GE WCCB1030HWC, WCCB2050HWC, WCRD2050HWC, WMCD2050HWC Technical Service Manual

GE Consumer & Industrial
Technical Service Guide
August 2007
GE Coin-Operated Washers
WCCB1030HWC WCCB2050HWC WCRD2050HWC WMCD2050HWC
31-9165
IMPORTANT SAFETY NOTICE
The information in this service guide is intended for use by individuals pos sessing adequat e ba ckgrounds of electric al, electronic, and mechanical experience. Any attempt to repair a major appliance may result in personal injury and proper ty damage. The manufacturer or seller cannot be responsible for the interpretation of this information, nor can it assume any liability in connection with its use.
CAUTION
To avoid personal injury, disconnect power before servicing this product . If electrical power is required for diagnosis or test purposes, disconnect the power immediately after performing the necessary checks.
RECONNECT ALL GROUNDING DEVICES
If grounding wires, screws, straps, clips, nuts, or washers used to complete a path to ground are removed for service, they must be returned to their original position and properly fastened.
All rights reserved. This service guide may not be reproduced in whole or in part in any form without written permission from the General Electric Company.
GE Consumer & Industrial
Technical Service Guide
Copyright © 2006
– 2 –
Table of Contents
Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Brake Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Cabinet/Front Panel/Cover-Lid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Control Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Control Panel Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Dimensions/Water Consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Drain Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Harness Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Inverter/Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Inverter/Motor Signal LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Inverter/Motor Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Mode Shifter Coil Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Motor and Drive System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Rating Plate/Mini-Manual Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Shaft and Mode Shifter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Shaft and Mode Shifter Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Spin Basket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Tub Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Tub Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Water Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
– 3 –
MINI MANUAL LOCATION
Rating Plate at rear of backsplash
Rating Plate and Mini-Manual Location
The rating plate containing model and serial number is located on the rear of the control panel in the center. If you lean over the washer you can see the rating plate without moving the unit.
The washer incorporates optimum washability, capacity, quiet operation, and ease of service. The washer is 100 percent front serviceable, with 40% fewer parts. It features an Auto Balance suspension system, that allows greater out of balance capacity.
All washers are manufactured and supplied with provisions for proper grounding. The installation instructions advise on proper grounding. Safety devices should never be removed unless for servicing, and must always be replaced prior to placing the washer back in active service.
The mini manual is located in the backsplash, and contains service information
Suggested Tool List:
#2 Phillips, small slot blade screwdriver
1/4", 3/8", 7/16", nutdrivers
3/8", 3/4" open-end wrench
1/2" socket and rachet
Pliers
Special agitator puller WX5X1326
Special hub nut tool WX5X1325
Special belt installation tool WX05X10102
Hammer
T20H Torx head security screwdriver
Locking pliers
Wire tie to reattach overflow tube
– 4 –
Control Panels
HOT WASH
OPERATIN
G
1. Read instructions under lid.
2. For your saftey, washer will not run with lid open. Cycle is not complete until ALL lights go out.
RINSING FINAL SPIN
WARM WASH
COLD WASH
COLORED COTTONS
& REGULAR PERM PRESS
WHITE COTTONS
COMMERCIAL
WASHER
DELICATES PERM PRESS
& MIXED LOADS
HOT WASH NORMAL/FAS
T
1. Read instructions under lid.
2. For your saftey, washer will not run with lid open
.
Cycle is not complete until ALL lights go out
.
FILLING WASHINGTIME REMAINING
RINSIN
G
FINAL SPI
N
WA
RM WASH
NORMAL/FAS
T
WA
RM WASH
GENTLE/FAS
T
COLD WASH GENTLE/FAS
T
COLD WASH NORMAL/FAS
T
PERMANENT PRESS
COLORED COTTONS
WHITE COTTON
S
COMMERCIAL
WA
SHER
DELICATES
BRIGHT COLORS
WCCB1030HWC
WCCD2050HWC / WMCD2050HWC / WCRD050HWC
– 5 –
Fill
42"
25-1/2"
27"
36"
Dimensions/Water Consumption
Approximate water consumption – Actual usage may be slightly higher or lower.
HOT COLD TOTAL
Cycle Selection F Models H Models F Models H Models F Models H Models
Standard HOT Wash 16 15 22 14 38 29
Standard WARM wash 8 5 31 24 39 29
Economy HOT wash 14 14 20 13 35 27
Economy WARM wash 7 5 30 22 36 27
Energy Saving
All wash cycles include energy-saving cold water rinse.
Total cycle time --- 27 minutes plus fill times. Actual wash time is 9 minutes with final spin speed of approximately 630 RPM. The washer will automatically turn itself off upon completion of the cycle.
Electrical Requirement: 115 Volts, 60 Hertz. A properly grounded, 15- or 20 amp individual branch circuit is required.
– 6 –
Prepare Washer for Installation
Move Washer Close
to Final Position
Shipping Rod
Remove and Discard
Tag or
Strap
BOTTOM OF WA
SHER
LEVELING LEGS
Drain Hose
Secure to
Drain Hose
Cable Tie
Fill Hoses
Drain
Nozzle
Standpipe
Wire
Wrap
Remove
Screws
Rotate
Clockwis
e
Install Drain Nozzle
1. Remove cardboard inner pack and installa­tion accessories from under lid. Drain hose is in washer basket.
2. Grasp retainer rod on lower right side (has a tag on strap), and pull rod straight out and discard.
3. Be sure water sup­ply lines have been thoroughly flushed.
4. Move washer to final location. DO NOT let fill or drain hoses drag and get under washer.
5. Adjust front leveling legs as necessary to level washer. Front leveling legs are adjustable; if adjustment is necessary, re­level. The washer must rest firmly on all four legs. To “set” rear self­leveling system, tip washer for­ward so that rear base is about 4" off the floor, then lower.
6. Install drain hose in drain facility and secure with plastic tie strap provided or tape as illustrated.
Note: Drain hose nozzle may be shortened if original length prevents full insertion into drain facility.
1. Insert one end of aluminum drain nozzle into standpipe.
2. Slip or cut wire wrap back approximately 2" below top of standpipe.
3. Cut drain hose just below standpipe. Place silver hose clamp over black drain hose end.
4. Insert drain nozzle into end of drain hose, and position clamp to secure drain nozzle to drain hose.
CAUTION: Be sure drain hose is taped or secured to standpipe or other drain facility.
Note: Water may be drained into a standpipe. The discharge height must not be less than 30 inches, nor more than 6 feet above base of washer. Standpipe must be 1-1/2" minimum inside diameter and must be open to atmosphere.
Economy Water Usage
The pressure switch is set in the factory for the medium water level and usage.
To change setting from medium water level to high or low:
1. Make sure washer is unplugged from electrical outlet.
2. Remove 4 torx screws from back of control panel and lay control panel front on cover.
CAUTION: Be sure drain hose is firmly secured to drain facility.
7. Determine which is HOT water line before attaching fill hoses to faucets. Traditionally, HOT faucet is on the left. Be sure rubber washers are in end of both washer fill hoses and connect hose from right inlet valve on washer (marked HOT) to HOT faucet and left hose to COLD faucet. Couplings should be hand-tightened plus 1/2 turn with pliers.
3. Locate pressure switch in backsplash, and per illustration move white plastic cam on pressure switch to the clockwise position with your finger, until it clicks into position, to select the economy water saver (low water level). To select high water level, move the white plastic cam counter­clockwise until it clicks into position. Pressure switch does not have to be removed to change the setting.
– 7 –
Washer Electrical Preparation
Attach Ground
(Obtain Locally)
5/16" - 18 Thread
3/4"
Rear View
1-1/16"
5/8"
9/32"
Width
Cam Lock Available
From Greenwald
Part #8-1222
Wood
Block
Nut
Nut
Cam
Lock Washer
Spring Washe
r
Insure Proper Ground
Exists Before Use
Electrical and Plumbing Requirements
If required, an external ground wire (not provided) which meets local codes may be added. Attach to washer cabinet with sheet metal screw (not provided) to rear of washer as illustrated. The screw required is a #8 sheet metal screw, 18 threads per inch, 1/2 inch long. It can be obtained locally at any hardware store.
SPECAL INSTRUCTIONS
Cover Security Lock Installation
Washer cover is designed to accept stud type lock as shown below.
CAUTION: For personal safety do not use an extension cord or adapter plug with this appliance.
Do not, under any circumstances, cut or remove the third grounding prong from the power cord.
Follow national electrical code ANSI/NFPA 70 or local codes and ordinances.
• No other electrical device should be operated on the same circuit while washer is operating.
• This appliance must be supplied with 115V, 60 Hz and connected to an individual properly grounded branch circuit protected by a 15 or 20 amp circuit breaker or time-delay fuse.
• If the electric supply provided does not meet the above specifications, call a licensed electrician.
• Water pressure – 20 psi minimum.
• Water temperature from water heater 120° to 150°F (50° to 66°C).
To install lock:
1. Remove plastic insert in front of cover.
2. Install the lock washer on the lock shaft and locate so that the lock can be engaged in a counterclockwise direction.
3. Insert lock mechanism into cover opening and tighten until snug. (Overtightening may damage painted surfaces.)
4. Install cam and tighten until snug.
Access Door Lock Installation
To remove the access door retainer before installing a lock, place the door over a wood block with a 1/2" hole drilled in it and tap end of screw lightly with a hammer.
Note to Installer
After Installation check the following:
Drain Hose must be pulled tight and secured to drain facility to prevent lifting out of drain facility during discharge. Nozzle clamp must be securely tightened to prevent leaks. Make sure drain hose
is not rubbing against concrete or block wall. Rubbing may wear holes in hose.
Hose Washers–Rubber washers in both ends of fill hoses.
Hose Connections–Hot side (right valve) connected to hot water supply, cold side (left valve) to cold water supply. All connections should be hand-tightened plus 1/2 turn with pliers.
Grounding–Must be properly grounded to conform to local codes and ordinances.
Leveling–Adjust front leveling legs as necessary (preleveled from the factory at 1"). Check side to side and front to back. Tilt forward approximately 4" and then lower to adjust rear self-leveling legs.
Specifications subject to change without notice.
Operation–Turn on faucets and run washer through complete cycle by hand. Check for leaks, noise, vibration, correct water temperatures and proper operation in wash and spin. While washer is in spin, raise lid and check lid switch and brake operation
– 8 –
Lint Removal System
The lint filtering system consist of the turbo pump, agitator, air bell, and self cleaning filter at bottom of spin basket. During agitate water moves through the sides and up from the bottom through the self cleaning filters.
During pump down, prior to spin, the turbo pump is energized, and water is drawn out the sides and down through the self cleaning filter to clean and remove lint from the bottom side of the filter area, and flush lint down the drain.
Energy Saving
All wash cycles include energy-saving cold water rinse.
Total Cycle Time
27 minute wash cycle, plus fill time. Wash time is 9 minutes with a final spin speed of approximately 630 RPM. Washer will automatically shut off at end of cycle.
Dual Action Agitator
– 9 –
REMOVE
4 SCREWS
!
Control Panel
DEPRESS THE SIX TABS
SHOWN TO RELEASE
PC BOARD FROM PCB COVER
DEPRESS THE
FOUR TABS SHOWN
TO RELEASE PC BOARD
COVER FROM CONTROL PANEL ASSEMBLY
M
IN
I-
M
A
N
U
A
L
The control panel is designed with ease of service being the major consideration. The switches are tab interlock, and harness connectors are designed to only fit the correct mating connector. Control panel is galvanized, with three tabs designed to allow the switchtrim to be supported during service. Mini­Manual is located in the control panel.
1. Remove four (4) T20H Torx screws from the top of control panel as shown. (Mini-Manual can be accessed from this position as illustrated.)
2. Water valve is serviceable by removing the (4) T20H Torx screws from the top of the control panel, and rotating the switchtrim forward. Two 1/4" hex screws mount the water valve to the console. The water valve can be changed from the front by first “pinching off” the inlet hoses and pulling through back of control panel to remove.
To Replace Countback Display PC Board: (Some Models)
WARNING! THE STEP DOWN CAPACITOR
ON PC BOARD IS 120 VOLTS, AND POWER MUST BE REMOVED PRIOR TO SERVICING, THE TRACES ON THE BOARD RUNNING TO THE CAPACITOR ARE HOT!
1. Remove the four screws in the top of the control panel as shown in instruction #1 above.
2. Disconnect harness connector to pc board.
3. Pull 6 tabs as shown in illustration, one at a time, starting at connector end, while applying slight upward pressure, until all tabs are released. Remove pc board.
4. With pc board cover exposed, lift up on either end of cover and release the four tabs, one at a time until the cover is released and remove.
5. To reinstall, align the pc board cover and press carefully. The tabs are beveled to make installation easy.
6. Align pc board, by inserting the counter end under the tab in plastic pc board cover at the counter opening, and moving towards the con­nector end, carefully press into place, so that each tab snaps into place. Reconnect harness connector, and reinstall control panel and four screws.
Note: Use care not to overflex the pc board, to prevent breakage.
– 10 –
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