GE UltraSport User Manual

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Ultra
Sport
GE Lighting Systems, Inc.
TM
PRODUCT GUIDE
“The greatest highlight in all of sports!”
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GE is . . . Sports Lighting!
General Electric has been a world leader in sports lighting for almost 70 years.
The GE Ultra tradition of sports lighting leadership established with the first lighted field in 1924. GE lighting engineers continue to develop technology and products that focus on one simple goal: Provide the
highest quality and greatest value to our customers!
GE Ultra stadia such as Coors Field in Denver (back cover) and Bradley Arena in Milwaukee (right).
SportTM floodlight continues that
SportTM floodlights illuminate major
Just a few GE Ultra★Sport lighted facilities . . .
PROFESSIONAL
Bradley Arena Hockey/Basketball Milwaukee, WI
Coors Field Baseball Denver, CO
Bowie Field Baseball Bowie, MD
Montreal Forum Hockey/Basketball Montreal, Quebec
Jaguar's Stadium Football Jacksonville, FL
Sam Houston Track Horse Race Track Houston, TX
Memorial Park Softball Las Vegas, NV
INTERNATIONAL
Brisbane Club Cricket Brisbane, Australia
Abu Dhabi Racetrack Horse Race Track Abu Dhabi, UAE
Karnataka Stadium Cricket Bangelore, India
Marcana Stadium Soccer Rio De Janeiro, Brazil
Spaceage Electric Soccer Abu Dhabi, UAE
Venecia International Soccer Doha, Qatar
COLLEGE
University of Maryland Soccer College Park, MD
Skidmore College Soccer Saratoga Springs, NY
Rutgers University Soccer New Brunswick, NJ
University of Virginia Field Hockey & Soccer Charlottesville, VA
Princeton University Football Princeton, NJ
Michigan State University Football East Lansing, MI
Syracuse University Soccer Syracuse, NY
HIGH SCHOOL
Ottowa Hills High School Tennis Ottowa, OH
Hoover High School Baseball Birmingham, AL
Rodeo Park High School Baseball Tucson, AZ
Coronado High School Football/Track San Diego, CA
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NOTE: Patents have been applied for on one or more features referenced in this product guide.
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Ultra
Sport
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Floodlight
What Is UltraSport
The Ultra lamp, optical and ballast technology from various lighting applications packaged together for the first time in a state of the art sports lighting design.
The end result is unmatched light output and efficiency with excellent visibility and color rendering for players, spectators and color TV broadcasting.
Ultra unwanted glare and spill light pollution. And it offers affordable optional control features like Instant Hot Restart and System
TM
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Bi-Level lighting controls. When you look at all the features the Ultra light years ahead of the competition.
★★
Sport floodlight is the combination of proven
★★
★★
Sport floodlights also offer outstanding control of
★★
★★
Sport has to offer, you will agree that Ultra
★★
TM
?
★★
Sport is
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What Does the UltraSport Floodlight System Mean to You? . . . Fewer Fixtures!
The Ultra number of fixtures required to provide the same required light levels and uniformity ratios. As a result you get:
★★
★★
★★
Lower structural costs
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Lower maintenance costs
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Sport floodlight system significantly reduces the
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Lower installation costs
Less energy consumption
Applications
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IESNA Class III to major stadia where premium quality
★★
lighting and excellent glare control is required.
★★
Medium to large indoor arenas.
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★★
Large stadia and arenas where color TV recording and
★★
broadcasting will be common, and excellent color rendering and high vertical plane illumination is required.
★★
Sports fields and arenas where optional instant hot restart is
★★
desired in case of momentary power interruption or large line dips. This feature can be critical when TV recording and
broadcasting is taking place and revenues may be at risk if there is a short duration power loss that could cause an 8 to 12 minute fixture blackout.
★★
Facilities requiring instant off/on capability
★★
for dramatic theatrical lighting choices.
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Other general floodlighting applications
★★
where premium lighting is required from a high wattage metal halide source.
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GE is . . . Sports Lighting!
System Features
Advanced Metal Halide Lamp—The Ultra
takes advantage of metal halide lamp technology, proven by decades of use in all types of lighting applications. It uses an advanced generation of lamps specifically designed for use in sports lighting. Offered in a choice of 2000, 1500 or 1000 watts, these white light sources feature a double-ended design without an outer bulb, and provide an average rated life of 3000, 6000 and 10,000 hours, respectively. A standard mogul-base 1500W metal halide lamp has an average rated life of 3000 hours.
These advanced lamps also provide excellent color rendering
with a 4000 degree Kelvin color temperature.
★★
Sport floodlight
★★
New Optical Design—A two-piece reflector configuration is
utilized featuring a Rear/Primary reflector and a Front/ Secondary reflector.
The Rear/Primary reflector is made of press-molded glass featuring a special high reflectance coating for a mirror like finish and 95% visible light reflectivity. The Front/Secondary reflector is spun from high quality specular aluminum and has a GE patented ALGLAS
This new lamp/reflector configuration produces a more efficient and effective oval light distribution with very tight vertical light control to minimize wasted light and maximize light on the playing field.
®
finish.
OLD TECHNOLOGY
External visors/louvers add to
EPA/windload; reduced efficiency
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Internal Glare/Spill Light Control
NEW ULTRA
SPORT TECHNOLOGY
Internal glare arc cutoff skirts—
no effect on EPA/windload;
higher efficiency
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Ultra
Sport
TM
Floodlight
Rear Access Re-lamping and Fixed Aiming—The
★★
Ultra
Sport floodlight’s rear reflector cover serves as an access
★★
door to the optical for re-lamping and maintenance without any adjustment to the aiming of the floodlight. The cover hinges open 90 degrees for easy access.
Instant Hot RestartUltra
ordered with a new optional instant hot restart feature. After a momentary power interruption or line voltage dip which causes the lamp to extinguish, the hot restart pulse will restart the lamp within two seconds of power reapplication.
★★
Sport floodlights can be
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Broken Glass Shutdown Circuit—Metal halide light sources
produce ultraviolet (UV) radiation. If a person is directly exposed, this radiation can cause discomfort and sometimes permanent eye damage. Normally UV radiation is absorbed in a lamp’s outer bulb or jacket.
Unjacketed lamps rely on a luminaire’s optical lens to absorb UV. If the lens of a fixture that uses an unjacketed lamp is broken, the escaping ultraviolet radiation can create a potential health risk to players and spectators.
Because of this risk, Ultra lighting fixture to feature a Broken Glass Shutdown Circuit .
The system continuously senses the integrity of the front door glass. In the unlikely event that the lens is broken, the system automatically shuts off power to the lamp. A Broken Glass Shutdown Circuit is a standard feature on all Ultra luminaires.
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Sport floodlight is the first sports
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Sport
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GE is . . . Sports Lighting!
Technical Description
Luminaire Construction—Ultra
reflectors and electrical components are enclosed and protected in integral, but thermally isolated, heavy-duty aluminum housings.
Rear Reflector Housing—The Rear/Primary reflector is
housed in a non-corrosive high pressure die-cast aluminum cover hinged to the main housing ring and held shut by four corrosion resistant fasteners. High temperature gaskets completely seal the rear reflector housing to the main housing.
Rear Re-Lamping—The rear reflector cover serves an access
door to the optical and provides no-tool entry for re-lamping and maintenance without any adjustment to the aiming of the floodlight. The cover hinges open 90 degrees where it is physically stopped.
For safety, a lamp power disconnect circuit removes power to
the lamp when the rear access door is opened.
Front Reflector Housing—The 20-inch (508mm) Front/
Secondary aluminum reflector is enclosed in a heavy-duty spun aluminum casing. The front tempered door glass is 1/8-inch (3.2mm) thick and is permanently sealed and gasketed to the casing. A high temperature gasket seals the front optical.
Hydro
so that all thermal air transfer moves through an advanced filtering system with particle trapping, chemical absorbing and moisture controlling properties—critical for unjacketed metal halide lamp life and optimum optical performance.
Gard
TM
Filtered Optics—The entire optical is sealed,
★★
Sport floodlight’s optical
★★
Main Power Train Housing—The main housing is made of
lightweight high-pressure die-cast aluminum and is integral to the entire system.
The main housing design isolates the upper optical ring from
the lower electrical compartment for excellent thermal transfer.
The lower compartment contains all electrical components including the optional hot restart components, in a compact low wind load design.
Unlike other sports lighting fixtures that offer hot restart, the
★★
Ultra
Sport does not require any external add on modules or
★★
transformers that attach to the standard unit or protrude into the reflector and reduce photometric performance. All hot restart components mount inside the standard housing, so both the standard and hot restart units have the same external appearance and performance.
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Ultra
Sport
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Floodlight
Beam Efficiency = 53%
Total Efficiency = 86%
S01
Beam Efficiency = 54%
Total Efficiency = 85%
M01
Beam Efficiency = 65%
Total Efficiency = 84%
Photometric Performance—Traditional sports lighting
systems use metal halide lamps with large bulb jackets and mogul base sockets located in the axial center-line of the optical. This lamp design impedes optical efficiency by producing inefficient symmetrical light distributions with too much light in the upper beam. Some upper beam light is lost in the sky and grandstands or, in the worst case, can be the source of light trespass and glare.
The Ultra advanced double-ended metal halide lamp without a bulb jacket and a new unique reflector design.
The elimination of the outer bulb allows placement of the lamp arc into the focal point of shallow parabolic reflector forms needed to build high center beam candle power and provide the highest beam efficiency possible with wide beam distributions.
This new lamp/reflector configuration produces a more efficient, oval light distribution with very tight vertical light control to minimize wasted light and maximize light on the playing field.
Glare/Spill Light Control—The Ultra
precise optical design limits the amount of vertical spill and light pollution without the use of external visor/louver assemblies that increase wind loading and structure costs. Optional internal cutoff skirts are available and provide direct cutoff of the arc tube at 15 degrees above the floodlight’s center aiming point for optimum glare control without the high losses normally associated with external glare reducing devices.
Photometric Choices—Different combinations of primary and
secondary reflectors, in conjunction with the new double-ended lamp, provide multiple oval light distributions.
S01 =Stadium oval without internal glare control
★★
Sport floodlight, on the other hand, utilizes an
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Sport floodlight’s
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(NEMA 4X2)
W01
Beam Efficiency = 70%
Total Efficiency = 84%
WW1
S02 =Stadium oval with internal glare control
(NEMA 4X2)
M01 =Medium oval without integral internal glare control
(NEMA 4X2 [64x24])
M02 =Medium oval with integral internal glare control
(NEMA 4X2 [70X24])
W01 =Wide oval without integral internal glare control
(NEMA 5X3 [81X38])
W02 =Wide oval with integral internal glare control
(NEMA 5X3 [81X37])
WW1 =Extra wide oval without internal glare control
(NEMA 5X4)
WW2 =Extra wide oval with internal glare control
(NEMA 5X4)
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GE is . . . Sports Lighting!
Lamp Specification—The Ultra
takes advantage of metal halide lamp technology, proven by decades of use in all types of lighting application. It uses an advanced generation of lamps specifically designed for use in sports lighting. Offered in a choice of 2000, 1500 or 1000 watts, these white light sources feature a double-ended design without an outer bulb, and provide an average rated life of 3000, 6000 and 10,000 hours, respectively.
These advanced lamps also provide excellent color rendering with a 4000 degree Kelvin color temperature. They are designed for an orientation of horizontal plus or minus 4 degrees, and have no tilt factor.
LAMP DATA
GE Lamp Number MQI/2000/T9/40 MQI/1500/T8/40
Catalog Number—OSRAM Sylvania M2000T9/DE M1500/T9/DE
ANSI Designation U134 U133
Burning Position Horizontal ± 4 Degrees Horizontal ± 4 Degrees
MOL 10.00 Inches (254mm) 10.00 Inches (254mm)
LCL 5.00 Inches (127mm) 5.00 Inches (127mm)
Arc Length 4.25 Inches (108mm) 4.25 Inches (108mm)
Base Ceramic #10 Spade Ceramic #8-10 Spade
Lamp Volts 250 ± 10 Volts 265 ± 10 Volts
Lamp Current 8.5 Amps 6.3 Amps
Ignitor Pulse (Peak) 4000-5000 Volts 4000-5000 Volts
Pulse Width @ 3600 volts One Microsecond One Microsecond
Minimum Pulse Required 4000 Volts 4000 Volts
Initial Lumens 200,000 160,000
Lumens at 100 Hours 100% 100%
Lumens at 40% Rated Life 85% 85%
Average Rated Life 3000 Hours 6000 Hours
Color Temperature 4000° Kelvin 4000° Kelvin
CRI RA=65+ RA=65+
Hot Restart Capability Yes Yes
Lamp Seal Temperature Not to exceed 450 degrees C. Not to exceed 450 degrees C.
Bulb Wall Temperature Not to exceed 950 degrees C. Not to exceed 950 degrees C.
★★
Sport floodlight
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Metal Halide Metal Halide 2000 Watt Double-Ended 1500 Watt Double-Ended
Lamp Installation—Ultra
shipped with lamps installed.
The double-ended metal halide lamp mounts transversely to a specific orientation by inserting the lamp ends into pre-focussed ceramic holders. It is held in place by stainless steel spring clips that snap/ lock in place. The electrical connection of the lamp is separate from the mechanical support, and is made by connecting the spade ended-lamp leads to the socket terminals and tightening with a screwdriver.
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Sport floodlights are
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Ultra
Sport
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Floodlight
Ballast System—All Ultra
compact GE AccuwattTM ballast system in which the ballast is direct mounted to the aluminum housing with a thermal wedge for optimum heat transfer.
GE Accuwatt are designed to start and stabilize their respective double-ended metal halide lamps at their design center.
Ballast dielectric material is rated for a 200 degree C maximum operating temperature.
Every ballast undergoes a 2500 volt RMS “High Pot” and a 10KV “til” test in accordance with ANSI C82.4, C82.6 and C92.1 specifications. The ballast circuits are also designed to sustain a nominal lamp over a line voltage dip of 50% for up to four seconds when operating at nominal line voltage according to ANSI specification C82.6.
% Allow­able Line Line Power Line % Allow-
Watts Volts Variation Amperes Watts % Amperes Voltage Dip
2000 208 11.2 2125 10.0 *25°C 240 9.5 2115 8.5 Max 277 8.3 2115 7.2 Ambient 347 ±10 6.6 2122 90+ 5.6 50
1500 120 14.4 1630 11.2 *40°C 208 8.5 1630 6.9 Max 240 7.3 1630 5.6 Ambient 277 ±10 6.3 1630 90+ 4.7 50
1000 120 9.0 1080 6.6 *40°C 208 5.4 1070 4.1 Max 240 ± 4.8 1080 90+ 3.5 50 Ambient 237 4.1 1080 2.9
NOTE: For 50Hz voltages, contact factory. *See ballast table for wattage limitations.
Line Voltage Operating Line Factor Starting able Line
480 4.8 2132 4.4
347 4.8 1620 3.9 480 3.7 1630 2.8
347 3.6 1070 2.9 480 2.6 1088 1.8
★★
Sport floodlights feature the new
★★
TM
2000, 1500 and 1000 watt auto-regulator circuits
The ballast circuit will reliably start and stabilize a nominal lamp in ambient temperatures down to -29 degrees C. The unit is rated for operation in up to 40 degree C ambient temperatures.*
Ballast MaintenanceElectrical access is
achieved from the rear of the fixture without any adjustment to the aiming required. The rear housing cover is held in place by four captive corrosion-resistant cad-polymer coated screws.
Optional Instant Hot Restart—The
★★
Ultra
Sport floodlight can be ordered with a new
★★
optional instant hot restart feature. After a momentary power interruption or line voltage dip which causes the lamp to extinguish, a 34KV hot restart circuit will restart the lamp within two seconds of re-application of power.
Optional System 2TM Bi-Level Controls—The choice of
high/low two-level lighting is also available. System 2 Bi-Level controls utilize a 15 volt AC signal that is hard wired to the floodlight to switch capacitance and change wattage.
The 2000/1500 watt and 1500/1000 watt system choices are
available for separate game time and practice light levels.
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GE is . . . Sports Lighting!
Structural Data
Mounting—The Ultra
heavy-duty steel mounting trunnion finished with a zinc-rich epoxy powder paint for superior corrosion resistance. It can be either top or bottom mounted, is precision balanced for accurate aiming and is capable of withstanding wind forces equal to 125 MPH with a 1.3 gust factor without misalignment of the floodlights.
Aiming—Simply open the rear re-lamping door and align the
lamp's quartz shutoff tip with the front glass crosshair and target. Once these three points are aligned, tighten the trunnion bolts.
Because all access to maintain the Ultra from the rear, the aiming never needs to be disturbed to re-lamp or perform ballast maintenance.
Wind Loading/EPA—The maximum effective projected area
(EPA) per floodlight is 3.1 sq ft (0.29 sq M).
★★
Sport floodlight comes standard with a
★★
★★
Sport floodlight is
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Weight—The maximum weight is 55 lbs (25 kgs) standard, and
75 lbs (34 kgs) hot restart.
Vibration—The Ultra
tests at 2 G’s for 100,000 cycles in each of three planes; vertical, horizontal and diagonal with no damage to the system.
Classification—IP55
★★
Sport floodlight has passed vibration
★★
Ease of Installation/Maintenance
★★
Ultra
Sport floodlight comes with the following installation and
★★
maintenance features:
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Completely assembled with the lamp installed for fast, low-
★★
cost installation
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Rear re-lamping with no-tool access
★★
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Rear access to ballast compartment
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Permanent, fixed aiming
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Die-cast degree indicators
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Easy-to-use aiming sight
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Dimensional Data and Ordering Information
DIMENSIONS
TM
Floodlight
FRONT VIEW
ORDERING NUMBER LOGIC
SIDE VIEW
ULTS 02 M 5 A P
PRODUCT ID. XXXX
ULTS =
UltraSport
ULTK =
UltraSport with Instant Hot Restart
ULTI =
UltraSport Indoor Re­mote Ballast
ULTR =
UltraSport Indoor Re­mote Ballast with Instant Hot Restart
WATTAGE XX
01 =1000 51 =1500 02 =2000
LIGHT SOURCE X
M=MH NOTE: Lamp
orientation is horizontal ±4 degrees
Standard: Lamp installed in socket.
VOLTAGE X
0 =120/208/
240/277 Multivolt
1 =120 2 =208 3 =240 4 =277 5 =480 D=347
NOTE: For 50Hz voltages contact factory
BALLAST TYPE X
See Ballast and Photo­metric Selec­tion Table
A =Autoreg B=System 2
Bi-Level Controls Autoreg (see Tech­nical Sec­tion 9000)
NOTE: Not
available with ULTK or ULTR (Hot Re­start)
TM
OPTICAL XXX
S01 = Stadium Oval without
Internal Glare Control Skirts (NEMA 4X2)
S02 = Stadium Oval with
Internal Glare Control Skirts (NEMA 4X2)
M01 = Medium Oval without
Internal Glare Control Skirts (NEMA 4X2)
M02 = Medium Oval with
Internal Glare Control Skirts (NEMA 4X2)
W01 = Wide Oval without
Internal Glare Control Skirts (NEMA 5X3)
W02 = Wide Oval with Internal
Glare Control Skirts (NEMA 5X3)
WW1= Extra wide oval without
Internal Glare Control (NEMA 5X4)
WW2= Extra wide oval with
Internal Glare Control (NEMA 5X4)
REAR VIEW
M02
OPTIONS XXX
F = Fusing (Not avail-
able with multivolt)
P = Pre-wired with 6-ft
(2M) #14/3
U
L
R
LISTED
BALLAST AND PHOTOMETRIC SELECTION TABLE DATA
All light sources are clear unless otherwise indicated.
Wattage Source All Voltages Position S01 S02 M01 M02 W01 W02 WW1 WW2
Light Ballast Type Socket
1000 MH A,B** Fixed C/F C/F C/F C/F C/F C/F C/F C/F 1500 MH A,B** Fixed 9085 9086 9087 9088 9089 9090 9412 9413 2000* MH A,B** Fixed 9085 9086 9087 9088 9089 9090 9412 9413 NOTE: C/F = Contact factory. *Not available in multivolt or single 120 volt. **Not available with Instant Hot Restart
Photometric Curve Number 35-17 - - - -
Approximate 55-80 lbs Net Weight (25-36 kgs)
Effective 3.1 sq ft Projected Area maximum
(0.29 sq M maximum)
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Ultra
Sport
TM
Floodlight
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GE Lighting Systems, Inc.
Hendersonville, NC 28793-4506
OLP-2518B 7/97(5M)GELS
TM
Trademark of General Electric Company
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