GE ZIB240P Technical Service Manual

Page 1
GE Consumer & Industrial
TECHNICAL SERVICE GUIDE
Bar Refrigerator
with Icemaker
MODEL SERIES:
ZIB240P
PUB # 31-9124 11/04
Page 2
IMPORTANT SAFETY NOTICE
The information in this service guide is intended for use by individuals possessing adequate backgrounds of electrical, electronic, and mechanical experience. Any attempt to repair a major ap pli ance may result in personal injury and property damage. The man u fac tur er or seller cannot be responsible for the in ter pre ta tion of this in for ma tion, nor can it assume any liability in connection with its use.
WARNING
To avoid personal injury, disconnect power before servicing this prod uct. If electrical power is required for diagnosis or test purposes, disconnect the power immediately after performing the necessary checks.
RECONNECT ALL GROUNDING DEVICES
If grounding wires, screws, straps, clips, nuts, or washers used to complete a path to ground are removed for service, they must be returned to their original position and properly fastened.
GE Consumer & Industrial
Technical Service Guide
Copyright © 2004
All rights reserved. This service guide may not be reproduced in whole or in part in any form without written permission from the General Electric Company.
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Page 3
Table of Contents
Child Control Lockout .......................................................................................................7
Cleaning the Outside .......................................................................................................7
Components .....................................................................................................................8
Component Locator Views ...............................................................................................20
Compressor .....................................................................................................................19
Condenser Fan ...............................................................................................................18
Control Panel ...................................................................................................................9
Control Features ..............................................................................................................7
Damper Assembly ............................................................................................................15
Defrost Heater and Fill Tube Heater ................................................................................17
Diagnostics and Service Information ...............................................................................21
Evaporator Compartment .................................................................................................16
Evaporator Cover ............................................................................................................13
Evaporator Fan ................................................................................................................13
Freezer Compartment ......................................................................................................12
Full Extension Drawer ......................................................................................................8
Icemaker .........................................................................................................................8
Interior Lights ...................................................................................................................8
Introduction ......................................................................................................................4
Logic Board ......................................................................................................................9
Nomenclature ...................................................................................................................5
Power Supply Board ........................................................................................................9
Refrigerator ON/OFF .......................................................................................................7
Schematic ........................................................................................................................24
Technical Data .................................................................................................................6
Temperature Control ........................................................................................................7
Thermistors ......................................................................................................................11
Warranty ...........................................................................................................................25
Water Valve ......................................................................................................................19
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Page 4
Introduction
This manual covers service information for the Bar Refrigerator with Icemaker.
The temperature setting for the refrigerator is factory set at 38°F. The ambient temperature range is from 70°F to 90°F.
The leveling legs are factory installed. The evaporator is located behind the evaporator cover of the freezer compartment, and is not serviceable. The wooden front on the full extension drawer can be stained to match the surrounding cabinets. Please read the Installation Instructions manual for all pertinent installation information.
The refrigerator can be installed as a built-in or free-standing unit. It can be closed in on the top and three sides, as long as the front is unobstructed for air circulation and there is proper access to the door. The door features a cam riser on the door hinge for self-closing. The refrigerator comes with an optional stainless-steel toe kick taped to the rear of the unit.
Shown with Stainless Steel Door
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Page 5
Model Number
Nomenclature
Z D B I 2 4 0 P A S S
Monogram Product
Installation
D = Built-In or Freestanding I = Built-In
Confi guration
BI = Bar Refrigerator w/Icemaker
DI = Refrigerator Double-Drawer, Custom Panel
DS = Refrigerator Double-Drawer, SS
FI = Fresh-Food Refrigerator, Custom Panel
FS = Fresh-Food Refrigerator, SS
OD = Outdoor/Indoor Refrigerator
WR = Wine Reserve
BR = Beverage Center
Exterior Color
BS = Black Case/ Stainless Door SS = Stainless Steel II = Custom Panel
Model Year Designator
Width
24 Inches
Serial Number
The fi rst two characters of the serial number identify the month and year of manufacture. Example: AG123456S = January, 2004
Nomenclature
Mini-Manual
The nomenclature tag is located on the center of the fl oor in the refrigerator compartment. The mini-manual is taped to the right front corner of the unit behind the toe kick.
A - JAN 2005 - H D - FEB 2004 - G F - MAR 2003 - F G - APR 2002 - D H - MAY 2001 - A L - JUN 2000 - Z M - JUL 1999 - V R - AUG 1998 - T S - SEP 1997 - S T - OCT 1996 - R V - NOV 1995 - M Z - DEC 1994 - L
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The letter des ig nat ing the year re peats every 12 years.
Example:
T - 1974 T - 1986 T - 1998
Page 6
Technical Data
Capillary
Dryer
Compressor
Process Tube
Condenser
Evaporator
DISCONNECT POWER CORD BEFORE SERVICING
IMPORTANT - RECONNECT ALL GROUNDING DEVICES
All parts of this appliance capable of conducting electrical current are grounded. If grounding wires, screws, straps, clips, nuts or washers used to complete a path to ground are removed for service, they must be returned to their original position and properly fastened.
ELECTRICAL SPECIFICATIONS
Temperature Control.......................................39°F
Electrical Rating: 120V AC 60Hz..............2.0 Amp
Maximum Current Leakage......................0.50 mA
Maximum Ground Path Resistance.............0.14
NO LOAD PERFORMANCE
Control Position and Ambient Temperature of: 70°F 90°F Fresh Food °F 33-45 33-45 Ice Compartment °F (-5) -6 (-5) -6
Percent Running Time, %..........34-45 50-65
IMPORTANT SAFETY NOTICE
This information is intended for use by individuals possessing adequate backgrounds of electrical, electronic and mechanical experience. Any attempt to repair a major appliance may result in personal injury and property damage. The manufacturer or seller cannot be responsible for the interpretation of this information, nor can it assume any liability in connection with its use.
INSTALLATION
Clearance must be provided for air circulation:
AT TOP.................................................................0
AT SIDES.............................................................0
AT REAR.................................................1.0 INCH
DOOR FRONT TO PROTRUDE FROM
CABINETS ...................................MIN. 1
3
/4 INCH
REFRIGERATION SYSTEM
Refrigerant Charge (R134a).................3.2 ounces
Compressor.........................................590 BTU/hr
Minimum Compressor Capacity
Vacuum...................................................21 inches
Minimum Equalized Pressure
@70°F.......................................................37 PSIG
@90°F.......................................................40 PSIG
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Page 7
Control Features
Throughout this manual, features and appearance may vary from your model.
Temperature Control
Factory Settings Control Range
38°F 34°F - 45°F
The temperature display shows the actual temperature of the refrigerator. The actual temperature may vary slightly from the set temperature based on factors such as door opening, amount of food, and room temperature. To change the temperature setting, press the
WARMER or COLDER pads until you reach the desired
set temperature. After 5 seconds, the display will return to the actual temperature. Allow 12 to 24 hours for the refrigerator to reach the temperature you have set.
Cleaning the Outside
Door Handles and Trim
Clean with a cloth dampened with soapy water. Dry with a soft cloth. Keep the outside clean. Wipe with a clean cloth lightly dampened with mild liquid dish detergent. Dry with a clean, soft cloth. Do not wipe the refrigerator with a soiled dish cloth or wet towel. These may leave a residue that can damage the fi nish. Do not use scouring pads, powdered cleaners, bleach or cleaners containing bleach, these products can scratch and damage the fi nish.
Stainless Steel
To preserve and protect the fi ne fi nish, regularly clean and polish the stainless steel exterior and handle with a commercially available stainless steel cleaner, such as Stainless Steel Magic™. Stainless Steel Magic™ is available through GE Parts and Accessories, 800.626.2002 or GE Appliances.com. Order part number WX10X15.
Child Control Lockout
The child control lockout feature prevents unwanted changes to the temperature settings.
After the desired temperature is set, the temperature can be locked. To lock, press the
+ and - pads simultaneously for 5 seconds. To
unlock, press both pads simultaneously again for 5 seconds.
Refrigerator ON/OFF
This pad stops cooling in the refrigerator, turns off the temperature controls, and removes power to the light circuit.
Press this pad for a minimum of 3 seconds to turn the refrigerator OFF for long vacations or absences, or when cleaning the unit or changing the light bulb. Press the pad again to turn the refrigerator ON.
To avoid damaging the stainless steel, wipe in the same direction as the grain when polishing or cleaning any stainless steel surface. Do not use appliance wax or polish on the stainless steel. Warranty does not cover damage due to improper cleaning methods.
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Page 8
Components
Icemaker
Feeler Arm
Power Switch
Green
Power Light
Icemaker
The icemaker will produce seven cubes per cycle - approximately 100 to 130 cubes per day (approximately 4.8 lbs). Ice rate is dependant on freezer compartment temperature, room temperature, number of door openings, and other use conditions.
The icemaker will fi ll with water when it cools to 15°F (-10°C). A newly installed refrigerator
may take 12 to 24 hours to begin making ice cubes.
The icemaker will make a buzzing sound each time it fi lls with water. Be sure nothing interferes with the sweep of the feeler arm.
Full Extension Drawer
To remove the full extension drawer, pull the drawer out to the STOP position. Push the tab on the right rack guide down while pulling the tab on the left rack guide up, and pull the drawer out.
To replace the full extension drawer, insert the sides of the drawer back into the guides and push until the tabs snap into place. Make certain the tabs on the drawer are fully engaged before loading. Pull the drawer out all the way to the STOP position and push back in several times to make sure locking tabs are properly engaged.
Troubleshooting
If ice cubes get stuck in the icemaker, the green power light will blink. To correct this, set the icemaker power switch to O (off) and remove the cubes. Set the icemaker power switch to I (on) to restart the icemaker. After the icemaker has been turned on again, there will be a delay of about 45 minutes before the icemaker resumes operations.
Note: In homes with lower-than-average water pressure, the icemaker may cycle multiple times when making one batch of ice.
Tab (push tab down on right drawer guide, pull tab up on left drawer guide)
Interior Lights
Run diagnostic mode 22 and 21 to test the light circuit and reed switches. (See Diagnostics and
Service Information
A single 15-watt lamp recessed in the back wall of the fresh food compartment provides light to the interior. The light is activated by 1 magnetically operated reed switch located on the logic board. The reed switch is not serviceable.
Note: The door reed switch magnet is part of the door and is not serviceable.
.)
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Page 9
Control Panel
Power Supply Board
The control panel is held in place by 2 Phillips­head screws.
Caution: When reinstalling the control panel, make sure control panel wires are routed properly to avoid pinching.
Logic Board
The logic board is located behind the control panel.
Run diagnostic mode 02 to test the link between the logic board and power supply board. (
Diagnostics and Service Information.)
Troubleshooting the Logic Board
If the compressor is not operating and the display is not illuminated:
Check for 5 VDC between pin #1 and pin #4
1. on the logic board while it is connected.
See
The power supply board is housed in a sliding tray above the machine compartment. The tray is held in place by 2 Phillips-head screws.
Power Supply Board
AC SIDEDC SIDE
FILL TB + DEF
HEATERS
LIGHT
K4
K3
If it is less than 5 VDC, disconnect the
2. connector from the logic board. Measure the voltage between pin #1 and #4 of the connector. If this voltage is less than 5 VDC, there may be a problem with the wiring or power supply board.
Check the voltage between pin #1 and pin #4
3. at K11 on the power supply board to continue troubleshooting.
Power Supply Board
REED DOOR SW
.
LOGIC
BOARD
BROWN BLACK BLUE
WHITE
K11 1 2 3 4
COM
DATA CLK
+5V
FF + EVAP NTCFZ NTC
K5
K9
POWER
K2
K1
LOGIC BD.
K11
K14
DMPR.
HEATER
J2J3
K13
EVAP.
FAN
DAMPER
K6
ICE MAKER
Caution: The lock tabs on all low-voltage wire connectors on the power supply board and logic board are fragile. The tabs can break if excessive pressure is applied when unplugging the connector.
(Continued next page)
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Page 10
Power Supply Board Replacement
The replacement power supply board comes with 4 jumpers. The jumpers must be moved to the correct confi guration for the refrigerator to function properly. All boards come with a jumper in the J4 location.
WARNING: Jumper positions should be changed with the power off.
1. Remove the jumper from J4. If the jumper is not removed from the J4 position, the control will display JPS when the power is reapplied.
2. Set jumpers to the confi guration shown below.
Jumper Pin Confi guration for Bar Refrigerator
6. Verify that the replacement board has been jumpered correctly by comparing the model number displayed on the control panel with the table of model numbers below.
Model
No. (m)
1
2
3
4 Bar Unit
5
6
Model Select
Wine Reserve
Beverage Center
Double­Drawer
Fresh­Food
Outdoor/ Indoor
Arrows Mark Jumper Pin Locations
=
J4
J3
In
FF + EV
J2
AP NTC
K5
=
J1
Out
K13
. FAN
EVAP
7. If the model number displayed does not match your model, change the jumpers to correspond with the correct model.
Note: Anytime the jumpers are changed on the power supply board, in order for the unit to function properly, you must run diagnostic mode
15 to reset the board.
Note: If JPS is displayed after the refrigerator
is powered up, disconnect power, remove J4 jumper, and reapply power.
3. Power up the refrigerator.
4. Enter into service mode (see
Service Information).
5. Run diagnostic mode 15.
Diagnostics and
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Page 11
Thermistors
Run diagnostic mode 07 to test the circuit between the power supply board and thermistors. (See Diagnostics and Service Information.)
The refrigerator has 3 serviceable thermistors:
Resistance Checks
Thermistor Resistance Chart for appropriate
See resistance values.
Freezer Compartment Thermistor - K9 on the power supply board (pin 1 and pin 2).
In the freezer compartment, on the right wall, near the top (Fig. 1).
In the fresh food compartment, on the right wall, above the top shelf (Fig. 2).
On the upper-right corner of the evaporator
Evaporator Compartment for location).
(see
Fig. 1 Fig. 2
Fresh Food Thermistor - K5 on the power supply board (pin 1 and pin 2).
Evaporator Thermistor - K5 on the power supply board (pin 3 and pin 4).
Thermistor Resistance Chart
Temperature °F Resistance (kΩ)
042.60 20 23.00 32 16.33 40 13.05 50 9.95 65 6.55 75 5.25
To remove the fresh food thermistor access cover, insert a fl at-blade screwdriver under the front of the cover and gently lift the cover.
To remove the freezer thermistor access cover, lift the cover from the back and gently pull forward.
Note: When replacing thermistor(s), cut the thermistor wires and splice the new thermistor using supplied connectors and heat shrink tubing.
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Page 12
Freezer Compartment
To remove the freezer compartment:
1. Remove ice storage bin, drawer, and shelves.
2. Remove the freezer thermistor cover. Unclip the freezer thermistor from the holding bracket.
3. Remove the control panel.
4. Remove the 3 Phillips-head screws from the top-front of the freezer compartment.
5. Remove the 4 Phillips-head screws from the rear of the freezer compartment.
8. Pull the freezer compartment forward as shown until clear.
9. Reverse the procedure to install.
6. Pull the freezer compartment forward approximately 2 to 3 inches inches to access the icemaker plug and groundwire.
7. Disconnect the icemaker plug. Disconnect the ground wire at the fi ll tube heater.
Caution:
Make sure the 6-pin connector is pushed
• down and out of the way when sliding the freezer compartment back into place. Damage to the 6-pin connector can result.
Make sure the freezer thermistor does not get
• pinched when sliding the freezer compartment back into place.
6-Pin Connector
Thermistor
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Page 13
Evaporator Cover
The evaporator cover must be removed to access the evaporator fan, damper assembly, evaporator components, and fi ll tube heater.
To remove the Evaporator Cover:
1. Remove the freezer compartment. (See
Freezer Compartment).
2. Remove the 4 Phillips-head screws that hold the evaporator cover in place.
Fill Tube Heater
Fan Housing
Evaporator Cover
4. Carefully pull the evaporator cover out from the refrigerator compartment as shown below.
Caution: When removing the evaporator cover, DO NOT bend it from side to side, the foam air channel on the right side of the fan housing could break.
Foam Air Channel
5. Remove the foam air channel from the side of the fan housing as shown.
3. Disconnect the 6-pin and 2-pin connectors in the upper right corner.
6-Pin Connector
2-Pin Connector
Evaporator Fan
Run diagnostic mode 12 to test the circuit between the power supply board and the evaporator fan. (
Information
The evaporator fan is mounted in the evaporator cover behind the fan housing of the freezer compartment.
The evaporator fan is a variable speed 12-VDC fan. As cooling demand increases, voltage and fan speed increase. The fan shuts off when the door is opened and resumes when the door is closed.
Evaporator fan voltage should be approximately 5 to 12 VDC at K13 on the power supply board.
See Diagnostics and Service
).
(Continued next page)
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Page 14
To remove the evaporator fan:
1. Remove the evaporator cover. (See
Evaporator Cover.)
2. The fan housing is secured to the evaporator cover by 1 locking tab and 4 corner channel guides (Fig.1 and Fig. 2). Press the locking tab inward (Fig. 2) and slide the fan housing to the left.
Fan Housing Top View
3. The evaporator fan is held in place by 4 fl exible corner supports. The evaporator fan and corner supports can be removed from the evaporator cover as one unit.
Evaporator Fan Front View
Channel Guides
Fig. 1
Fan Housing Bottom View
Locking Tab
Evaporator Cover
Important Note: When replacing the evaporator fan, ensure that it is facing in the proper direction.
Evaporator Fan Rear View
Evaporator Fan
Channel Guides
Fig. 2
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Page 15
Damper Assembly
Run diagnostic mode 10 to test the damper. (See
Diagnostics and Service Information.)
The damper assembly regulates the cool air supplied to the fresh food section. It is located inside the fan housing.
To remove the damper assembly:
1. Remove the evaporator cover. (See
Evaporator Cover.)
2. Remove the fan housing. (See Evaporator )
Fan.
The damper is cycled based on inputs from the fresh food and freezer thermistors.
The damper opens when the fresh food thermistor temperature is 1.5 degrees above the logic board set point, and closes when it is within that range.
The damper opens anytime the refrigerator door is open except during defrost.
The damper cycles 24 times (cycles open and closed every 10 seconds for 4 minutes) after defrost when the compressor fi rst comes on.
Check for approximately 18 VDC at K6 on the power supply board between pin #1 and pin #2 (damper in the closed position), and pin #2 and pin #3 (damper in the open position). Check for resistance of approximately 10 Ω at K6 on the power supply board between pin #1 and pin #2 and pin #2 and pin #3.
Damper Capacitors
Inside View
Fan Housing
Damper Assembly
3. The damper assembly is held in place by
1 front tab and 3 channel guides. Pull the damper assembly forward past the front tab until it stops.
Channel Guides
The damper capacitors help to quite the damper door when it is opening and closing. The damper capacitors are connected to the power supply board located in the sliding tray above the machine compartment (see
Power Supply Board
for access).
Damper Capacitors
If the damper door is chattering or knocking when it is opening and closing, replace the capacitors. Run diagnostic mode 10 to test the damper. If the problem persists, replace the damper assembly.
Front Tab
Damper Door
Channel Guide
(Continued next page)
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Page 16
4. Tilt the damper assembly as shown, then remove it from the fan housing.
Note: When placing the damper assembly back into the fan housing, ensure the assembly is engaged in all 3 channel guides and fully seated behind the front tab. Run diagnostic mode 10 to ensure the damper is operating correctly. (
Diagnostics and Service Information.)
See
Evaporator Compartment
The evaporator compartment has 4 serviceable components:
Fill Tube Heater
Defrost Heater
Fuse Link
Evaporator Thermistor
The evaporator is not serviceable.
Note: The fuse link opens at 183°F and cannot be reset.
The drain hole is directly below the evaporator. Check the drain hole and channel for any debris. If the drain is blocked, condensation will not drain properly. The evaporator drain hole is molded into the cabinet interior and is not replaceable.
To access the components, remove the evaporator cover (see
Evaporator Cover).
Damper Heater
The damper heater is a 2-watt, 12-VDC heater that protects the damper from frost or ice buildup.
The damper heater is located on the back of the damper assembly.
Check for a resistance of approximately
68.4 at K14 on the power supply board.
Damper Heater
Thermistor
Fill Tube Heater
Fuse Link
Defrost Heater
Drain Hole
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Page 17
Defrost Heater and Fill Tube Heater
Run diagnostic mode 14 to test the defrost cycle. (See Diagnostics and Service Information.)
The termination temperature for the defrost cycle is 45°F at the evaporator thermistor.
The defrost heater and fi ll tube heater are supplied with 120 VAC only during the defrost cycle. The fi ll tube heater is in parallel with the defrost heater, and both are in series with the fuse link. Check for 120 VAC at K4 on the power supply board while the unit is in test mode 14.
To remove the defrost heater:
1. Disconnect the defrost heater at the plug-in connector.
Disconnect
To access the defrost heater and/or fi ll tube heater, remove the evaporator cover (see
Evaporator Cover).
The defrost heater is rated at 100 watts and has a resistance value of 121 .
This fi ll tube heater is rated at 3.5 watts and has a resistance value of 3.8K Ω.
To remove and replace the fi ll tube heater:
1. Disconnect the fi ll tube heater at the plug-in connector (see photo).
2. Cut the heat-shrink tubing from the fi ll tube heater.
3. Slide the fi ll tube heater from the fi ll tube as shown.
2. The evaporator heater is held in place by metal tabs on the drain trough. Carefully lever-open the metal tabs as shown.
Metal Tab
3. Carefully remove the defrost heater from the evaporator.
Slide Off
4. Wind the new fi ll tube heater around the fi ll tube.
5. Cover the fi ll tube heater with heat-shrink tubing, then apply heat to ensure a tight fi t.
6. Connect the fi ll tube heater at the plug-in connector.
Extremely Important: When installing a new defrost heater, ensure that it rests securely on the bottom of the drain trough. Failure to do this will result in water freezing in the drain hole and a repeat service call.
Disconnect
Evaporator Heater
Drain Trough
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Page 18
Condenser Fan
Run diagnostic mode 12 to test the circuit between the power supply board, compressor, and the condenser fan. (See Diagnostics and
Service Information
Voltage at L2 to N at the wiring junction box should be 120 VAC. Condenser fan motor resistance (black and gray wires) should be approximately 135 Ω.
To remove the condenser fan motor:
The condenser fan motor can be removed from the machine compartment without removing the fan shroud.
.)
To remove the condenser fan motor and shroud:
The condenser fan motor and shroud assembly can be removed as one unit.
1. Remove the 3 Phillips-head screws that hold the condenser fan motor and shroud assembly in place.
Note: The 3 Phillips-head screws are located on the base plate of the machine compartment. The screws are mounted from underneath and can only be accessed by tilting the refrigerator or placing it on its side.
2. Disconnect the fan motor at the wiring junction box.
3. Tilt the condenser fan motor and shroud assembly under the compressor discharge line and slide it out of the machine compartment.
1. Slide the fan blade off the motor shaft.
2. Remove the clips that hold the fan motor in place (depress the tabs on each clip and lift upward).
Holding Clips
3. Disconnect the fan motor at the wiring junction box. Remove the condenser fan motor.
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Page 19
Compressor
Water Valve
Run diagnostic mode 12 to test the circuit between the power supply board, compressor, and the condenser fan. (See Diagnostics and
Service Information
.)
Voltage at L2 to N at the wiring junction box should be 120 VAC.
Compressor resistance values:
Common to start - 6 Ω.
Common to run - 4 Ω.
C
S
R
Run Capacitor
The run capacitor is located in the middle of the machine compartment between the compressor and the condenser fan assembly. It is threaded into the machine compartment base-plate.
To remove the run capacitor, disconnect the wiring at the junction box and turn counterclockwise until free.
The water valve is located on the right side of the machine compartment in front of the condenser. It is attached by a single 7-mm hex-nut.
Water Valve
Check for 120 VAC at K2 on the power supply board when the icemaker is in fi ll mode. Resistance should be approximately 182 Ω.
Check for shorted or open condition on the capacitor's blue and red wires at the junction box.
– 19 –
Page 20
Machine Compartment
Condensate Pan
Component Locator Views
Power Supply Board
Water Valve
Compressor
Junction Box
Run Capacitor
Condenser Fan
Drier
Condenser
Note: The condensate pan is mounted to the top of the compressor. A bead of silicone foam has been applied to prevent noise caused by vibration. This bead can be broken by use of a putty knife or screwdriver.
– 20 –
Page 21
Diagnostics and Service Information
NOTE: Indicates keypad used only on some models.
To Enter Service Mode:
Press keypads A, B and D simultaneously for 5 seconds.
To Exit Service Mode:
Press keypads A, B and D simultaneously for 5 seconds or enter Service Mode Option 1 6.
Model Verifi cation
Upon entering Service Mode, mvv will be displayed, where m indicates unit model number and vv indicates software version (see chart below). The software version cannot be changed in the fi eld.
Model No. (m) Model Select Model No. (m) Model Select
1 Wine Reserve 4 Bar Unit 2 Beverage Center 5 Fresh-Food 3 Double-Drawer 6 Outdoor/Indoor
Sabboth Mode
If SB is displayed, the unit is in Sabbath mode. Press and hold the two outer keys for 7 seconds to exit.
To select a diagnostic mode:
Use keypad A to increase and keypad B to decrease the diagnostic mode.
1.
Press keypad D to enter that diagnostic system test.
2.
Upon entering the diagnostic system test, the display code fl ashes three times at the normal fl ash
3. rate.
Service Mode Test Options
Diagnostic Mode
01
02
Diagnostics Description
Compressor, fans, and heaters are disabled. When fi rst entered, displays "On" for 5 seconds and displays "OUt" as it exits
Showroom Mode
Service Mode. Next time entered, displays "OFF" for 5 seconds and displays "OUt" as it exits Service Mode. Note: Flashes the degree sign off every 10 seconds for 1 second while in showroom mode. Exits showroom mode when unit is unplugged. Exit this mode (back to Service Mode) by pressing keypad A, B, or D.
Data Communication Check
Data string sent from Power Supply Board (PSB) to Logic Board (LB), back to PSB and checked for accuracy. Displays "P" if OK. Displays "F" if problem is found.
06 Display Test
The incandescent light, all LED’s, and numeric segments will illuminate for 5 seconds and then off for 1 second.
– 21 –
Page 22
Diagnostic Mode
07 Sensor System Test
10 Damper Test
12 100% Run Time
14 Defrost Heater
15 Reset
16 Exit Diagnostic Mode
21 Switch (Reed) Test
22 Lights
23 DC Fresh-Food Fan
24
Diagnostics Description
Checks each thermistor. The following is displayed for 1 second and then the instantaneous temperature for 5 minutes or until any other key is pressed: "FF" = Fresh­Food "EP" = Evaporator "IC" = Icemaker. Note: If no Icemaker, a "- -" is displayed. If thermistor is electrically opened or shorted "bAd" is displayed. The sampling rate for each thermistor in this mode is 1 second. Next button push terminates time-out. See Thermistor Resistance chart.
The damper opens for 5 seconds then closes. When opening, displays "OPn". When closing, displays "CLS".
Compressor, Condenser fan, and Fresh-Food fan are on 100% of the time for 20 minutes. Displays "run" when the Compressor, Condenser fan, and Fresh-Food fan are on. Note: If keypads A or B are pressed, exits back into Service Mode keeping the Compressor and fans on. If any other key is pressed, the Compressor and fans turn off. Displays "OFF" for 3 seconds. Exit this mode (back to Service Mode) by pressing keypad A, B, or D.
Turns on defrost cycle for 5 minutes and then turns off the defrost. Displays "On" when on. Displays "OFF" for 3 seconds when off. Note: Next button push terminates time- out.
Causes a system reset and exits Service Mode. Note: Starts factory default operating mode.
Exits out of Service Mode and displays "OUt" for 3 seconds. Note: Resumes previous operating mode.
Checks each switch. The following is displayed for 1 second for each switch: "dor" = Door "dd" = Double­Drawers. Each of these is followed by displaying "0". The display will increment with each switch closure. Once "9" is reached the display goes back to "0" and starts over. Note: Press any key to move to the next switch. Exits after last switch is displayed. If no Door or Drawer, a "- -" is displayed.
Toggles the interior lights and switchable glass on for 20 seconds then off. Displays "On" when they are on, and "OFF" for 3 seconds when they are off and exits.
Toggles the Fresh-Food fan on. Displays “On” when the fan is running. Displays "OFF" for 3 seconds when off and exits. Note: Exit this mode (back to Service Mode) by pressing keypad A, B, or D.
Changes time value of the evaporator delay from 1 to
8 minutes (with 1-minute increments). Stores result in Delay for Evaporator Fan and Damper after Defrost (Fresh-Food w/Icemaker unit only)
EEPROM. Once "08" is reached the display goes back to
"01" and starts over. Note: Press keypad D to increment
the value. Once you have entered the new delay, press
keypad A or B to store value in EEPROM before exiting
the mode. If no Damper, a "- -" is displayed. Exit this mode
(back to Service Mode) by pressing keypad A, B, or D.
– 22 –
Page 23
Load Chart
Device
Compressor and
Condenser Fan
Incandescent Bulb
Defrost/Fill Tube Heater
Bimetal Switch/Fusible Link
Ice Maker
Water Valve
Model
Damper
VAC 120 120 120 120 120 120
VDC 12 5 5 18 12 12 5 5 5 5 5 5 5 5
Bar Unit
XXX
Evaporator Fan
Fresh-Food Thermistor
Mullion/Damper Heater
Evaporator Thermistor
Door Switch
Freezer Thermistor
Up/Down Buttons
On/Off Button
3 Digit, 7 Segment Display
Logic Board
– 23 –
Page 24
Schematic
WARNING: Disconnect electrical power before servicing.
FF NTC
EVAP
NTC
DAMPER
2W
HEATER
DAMPER
FZ NTC
REED DOOR SW.
LOGIC
BOARD
EVAP. FAN
DC SIDE
BROWN or BLUE BLUE or BROWN
WHITE
WHITE
N/C
BLACK or BROWN
BLACK or BLUE
RED BLACK
BROWN
1
2
3
BLUE
4
BLACK
5
BROWN
6
KEY PLUG
BROWN
BROWN
POWER SUPPLY BOARD
K5 1 2
COM
3
BLUE
4
COM
K14
RED
WHITE
1000uF
35V
BLACK
BLUE
WHITE
BLUE
+12V1
HEATER (COM)
3
K6 1
CLOSE (COM)
2
+18V
3
OPEN (COM)
K9 1 2
COM
K11 1
COM
2
DATA
3
CLK
4
+5V
K13 1
+12V
3
FAN (COM)
NOTE: () = OPERATING DC VOLTAGES
LINE
NEUTRAL
GND
COMP
NEUTRAL
GND
NEUTRAL
LINE
LIGHT
NEUTRAL
NEUTRAL
HEATER
K1
BLACK
1
WHITE
2
GREEN/YELLOW
3
RED
4
K2
WHITE
1
BLACK
2
RED
3
GREEN/YELLOW
4
WHITE
5
BLACK
6
K3
BLACK
1
WHITE
2
K4
WHITE
1
BLACK
2
AC SIDE
BLACK GREY
COND. FAN
OVER LOAD
COMPRESSOR
WHITE
FUSE
LINK
KEY PLUG
KEY PLUG
WHITE
WHITE
BLUE
PTCR
WATER
VALVE
1
2
N/C
3
4
5
N/C
6
LIGHT
15W
BLUE
RED
10 Oh
ICE
MAKER
FILL TB
HEATER
DEF
HEATER
120V
POWER
CORD
RUN CAP.
ms
3.5W
100W 110W
– 24 –
Page 25
Warranty
WHAT IS COVERED
From the Date of the Original Purchase
WHAT IS NOT COVERED
FULL ONE-YEAR WARRANTY
For one year from date of original purchase, we will provide, free of charge, parts and service labor in your home to repair or replace any part that fails because of a manufacturing defect.
FULL FIVE-YEAR WARRANTY
For five years from date of original purchase, we will provide, free of charge, parts and service labor in your home to repair or replace any part of the sealed refrigerating system (the compressor, condenser, evaporator and all connecting tubing) that fails because of a manufacturing defect.
This warranty is extended to the original purchaser and any succeeding owner for products purchased for ordinary home use in the 48 mainland states, Hawaii, Washington, D.C. or Canada. In Alaska the warranty is the same except that it is LIMITED because you must pay to ship the product to the service shop or for the service technician’s travel costs to your home.
All warranty service will be provided by our Factory Service Centers or by our authorized Customer
®
Care
servicers during normal working hours.
Should your appliance need service, during warranty period or beyond, in the USA call
800.444.1845. In Canada: 888.880.3030.
• Service trips to your home to teach you how to use the product.
• Replacement of house fuses or resetting of circuit breakers.
• Damage to the product caused by accident, fire, floods or acts of God.
• Failure of the product if it is used for other than its intended purpose or used commercially.
• Replacement of the light bulbs.
• Improper installation, delivery or maintenance.
If you have an installation problem, contact your dealer or installer. You are responsible for providing adequate electrical, plumbing and other connecting facilities.
• Loss of food due to spoilage (in the USA only).
• Incidental or consequential damage caused by possible defects with this appliance.
• Damage caused after delivery.
Some states/provinces do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state/province to province. To know what your legal rights are in your state/province, consult your local or state/provincial consumer affairs office or your state’s Attorney General.
Warrantor in USA: General Electric Company,
Louisville, KY 40225
Warrantor in Canada: Camco Inc.
– 25 –
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