Page 1
Plenum
Disconnect
Light and
Thermostat
522-08W
MONOGRAM FREEZER ICING KIT WR49X10021
LEFT
BACK
TOP
FRONT
EVAP ORIFICE
PERF
LINE
RIGHT
EVAPORATOR
PLATE
INSULATION
NOTCH
522-08H
REAR
TOP
FRONT
INSTALLATION INSTRUCTIONS
DISCONNECT POWER BEFORE SERVICING TO PREVENT
ELECTRICAL SHOCK HAZARD
Parts Included:
522-08F
Drain pan assembly with ground wire
250ml
squeeze bottle
522-08E
Bar of PermaGum
522-08D
522-08Y
Orange jumper Wire, with female
bullet connector on one end and
522-08G
Insulating styrofoam piece
for side wall
stack terminal on opposite end
required on models produced after
10/94).
2 Wire ties
IMPORTANT: Follow these instructions completely. Procedure
will vary slightly for non-dispenser models.
Insulation pieces to cover entire
evaporator compartment
(not
522-08J
Plastic “Xmas Plug” ratchet
fastener
(not required on models
produced after 10/94).
Prepare Freezer Compartment
■■ 1. Lift to remove top grille panel frame. Set aside. Locate
and disconnect or cut the 2 drain tube clamps in the
compressor compartment.
■■ 2. Remove ice bucket, icemaker, shelves and all materials
Installation Instructions Page 1 of 4 70836-00
EVAPORATOR
COMPARTMENT
DIVIDER
DRAIN
TUBE
522-08L
DRAIN TUBE CLAMPS (2)
in the freezer compartment.
COMPRESSOR
COMPRESSOR
DRAIN PAN
■■ 3. Remove the rear
panel section
(plenum). Disconnect the wiring to
the light socket
and over-temperature thermostat if
present.
Page 2
■■ 4. Remove the evaporator fan/motor bracket assembly.
522-08S
INSULATION
Remove fan support panel.
Fan Support Panel
522-08V
Evaporator
Fan/Motor
Bracket
EYELET SCREW
EVAPORATOR
INSULATING
FOAM PIECE
■■ 5. Disconnect the drain pan heater leads. Remove drain
pan/heater assembly by pulling drain tube through the
freezer side wall. Discard entire assembly.
Drain Pan
Wires
■■ 6.
Skip this step for TL Serial models produced after Oct.
1994.
Insert the “Xmas” ratchet fastener plug into the
pink “female” lead. (This lead will not be used. )
522-08C
PINK “FEMALE” SIDE
OF THE CABINET HARNESS
522-08AA
“XMAS” RATCHET
FASTENER PLUG
522-08Z
HEATER
MELTED OR
DAMAGED FOAM
■■ 8. Pull off the styrofoam pieces on the right wall and front
right corner. Discard both pieces. Wipe walls and
compartment ceiling dry. Install insulated pieces as
marked for each location. Peel backing and press pieces
onto the right and left sides, rear and front. Next place
top ceiling piece, being sure not to cover mounting
screw hole on the left side. Note: The top, front and rear
front pieces are sized to fit 48" wide models. Cut along
dotted cut line for 36" and 42" models.
Place front, back and
side pieces.
Place top piece last.
■■ 9. Replace styrofoam
piece with new
foam piece supplied. Position the
styrofoam against
the front inside
corner, flush with
the ceiling and front
wall.
522-08R
■■ 7. Remove foam behind the evaporator, at left rear corner.
Remove screw at the top left side of the evaporator. Pull
evaporator down and away from the ceiling.
522-08Q
Remove
Foam
Block
CAUTION:
Evaporator fins are
sharp! Wear protective gloves.
Installation Instructions Page 2 of 4 70836-00
522-08K
EVAPORATOR
SCREW
■■ 10. Cut a notch out of
the bottom corner
of the evaporator
header plate. This
will allow the new
drain pan to fit
evenly in that
corner.
522-08U
Clip Corner
Page 3
■■ 11. Press insulation pieces onto the top and front side
plates on the left side of the evaporator. Press
insulation piece on rear plate (if not present). Open
the eyelet slot for the mounting screw.
■■ 17. Push drain pan assembly up and against the bottom of
the evaporator. The bottom of the styrofoam drain pan
must be evenly aligned with the bottom of the insulating
styrofoam on the right side wall. Use insulated tape
along the bottom to seal gap between these pieces.
OPEN EYELET
SCREW SLOT
INSULATION
TAPE
PLACE
522-08ZZ
INSULATION
TAPE ON
FRONT AND
BACK SIDE
■■ 12. Reinstall evaporator screw in the top left side. Grasp
evaporator at the bottom with both hands, push up to
the ceiling, engage the eyelet screw and push as far
left as possible. Tighten eyelet screw to hold in place.
Reinstall foam block in the left rear corner.
■■ 13. Maintain at least 3/16" clearance between evaporator
coils and styrofoam on the right side wall to prevent
moisture transfer.
INCORRECT
522008N
MIS-ALIGNED
(FOAM HOUSING
BELOW SIDE FOAM)
CORRECT
ALIGNED
(FOAM HOUSING
FLUSH WITH
SIDE FOAM)
■■ 18. Secure drain hose in the machine compartment with
original clamps. Check to be sure the hose will
discharge into the compressor drain pan.
■■ 19. Secure new ground wire to front of freezer cabinet in
the same location as original wire.
■■ 20.
Note: Orange jumper wire not used on models pro-
duced after Oct. 1994.
Connect Orange wire from the
evaporator fan motor to the stack terminal of the
orange jumper wire.
STACK
TERMINAL
FEMALE BULLET
CONNECTOR
Prepare Machine Compartment
■■ 14. Check PermaGum and/or RTV sealer where the heat
exchanger enters the evaporator wall. Check wires in
the grommet, push PermaGum between the wires for
a complete seal.
■■ 15. Cut tubing length on the drain pan hose at designated
marks for 36" and 42" wide models. Hose is sized to fit
48" wide models.
DRAIN TUBE
HOSE CLAMP
522-08A
HEATER
WIRES
INSULATOR
DONUT RING
GROUND
WIRE
DRAIN PAN
EVAPORATOR
PAN FOAM
HOUSING
■■ 16. Insert end of new hose through the evaporator
compartment wall and into the machine compartment.
522-08B
14" JUMPER WIRE
■■ 21. Connect one lead of the drain pan heater to the
female harness connector. Connect other lead to the
Orange jumper
Route jumper wire towards the right rear corner and
bundle with wire tie. To avoid interference with
evaporator fan, attach the other wire, loosely, to the
heat exchanger with a wire tie.
wire female connector (bullet end).
HEATER
WIRES
JUMPER
ORANGE
WIRE
REAR VIEW
WIRE TIE
PINK WIRES
(FEMALE
CONNECTOR)
522-08O
Yellow
Installation Instructions Page 3 of 4 70836-00
ORANGE
JUMPER WIRE
Page 4
■■ 22. Install insulation piece on the back side of the evapora-
tor fan support (trim on dotted line for 36" or 42"
models). Reinstall the panel.
■■ 23. Dry the drain pan under the compressor in the machine
compartment. Fill squeeze bottle with tap water. Insert
bottle up and into the fan panel opening. Squeeze
about half of the water onto the evaporator. Check to
see if water flows into the compressor drain pan.
Continue adding water until it flows into the pan. If the
entire water bottle is needed to create the flow, the
drain pan is not installed at the correct slope and must
be repositioned.
DRAIN
PAN
EVAPORATOR
FAN ORIFICE
SQUEEZE
BOTTLE
522-08M
■■ 25. Reinstall freezer rear panel (plenum) and icemaker.
Check to be sure icemaker fill tube is positioned
correctly over the fill cup.
■■ 26. Reinstall light shield or ice bucket depending on the
model.
FINAL INSTALLATION and CHECKLIST:
■■ Again, check PermaGum seals on the heat exchanger, wire
grommet and drain tube hole on the machine compartment
side.
■■ Check to be sure that drain tube is secured with clamps and
discharges into the compressor drain pan.
■■ Connect power.
■■ Install front grille panel cover.
■■ Turn temperature control to position 5.
■■ Wait to verify that evaporator fan is running. Allow several
minutes for the evaporator fan delay to reset.
■■ 24. Reinstall the evaporator fan/motor assembly. Check for
proper rotation and clearance.
REAR VIEW
HEATER
WIRES
ORANGE
JUMPER
WIRE
522-08P
ORANGE
JUMPER
WIRE
WIRE TIE
PINK
WIRES
(FEMALE
CONNECTOR)
BLUE
WIRE
MOTOR
ORANGE
WIRE
MOTOR
SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE
Installation Instructions Page 4 of 4 70836-00
N.D. 522-08M 6/00
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