GE UK-KIT-3S User Manual

UK-Kit-3S
Model UK-KIT-3S for
22refrigerators with the freezer
on the bottom.
Safety Information . . . . . . . . . . 2

Operating Instructions

How The Icemaker Works . . . . .3
How To Use Your Icemaker . . . .3

Troubleshooting Tips

Installation Instructions

Water Line Installation . . .11–13

Consumer Support

Icemaker Accessory Kit
www.GEAppliances.com
UK-KIT-3S
10527055 162D1599P009 49-60130 05-01 JR
Owner’s Manual and
Installation Instructions
READ AND FOLLOW THIS SAFETY INFORMATION CAREFULLY.
READ AND SAVE THESE INSTRUCTIONS
SAFETY PRECAUTIONS
IMPORTANT SAFETY INFORMATION. READ ALL INSTRUCTIONS BEFORE USING.
For Your Safety:
Do not place fingers or hands in the automatic icemaking mechanism while the refrigerator is plugged in. This will help protect you from possible injury.
It will also prevent interference with moving parts of the ejector mechanism and the heating element that releases the cubes, located on the bottom of the icemaker.
2
About the automatic icemaker.
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How the Icemaker Works

Water fills the empty cube mold when the freezer has cooled to freezing temperature. Cold air is forced directly over mold.
When frozen, the cubes are moved up and out of the mold. The sweeper arm ejects them into the ice storage bin below.
The feeler arm senses when the bin is full and signals the icemaker to stop ejecting more cubes. However, the mold has been refilled and cubes frozen so the new supply is ready when needed. As soon as ice is removed from the bin, the feeler arm signals that more is needed. Icemaker resumes operation by ejecting ready-and-waiting frozen cubes.
Ice
Sweeper arm
Ice storage bin
Feeler arm
Ice storage bin

How to Use Your Icemaker

To start the Icemaker, lower the feeler arm to
the ON (down) position. Make sure the ice storage bin is below the icemaker and pushed back as far as possible.
When the Icemaker is first connected or after
any extended period of non-use, you should discard the first few batches of cubes. Use ice regularly to maintain the best quality.
The feeler arm must be free to operate
upward and outward over the top of the ice storage bin during each ice-delivery cycle. Make sure packages in the freezer compartment do not block its movement.
Raise the feeler arm to the STOP (up)
position when:
Ice storage bin is to be removed for extended period of time.
Refrigerator is not to be used for an extended time, such as vacations. Also, turn off the water supply to the icemaker in this instance.
Water supply is to be shut off for several hours.
During operation, you may hear certain
sounds, such as the hum of the motor, movement of the cube ejector, humming or clicking of the water valve, and rattling of ice as it falls into the bin. These sounds are normal.
The Icemaker ejects cubes in groups and
it is normal for several cubes to be joined together.
Ice cubes that have been in the ice storage bin
for a considerable length of time may pick up off-flavor tastes, stick together and gradually become smaller. We suggest that these cubes be thrown away.
You may, on occasion, find a few smaller than
normal cubes in the bin. This is probably caused by low water pressure at time of water fill, and is no cause for concern.
The ice storage bin should be cleaned
occasionally in warm water. Rinse and wipe dry. Be sure to put the icemaker feeler arm in the STOP (up) position when cleaning the bin.
Keep the ice level to keep it coming. If the
cubes should build up in one area of the ice storage bin after being ejected from the mold, just level them out with your hand. Keep the cubes distributed evenly and the bin can reach its maximum cube capacity.
3
Arm down– icemaker will operate
Arm up– stops operation
Before you call for service…
Troubleshooting Tips Save time and money! Review the charts on the following pages first and you may not need to call for service.
4
Problem Possible Causes What To Do
Automatic icemaker
Feeler arm is in the Set the icemaker feeler arm to the ON(down) position.
does not operate STOP
(up) position.
Electrical power cord may Make sure plug from power cord fits tightly into wall outlet. not be plugged in.
Icemaker is not getting the Make sure the water supply is connected and turned on.
necessary supply of water. Check for kinks in the 1/4water supply tubing. Remove
kinks or replace tubing if there are kinks.
Freezer compartment too warm. Turn the temperature control to a cooler setting. See the
controls section in your refrigerator’s Owner’s Manual.
Cubes are too small
Shutoff valve connecting the Unclog it. refrigerator to the home water line may be clogged.
Ice cubes have
Ice stored for an extended Use ice regularly. Discard old cubes.
odor/taste
period may absorb odors, which affect their taste.
Ice storage bin needs to be Empty and wash ice storage bin. emptied and washed.
Food transmitting odors/taste Wrap foods well. to ice cubes.
Interior of the refrigerator See your refrigerator’s Owner’s Manual. needs cleaning.
Icemaker is not
Water pressure is too low. Low water pressure can cause valve to leak. Water pressure
producing ice
must be between 20 and 100 psi to function properly. A minimum pressure of 35 psi is recommended for units with water filters.
Improper water valve Check water connection procedure in these Installation
installation. Instructions. Self-piercing and 3/16saddle valves cause
low water pressure and may clog the line over time.
Icemaker wiring harness Check icemaker wiring harness connection. is not completely inserted in outlet.
Freezer section not operating Confirm that freezer section is operating at proper at proper temperature. temperature. See the controls section in your refrigerator’s
Owner’s Manual.
Icemaker is not
Icemaker has just recently Wait 24 hours for ice production to begin and for ice to
producing enough ice
been installed or a large amount restock after being emptied.
or ice is deformed
of ice has just been used.
Water pressure is too low. Check house water pressure. Water pressure must be
between 20 and 100 psi to function properly. A minimum pressure of 35 psi is recommended for units with water filters.
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Problem Possible Causes What To Do
Ice cubes stick together
Ice not being used often enough. Empty ice cube bucket more frequently.
or “shrink”
Ice forms in inlet tube
Water pressure is too low. Low water pressure can cause valve to leak. Water pressure
to icemaker
must be between 20 and 100 psi to function properly.
(on some models)
A minimum pressure of 35 psi is recommended for units with water filters.
Freezer compartment is Turn the temperature control to a cooler setting. See the too warm. controls section in your refrigerator’s Owner’s Manual.
Unit is leaking water
Unapproved plastic tubing Use only copper tubing or plastic tubing from a GE was used to complete water SmartConnect™ Refrigerator Tubing Kit. The only GE connection. approved plastic tubing is that supplied in GE SmartConnect™
Refrigerator Tubing Kits. Do not use any other plastic water supply line because the line is under pressure at all times. Other types of plastic will crack or rupture with age and cause water damage to your home. GE is not responsible for property damage due to improper installation of water connection.
Water pressure is too low. Check house water pressure. Water pressure must be between
20 and 100 psi to function properly. A minimum pressure of 35 psi is recommended for units with water filters.
Improper water valve installation. Check water connection procedure in these Installation
Instructions. Self-piercing and saddle valves cause low water pressure and may clog the line over time.
5

BEFORE YOU BEGIN

Installation UK-KIT-3S Icemaker Instructions Accessory Kit
Read these instructions completely and carefully.
IMPORTANT
Save these
instructions for local inspector’s use.
IMPORTANT
Observe all
governing codes and ordinances.
Note to Installer –Be sure to leave these
instructions with the Consumer.
Note to Consumer –Keep these instructions
for future reference.
Skill level – Installation of this appliance requires basic mechanical and electrical skills.
Completion time – 20–60 minutes
Proper installation is the responsibility of the
installer.
Product failure due to improper installation is not covered under the Warranty.
CAUTION
For your safety, unplug the refrigerator from its electrical outlet to eliminate danger of electric shock during installation.
TOOLS AND MATERIALS YOU WILL NEED
Blade-type screwdriver
1/4hex socket and
driver
Adjustable wrench
1/2open-end wrench
3/8open-end wrench
Needle nose pliers
Masking tape
Center punch
Electric drill
1/4drill bit
3/8drill bit
Hammer
Small knife
Bucket
Towel
6
ADDITIONAL MATERIALS YOU WILL NEED
Tubing, shutoff valve and fittings necessary to supply water to your refrigerator. They are not included in UK-KIT-3S.
A GE water supply kit (containing tubing, shutoff valve and fittings listed below) is available at extra cost from your dealer or from Parts and Accessories, 800.626.2002.
GE Copper Refrigerator Tubing Kits are available in the following lengths:
15WX8X2
20WX8X3
25WX8X4
GE SmartConnect™ Refrigerator Tubing Kits are available in the following lengths:
2 WX08X10002
6 WX08X10002
15WX08X10002
25WX08X10002
Be sure that the kit you select allows at least 8′ extra
tubing to allow moving the refrigerator away from the wall.
NOTE: The only GE approved plastic tubing is that supplied in GE SmartConnect™ Refrigerator Tubing kits. Do not use any other plastic water supply line because the line is under pressure at all times. Certain types of plastic will crack or rupture with age and cause water damage to your home.
NOTE: DO NOT USE A SELF-PIERCING VALVE.
Questions? Call 800.GE.CARES (800.432.2737)
or Visit our Website at:
www.GEAppliances.com
Installation Instructions
7
BEFORE YOU BEGIN
Ice Bucket
Icemaker
Water Valve Assembly
Double Prong Plugs
5/8″ Icemaker
Mounting Screws
Owner’s Manual,
Installation Instructions
and Warranty
Warranty Label
ICE MAKER
WARRANTY VERIFICATION
Date Installed _____________________ Dealer____________________________
Ferrule
Flexible Plastic Tubing
Water Tube
Compression Nut
Stainless Steel Clip
Plastic Stick-On Clamp
P-Clamp (used for water line tubing)
Owner’s Manual & Installation Instructions
CONTENTS OF UK-KIT-3S
Installation Instructions
8

INSTALLING THE ICEMAKER

REMOVE THE ICE SERVICE RACK
An ice service rack is mounted on knobs secured with screws in the left side of the freezer wall.
Remove ice trays and storage bin.
Carefully slide the ice rack up and off the
mounting knobs.
1
Ice Service Rack
Remove and discard the screws and knobs from the wall.
REMOVE ELECTRICAL PLUG AND WATER CONNECTION COVER
2
Electrical plug and water connection cover
Remove screw (A) that holds the cover in place. Discard the screw and cover.
Push in a double prong plug to seal the cover mounting slot.
A
Cover mounting
slot Double prong plug
INSTALL WATER FILL TUBE THROUGH THE BACK OF THE REFRIGERATOR
3
Remove the cover for the water tube inlet hole on the back of the refrigerator near the bottom. Use a flat-blade screwdriver covered with masking tape to protect against scratching the refrigerator.
After removing the cover, use the screwdriver to pierce the interior sealing tape that covers the hole for the water fill tube inlet. Clear a path for the water fill tube.
From the inside of the freezer, pull the water fill tube through the hole in the back wall. Be sure to
remove the masking tape from the end of the water fill tube to allow water to flow into the icemaker.
From the outside, push gently on the water fill tube while twisting it slightly, until the flange is firmly sealed inside the hole on the back of the refrigerator. Make sure the water fill tube is completely sealed.
To prevent the styrofoam insulation beads from entering the water fill tube during installation, temporarily cover the end of the tube with masking tape. Push the water fill tube through the hole.
Masking tape
Cover for the water tube inlet hole on the back of the refrigerator
Sealing tape (remove)
Back wall inside freezer
Electrical connection
Water tube inlet hole
Back of the refrigerator
Back wall inside freezer
Water tube inlet hole
Masking tape
Electrical connection
Back of the refrigerator
Sealed water fill tube
Flange
Water fill tube
Water fill tube
Installation Instructions
INSTALLING THE ICEMAKER
HANG THE ICEMAKER ON FREEZER WALL
Slip the stainless steel clip over the wall of the water cup.
Screw one 5/8icemaker mounting screw in the top front hole. Leave the head out approximately 3/8″ for
the slot in the icemaker hanger to slip over the screw.
Hold the icemaker in position inside the freezer. Insert the wire harness plug into the outlet using a rocking motion, until the locking fingers on the sides of the plug snap into place. The plug fits only one way.
Slip the icemaker hanger over the mounting screw, while easing the icemaker water cup toward the end of the water fill tube. The water fill tube fits under the stainless steel clip on the water cup. The water fill tube
must not be kinked. It should extend approximately
1/2into the water cup and must not become easily
dislodged.
Screw in the two remaining icemaker mounting screws.
Tighten all three screws.
4
Stainless steel clip
Start this screw first
Hangers
Water fill tube
Wire harness outlet
Water cup
PLACE ICE STORAGE BIN ON FREEZER SHELF.
Move the ice storage bin into place directly under the icemaker.
NOTE: Check again to make sure the icemaker power cord is fully inserted into its outlet.
Check again to make sure the icemaker feeler arm is in the STOP (up) position.
6
APPLY WARRANTY LABEL TO BACK OF REFRIGERATOR.
A label is provided in the kit. On it record the date of the installation for warranty purposes.
7
LIFT THE ICEMAKER FEELER ARM TO THE STOP (UP) POSITION.
The icemaker should feel secure when you lift the arm. Leave the feeler arm in the STOP (up) position until the refrigerator is connected to the water supply to prevent it from operating before the water supply connection is complete.
5
Feeler arm in STOP (up) position
Arm down— icemaker will operate
Arm up— stops operation
The icemaker installation is now complete. Refer to the following instructions for connecting the icemaker to the home water supply.
9
Installation Instructions
WATER VALVE INSTALLATION INSTRUCTIONS
Attach the water valve to the lower rail using the hex screws removed from the mounting plate. This will assure that the water valve is electrically grounded.
Plug the water valve wire connector into the terminal board at the points on the bottom right position, marked “1” and “2” across from “A” and “B.”
Re-install the vertical wire and tube cover. To avoid pinching wires, carefully tuck the wires inside the cover. Secure the cover by reusing all the original screws.
Secure the 1/4 inch flexible plastic tubing to the rear wall of the refrigerator cabinet using the plastic stick-on clamp.
NOTE: The P-clamp is used to secure the 1/4 inch flexible tubing at the back horizontal cover, using the existing cover screw. (See Water Line Installation Instructions.)
INSTALL THE WATER VALVE
Remove and save the 4 hex screws and the vertical wire and tube cover from the back of the refrigerator.
To access the water valve, cut along the outline in the fiberboard cover using a utility knife. Remove the fiberboard.
Thread the water valve wires through the rectangular opening, taking care not to bend any existing tubes.
Use a 1/4″ hex nut driver to remove the two lower
screws from the valve mounting plate and discard the mounting plate.
Wire and tube cover
1/4plastic tubing
1/4 plastic tubing
Water valve wires
Water valve wire connector
Water valve
Wire and tube cover
Plastic stick-on clamp
1/4″ flexible plastic tubing
Water valve
Terminal board
Water valve wire connector
Reuse hex screws to mount water valve
Discard mounting plate
Remove hex screws and reuse to mount water valve
10
Installation Instructions
WATER LINE INSTALLATION INSTRUCTIONS
WHAT YOU WILL NEED
A cold water supply is required for automatic icemaker operation. Water pressure must be between 20 and
120 psi.
Copper or GE SmartConnect™ Refrigerator Tubing,
1/4″ O.D., should be used to connect the refrigerator
to the water supply.
NOTE: The only GE approved plastic tubing is that supplied in GE SmartConnect™ Refrigerator Tubing kits. Do not use any other plastic water supply line because the line is under pressure at all times. Certain types of plastic will crack or rupture with age and cause water damage to your home.
A shutoff valve should be connected to the cold water
line. The shutoff valve should have a water inlet with a
minimum inside diameter of 5/32at the point of
connection to the COLD WATER LINE. A saddle-type shutoff valve permitted by many local plumbing codes is shown below.
Check your local plumbing codes before choosing this type of valve. We recommend using the saddle valve supplied with GE Water Supply Kits WX8X2, WX8X3 and WX8X4. NOTE: DO NOT USE A SELF-
PIERCING VALVE.
CAUTION
When using any electrical device (such as a power drill) during installation, be sure the device is insulated or wired in a manner to prevent the hazard of electric shock.
All installations must be in accordance with local plumbing code requirements.
WARRANTY INFORMATION
This water line installation is not warranted by the refrigerator or icemaker manufacturer. Follow these instructions carefully to minimize the risk of expensive water damage.
If you use your refrigerator before connecting the water line, make sure the icemaker feeler arm is kept in the STOP (up) position.
11
Min. 5/32dia. opening
Shutoff valve
Ferrule (sleeve)
SmartConnect™ Tubing
Compression nut
Compression nut
Installation Instructions
WATER LINE INSTALLATION INSTRUCTIONS
TYPICAL PLUMBING INSTALLATION WITH WATER SUPPLY KITS WX8X2, WX8X3 and WX8X4
Sealing washer
Shutoff valve
Ferrule
Cold water pipe
Tubing coiled
Hole for tubing
P-clamp
Compression nut
SmartConnect™ Tubing
Refrigerator connection
Compression nut
1/4″ Fitting
SHUT OFF MAIN WATER SUPPLY
Open the closest cold water faucet to clear water from the line.
1
INSTALL SHUTOFF VALVE ON NEAREST COLD FREQUENTLY USED DRINKING WATER LINE
Choose a location for the valve that is easily accessible. It is best to connect into the side of a vertical water pipe. When it is necessary to connect into a horizontal water pipe, make the connection to the top or side, rather than at the bottom, to avoid drawing off any sediment from the water pipe.
Drill a 1/4″ hole in one wall of the water pipe, using
a sharp bit. Remove any burrs resulting from
drilling the hole in the pipe.
Tighten the clamp screws until the sealing washer begins to swell.
2
ROUTE WATER SUPPLY TUBING BETWEEN COLD WATER LINE AND REFRIGERATOR
Route tubing where the temperature remains above 35°F.
Then route the tubing through a hole drilled in the
floor (behind the refrigerator or adjacent base cabinet) as close to the wall as possible. Be sure there is sufficient extra tubing (about 8 feet coiled into 3 turns of about 10 inches diameter) to allow the refrigerator to move out from the wall after installation.
3
CONNECT WATER SUPPLY TUBING TO SHUTOFF VALVE
If using copper tubing, place the compression nut and ferrule onto the end of the tubing and connect to the shutoff valve. Make sure the tubing is fully inserted into the valve. Tighten the compression nut securely, then pull on the tube to check for a secure connection.
DO NOT OVERTIGHTEN.
For plastic tubing from a GE SmartConnect™ Refrigerator Tubing Kit, insert the molded end of the
tubing into the shutoff valve and tighten compression nut until it is hand tight, then tighten one additional turn with a wrench. Overtightening may cause leaks.
4
12
Ferrule
SmartConnect™ Tubing
Compression nut
Installation Instructions
WATER LINE INSTALLATION INSTRUCTIONS
SET THE ICEMAKER FEELER ARM TO THE ON (DOWN) POSITION
The icemaker will not begin to operate until it reaches its operating temperature of 15°F. or below. It will then begin operation automatically.
8
CONNECT WATER SUPPLY TUBING TO REFRIGERATOR
Before making connection to the refrigerator, be sure refrigerator power cord is not plugged into wall outlet.
Turn water on and flush out the tubing, making certain that all foreign matter is removed from the line.
Shut the water off after about 1 quart of water has been flushed through the tubing.
NOTE: Some localities may have sand or other foreign matter present in the water supply in such quantities that they may, in time, collect in the screen of the water valve attached to the back of the refrigerator and tend to reduce the water flow to the icemaker. Where such conditions exist, we recommend that an additional filter or strainer be installed in the line near the refrigerator. If a screen type strainer is used, it should be 80 mesh or finer.
Remove the plastic cap from the water valve and plastic tube assembly.
If using copper tubing, cut off the flared end of the copper tubing and remove the flare nut from the
tubing. Place the 1/4compression nut and ferrule
onto the end of the copper tubing as shown on page
12. Insert the end of the water supply tubing into the water valve as far as possible. While holding the tubing, tighten the fitting, then pull on the tube to check for a secure connection. DO NOT OVERTIGHTEN.
If using plastic tubing from a GE SmartConnect™ Refrigerator Tubing Kit, insert the molded end of the
tubing into the refrigerator connection and tighten the compression nut until it is hand tight, then tighten one additional turn with a wrench. Overtightening may cause leaks.
Secure the 1/4 inch flexible water supply tubing with the P-clamp at the back horizontal cover, using the existing cover screw.
5
TURN ON WATER AND CHECK ALL JOINTS FOR LEAKS
Tighten fittings if required to stop leaks.
6
PLUG REFRIGERATOR POWER CORD INTO APPROPRIATE ELECTRICAL OUTLET
7
MOVE THE REFRIGERATOR BACK TO THE WALL
Arrange the coil of copper tubing so that it does not vibrate against the back of the refrigerator or against the wall. Make sure the water supply tubing does not get kinked.
9
NOTE: The first few batches of cubes should be thrown away, so that remaining impurities in the water line will be flushed out.
Wire and tube cover
Plastic stick-on clamp
1/4″ plastic tubing
Water valve
Water supply tubing
P-clamp
Back cover screw
13
14
Notes.
15
Icemaker Warranty.
All warranty service provided by our Factory Service Centers, or an authorized Customer Care
®
technician. To schedule service, on-line, 24 hours a day, visit us at www.GEAppliances.com, or call 800.GE.CARES (800.432.2737).
Service trips to your home to teach you how to use
the product.
Improper installation.
You are responsible for providing adequate electrical, plumbing and other connecting facilities, including the water line to the icemaker and the water line installation.
Failure of the product if it is abused, misused, or used for
other than the intended purpose or used commercially.
Replacement of house fuses or resetting of circuit breakers.
Damage to the product caused by accident, fire, floods or acts
of God.
Incidental or consequential damage caused by possible
defects with this appliance.
What GE Will Not Cover:
This warranty is extended to the original purchaser and any succeeding owner for products purchased for home use within the USA. In Alaska, the warranty excludes the cost of shipping or service calls to your home.
Some states do not allow the exclusion or limitation of incidental or consequential damages. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. To know what your legal rights are, consult your local or state consumer affairs office or your state’s Attorney General.
Warrantor: General Electric Company. Louisville, KY 40225
Staple your receipt here.
Proof of the original purchase
date is needed to obtain service
under the warranty.
For The Period Of: GE Will Replace:
One Year Any part
of the icemaker which fails due to a defect in material or workmanship. During this
From the date of the full one-year warranty,
GE will also provide,
free of charge,
all labor and in-home service to replace
original purchase
the defective part.
Printed in the United States
Consumer Support.
GE Appliances Website
www.GEAppliances.com
Have a question or need assistance with your appliance? Try the GE Appliances Website 24 hours a day, any day of the year! For greater convenience and faster service, you can now download Owner’s Manuals, order parts, catalogs, or even schedule service on-line. You can also “Ask Our Team of Experts™” your questions, and so much more...
Schedule Service
www.GEAppliances.com
Expert GE repair service is only one step away from your door. Get on-line and schedule your service at your convenience 24 hours any day of the year! Or call 800.GE.CARES (800.432.2737) during normal business hours.
Real Life Design Studio
www.GEAppliances.com
GE supports the Universal Design concept—products, services and environments that can be used by people of all ages, sizes and capabilities. We recognize the need to design for a wide range of physical and mental abilities and impairments. For details of GE’s Universal Design applications, including kitchen design ideas for people with disabilities, check out our Website today. For the hearing impaired, please call
800.TDD.GEAC (800.833.4322).
Extended Warranties
www.GEAppliances.com
Purchase a GE extended warranty and learn about special discounts that are available while your warranty is still in effect. You can purchase it on-line anytime, or call 800.626.2224 during normal business hours. GE Consumer Home Services will still be there after your warranty expires.
Parts and Accessories
www.GEAppliances.com
Individuals qualified to service their own appliances can have parts or accessories sent directly to their homes (VISA, MasterCard and Discover cards are accepted). Order on-line today, 24 hours every day or by phone at
800.626.2002 during normal business hours.
Instructions contained in this manual cover procedures to be performed by any user. Other servicing generally should be referred to qualified service personnel. Caution must be exercised, since improper servicing may cause unsafe operation.
Contact Us
www.GEAppliances.com
If you are not satisfied with the service you receive from GE, contact us on our Website with all the details including your phone number, or write to: General Manager, Customer Relations
GE Appliances, Appliance Park Louisville, KY 40225
Register Your Appliance
www.GEAppliances.com
Register your new appliance on-line—at your convenience! Timely product registration will allow for enhanced communication and prompt service under the terms of your warranty, should the need arise. You may also mail in the pre-printed registration card included in the packing material, or detach and use the form in this Owner’s Manual.
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