GE ZIC36ON Series Technical Service Manual

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GE Consumer Home Services Training
TECHNICAL SERVICE GUIDE
Electronic Controls
MODEL SERIES:
ZIC36ON
GEA01198
PUB # 31-9079 12/01
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IMPORTANT SAFETY NOTICE
The information in this service guide is intended for use by individuals possessing adequate backgrounds of electrical, electronic, and mechanical experience. Any attempt to repair a major appliance may result in personal injury and property damage. The manufacturer or seller cannot be responsible for the interpretation of this information, nor can it assume any liability in connection with its use.
WARNING
To avoid personal injury, disconnect power before servicing this product. If electrical power is required for diagnosis or test purposes, disconnect the power immediately after performing the necessary checks.
RECONNECT ALL GROUNDING DEVICES
If grounding wires, screws, straps, clips, nuts, or washers used to complete a path to ground are removed for service, they must be returned to their original position and properly fastened.
GE Consumer Home Services Training
Technical Service Guide
Copyright © 2001
All rights reserved. This service guide may not be reproduced in whole or in part in any form without written permission from the General Electric Company.
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TABLE OF CONTENTS
TECHNICAL DA T A .................................................................................................................... 3
MODEL NOMENCLA TURE ........................................................................................................ 4
RA TING PLATE........................................................................................................................ 4
MINI-MANUAL .......................................................................................................................... 4
SERIAL NUMBER ..................................................................................................................... 5
COMPONENT AND CONNECTOR LOCATOR VIEWS .............................................................. 6
CABINET................................................................................................................................... 9
Cabinet............................................................................................................................... 9
Machine Compartment ................................................................................................... 10
Door Closure Mechanism.................................................................................................11
Fresh Food Door and Hinges...........................................................................................11
Freezer Drawer ................................................................................................................ 11
Door and Drawer Gaskets...............................................................................................11
Rollers and Leveling....................................................................................................... 12
ICEMAKER.............................................................................................................................. 12
Water Valve and Water Line......................................................................................... 12
AIRFLOW ............................................................................................................................... 14
Damper ............................................................................................................................ 14
Evaporator Fan ................................................................................................................ 1 5
Condenser Fan ................................................................................................................ 18
Drain Pan Fan ................................................................................................................. 19
DEFROST SYSTEM ................................................................................................................ 19
Adaptive Defrost .............................................................................................................. 19
Normal Operating Characteristics.................................................................................. 20
Abnormal Operating Characteristics ............................................................................. 20
Liner Protection Mode .................................................................................................... 20
Defrost Heater..................................................................................................................21
Evaporator Thermistor .................................................................................................... 21
Defrost Overtemperature Thermostat ............................................................................ 21
CONTROL SYSTEM ............................................................................................................... 22
Touch Panel and Temperature Control Board.............................................................. 22
Main Control Board ......................................................................................................... 23
Main Control Board Locator T ables............................................................................... 26
Thermistors ...................................................................................................................... 30
ELECTRICAL SYSTEM ........................................................................................................... 31
Door and Drawer Switches............................................................................................. 31
Sabbath Switch ............................................................................................................... 31
Temperature Overload Device (TOD)............................................................................. 31
Schematic ........................................................................................................................ 32
REFRIGERA TION SYSTEM ............................................................................................... 33
Compressor ...................................................................................................................... 33
Condenser........................................................................................................................ 33
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T able of Content s (cont.)
Condenser Loop .............................................................................................................. 33
Dryer................................................................................................................................. 34
Evaporator ....................................................................................................................... 34
Auxiliary Lines ................................................................................................................ 35
Refrigerant Charge ......................................................................................................... 35
DIAGNOSTIC MODE............................................................................................................... 36
DIAGNOSTIC FLOWCHARTS ................................................................................................ 37
PARTS LIST........................................................................................................................... 47
WARRANTY ............................................................................................................................ 57
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TECHNICAL DATA
DISCONNECT POWER CORD BEFORE SERVICING IMPORTANT - RECONNECT ALL GROUNDING DEVICES
All parts of this appliance capable of conducting electrical current are grounded. If grounding wires, screws, straps, clips, nuts or washers used to complete a path to ground are removed for service, they must be returned to their original position and properly fastened.
CAUTION
To avoid personal injury when servicing the condensing unit, stand on a ladder which will give enough support to allow removal of the top panel and safely allow access to service the unit.
ELECTRICAL SPECIFICATIONS
Max Defrost Control
W/No Door Openings .................... 60 hrs. @ 40 min
Evap Defrost Thermo Disc ............................... 65-45°F
Light Thermostat. .......................................... 190-130°F
Electrical Rating: 115V. AC 60 Hz. ................... 9.0 amp
Maximum Current Leakage............................. 0.50 mA
Maximum Ground Path Resistance .......... 0.14 Ohms
Energy Consumption ................................ 571 KWhr/yr
NO LOAD PERFORMANCE
CONTROL POSITION 37-0°F and
AMBIENT TEMPERATURE OF
70°F90°F
Fresh Food, °F .............................. 36-42 ............... 34-40
Frozen Food, °F ........................... (-3) -3 .............. (-3) -3
Percent Running Time ................. 25-37 ............... 45-57
REFRIGERATION DIAGNOSIS
To access the low pressure side of the system, install a WR86X0097 valve only on the process tube extending
from the compressor case.
IMPORTANT SAFETY NOTICE
This information is intended for use by individuals possessing adequate backgrounds of electrical, electronic and mechanical experience. Any attempt to repair a major appliance may result in personal injury and property damage. The manufacturer or seller cannot be responsible for the interpretation of this information, nor can it assume any liability in connection with its use.
REFRIGERATION SYSTEM
Compressor ................................................. 830 BTU/hr
Minimum Compressor Capacity
Vacuum, ..................................................... 26 inches
Minimum Equalized Pressure
@ 70°F.......................................................... 71 PSIG
@ 90°F........................................................ 104 PSIG
R134a Refrig. Chg. ................................................ 13 oz
REPLACEMENT PARTS
Temperature Control............................... WR55X10098
Relay ......................................................... WR07X10033
Overload .................................................. WR08X10022
Run Capacitor (15 uF) ............................... WR62X0080
Lamp Overtemperature Thermostat ..... WR50X10003
Defrost Heater Overtemperature
Thermostat ........................................... WR50X10030
Defrost Heater ......................................... WR51X10015
Condenser Fan Motor ............................. WR60X10053
Condenser Fan Blade .............................. WR60X10049
Evaporator Fan Motor ............................ WR60X10043
Evaporator Fan Blade ............................. WR60X10050
Main Board .............................................. WR55X10056
Thermistors (2-FF, 1-FZ, 1-EV) ................ WR55X10028
Drain Pan Fan Motor ............................... WR60X10051
Damper .................................................... WR09X10065
Evaporator ............................................... WR85X10007
Compressor ............................................. WR87X10041
Condenser ................................................ WR84X10030
Dryer ........................................................... WR86X0096
TO CABINET
WIRING
RED
ORANGE
BLACK
RUN
CAPACITOR
OVERLOAD
C
R
S
2
3
RELAY
GREEN
(GROUND)
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Page 6
MODEL NOMENCLATURE
ZI
Brand/Product
Z - Monogram
Style
I - Built In
Configuration
C - Bottom Mount
Color
S - Stainless Blank - Trim Model
Size
360 - 36 Inches Wide
C
S
360
N
MA
LH
Door T ype
F - Flat R - Right L - Left Door Swing
Engineering
A - Initial Design B - 1st Revision C - 2nd Revision D - 3rd Revision Etc.
Model Year
L - 2001 Pre Energy M - 2001 Energy
Icemaker/Exterior
N - Non Dispenser
RATING PLATE
The rating plate, located inside the fresh food compartment under the right-hand storage drawer, contains the model and serial numbers. Additionally , the rating plate specifies the minimum installation clearances, electrical voltage, frequency , maximum amperage rating, refrigerant charge, and type.
MINI-MANUAL
The mini-manual is located behind the grille panel at the top of the unit. It is taped to the left side wall of the machine compartment. When done, return the mini­manual to its original location for future use.
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SERIAL NUMBER
The serial number consists of two letters, followed by six numerals. The two prefix letters of the serial number indicate the month and year the product was manufactured. The year of manu­facture does not correspond with the model year of the model number.
NAJBEFRAMRPAYAMNUJLUJGUAPESTCOVONCED 0002ZAZDZFZGZHZLZMZRZSZTZVZZ 1002AAADAFAGAHALAMARASATAVAZ 2002DADDDFDGDHDLDMDRDSDTDVDZ 3002FAFDFFFGFHFLFMFRFSFTFVFZ 4002GAGDGFGGGHGLGMGRGSGTGVGZ 5002HAHDHFHGHHHLHMHRHSHTHVHZ 6002LALDLFLGLHLLLMLRLSLTLVLZ 7002MAMDMFMGMHMLMMMRMSMTMVMZ 8002RARDRFRGRHRLRMRRRSRTRVRZ 9002SASDDFSGSHSLSMSRSSSTSVSZ 0102SASDDFSGSHSLSMSRSSSTSVSZ 1102TATDTFTGTHTLTMTRTSTTTVTZ 2102VAVDVFVGVHVLVMVRVSVTVVVZ 3102ZAZDZFZGZHZLZMZRZSZTZVZZ 4102AAADAFAGAHALAMARASATAVAZ 5102DADDDFDGDHDLDMDRDSDTDVDZ 6102FAFDFFFGFHFLFMFRFSFTFVFZ 7102GAGDGFGGGHGLGMGRGSGTGVGZ 8102HAHDHFHGHHHLHMHRHSHTHVHZ 9102LALDLFLGLHLLLMLRLSLTLVLZ 0202MAMDMFMGMHMLMMMRMSMTMVMZ 1202RARDRFRGRHRLRMRRRSRTRVRZ 2202SASDDFSGSHSLSMSRSSSTSVSZ
Refrigerators using a number four (4) as the first digit of the serial number are designated as Celya production.
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COMPONENT AND CONNECTOR LOCATOR VIEWS
Compressor Dryer Condenser Fan
Capillary
Run Capacitor
Evaporator Thermistor
Defrost Overtemperature Thermostat
Woodpecker Clip
Figure 1 - Machine Compartment – Side View
Evaporator
Accumulator
Defrost Heater
Figure 2 - Evaporator
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Page 9
Overload
PTCR Relay
Figure 3 - Compressor Overload/PTCR Relay
Capacitor
Water Filter
Water V alve
Sabbath Switch
Evaporator Fan Motor
Main Control Board Cover
Relay/Overload
Cover
Figure 4 - Machine Compartment
Front View
Evaporator Fan
Connector
Figure 5 ­Evaporator Fan
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6
Main Control Board
Door Switch
Temperature Touch Panel
Fresh Food Thermistors
Sabbath Switch
Damper
Cold Air Outlets
Figure 5 - Fresh Food Compartment
Icemaker
Freezer Drawer Switch
Air Duct
P0003329
Freezer Thermistor
Figure 6 - Freezer Compartment
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P000337
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CABINET
Raise Grille Panel to Stop Position
Remove 2 Screws
Cabinet
The outer case is made of galvanized steel. The fresh food and freezer liners are painted metal with a smooth finish. Individual fresh food and freezer compartments provide separation and enhanced individual control between the compartments. The metal liner provides a thermal break between the interior of the refrigerator and freezer compartments and reduces the transfer of heat from the room into the fresh food and freezer compartments. The liner is not removable or replaceable.
Machine Compartment
The machine compartment is located on the top of the unit and has a movable chassis that can be extended from the front of the unit to provide access to the refrigeration system and components.
Caution: Avoid kinking the refrigeration lines when sliding the chassis out and back in.
To extend the chassis:
1. Raise the grille panel to stop position.
2. Remove the wire guard and rocker switch panel.
3. Disconnect the door closure mechanism spring from the pin and remove the pin by turning it counterclockwise.
4. Remove 3 screws securing the water filter mounting bracket.
5. Remove 3 (7/16-in.) bolts from chassis bottom.
6. Loosen 2 (7/16-in.) chassis track bolts.
7. Pull the chassis forward until it reaches the stops in the tracks, working the refrigeration tubing as you pull the chassis out.
Note. When sliding the chassis back into position, be certain the lines and wiring have not fallen behind the chassis.
Bolts
Track Bolt
Right Side of Machine Compartment
Track Bolt
Bolt
Left Side of Machine Compartment
Screws
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Door Closure Mechanism
The door closure mechanism uses a spring to provide positive door closure from 30 degrees. The door closure mechanism actuator arm has a spring attached to the rear and is supported by guide rollers on either side of the base channel. The roller circumferences and the actuator arm detents are matched for smooth operation. The arm is attached to the door with an Allen head shoulder bolt.
The closure mechanism allows easy opening to approximately 90 degrees, where the arm has a detent to permit the door to remain open at 90 degrees with minimal tension. Once the door is opened beyond 90 degrees, the closure mechanism pulls the door open until the closure arm engages the door stop at approximately 130 degrees. The reverse action occurs when the door is closed.
Note: The door closure mechanism and the top door hinge are held by the same bolts. Take the necessary precautions to secure the fresh food door when the door closure mechanism is being removed.
Spring
Bolts
Actuator Arm
Allen Head Bolt
• The actuator arm is spring loaded with moderate spring tension.
To remove the door closure mechanism
1. Remove the 3/16-in. Allen head bolt and spacer from the door and actuator arm.
2. Disconnect the spring from the pin on the top of the cabinet and pull the actuator arm from the closure mechanism.
3. Remove 4 (3/8-in.) bolts and the door closure mechanism.
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P0003336
Fresh Food Door and Hinges
WARNING: Use the appropriate safety equipment
and lifting techniques. Caution: Use wood or a heavy plastic sheet to
protect the floor where the door will be placed. Note: Unit must be removed from its installation
to remove center hinge.
Door
The door is of one-piece construction with foam insulation. One-piece construction provides superior thermal performance and reduces air infiltration.
Center Hinge
The inner door panel and outer door panel cannot be separated and must be replaced as an assembly.
1. Remove all food and bins from the inner door liner.
2. Tape door to cabinet.
3. Remove the door closure mechanism (see previous procedure).
4. Remove the upper hinge.
5. Remove tape and lift the door off center hinge.
6. Remove 4 T-27 Torx screws and center hinge.
Freezer Drawer
1. Loosen 4 screws connecting each side of the freezer door to the slide/support assemblies.
2. Lift door up and out to remove.
Door
Slide/Support Assembly
Left Side of Freezer Door
Screws
Screws
Door and Drawer Gaskets
The fresh food door and freezer drawer have magnetic gaskets that create a positive seal to the front of the steel cabinet. The magnetic door gaskets are secured to the fresh food door and freezer drawer by a barbed edge that locks into a retainer channel.
1. St arting at any corner , pull the old gasket out of the retainer channel.
2. Soak the new gasket in warm water to make it pliable.
3. Push the barbed edge of the gasket into the retainer channel.
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Rollers and Leveling
Icemaker
Feeler Arm
Power Switch
Green Power Light
Hex Nut
Wheel
Leveling Leg
This model has 4-point leveling provided by adjustable rollers on the rear and leveling legs on the front. It also has 2 nonadjustable front rollers that are used only for unit positioning.
T o level the unit:
1. Turn the 7/16-in. hex nut located above the front rollers to adjust the roller on the rear of the unit. Turn clockwise to raise, counterclockwise to lower.
2. Turn the front legs with a 1-1/4
in. open end
wrench to adjust the front of the unit. T urn clockwise to raise, counterclockwise to lower.
ICEMAKER
The icemaker is mounted to the upper left wall of the freezer cabinet. Under normal operating conditions, temperatures, door openings, and food load, the icemaker is capable of producing approximately 100 to 130 cubes in a 24-hour period.
Note: The freezer door light switch, located on the back wall of the freezer, also serves as an icemaker interlock (or kill) switch. It will open the circuit to the icemaker any time the freezer drawer is open.
To service the icemaker, refer to GE Publication 31-9063.
Water Valve and Water Line
The water valve is mounted to the side of the water filter bracket in the machine compartment.
A plastic water line is routed from under the unit, up the back of the cabinet, into the machine compartment, and to the water valve.
A low-pressure plastic water line supplies water to the icemaker from the water valve. The plastic water line is routed from the water valve, out the back of the machine compartment, down the back of the cabinet to the fill tube grommet. The icemaker fill tube is also plastic.
To Replace the Water V alve Note: Some water may leak from the water supply
line and valve when they are disconnected.
1. Shut off the water supply to the freezer .
Water V alve
P0003393
Water Filter Bracket
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Page 15
2. Raise the machine compartment cover panel.
P
3. Remove 2 Phillips screw attaching the water valve cover.
4. Remove 2 Phillips screw attaching the water valve to the filter bracket.
5. Disconnect the wiring harness connector and 2 water lines from the water valve and remove.
To Replace the Water Line from the Water V alve to the Fill Tube Grommet
Note: Some water may leak from the water supply line and valve when they are disconnected.
1. Shut off the water supply to the freezer .
2. Remove the unit from its installation.
3. Remove 14 (1/4-in.) screws and the metal access cover.
4. Disconnect the water line at the quick connector by pushing in the white collar on the quick connector while pulling the water line out.
5. Loosen the clamp at the fill tube grommet and remove the water line.
Water V alve
Screw
Access Cover
P0003413
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Page 16
AIRFLOW
Damper
The fresh food compartment receives chilled air via an electronic damper that is positioned at the top rear of the fresh food compartment. The damper is controlled by the main control board and when open, allows the evaporator fan to push chilled air from the evaporator into the fresh food compartment.
To remove the damper
1. Remove the light cover .
2. Remove 8 Phillips screws and the light assembly.
3. Disconnect the damper wiring.
4. Remove 2 Phillips screws and the damper.
Light Assembly
Screws
Screws
Screws
P0003387
Damper
P0003380
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Page 17
Evaporator Fan
GEA01197
5/16 +/- .03
Airflow
The position of the fan blade in relation to the shroud is critical. Refer to evaporator fan adjustment graphic for specifications.
If the fan shorts, it will damage the main control board. If the resistor on the main control board is burnt, you must replace the fan and the board (see photo).
Evaporator Fan Adjustment
Evaporator and Condenser Fan Resistors
Pin 2
Pin 3
Pin 4
Pin 5
FF2 Thermistor
FZ Thermistor
Evaporator Thermistor
+5V
Pin 6
Personality Input 1
Pin 2
Pin 3
J4 Pin 1
Comm. Tx/Rx
Comm. +12V
Comm. Common
Pin 4
Pin 5
Discrete Disp. Input 1
Discrete Disp. Input 2
Pin 2
Pin 3
J3 Pin 1
Damper - Blue
Damper - White
Damper - Red
Pin 4
Pin 5
Pin 6
Pin 7
Damper - Yellow
FF Encoder Select
FZ Encoder Select
Encoder Signal
Pin 2
J2 Pin 1
Evaporator Fan Tach.
Personality Input 5
Pin 8
Pin 9
Pin 10
Encoder Signal
Encoder Signal
Encoder Signal
Pin 3
Pin 4
Pin 5
Pin 6
Fan Common
Evaporator Fan
Condenser Fan
FF Fan
J1 Pin 1
FF1 Thermistor
Pin 7
Pin 8
QuickChill Fan
Fan +12V
Pin 7
Pin 8
Pin 9
Personality Input 2
Personality Input 3
Personality Input 4
Pin 2
Pin 3
Pin 4
J5 Pin 1
QuickChill Damper1 +
QuickChill Damper1 -
QuickChill Damper2 +
QuickChill Damper2 -
Low Voltage DC
120 VA C
Pin 5
Pin 6
+5V
QuickChill Thermistor
Evaporator Fan Resistor
J2 Connector
GEA01140
Condenser Fan Resistor
Compressor
Defrost Heater
Line
Pin 1 J8
Pin 1 J9
Pin 1 J11
Monogram Drain Pan Heater
Neutral
NIC
FZ Door Switch
Pin 9 J7
Pin 8
Pin 1 J12
Pin 7
FF Door Switch
QuickChill Heater
Auger Motor Interlock
Water Valve
Pin 6
Pin 5
Pin 4
Pin 3
QuickChill Htr.
Pin 1
Crusher Solenoid
Auger Motor
Pin 2
Pin 1
QuickChill Htr.
Pin 2
GEA01196
Bad Evaporator Fan Resistor
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Page 18
The evaporator fan utilizes a permanent magnet, 4-pole, DC motor that can operate at three different speeds: high, medium, and low (medium and low are the same speed, controlled by the main control board). The speed of the fan is controlled by the voltage output from the main control board. Voltage output from the control board to the fan is 12.6 VDC; however, in order to regulate the speed of the fan, the control board uses Pulse Width Modulation (PWM) during low speed and medium speed operation. When operating in low and medium speed, voltage is sent in pulses (much like a duty cycle) as opposed to an uninterrupted flow . This pulsing of 12.6 VDC produces effective voltage being received at the motor, which is the equivalent to a reduction in volt age. Fan speed will be selected and maintained by the control board regulating the length and frequency of the 12.6 VDC pulse.
One complete revolution of the motor is comprised of all 4 poles. To determine the rpm of the fan: Measure the frequency being applied to the motor . Multiply this number by 15 (60 seconds divided by 4 poles). For example, a frequency measurement of 200 Hz multiplied by 15 would show a fan speed of 3000 rpm (15 x 200 = 3000). Temperature may cause some fan speed variation. Fan speed may vary +/- 5%, depending on the temperature, with higher temperatures causing slightly higher speeds.
The evaporator fan motor uses a 4-wire connection, utilizing a common wire (white), feedback/rpm wire (blue), supply wire (red), and a signal wire (yellow).
12 VDC
12 VDC
0 VDC
8 VDC
4 VDC
12VDC
0 VDC
12 VDC
0 VDC
High Speed (12 VDC measured)
Medium and Low S peed (8 VDC measured)
EVAPORATOR FAN SPEEDS
High Speed (12 VDC measured)
Medium Speed (8 VDC measured)
Low Speed (4 VDC measured)
GEA01139
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Page 19
White Wire (DC Common) The white wire is the DC common wire used for
testing. During repairs, DC polarity must be observed. Reversing the DC polarity will cause a shorted motor and/or board.
Red Wire (Supply) Each motor uses an internal electronic controller
to operate the motor. Supply volt age from the main control board remains at a constant 12 VDC.
Blue Wire (Feedback/RPM) The blue wire feeds rpm (speed) information to
the main control board, allowing the board to maintain consistent fan speeds. Loss of feedback from the blue wire will result in the fan accelerating to maximum speed. Measure the fan rpm using the frequency between the blue and white wires.
Note: Fan operates at the same speed in low and medium.
High speed - 195 to 200 Hz Medium speed - 145 to 160 Hz Low speed - 145 to 160 Hz (same as medium)
Yellow Wire (Signal) The yellow wire is the input wire from the main
control board. The main control board provides
8.1 VDC effective voltage for low speed, 8.1 VDC effective voltage for medium speed, and 12.6 VDC for high speed. The fan will operate in low speed only when the fresh food thermistor is satisfied.
Compressor
Defrost Heater
Pin 1 J8
Pin 1 J9
Pin 2
Pin 3
J4 Pin 1
Comm. Tx/Rx
Comm. +12V
Comm. Common
Pin 4
Pin 5
Discrete Disp. Input 1
Discrete Disp. Input 2
Line
Pin 1 J11
Pin 2
Pin 3
Pin 4
Pin 5
J3 Pin 1
Damper - Blue
Pin 6
Damper - White
Damper - Red
Damper - Yellow
FF Encoder Select
FZ Encoder Select
J2 Pin 1
Evaporator Fan Tach.
Monogram Drain Pan Heater
Pin 1 J12
Pin 7
Pin 8
Pin 9
Pin 10
Encoder Signal
Encoder Signal
Encoder Signal
Encoder Signal
Pin 2
Pin 3
Pin 4
Pin 5
Personality Input 5
Fan Common
Evaporator Fan
Condenser Fan
Neutral
NIC
FZ Door Switch
FF Door Switch
Pin 9 J7
Pin 8
Pin 7
Pin 6
J1 Pin 1
FF1 Thermistor
Pin 6
Pin 7
Pin 8
FF Fan
QuickChill Fan
Fan +12V
QuickChill Heater
Auger Motor Interlock
Water Valve
Crusher Solenoid
Auger Motor
Pin 5
Pin 4
Pin 3
Pin 2
Pin 1
Pin 2
Pin 3
Pin 4
Pin 5
FF2 Thermistor
FZ Thermistor
Evaporator Thermistor
+5V
QuickChill Htr.
Pin 1
Pin 6
Pin 7
Pin 8
Pin 9
Personality Input 1
Personality Input 2
Personality Input 3
Personality Input 4
Pin 2
Pin 3
J5 Pin 1
QuickChill Damper1 +
QuickChill Damper1 -
QuickChill Damper2 +
Low Voltage DC
120 VA C
QuickChill Htr.
Pin 2
GEA01196
Pin 4
Pin 5
Pin 6
QuickChill Damper2 -
+5V
QuickChill Thermistor
Note: When testing these motors:
• You cannot test with an ohmmeter.
• DC common is not AC common.
• Verify 2 volt age potentials: a. Red to white - power for internal controller.
b. Yellow to white - power for fan.
• Observe circuit polarity.
• Motors can be run for short periods using a 9-volt battery . Connect the white wire to the negative (-) battery terminal only. Connect the red and yellow wires to the positive (+) battery terminal.
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Page 20
To remove the fan
1. Remove the drawer (see procedure).
2. Remove 5 screws securing the rear duct.
3. Disconnect the freezer light and light thermostat wiring and the remove duct.
4. Disconnect the wire connector from the fan motor.
5. Remove 2 screws from the fan motor bracket and remove the evaporator fan motor .
Condenser Fan
The condenser fan utilizes a DC motor that operates at a single speed and is mounted in the machine compartment. When the fan is operating, air is pulled through the condenser , drawing air through the coils. The air is then exhausted past the compressor and out the front of the refrigerator on the right side.
Inlet air is available through the left front and left rear of the machine compartment.
If the fan shorts, it will damage the main control board. If the resistor on the main control board is burnt, you must replace the fan and the board (see photo page 15).
Screws
Wiring Harness Connector
Condenser Fan Adjustment
1/2"
+/- .100
Fan
Housing
The condenser fan is mounted with screws to a fan shroud and mounting bracket in back of the condenser.
To remove the fan
1. Extend the machine compartment chassis (see Machine Compartment).
2. Disconnect the condenser fan wiring at the harness connector.
3. Remove 4 screws and fan assembly.
4. Remove fan blade, 2 screws from the fan mounting bracket, and fan motor.
Note: A magnetic tip screwdriver may be required to install the condenser fan mounting screws.
To install lower fan mounting screw:
1. Pull back foam insulation to visually locate screw hole.
2. Locate hole with fingers of left hand.
Screws
0.375"
Airflow
Air Flow
0.50" ± 0.05
Motor
Bracket
GEA01148
3. Place screw on the tip of the screwdriver.
4. Use your right hand to maneuver the screwdriver and use your left hand to guide the screw into the hole.
Insulation
P0003374
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Page 21
Drain Pan Fan
Pre-Chill Operation
The Monogram BMNF has an auxiliary evaporation fan located under the unit. The purpose of this fan is to improve the evaporation rate of drain water should extreme conditions occur.
Should this fan malfunction, there is no replacement procedure. The absence of this fan will not affect drain water evaporation under normal conditions. A stainless steel hot gas loop routed through the drain pan will provide ample evaporation.
To remove the fan
1. Remove toe kick (2 screws).
2. Slide out and remove drain pan.
3. Disconnect harness from fan motor.
4. Remove fan by unscrewing 2 screws accessible from within the pan housing.
DEFROST SYSTEM
Defrost Heater Operation
Dwell Period
Post Dwell (See Pub. #31-9062 for more information on
Adaptive Defrost.) Adaptive Defrost (Cooling Operation) During the cooling operation, the main control
board monitors door opening (fresh food door and freezer drawer) and compressor run times. The board counts the time the doors are open. It reduces the length between defrosts by 300 seconds (multiplication factor) for each second that each door is open (if both doors are open, it reduces it by twice the amount). The multiplication factor reduces compressor run time. If the doors are not opened, the compressor will run up to 60 hours between defrosts. If the doors are opened frequently and/or for long periods of time, the compressor run time between defrosts will be reduced to as little as 8 hours.
Adaptive Defrost
Adaptive Defrost can be described as a defrost system that adapts to a refrigerator’s surrounding environment and household usage.
Unlike conventional defrost systems that use electromechanical timers with a fixed defrost cycle time, Adaptive Defrost utilizes an intelligent, electronic control to determine when the defrost cycle is necessary. In order to accomplish the correct defrost cycle time, the main control board monitors the following refrigerator operations:
Length of time the refrigerator doors were open
since the last defrost cycle
Length of time the compressor has run since the last defrost cycle
Amount of time the defrost heaters were on in the last defrost cycle
Adaptive Defrost is divided into 5 separate cycles. Those operations are:
Adaptive Defrost (Pre-Chill Operation)
F R E E Z E R
A I R
T
E M P E R A T U R E S
F˚ / C˚
25˚ / -4˚ 20˚ / -7˚ 15˚ / -9˚ 10˚ / -12˚
5˚ / -15˚
0˚ / -18˚
-5˚ / -21˚
-10˚ / -23˚
-15˚ / -26˚
-20˚ / -29˚
PRE-CHILL MODE
09:00
08:00
10:00
11:00
12:00
13:00
14:00
15:00
16:00
17:00
18:00
DefrostPre-Chill
When the main control board determines that defrost is necessary, it will force the refrigerator into a continuous cool mode (pre-chill). During pre­chill, the freezer temperature may be driven below the set point. However, the fresh food temperature will be regulated by the evaporator fan running at low speed. Pre-chill will last for 15 minutes. These models do not have a defrost holdoff.
Cooling Operation
– 19 –
Page 22
Adaptive Defrost (Defrost Heater Operation) After 15 minutes of pre-chill operation, the main
control board turns off the compressor, condenser fan, and evaporator fan.
Normal Operating Characteristics That Are Different from Previous Models
Evaporator fan running, without compressor or
condenser fan.
During defrost operation, the main control board monitors the evaporator temperature using evaporator thermistor inputs. T ypically, the evaporator thermistor will sense a temperature of 45 °F within 20 minutes. When the thermistor senses 45 °F, the main control board will terminate defrost heater operation. Maximum defrost cycle (heater on) time is 40 minutes (main control board time out).
The defrost system is protected by a defrost termination thermostat (bimetal switch). The thermostat opens when the evaporator temperature raises to 65 °F and closes when the evaporator temperature lowers to 45 °F.
Adaptive Defrost (Dwell Period) After defrost heater operation has been terminated
by the main control board, a 5-minute dwell period occurs. During this period, the compressor, condenser fan, and evaporator fan remain off. The remaining frost melting from the evaporator will continue to drip and drain so that, prior to the cooling operation, the evaporator will be totally clear of any moisture. Af ter the 5-minute dwell period, the unit goes into post dwell.
Post Dwell (Adaptive Defrost), compressor,
and condenser fan on with evaporator fan off after defrost cycle.
Liner Protection Mode, fan comes on when the doors are open for 3 minutes.
Different sound levels can be heard when the fan changes speed; however, the fan should never be heard oscillating between speeds.
Response time for drastic temperature change is 2 to 10 minutes. The main control board will only respond to 8 °F of temperature change per minute as determined by resistance of sensor.
Abnormal Operating Characteristics (Incorrect Operation)
Rapid fan speed changes, fan takes at least 1 minute to change speeds.
• Compressor running without the condenser fan. The compressor and condenser fan should always run at the same time.
Adaptive Defrost (Post Dwell) The post dwell period is designed to cool the
evaporator before circulating air within the refrigerator . This prevent s any residual heat on the evaporator from being distributed in the freezer . During this period, the compressor is on and the condenser fan is on, but the evaporator fan is off. Post dwell will last 10 minutes or until the evaporator temperature reaches 30 °F on these models.
Liner Protection Mode
The liner protection mode will activate if either of the doors has been open for 3 minutes. This mode will start the evaporator fan on high speed.
This mode is controlled by 2 timers. Timer #1 monitors door-open time. A 3-minute door-open count begins when the door is opened. If 3 minutes elapse before the door is closed, the liner protection mode will become active. Once the door is closed, timer #1 resets and liner protection mode goes into standby. In standby, normal fan and damper operations resume and timer #2 begins a 3-minute door-closed count. If 3 minutes elapse without a door opening, liner protection mode will completely deactivate. If a door is opened within the timer #2 door-closed count, the remaining time in the door-closed count will be deducted from the timer #1 door-open count.
– 20 –
Page 23
Defrost Heater
Caution: Use care to avoid scratching the finish
on unit walls. The defrost heater is a single-calrod type, radiant
heater mounted under the evaporator. To remove the defrost heater:
1. Remove the drawer (see procedure).
2. Remove upper right slide/support assembly by removing 3 Phillips screws.
3. Remove lower right slide/support assembly by removing 3 Torx screws.
4. Remove 5 screws, disconnect light and light thermostat wiring, and remove rear duct.
5. Remove 4 screws and evaporator cover.
6. Disconnect the heater lead wires.
7. Remove the clip securing the heater to the evaporator and remove the heater .
Screws
P0003407
Screws
Evaporator Thermistor
Evaporator Thermistor
The evaporator thermistor is mounted on the upper left side of the evaporator . The defrost cycle will terminate when the main control board detects 45 °F from the evaporator thermistor. The main control board must sense 45 °F in less than 40 minutes, or the defrost cycle will time out. A verage time to defrost is 20 minutes. Defrost time should not exceed 40 minutes. Defrost time does not include dwell and post dwell periods.
Defrost Overtemperature Thermostat
The defrost overtemperature thermostat (bimetal switch) is mounted on the evaporator and provides overtemperature protection during defrost. This thermostat will open at 65 °F and will close at 45 °F.
Note: The main control board will not know if the heater does not come on due to a broken heater, open defrost overtemperature thermostat, or open wiring harness. The defrost heater is controlled by maximum time on the main control board or temperature at the evaporator thermistor .
Defrost Heater
Defrost Overtemperature Thermostat
P0003343
Clip
P0003343
– 21 –
Page 24
CONTROL SYSTEM
Temperature Control Assembly
Touch Panel and Temperature Control Board
The temperature control assembly is located at the top front of the fresh food compartment and contains the touch panel and temperature control board.
The temperature control board receives switched DC voltage from the main control board. Input consists of pins 2 to 3. Failure of input results in default to most recent setting. Pin 1 provides digital communication between the temperature control board and the main control board. Failure of communication results in erratic control.
To remove the temperature control assembly:
1. Remove the light cover .
2. Remove 8 Phillips screws and the light assembly.
Note: Temperature control assembly is mounted on 3 slotted fasteners. Fasteners do not need to be loosened or removed.
Light Assembly
Screws
Screws
Touch Panel
P0003340
P0003387
3. Carefully cut RTV seal between temperature control assembly and cabinet.
4. Slide the temperature control assembly back to release it from the slotted fasteners and lower the assembly.
5. Disconnect the wiring connector from the temperature control board.
6. Slide the touch panel out of the temperature control assembly.
7. Remove 2 screws and the temperature control board.
Note: Use RTV 102 to reseal temperature control assembly when reassembling.
– 22 –
Page 25
– 23 –
GEA00859
Pin 1 J8
Compressor
Pin 1 J9
Defrost Heater
Pin 1 J11
Line
Evaporator Fan Tach.
J2 Pin 1
Personality Input 5
Pin 2
Fan Common
Pin 3
Evaporator Fan
Pin 4
Condenser Fan
Pin 5
FF Fan
Pin 6
QuickChill Damper1 +
J5 Pin 1
QuickChill Damper1 -
Pin 2
QuickChill Damper2 +
Pin 3
QuickChill Damper2 -
Pin 4
+5V
Pin 5
QuickChill Thermistor
Pin 6
QuickChill Fan
Pin 7
Fan +12V
Pin 8
FF1 Thermistor
J1 Pin 1
FF2 Thermistor
Pin 2
FZ Thermistor
Pin 3
Evaporator Thermistor
Pin 4
+5V
Pin 5
Personality Input 1
Pin 6
Personality Input 2
Pin 7
Personality Input 3
Pin 8
Personality Input 4
Pin 9
Damper - Blue
J3 Pin 1
Damper - White
Pin 2
Damper - Red
Pin 3
Damper - Yellow
Pin 4
FF Encoder Select
Pin 5
Comm. Tx/Rx
J4 Pin 1
Comm. +12V
Pin 2
Comm. Common
Pin 3
Discrete Disp. Input 1
Pin 4
Discrete Disp. Input 2
Pin 5
FZ Encoder Select
Pin 6
Encoder Signal
Pin 7
Encoder Signal
Pin 8
Encoder Signal
Pin 9
Encoder Signal
Pin 10
Pin 1 J12
Monogram Drain Pan Heater
Pin 9 J7
Neutral
Pin 8
NIC
Pin 7
FZ Door Switch
Pin 6
FF Door Switch
Pin 5
QuickChill Heater
Pin 4
Auger Motor Interlock
Pin 3
Water Valve
Pin 2
Crusher Solenoid
Pin 1
Auger Motor
Pin 1
QuickChill Htr.
Pin 2
QuickChill Htr.
Low V oltage DC
120 VA C
Main Control Board
The main control board, located behind a metal cover at the top of the refrigerator in the machine
compartment, manages the operation of the refrigerator by calculating response from various inputs.
Page 26
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– 24 –
Page 27
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– 25 –
Page 28
Main Control Board Locator T ables
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Page 29
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Page 30
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QuickChill Htr.
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Pin 1 J8
Defrost Heater
Pin 1 J9
Line
Pin 1 J11
Monogram Drain Pan Heater
Pin 1 J12
Neutral
NIC
Pin 9 J7
Pin 8
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FF Door Switch
QuickChill Heater
Auger Motor Interlock
Pin 7
Pin 6
Pin 5
Pin 4
Water Valve
Crusher Solenoid
Auger Motor
Pin 3
Pin 2
Pin 1
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Pin 2
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– 28 –
Page 31
niP roloCeriW tnenopmoC
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Pin 3
Pin 4
Pin 5
Pin 2
Pin 3
Pin 4
Pin 5
Pin 6
Pin 7
Damper - Red
Damper - Yellow
FF Encoder Select
Pin 8
FZ Encoder Select
Encoder Signal
Encoder Signal
J4 Pin 1
Comm. Tx/Rx
Comm. +12V
Comm. Common
Discrete Disp. Input 1
Discrete Disp. Input 2
J3 Pin 1
Damper - Blue
Damper - White
Pin 9
Pin 10
Encoder Signal
Encoder Signal
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FF1 Thermistor
FF2 Thermistor
FZ Thermistor
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Pin 5
Pin 6
Pin 7
Pin 8
Pin 9
Evaporator Thermistor
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Evaporator Fan Tach.
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Evaporator Fan
Condenser Fan
Pin 6
Pin 7
FF Fan
QuickChill Fan
Pin 8
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– 29 –
Page 32
Thermistors
This main control board uses input from 4 thermistors. These thermistors are located in the fresh food section, the freezer section, and on the evaporator. The main control board monitors the thermistors to determine the temperature in these areas of the unit and determines which components to run and when to run them based on this information.
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dooFhserF
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dooFhserF rotsimrehT
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gnitteS
muminiMmumixaMmuminiMmumixaM F°43F°23F°63F°5-F°01-F°0 F°53F°33F°73F°4-F°9-F°1 F°63F°43F°83F°3-F°8-F°2 F°73F°53F°93F°2-F°7-F°3 F°83F°63F°04F°1-F°6-F°4 F°93F°73F°14F°0F°5-F°5 F°04F°83F°24F°1F°4-F°6 F°14F°93F°34F°2F°3-F°7 F°24F°04F°44F°3F°2-F°8 F°34F°14F°54F°4F°1-F°9 F°44F°24F°64F°5F°0F°01
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F°54F°34F°74F°6F°1F°11
– 30 –
Page 33
ELECTRICAL SYSTEM
Door and Drawer Switches
The door switch (fresh food door or freezer drawer) closes when the door is open. When the door switch is closed, L1 is provided to the compartment light(s). The main control board receives L1 input on pin 6, J7 when the fresh food door switch is closed (door open). The main control board receives L1 input on pin 7, J7 when the freezer drawer switch is closed (door open).
Sabbath Switch
The Sabbath switch is located behind the grille panel on the control board cover and will activate the Sabbath feature. The Sabbath switch will open the light circuit preventing the interior lights from receiving L1; therefore, the lights will not operate when either door is open.
T emperature Overload Device (T OD)
A temperature overload device is wired in series with both the fresh food light and the freezer light. If either light should reach excessive temperatures due to a door/drawer being open for an extended period, the corresponding TOD will open the light circuit. The TOD will open at 190 °F and close at 130 °F.
– 31 –
Page 34
Schematic
– 32 –
Page 35
REFRIGERATION SYSTEM
CONDENSER
COMPRESSOR
PROCESS TUBE
DRYER
SUCTION TUBE
EVAPORATOR
CONDENSER LOOP
CAPILLARY
The major components of the refrigeration system are a reciprocating-type compressor, condenser, condenser loop, dryer, and evaporator. These components, except for the condenser loop, are all replaceable separately .
Compressor
The compressor is a reciprocating type. Refer to the mini-manual for the BTU/hour rating and the compressor capacity test specification. A copper process tube is provided for access to the low-pressure side of the refrigeration system.
Note: The woodpecker clip holds the capillary tube in thermal contact with the compressor discharge tube. If the capillary tube is not clipped to the discharge tube, a knocking noise may occur during compressor operation.
Refer to the compressor replacement instructions included with the replacement compressor.
Condenser
The condenser is located behind the grille panel at the top of the refrigerator and is made of steel tubing. The outlet of the condenser is connected to a copper jumper tube that is connected to the inlet of the condenser loop. In a normal home environment, there is no need for routine condenser cleaning. However , in environment s that may be particularly dusty or greasy, the condenser should be cleaned periodically for efficient refrigeration operation. An ordinary appliance brush should be all that is needed. Functionally, the condenser does the same job as previous models. Air is drawn through the condenser by the condenser fan from the front left and rear left of the machine compartment. Air exits only from the right side of the machine compartment.
Condenser Loop
The condenser loop, made of copper tubing, is
foamed in place behind the breaker frame and across the mullion. It is not accessible for replacement. The tubing is routed from the machine compartment forward to the mullion, down to the freezer compartment, around the front perimeter of the freezer , and back into the machine compartment. The outlet of the condenser loop is connected to the dryer inlet.
– 33 –
Page 36
Dryer
The dryer is positioned vertically in the center of the machine compartment. A copper process tube, connected to the inlet of the dryer, provides access to the high-pressure side of the refrigeration system. The capillary is connected to the outlet of the dryer . Replacement of filter dryer requires additional refrigerant when installed (0.5 oz).
Evaporator
The evaporator is made of copper and aluminum and is located below the evaporator fan and behind the evaporator cover at the back of the freezer compartment. An accumulator is attached to the left side of the evaporator. The accumulator eliminates woodpecker knock from the sealed system.
To replace the evaporator
1. Recover the refrigerant.
2. Remove the freezer drawer (see procedure).
3. Remove the defrost overtemperature thermostat and evaporator thermistor .
4. Remove the defrost heater (see procedure).
5. Disconnect the ground wire from the evaporator and position all wiring to allow for evaporator removal.
6. Remove the 2 screws that hold the evaporator to the cabinet.
Caution:
If desoldering the evaporator, HEAT SHIELD, P/N WR49X10025, must be used to prevent damage to freezer liner.
Protect wiring from heat during desoldering and resoldering.
To prevent damage to the capillary tube, the capillary tube must be desoldered first.
11. Desolder the capillary tube from the evaporator.
12. Desolder the suction line. Use a pair of pliers to hold the evaporator .
Defrost Overtemperature Thermostat
Evaporator Thermistor
13. Remove the evaporator.
14. Using a file, score the capillary tube just above the old solder and break the solder-covered section off. This will help prevent the capillary tube from becoming plugged when resoldering.
15. Position the new evaporator in the cabinet. Insert the suction line and capillary tube into the evaporator.
P0003343
– 34 –
Page 37
16. Solder the suction line to the evaporator using silfos.
Note: Mastic should be replaced on evaporator
discharge line after replacing the evaporator .
17. Solder the capillary tube to the evaporator using silfos.
18. Install a replacement dryer.
19. Evacuate and recharge the system using currently accepted procedures.
Auxiliary Line
A stainless steel hot gas loop is routed from the machine compartment down the back of the unit into the drain pan and back up to the machine compartment. Hot refrigerant gas flows through the gas loop to assist the evaporation of drain water collected in the drain pan.
Refrigerant Charge
The refrigerant used in this model is type R134a. Refer to the mini-manual or model tag for the exact refrigerant charge quantity .
– 35 –
Page 38
Diagnostic Mode
Enter the diagnostic mode by pressing both the freezer temperature pads (plus and minus) and the refrigerator temperature pads (plus and minus) simultaneously. All 4 pads must be held for approximately 3 seconds. Blinking “0’s” in both displays indicate the refrigerator has entered the test mode.
Enter the appropriate display numbers as shown below and press any pad other than the temperature pads to activate that test mode.
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hserF
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yalpsiD
02
07
10 .tseTrepmaD
12 .emiTnuR%001
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16 .edoMcitsongaiDtixE
Note 1: Display order is: 1) Fresh Food 1, 2) Fresh Food 2, 3) Custom Cool, 4) Thermistor test results are P = pass, 0 = fail, S = short to 5 VDC, B = bad amplifier (replace main control).
Note 2: You must enter the defrost test again to toggle the defrost heater off at the end of the test. The heater will not come on if the evaporator thermistor is warm.
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– 36 –
Page 39
Fresh Food Warm - Freezer Normal
Check control settings and temperatures.
Food at setting of 37 ˚F and 0 ˚F with no door
openings for 12 hours should be:
Fresh food 34 ˚F to 42 ˚F
Freezer -8 ˚F to +6 ˚F
Control settings OK
Control settings
require adjustment
Adjust settings and allow
24 hours to stabilize.
Basic refrigerator checks:
Door gasket seal OK?
Door switch - light turning off with door closed?
Yes
Is evaporator fan running?
Set temperature controls to 37 ˚F and 0 ˚F.
Unplug Refrigerator.
Reconnect power.
Does damper door open immediately after
reconnecting power?
Yes
Is the airflow within the fresh food normal?
YES
No
No
NO
No
Go to Damper Door Not Operating
Look for blockage at vents
or heavy frost on
evaporator cover.
Repair as
necessary.
Go to Evaporator Fan
Not Running flowchart.
flowchart.
Heavy frost
Blockage
Remove blockage
from vent area.
Go to Heavy Frost on Evaporator
flowchart.
Verify thermistors are within proper range
using the thermistor values chart.
Is the resistance within range?
YES
Check sealed system.
Does sealed system check OK?
Yes
Unit tests OK.
Run checks again.
Reset electronics by unplugging
refrigerator for 15 seconds.
Look for usage problem.
NO
No
Check wiring connections.
If wiring is OK, replace
thermistor.
Repair
sealed system.
– 37 –
Page 40
Fresh Food Too Cold - Freezer Normal
Check control settings and temperatures.
Food at a setting of 37 ˚F and 0 ˚F with no
door openings for 12 hours should be:
Fresh food 34 ˚F to 42 ˚F
Freezer -8 ˚F to +6 ˚F
Control settings OK
Room temperature
must be above 55 ˚F
to avoid low ambient
condition.
NO
Room temperature
above 55 ˚F?
Controls require
adjustment
Advise consumer of
refrigeration installation
requirements.
Adjust setting and allow
24 hours to stabilize.
YES
Is the damper closed?
YES
Verify thermistors are
within proper range
using thermistor values
chart.
Is the resistance within
proper range?
YES
Unit tests OK.
Run checks again.
Reset electronics by
unplugging refrigerator for 15
seconds.
Look for usage problem.
NO
NO
Go to Damper Not
Operating flowchart.
Check wiring
connections. If
OK, replace
thermistor.
– 38 –
Page 41
Check control settings and
temperatures.
Food at setting of 37 ˚F and 0 ˚F with no
door openings for 12 hours should be:
Fresh food 34 ˚F to 42 ˚F
Freezer -8 ˚F to +6 ˚F
Control settings OK
Fresh Food Warm - Freezer W arm
Control setting
require adjustment
Adjust setting and allow
24 hours to stabilize.
Basic refrigerator checks:
Door gasket seal OK?
Door switch - light turning off with door closed?
YES
Is the condenser fan running?
YES
Is the evaporator fan running?
YES
Is the compressor running?
YES
Is the airflow within the freezer normal? NO
NO
NO
NO
NO
Repair as
necessary.
Condenser Fan Not Running flowchart.
Evaporator Fan Not Running flowchart.
Compressor Not Running flowchart.
Look for blockage
at vents or heavy
frost on evaporator
cover.
Go to
Go to
Go to
Blockage
Remove blockage
from evaporator cover
vent area.
YES
Verify thermistors are within proper range using
thermistor values chart.
Is the resistance within range?
YES
Check sealed system.
Does system check OK?
YES
Unit tests OK.
Run checks again.
Reset electronics by unplugging refrigerator
for 15 seconds.
Look for usage problem.
NO
NO
Check wiring
connections.
IF OK, replace
thermistor.
Repair
sealed system.
– 39 –
Heavy frost
Go to Heavy Frost on Evaporator flowchart.
Page 42
Freezer Warm - Fresh Food Normal
Check control settings and temperatures.
Food at a setting of 37 ˚F and 0 ˚F with no
door openings for 12 hours should be:
Fresh food 34 ˚F to 42 ˚F.
Freezer -8 ˚F to +6 ˚F.
Control settings OK.
Control settings
require adjustment.
Adjust settings and allow
24 hours to stabilize.
Basic refrigerator checks:
Door gasket seal OK?
Door switch - light turning off with drawer closed?
YES
Is the evaporator fan running?
YES
Is the condenser fan running? NO
YES
Is the airflow within the
freezer normal?
YES
NO Blockage
NO
NO
Look for blockage at vents
or heavy frost on
evaporator cover.
Repair as
necessary.
Evaporator Fan Not Running flowchart.
Condenser Fan Not Running flowchart.
Heavy Frost
Go to
Go to
Remove blockage
from vent area.
Go to Heavy Frost on Evaporator
flowchart.
Verify thermistors are within proper
range using thermistor values chart.
Is the resistance within range?
YES
Check sealed system.
Does sealed system check OK?
YES
Unit tests OK.
Run checks again.
Reset electronics by unplugging
refrigerator for 15 seconds.
Look for usage problem.
NO
NO
Check wiring
connections.
If OK, replace
thermistor.
Repair
sealed system.
– 40 –
Page 43
Unplug refrigerator.
Warm freezer thermistor to 70 ˚F.
Connect power and set controls to
37 ˚F and 0 ˚F.
Is the compressor running?
YES
Adjust setting and allow
24 hours to stabilize.
Compressor Not Running
Check for 120 VAC at
connector J7-9 orange wire to
NO
terminal J8 white wire.
Do you have 120 VAC?
YES
Direct-test the
compressor.
Did it start?
NO
NO
Replace main control board.
Replace
compressor.
YES
Check wiring to
compressor, overload
and, relay.
– 41 –
Page 44
Refrigerator Dead - No Sound, No Cooling
Are the interior lights on?
YES
Unplug J2
connector from
main control
board.
Check for 12 VDC
at control board
pins J2-3 to J2-8.
Voltage present?
YES
Short in fan motor circuit.
Go to Fan flowchart.
NO
NO
Check house supply voltage.
Check for 120 VAC at 3-pin
connector at the rear of the
Unplug J4 connector from
main control board.
Check for 12 VDC at
control board pins J4-2 to
Voltage present?
Unplug the temperature
control harness.
Does the refrigerator
start once the harness is
Is 120 VAC present?
YES
unit.
Is 120 VAC present?
YES
Repair wiring
connections at
3-pin connector.
J4-3.
YES
unplugged.
NO
NO
NO
NO
Replace main control board.
Verify thermistors are
within proper range
using the thermistor
values chart.
Is the resistance
within range?
House wiring
Problem.
Repair or replace
power cord.
Note: Check all fan motor circuits for shorts. If short
is detected, repair short or
Failure to replace shorted
component will damage
the new control board
YES
replace fan motor.
upon installation.
Check wiring
connections. If wiring
is OK, replace
thermistor.
YES
Replace temperature
control board.
YES
Replace main control board.
– 42 –
Page 45
Damper Door Does Not Operate
Replace main
control board.
Remove blockage or
replace damper.
Verify thermistors are
within proper range
using thermistor
values chart.
Is the resistance
within range?
NO
Check wiring
connections. If
OK, replace
thermistor.
YES
Push on damper door to check manual
Push damper door halfway closed.
Unplug refrigerator to reset main control board.
Set temperature controls to 37 ˚F and 0 ˚F.
YESYES
immediately after reconnecting
(You have 10 seconds to check.)
Unplug harness connector at damper.
Measure resistance between the
blue and red wires and between the
Do you measure approximately 420 ohms for
movement.
Is the damper door stuck?
NO
Reconnect power.
Does damper door move
power?
NO
white and blue wires.
both readings?
Replace damper.NO
YES
Look for wiring
problem between
main control board
and damper. If
wiring is OK, replace
damper.
YES
Unplug J3 connector from main
control board. Unplug the refrigerator
to reset, then reconnect power.
Are there 6 VDC between pins J4-3
(common) and each of the pins J3-1,
J3-2, J3-3, and J3-4?
(You have 10 seconds to check).
NO
Replace main control board.
– 43 –
Page 46
Always check door ajar,
customer usage -
numerous door
openings, etc.
Heavy Frost on Evaporator
Unplug refrigerator. Unplug blue
connector from main board. Measure
between red wire on connector and orange
(neutral) wire on main board J7, pin 9.
Are there approximately 37 ohms?
NO
Check wiring harness,
defrost heater, and
defrost overtemperature
thermostat.
YES
Verify thermistors are within
proper range using
thermistor values chart.
Is resistance within range?
YES
Replace main
board.
NO
Check wiring
connections. If
OK, replace
thermistor.
– 44 –
Page 47
Always check fan for obstruction first.
Unplug refrigerator to reset
main control board.
Warm freezer thermistor to 70 ˚F.
Set temperature controls to 37 ˚F
and 0 ˚F. Reconnect power.
Evaporator Fan Not Running
At the evaporator fan connector, check for
13 VDC from the red to white wire and
8-13 VDC from the yellow to white wire.
Is the voltage correct for both?
YES
Replace
evaporator fan
motor.
Unplug J2 connector on the main control board.
Check for 13 VDC between pins J2-8 and J2-3
NO
and 8-13 VDC between pins J2-4 and J2-3.
Is the voltage correct for both?
YES
Repair wiring between main control
board and evaporator fan motor.
NO
Replace main control board.
Note: When no voltage at
main control board, make
certain to check for
shorted fan motor (less
than 1K ohm between
white to red or white to
yellow). A shorted fan
motor will damage the
replacement main board.
– 45 –
Page 48
Always check for obstruction first.
Unplug refrigerator to reset
main control board.
Warm freezer thermistor to
70 ˚F and set temperature
controls to 37 ˚ F and 0 ˚ F.
Reconnect power.
Condenser Fan Not Running
At the condenser fan connector,
check for 13 VDC from the red to
white wire and 11-13 VDC from the
pink to white wire.
Is the voltage correct for both?
YES
Replace the condenser
fan motor.
NO
Unplug J2 connector on the main control
board. Check for 13 VDC between pins
J2-3 and J2-8 and 11-13 VDC between
pins J2-3 and J2-5.
Is the voltage correct for both?
YES
Repair wiring between
main control board and
condenser fan.
NO
Replace main control board.
Note: When no voltage at
main control board, make
certain to check for
shorted fan motor (less
than 1K ohm between
white to red or white to
yellow). A shorted fan motor will damage the
replacement main board.
– 46 –
Page 49
P ARTS LIST
– 47 –
Page 50
– 48 –
Page 51
– 49 –
Page 52
– 50 –
Page 53
– 51 –
Page 54
View Description Part # Qty
1 PM MINI MANUAL 31-51357 1 1 USE & CARE MANUAL 49-60127 1 1 CUSTOM OPTIONS GUIDE 49-60136 1 1 18 DISH BUTTER ASM WR19X0035 1 216 BUCKET EGG WR32X1435 1 23 7 SENSOR TEMP WR55X10025 4 390 SCREW WR01X1826 4 42 0 DC FRESH FOOD FAN WR60X10051 1 434 SOCKET STRAIGHT LIGHT FZ WR02X10732 1 599 RING COMPRESSION FAN WR02X10509 2 608 SWITCH LIGHT FZ WR23X0427 1 610 MOTOR DC EVAP FAN WR60X10043 1 61 1 BRACKET COND F AN (MTG) WR02X10521 1 612 BRACKET ORIFICE FAN WR02X10653 1 614 BUMPER LID WH01X2722 4 61 5 GROMMET EVA P FAN WR02X10519 2 618 GROMMET COND FAN WR02X10520 2 626 POWER CORD WR23X0420 1 650 MOTOR DC COND FAN WR60X10053 1 65 1 BLADE COND FAN ASM WR60X10049 1 68 3 SCREW, FAN MOTO R WR01X1716 8 69 0 SCR 8-32 T HXW 3/8 S WZ5X158D 4 72 5 COMPRESSOR REPL ASM WR87X0471 1 729 CAPACITOR WR62X0080 1 733 RELAY PTCR WR07X10031 1 73 4 COVER RELAY SNAP (MEI) not available 1 735 OVERLOAD WR08X10026 1 736 CLIP COMP MTNG WR02X8583 4 737 GROMMET WR02X10099 4 740 DRYER BIFURCATED XH9 WR86X0096 1 741 STUD MTG COMPR WR01X1779 4 75 0 SCR 10-32 TR T 1/2 WR01X1786 4 75 2 FT WHEEL BKT WR02X8470 2 75 3 BRACKET EVAP F AN BTM WR02X10548 1 762 FOAM STRIP WR14X0313 2 790 FILTER CANISTER GWF 1 79 1 PLUG BYPASS FIL TER WR02X10577 1 79 2 FILTER MNT & TUBE ASM WR17X10707 1 800 V ALVE WATER WR57X10034 1 80 1 BRD ASM MAIN CONT WR55X10056 1 804 NUT SLEEVE 1/4 WR57X0057 1 806 WA TER LINE WR17X2107 1 820 ELECTRONIC IM-DOM WR30X10012 1 1326 CLAMP TUBE WR02X3736 2 1505 HOUSING DRAIN PAN WR17X11006 1 1508 FIXTURE LIGHTING WR02X11023 1 1511 BRACKET LIGHT SOCKET FZ WR74X10085 1 1513 FF THERMISTOR HOLDER WR02X10942 1 1515 PLATE FAN MOTOR MTG. WR74X10096 1 1517 FILL TUBE COVER WR74X10086 1 1520 ASM. REFRIGERATION P AN WR17X1 1033 1 1521 BRKT REFRIG PAN GUIDE not available 2 1531 FF AIR DIFFUSER WR71X10325 2 1532 CLOSURE ASM TOP DOOR RH WR02X10943 1 1533 FZ THERMISTOR CLIP WR02X10944 1 1537 HANDLE DOOR FF 36BM RH WR12X10476 1 1538 SWITCHPLA TE not available 1
– 52 –
Page 55
1539 BRKT COND FAN MOTOR LG WR02X10945 1 1541 BAFFLE CONDENSER LH WR17X11034 1 1546 FILTER BRACKET WR02X10946 1 1548 EVAPORAT OR COVER 36" BM WR74X10097 1 1549 EVAPORA TOR F AN COVER WR74X10098 1 1550 BRACKET DAMPER MTG WR17X1 1009 1 1551 SCREW IM STRAP , P AN WR01X5645 12 1553 WATER COLLECTOR WR17X11010 1 1557 HOOD HINGE MOUNT 36 WR74X10081 1 1570 FF DOOR FOAMED ASM WR78X10496 1 1571 FZ DRAWER FOAMED ASM WR78X10497 1 1580 TOE KICK 36 BM WR74X10089 1 2363 6-32 X 3/8 PHIL S/S TYPE WR01X5684 2 2508 ACTUATOR ARM FF DOOR WR02X10948 1 2567 CHANNEL BASE ASM (RH) WR13X10200 1 2568 CHANNEL BASE ASM (LH) WR13X10201 1 2589 HOUSING MOTHER BOARD not available 1 2590 COVER MOTHER BOARD not available 1 2591 PLUG BUTTON #413 I/M WR02X10154 1 2843 SCREW CASE TRIM WR01X1903 12 3514 HOUSING COND FAN WR17X11011 1 3521 BHNG ARM NYLON FF DR CL WR02X10951 1 3522 BOLT SHOULDER FF DOOR WR01X10254 1 3533 PC BOARD MOUNTS WR02X10952 4 3542 SPRING FF DOOR CLOSURE WR01X10255 1 3546 CASE TRIM TOP 36" WR17X11012 1 3548 BASE SHAFT WR01X10256 2 3568 BLADE FAN MOTOR WR60X10050 1 3571 HINGE DOOR BOTTOM WR13X10202 1 3572 BUSHING HINGE BOTTOM WR02X10953 1 3574 BUSHING HINGE TOP WR02X10954 1 3576 TUBE WATER FILL not available 1 3577 GROMMET AND GASKET ASM WR02X10967 1 3599 CUP FILL IM WR29X10046 1 4543 PAN SUPPORT SNACK P AN WR02X10149 2 4544 PAN SUPPORT ASM VEG PAN WR02X10150 2 5000 EVAP COIL WR85X10007 1 5001 DEFROST HEATER 36BM WR51X10015 1 5059 SNACK PAN COVER WR32X10072 1 5062 TUBE - WATER V AL VE INLET WR02X10141 1 5064 VEG PAN COVER WR32X10073 2 5065 ENCAP SHELF ASSY WR32X10074 4 5074 LIGHT SHIELD FZ WR17X10347 1 5075 ICE BUCKET WR32X10075 1 5076 FZ BASKET LG WR21X10007 1 5086 VENT GUARD 36BM WR02X10142 1 5089 CASE TRIM SHORT RH WR17X11035 1 5108 DRAIN BAFFLE WR17X10349 1 51 17 DAMPER MOTORIZED WR09X10050 1 5149 DIVIDER ASM VEG. PAN S WR72X1001 1 1 5150 SHOWCASE LID ASM. WR32X10076 2 5166 WIRE RETAINER EV AP HEA TE WR01X10045 2 5180 ASM DAIRY COMP WR71X10142 2 5197 BAFFLE EVAP LH WR02X10145 1 5205 SUPPORT, SLIDE RH WR72X10012 1 5208 SEAL DAIRY ASM WR22X10007 1 5220 SEAL, FRONT SNACK PAN WR14X10009 2 5222 WASHER SHOWCASE PIVOT WR01X10046 2 5223 SEAL, RR SNACK PAN WR14X10011 2
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5225 SEAL, FRT VEG PAN GLASS WR14X10012 2 5226 BUTTON GLIDE WR01X10047 4 5227 SUPPORT, SLIDE LH WR72X10013 1 5232 BUSHING, SHOWCASE PIVOT WR01X10048 2 5245 FZ SLIDE/SUPPORT ASM LH WR72X10084 1 5261 MULLION BLOCK KIT BTM.MT WR49X10015 1 5308 FZ SLIDE/SUPPORT ASSY RH WR72X10014 1 5359 SCREW, TRUSS HD 1/4-20 X WR01X10049 8 5391 BIN, FF DOOR W/WINDOW WR71X10138 4 5406 BIN, DOOR FF DEEP RH WR71X10139 1 5407 BIN, DOOR FF DEEP LH WR71X10140 1 5412 VEG PAN ASM WR32X10077 2 5413 SNACK PAN ASM WR32X10078 2 5421 SCREW, #8 18 X 7/8 WR01X10050 2 5518 SEAL REAR VEG PAN GLASS WR14X10014 2 5620 WHEEL ASM REAR WR02X8377 2 7271 10-24*7/8 PHIL P-HD TAP WR01X10051 9 7288 SCREW GRILLE MTG. WR01X5686 2 7317 1/4 CLAMP NYLON WR17X3046 4 7327 THERMOSTA T WR50X10003 2 7500 EVAP . THERMODISC WR50X10030 1 7503 BRACKET GRILLE LH WR02X10956 1 7504 BRACKET GRILLE RH WR02X10957 1 7506 BASKET UPPER FRZ WR21X10043 1 7507 LAMP 40W 40A15 4 7508 SUPPORT BASKET UPPER FZ WR72X10080 2 7509 SLIDE LINER UPPER FZ WR72X10081 2 7510 SLIDE BASKET UPPER FZ WR72X10082 2 7515 HINGE UPPER FF CASE WR13X10203 1 7516 LIGHT SHIELD FF WR17X1 1014 1 7518 WATER VAL VE BRKT WR02X10958 1 7520 PIN BTM. LOWER HINGE WR01X10257 1 7522 EYEBROW RH WR02X10959 1 7523 EDGE TRIM FZ REAR DUCT WR38X10247 1 7524 SHELF TRACK CENTER WR17X11027 1 7525 CTRL. PANEL TEMP. CTRL. WR17X11036 1 7528 FREEZER SLIDE SHIM WR72X10085 2 7536 HOUSING CONTROL WR74X10082 1 7538 TRIM LIGHTING FF WR17X11015 1 7541 HINGE ASM GRILLE LEFT WR13X10204 1 7542 HINGE ASM GRILLE RIGHT WR13X10205 1 7544 SOCKET LAMP FF WR02X1 1024 4 7545 DRAIN PAN WR17X11016 1 7551 TRIM CASE LEFT 36BM WR17X11017 1 7552 TRIM CASE RIGHT 36BM WR17X11018 1 7553 TRIM DOOR SIDE FF 36BM WR17X1 1019 1 7554 TRIM DOOR TOP FF 36BM WR17X11020 1 7555 TRIM DOOR BTM FF 36BM WR17X1 1021 1 7556 GRILLE PANEL ASM. not available 1 7557 TRIM DRWR SIDE FZ RH WR17X11022 1 7558 TRIM DRWR SIDE FZ LH WR17X1 1023 1 7559 TRIM DRAWER HANDLE FZ WR17X1 1024 1 7560 TRIM DRAWER BTM FZ WR17X11025 1 7561 HANDLE DRAWER FZ 36BM WR12X10488 1 7562 EVAPORA TOR TROUGH WR17X11098 1 7566 GASKET FF DOOR BM WR24X10083 1 7567 GASKET FZ DOOR BM WR24X10084 1 7569 BOARD ASM TEMP CONTROL not available 1 7570 SABBATH SWITCH WR23X10220 1
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7572 CAP/SUCTION TUBE ASM WR86X10016 1 7573 STUD SPRING FF DOOR WR01X10258 1 7579 HINGE TOP RH FF DOOR ASM WR13X10208 1 7582 CONDENSER MONOGRAM BM WR84X10030 2 7584 GASKET FF LIGHT TRIM WR38X10255 2 7589 HINGE BTM RH FF CASE ASM WR13X10209 1 7752 SCREW 12-24TT OHT .900 WR01X1845 12 7766 SPRING WHEEL #LE022C4 WR02X8799 2 7768 LEVELING LEG WR02X10479 2 7769 AXLE REAR WR01X1733 2 7770 STOP DOOR WR13X0637 1 7871 COMPRESSION NUT 1/4 WR57X10016 1 7873 BRASS FERRULE WR57X10017 1 7951 TWIST SUPPORT WR02X10151 4 8086 HARNESS CAPACITOR WR23X0474 1 8141 WINE RACK WR17X4141 1 8142 ROCKER SWITCH 200-WATT WR23X0475 1 8292 SLIDE FULL EXT10 WR72X0269 4 8293 SLIDE FULL EXT12 WR72X0270 4 8350 TRACK SHELF FF WR17X4140 2 8536 DRAIN TRAP AUX. COND. WR17X10675 1 8613 #8-18AB X 1/2 PHILS TRUS WR01X10052 19 8665 TRIM SCREW WR01X2130 24 8738 #8-18 TYPE AB X 3/8 BLK WR01X10053 2 9500 SEAL FRONT SHOWCASE LID WR14X10040 2
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Notes
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W ARRANTY
YOUR MONOGRAM REFRIGERATOR WARRANTY Staple sales slip or cancelled check here. Proof of original purchase date is needed to obtain service under warranty.
WHAT IS COVERED
From the Date of the Original Purchase
FULL TWO-YEAR WARRANTY
For two years from date of original purchase, we will provide, free of charge, parts and service labor in your home to repair or replace any part of the refrigerator that fails because of a manufacturing defect.
FULL FIVE-YEAR WARRANTY
For five years from date of original purchase, we will provide, free of charge, parts and service labor in your home to repair or replace any part of the sealed refrigerating system (the compressor, condenser, evaporator and all connecting tubing) that fails because of a manufacturing defect.
LIMITED ADDITIONAL SEVEN-YEAR WARRANTY ON THE SEALED SYSTEM
For the sixth through twelfth year from the date of the original purchase, we will provide, free of charge, replacement parts for any part of the sealed refrigerating system (the compressor, condenser, evaporator and all connecting tubing) that fails because of a manufacturing defect. You pay for the service trip to your home and for service labor charges.
LIMITED LIFETIME WARRANTY ON ACCURIDE® SLIDES
From the date of the original purchase we will provide, free of charge, replacement parts for any part of the Accuride Slides that fails because of a manufacturing defect. You pay for the service trip to your home and for service labor charges.
This warranty is extended to the original purchaser and any succeeding owner for products purchased for ordinary home use in the 48 mainland states, Hawaii and Washington, D.C. In Alaska the warranty is the same except that it is LIMITED because you must pay to ship the product to the service shop or for the service technicians travel costs to your home.
All warranty service will be provided by our Factory Service Centers or by our authorized Customer Care® servicers during normal working hours.
Should your appliance need service, during warranty period or beyond, in the U.S.A. call 800.444.1845. In Canada: 888.880.3030.
Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. To know what your legal rights are in your state, consult your local or state consumer affairs office or your states Attorney General.
Warrantor: General Electric Company, Louisville, KY 40225
WHAT IS NOT COVERED
Service trips to your home to teach you how to use the product.
Replacement of house fuses or resetting of circuit breakers.
Damage to the product caused by accident, fire, floods or acts of God.
Failure of the product if it is used for other than its intended purpose or used commercially.
Improper installation. If you have an installation problem, contact
your dealer or installer. You are responsible for providing adequate electrical, plumbing and other connecting facilities.
Loss of food due to spoilage.
Incidental or consequential damage caused by
possible defects with this appliance.
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