GE ZBD5700F00BB, ZBD5700F00WW Installation Guide

Page 1
GE Monogram ®
Installation
Instructions
with
Optional Trim Kit Installation Instructions
Built-In Dishwashers
ZBD 5600 ZBD5700 ZBD 5 900
Page 2
gefl)re you begin - Read these instructions completely and carefldly. IMPORTANT - Save these ii1structioi1s for local inspector's use.
IMPORTANT- OBSERVE ALL GOVERNING CODES AND ORDINANCES.
Note to Installer - Be sure to leave these instructions with tile Consmner. Note to (:onsumer - Keep these instructions with your Use and Care Book tot flmue
i'elei'ellce.
IW:I fl This appliance must be properly grounded. See "Power Supply", page 8.
_i_R _ ;_ | [_$'_ _ iT]]_ kl| lira Cet apvareil dolt _tre correctemeut mis _ la terre.
Consulter _<Alimentation _lectrique - page 8.
Con_n_
If tile dishwasher is a new installation, most of tile work must be done beflwe tile dishwasher
is moved into place. If this dishwasher is replacing another dishwasher, tile comaections must be checked tor compatibility and re- placed as necessary.
If vou have a question concerning tile installa- tion of this product, call tile GE Answer
(:enter ® Consmuer hfformation Service at
800.696.9000, 94 hours a day, 7 days a week.
If vou received a damaged dishwashei _,you should immediately contact vom _dealer or
builder.
For Monogram local service in your area,
1-800-444-1845.
For Monogram service in Cmlada,
1-888-880-3030.
For Monogram Parts and Accessories, call
1-800-626-2002.
Design Information
Models Available ............................................. 3
Product Dimensions ....................................... 3
Adwmce Plmming .......................................... 3
Standard Installation in 24" Deep Cabinets. 4
Optional Trim Kits ......................................... 4
Corner Installation ......................................... 4
Installation Preparation
Parts Supplied ................................................. 5
Materials You _]11 Need ................................ 6
Tools xkm Will Need ....................................... 6
Prepare tile Opening ..................................... 7
Water Supply ................................................... 7
Power Supply .................................................. 8
Prepare Drain Plmnbing ............................... 9
Installation of this dishwasher requires basic mechanical and electrical skills. Proper installation is tile responsibility of tile in-
staller. Product failure due to improper installation is not covered under tile GE
Appliance _'al'rallty. See tile Use & Care
Guide for warranty infln'mation.
This dishwasher must be installed to allow fin" flmn'e removal ti'om tile enclosure if
service is required.
Use this appliance only tot its intended purpose.
Ce lavewaisselle dolt _tre install_ de thcon a permettre la sortie ult_riem'e de
l'enceinte en cas d'intervention,
I1 ne flint utiliser cet appareil que pour l'usage pore" lequel il a 6t6 construit.
Installation
Step 1 Remove Wood Base .......................... 10
Step 2 Install Leveling Legs
and Toekick Brackets ................................. 10
Step 3 Install Water Inlet Fittings ................ l l
Step 4 Install Power Cord ............................ 11
Step 5 Level the Dishwasher. ....................... 12
Step 6 Slide Dishwasher into Opening ....... 19
Step 7 (kmnect _Vatei _Line ......................... 19
Step 8 Install Drain Line .............................. 13
Step 9 (kmnect Electrical ............................ 13
Step 10 Secm'e Dishwasher to
Co/mtertop or Cabinetry ........................... 14
Step l 1 Install Toekick Assembly ................ 15
Step 19 Install Side Filler Strips .................. 15
Panel Kits
ZPF25 Door Panel Kit .................................. 16
1/4" Thick Custom Door Panel
ZPF75 Door Panel Kit .................................. 19
3/4" Thick Custom Door Panel
Page 3
Design Information
Stai,less Steel I, terior Dishwasher,s
Models
Available
Product Dimensions
ZBD5600 WW, ZBD5700 WW White Dishwashers
ZBD5600 BB, ZBD5700 BB
Black Dishwashers
ZBD5900 SS
Stainless Steel Dishwasher
These dishwashers are designed for versatility, adaptable to virtually any installation.
These models have a hill length trimless door without the traditional access panel, The
black and white models can be customized with decorative panels of wood or other
material.
A-34" Min. adjustable
to 35" max.
B- 23-5/8" C- 23-1/2" total depth
D-4" max., 2-7/8" rain. E- 5" escutcheon height
F- Adjustable, to 3-1/4" G -25-1/4" from cabinets
face (dependingon depth of cabinets)
G
Advance Planning
Toekick_
The black and white models may be covered with custom decorative door panels of wood
or other materials to match cabinetry. See
"Optional Trim Kits," page 4.
The stainless steel model does not accept custom panels.
A custom toekick can be installed to match cabinet toekick material. A continuous toekick may be installed to form an
unbroken line at floor level.
-A continuous toekick should be installed in such a manner that it can be removed if
service is reqtfired.
Tub flange trim is supplied to conceal may slight gap between the dishwasher and ac!jacent cabinetrv.
These dishwashers may be installed beneath countertops of stone or other materials that
will not accept screws. No trim kit required. See "Secure dishwasher to cotmtertop or
ac!jacent cabinetry", page 14.
Page 4
Design Inff)rmation
SlaDde,s,_ Sled l_Herior Di,_hwa,_her,_
Standard installation
in 24" de@ cabinets
01btional
7_im Kits
Install in standard 24" deep cabinets:
- The dishwasher door will be flush with the front thce of ac!jacent cabinetry.
With a 3/4" thick custon_ door panel in place, the exterior is trimless and fits flush to a(!jacent cabinetry.
ZPF25_V, white or ZPF25B, black custom panel kit - Provides flw the installation of a
1/4" thick custom door panel, See page 16
flw installation instructions.
ZPF75_. white or ZPF75B, black custom panel kit - Provides flw a trimless appem_
mace using a 3/4" thick custom door panel. See page 19 for installation instructions.
Cabinet
Resting AgainstWall
COrTler
installation
For a corner installation, allow 2" clearai'Jce
between dishwasher and ac!jacent cabinet or wall.
Dishwasher nltlst be placed no more than 10 feet fl'om sink fl)i" proper drainage.
Countertop
Dishwasher
Door
Opening2" Minimum
Page 5
Installation hdbrmation
Slai_less Steel Interior Dishwasher,_
Parts
Supplied
Remove the hardware accessory bag and other parts fl'om inside or taped to the
outside of the dishwasher. Check contents against drawings to insure that all parts are
included.
2toekick slides 2teekick support brackets
2side trim pieces 2-pieceteekick 16Screws (see illustration} 2 leveling legs
Junction box
"_ Screw B
Screw A (4)SideTrim Screw C
(2)Countertop Screws (4)Toekick
Mounting Bracket
Screws Screws
Screw E Screw F
2 LevelingLegs
Leftand RightSide
ToekickSupportBrackets
Screw D (2)Toekick (2)JunctionBox
(2)Cabinet SlideScrews- Screws
Mounting ColorMatched
Screws
FrontToekick Panel
InnerToel<ickPanel
2 PieceToekick
JunctionBox
Leftand RightSide
ToekickSlides
2SideTrimPieces
Page 6
Installation Preparation
Slai_le,s,_ Sleel I_lerior l)i,shwa,_her
MateriaLs You
Will Need: (not supplied)
7boLs you Will Need:
(Not Supplied)
elbow (3/8" NPTexternal thread onone endandopposite endto fit hotwater supply line) Threadsealtape ULlisted wire nuts (3)
Fer new iastallalioas ealy:
Air gap for drain hose, if required Waste tee for house plumbing, if applicable Electrical cable or power cord, if applicable Screw type hose clamps
Strain relief for electrical connection Handshut-off valve (recommended)
Water line 3/8" O.D.min. copper or 1/2" O.D.min plastic.
Air
Gap
Wire Nuts
Phillipsheadand flat blade screwdrivers Adjustable wrench (6") 3/8", 5/16" and 1/4" nut drivers
Level
Carpenter'ssquare
Measuringtape
Safetyglasses Safety Glasses
Flashlight
Electrical Cable
or PowerCord
©
Screw Type Clamps
HotWater Line
Waste
Tee
FlatBlade Screwdriver
90° Elbow
ThreadSeal
Tape
Shut-Off
Valve
Strain Relief Coupler
Phillips Head
Screwdriver
Fer new ieslallalio, only:
Tubing cutter
Drill andappropriate bits
Holesaw set
Hole
Saw Set
Level
Adjustable
Wrench
MeasuringTape
Flashlight
Drill
and Bits
,,,,,,,,,,,i
dddddddddddd
Square
Tubing
Cutter
Page 7
the Openin, g
The rough cabinet opening must be 24" rain. deep, 23-5/8" rain. to 24" max. wide.
The opening height should be 34" rain.
and _5" II/ax,
The opening should be fl'ee of extraneous pipes and wires.
Installation Preparation
Slai_le,_,_ Sled I_Herior l)i,_hwa,sher
ThisWallArea mustbeFreei
34"to35"
Underside
ofCountertop
toFloor
PipesorWires
24"Max
Water
Supply
Hot water line may enter fl'om either side, fl'om the rear, or fl'om the floor within the
shaded area shown.
TtlI'n offwater supply.
Cut a hole approximately 1-1/2" in diam-
eter to admit water line. Access hole must
be round and smooth.
Install a hand shut-oil valve in the supply line in an accessible location, such as under
the sink. (The shut-oil valve is optional, but
recomm ended and may be required by local codes.)
Install the hot water line, using no less than
3/8" O.D. copper tubing or 1/9" O.D.
plastic tubing.
The water line must be long enough to torm a smooth natural loop with no sharp
bends or kinks between the cutout entry and fill valve location, centered at the fl'ont
of the dishwasher.
At!just the water heater to deliver 120°F rain. water temperature.
The water pressure of the hot water supply line must be 20 to 120 psi.
Before connecting, flush water line to clean
otlt debris.
//
Shut-offValve
\
,,_
ii Li
ii ii
Hot ::
ii ii ii
CabinetFace_
d
//J
// I
// I
RightSideEntry
Approx.40"
SideEntry ...... F_
Approx.30"
fromWall 2" fromFloor
X
\
\
\,
X
Page 8
Installation Preparation
FORPERSONALSAFETY:
REMOVEHOUSEFUSEOROPEN CIRCUITBREAKERBEFOREBEGINNING INSTALLATION.
DONOTUSEAN EXTENSIONCORDOR ADAPTERPLUGWITHTHISAPPLIANCE FOLLOWNATIONALELECTRICAL CODESORPREVAiLiNGLOCALCODES ANDORDINANCES.
Slai_le,_,_ Steel I_Herior Di,_hwa,_her,s
.... \
/ , Receptacle t \\
/C Alternate \
, Location
SI_CURITE ILFAUTENLEVERLEFUSIBLEDELA
MAiSONOUOUVRiRLEDISJONCTEUR AVANTDECOMMENCER
L'INSTALLATiON. ILNEFAUTPASUTILISERDE
RALLONGENID'ADAPTATEURDE
FICHEAVECCETAPPAREiL.[LFAUTRESPECTERTOUSLES CODESD'ELECTRICITENATIONAUXOULESCODESET %GLEMENTSLOCAUXENVIGUEUR.
Electrical Requirements: These dishwashers inust be supplied with a
120 volt, 60 Hz power supply with an indi- vidual, properly gr(mn(led branch circuit, protected by a 15 or 20 amp filse or circuit
breaker or time delay filse.
Wiring inust be 2 wire with gromacl.
If electrical supply does not meet the above
requirements, call a licensed electrician befi_re proceeding.
Grounding Instructions: This appliance must be either cmmected to a grounded-metal permanent wiring system, or an equipment-grounding Coilductor must be
rim with tile circuit conductors and be com_ected to tile equipment-grounding
terminal or lead on tile appliance.
2"
Ground--/
Cabinet
Blacl<_
White
Cabinet Preparation & Wiring:
Wiring may enter fl'om either side, tile rear,
or fl'om tile floor within tile shaded area
sh own.
Cut hole 1-1/2" max. diameter within tile shaded area to admit tile electrical cable or
power cord. Tile hole must be fl'ee of sharp edges. If tile cabinet wall partition is metal, tile edge of tile hole must be covered with a rubber protector.
Electrical Connections:
Tile electrical com_ection is on tile right side
of the dishwasher.
For cable direct com_ections, the cable inust be routed as illustrated. The cable must
extend fi)rward a minimum of 24" fl'om the rear wall.
For power corcl c(mnections, install a 3-prong type receptacle in the rear wall of
sink cabinet ilext to the dishwasher. Install the receptable at least 6" and not more than
18" fl'om the dishwasher opening. The
receptacle should be at least 6" and not more than ] S" off tile floor.
Allow approximately 3" between cable and a(!jacent cabinetr v.
THEiMPROPERCONNECTIONOFTHE
EQUIPMENT-GROUNDING CONDUCTORCANRESULTiNARiSK OFELECTRICSHOCK.CHECKWiTHA QUALiFiEDELECTRiCiANORSERVICE REPRESENTATIVEiFYOUAREiN DOUBTWHETHERTHEAPPLIANCEiS PROPERLYGROUNDED.
LEMAUVAISBRANCHEMENTDU CONNECTEURDEMISEA LATERREDE
L'EQUIPEMENTPEUTCAUSERUN RISQUED'ELECTROCUTION.ENCASDE
DOUTESURLAMISEALATERREDE L'APPAREIL,CONSULTERUN
ELECTRICIENQUALIFIEOUUN PREPOSEDESERVICE.
Page 9
Installation Preparation
Slai_le,_,_ Sled I_lerior Di,_hwa,sher
drain
plumbin, g
Follow local codes and ordinances.
Dishwasher drain hose must not exceed 10 feet in length for proper drainage.
- Tire dishwasher is supplied with a 3/4" I.D. drain hose, 78" long. Add tip to 42" length to the fhctory supplied hose if
necessaiw.
Dishwasher must be comaected to waste line Mth an air gap (not supplied) or 30"
minimum, high drain loop (depending on local codes and ordinances) to prevent
back flow into the dishwasher.
An air gap must be used if waste tee or
disposer com_ection is less than 12" above floor to prevent siphoning.
Install waste tee or disposer and air gap
according to the manufilcturer's instruc- tions.
Cut a hole in cabinet wall, approximately
1-1/2" in diameter for drain hose.
Install drain hose hook to underside of
countei'top.
Method 1 - Air Gap with Waste Tee or Disposer Usethis methodwhen waste tee or disposer connection is less
than 12" abovethe floor.
Waste Tee Installation
Method2- HighDrainLoop
with WasteTeeorDisposer
Usethismethodwhenhighdrainloopisat least30"abovethe floor.
DisposerInstallation
-- 4-
WasteTeeInstallation
DisposerInstallation
An air gap MUST BE USED if the drain
hose is connected to x_aste tee or disposer lower than 12" aboxe the floor lexel.
Failure to provide the proper drain con- necti(m height, 12", with air gap or 30" minim um high drain loop will result in improper draining of the dishwasher which
IIlav catlse dalnage.
! i I
IL DOlT YAVOIR un dispositif anti-retour si le tuwm de vidange est branch_ hun tO d'_gout ou fi un broveur d'ordures qui est _l
Illoins de 30 cI/l (12 po) atl-(lesstls (hi sol.
Si le tuyau d'_)gout n'est pas branch,) h une bom'Je hauteur, au moiFJs 30 cm (12 po), avec un dispositif anti-retour, ou si la boucle d'()gout haute n'est pas {i une
hauteur d'au moins 75 cm (30 po), le lave-vaisselle se vidange real, ce qui petit
causer des d&gfits.
Page 10
Installation
StaD_le,s,_ Steel I_Herior Di,_hwa,_her
hi,stall Custom
Door Panel
Step l
Remove
wood base
St@ 2
Install
_velin, g legs
& toekick
brackets
If you intend to install custom door panels, refer to installation instructions provided in this booklet. The panels should be in place beIore installing the dishwasher.
Cut the shipping carton and use it as a pad trader the dishwasher, This will protect the
finished floor in the kitchen,
Lay the dishwasher on its back,
Remove the 4 screws holding the dish-
washer to the wood base. Discard screws.
Retain wood base,
lnsm'e that the floor of the cutout is the same level or higher than the rest of the
room. If the kitchen floor is tile, it may be elevated above the floor of the installation
cutout. Pieces of the wood base may be placed into the cutout floor to make it level or higher than with the kitchen floor, This
will allow fin" easy rein oval fl_r any fllture
service,
Un-wrap the drain hose and pull to the rear of the dishwasher, Take care not to kink or
crush the hose.
Install toekick support brackets on the left and right sides of the mounting brackets
using 2 screws each, See illustration for correct orientation,
Install the fl'ont leveling legs provided in the parts package. The legs should be at
least 2" fl'om the bottom edge of the motmting bracket.
A({just leveling legs to installation height.
Tighten leveling leg locking nuts on the
rear.
Screw C
2" Min.
Mounting Bracket
Toekick Support Bracket
10
Page 11
Installation
Slai_le,vs Sleel I_lerior Di,shwa,sher
Step 3
Install
Water Inlet
Fittin,_s
st@ 4
Install
powocord
(g" used)
Skipthis step Ifdishwasher
will be wired direct.
Install the 90 ° elbow onto the water inlet. Use thread sealing tape or pipe thread
C()IIlp()/lI1 d,
The 90 ° elbow should tace the left or right side, depending on water line routing.
Install strain relief ontojmaction box and tighten against incoming wires.
Strip 1/2" insulation fl'om end of power cord wires.
Comaect incoming wires to dishwasher wires using wire mlts of appropriate size.
Comaect tile white to white, black to black and incoming gro/md to green wire.
Push all wires into thejm_ction box and secm'e cover with screws onto dishwasher
ti'all/e.
Note: Tile power cord and connections II/[Ist comply with tile National Electrical Code,
Section 429 and/or local codes and ordinances.
IMPORTANT: The p(mer cord illt/st be no longer than 6 fl fl'om thejmlction box to tile plug. DO NOT PLUG IN PO_ ER CORD .AT
THIS TIME.
ScrewF
11
Page 12
Installation
StaD_le,s,_ Steel I_lerior Di,_hwa,_her
Step 5
Level the Dishwasher
Step6
Slide
Dishwasher
Into Openin, g
Careflllly upright tile dishwasher, taking care not to bend tile leveling legs. Make sure tile leveling leg locking nuts are
sectlre.
Check to be sure tile dishwasher is level and at tile cutout height.
Insert drain hose into tile hole previously drilled in tile cabinet wall.
Slide tile dishwasher into tile opening a few inches at a time.
As you proceed, pull tile drain hose through tile cabinet wall under tile sink.
If a power cord is used, guide tile end through a separate hole.
Check to be sure there is no interference
with waterline or house wiring.
Level
And Sides
Step 7
Connect
Water Line
Tile water supply line should be flushed to clear any foreign material before connect-
ing to tile dishwasher.
Make sure there are no sharp bends or kinks which could restrict tile water flow.
HotWater
Supply
90° Elbow
12
Page 13
Installation
Slaiule,vs Sleel Iulerior Di,shwa,sher
Step 8
[nstall Drain Line
Follow all local codes and ordinances.
Drain Line Preparation
The dishwasher is supplied with a 78" hmg corrugated drain hose.
If the location requires a longer draiil hose,
add up to 42" length to the supplied hose.
Use 3/4" inside diameter hose and thin
wall copper coupler to join the hose ends.
Note: Totaldrain hoselength must notexceed 10feet for properdrainoperation.
Drain Line Installation
(_om_ect drain line to air gap, waste tee or
disposer using either method 1 or 2 as
previously determined.
SecHre c(mnection using appropriate
clamps (not supplied).
Make sm'e drain hose is not kinked.
Note: Removedrain plug beforeconnecting to disposer. Dishwashercannotdrain if plug is left in place.
Method1- AirGapwith WasteTeeorDisposer
Waste Tee Installation
Method 2 - High Drain Loop
with Waste Tee or Disposer
Fasten to underside
30" 30"
Waste Teelnstallation Disposerlnstallation
DisposerInstallation
__ ofcountertop
Fasten to underside
Step9
Connect
Electrical
(Fordirect connectionto
housewiring)
lf housewiring is not2-wire with a
by the installer. When housewiring is aluminum, besureto useU.L.listed
anti-oxidant compoundandaluminum-
__ ground wire, a groundmust be provided
Verify that power is turned off at the source.
to-copperconnectors.
Si lecircuit de la maison n'a pasdeux
ills, plus unfil deterre, Vinstallateur
dolt installer un fil de terre. Quand les
ills de la maison sent en aluminium, il faut prendresoin d'utiJiser unep_te
anti-oxydante et des connecteurs aluminium acuivre sur la liste UL.
Install a strain relief onto the junction box
and tighten against the incoming wires.
Strip l/2" insulation fl'om end of incoming
wires.
Use wire mlts of appropriate size and c(m-
nect white t()white, black to black and incoming ground to green wire.
Push all wires into the junction box and
place on dishwasher fl'ame. Secure with
screws "g".
Screw F
\
\
/
/
/
/
/
13
Page 14
Installation
Stai_less Steel I_Herior Dishwasher
Step 10
5 cure
Dishwasher
to Countertop or Cabinetry
To maintain position and alignment the
dishwasher nlust be secured to tile COUlltertop or to a(!jacent cabinetry. If co/mtertop is of stone or other hard material, secure the dishwasher to a(!jacent
cabin ets.
Check to be s/ire that dishwasher is a(!justed to correct height and is centered in tile
cutout.
Open and close dishwasher door to insure proper operation of tile door. If there is anv binding or rubbing, reac!just leveling legs.
Secure dishwasher to countertop:
Drill pilot holes through tile mounting bracket and into tile underside of tile
countertop. Install 2 screws "A" provided.
Note: Take special care to ensure CO/lllterI//O/lIlt screws are driven flush so thev
do not damage top of do()); when door is closed.
Secure dishwasher to adjacent cabinets:
Remove plastic plug buttoi_ on tile inside of the dishwasher fl'ame. One (hi each side.
Drill pilot holes through tile holes and into the ac!jacent cabinets, Install 2 screws "D" provided.
Replace plastic plug buttons.
Screw D
14
Page 15
Installation
Slai_le,s,s Sleel I_lerior l)i,shwa,sher
Step l l
[nstall
7bekick
Assembly
Install toekick slides to toekick support brackets. Use slide stamped "L" on left and "R" on right side.
Align fl'ont and ironer toekicks, matching screw holes.
Align toekick to second screw hole in toekick slide as illustrated.
Install color matched screws "E" through the flxmt of the toekick and into the toekick
slides. Do not tighten screws.
Carefldly, slide assembly back until it is aligned with a(!jacent cabinetry toekick.
A(!just the height of the panel by loosening screws and sliding the fl'ont panel down,
even x_ith the floor.
Carefully, hold the door and open flflly. Ensure that door does not strike top of
toekick.
A(!just toekick height if necessary.
Tighten screws.
i:
FrontToel<icl<Panel
InnerToel<icl<
Slide out_toekick
LeftSide Toekicl< Slide
St@ 12
Install
Side 7?ira
ScrewE
Side trim filler strips are packed with this dishwasher. If the cabinet cutout is wider
than the dishwasher, install the filler strips on both sides of the dishwasher to cover
gaps.
Open the door fidlv.
Place side trim against dishwasher tub and install 2 screws, loosely on each side.
At!just trim to correct width. Tighten screws.
Side Trim
AttachmentScrews
Pulltabwhile Pushingtoekickin
Screw B
15
Page 16
ZPF25 Custom Door Panel Kit
l/4" Tkick (u,slom Door Pa_el
Kit Contents
7, 5
ZPI_2r B, Black trim
cF_ r
ZPF2, _,, White trim
Tools and Materials required
Phillips screwdriver
Gloves to protect against sharpedges.
To pre_ent electrical shock, clisc(mnect electrical pox_er supply to dishwasher before changing panels. Do not operate dishwasher when
door asseinblv is i'ei/love(l.
Metal door
8 wood screws
6 "6" clips
DoorTrim
2 Door Springs (8)Screws
Moto: It isbestthat 2peopleperformthis installation.
The ZPF25 trim kit provides support for 1/4"
thick custoln door panel.
Moto: Maximumcustompanelweightis
10pounds.
Pore" &viter les &lectrocutions, il flint
cl_brancher l'alimentation &lectriq ue du lave-vaisselle
event de changer les pam_eaux. I1 ne thut pas
thire follctiollller le lave-
vaisselle q uand la porte est cl&pos&e.
St@ l
Cut l/4"
Thick Custo"nz
Panel to Size
"(;" Olips
Cut door panel to the dimensions shown.
The bottom left and right corners should be cut at 1/4" radius. See illustration.
Rote: Thetrim will conceal the cut edgesof the panels.
DoorTrim
2Door
Springs
1/4" Thick
DoorPanel
23-1/8"
25-1/2"
16
Page 17
ZPF25 Custom Door Panel Kit
l/4" Tkick (ustom Door Pa_el
Step 2
Remove Existin, g
Metal Door
Step 3
Assemble
Panel to
Door
Open the door fllllv.,
Caution: One person should hold the door
while the other backs out s('rex_s to prex eat
the metal door fron/falling.
Remove 6 screws on the inside the inner door fl'ame, Retain screws,
Remove the 2 screws with o-rings located in the bottom center of the ironer door. Retain
screws and o-rings.
[x)eIuove the ()liter door,
Remove the 2 screws holding the center door bracket to metal door,
Retain bracket and insulation,
Discard metal door,
Place the supplied metal door Oll a fiat s/li't_lce,
Place the custom panel on top of the metal
door.
Place supplied trim over the custom panel.
Press trim to panel and install the color matched screws provided. Install 3 screws
on each side and 9 screws on the bottom.
Deco Panel
DoorTrim
s@ 4
[nstall Door
C_nter
Bracket
Turn the assembled door over with appear- ance side down,
Install center door bracket onto door using original screws,
Place insulation around support bracket,
_orPanel
Insulation
Install Screws
17
Page 18
ZPF25 Custom Door Panel Kit
l/4" Tkick Custom Door Pa_el
Step 5
fnstall
As sembled
Door onto Dishwasher
Step 6
[nstall
Door
5 rincs
Locate the "(7' clips in the parts package. Place one clip, flat side tip, oxer each of the
screw holes, 3 on each side of the door.
Note: Onepersonshould hold the doorwhile the other installs screwsto preventthe door assemblyfrom falling.
Hold the assembled door to dishwasher ironer door and slide tip against control
panel. Control panel has posts that should engage the 9 holes in the top of the metal
door.
Install the original center screws and o-rings.
Note: Centerscrewsand o-rings must besecurelyfastened to preventfuture leaks.
Install original screx_ s to sides of imaer door flame, 3 each side.
The additional weight of the custom panel may require that the heavy door springs be
installed. Test Door Balance
With one hand under the door, slowly open the door filllv.
Open and close the door to check t0r proper balance. Correct door balance should prevent the door fl'om raising by itself fl'om a fifll open position and prevent the door fl'om talling heavilv.
If the door talls heavil}; damage will occur ti'om repeated use.
Install one or both new springs provided.
Install New Springs:
Close and latch the dishwasher door.
Locate door spring on left side of dish-
washer.
Disengage the push rod guide by pushing down on the guide and slowly pulling the guide out of the mounting position.
Carefldly release the tension on the spring and remove the push rod guide fl'om the
rod.
Remove the spring and replace with the spring that has a yellow marking,
Reassemble the push rod guide into the original position,
Test door balance,
Install right side spring if needed,
18
Page 19
ZPF75 Custom Panel Kit
/4 Thick (usi0m l)oor Panel
Kit Contents
ZPF75B, Black ZPF75_, _ hite
Tools and Materials mqu#ed
Phillips screwdriver
Glovesto protectagainst sharpedges
Nut driver
_To prexent electrical shock,
discmmect electrical power supply to dishwasher
befin'e changing panels.
Do not operate dishwasher
when door assembly is reiilo','ed.
Metal door
Support bracket
Label
18Screws
2 Door springs
Note: It is bestthat 2 people perform this installation.
The ZPF75 provides fin" the installation of
1/2" to 3/4" thick custom door panel.
Noto: Maximumcustompanelweightis 10pounds.
Pour &viter les _)lectrocutions, il thut
d_)brancher l'alimentation _lectrique du lave-vaisselle
avant de changer les pmmeaux. I1 ne thut pas
thire tinactimmer le lave-
vaisselle quand la porte est d6pos6e.
Metal Door
St@ l:
Determine
Custom
Panel
Sizes
Screw Y
Screw X (6) Not Used Screw Z
(1O)Wood Screws (2)Support Bracket
The custoin panel should be constructed in the same nlanner as cabinet doors. All edges
can be seen and must be finished for the best appearance.
C0untert0p Custom
__ , Panel Size Top
Cabinets Dim A_' 3/4"Thick
_Height is equalto A minus5-1/8" plus 1/4" EXAMPLE:
_Height =30-1/2" minus 5-1/8" plus 1/4" is equal to 25-5/8".
-t
F Floor _ll_-
/ Bottom of 3/4" Max. _23-1/8"
Adjacent Cabinetry
Screws
Door Panel _Height
Support
Bracket
Door Springs
Measm'e dimension A, fl'om underside of countertop to bottom of ac!jacent cabinets.
- Subtract 5-1/8". Control panel height is 5". Allow 1/8" fin" gap between bottom of
countertop and top of control panel.
-Add 1/4". The custom panel will slide tip,
behind control panel.
19
Page 20
ZPF75 Custom Panel Kit
/4 Thick ( u,stom Door Panel
Step 2
Remove
Existing
Metal Door
Step 3
[nstall Door
Center Bracket
Open tile door flflly.
Caution: Oneperson should hold the doorwhile the other hacksout screwsto preventthe metal doorfrom falling.
Remove 6 screws on tile inside of tile fi'ame. Retain screws.
Remove tile 2 screws with o-rings located in tile bottom center of tile door. Retain
screws and o-rings.
Renlove tile door.
Remove insulation and loam inserts, discard metal door.
Install new center door bracket onto door using screws "Z'.
Place insulation aroui]d support bracket.
2 "0" Rings
Supp!_:_!_acl<et
2-Depresslons_Fla t Face
i i
Step4
Assemble
Custo' z"n
Pand
ScrewZ
Lay custom panel (m a fiat surtace, appear- ance side down.
Place tile new metal door panel onto tile back of tile custom door panel. Align sides and top edges.
Drill 1/8" pilot holes, 3/8" deep, through the metal panel and into tile custom panel,
3 each side.
Secure custonl panel to metal door with 3 screws "X" on each side.
Drill 1/4" pilot holes through tile top return flange, approximately 1/4" deep.
1
Drill 1/4" Holes
&
Metallntegrated Door
Drill 1/8"Holes
(3 EachSide)
ScrewX
_mPanel
2O
Page 21
ZPF75 Custom Panel Kit
3/4" Thick Custom Door Pa_el
5
Step
hi,stall As s embled
Door onto Dishwasho
Step 6
fnstall
Door
Note: Onepersonshould hold the doorwhile the other installs screwsto preventthe door assemblyfrom falling.
Check to be sure that fl)am inserts are in place.
Hold the assembled door to dishwasher ironer door and slide up against control
panel, The control panel has posts that should engage the 9 holes in the top of the metal panel,
Install the original center screws mad
O-I'ings.
Note: Centerscrews and o-rings must besecurelyfastened to prevent leaks.
Install original screws to sides of imaer door fl'ame, 3 each side.
The additional weight of the custom panel
may require that the heavv door springs be installed.
Test Door Balance
With one hand under the dooi, slowly open the door flfllv.
Open and close the door to check tot proper balance. Correct door balance
should prevent the door ti'om raising by itself ti'om a flfll open position and prevent
the door ti'om thlling heavily.
If the door fidls heavily, damage will occur
fi'om repeated use.
Install one or both new springs provided.
2"0" Rings_
Fo Insert l
MoistureStrip
i Insert
ControlPanel
PostHoles
Push Rod
Guide
Install New Springs:
(]lose and latch the dishwasher door.
Locate door spring on left side of dish-
washer,
Disengage the push rod guide by pushing down (m the guide and slowly pulling the
guide out of the mounting position.
Careflfllv release the tension on the spring and remove the push rod guide fl'om the
rod.
Remove the spring and replace with the spring that has a yellow marking,
Reassemble the push rod guide into the original position,
Test door balance.
Install right side spring if needed.
21
Page 22
ZPF75 Custom Panel Kit
3/4" Thick ( ustom Door Pa_el
Step 7
fnstall
Custom 7b&ick
Slip toekick slides into guides by pulling out the metal tabs.
Hold custom panel against toekick slides and mark screw hole locations.
Remove toekick and drill 1/8" pilot holes.
Remove toekick slides and secure panel to slides with 2 screws each. Use screws "X'. If
panels are 1/2" thick, use caution when driving these screws.
Insert the assembled toekick into the support brackets by pulling out the metal
tabs.
Carefldl> slide assemblv back until it is aligned with ac!jacent cabinetrv toekick.
See product installation instructions to reinstall the dishwasher.
Carefldl> hold the door and open fldly, Insure that door does not strike top of
toekick.
ScrewX
PullTabWhile Pushingtoel<ickin
2_
Page 23
Notes
Slai*_le,s,s Sleel I_lerior l)i,shwa,sher
9 °
_D
Page 24
@ Monogram:
General Electric Company Louisville, KY40225
NOTE: While performinginstaflations describedinthis hook, safeWglassesor gogglesshould beworn.
7_,obmhz V,e<ific hq;.mal_o_z co_*cenzh_g a_9
_onsumer i_q_,w_<ttio_z ser vi<e <tl _qO0.626.2000--<_ly
lil_z< d_0 or _lighL For Mo_mgv<tm Io<<d s_,rvic_, _z your <n_<_,_<dl
l -+_00-444-1 +_45. h_ C<_+_+_d<t<<dl, l -+_8_,'-&_O-3030.
NOTE: P_oduc_ implovemenl is t c<mdmfil_g ende tvol al (;ene_ d
Eleclric There,>re, male_ials_ appearance aJ_d specilicalions are
subiecl Io cha_+ge will_<>_l J_olice
Pub. No. 49-5860-1 Primed in USA
4, 1999 GE Appliarlces
(N.D. 458) 9/99
Part Number: (82 0017x Issue A
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