeve for appearance and weather seal.

MASONRY WALL CONSTRUCTION

The wall sleeve should be installed during construction and lintels must be used to support the blocks above the wall sleeve. The wall sleeve will not support the concrete block. The installation instructions show how the wall sleeve must be secured to the masonry and caulked. Do not remove the cardboard stiffener supplied with the wall sleeve until ready to install the chassis. (See page 31 for details of installation in masonry wall).

For existing masonry construction, wall openings must be made by removing concrete blocks to achieve the propersize opening. Consult the builder, architect or owner to determine the necessity for lintels to support the block above the wall sleeve.

Anchor bolts are normally required to secure the sleeve to the wall and shims may be required to prevent distortion of the wall sleeve when securing the wall sleeve to the wall. Field- supplied sleeve angles can be used to position and secure the wall sleeve to the wall and to cover oversized wall openings.

BRICK, FRAME, STUCCO AND SHINGLE CONSTRUCTION

For new construction, the opening for the wall sleeve should be framed and the wall sleeve inserted into the opening during construction. Lintels must be used when the building material is heavy and is not self-supporting (such as brick). The wall sleeve will fit an opening of six courses of standard brick or five courses of jumbo brick. Wall framing in this type construction is normally on 16" centers and the wall sleeve will fit a framed opening spanning three 16" O.C. 2" x 4" stud spaces.

For existing construction, the indoor and outdoor wall will need to be cut out, allowing for clearances of 1/8" on all sides of the wall sleeve. Work should begin on the inside wall. Cut the correct dimensions and mark (using drill holes) the outside wall from each corner of the inside cutout. Studding that interferes with the opening must be removed and a suitable frame constructed to secure the wall sleeve and provide adequate support for sleeve and chassis.

As shipped, the RAB71B Series or RAB77B is ready for installation.

ARCHITECTS & ENGINEERS DATA MANUAL AZ45/AZ65 SERIES

Page 27

WALL SLEEVE INSTALLATION DATA (CONTINUED)

PREPARATION OF THE WALL SLEEVE FOR ALL TYPES OF CONSTRUCTION

Do not remove the stiffener from inside the wall sleeve or the weather closure panel from the outside face of the wall sleeve until the outdoor grille and chassis are ready to be installed.

1. Position the wall sleeve into the wall. The room-side edge of the RAB71B or RAB77B wall sleeve should be at least flush with the finished wall for line-cord installations and permanent-connection installations when no sub-base is used, and should project into the room at least 2-3/8" when a sub-base is used. The outside edge of the wall sleeve should extend at least 1/4" beyond the outside wall. This is necessary for proper caulking, to prevent sealing the drain holes in the rear flange of the wall sleeve, and to facilitate the installation of an accessory drain, if used. If the minimum exterior dimensions are not met, refer to pages 32–33.

The wall sleeve should be level from side to side and

from level to 1/4 bubble tilt to the outdoors. The condensate disposal system in the unit is designed to dissipate the condensate water generated during cooling operation in accordance with AHRI standards and actually uses this water for maximum unit efficiency. A level unit will also ensure proper drainage from the RAD10 drain kit to a building internal drain and proper performance of the Internal Condensate Removal (ICR) system optional on heat pump units.

2. The wall sleeve should be secured to the wall at both

sides. Use a minimum of two screws or other fastening device on each side. (See Figure 2 on page 28.) Mark the wall sleeve on each side 2" from the bottom and 2" from the top at a point where basic wall structure is located. Drill wall sleeve and use fasteners appropriate for wall construction. All holes for fasteners in the side of the wall sleeve must be at least 2" up from the bottom of the wall sleeve. Never locate screws or put other holes in the bottom of the wall sleeve. The only exception is when an RAD10 drain kit is installed to connect to an internal drain system. (See page 37 for RAD10 drain kit information.)

If the wall opening is greater than the sleeve dimensions,

spacers must be used on the sides between the wall sleeve and the wall support structure to prevent distorting the wall sleeve.

3. Caulk or gasket the entire opening on the outside

between the wall sleeve and exterior wall surface (four sides) to provide total water and air seal.

4. Caulk or gasket room-side opening between wall sleeve

and interior wall surface (four sides). Openings beneath or around the wall sleeve can allow outdoor air to leak into the room, resulting in increased operating costs and improper room temperature control.

Care should be taken in location of electrical supply entry in relationship to wall sleeve to assure access to receptacle or junction box once unit is installed.

• Refer to page 45 for maximum power cord length.

• Permanently connected units close to finished floor must allow for conduit clearance.

SLEEVE ANGLES

In some installations, such as curtain walls, window walls, or where the structural material of the wall is insufficient to support or fasten wall sleeve, sleeve angles may be used. Sleeve angles are pieces of steel or other material of similar structural strength that are formed to a 90° angle, with holes to fasten the sleeve angle to the wall sleeve and to the structural component of the wall surrounding the wall sleeve.

The following describes the procedure when fieldfabricated and -installed sleeve angles are applied.

1. Position sleeve angles around top and sides of wall sleeve at the desired location. Position sleeve angles vertically on each side of wall sleeve to provide a level installation.

2. Mark wall sleeve through holes in sleeve angles. The

lowest hole on the sides of the wall sleeve must be a minimum of 2" above the bottom of the sleeve.

3. For RAB71B wall sleeve, drill 5/32" diameter holes

at locations marked on wall sleeve in Step 2, and assemble angles to wall sleeve using #10 x 1/2" selftapping screws. For RAB77B wall sleeve, follow the same procedure except use a #10 x 1/2" bolt, washer and nut to attach sleeve angles to sleeve. Install screws or bolts from inside wall sleeve.

4. Do not drill any holes in bottom of wall sleeve.

Do not distort wall sleeve.

5. Do not use sleeve angles for a lintel.

ARCHITECTS & ENGINEERS DATA MANUAL AZ45/AZ65 SERIES

Page 28

WALL SLEEVE INSTALLATION DATA (CONTINUED)

Framing detail for this construction is as

shown in Figure 1. Note use of lintel under

ﬁrst course of brick above the Zoneline

sleeve. Do not use the sleeve as a lintel.

Mounting screw holes shown are to be

made by the installer.

MOUNTING

SCREW HOLE

HEADER

LINTEL

BOLT

ANCHOR

EXPANSION

BOLT

MOLLY

OR TOGGLE

Choice of attachment devices

through both ends of sleeve or

the top. Mounting screw holes

and attachment devices by

installer.

FASTENING WALL SLEEVE

MAIN STUDS

JACK STUD

HEADER – 4" x 4" OR

2 - 2" x 4" ON EDGE

NO HOLES PERMITTED

IN BOTTOM OF Sleeve

(EXCEPTION -RAD10

DRAIN KIT)

†

WOOD

SCREW

NO HOLES PERMITTED IN

BOTTOM OF Sleeve

MAIN STUD

JACK STUD

(EXCEPTION - RAD10

DRAIN KIT)

2" MIN.

Note: Do not remove the stiener support

from inside the wall sleeve until the chassis

is to be installed.

FRAMING FOR WALL SLEEVE

THIS DIMENSION

42-1/4" MIN. (RAB71)

42-3/8" MIN. (RAB77)

ADJUSTABLE FRAMING TO SECURE

SUB-FLOOR

Figure 1 Figure 2

FINISHED FLOOR

JACK STUDS

16-1/4" MIN. RAB7B

Brick Veneer and Frame Construction

16-1/2" MIN. RAB77B

CRIPPLE

MAIN STUD

JACK STUD

†WORKS FOR ALL RAB71 OR RAB77

SERIES WALL SLEEVE

Page 29

WALL SLEEVE INSTALLATION DATA (CONTINUED)

CAULK*

1/4"

GRILLE

OUTDOOR

RAB71B 16"

RAB77B 16-1/4"

*Caulk around

perimeter of

wall sleeve

all four sides

where it joins

the building

- Interior and

Exterior.

SUB-BASE CONNECTED

Frame and Brick Veneer Installation

WALL SECTION – DETAILED SIDE VIEW

LINTEL

Min.

2-3/8"

CAULK*

STEEL LINTEL

BY INSTALLER

RAB71B 13-3/4"

RAB77B 13-7/8"

20-13/16" (RAB71B)

20-15/16" (RAB77B)

MOUNTING SCREWS

GRILLE

OUTDOOR

2" MIN.

WALL Sleeve

SIDE CHANNEL

ROOM

CABINET

2-3/8"

CAULK*

3-11/16"

3" MIN.

5" MAX.

1/4"

MIN.

(RAK204)

SUB-BASE

OR TOP OF

FINISHED FLOOR

RAG60 1/4"

RAG61, 62, 63 1-3/8"

RAG67 1-1/4"

CARPET

CAULK*

(ALTERNATE ENTRY)

POWER SUPPLY CONDUIT

CORD-SET CONNECTED

CAULK*

CONDUIT

RAB71B 16"

RAB77B 16-1/4"

BY INSTALLER

MOUNTING SCREWS

RAB71B 13-3/4"

RAB77B 13-7/8"

20-13/16" (RAB71B)

20-15/16" (RAB77B)

WALL Sleeve

ROOM

CABINET

2" MIN.

CAULK*

POWER SUPPLY

WALL RECEPTACLE

OR TOP OF

FINISHED FLOOR

(BY OTHERS)

CARPET

*Caulk around perimeter of wall sleeve all four sides

where it joins the building - Interior and Exterior.

Page 30

WALL SLEEVE INSTALLATION DATA (CONTINUED)

16"

ROOM

CABINET

16"

RAB71B

16-1/4"

RAB77B

3" MIN.

5" MAX.

(RAK204)

SUB-BASE

FLOOR

LEVELING LEG

SUPPLY

POWER

CONDUIT

(ALTERNATE ENTRY)

SUB-BASE CONNECTEDCORD-SET CONNECTED

WALL SECTION – DETAILED SIDE VIEW

WALL OR

WINDOW

Sleeve ANGLE (FIELD

SUPPLIED)

Gasket and

caulk around

perimeter of

RAB71B 22-13/16"

wall sleeve

all four sides

where it joins

RAB77B 22-13/16"

WITH RAG60

WITH RAG61-63

RAB71B 21-1/16"

RAB77B 21-3/16"

the building

16"

GRILLE

OUTDOOR

ROOM

CABINET

WALL Sleeve

SIDE

CHANNEL

GASKET

(FIELD

RECEPTACLE

(BY OTHERS)

SUPPLIED)

FLOOR

16"

RAB71B

WITH RAG60

WITH RAG61-63

RAB71B 21-1/16"

RAB77B 22-15/16"

RAB77B 21-3/16"

Sleeve ANGLE (FIELD

perimeter of

wall sleeve

all four sides

SUPPLIED)

where it joins

the building

Window, 2" curtain or panel wall installation with rag rear grille extended beyond outer wall surface

Gasket and

caulk around

RAB71B 22-13/16"

16-1/4"

RAB77B

OUTDOOR

WALL Sleeve

GRILLE

USE NO

SCREWS IN

BOTTOM OF

FIELD SUPPLIED

MIN. 2 SUPPORTS

Sleeve

Page 31

WALL SLEEVE INSTALLATION DATA (CONTINUED)

SIDE VIEW OF

ALTERNATE

HIGH MOUNT

With conduit

power supply.

CAULK*

16" RAB71B

16-1/8" RAB77B

*Caulk around

perimeter of wall sleeve

all four sides where it

joins the building -

Interior and Exterior.

CAULK*

Manufacturer Required

Minimum Installation Clearance

Dimension

0" Minimum

1/4" (See note 1)

Allow For Electrical Wiring 0" Min. (See page 29)

3" Minimum

0" Minimum 2" Recommended

See pages 39-40 for ducted application.

CAULK*

NOTE:

1. FOR OUTSIDE FLUSH MOUNTING SEE PAGE 35 FOR DRAIN INSTALLATION.

13-1/8"

MAX. WALL THICKNESS

CAULK*

INSIDE

ADJACENT WALL

LINTEL

RAB71B 13-3/4"

ROOM

CABINET

RAB77B 13-7/8"

7-1/16"

CAULK*

CONDUIT

FIELD

SUPPLIED

FINISH FLOOR

FRONT VIEW

are also applicable to other types of construction

WALL SLEEVE INSTALLATION – CORD-SET CONNECTED

Example: block and veneer – dimensional data and comments

CAULK*

Sleeve

RAB71B 42"

RAB77B 42-1/8"

FINISHED

EXTERIOR WALL

RAB71B 13-3/4"

RAB77B 13-7/8"

CAULK*

27-1/4"

ROOM CABINET

FINISHED

EXTERIOR

WALL

TOP VIEW

2-1/2"

*Caulk around perimeter of wall sleeve all four sides

where it joins the building - Interior and Exterior.

ADJACENT WALL

ROOM CABINET

WALL OPENING

16-1/4" x 42-1/4" MIN. FOR RAB71B

16-1/2" x 42-3/8" MIN. FOR RAB77B

ELECTRICAL RECEPTACLE (BY OTHERS).

FLUSH MOUNTED.

See page 45 for line cord length.

Page 32

WALL SLEEVE INSTALLATION DATA (CONTINUED)

CAULK*

1/4" MIN.

Sleeve

EXT.

WALL -

ANY

CONSTRUCTION

RAB71B/77BROOM

CABINET

ﬂashing should be non-ferrous metals. Minimal

acceptable material: Galvanized G-90 painted.

CAULK*

SEE DETAIL

SECTION A-A

*Caulk around perimeter of wall sleeve all four sides

where it joins the building - Interior and Exterior.

EXTENSION

ALL 4 FLANGES

WALL Sleeve

SECTION A-A

BASEPAN/FLANGE DESIGN

SHOWING SEALANT LOCATIONS.

ALL 4

SIDES

FLASHING

WALL

†WORKS FOR ALL RAB71 OR RAB77 SERIES WALL SLEEVE

5. Suggested materials for sleeve extension and

ALL 4

CAULK*

AS REQ'D.

CUT DRAIN SLOTS

IN BOTH FLANGES

(FOUR REQUIRED)

TO MATCH DRAIN

HOLES IN RAB71B/77B

SIDES

METAL SLEEVE EXTENSION FOR WALLS DEEPER THAN 13-1/8" (11-1/8" WITH SUB-BASE)

6-1/4" ± 1/4"

FLANGES AND

DRAIN HOLE

LOCATIONS

SAME AS ON

WALL Sleeve

1" WIDE

45° DRIP LIP

SEALANT - ALL

FOUR (4) FLANGES

procedures described for a standard installation. See

diagrams below. The assembly should be sealed or

caulked to the wall around all four sides both outdoors and

indoors.

to installation in the wall opening. A quality-grade sealant

should be applied to all four (4)butting ﬂanges. Use bolts

and nuts or oversized self-tapping screws (driven from the

wall sleeve to the extension) to attach the two assemblies.

2. The wall sleeve and extension should be connected prior

units can be installed in walls of greater

Field fabricated – GE Appliances recommends the use of one of the deeper RAB71† wall sleeves offered as special order items.

Clean all drain holes of excess sealant. The assembly must

be free draining.

3. Install ﬂashing, using a quality-grade sealant between the

ﬂashing and wall as shown in section A-A below.

4. Install the wall sleeve/extension assembly following

NOTE: The wall sleeve/extension assembly should be level.

SPLITTER BETWEEN

AIR INTAKE AND

DISCHARGE

10-5/8" ± 1/4"

EXTENSION

(FIELD

SUPPLIED)

1-1/2"

(4 SIDES)

13-3/4" + D"

RAB71B/77B

WALL Sleeve

FLASHING (FIELD SUPPLIED)

GE Zoneline

depth than the wall sleeve. Where the sleeve recession

is less than 3" and where it is possible to waterproof

extension depth “D” should allow for a minimum

outdoor projection of 1/4". This allows for room

cabinet clearance to the ﬁnished wall and ample

surfaces to apply sealant or caulking for a tight

weather seal between the completed wall sleeve/

extension assembly and the wall opening. It is

recommended that the extension be painted and

corner and lap joints be additionally sealed with

the exposed sides and top of the opening, the

suggested procedure is to apply a ﬂashing to the

bottom of the wall sleeve as shown on page 33. Where

waterprooﬁng is questionable or not possible, or for

installations in walls of greater depth, the following

is a suggested application procedure. It involves the

ﬁeld fabrication of a sleeve extension. Since the wall

sleeve is a water - bearing container, the extension

likewise must also be water-bearing and the

connection between the two must be watertight. The

sleeve extension must contain splitters to prevent

recirculation of the outdoor air circuit.

1. The sleeve extension is ﬁeld fabricated. The

a quality-grade sealant.

2" MIN.

Page 33

WALL SLEEVE INSTALLATION DATA (CONTINUED)

GRILLE

OUTDOOR

FLASHING

CAULK*

Sleeve

1" WIDE 45° DRIP LIP

*Caulk around perimeter of wall sleeve all four sides

where it joins the building - Interior and Exterior.

DIMENSIONS:

A. DISTANCE FROM GRILLE OR Sleeve TO OUTSIDE SURFACE OF WALL PLUS 2" TO 4"

(TO INSERT UNDER Sleeve).

B. 1" DRIP LIP (MINIMUM)

C. 42" PLUS - SUFFICIENT TO FIT SNUGGLY UNDER AND UP AROUND THE Sleeve.

D. 2" MINIMUM

(CAUTION: WHEN CAULKING DO NOT BLOCK DRAIN HOLES IN Sleeve OR GRILLE.)

IF GRILLE IS TO BE MOUNTED TO WALL SURFACE "A" SPLITTERS MUST BE USED.

(SEE PAGE 32.)

ALTERNATE – SLEEVE RECESSION LESS THAN 3" WITH SIDES AND TOP OF WALL OPENING WATERPROOF, FLASHING ON BOTTOM ONLY

For an installation that

will provide better

protection against water

infiltration, GE Appliances

recommends the use of

one of the deeper

RAB71B Series wall

sleeves offered as special-

order items.

(See page 23.)

Page 34

WALL SLEEVE INSTALLATION DATA (CONTINUED)

*Caulk around

perimeter of

wall sleeve

all four sides

where it joins

the building

- Interior and

Exterior.

11-1/8"

2-3/8" Minimum

1/4" (See note 1)

Manufacturer Required

3" Min. (5" MAX.)

MAX. WALL THICKNESS

Minimum Installation Clearance

0" Minimum 2" Recommended

See pages 39–41 for ducted application.

CAULK*

RAB71B 16"

RAB77B 16-1/4"

CAULK*

2-3/8" MIN. Sleeve

EDGE TO FINISHED

13-3/4"

WALL

SIDE VIEW

Dimension

are also applicable to other types of construction

3-11/16"

CABINET

ROOM

NOTE:

1. FOR OUTSIDE FLUSH MOUNTING SEE PAGE 32 FOR

FLASHING INSTALLATION.

MOUNTING SCREWS

AND HOLES BY

INSTALLER

CAULK*

LEVELING SCREWS

RAB71B 16"

RAB77B 16-1/4"

(ALTERNATES)

CONDUIT ENTRY

(2) SUB-BASE BODY

(2) SIDE EXTENSIONS

FINISHED FLOOR

INTERIOR

WALL

WITH WALL

Sleeve SHOWN

IN PLACE

2-3/8"

RAB71B 13-3/4"

RAB77B 13-7/8"

SIDE VIEW

7/ 8 "

SEE NOTE

LEFT SIDE

1-1/2"

1-5/16"

LEVELING SCREW

3" MIN.

ADJUSTABLE

TO 5"

TOP VIEW

8.80"

18.86" 1.5"

10.30"

KNOCKOUT SIZE

LARGE 1-1/8" DIA.

SMALL 7/8" DIA.

RAB71B/77B WALL SLEEVE INSTALLATION - RAK204 SERIES SUB-BASE CONNECTED

Example: frame and brick veneer - dimensional data and comments

LEVELING SCREW

2-3/8"

MIN.

FINISHED

INTERIOR

WALL

42"

FRONT VIEW

KNOCKOUTS

(ENCLOSURE)

BACK VIEW

5.15" 7.70"

RECOMMEND 2" TO

INTERIOR ADJACENT

WALL BOTH SIDES.

12-3/4" 12-7/8" 13"

WALL

INTERIOR

ADJACENT

4 REAR; 4 BOTTOM

*SHOWN WITH ACCESS COVERS REMOVED.

NOTE: CAUTION - REMOVE KNOCKOUTS FROM INSIDE OUT.

Page 35

WALL SLEEVE INSTALLATION DATA (CONTINUED)

Sleeve

MOLDED

TYPE “E”

SUB-BASE

MOUNTING CLIP

RAK4002D

NOTE: TYPE “E”

MOUNTING CLIP MUST

BE USED WITH MOLDED

Sleeve.

RAB71B

USE WITH

“D”

TYPE

RAB77B

USE WITH

“E”

TYPE

RAB71B/77B Wall Sleeve

CHASEWAY OPTION

(Shown Without Chassis and Wall Sleeve for Installation Location Only.)

GREEN

SCREW

GROUND

(TYPE “C”)

METAL Sleeve

SCREW

TYPE “A”

TYPE “D”

SCREW CLIP

TYPE “A” TYPE “B” TYPE “C”

TO SECURE

SIDE CHANNELS

6 REQ’D. 2 REQ’D. 8 REQ’D.

SCREW

TYPE “C”

RAK204 SERIES SUB-BASE INSTALLATION AND ELECTRICAL DATA

ACCESS PLATES

NOTE: IF METAL Sleeve DOES NOT HAVE SCREW HOLES, 5/32" DIA. HOLES MUST

BE DRILLED 6" FROM EACH SIDE IN FRONT FLANGE. (SEE INSERT).

SCREW

5/32" DIA. HOLE (SEE NOTE)

FOR SECURING TYPE “D”

CLIPS TO SLEEVE USING

TYPE “B” SCREW

TYPE “A” SCREWS

TYPE “C”

SCREW

TYPE “A”

Electrical wiring may enter the sub-base through any of the knockout holes provided in the sub-base.

Knockout holes in the sub-base access plate may accommodate a receptacle, which allows the use of a power cord (if permitted by code for

the particular installation). A knockout for a circuit breaker, fuseholder or a disconnect is also provided. See page 25 for description of electrical

SIDE CHANNELS ARE ADJUSTABLE

FROM 13-3/4" TO 2-3/8" IN LENGTH

BY BREAKING OFF SECTIONS OF SIDE

CHANNELS.

contents of these sub-bases.

Page 36

CONDENSATE DISPOSAL SYSTEMS

COOLING CONDENSATE

Air conditioners produce condensate water as a result of lowering the humidity of the area being conditioned. When the indoor coil temperature is below the dew point, moisture in the air condenses into water droplets on the indoor coil. This water drains to a pan located under the indoor coil and is routed through the weather barrier or bulkhead (the partition separating the indoor and outdoor sides of the unit) to the base pan on the outdoor side. It is then picked up and dispersed against the outdoor coil

- which is hot when the unit is in the air conditioning mode – where it is evaporated into the atmosphere by contact with the hot outdoor coil. This evaporation process also helps lower the temperature of the outdoor coil and improves the operating efficiency of the unit.

SLINGER RING SYSTEMS

Packaged terminal units employ various means of dispersing the condensate water. One of the most popular, and most effective, means is by the use of a “slinger ring.” A slinger ring is a ring around the circumference of the outdoor fan. The design of the unit positions the slinger ring very close to the bottom of the base pan so water in the base pan is lifted by the rotating ring. Water picked up by the slinger ring will be dispersed into the air stream and deposited on the hot outdoor coil where it evaporates.

All Zoneline® Series packaged terminal air conditioners and packaged terminal heat pumps utilize a slinger ring for cooling condensate disposal.

CERTIFICATION TEST REQUIREMENTS

AHRI (Air Conditioning, Heating & Refrigerating Institute) requires that all certified packaged terminal air conditioners and packaged terminal heat pumps pass a cooling condensate disposal test. One stipulation of the AHRI test is that under standard rating conditions “the equipment shall be started with its condensate collection pan filled to the overflowing point.” In order to pass the AHRI Condensate Disposal Test the unit must operate continuously for four hours without condensed water dripping, running, or blowing off the unit during the test or after the unit has been turned off.

Under extremely high outdoor humidity conditions or extreme operating conditions, such as exceptionally high air infiltration (a door or window left open while the unit is running, for instance) it is possible for any air conditioner to be unable to dissipate all the cooling condensate generated.

All Zoneline Series packaged terminal air conditioners and packaged terminal heat pumps meet the condensate disposal requirements of AHRI standards 310/380.

HEAT PUMP CONDENSATE

During the operation of a unit in the heat pump, or “reverse cycle,” mode, the outdoor coil becomes the cold coil and the indoor coil becomes the hot coil due to reversing the flow of the refrigerant. When the temperature of the outdoor coil is below the dew point, condensation will form on the outdoor coil just as it does on the indoor coil during cooling operation. Since the dew point is humidity and temperature-related, there may be more condensate on days when the relative humidity is high.

HEAT PUMP CONDENSATE DISPOSAL

Since the outdoor coil is cold during heat pump operation, the condensate water cannot be deposited on the outdoor coil because the water would cause frost to form on the coil. This frost would block the airflow through the coil. Rather than allow this problem to occur, heat pump units must dispose of the condensate in another manner. The most widely used method of disposing of heat pump condensate is with a temperature-activated drain valve.

TEMPERATURE-ACTIVATED DRAIN VALVE

This is a device mounted in the base pan of a heat pump unit with a bellows that expands on temperature rise and contracts with temperature drop. A shaft with a rubber plug on the end is connected to the bellows. When the outdoor temperature remains above a certain temperature, the bellows is expanded and the plug fits tightly into a hole in the bottom, or base pan, of the unit. When the plug is blocking the hole, as it should be during cooling operation, the condensate water is contained in the base pan. At temperatures when heating is required, the bellows contracts, the rubber plug is retracted from the hole and the heat pump condensate water is allowed to drain into the wall sleeve. The valve is fully open at approximately 45°F.

DRAIN KITS

Although the Zoneline units are designed to dissipate most of the condensate generated during normal cooling operation, there may be times when abnormal operating conditions cause more condensate than the unit can dissipate. Heat pumps also generate condensate that the unit may not be designed to dissipate. For these reasons, if condensate dripping from the wall sleeve is objectionable, an internal or external drain system should be installed. See pages 37–38 for information covering the drain systems and the RAD10 kit available to connect to the wall sleeve.

INTERNAL CONDENSATE REMOVAL (ICR) SYSTEM

GE has developed an Internal Condensate Removal (ICR) system for packaged terminal heat pumps. This system has been offered as an option on Zoneline packaged terminal Heat Pumps since 1982, and thousands of them are in use. During heat pump operation, the ICR system utilizes a small pump to lift the water from the base pan and pump it into a collector tray positioned above the indoor coil. The water drains from the collector tray and drips onto the warm indoor coil where it is evaporated into the room atmosphere. If an excess amount of water is pumped to the indoor side, it is routed back to the outdoor portion of the base pan.

The ICR system has proven to be an effective means of minimizing the amount of heat pump condensate dripping from the unit. However, if the restrictions of a particular installation will allow absolutely no drippage of condensate water from the wall sleeve, the installation of an internal or external drain system is recommended.

Units with ICR may not be installed in seacoast or other corrosive enivionment applications. ICR model not compatible with RAKVENT1 kit and Makeup Air models.

Page 37

CONDENSATE DISPOSAL SYSTEMS (CONTINUED)

AND SCREWS ARE

INCLUDED WITH RAD10

DRAIN KIT. USE EITHER

THE 90° ELBOW TUBE

OR THE STRAIGHT

TUBE DEPENDING

UPON THE

REQUIREMENTS

OF THE PARTICULAR

INSTALLATION.

NOTE: SHADED PARTS

CABINET

FLOOR

SEE PAGE 38 NOTE #6

Alternate

6" long, 1/2"

O.D. straight

copper tube.

SQUARE DRAIN HOLES

TYPICAL INSTALLATION

WALL Sleeve ROOM

Sleeve ANGLES (FIELD SUPPLIED)

GRILLE

EXTERIOR

90° ELBOW

Caulk around

perimeter of

wall sleeve

all four sides

where it joins

the building.

DRAIN TUBE

Sleeve

PROJECTION

BEYOND WALL

FIELD SUPPLIED

MIN. 2 SUPPORTS

WALL SLEEVE WITH RAD10 DRAIN KIT

External Drain. See page 38 for internal drain.

“B”

PLASTIC

SCREWS

“A”

METAL

1/2" O.D. 90° ELBOW DRAIN TUBE

NEOPRENE SPONGE GASKET

STEEL MOUNTING PLATE

USE TYPE “A” SCREW FOR METAL Sleeve (RAB71B)

AND TYPE “B” SCREW FOR MOLDED Sleeve

(RAB77B)

WATER DRAINAGE - Precipitation entering the unit through the outdoor louver may not be removed

entirely by the condensate removal system. The base pan ﬂange is designed to allow excess water, either

condensate water or precipitation, to ﬂow into the wall sleeve and drain through two square drain holes

in the rear of the wall sleeve. If there is more water in the wall sleeve than can be drained through these

holes it will drain through the three overﬂow drain holes. These drain holes must not be blocked when

mounting or caulking the wall sleeve.

For those installations where water draining from the drain holes is objectionable or where positive

drainage is desired, the RAD10 drain kit is available with either a 90° elbow or a 6" straight tube to be

used either to connect to a ﬁeld-supplied drain line or to allow the water to drip free rather than drain

down the surface of the building.

NOTE: Drain kit using either the 90° elbow tube or the straight tube may be installed without

modiﬁcation when using RAG60 exterior grille. Drain kit using the 90° elbow tube may be installed

without modiﬁcation when using RAG61 through RAG63 exterior grilles. Modiﬁcation must be made

to the RAG61 through RAG63 exterior grilles when using the straight tube. Modiﬁcation must be made

to the RAG67 grille if using either the 90° elbow tube or the straight tube (see installation instructions

with the RAG67 grille).

Page 38

CONDENSATE DISPOSAL SYSTEMS (CONTINUED)

BELOW

SEE DETAIL

the sleeve bottom in the bottom outer

ﬂange provide overﬂow drainage to the

outdoors when wind-driven rain enters the

in the bottom outer ﬂange of the wall sleeve

are sealed by the gaskets and mounting

plates shown above.

5. With the RAD10 the two square drain holes

6. Two 1/2" diameter holes located 1/4" above

chassis.

holes in rear ﬂange of wall sleeve.

drain holes (and associated screw holes) in

rear corners of the wall sleeve. The RAD10

drain kit will interfere with the seal and ﬁt of

the sleeve to the inside face of the integral

window louver system.

(see wall sleeve installation instructions) and

integral window louver system to prevent the

NOTE: If using RAD10 internal drain kit with

an integral window louver system special

attention should be paid to:

• Allowance for drainage from overﬂow drain

• Alternative methods for sealing square

elements from entering the structure.

• Sealing of wall sleeve to the building structure

WALL SLEEVE WITH RAD10 DRAIN KIT

Internal Drain. See page 37 for external drain.

INCLUDED WITH RAD10 DRAIN

KIT. THE 90° ELBOW TUBE IS

RECOMMENDED FOR INTERNAL

DRAIN INSTALLATION.

NOTE: SHADED PARTS AND SCREWS

HOLES

SEE NOTE 6

SQUARE DRAIN

OVERFLOW RELIEF DRAIN

NEOPRENE SPONGE GASKET

STEEL MOUNTING PLATE

USE TYPE “A” SCREW FOR METAL Sleeve (RAB71B)

AND TYPE “B” SCREW FOR MOLDED Sleeve

bottom of the wall sleeve when it is

desired to drain condensate to an

internal drain system in the building.

1. The RAD10 drain kit is installed in the

GASKET

(RAB77B)

must be installed on the drain tube and

connected to the internal drain system in

locating the necessary three holes in the

sleeve bottom —two to provide a securing

means and one to provide a drain hole for

the 1/2" OD tubing (see details at left).

Paint raw edges of drilled holes with rust

of the wall sleeve prior to installation of

the sleeve in the wall. It may be located an

where on the room-side portion except

for sub-base installations. For these the

drain should be at least 3" from the indoor

edge of the sleeve so as to adequately

TUBE

clear the sub-base.

1/2" OD

3. A template is furnished with the kit for

COVER

2. The drain kit is mounted on the bottom

CABINET BOTTOM

preventive paint.

PLATE

the building.

4. A tube or hose 1/2" I.D. (obtained locally)

“B”

PLASTIC

SCREWS

“A”

METAL

DETAIL

USE TYPE “A” SCREWS FOR BOTH RAB71B AND RAB77B

NUT

(MOLDED Sleeve (RAB77B) ONLY)

Page 39

DUCTED INSTALLATIONS

AZ45 AND AZ65 SERIES ZONELINE® UNITS MAY BE USED IN DUCTED INSTALLATIONS.

With a ducted installation it is possible to condition the air in two areas that have a common wall separating them. A special adapter mounts on the wall sleeve and a transition piece directs the air from the unit into the adapter duct. Instructions for mounting the adapter to the wall sleeve are included with the duct adapter. The adapter contains a grille that allows air from the unit to be discharged into the primary room and the adapter connects to a duct extension that allows the air to flow to the adjoining room. Ducting a unit may allow a single unit to be used rather than a separate unit in each room, providing a means of reducing initial equipment cost. The duct may extend a total of 15 feet (with a field-fabricated insulated duct extension) in one direction, either to the right or to the left of the unit. A baffle or damper installed in the discharge duct of the adapter is provided from the factory to provide approximately 70% air discharge into the primary room (room in which the unit is installed) and 30% into the secondary (adjacent) room. Completely removing the discharge damper will result in approximately 80% air discharge into the primary room and 20% into the secondary room.

The installation of the wall sleeve and sub-base, if used, is the same for units being ducted as for free-standing units. The duct adapter support bracket overlaps the wall sleeve by 1" and the bracket and mounting screws add approximately 3/8" (3/16" on each side) to the width of the wall sleeve. If less than 1" of the wall sleeve projects into the room it will be necessary to allow for the additional width in the opening for the wall sleeve. The duct adapter mounting brackets should be mounted prior to installing the sleeve in the wall.

Refer to pages 40–41 for drawings of ducted installations. Prior to the installation of the transition from the room

cabinet to the adapter, it will be necessary to remove the discharge grille from the room cabinet. Instructions for this modification are included with the duct adapter.

NEW DUCTED INSTALLATIONS

COMPONENTS Duct Adapter RAK6053 — The duct adapter is secured

to each side of the wall sleeve and requires the drilling of mounting holes in the wall sleeve during installation. A template for the hole location is in the installation instructions. By securing the duct adapter to the wall sleeve, the chassis retains the slide-out feature for servicing after the transition piece is removed.

Duct Extension RAK601B — This kit contains a 44"-long insulated duct, a register mounting collar, and an air supply register. It can be secured to the duct adapter at either end of the adapter. This duct may be cut at any dimension and used in two applications, providing the sum of the two duct lengths necessary does not exceed the 44" length.

DUCT ADAPTER RAK6053

Even in single applications, the mounting flange must be cut off one end of the duct to accept the collar and supply register.

DUCT EXTENSION, MOUNTING COLLAR AND REGISTER RAK602B

Mounting Collar and Supply Register RAK602B —Are

components included in the duct extension kit RAK601B. They may be ordered separately for installations where two duct extensions are made from one RAK601B.

DUCTED APPLICATION CONSIDERATIONS

When designing a ducted application, some application considerations to be made include:

1. Do not exceed the 15-foot-length maximum for the duct extension. Field-supplied duct extension must be completely insulated with minimum of 1/2" insulation.

2. The duct must be a straight run. Turns or bends in the

duct extension create air pressure drops that the unit is not designed to overcome.

3. Turn the “Duct Mode” on in the auxiliary control

settings (Mode 7). This increases the fan speed to ensure proper circulation.

4. Minimum recommended clearance between the unit

and the adjacent wall is 2".

5. Provisions for return air must be made to allow air

circulation from secondary room. Doors in both secondary and primary rooms may be undercut or a return grille may be installed through a common wall.

6. When calculating the heat gain/heat loss, take both

areas into consideration.

7. Duct adapters are not for use on Dry Air 25 models or

Makeup Air models.

8. For best room temperature regulation, remote

thermostats should be used with Makeup Air models.

9. Heater wattages are reduced in duct mode

(see chart below).

DUCT MODE - HEATER WATTS OUTPUT

FAN SPEED

High 3800/3100 3400/2780 2400/1960 Low 2400/1960 2400/1960 2400/1960

NOTE: Duct kits are not allowed on Dry Air models and should not be used with Makeup Air models.

(265V AND 230/208V)

POWER CORD CONNECTION KIT

30 AMP 20 AMP 15 AMP

ARCHITECTS & ENGINEERS DATA MANUAL AZ45/AZ65 SERIES

Page 40

DUCTED INSTALLATIONS (CONTINUED)

8" high

44"

DUCTED APPLICATION AZ45/AZ65 SERIES)

wide

7-3/8"

RECOMMENDED

MINIMUM

CLEARANCE

2" TO SIDE WALL

RAK601

44" LENGTH

DUCT ADAPTER EXTENSION HAS 1/2" INSULATION

RAK6053

ADAPTER

TRANSITION

Notes:

grille mounting collar, and discharge grille. Duct extension must be cut

to required length. Two ducted installations may be made from one kit

if the combined ducted length is less than 44". RAK602B kit contains

mounting collar, discharge grille and mounting hardware necessary

duct adapter. Maximum duct extension length is 15'. Duct extension must

be ﬁeld fabricated for installations where length of duct exceeds length

1. RAK6053 kit includes duct adapter, transition and mounting hardware.

of RAK601B (44"). Field-fabricated duct extension must be insulated to

2. RAK601B duct extension may be installed at either end of the RAK6053

for speciﬁc electrical installation requirements.

prevent condensation from forming on exterior. Duct extension may not

contain bends or turns.

3. Ducted units may need to be permanently connected. Check local code

4. Duct extension kit RAK601B contains 44" duct extension, discharge

for second installation.

5. Filler strip (ﬁeld supplied) actual width depends upon wall sleeve projection

of unit and wall.

into room. A ﬂush installation to ﬁnished wall (i.e., no ﬁller strip) can

be made.

from secondary room. Doors in both secondary and primary rooms may

6. Unit must be installed to provide at least a 2" clearance between side

be undercut or a return grille may be installed through common wall.

7. Provisions for return air must be made in order to allow air circulation

8. For replacement of previous-design units, see pages 39, 42 and 55–56.

Page 41

DUCTED INSTALLATIONS (CONTINUED)

Caulk around

perimeter of

wall sleeve

all four sides

where it joins

the building

- Interior and

Exterior.

RAG60 - 1/4"

RAG61-63 - 1-3/8"

RAG67 - 1-1/4"

Sub-Base Installation

2-3/8"*

MIN.

1/4"

MAX.

6-1/2" 11-1/8"

RAK6053

ADAPTER

7-3/32"

2-29/32"

CAULK

TRANSITION

DUCT

CAULK

WALL Sleeve

CAULK

FILLER STRIP (SEE NOTE 5 ON PAGE 40)

RAK204

ROOM

CABINET

3" MIN.

5" MAX.

16-1/8"

FLOOR

FINISHED

3-11/16"

*2-3/8" min. when installed with RAK204.

See page 40 for all notes

DUCTED DETAILED SIDE VIEWS - AZ45/AZ65 SERIES

Line Cord Installation

MAX.

12-3/4"

ANY CONSTRUCTION

6-1/2"

RAK6053

ADAPTER

RAG60 - 1/4"

RAG61-63 - 1-3/8"

1/4"

MIN.

2-29/32"

10" 7-3/32"

CAULK

3/4" MIN.

WALL TO

DUCT

TRANSITION

Sleeve EDGE

16-1/8"

WALL Sleeve

ROOM

CABINET

CAULK*

RECEPTACLE

(BY OTHERS

FLOOR

FINISHED

CAULK*

ALT. LOCATIONS)

RAG67 - 1-1/4"

*Caulk around perimeter of wall sleeve all four sides

where it joins the building - Interior and Exterior.

Page 42

DUCTED INSTALLATIONS (CONTINUED)

The design of the Zoneline chassis has changed over the years to provide better performance and appearance, therefore, some of the components used in ducted applications have changed. Select the proper components from the information below. The best procedure in determining the correct kit is to measure the existing duct extension cross section.

Existing Duct Extension cross-section measurements: 8-3/8" H x 6-1/2" W (used prior to 1988)

Duct Adapter RAK7013 — This duct adapter will allow the replacement of a new chassis (AZ45 or AZ65 Series unit) into an existing ducted application. This adapter will align properly with the duct extension and will eliminate the need to modify the wall opening. In order to minimize replacement costs, some of the components of the old duct adapter must be removed and used in the new installation. Consult the Installation Instructions of the RAK7013 before removing and discarding the old duct adapter. (See notes on pages 51-52.)

Existing Duct Extension Cross-Section Measurements: 7-3/32" H x 6 -1/2" W

Duct Transition RAK7023 — This transition duct will allow the replacement of a previous Zoneline chassis with a new AZ45/AZ65 series. (See notes on pages 51-52.)

RAG61 OUTDOOR GRILLE

RAG61, 62, 63 Architectural Grille — One-piece optional

molded grille and frame assembly provides improved appearance, protection and weatherability. Molded of durable polycarbonate, the surfaces of the grille have a colorfast, slightly textured finish which blends well with most types of wall surfaces. The grilles can be painted in the field to match the building for improved aesthetics.

Colors: RAG61 — Beige

RAG62 — Maple RAG63 — Dark brown

EXTERIOR GRILLES

Four styles of outdoor grilles are available for exterior treatments. The standard stamped aluminum grille (RAG60), the molded architectural louvered exterior grilles (RAG61-63) and the extruded aluminum architectural louvered grille (RAG67). All grilles include air deflectors (RAK40) and gaskets to prevent condenser air recirculation.

RAG60 Outdoor Grille — The standard exterior grille is made of durable aluminum to protect chassis components and prevent air recirculation.

RAG60 OUTDOOR GRILLE

RAG67

RAG67 Extruded Aluminum Grille — The RAG67 is made

from extruded anodized aluminum for use where an aluminum architectural grille is preferred. The RAG67 comes in a clear finish and may be special ordered from GE Appliances in other colors. Minimum order quantities may be required. Contact your GE Appliances salesperson for details.

All grilles are installed and secured to the wall sleeve from the inside. Keyhole slots in the rear flange of the sleeve allow the grille to be placed in position before securing it firmly to the wall sleeve.

Replacement of existing units: If an existing grille is not replaced, capacity and efficiency will be reduced and the unit may fail to operate properly or fail prematurely. If the existing grill is from 1992 to present and has deflectors, the RAK40 is not needed. A deflector kit, RAK40, must be used with grilles that were not designed for current AZ Series GE Appliances’ Zoneline® units. The RAK40 contains air deflectors and gaskets that mount to the chassis to direct the hot exhaust air away from the air intake to allow the unit to function properly. If RAK40 deflectors are used on the chassis, all old deflectors on the exterior grille must be removed. All grilles used with GE Appliances’ Zoneline units must comply with requirements of Exterior Architectural Treatments and Special Outdoor Grilles (See page 43).

ARCHITECTS & ENGINEERS DATA MANUAL AZ45/AZ65 SERIES

Page 43

EXTERIOR ARCHITECTURAL TREATMENTS AND SPECIAL OUTDOOR GRILLES

The architectural design of a building may dictate the use of special or oversized louvers for aesthetic reasons. Louvers other than standard Zoneline® exterior grilles may be used on the Zoneline unit, however, these special louvers, or any special exterior architectural treatments of the building facade that may restrict the free circulation of condenser airflow, should be referred to GE Appliances Application Engineering for evaluation and approval. The following guidelines should be followed in selecting a louver:

1. The louver must have a minimum of 65% free area. ASHRAE defines "free area" as the minimum area of the opening in an air inlet or outlet through which air can pass. Percent (%) free area equals the X dimension divided by the Y dimension.

2. The louver should be attached to the wall sleeve in a

manner that will prevent recirculation of condenser discharge air into the air inlet. If the louver is not attached directly to the wall sleeve, a field-supplied splitter or gasket is required between the chassis and the louver to prevent recirculation.

It is important that the above criteria be followed since a louver that is too restrictive or allows recirculation will reduce the unit’s capacity and efficiency, increase the electrical current draw, cause intermittent operation

due to the compressor overload protector shutting the compressor off, and cause failure of the compressor overload protector and shorten compressor life. Using the unit with a grille that is too restrictive or allows recirculation may constitute improper installation and will void the unit's warranty.

A scale drawing of the louver section should be sent to GE Appliances Application Engineering. To assure the proper performance of the Zoneline unit and comply with Underwriters Laboratories® requirements, it may be necessary to send a sample louver section (at least 16" x 42") to an independent lab to be tested with the Zoneline unit.

Sample Calculations

Free Area (%) =

F.A. % =

x 100 x = 1" y = 1.5"

x 100 = 66.7%

1.5

POWER CONNECTION FOR AZ45 AND AZ65 SERIES ZONELINE® UNITS

All AZ45 and AZ65 Series Zoneline units are equipped with universal heaters allowing chassis installation flexibility. The Zoneline units are connected to the building power supply by a unique power connection kit. By utilizing a separate universal power connection kit, each unit is capable of providing various outputs of electric resistance heat to more closely meet the heating requirements of the particular room, thereby increasing the installation flexibility of the particular chassis. This power connection kit is the only means of supplying power to the Zoneline chassis. The appropriate kit is determined by the voltage, the means of electrical connection, either line-cord connected or permanently connected, and the desired resistance heat output that may be supported by the branch circuit.

230/208 VOLT LINE CORD CONNECTED UNITS

Line Cord Kits consist of a self-aligning four-pin molded connector that plugs into a mating connector on the Zoneline chassis and insulated line cord with an electrical plug on the end.

23 0/208 VO LT 7,000/9,000 12,000/15,000

LINE CORD KIT RAK315P RAK320P RAK330P RAK315P RAK320P RAK330P

Tot a l Watts 2,410/1,990 3, 420/2,830 4,830/3,990 2,430/2,020 3,450/2,860 4,860/4,020

Heater Watts 2,400/1,960 3,40 0/2,780 4,800/3,930 * 2,400/ 1, 96 0 3,400/2,780 4 ,8 00/ 3, 930 *

Heater BTU 8,100/6,600 11,600/9,400 16,300/13,400 8,100/6,6 00 11,600/9,400 16,300/13,400 Tot a l Am p s 10.5/9.6 14. 9/13.6 21.0/19. 2 10.6/9.7 15 .1/13.8 21.2/19.3

MCA 15 20 25 15 20 25

Recommended

Protective

Device (MOCP)

Total watts and total amps include electric heat and fan motor * 30-amp heater wattage is reduced in low fan operation.

15 amp timedelay fuse or

breaker

FOUR PIN CONNECTOR AND 20 AMP PERSONALITY PLUG

The configuration of the electrical plug conforms to Nation Electrical Code (NEC) standards for the circuit amperage, and the configuration of the extra personality plug determines the heater wattage and current requirements when it is plugged into the Zoneline chassis. If the four pin connector does not have a personality plug (or the plug is not connected) the unit identifies it as a 15 amp circuit.

The power connection kit is selected by the amperage of the circuit where it will be installed. Each line cord kit has an integral Leakage Current Detection Interrupter (LCDI) or Arc Fault Current Interrupter (AFCI) device as required by the NEC and Underwriters Laboratory (UL) for line-cord connected air conditioners manufactured on or after August 1, 2004. The line-cord power connection kits are shown in the table below.

20 amp time-

delay fuse or

breaker

30 amp time-

delay fuse or

breaker

15 amp timedelay fuse or

breaker

20 amp time-

delay fuse or

breaker

Speciﬁcations subject to change.

30 amp time-

delay fuse or

breaker

ARCHITECTS & ENGINEERS DATA MANUAL AZ45/AZ65 SERIES

Page 44

POWER CONNECTION FOR AZ45 AND AZ65 SERIES ZONELINE® UNITS

(CONTINUED)

230/208 VOLT PERMANENTLY CONNECTED UNITS

Permanently connected units do not require the LCDI or AFCI device. Permanent connection is usually made through the use of a sub-base. Each 230/208 volt subbase consists of a sub-base with appropriate receptacle for minimum circuit amperage, a chaseway to route power connector from the sub-base to the chassis, wiring to connect the sub-base to building wiring and a short line cord with a self-aligning four-pin connector to connect to the chassis and plug into the receptacle in the sub-base. Permanent, or direct-wired, installation of a 230/208 volt unit requires a junction box kit, RAK4002D, which attaches to the chassis to form an enclosed junction box.

The short sub-base line cord may not be used without the sub-base and junction box.

For AZ45 and AZ65 Series 230/208-volt units where a permanent installation using flexible conduit is desired,

23 0/2 0 8 V OLT 7,000/9,000 12,000/15,000

SUB BASE RAK204D15C RAK204D20C RAK204D30C RAK204D15C RAK204D20C RAK204D30C

DIRECT CONNECT KIT RAK315D RAK320D RAK330D RAK315D RAK320D RAK330D

Tot a l wa t t s 2,410 / 1,990 3,420 / 2,830 4,830 / 3 ,990 2,430 / 2,020 3,450 / 2,860 4,860 / 4,020

Heater watts 2,400 / 1,960 3,400 / 2,780 4,800 / 3 ,930 * 2,400 / 1,960 3,40 0 / 2,780 4,800 / 3,930 *

Heater btu 8,100 / 6,600 11,600 / 9,400 16,30 0 / 13,400 8,100 / 6,600 11,600 / 9,400 16, 300 / 13,400

Tot a l Am p s 10.5 / 9.6 14.9 / 13.6 21.0 / 19. 2 10.6/9.7 15.1/13.8 21.2/19.3

MCA 15 20 25 15 20 25

Recommended

protective device

(MOCP)

Total watts and tota l amps includ e elec tric he at and fan motor 230/20 8 Volt sub base inc ludes non LCDI shor t power co rd *30-A mp hea ter wattage is reduce d in low fa n operation.

15 amp timedelay fuse or

breaker

20 amp time-

delay fuse or

breaker

30 amp time-

delay fuse or

breaker

the RAK4002D forms an enclosed junction box on the chassis. The RAK4002D has a hole to allow a 1/2" trade size electrical conduit and a square knockout for the chaseway to be connected to the junction box. For direct connection, purchase and install the appropriate universal power supply kit (also referred to as the direct connection kit below) that matches the ampacity of the building circuit connected to the unit. This four-pin connector with three 7"-long conductor wires is used for direct connections to the building wiring inside a directconnect junction box.

These wires are then connected to the building wiring by field-supplied connectors.

15 amp timedelay fuse or

breaker

20 amp time-

delay fuse or

breaker

30 amp time-

delay fuse or

breaker

265 OR 277 VOLT UNIT INSTALLATION — PERMANENTLY CONNECTED UNITS

NEC (Article 440.60) requires permanent connection for units connected to power sources over 250 volts; therefore these units must be permanently connected (direct-wired) with field-supplied connectors. Units connected using a sub-base meet the requirement for permanent connection since all wiring is internal wiring between the sub-base and the chassis and it is enclosed.

Since 265-volt units may not be line-cord connected, an LCDI device is not required.

26 5 VO LT 7,000/9,000 12,000/15,000

SUB BASE RAK204E15C RAK204E20C RAK204E30C RAK204E15C RAK204E20C RAK204E30C

DIRECT CONNECT KIT RAK515D RAK520D RAK530D RAK515D RAK520D RAK530D

SHORT LINE CORD KIT RAK515P RAK520P RAK530P RAK515P RAK520P RAK530P

Tot a l Watts 2440 3450 4850 2460 3470 4870

Heater Watts 2400 3400 4800 * 2400 3400 4800 *

Heater BTU 8100 11600 16300 8100 11600 16300 Tot a l Am p s 9.1 12.9 18.1 9.3 13.1 18.4

MCA 15 20 25 15 20 25

Recommended

protective device

(MOCP)

Total watts and total amps include electric heat and fan motor Each 265 volt sub base kit consists of a sub base with appropriate receptacle for minimum circuit amperage, a chaseway to route the power connector from the sub base to the chassis junction box and wiring to connect the receptacle to the building wiring. 265 volt sub base DOES NOT include short power cord * 30-amp heater wattage is reduced in low fan operation.

15 amp timedelay fuse or

breaker

20 amp time-

delay fuse or

breaker

25 amp time-

delay fuse or

breaker

15 amp timedelay fuse or

breaker

20 amp time-

delay fuse or

breaker

25 amp time-

delay fuse or

breaker

The 265-volt power connection kit must be ordered separately. All wiring must conform to local electrical regulations and codes.

Speciﬁcations subject to change.

ARCHITECTS & ENGINEERS DATA MANUAL AZ45/AZ65 SERIES

Page 45

58"

21"

Inside

POWER CONNECTION FOR AZ45 AND AZ65 SERIES ZONELINE® UNITS

(CONTINUED)

ELECTRICAL WIRING INFORMATION – AZ45/AZ65 SERIES

All Zonelines are single-phase 60-hertz units.

For all installations, the feeder, sub-feeder, branch circuit and electrical protective devices and selection must conform to the National Electrical Code (NEC) and to local codes.

Maximum connected load in amperes, including demands for the electric heater and the fan motor,

REPLACEMENT OF EXISTING CHASSIS

230/208 VOLT AND 265 VOLT UNITS

There have been changes to NEC and improvements and modifications to the Zoneline® chassis and subbases since the unit was first introduced. Some of these changes require alterations to be made when replacing an older unit with a new chassis.

LINE CORD CONNECTED UNITS

The plug configuration of new line-cord connected units complies with the current NEC standards. Older installations may have wall receptacles that conformed to NEC standards at the time the building was constructed and may not match the configuration of the plug on the new line cord. The recommended solution is to change the wall receptacle to conform to current standard plug configuration. See chart on this page for current receptacle configuration.

are shown on pages 43–44. Branch circuit ampacity and electrical protective device sizing are shown on pages 43–44 for 230/208-volt and for 265-volt units.

More than one unit per branch circuit is not recommended. When in doubt, consult the NEC. All wiring, including installation of receptacle, must conform to local electrical regulations and codes.

RECEPTACLE

TYPE MFG PART NO CONFIGURATION

15 AMP

Tandem

NEMA6-15 R

20 AMP

Perpendicular

NEMA6 -20 R

Hubbell

P&S

Hubbell

P&S

5661 5671

5461 5871

TYPICAL 6’ LINE CORD POWER CONNECTION KIT RAK320P SHOWN

30 AMP

Large Tandem

NEMA6-30R

Hubbell

P&S

PERMANENTLY CONNECTED UNITS WITH SUB BASE

If the existing unit is connected to a sub-base, the installation of the new unit may involve modifying the existing installation slightly. It is recommended these modifications be made by a qualified electrician.

If more assistance is needed, contact the Zoneline Application Engineer.

ARCHITECTS & ENGINEERS DATA MANUAL AZ45/AZ65 SERIES

9330

3801

Page 46

NORMAL YEARLY OPERATING DATA

(Cooling Hours based on 75°F indoor temperature with air conditioner sized to meet the design conditions.)

ASHRAE

HE ATIN G

LOCATION ALABAMA

Birmingham 2,551 1,390 Lexington 4,683 830 Cincinnati 5,265 840 Huntsville 3,070 1,340 Louisville 4,660 1,130 Cleveland 6,351 610 Mobile 1,560 1,640 Montgomery 2,291 1,580 Alexandria 1,921 1,670 Dayton 5 ,622 74 0

ARIZONA

Flagstaff 7, 152 310 New Orleans 1,385 1,790 Phoenix 1,76 5 2,280 Shreveport 2,1 84 1, 470 Oklahoma City 3,725 1,200 Tucson 1,800 1,920 Yuma 974 2,520 Portland 7, 511 290

ARKANSAS MARYLAND

Fort Smith 3, 292 1 ,410 Baltimore 4,654 850 Pendleton 5,127 590 Little R ock 3,219 1,330

CALIFORNIA

Bakersfield 2,122 1,530 Fresno 2,611 1,210 Detroit 6,293 590 Philadelphia 5,144 810 Los Angeles 2,061 310 Flint 7,3 7 7 440 Pittsburgh 5,987 590 Sacramento 2,502 1,030 Grand Rapids 6,894 530 Scranton 6,254 440 San Diego 1 ,458 390 San Francisco 3,015 110 Duluth 10,000 200

COLORADO

Colorado Springs 6,423 520 MISSISSIPPI Denver 6,283 550 Jackson 2,239 1,560 Charleston 2 ,033 1,390 Grand Junction 5, 641 910

CONNECTICUT

Hartford 6,235 480 Kansas City 4,711 1,210

DISTRICT O F COLUM BIA

Washi ngto n 4,224 1,010 St. Louis 4,900 1,080 Sioux Falls 7,83 9 610

DE LAWA RE MONTANA TENNESSEE

Wilmington 4,930 770 Billings 7,04 9 520 Chattanooga 3, 254 1 ,180

FLORIDA

Jacksonville 1 ,239 1,690 Great Falls 7,7 5 0 420 Memphis 3,232 1 ,320 Miami 214 2,850 Missoula 8,125 350 Nashville 3,578 1,220 Orlando 76 6 1,930 Tallahassee 1,485 1,500 Grand Island 6,530 7 70 Corpus Christi 914 2,380 Tampa 683 2,350 Omaha 6,612 750 Dallas 2,363 1,900

GEORGIA NE VADA

Atlanta 2,9 61 1,130 Ely 7,7 33 500 Houston 1, 396 1,850 Augusta 2,397 1,400 Las Vegas 2,709 1,980 Lubbock 3,578 1,310 Macon 2,136 1,440 Reno 6,332 520 San Antonio 1,546 1,920 Savannah 1,819 1,510

IDAHO

Boise 5,809 670 Lewiston 5,542 600 Albuquerque 4,348 1,040 Pocatello 7, 03 3 570 Clayton 5,158 720 Burlington 8,269 130

ILLINOIS

Chicago 6,155 780 Moline 6,408 760 Albany 6,875 480 Richmond 3,865 1,020 Springfield 5, 429 890 Binghamton 7,2 86 310 Roanoke 4,150 870

INDIANA

Evansville 4,435 1,090 New York 4,811 79 0 Seattle 5,145 180 Fort Wayne 6,205 710 Rochester 6, 74 8 470 Spokane 6,655 430 Indianapolis 5,699 820 Syracuse 6,756 500 Yakima 5,941 530 South Bend 6,439 600

IOWA

Burlington 6,114 730 Charlotte 3,191 1,230 Huntington 4,446 820 Des Moines 6,588 710 Raleigh 3,393 1,070 Sioux City 6,951 770 Winston-Salem 3,595 960 Madison 7,8 6 3 530

KANSAS NO RTH DAKOTA

Dodge City 4,986 1 ,020 Bismarck 8,851 510 Goodland 6,141 800 Fargo 9,226 490 Casper 7, 41 0 600 Top e ka 5,182 880 Williston 9,243 580 Cheyenne 7,3 81 420 Wichita 4,620 1,070 Sheridan 7,68 0 530

DEGREE

DAYS

ES TI M ATE D

COOLING

Hours

LOCATION KENTUCKY OHIO

LOUISIANA

Baton Rouge 1,560 1,860 Toledo 6,494 590

MAINE

MASSACHUSETTS

Boston 5,634 500

MICHIGAN

MINNESOTA

Minneapolis 8,382 550 Providence 5,954 470

MISSOURI

Columbia 5,046 960 Greenville 2,980 1,120

Springﬁeld 4,900 970 Rapid City 7,3 4 5 580

Glasgow 8,996 410 Knoxville 3,494 1,070

NEBRASKA TEXAS

NEW JERSE Y UTAH

Newark 4,589 710 Milford 6 ,497 910

NEW MEXICO

Silver City 3,705 1,260

NEW YORK

Bualo 7,06 2 450

NORTH CAROLINA WEST VIRGINIA

Asheville 4,042 690 Charleston 4, 476 860

FORMULA FOR CALCULATING OPERATING COSTS USING ABOVE DATA:

Heating* — Heat Loss KW x Heating Degree Days x “C” x Cost Per KWH = Operating Cost

Outdoor Design Temperature Difference

* The above formula is for electric resistance heating only. Power consumption using the Zoneline® heat pumps should be adjusted by Seasonal Performance Factor (SPF).

The local power supplier should be consulted for recommended value of “C.” This factor will vary between 17 and 24.

Cooling — Calculated Heat Gain (BTUH) x = Unit Cooling Watts x Cooling Hours x Cost per KWH = Operating Cost

Installed unit capacity (BTUH) 1,000 Watts/KW

ASHRAE

HE ATIN G

DEGREE

DAYS

ES TI M ATE D

COOLING

Hours

ASHRAE

Heating

LOCATION

Columbus 5,660 810

OKLAHOMA

Tulsa 3,860 1,410

OREGON

Medford 5,008 620

Portland 4,635 270

PENNSYLVANIA

Harrisburg 5,251 730

Williamsport 5,934 600

RHODE ISLAND

SOUTH CAROLINA

Columbia 2,484 1,440

SOUTH DAKOTA

El Paso 2,70 0 1,580

Salt Lake City 6,052 830

VERMONT

VIRGINIA

Norfolk 3,421 1,010

WASHINGTON

WISCONSIN

Milwaukee 7, 63 5 450

WYO MING

Degree

Days

Estimated

Cooling

Hours

Page 47

TYPICAL AZ45/65 SERIES WIRING DIAGRAM

GND2

FOR 265V

Wiring

203/230 v

Connector

POWER INPUT

265v

Wiring

Connector

B-10 G-10 R-10

B-10 G-10

R-10

SPLICE @ L1

B-10

R-10

R-16

R-14

B-14

OB-14

B-14

RB-14

B-14

B-16

B-10

SPLICE @ L2

CAP-GND

B-14

J306 J311 J309

EHEAT1

N-14

G-12

G-10

J307

ONLY

SPLICE

B-14

EHEAT2

C-14

GND1

@ GND

J308

G-12 G-12

G-16

‘COIL’

GND

B-16

G-12

GND1

G-12

GND

‘HEATER’

B-16

B-10

B-14

EHEAT3

TCO

ONE SHOT

RESETTABLE

Y-14

WIFI INTERFACE

PCB GND G-16

Y-14

J310

J102

COMMUNICATION

OR DBM/EBM GEA

J404

VOLTAGE SELECT

230 (PIN1-2)

235 (PIN1-3)

J101

B-10

B-16

DLB RELAY COM

J303

J403

OLP

C-10

DLB RELAY NO

R-16

GEA3

EXTERNAL

COMPRESSOR

IF FUSE OR TCO OPENS, HARNESS WILL NEED REPLACING

B-16

COMP COMN

COMP START

COMP RUN

P-16

FOR 230V ONLY

30 AMP FUSE

R-16

INDOOR

THERMISTOR

R-16

O: ORANGE

R: RED

W: WHITE

Y: YELLOW

P: PINK

DR: DARK RED

W-16

B: BLACK

N: BLUE

C: BROWN

G: GREEN

WIRE COLOR KEY

CDC KIT

“CENTRAL DESK CONTROL”

W-16

START

CAPACITOR

J502 ON MAIN BOARD

1 2 3 4 5 6

REVERSING VALVE

265v REV 1

230v REV 3

ICR PUMP

"INTERNAL CONDENSATE REMOVAL"

MAIN

J304 ON

BOARD

REVERSING

VALVE

INDOOR

THERMISTORS

AIR COIL OUTLET

GY: GRAY

XX-YY XX: WIRE COLOR YY: WIRE GAUGE

MAIN

J405 ON

BOARD

Y-20

R-20

N-20

CDC

ACCESSORY

MAIN

J305 ON

BOARD

Y-16

ICR PUMP

ON "EAD & DAD" MODELS

P-16

N-16

P-16

N-16

230V

265V

ON "AZ65H" MODELS

REVERSING VALVE

WIRE COLOR KEY

230v REV 1 & 2

NOTICE:

EMPTY R-20

J401

J405J301

‘OD COIL’

GND

C-20 G-20 N-20

Y-20

ACCESSORY

THERMOSTAT

W-20 B-20

1 2 3 4 5 6 7 8

(FIELD SUPPLIED)

CDC/EXT.FAN OR

OCCUPANCY SYSTEM

PLUG

HEATER

G-12

SELECTOR

‘MUAM’

GND

ON “DAM” MODELS ONLY

1 2 3 4 1 2 3 1 2 3 4 5 6 7 8

J503 ON MAIN BOARD

OUTDOOR

THERMISTOR

SPLICE@L2

SPLICE@L1

N-20

B-20

GY-20

R-20

MODULE

MAKE UP AIR

DIGITAL MAKE UP AIR MODULE (MUAM)

MAKE UP AIR MODULE

OUTDOOR

AIR COIL

1 2 3 4 5

VENT DOOR

R-22

B-22

MAIN POWER CONNECTOR

N-22

G-12

N-20

B-20

THERMISTORS

J404 ON

MAKE UP AIR MODULE

VENT DOOR CONNECTOR

R-22

1 2

J305 ON

MAIN BOARD

COMPRESSOR POWER)

(MAKE-UP AIR MODULE

ON "AZ65H" MODELS

MAIN BOARD

COMMUNICATION)

(MAKE-UP AIR MODULE

ON "DBM" AND “EBM” MODELS

B-22

N-22

J503

1 2 3 4 5

CONNECTOR (J2, J3) OR MOTOR DAMAGE MAY OCCUR.

TURN OFF THE POWER SUPPLY FOR TWO MINUTES BEFORE DISCONNECTING MOTOR

J502

1 2 3 4 5 6

FOR INDOOR THERMISTOR CONNECTOR FOR OUTDOOR THERMISTOR CONNECTOR

MAIN BOARD

FOR “CDC” CONNECTOR

J406

USER INTERFACE

FOR “ICR” OR “MUAM” CONNECTOR

FOR REVERSING VALVE CONNECTOR

FERRITE BEAD

N-16

23465

Y-16

W-16

INDOOR

J103

B-16

FAN

R-16

N-16

23465

Y-16

W-16

OUTDOOR

FAN

J104

B-16

R-16

J304

121

‘BASEPAN TO

SLEEVE’ GND

J305

G-12

Page 48

SUGGESTED BID FORM SPECIFICATIONS

The following are suggested specifications for the Zoneline® AZ45 Series Packaged Terminal Air Conditioner and the AZ65 Series Packaged Terminal Heat Pump.

The contractor will furnish packaged terminal air conditioners of the sizes and capacities shown on the schedule and in the specifications. The units shall be located as shown on the drawings and each shall consist of a chassis, room cabinet, wall sleeve, sub-base if specified, and outdoor grille.

Units shall be listed by UL, and AHRI and cUL certified as to capacity and efficiency and shall be GE Appliances Zoneline® models or equal. Unit dimensions shall not exceed 42-1/8" wide and 16-1/4" high with room cabinet in place.

Units shall be designed to operate on (208) (230) (265) volts, 60 Hz, single-phase power.

Chassis. The air conditioner chassis shall be the standard product of the manufacturer and shall be shipped in protective cartons to prevent damage. Cartons shall be appropriately marked at the factory with wording sufficient to warn handlers against improper stacking, up-ending, rolling or dropping. The chassis shall be the slide-in type, ready to operate after installation.

Each shall consist of the following sections and components:

• Each unit shall have a matching, easily removable, textured finish, wrap-around room cabinet molded of high-impact Polystyrene to resist corrosion and damage. The room cabinet shall have slide-out washable filters accessible without requiring removal of room cabinet from chassis;

• Hermetically sealed refrigerant system with external vibration isolated rotary-type compressor, condenser and evaporator coils and capillary refrigerant control. Airflow system consisting of one permanently lubricated variable-speed fan motor for the outdoor fan and a separate permanently lubricated variable-speed fan motor for the indoor fan. Outdoor fan shall be multiblade axial-flow design made of non-corrosive material. Indoor fan shall be of a design to optimize airflow and operating sound. All motors on the exterior side of the weather barrier shall be of an enclosed design to reduce the effects of moisture and corrosion;

• Line-cord connected units shall require a line-cord power connection kit with integral Leakage Current Detection Interruption device or (Arc Fault Current Interrupter) as required by National Electrical Code® (NEC) and Underwriters' Laboratories. The unit shall have a universal resistance heater with output determined by connection to the power source with the appropriate power connection kit to provide specified heat output;

• A fan-cycle option to permit continuous fan operation or fan cycle operation, independently selectable for heating and cooling operation;

• Fan-only operation in either high or low fan speed selectable by room occupant;

• A positive cooling condensate disposal system which meets the test requirements of applicable AHRI

Standard 310 (for packaged terminal air conditioners) and 380 (for packaged terminal heat pumps) (80°F dry bulb, 75°F wet bulb, 80% relative humidity);

• Condenser and evaporator coils to be constructed of copper tubing and aluminum plate fins designed to achieve EER and COP rating of the unit;

• Indoor and outdoor airflows that match the capacity of the coils for efficient heat transfer. Water blow-off shall not occur on the indoor coil;

• Adjustable indoor discharge air louvers that provide a 45° off horizontal air pattern with an alternate position to provide a 65° off horizontal air pattern;

• Easily accessible controls for selection of unit operation and thermostat setting.

• Controls shall automatically dim to not disturb the guest;

• Positive-closing, manually controlled, multi-position fresh-air vent capable of providing selection anywhere from fully open to fully closed. Vent door is to be secured for shipping;

• Integrated circuit and software to sense and control room temperature;

• Electronic temperature limiting with seven independent heating and cooling settings to limit maximum and minimum temperatures.

• Freeze Sentinel to automatically activate the electric resistance heater and fan motor to warm and circulate indoor air to help prevent damage due to freezing temperatures. Freeze Sentinel shall operate as long as unit is connected to a powered electrical circuit and unit shall provide ability for owner to defeat the Freeze Sentinel operation;

• Heat Sentinel to automatically activate air conditioner operation as long as unit is connected to a powered electrical circuit (even if the unit is in the off mode when the room temperature warms to 85ºF and turns air conditioner operation off when the room temperature cools to 80°F, if selected by owner;

• Compatible with two-wire Central Desk Control systems;

• Remote thermostat compatibility with Class 2 remote thermostat;

• Connections to interface with a transfer fan to move air into another room;

Unit shall have means of electrical connection listed by Underwriters' Laboratories and compatible with the unit’s required voltage and ampacity in conformance with National Electrical Code and local codes.

Additional specifications for GE Appliances Zoneline AZ65 Series Packaged Terminal Heat Pumps:

Heat pump units shall provide operation that will either: A) automatically phase in electric resistance heat, if outdoor temperature is below 46°F, if heat pump alone is unable to maintain room temperature; or B) use partial electric resistance heat simultaneous with heat pump operation any time the outdoor temperature is below 46°F. Selection of A or B operation is made by means of a selector concealed from room occupant. In either A or B operation, the unit will switch to full resistance heat if room temperature continues to decline or the outdoor temperature falls below 25°F. If the outdoor temperature is above 46°F (and below 86°F), unit will lock out electric resistance heat and operate on heat pump only.

Page 49

SUGGESTED BID FORM SPECIFICATIONS (CONTINUED)

Heat pump unit shall include reverse cycle defrost that automatically begins a defrost cycle when hardware and software determines the criteria for defrosting has been met. Defrosting shall be accomplished by systematically ceasing heat pump operation, pausing to allow internal refrigerant pressures to equalize, and then operating the compressor with the flow of refrigerant reversed to allow the hot gas to flow through the outdoor coil, melting the accumulated frost. The unit shall automatically resume heat pump operation, after pausing to allow refrigerant pressures to equalize, at conclusion of defrost cycle.

The unit shall be equipped with a temperature-activated drain valve to allow water generated in heat pump operation and defrost cycles to drain into the wall sleeve.

The unit shall have a switch concealed from room occupant to allow heat pump operation to be overridden and heat provided by electric resistance heat regardless of outdoor temperature.

In the event of compressor failure during heat pump operation, unit shall automatically switch to electric resistance heat to maintain selected room temperature regardless of outdoor temperatures.

Specifications for optional Internal Condensate Removal (ICR) system for AZ65 Series heat pump units.

The unit shall have a factory-installed Internal Condensate Removal (ICR) system to permit unit to automatically dispose of heat-pump-generated condensate water with no overflow to outdoors during heating under outdoor ambient of 55°F dry bulb, 90% relative humidity; indoor ambient 70°F dry bulb, 52% relative humidity, for four hours of continuous run time.

WALL SLEEVES AND GRILLES (NEEDED FOR NEW INSTALLATIONS.)

(Alternate specification for steel wall sleeve)

Wall Sleeve. The wall sleeve shall be constructed of heavygauge, insulated, zinc-coated phosphated steel with a protective baked-on enamel finish. Bottom critical points of the steel wall sleeve shall be coated with petroleum microcrystalline wax for added corrosion protection and shall meet ASTM B-117, 1,800-hour hot air aerated salt spray test.

(Alternate specification for molded wall sleeve)

Wall Sleeve. The wall sleeve shall be constructed of a non-corroding fiberglass-reinforced polyester compound.

Sleeves shall be installed through exterior walls where shown on the plans and shall be installed per manufacturer’s installation instructions. In no instance shall fasteners be used through the bottom in order to retain the water integrity of the bottom of the wall sleeve.

Outside weather panels shipped with the sleeves shall remain in place until the outdoor grille and chassis are installed, at which time they are to be removed and discarded by the installer.

Outside Grille. Each unit shall be equipped with a standard exterior grille that has been designed to allow unit operation in high ambient conditions. Grilles shall be of material and design specified.

Special grilles or customer louver sections to be supplied

by others will conform to a minimum of 65% free area (as calculated by Ashrae) to allow for proper unit operation and shall be submitted to the PTAC/PTHP manufacturer, if requested, for feasibility and airflow characteristics.

SPECIFICATIONS FOR SUB-BASE (IF REQUIRED) Sub-Base. Each unit shall have a field-installed UL-listed

electrical sub-base. The sub-base shall be attached to the lower inside flange of the wall sleeve prior to installation in the exterior wall. It shall include adjustable screws at the bottom corners to permit exact leveling of the wall sleeve. The sub-base shall have a factory-installed receptacle to allow unit line cord to plug into mating receptacle and shall have a chaseway to contain and conceal the line cord. The sub-base shall have side panels adjustable from a minimum of 2-3/8" to a maximum of 13-3/4" to enclose the area under the wall sleeve.

Weather Resistance. Complete unit including outside louver shall be submitted to an independent agency for weather-resistance tests.

Air-infiltration test to be conducted in accordance with AHRI 310/380 and in such a facility for leakage air flow measurements described in ANSI/ASHRAE 16 and 58. With indoor static pressure maintained at 0.1" in H2O below the outdoor static pressure, the allowable air infiltration shall not exceed 19.3 ft.3/min.

Water-infiltration test to be conducted in accordance with ASTM E331-86 with static air pressure differential of 10.0 lb./ft2 (1.93" H20) equivalent to 63 mph wind,

5.0 gal./ft2 (8" rain/ft2/hr.) for 15 minutes and there shall be no leakage into the room.

Approvals. Units shall be certified under the AHRI and cUL certification program and listed by UL.

Service. Submit complete information with bid covering service availability to whom service on units will be assigned, along with complete address and phone number, including phone number of emergency service personnel.

Start-Up, Adjust, Demonstrate. Contractor shall be responsible for the initial starting of units, adjustments thereto, etc., to place the units in required operating condition. Contractor shall demonstrate to the owner or his representative the operation of units for both summer and winter functions.

Warranty. The warranty shall be a full one-year parts and labor on the entire unit, plus an additional full four years parts and labor for the sealed refrigerating system, including service call for diagnosis and transportation to and from service shop (if necessary) at no charge to the customer. The warranty shall also include a limited secondthrough- fifth-year parts-only warranty for fan motors, switches, heater, heater protectors, compressor overload, solenoids, circuit boards, auxiliary controls, thermistors, frost controls, ICR pump, capacitors, varistors and indoor blower bearing.

Installation Responsibility. Units shall be installed according to the manufacturer’s recommendations and the manufacturer shall not be responsible for unit failure as a result of improper installation, or unit performance when installed with accessories not approved by the manufacturer.

Page 50

AZ65 SERIES SPECIFICATIONS

COOLING

Room air conditioner sizing is all about matching the room size to the air conditioner size. Since air conditioners remove both heat and humidity from the air, a unit that is too large, will cool the room before it has a chance to remove the humidity. The result will be a room that's not very comfortable – cool, but feeling damp and clammy. Most musty odors in rooms are due to excess humidity. Using a smaller-capacity unit or using Dry Air 25 units will provide better dehumidification. The largest factor in causing mold and mildew in the room is excess moisture. A smaller unit running longer or a Dry Air 25 model can remove more moisture. Mold behind wall coverings that do not allow water vapor to pass through—vinyl wallpaper or oil-based paints, for example—is not a problem of excessive moisture in the room, but rather is caused by moisture trapped in the walls.

Since larger capacity units typically are louder, oversized air conditioners also create guest complaints due to the noise and short cycling.

HEATING

Using a resistance heater larger than required—using a 4.8 kW heater when a 3.4 kW heater would suffice, for example—may not cost any more in electrical consumption since the larger heater will operate, for less time. The “demand charge” portion of the utility bill—which is based on the highest electrical load for a period of time—may be a significant portion of the utility bill. Some customers have reported the demand charge actually being more than the usage charge. In a 100-room property it would be possible for the demand of the 4.8 kW heater versus a 3.4 kW heater to be 140 kW more than the demand charge if the lower wattage heaters were used. Working with the utility companies to understand their method of billing and taking advantage of any rebates they may offer can reduce the utility bill.

A heat load analysis should be performed to determine the heating and cooling load required for the space in question. How much heat is coming into the space that the air conditioner must remove and how much heat is lost during the winter months that must be replaced. The heat load analysis takes many factors into play, including cubic footage of space, location and construction type/ materials. Getting the right size means getting the comfort and the energy efficiency right.

KEY TERMS Capacity - The capacity of an air conditioner is measured

by the amount of cooling it can do when running continuously. The total capacity is the sum of the latent capacity (ability to remove moisture from the air) and sensible capacity (ability to reduce the dry-bulb temperature). Each of these capacities is rated in BTUs per hour (Btu/h).

Air conditioner capacity is rated per AHRI 310/380 conditions at 95°F drybulb and 75°F wetbulb outside with an inside temperature of 80°F drybulb and 67°F wetbulb.

LATENT SYSTEM CAPACITY

The total capacity of an air conditioner is made up of the sensible capacity (the output of the unit used to remove heat from the air in the area being conditioned) and the latent capacity (the output of the unit used to dehumidify the air in the area being conditioned). For humid climates and applications, the sensible/latent capacity split of the unit should be considered.

The latent system capacity is 1.00 minus the sensible capacity. (If the sensible capacity is listed at 74% the latent capacity is 26%. This means that 74% of the capacity of the unit is used to remove heat from the air and 26% is used to remove moisture from the air at standard test conditions.)

Latent Cooling Load - The net amount of moisture added to the inside air by plants, people, cooking, infiltration, and any other moisture source. The amount of moisture in the air can be calculated from a combination of dry-bulb and wet-bulb temperature measurements.

Sensible Cooling Load - The heat gain of the room due to conduction, solar radiation, infiltration, appliances, people, and pets. Burning a light bulb, for example, adds only sensible load to the house. This sensible load raises the dry-bulb temperature.

Dry-bulb Temperature - The temperature measured by a standard thermometer.

Wet-bulb Temperature - When a wet wick is placed over a standard thermometer and air is blown across the surface, the water evaporates and cools the thermometer below the dry-bulb temperature. This cooler temperature (called the wet-bulb temperature) depends on how much moisture is in the air.

EER - The Energy Efficiency Ratio is the efficiency of the air conditioner. It is capacity in BTUs per hour divided by the electrical input in watts.

ARCHITECTS & ENGINEERS DATA MANUAL AZ45/AZ65 SERIES

Page 51

GENERAL INSTALLATION SUGGESTIONS

Many times poor or non-existent caulking around the exterior of the wall sleeve results in air infiltration, causing the unit to run excessively. One way to check for air infiltration is to look under and around the unit to the outdoors. If you can see light, there is air infiltration. The first floor of a building is where this problem most frequently occurs since caulking the bottom of the wall sleeve may require lying outside in the dirt while working. This has been the cause of many complaints about the “short cycling” of the unit.

Curtains, furniture or other obstructions interfering with the discharge air circulation will make the unit cycle/turn off too soon since the cooled (or heated) discharge air is pulled back into the unit. This results in a room that is not adequately heated or cooled.

Blocking the discharge air on the unit during the heating operation can result in the unit overheating or shutting off prematurely. In some sleeves it is recommend that a “tent card” be used advising room occupants not to put anything on the unit.

ELECTRICAL WIRING INSTALLATION

Do not allow the installer to drill a hole in the wall sleeve to run the electrical wiring. If this is done, the wiring will have to be run between the chassis and the edge of the wall sleeve so it can be connected to the unit wiring on the room side of the wall sleeve. When the chassis is removed for servicing or cleaning, the insulation on the wires can be cut and can create a safety hazard.

If the electrical connection on a 230-volt or 208-volt installation is to be made by the line cord plugged into a wall-mounted receptacle, the receptacle should be located in the wall under the sleeve or close to the side of the wall sleeve. This installation makes a much neater appearance than a line cord running a foot or more across the floor.

The electrician may want to place the receptacle as far from the unit as possible to save a few feet of wiring without considering how the installation may appear.

CENTRAL DESK CONTROL AND REMOTE THERMOSTAT WIRING

Do not allow the installer to drill a hole in the wall sleeve to run Central Desk Control (CDC) wiring or remote thermostat wiring to the unit terminals. CDC and remote thermostat wiring is classified as low-voltage wiring and does not have to be run in conduit unless required by local code. CDC and remote thermostat wiring should be run in the walls and exit the wall under the wall sleeve about 2" from the right-hand side. The base pan is designed with a clearance for the line cord and the low-voltage wiring can also be run to the chassis in this area. Wire molding can be used to hold the wiring close to the bottom of the wall sleeve.

If a sub-base is used, the wiring can be run through the sub-base, entering the rear and exiting through one of the front panels. When the room cabinet is in place, the CDC or remote thermostat wiring is usually not visible to someone standing or sitting in the room.

Do not run the low-voltage wiring in conduits with line-voltage wiring or near uninsulated line-voltage wiring since induced current can interrupt the low-voltage controls.

Consult the electrical inspector early in the project, especially if the power to the air conditioner is to be 265 volts, to understand what is required to comply with local electrical codes.

WALL SLEEVE/EXTERIOR GRILLE

When making an installation where the exterior grille is flush with the exterior wall, or part of a custom window/ louver section, make sure the installer caulks the wall sleeve to the exterior wall, especially the bottom of the sleeve. Many times the air conditioners are run during construction and the building is not closed. This can result in excessive humidity from the warm humid air entering the building, or from the “drying out” of the building materials. Many problems have been caused by condensate water or rainwater running back into the building where proper caulking has not been done.

EXTERIOR GRILLES

When replacing an older unit, the existing outdoor grille may need to be changed or modified. Outdoor airflow patterns have changed and this may dictate the need for outdoor grille replacement or modification.

If using an existing non-GE exterior grille, special attention must be paid to ensuring the air deflectors are in the proper locations on the exterior grille. Otherwise they should be removed and replaced with new RAK40 deflectors on the back of the chassis.

NOTE: Heater wattages are reduced in duct mode (see page 39).

DUCTED INSTALLATION COMMENTS

Anytime a duct extension is used, it is required to go into the auxiliary controls and turn on the duct mode feature. This will boost the fan speeds to allow for proper air circulation for ducted applications.

NOTE: Heater wattages are reduced in duct mode (see page 39).

NEW INSTALLATIONS

The GE Zoneline® AZ45 and AZ65 Series are approved for ducted installation using the GE Duct Adapter model RAK6053 and the GE Duct Extension RAK601B. A field-fabricated duct extension with the same interior measurements as the RAK601B may be used with the RAK6053 duct adapter. GE does not allow ducting in more than one direction.

The use of a duct adapter other than the RAK6053 is not approved by GE Appliances and may cause problems such as inadequate airflow to the secondary room or the unit shutting off on one of the overload devices.

Failure to allow for adequate air return from the secondary room is often the cause of less than satisfactory performance of a ducted installation.

ARCHITECTS & ENGINEERS DATA MANUAL AZ45/AZ65 SERIES

Page 52

GENERAL INSTALLATION SUGGESTIONS (CONTINUED)

REPLACEMENT INSTALLATIONS

GE offers duct adapters to allow for easy replacements of previous-design chassis in ducted installations where a GE duct adapter was used in the original installation. A duct adapter is available that will align with the duct extension when GE-built components were used in the original installation.

The duct adapter/extension used from the early 1960s until late 1987 was 8-3/8" high by 6-1/2" wide. If the chassis to be replaced uses this size duct, use the duct adapter model RAK7013 with the new product to match up to the existing duct extension. This means the duct extension will not have to be changed.

However, to keep the cost of the replacement to a minimum there are components that will need to be taken off the existing installation and reused on the RAK7013 duct adapter. Therefore, save all parts from the existing setup until after the installation is complete. It is important that those parts not be discarded until the new installation is complete.

If the existing duct dimensions are 7-3/32" high by 6-1/2" wide, the RAK7023 transition piece is required to install

an AZ45 or AZ65 Series unit in the ducted installation.

There were a number of Zoneline units installed in ducted installations that did not use a GE duct adapter. The easiest way to determine if the existing duct adapter is a GE duct adapter is to compare the duct adapter dimensions to the dimensions above. If the dimensions are different from the dimensions above or if the duct adapter is not made of sheet metal, it is not a GE duct adapter. In such installations, GE recommends the removal of the old duct adapter and duct extension and the installation of a RAK6053 duct adapter and a RAK601B duct extension. Zoneline units installed in installations not using GE duct adapters and an extension with the same cross-section dimensions as the duct adapter may not be covered by the warranty.

ZONELINE® WARRANTY

FOR THE PERIOD OF

ONE YEAR

From the date of the original purchase

FIVE YEARS

From the date of the original purchase

SECOND THROUGH FIFTH YEAR

From the date of the original purchase

*See written warranty for details

GE APPLIANCES WILL REPLACE

Any part of the air conditioner which fails due to a defect in materials or workmanship. During this limited one-year warranty, GE will provide, free of charge, all labor and related service costs to replace the defective part.

Sealed Refrigerating System – if any part of the Makeup Air Module or Sealed Refrigerating System (the compressor, condenser, evaporator, and all connecting tubing) should fail due to a defect in materials or workmanship. During this limited ﬁve-year warranty, GE will provide, free of charge, all labor and related service costs to replace the defective part.

Fan Motors, Switches, Internal Thermostat, Heater, Heater Protectors, Compressor Overload, Solenoids, Circuit Boards, Auxiliary Controls, Freeze Sentinel, Frost Controls, ICR Pump, Capacitors, Varistors and Indoor Blower Bearing, if any of these parts should fail due to a defect in materials or workmanship. During this additional four-year limited warranty, the customer will be responsible for any labor and related service costs.

ARCHITECTS & ENGINEERS DATA MANUAL AZ45/AZ65 SERIES

Page 53

ZONELINE® CHASSIS NOMENCLATURE

The Zoneline chassis is identified by a

AZ65H12DAD

model number defining the type of unit, cooling capacity, electrical information and optional features included on the unit. When specifying or ordering the Zoneline chassis, use of this nomenclature will assure receiving

Zoneline

Chassis series

45=cool/electric heat 65= heat pump

Nominal cooling capacity

07=7,000 BTUh cooling 09=9,00 0 BTUh co oling 12=12,000 BTUh cooling 15=15 ,00 0 BTUh cooling

A= universal power

connection

B= Digital Makeup

Air module with universal power connection

the correct unit.

RECEPTACLES/SUB-BASES

TANDEM

230/20 8V 15 Amp NEMA6-15R

PERPENDICULAR

230/20 8V 20 Amp NEMA6 -20 R

LARGE TANDEM

230/20 8V 30 Amp NEMA6-30R

Unit type

E= cooling with electric

resistance heat

H= heat pump with elec tric

resistance heat backup

265V 15 AMP

NEMA7-1 5R

265V 20 AMP

NEMA7-20R;

Voltage/Phase/Frequency

D= 230/208 Volt, single

phase, 60 Hz

E= 265 Volt, single phase,

60 Hz

265V 30 AMP

NEMA7-30R;

Special features B=base unit C= Premium Guard

Seacoast Protection

D= Internal Condensate

Removal (ICR) system (AZ65 only)

M=Make up Air P=Dry Air 25 (A Z45 only)

SUB-BASES

Voltage N /A 230/208 230/208 230/208 265 265 265

Amps N/A 15 20 30 15 20 30 Receptacle N /A NEMA6-20R NEMA6-20R NEMA6-30R NEMA7-15R NEMA7-20R NEMA7-30R

RAK204U RAK204D15C RAK204D20C RAK204D30C RAK204E15C RAK204E20C RAK204E30C

POWER CONNECTION KITS ARE REQUIRED ON ALL ZONELINE CHASSIS (SEE CHART BELOW).

The correct kit for the installation is determined by the voltage and amperage of the electrical circuit and the means of connecting the unit to the building wiring.

Zoneline connection kits now come with “personality plugs.” The black connector carries the power to the unit, but the extra wiring and connector attached to the plug determine the wattage of the heater to be engaged (which should match the breaker feeding the unit). Kits without a personality connector (or if connector is not plugged in) will provide the 15 amp heater values described below. The two-wire connector is for a 20 amp circuit and the four-wire connector is for the 30 amp circuit.

If the unit is to be plugged into a receptacle, a line-cord kit would be used; if the unit is to be permanently connected, a permanentconnection kit would be used. 265 volt cord set units must be installed in compliance with National Electrical Code®.

POWER CONNECTION KITS

Required on all models. See specification sheet for heater KW and branch circuit ampacity.

CORD-CONNECTED (P) & DIRECT-CONNECT UNITS (D)

23 0/2 0 8 V OLT

POWER CONNECTION KIT RAK315P & RAK315D RAK320P & RAK320D RAK330P & RAK330D * RAK315P & RAK315D RAK320P & RAK320D RAK330P & RAK330D *

Tot a l Watts 2,410/1,990 3,420/2, 830 4,830/3,990 2,430/2,020 3,450/2,860 4,860/4,020

Heater Watts 2,400/ 1,960 3,400/2,780 4, 80 0/3,930 2,4 00/ 1,960 3,400/2,780 4, 800/3930

Heater BTU 8,100/6,600 11,600/9,400 16,300/13,400 8,100/6,6 00 11,600/9,400 16,300/13,400 Tot a l Am p s 10.5/9.6 1 4.9/13.6 21.0/19. 2 10.6/9.7 15.1/13.8 21. 2/19.3

MCA 15 20 25 15 20 25

Recommended

Protective Device

26 5 VO LT

POWER CONNECTION KIT RAK515P/ RAK515D RAK520P / RAK520D RAK530P / RAK530D * RAK515P/ RAK515D RAK520P / RAK520D RAK530P / RAK530D *

Tot a l Watts 2,440 3,450 4,850 2,460 3,470 4,870

Heater Watts 2,400 3,400 4,800 2,400 3,400 4,800

Heater BTU 8 ,100 11,600 16,300 8,100 11,600 16,300 Tot a l Am p s 9.1 12.9 18.1 9.3 13.1 18.4

MCA 15 20 25 15 20 25

Recommended

Protective Device

Total watts and total amps include electric heat and fan motor(s) RAK515P, RAK520P and RAK530P are only to be used with a sub-base * 30-amp heater wattage is reduced in low fan operation.

(MOCP)

15 amp time-delay

fuse or breaker

15 amp time-delay

fuse or breaker

7,000/9,000 12,000/15,000

20 amp time-delay

fuse or breaker

7,000/9,000 12,000/15,000

20 amp time-delay

fuse or breaker

30 amp time-delay

fuse or breaker

CORD-CONNECTED (P) & DIRECT-CONNECT UNITS (D)

25 amp time-delay

fuse or breaker

230/208 VOLT LINE-CORD CONNECTION KIT

15 amp time-delay

fuse or breaker

15 amp time-delay

fuse or breaker

20 amp time-delay

DIRECT CONNECT KIT

fuse or breaker

30 amp time-delay

fuse or breaker

25 amp time-delay

fuse or breaker

Page 54

AZ45 SERIES SPECIFICATIONS

230/208V Models AZ45E07DAB AZ45E09DAB AZ45E12DAB AZ45E15DAB

Cooling BTUH 7,200/7,000 9,700/9,600 11,600/11,500 14,600/14,500 EER (BTU/Watt) 13.4/13.4 12.1/12.1 11.7/11.8 10.5/10.5 Dehumidification Pts/Hr 1.64 2.7 3.5 4.6 Refrigerant type R-410A R-410A R-410A R-410A CFM, indoor fan high 350 390 420 435 CFM, indoor fan low 220 260 290 330 Vent CFM (full open)* 33 38 38 47 Power factor 96% 98% 98% 97% Sensible heat ratio @ 230 volts 72% 64% 62% 63% Cooling Watts 535/520 800/790 960/900 1,415/1,405 Cooling Amperes, F.L. 2.5/2.6 3.6/3.9 4.7/5.0 6.4/6.8 Amperes, L.R. 13.5 21.0 29.5 31.5 Weight (Net/Ship) 90/100 103/113 106/116 106/116

230/208V Models AZ45E07DAC AZ45E09DAC AZ45E12DAC AZ45E15DAC 265V Models AZ45E07EAC AZ45E09EAC AZ45E12EAC AZ45E15EAC

Cooling BTUH 7,200/7,000 9,400/9,300 11,600/11,500 14,600/14,500 Cooling BTUH 7,100 9,500 11,500 14,800 EER (BTU/Watt) 13.4/13.4 11.8/11.8 11.7/11.8 10.5/10.5 EER (BTU/Watt) 13.2 11.6 11.7 10.5 Dehumidification Pts/Hr 1.64 2.7 3.5 4.6 Dehumidification Pts/Hr 1.64 2 .7 3.5 4.6 Refrigerant type R-410A R-410A R-410A R-410A Refrigerant type R-410A R-410A R-410A R-410A CFM, indoor fan high 350 390 420 435 CFM, indoor fan high 350 393 420 435 CFM, indoor fan low 220 260 240 330 CFM, indoor fan low 220 260 290 330 Vent CFM (full open)* 33 38 38 47 Vent CFM (full open) 33 38 38 47 Power factor 96% 98% 98% 97% Power factor 95% 94% 97 % 97% Sensible heat ratio @ 230 volts 72% 64% 62% 63% Cooling Watts 535/520 795/790 985/955 1,390/1,380 Cooling Watts 540 815 990 1,400 Cooling Amperes, F.L. 2.5/2.6 3.5/3.9 4.4/4.7 6.3/6.7 Cooling Amperes, F.L. 2.2 3.3 4.0 5.5 Amperes, L.R. 13.5 21 29.5 31.5 Amperes, L.R. 11.7 16.5 23.5 29.0 Weight (Net/Ship) 90/100 103/113 106/116 106/116 Weight (Net/Ship) 95/105 103/113 106/116 107/117

230/208V Models AZ45E07DAP AZ45E09DAP AZ45E12DAP 265V Models AZ45E09EAP AZ45E12EAP

Cooling BTUH 6,900/6,800 9,400/9,300 11,200/11,100 Cooling BTUH 9,400 10,900 EER (BTU/Watt) 12.8/12.8 12.1/12.1 11.4/11.5 EER (BTU/Watt) 12.1 11.0 Dehumidification Pts/Hr 2.4 3.4 4.2 Dehumidification Pts/Hr 3.5 4.2 Refrigerant Type R-410A R-410A R-410A Refrigerant type R-410A R-410A CFM, indoor fan high 350 370 360 CFM, indoor fan high 370 360 CFM, indoor fan low 220 260 2 70 CFM, indoor fan low 260 270 Vent CFM (full open)* 40.0 44.0 44 Vent CFM (full open) 44 44 Power factor 96% 97% 98% Power factor 93% 97% Sensible heat ratio @ 230 volts 59% 58% 54% Cooling Watts 535/530 775/765 970/960 Cooling Watts 780 995 Cooling Amperes, F.L. 2. 5/2.7 3.5/3.8 4.4/4.7 Cooling Amperes, F.L. 3.2 3.9 Amperes, L.R. 13.5 21.0 29.5 Heating Amperes 16.5 23.5 Weight (Net/Ship) 96/106 109/119 112/122 Weight (Net/Ship) 109/119 112/122

AZ45 series (typical) cooling with electric heat

AZ45 series cooling with electric heat (Premium Guard Corrosion Protection)

Sensible heat ratio @ 265 volts 72% 67% 62% 63%

AZ45 series cooling with electric heat (Dry Air 25)

Sensible heat ratio @ 265 volts 58% 54%

230/208V Models AZ45E09DBM AZ45E12DBM

Cooling BTUH 9,100/9,100 11,900/11,700 EER (BTU/Watt) 11.5/11.5 11.7/11.7 Dehumidification Pts/Hr 2.4 3.4 Refrigerant type R-410A R-410A CFM, indoor fan high 409 449 CFM, indoor fan low 280 270 Vent CFM (full open/)* 35 35 Power factor 98% 98% Sensible heat ratio @ 230 volts 75% 66% Cooling Watts 790/790 1,065/1,000 Cooling Amperes, F.L. 5.1/5.2 5.7/6.0 Amperes, L.R. 21.0 29.5 Weight (Net/Ship) 122/132 123/133

AZ45 series cooling with electric heat (Makeup Air)

* With RAKVENT1 Kit

ARCHITECTS & ENGINEERS DATA MANUAL AZ45/AZ65 SERIES

Page 55

AZ65 SERIES SPECIFICATIONS

230/208V Models AZ65H07DAB AZ65H09DAB AZ65H12DAB AZ65H15DAB

Cooling BTUH 7,100/6,900 9,700/9,600 11,900/11,800 14,400/14,200 EER (BTU/Watt) 13.0/13.0 12.2/12.2 11.7/11.9 10.6/10.6 Dehumidification Pts/Hr 1.7 2.6 3.7 4.8 Refrigerant type R-410A R-410A R-410A R-410A CFM, indoor fan high 360 420 410 400 CFM, indoor fan low 205 300 300 290 Vent CFM (full open)* 38 40 45 44 Power factor 96% 98% 98% 97% Sensible heat ratio @ 230 volts 79% 68% 62% 60% Cooling Watts 545/530 795/785 1,015/1,000 1,355/1,335 Cooling Amperes, F.L. 2.5/2.7 3.6/3.8 4.5/4.9 6.1/6.5 Amperes, L.R. 13.5 21.0 29.5 31.5 Reverse cycle heat BTUH 6,200/6,100 8,100/8,000 10,400/10,300 13,400/13,300 Coefficient of Performance 4.0/4.0 3.7/3.7 3.6/3.6 3.3/3.3 Heating Watts 450/440 645/630 850/840 1,190/1,180 Heating Amperes 2.1/2.2 3.0/3.2 3.8/4.0 5.2/5.6 Weight (Net/Ship) 98/108 104/114 104/114 107/117

AZ65 series heat pump with backup electric heat

230/208V Models AZ65H07DAC AZ65H09DAC AZ65H12DAC AZ65H15DAC 265V Models AZ65H07EAC AZ65H09EAC AZ65H12EAC AZ65H15EAC

Cooling BTUH 7,100/7,000 9,600/9,900 11,900/11,800 14,400/14,200 Cooling BTUH 7,000 9,500 11,900 14,700 EER (BTU/Watt) 13.0/13.0 12.2/12.2 11.7/11.7 10.4/10.4 EER (BTU/Watt) 12.8 11.7 11.6 10.5 Dehumidification Pts/Hr 1.6 2.6 3.7 4.8 Dehumidification Pts/Hr 1.5 2.5 3.7 4.8 Refrigerant type R-410A R-410A R-410A R-410A Refrigerant type R-410A R-410A R-410A R-410A CFM, indoor fan high 360 420 410 400 CFM, indoor fan high 360 420 410 400 CFM, indoor fan low 205 300 300 290 CFM, indoor fan low 205 300 300 290 Vent CFM (full open)* 38 40 45 44 Vent CFM (full open)* 38 40 45 44 Power factor 96% 98% 98% 97% Power factor 95% 94% 97% 97% Sensible heat ratio @ 230 volts 73% 68% 62% 60% Cooling Watts 545/535 795/785 1,015/1,005 1,390/1,360 Cooling Watts 545 810 1,025 1,400 Cooling Amperes, F.L. 2. 5/2.7 3.6/3.9 4.5/4.9 6.2/6.7 Cooling Amperes, F.L. 2.2 3.3 4 .0 5.5 Amperes, L.R. 13.5 21.0 29.5 31.5 Amperes, L.R. 11.7 16.5 23.5 29.0 Reverse cycle heat BTUH 6,200/6,100 8,100/8,000 10,300/10,200 13,200/13,000 Reverse cycle heat BTUH 6,200 8,100 10,400 13,500 Coefficient of Performance 4.0/4.0 3.7/3.7 3.6/3.6 3.2/3.2 Coefficient of Performance 3.9 3.6 3.5 3.2 Heating Watts 450/445 645/630 845/815 1,195/1,180 Heating Watts 460 655 875 1,220 Heating Amperes 2.1/2.2 2.9/3.1 3.8/4.0 5 .4/5.7 Heating Amperes 1.9 2.8 3.5 4.8 Weight (Net/Ship) 98/108 106/116 104/114 108/118 Weight (Net/Ship) 98/108 104/114 104/114 109/119

230/208V Models AZ65H07DAD AZ65H09DAD AZ65H12DAD AZ65H15DAD 265V Models AZ65H07EAD AZ65H09EAD AZ65H12EAD AZ65H15EAD

Cooling BTUH 7,000/6,900 9,600/9,500 11,800/11,600 14,300/14,100 Cooling BTUH 7,000 9,500 11,900 14,200 EER (BTU/Watt) 13.0/13.0 12.0/12.0 11.5/11.5 10.3/10.3 EER (BTU/Watt) 12.8 11.7 11.6 10.3 Dehumidification Pts/Hr 1.6 2.6 3.7 4.8 Dehumidification Pts/Hr 1.5 2.5 3.7 4.8 Refrigerant type R-410A R-410A R-410A R-410A Refrigerant type R-410A R-410A R-410A R-410A CFM, indoor fan high 360 420 410 400 CFM, indoor fan high 360 420 410 400 CFM, indoor fan low 205 300 300 290 CFM, indoor fan low 205 300 300 290 Vent CFM (full open)* 38.0 40.0 45.0 44.0 Vent CFM (full open)* 38 40 45 44 Power factor 96% 98% 98% 97% Power factor 95% 94% 97% 97% Sensible heat ratio @ 230 volts 73% 68% 62% 60% Cooling Watts 535/530 800/790 1,020/1,005 1,385/1,360 Cooling Watts 545 810 1,015 1,375 Cooling Amperes, F.L. 2. 5/2.7 3.6/3.9 4.6/4.9 6.1/6.6 Cooling Amperes, F.L. 2.2 3.3 4.0 5.5 Amperes, L.R. 13.5 21.0 29.5 31.5 Amperes, L.R. 11.7 16.5 23.5 29.0 Reverse cycle heat BTUH 6,200/6,000 8,200/8,000 10,400/10,200 13,500/13,400 Reverse cycle heat BTUH 6,200 8,100 10,300 13,500 Coefficient of Performance 4.0/4.0 3.6/3.6 3.5/3.5 3.2/3.2 Coefficient of Performance 3.9 3.5 3.4 3.2 Heating Watts 450/435 665/650 870/850 1,235/1,225 Heating Watts 460 670 885 1,235 Heating Amperes 2.1/2.2 3.0/3.2 3.8/4.1 5.3/5.6 Heating Amperes 1.9 2.8 3.5 4.9 Weight (Net/Ship) 100/110 108/118 106/116 110/120 Weight (Net/Ship) 100/110 106/116 106/116 111/121

AZ65 (typical) series heat pump with backup electric heat (Premium Guard Corrosion Protection)

Sensible heat ratio @ 265 volts 77% 68% 62% 60%

AZ65 series heat pump with backup electric heat (Internal Condensate Removal)

Sensible heat ratio @ 265 volts 77% 68% 62% 60%

230/208V Models AZ65H07DBM AZ65H09DBM AZ65H12DBM 265V Models AZ65H07EBM AZ65H09EBM AZ65H12EBM

Cooling BTUH 7,000/7,000 9,200/9,100 11,500/11,400 Cooling BTUH 6900 9,200 11,800 EER (BTU/Watt) 12.5/12.5 11.3/11.3 11.2/11.2 EER (BTU/Watt) 12.5 11.5 11.4

Dehumidification Pts/Hr 0.9 1.9 3.4 Dehumidification Pts/Hr 0.7 2.0 3.7 Refrigerant type R-410A R-410A R-410A Refrigerant type R-410A R-410A R-410A CFM, indoor fan high 409 409 449 CFM, indoor fan high 409 409 449 CFM, indoor fan low 250 300 300 CFM, indoor fan low 250 300 300 Vent CFM (full open)* 25-50 25-50 25-50 Vent CFM (full open)* 25-50 25-50 25-50 Power factor 96% 97% 97% Power factor 93% 93% 96% Sensible heat ratio @ 230 volts 89% 80% 69% Cooling Watts 560/560 810/805 1,025/1,015 Cooling Watts 550 800 1,025 Cooling Amperes, F.L. 3.7/3.9 4.9/5.2 5.8/6.2 Cooling Amperes, F.L. 3.2 4.2 4.9 Amperes, L.R. 13.5 21.0 29.5 Amperes, L.R. 11.7 16.5 23.5 Reverse cycle heat BTUH 6,200/6,100 8,000/7,900 10,200/10,000 Reverse cycle heat BTUH 6,000 8,100 10,400 Coefficient of Performance 4.0/4.0 3.3/3.3 3.5/3.5 Coefficient of Performance 3.9 3.6 3.5 Heating Watts 450/440 705/695 850/835 Heating Watts 450 655 870 Heating Amperes 3.3/3.4 4.7/4.8 5.0/5.2 Heating Amperes 2.9 3.2 4.5 Weight (Net/Ship) 117/127 123/133 123/133 Weight (Net/Ship) 117/127 123/133 123/133

AZ65 series heat pump with backup electric heat (Makeup Air)

Sensible heat ratio @ 265 volts 88% 78% 69%

* With RAKVENT1 Kit

ARCHITECTS & ENGINEERS DATA MANUAL AZ45/AZ65 SERIES

Page 56

ACCESSORY LIST

KIT NUMBER DESCRIPTION FOR ADDITIONAL INFORMATION REFER TO PAGE

RA A13 Replacement filter for the RAK13 kit 9 RAA64 Spare Filters for AZ45 and AZ65 (one pair per box) 12 RAB71B Steel Wall Sleeve – 13-3/4" deep 23 RAB7116B Steel Wall Sleeve – 16" deep 23 RAB7118 B Wall Sleeve - 18” deep 23 RAB7120B Wall Sleeve - 20” deep 23 RAB7124B Steel Wall Sleeve – 24" deep 23 RAB77B Molded SMC Wall Sleeve 23 RAB81 Wall Sleeve - 13 3/4” deep Q uick Snap design - ships in a flat package - field assembled 7 RAB81B Wall Sleeve - 13 3/4” deep Quick Snap design - fully assembled 7 RAD10 Interior/Exterior Drain kit 37–3 8 RAG60 Stamped Aluminum Exterior Grille 42 RAG61 Architectural Exterior Grille, Beige Molded High -Impact Plastic 42 RAG62 Architectural Exterior Grille, Maple Molded High- Impact Plastic 42 RAG63 Architec tural Exterior Grille, Dark Brown Chocolate Molded High-Impact Plastic 42 RAG67 Aluminum Architectural Grille (Custom Colors Available by Special Order) 42 RAK13 MERV 13 Makeup Air kit with filter 9 RAK40 Condenser Air Deflector Kit 42 RAK164D2 Wall Thermostat For Resistance Heat Models – Electronic Digital 17-18 RAK164P2 Wall Thermostat For Resistance Heat Models – Electronic Digital Programmable 17-18 RAK164F2 Cooling with electric heat 2 fan speed digital remote thermostat 17-18 RAK180W1 Energy Management Occupancy Sensing Wired/Wireless Thermostat Makeup Air Compatible 17-19 RAK204D15C Sub-Base - 230/208-volt with NEMA 6-20R 15/20 Amp Receptacle – Power Cord and Chaseway included 25 RAK204D20C Sub-Base - 230/208-volt with NEMA 6-20R 15/20 Amp Receptacle – Power Cord and Chaseway included 25 RAK204D30C Sub-Base - 230/208-volt with NEMA 6-30R 30 Amp Receptacle –Power Cord and Chaseway included 25 RAK204E15C Sub-Base – 265-volt with NEMA 7-15R 15 Amp Receptacle – Power Cord and Chaseway included 25 RAK204E20C Sub-B ase – 265-volt with NEMA 7-20R 20 Amp Receptacle – Power Cord and Chaseway included 25 RAK204E30C Sub-Base – 265-volt with NEMA 7-30R 30 Amp Receptacle – Power Cord and Chaseway included 25 RAK204U Sub-Base – non-electrical – Chaseway included 25 RAK205CW Chaseway for Sub-Base 25 RAK315P Universal Power Cord – AZ45/AZ65 – 15-Amp 230/208 V – 2.40/1.96 kW heat 43 RAK320P Universal Power Cord – A Z45/AZ65 – 20 -Amp 230/208V – 3.4/2 .78 kW heat 43 RAK330P Universal Power Cord – AZ45/AZ65 – 30-Amp 230/208V – 4.8/3.93 kW heat 43 RAK315SP 230/208V Universal power supply non-LCDI, short, 15 amp for 45 & 65 only - for use in sub-base only 25 RAK320SP 230/208V Universal power supply non-LCDI , short, 20 amp for 45 & 65 only - for use in sub -base only 25 RAK330SP 230/208V Universal power supply non-LCDI, short, 30 amp for 45 & 65 only - for use in sub-base only 25 RAK4002D Direct-Connect Junction Box – 230/208-volt units AZ45/AZ65 44 RAK315D 230//208V Direct Connection Kit, 15 AMP for AZ45/AZ65 - 2.4/1.96 kW heat 44 RAK320D 230//208V Direct Connection Kit, 20 AMP for AZ45/AZ65 - 3.4/2.78 kW heat 44 RAK330D 230//208V Direct Connection Kit, 30 AMP for AZ45/AZ65 - 4.8/3. 93 kW heat 44 RAK515D Direct Connect Kit – 265V – 15 Amp – Use w/RAK204E15C Sub -Base – 2.40 kW heat 44 RAK520D Direct Connect Kit – 265V – 20 Amp – Use w/RAK204E20C Sub-Base – 3.40 kW heat 44 RAK530D Direct Connect Kit – 265V – 30 Amp – Use w/RAK 204E30C Sub- Base – 4.8 0 kW heat 44 RAK515P 265V Short Power Connection Kit – Non LCD1, 15 AM P 2.40 kW heat - for use in sub-base only 44 RAK520P 265V Short Power Connection Kit – Non LCD1, 20 AMP 3 .40 kW heat - for use in sub-base only 44 RAK530P 265V Short Power Connection Kit – Non LCD1, 30 AMP 4.8 kW heat - for use in sub-base only 44 RAK601B Duct Extension – Insulated – 44" long – includes Register and Trim Flange 39 RAK602B Register and Trim Flange (Included with R AK601B) 39 RAK6053 Duct Adapter for New Installation with AZ45/AZ65 Series 39 RAK7013 Duct Adapter for replacement of existing duct system with 8-3/8 " x 6-1/2" Duct 42 RAK7023 Duct Transition for replacement of existing duct system with 7-3/32" x 6-1/2 " Duct 42 RAKC DC CDC Wiring Connector for 45 & 65 16, 19 RAKVENT1 Manifold Kit added for fresh air intake through the vent door (non-Makeup Air models) 13

ARCHITECTS & ENGINEERS DATA MANUAL AZ45/AZ65 SERIES

Page 57

ALPHABETICAL INDEX

Accessory List 56

Application Comments 22

Auxiliary Control Settings 14–15

Central Desk Control 16

Condensate Disposal Systems 36–38

Dry Air 25 10

Ducted Installations 39–42

Colors may vary slightly due to printing process.

Exterior Grilles 42–43

Features and Beneﬁts 11–13

Features Table 8

General Installation Suggestions 51-52

Heat Pumps and Energy Savings 20–21

Introduction to Zoneline Units 6

Makeup Air 9

Mini Specs AZ45 Series 2

Mini Specs AZ65 Series 3

Nomenclature 4, 53

Normal Yearly Operating Data 46

Power Connection Kits 43–45, 53

Remote Thermostat Control 17–19

Reverse Cycle Defrost 21

Sizing and Capacity Considerations 50

Beige

Maple

Dark Brown

Speciﬁcations 54-55

Suggested Bid Form Speciﬁcations 48–49

Table of Contents 5

Wall Sleeve/Sub-Base Installation 23–35

Warranty 52

Wiring Diagram/Schematics 47

Zoneline System 7

ARCHITECTS & ENGINEERS DATA MANUAL AZ45/AZ65 SERIES

Page 58

NOTES

ARCHITECTS & ENGINEERS DATA MANUAL AZ45/AZ65 SERIES

Page 59

NOTES

ARCHITECTS & ENGINEERS DATA MANUAL AZ45/AZ65 SERIES

Page 60

Appliance Park

Louisville, KY 40225

zoneline.com

Pub No. 20-S0220

OTGEA191051

GE Zoneline Packaged Terminal Air Conditioners User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual