GE ZEM200BF01, ZEM200BF02, ZEM200BF03, ZEM200SF01, ZEM200SF02 Installation Guide

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Page 1
GE Monogram ®
Installation
Instructions
Under Cabinet Installation
and
JX827 Series Built-In Kit
Microwave Oven
Models
Page 2
Before you begin--Read these instructions completely and carefully. IMPORTANT: Save these instructions for local inspector's use.
IMPORTANT: OBSERVE ALL GOVERNING CODES AND ORDINANCES.
NOTE TO INSTALLER: Be sure to leave these instructions with the Consumer. NOTE TO CONSUMER: Keep these instructions with your Use and Care Book for future
reference.
I_!!,_)t:_:u,,,t_This appliance must be properly grounded. See "Electrical Supply", page 6. I
If you have questions concerning the installa- tion of this product, call the GE Answer
Center® Consumer Information Service at
800.626.2000, 24 hours a day, 7 days a week.
If you received a damaged microwave oven, you should contact your dealer.
Proper installation is the responsibility of the installer. Product failure due to improper
installation is not covered under the GE Appliance Warranty. See the Use & Care
Guide for warranty information.
Contents
Design Information
Model Available ................................................................................................................................... 3
Dimensions and Clearances ............................................................................................................... 3
Installation Options ............................................................................................................................ 3
Advance Planning ............................................................................................................................... 3
Cabinetry
In-Wall Installation .............................................................................................................................. 4
Installation with Single Oven ............................................................................................................. 5
Under-Cabinet Mounting ................................................................................................................... 5
Installation Preparation
Electrical Supply .................................................................................................................................. 6
In-Wall Installation .......................................................................................................................... 6, 7
Under-Cabinet Mounting ................................................................................................................... 7
Installation
JX827 Installation ...................................................................................................................... 8, 9, 10
Assemble Trim Kit Frame ................................................................................................................. 11
Install Trim Kit Frame ....................................................................................................................... 11
Under-Cabinet Mounting ................................................................................................................. 12
To Drill fl'om Inside .................................................................................................................... 12, 13
To Drill fl'om Bottom ........................................................................................................................ 13
If Cabinet Has a Partition ................................................................................................................. 13
Finalize Under-Cabinet Installation ................................................................................................. 14
Page 3
Design Information
Microwave Oven
Model
available
Dimensions
and clearances
ZEM200 Series
Electronicmicrowave ovens available ff_black, wtlite and
stainless steel
A- 124/16" (284 mm) B- 23q3/16" (605 mm) C- 11-3/16"(284 mm) (includesfeet)
Note: Wheninstalledrtrim kit will requirewall space26-1/8"
Wx 16-1/4"Hfor clearance,
A
5"_+1/16"Min.
_ In-WallInstallation_
16"q8" Min. /
7"
Installation
options
Advance
planning
This microwave oven can be used on the countertop, built into a wall or suspended
beneath a cabinet.
Accessory kit JX827 is necessary for custom in-wall installation. Available in white, black
and stainless steel.
Do not install into a wall or cabinet without
JX827. This trim kit provides openings for
ventilation.
Do not install this microwave oven above a cooktop, range or other heating surface.
Refer to "hrstallation" for complete details on preparation for in-wall installation.
If you wish to mount the ZEM200 beneath a
cabinet:
Cabinet must be wood or metal, in good condition.
The cabinet must be capable of supporting the items in the cabinet plus an additional 90
pounds fl'om the bottom.
Wood cabinet bottom must be at least 3/16" thick masonite or plywood.
Underside of cabinet must be at least 24" wide.
Using the accessory kit, this microwave oven can be installed alone or over any
Monogram single electric wall oven.
All necessary hardware for under cabinet installation comes packed with the product.
Before installing, consult installation instructions packed with product for
current dimensional data. To obtain ahead of time, order Pub. No.
31-1130 for Under Cabinet Installation. Order Pub. No. 31-1163 for Built-In Accessory Kit
JX827. Call GE Publications: 800-848-7722.
12" deep cabinet is preferred, though oven
may be mounted on shallower cabinetry.
A 3-prong grounding wall receptacle must be
within reach of the 40" power cord:
Receptacle should not be directly behind oven, but should be out of view when oven
is installed.
Check that cabinet is securely installed, using
more than two screws at top:
If not, add two screws at cabinet bottom, making sure they enter wall studs at
least 1/2".
Refer to "Installation" for further details.
Page 4
Installation Preparation
Microwave Oven
In-wall installation
Tools and materials required:
3/8" thick plywood (min.)
2" x 4'rlumber
Saw
Screwsandscrewdriver or other hardware for construction of plywood base,
The opening must be:
24-7/8"_+ 1/16" wide.
15" _+1/16" high.
With af)proximately 1-1/4" for oven trim overlap around all edges of opening.
Deep enough to accommodate electrical receptacle and l)ermit adequate air circula- tion for proper venting:
Minimum 18" deep with receptacle inside cutout.
- Minimum 16" deep with receptacle outside
cutout.
Height fl'om floor may vary according to preference of user.
Note: When installed, trim kit will require wall space
26-1/8" W x 16-1/4" Hfor clearance.
18" Min. Receptacle
Inside
Receptacle Outside
16"q8" Min._
1/
Within opening of al)t)ropriate dimensions:
Install a level base of plywood: Flush with lower edge of opening,
Entirely covering floor of opening,
3/8" thick (rain.) plywood must be SUl>
ported by 2" x 4" or 1" x 2" equivalent runners on all sides.
Finished floor must support a minimum of
100 pounds.
JX827 accessory kit may be assembled and
installed at this time. Refer to "Installation" for instructions.
The JX827 accessory kit provides trim strips to conceal all raw edges of cabinets.
Opening
Cabinet
3/8,,_ _ : ,-".'i'"'.. Plywood
Base "'" ""
,.. ---(..,,-x272...._" -.......
2x4orlx2 " ;\/.. Equivalentrunners_ .. -.
mustsupportbase of all 4sides
Page 5
Installation Preparation
Microwave Oven
With single
0 ven
Refer to diagram at right for dimensions when installing above a Monogram single
oven.
Requirement
Within opening of appropriate dimensions:
Install a level base of plywood:
- Flush with lower edge of opening.
-Entirely covering floor of opening.
3/8" thick (rain.) plywood must be suf> ported by 2" x 4" or 1" x 2" equivalent runners on all four sides.
Finished floor must support a minimum of
100 pounds.
Assemble JX827 accessory kit, refer to
"Installation" for details.
Under-cabinet
mounting
These micro_we ovens may be installed under virtually any cabinetry and is supplied with all hardware necessary for under-cabinet installation. The cabinet must be capable of supporting the items in the cabinet plus an additional 90 pounds fl'om the bottom. Refer to "Advance Planning" for more details.
D°°r_nt of Cabinet
Bracket
Sideof
Microwave
Page 6
Installation Preparation
Microwave Oven
Electrical supply
In-wall
installation
Tools and materials required:
3-pronggrounded electrical receptacle
Electricalcable, 2-wire with ground, No 14minimum, as required
Monogram microwave ovens require a 120 volt, 60 Hz power supply, protected by a time delay fuse or circuit breaker.
These ovens are supplied with a power cord 40" long for which a properly grounded
3-prong electrical receptacle is required.
800 watt* oven draws 1300 watts, with a
12.5 amp load.
Note: Donot use anextension
*IEC-705 test procedure
Install a 3-prong grounded receptacle.
Receptacle may be within opening (shaded 18"Min
area in diagram) : Receptacle
If using this installation, be sure opening is
sufficiently deep to accommodate power Receptacle cord and plug (18" rain.). Outside
Receptacle may also be placed outside shaded area, within reach of oven's 40"
power cord. In this case, opening need only 15" _+1/16'
be 16" deep.
cordwith these appliances
16"
Page 7
Installation Preparation
Microwave Oven
In-wall installation
(continued)
When cabinet depth is a critical factor, receptacle should be installed in a side wall at rear of opening:
14-5/8" nlininmm cabinet depth is
requ ired.
Receptacleinstalled in side wall,
If receptacle is located behind oven, install receptacle flush with wall to minimize depth:
- 16" mininmm depth is required.
Receptacleinstalled behind
oven, flush with wall.
Under-cabinet
mounting
If receptacle is located behind oven and extended into cabinet:
- 18" minimtHn cabinet depth is required.
Receptacleinstalled behind
oven, extended into cabinet.
Do not install where vents on the sides will be
blocked.
A 3-prong grounded receptacle must be within reach of the oven's 40" power cord,
but located out of view when oven is installed.
Allow access for plugging and unplugging; do not place receptacle directly behind oven.
Page 8
Installation
MJ('I'O Wa Ve Oven
JX8 2 7
installation
Toolsandmaterials
required:
AccessorykitJX827for
in-wallinstallation
2Phillipsheadscrewdrivers
(#1&#2)
Drilland3/32"drill bit
Centerpunchornail
Pencilandruler
JX827 Parts List
1. BasePan
2. RearDuct
3.Side Covers(2)
4.TopTrim
5. BottomTrim
6.Side Trims
7. RearHolddown Brackets Screws A (9required 1 extra)
B (4required 1 extra) C(10required 2 extra) D (4required 1extra) E (4required 1 extra)
Screw A Screw B
Parts Inventory
Screw C Screw D Screw E
Step 1 Install rear
holddown brackets
Screw C
Set tile base pan into cabinet cutout and center left and right. Front flange should be
pushed back against fl'ont wall, flush with opening.
Use the V-notch in the base pan fl'ont flange to center.
Drill two 3/32" diameter holes into the base supporting structure, using the two holes in
the base pan fl'ont flange as a guide.
Screw B
Notch
Drive two screws into the base pan fl'ont flange to ternt)orarily hold in place.
Slide two rear holddown brackets into slots in the rear of base pan. Tongues should be
sticking into the base pan and centered in the slot.
Mark and drill foul" 3/32" holes.
Install both brackets with 2 screws B.
Remove two screws in the base pan fl'ont flange and slide the base pan straight out.
Page 9
Installation
Microwave Oven
Step2
Install base pan
Step 3 install
side covers
Remove tile four top plug buttons fl'om the top of the microwave oven cabinet.
Remove any protective fihn on oven cabinet.
Place the microwave oven on the base pan centered left to right.
Note: Do not tighten screws until all screwsare started,
Install side cover by inserting bottom between oven and base pan.
Start two screws A, through side cover and two screws E, through the cover on top into
holes where buttons were removed.
Install other side cover with screws A.
Install other top screws E.
Tighten all screws.
Remove screw located on the top left of the back of the oven. Retain screw.
Remove4 PlugButtons
I
I I
i i
\
Removeand SaveScrew
\
Screw A
Screw E
Page 10
Installation
Microwave Oven
Step 4 Install
rear duct
Screws
Partition
in BasePan
Install rear duct by inserting into bottom
flange between the oven and back of base pan.
The rear duct should be as far to the left as possible, between the base pan back flange
and the partition on the right side.
Locate and use screws A.
Drive one screw through the rear duct into the partition in the base pan.
RearDuct
Screw C
-%ceScrew
BasePan
Drive one screw into the rear duct side flange neat" the lamp cover.
Drive three screws through the base pan into the rear duct bottom.
Replace the screw removed fl'om the top left to complete the rear duct.
The base pan should be completely sealed to the microwave oven in the back.
Step 5 Install
In]€FOWa ve
0 veil
Caution: Donot pinch power cord,
Plug the power cord into the wall receptacle.
Gently slide the microwave oven assembly into the cabinet opening, keeping it
centered.
Push to the back, allowing tongues of rear brackets to slide through rear slots.
Check to be sure oven is centered.
Locate and use screws C.
Screw C
/
Screws
Drive two screws through the base pan fl'ont flange through the holes drilled initially.
10
Page 11
Installation
Microwave Oveo
Step 6 Assemble
trim Mt
frame
Step 7 Install
trim Mt
frame
Assemble top, bottom and side
trims with four
screws D, as
illustrated.
When assembled, top, bottom aird side
strips must be flush.
Note: Bottom trim has ahinge notchand is not
interchangablewith top trim.
Screw . . TopTrim
%,:..
/ /
_t
o Screw
/
SideTrim
Screw
/
Mark
Screw D
Mark
[rim Kit Frame
Caution: Donot overtighten screws;doing so could cause
misalignment of top and side strips,
Use the assembled fl'ame as a temtalate. Insert the fl'ame into the cut-out and locate
the attaching holes.
Temporarily hold the fl'ame in place by
starting the fotlr screws that attach the fl'ame to the base pan and side covers.
Push frame as fat" left as possible, drive the
four screws.
Check to be sure door clears the trim when
open.
Mark
" Mark
Wall Installation
Screw C
Mark the four holes on the side of the trim.
Remove the fl'ame.
Center punch and drill 3/32" pilot holes.
Position the assembled fl'ame around the oven and secure with 8 screws C, using the
smaller Phillips head screwdriver to prevent
burring the Phillips head.
11
Page 12
Installation
Microwave Oven
Under-cabinet
m oun ting
Tools and materials
required:
Flat-bladescrewdriver
Phillips screwdriver
Drill and 1/4" bit
Nail or center punch
Penciland ruler
Scissors
Hammer
Tape
Safetyglasses
Two brackets (supplied)
Carefully remove the four plastic t)lug buttons from oven top and the two screws at top rear
flange of case.
Remove the two top case screws on the back of oven. Retain screws.
Select correct template and rear brackets for this model. (See Template/Rear Bracket
Reference Sheet.)
Secure the two rear brackets to back of the oven, left and right, using screws removed
earlier.
Make sure brackets are level and flush with top surface of case.
Cut Template 1 along dotted lines.
Buttons
lYFL -,o, t
i _ TEMPtJ_TE 1 '
I
Template1
Embos ghtSide
Cases%Ri _
_'-._
LeftSide
l-1.
, i _RUCT_OnS i n
Template2
Mounting holes for the oven should be drilled fl'om the inside, if cabinet shelves are remov-
able to allow enough space. Holes may be drilled fi'om bottom, if necessary.
II!
7"0 drill
from inMde
Place template 2 inside the cabinet:
-If cabinet is less than 12" deep, cut off fi'ont edge of template to fit, using template cut lines as a guide.
If cabinet has a recessed shelf, measure the thickness of the fl'ont rail and cut that
amount off the fl'ont edge of template. This will allow template 2 to lie flat.
If you have a partition, you nlust: Cut Template 2 into 2 pieces to fit each
side of the partition. Position one piece of Template 2 inside the cabinet with fl'ont edge even to cabinet fl'ont edge.
-Position template 1 on fl'ont of the cabinet so that the arrow is aligned with the hole center line on template 2.
/
/
12
Page 13
Installation
Microwave Oven
To drill
from inside
(continued)
To drill from
bottom
-Position remaining piece of Template 2 inside cabinet and align hole center line with arrows on Template 1. Cut excess paper from center of Template 2 so
it will lie flat.
-Distance fl'om right hole center to left hole center should measure distance indicated on
template. Tape remaining portion of Template 2 in place.
With template secured in place, check again that hole center lines on Template 2 are
straight, and that distance fl'om right to left hole center measures distance shown on
template.
Position Template 2 flat against underside of cabinet:
If cabinet is less than 12" deep, cut that
amount off fl'ont edge of template.
-If cabinet has a fl'ont rail, cut fl'ont edge of
template to fit: place cut edge against back of fl'ont rail.
Cut template to fit around corner brackets
or glue blocks underneath cabinet.
If cabinet has a
partition
If cabinet has partition:
- Cut Template 2 into two pieces to fit on
either side of partition. Align fl'ont edge of one template piece with fl'ont edge of cabinet or back of fl'ont rail; tape in place.
-Tape Template 1 to rear of cabinet,
aligning arrow with hole center line on Template 2. Position remaining piece of Template 2
under cabinet and align hole center line
with arrows on Template 1.
-Cut excess paper fl'om center of Template 2
so it will lie flat. Distance from right hole center to left hole
center should measure distance indicated on template.
-Tape remaining portion of Template 2 in
place.
13
Page 14
Finalize
under-cabinet
installation
Installation
Microwave Oven
D°°r_,_nt of Cabinet
?_
Bracket
3_l__d A_Top of BottomShelf
Sideof
Microwave
With template secured in place, check again that hole center lines on Template 2 are
straight, and that distance fi'om right to left hole center measures distance shown on
template. Drill mounting holes:
Use of safety glasses is recommended to protect the eyes.
-Empty cabinet and remove delicate items fi'om adjacent cabinets.
Use center punch or nail to make an
indentation for centering the drill bit.
-Holding drill straight, drill through Template 2 at the four black drilling holes
indicated on template.
Place solid sut)port, such as a stack of books, under oven to raise it close to cabinet
bottom.
Align mounting holes on oven with bolts.
Lift oven, and insert bolts into mounting holes.
Tighten bolts alternately to draw oven up evenly and secure it to cabinet bottom.
Remove oven's rubber feet and save for future use.
Plug power cord into receptacle.
Remove template and clean drill holes.
Select four bolts--one of each size--fl'om parts package.
Hold each bolt against cabinet fl'ont rail.
Select bolt that extends beyond top of bottom shelf by 3/16" to 3/4".
Correct bolt length is important. If bolt is too short, it won't reach oven; if bolt is too
long, oven will not be drawn up tight to cabinet.
From inside cabinet, insert four bolts, all same length, through mounting straps and
then into drilled holes of cabinet shelf.
14
Page 15
Notes
Microwave Ovens
15
Page 16
Monogram;
General Electric Company Lr._lfsvifle, KY40225
NOTE: While performinginstallationsdescribed in this bOOkr satetyglassesorgogglesshouldbe worn
To obtltin specific i!?_Ol"lllation conce177i!10o _t!_y
Monogram product o1"service, c+t!! GE Anst_er ('enter_' consumer infornmtion service +it 800,626".2000 +lqy
time, ck O,o1"night,
For Monogram local service i!_your +u'e++,c+d!
1 800 ddd 1845,
NO'I E: Product impvovelnent is a contin_lil_g endeavor at General
EJ_ctlic rhe_'efore, inat_rials, al_pearanc_ al_d s]_cifications are
stfl_iecl to change witho_t i_olice
Pub No 49 8893 Pair No 164D3333P128
', 1997 GE Al_pliances (ND 881) 10/97
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