GE ZEK957BD1BB, ZEK957SD1SS, ZEK957WD1WW Installation Guide

Page 1
Installation Instructions
27" Built In Wall Oven
JKP15, JKP18, JKP27, JKP45, JKP56 JKS05, ZEK937, ZEK957
"If you have questions, call 800-GE-CARES orvisit our website at:
www. GEAppliances.com"
Before you begin
IMPORTANT-Save these instructions for
local inspector's use.
IMPORTANT-Observe all governing
codes and ordinances.
Note to Installer- Be sure to leave these
instructions with the consumer.
OWNER- Keep these instructions for future
reference.
ATTENTION INSTALLER!! All electric wall ovens must be hard wired
(direct wired) into an approved junction box. A "plug and receptacle" is NOT permit- ted on these products
NOTE- This appliance must be properly grounded.
Parts Included
Bottom Trim
Single Ovens
4 flat head screws (side trim)
3 pan head screws (bottom trim) Double Ovens
8 flat head screws (side trim) 3 Pan head screws (bottom trim)
Tools You Will Need
Materials Needed
_¢_ WireNu_ts
Strain Relief
112"conduit
Clamp for
Junction
Box
36" of String
1/8" Drill Bit & Phillips Electric or Screwdriver
Hand Drill
Pub. No. 31-10473
229c4053P452 1
Page 2
Installation Instructions
IMPORTANT SAFETY INSTRUCTIONS
For Your Safety
Be sure your oven is installed properly by
a qualified installer or service technician.
Be sure the oven is securely installed in a cabinet that is firmly attached to the house structure. Weight on the oven door could cause the oven to tip and result in injury. Never allow anyone to climb, sit, stand or hang on the oven door.
Make sure the cabinets and wall cover- ings around the oven can withstand the
temperatures (up to 200°F.) generated by the oven.
_ CAUTION: The electrical power
to the oven supply line must be shut off while line connections
are being made. Failure to do so
could result in serious injury or death.
Electrical Requirements
This appliance must be supplied with the proper voltage and frequency, and connected to an individual properly grounded branch circuit, protected by a circuit breaker or fuse
having amperage as noted on rating plate.
(Rating Plate is located on oven side trim.) We recommend you have the electrical wiring
and hookup of your oven connected by a qualified electrician. After installation, have the electrician show you where your main oven
disconnect is located. Check with your local utilities for electrical
codes which apply in your area. Failure to wire your oven according to governing codes could
result in a hazardous condition. If there are no local codes, your range must be wired and
fused to meet the requirements of the National
Electrical Code, ANSI/NFPA No. 70-Latest Edition. You can get a copy by writing:
National Fire Protection Association
Battery March Park
Quincy, MA 02269
Effective January 1, 1996, the National
Electrical Code requires that new, but not existing, construction utilize a 4 conductor connection to an electric range. When
installing an electric range in new construction, follow the instructions in the section on NEW CONSTRUCTION AND FOUR CONDUCTOR
BRANCH CIRCUIT CONNECTION. You must use a three-wire, single-phase A.C.
208Y/120 Volt or 240/120 Volt, 60 hertz electrical system. If you connect to aluminum
wiring, properly installed connectors approved for use with aluminum wiring must be used.
2
Page 3
Installation Instructions
Pre-Installation Checklist
THE FOLLOWING PAGES IS TO BE ill
USED FOR SINGLE AND DOUBLE ill OVEN INSTALLATION! JJ_
Door Removal is not a requirement for
installation of the product, but is an added
convenience.
Open the oven door as far as it will go.
Remove packaging materials.
Check behind hinges, and under false bottom. Remove labels on the
outside of the door, plastic on trims and panel, and all tape around oven.
]
Oven Racks
Broiler Pan Literature and Grid Pack
Open oven door and remove literature pack, broiler pan and grid, and oven
racks. Remove Installation Instructions from
literature pack and read them carefully before you begin.
Be sure to place all literature, Use and Care, Installations, etc. in a safe place
for future reference.
Push both hinge locks down toward
the door frame, to the unlocked
position. This may
require a flat blade
screwdriver.
Place hands on
both sides of the door, close the oven
door to the removal position this is half
way between the broil stop and fully
closed..
Hinge
_. Unlocked
e s,,,on
Hinge
Arm
Hinge
/ Clears
Slot
3 (Continued on following page)
Page 4
Installation Instructions
1_ Place the oven on a table or platform Iq_"
even with the cutout opening. (Platform must support 150 Ibs. single, 275 Ibs. double.)
Remove the bottom trim from the
top of the oven. It will be installed at the end of installation. The trim is
wrapped separately and taped to the top of the unit.
Bottom
Trim
Conduit
Side Trim _
4
Page 5
Installation Instructions
Cutouts for Single Built-In-Oven
Cabinet
Width Junction Box Cabinet Width 27
27" Location
Recommended
Cutout Location from Floor 32 1/2"
Allow 7/8"
for overlap of
oven over side
2" x 4" or
equivalent
runners
20,,_
Allow a minimum of 20"
for clearance to adjacent
corners, drawers, walls, etc.
when door is open
Allow 1" for
overlap of oven
top and bottom
of cutout
If the cabinets do not have a solid bottom, then two braces or runners
must be installed to support the
weight of the oven. For single
ovens the runners and braces must
support 150 pounds.
22" Min.
above base
5/8" MIN.
28 1/8" MAX.
/
Alternate
junction box
location
Recommended
cutout location from floor
32 1/2"
rail
Cutout Depth 23 1/2"
Cutout Width 25" Min.
25 1/4" Max.
Cutout Height
27 5/8" Min. 28 1/8" Max.
NOTE: If the cabinet does not have a front frame and the
sides are less than 3/4" thick, shim both sides equally to
establish the cutout width.
=
]
24"
J
J
J
_t
i"_ 18'_1
27
2" x 4" or
Equivalent
Runners
This Oven is not approved for stackable
or side by side installation
Page 6
Cutouts for Double Built-In-Oven
Allow 7/8"
for overlap of
oven over side
edges of
Installation Instructions
Junction Box
Location
Cabinet Width 27"
Recommended
Cutout Location from Floor 13 1/4"
above base
44"
2" x4" or
equivalent
t rail
Height
49 11/16" MIN. 50 1/8" MAX.
Cutout Depth
Cutout Wdth
23 5/8" Min.
25" Min.
_>20j.
Allow a minimum of 20"
for clearance to adjacent
corners, drawers, walls, etc.
when door is open Allow 1" for
overtlap of oven
top and bottom
of cutout
Recommended
cutout location
from floor
4" or
EQUIVALENT RUNNERS
25 1/4" Max.
Cutout Height
49 11/16" Min. 50 1/8" Max.
NOTE: If the cabinet does not have a front frame and the sides
are less than 3/4" thick, shim both sides equally to establish
the cutout width.
SUITABLE BRACING
TO SUPPORT RUNNERS
If the cabinet does not have a solid bottom, then two braces and runners must be
installed to support the weight of the oven. For double ovens the runners and braces
must support 275 pounds.
Page 7
Installation Instructions
Cutouts for Single Oven Under Counter
Gas or electric cooktops may be installed over this oven. See cooktop installation
instructions for cutout size. See label on top of oven for
approved cooktop models.
\
240V / 208V Junction Box Location
Gas or electric connections
for gas cooktop must be
located in an adjacent
accessible location to the right
25" MIN. 25 1/4" MAX.
I
27 5/8" MIN. 28 1/8" MAX. '
1
3/4" Support
Platform
Required
MUST SUPPORT 150 LBS.
Allow 1" unit overlap
all edges
22" MIN. 32"
Above Typical
Support Countertop
Platform Height
NOTE: Stainless Steel models are not approved for under the counter
installation.
NOTE: This Oven is not approved to be installed under a Solid Disk, Induction or Downdraft Modular Cooktop.
Page 8
Installation Instructions
IB-1ElectricalConnections
ATTENTION INSTALLER!!!
All electric wall ovens must be hard wired (direct wired) into an approved junction
box. A plug and receptacle is NOT IR21 permitted on these products.
Do not shorten the flexible conduit.The conduit strain Relief Clamp must be securely
attached to the junction box and the flexible conduit must be securely attached to the clamp. If the flexible conduit will not fit within
the clamp, do not install the oven until a
clamp of the proper size is obtained.
NOTE TO ELECTRICIAN: The 3 power leads supplied with this appliance are UL recognized for
connection to larger gauge household wiring. The insulation of these 3 leads is rated at temperatures
much higher than the temperature rating of house- hold wiring. The current carrying capacity of the
conductor is governed by the temperature rating of the insulation around the wire, rather than the wire
gauge alone.
WARNING: Improper connection ofaluminum house wiring to copper
leads can result in an electrical
hazard or fire. Use only connectors
designed for joining copper to aluminum and follow the manufacturer's
recommended procedure closely.
i
I--I
Turn off the circuit breaker or remove fuses to the oven branch circuit.
With the oven in front of the cabinet opening, on a table or platform, connect the
flexible conduit to the electrical junction box as shown below. You will need to purchase a strain relief clamp to complete the connection of the conduit to the junction
box.
JUNCTION BOX
STRAIN RELIEF CLAMP
PLACE OVEN ON
A SUPPORT
TO ASSIST IN
CONNECTING
CONDUIT
NOT INCLUDED )
AT JUNCTION BOX
8 ( Continued on Next Page)
Page 9
Installation Instructions
Electrial Connections cont.
NEW CONSTRUCTION AND
FOUR-CONDUCTOR BRANCH
CIRCUIT CONNECTION
When installing in a new construction,
or
When installing oven in a mobile home, or
When local codes do not permit grounding through neutral:
a. Cut the neutral (White) lead from the crimp.
Re-strip the neutral (white) lead to expose the proper length of conductor.
Ground
Wires
Junction Box Cover
OR
Three-Conductor Branch
Circuit Connection
When connecting to a 3-conductor branch circuit, if local codes permit:
a. Connect the bare oven ground conductor
with the crimped neutral (white) lead to the
branch circuit neutral (white or gray in color), using wire nut.
Ground
/ Wires
Ground and neutral wires
_ Junction
Box Cover
b.Attach the appliance grounding lead (green
or bare copper) in accordance with local codes. If the residence grounding conductor
is aluminum, see WARNING note.
c. Connect the oven neutral (white) lead to the
branch circuit neutral (white or gray) in
accordance with local codes, using wire nut.
d.Connect the oven red lead to the branch circuit
red lead and the oven black lead to the branch
circuit black lead in accordance with local codes, using wire nuts. If the residence red,
black or white leads are aluminum conductors,
see" WARNING" note on preceeding page.
e. Install Junction Box Cover.
b.Connect the oven red lead to the branch
circuit red lead, using wire nut.
c. Connect the oven black lead to the branch
circuit black lead in accordance with local codes, using wire nut. If the residence red,
black or white leads are aluminum conductors, see "WARNING" note on
preceeding page.
d. Install Junction Box Cover.
9
Page 10
Installation Instructions
Placing the Oven in the Opening
_-_ Sliding the Oven Into the
Opening.
a. Loop (do not tie) a 36" string around the
conduit before the oven is slid into place. This will keep the conduit from falling behind
the oven.
loop while
I= pushing the oven
Pull out on string
into the cabinet
b. Lift oven into cabinet cutout using the oven
opening as an grip. Carefully push against oven front frame. Do not push against outside edges.
¢. As you slide the oven back, pull the string
so that the conduit will lie on top of the oven in a natural loop.
d. When you are sure the conduit is out of the
way, slide the oven 3/4 way back into the
opening. Remove the string by pulling on one end of the loop.
Drilling the Pilot Holes
Note: Before drilling the pilot holes make sure the oven is pushed as far back into the opening as it will go
and centered.
a.
Drill four-I/8" pilot holes through the
mounting holes (top and bottom) of the side trim, for the four #8 screws provided. Drill eight holes for the Double Oven.
The screws must be
MOUNTING
HOLE
LOCATIONS
NOTE: Mounting screws must be used. Failure to do so could result in
the oven falling out of the cabinet causing serious injury.
a minimum of 1/4" from the front of the cutout.
b. Secure the oven to cabinet with screws
provided.
NOTE: If the cabinet is particle board, you must use 4 #8 x 3/4 particle board screws.
These may be purchased at any hardware
store.
10
Page 11
Installation Instructions
Preparing for the bottom
Trim Installation
a. With oven installed, take the bottom trim
and center it on the bottom front edge of
the cabinet opening.
b. Using the trim as
a template mark
the center of each slot (three
total) where
the mounting
holes will be drilled.
c. Remove the trim. d. Drill pilot holes into the center of each
template mark.
Installing the Bottom
i--i
Trim
Replacing the Oven Door
The oven door is heavy. You may need
help lifting the door high enough to slide it into the hinges slots. Do not lift the door by the handle.
placing one hand on each
side. The door is heavy so
Replacing the Oven Door _Pick the Oven Door up by
you may need help. Do not
lift the door by the handle.
Place the notch of the
hinge arm into the bottom edge of the hinge slot.
Bottom Edge Hinge Arm
Of Slot, _
i i i
a. Place the bottom trim centered over the
pre-drilled mounting holes. Tape the edges of the trim down to maintain the alignment.
Side
Trim
Screw
Side
Trim_
b. Using the three pan head trim screws
provided secure the bottom trim to the bottom edge of the cabinet.
IMPORTANT: If this unit is ever removed from the cabinet or the cavity is ever
pulled out for service, the trim must be removed first or damage to the trim will
occur.
/
Lower
Trim
I_ Open the oven door as
far as it will open.
Push the hinge locks up against the front
frame of the oven cavity, to the locked
position.
Close the oven door.
Hinge Notch
Hinge in
Locked Position
Notch of
Hinge Securely
Fitted into Bottom
of Hinge Slot
11
Page 12
Installation Instructions
PRE-TEST CHECK LIST
Remove all and any stickers. _ properly (see page 10).
protective
film if
present,
Chec to surethatallwi in0is
secure and not pinched or in contact
with moving parts.
_ Operation Checklist
[_ emove all items from the inside 11k61rl
I_ Checkthat conduit is securely
of the oven.
connected to the junction box.
Turn on the power to the oven.
(Refer to your Use and Care Manual.) Verify that the bake and broil units, and all cooking
functions operate properly.
Check that the circuit breaker is not tripped or the house fuse is
blown.
See Use & Care manual for troubleshooting list.
Check that the bottom trim is installed
Check to be sure the mounting screws are installed and flush with the side
trim, (see page 10).
NOTE TO ELECTRICIAN:
The power leads supplied with this appliance are UL recognized for
connections to larger gauge household wiring. The insulation of
these leads is rated at temperatures
much higher than the temperature rating of household wiring. The current carrying capacity of a conductor is governed by the wire gauge and also the temperature rating
of the insulation around the wire.
NOTE: ALUMINUM WIRING
A. WARNING:
IMPROPER CONNECTION OF ALUMINUM HOUSE WIRING TO THE COPPER LEADS CAN
RESULT IN A SERIOUS PROBLEM.
B. Splice copper wires to aluminum
wiring using special connectors designed and UL approved for
joining copper to aluminum and
follow the manufacturer's
recommended connector
procedure closely.
NOTE:Wire used, location and enclosure of splices, etc., must conform to good wiring practice
and local codes.
Pub. No. 31-10473
12 22ec4053P452
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