GE UK-KIT-3S Use and Care & Installation Guide

Use and Care & Installation Guide
Icemaker Accessory Kit
GE Quality Product
Installer: Please leave this guide with the Consumer.
Model UK-KIT-3S for refrigerators with the freezer on the bottom
Safety Instructions.........................2
Operating Instructions...........2, 3
Kit Installation.............................................5–8
Water Line Installation ..........................9–11
Problem Solver .................................4
More questions ?…call
GE Answer Center® 800.626.2000

Consumer Services

Repair Service .................................................4
Warranty ........................................Back Cover
2
IMPOR TANT SAFETY INSTRUCTIONS
HOW THE ICEMAKER WORKS
Do not place fingers or hands on the automatic icemaking mechanism while the refrigerator is plugged in. This will help protect you from
possible injury. It will also prevent interference with moving parts of the ejector mechanism and the heating element that releases the cubes.
SAVE THESE INSTRUCTIONS
Water fills the empty cube mold when the freezer has cooled to freezing temperature. Cold air is forced directly over mold.
When frozen, the cubes are moved up and out of the mold. The sweeper arm ejects them into the ice storage bin below.
The feeler arm senses when the bin is full and signals the icemaker to stop ejecting more cubes. However, the mold has been refilled and cubes frozen so the new supply is ready when needed. As soon as ice is removed from the bin, the feeler arm signals that more is needed. Icemaker resumes operation by ejecting ready-and-waiting frozen cubes.
Sweeper Arm
Ice
Ice Storage Bin
Feeler Arm
Ice Storage Bin
3
HOW TO USE YOUR ICEMAKER
1. To start the Icemaker, lower the feeler arm to the
ON (down) position. Make sure the ice storage bin is below the icemaker and pushed back as far as possible.
2. When the Icemaker is first connected or after any
extended period of non-use, you should discard the first few batches of cubes. Use ice regularly to maintain the best quality.
3. The feeler arm must be free to operate upward and
outward over the top of the ice storage bin during each ice-delivery cycle. Make sure packages in the freezer compartment do not block its movement.
4. Raise the feeler arm to the STOP (up) position
when: a. Ice storage bin is to be removed for extended
period of time.
b. Refrigerator is not to be used for an extended
time, such as vacations. Also, turn off the water supply to the Icemaker in this instance.
c. Water supply is to be shut off for several hours.
5. During operation, you may hear certain sounds,
such as the hum of the motor, movement of the cube ejector, humming or clicking of the water valve, and rattling of ice as it falls into the bin. These sounds are normal.
6. The Icemaker ejects cubes in groups and it is
normal for several cubes to be joined together.
7. Ice cubes that have been in the ice storage bin
for a considerable length of time may pick up off-flavor tastes, stick together, and gradually become smaller. We suggest that these cubes be thrown away.
8. You may, on occasion, find a few smaller than
normal cubes in the bin. This is probably caused by low water pressure at time of water fill, and is no cause for concern.
9. The ice storage bin should be cleaned occasionally
in warm water. Rinse and wipe dry. Be sure to put the icemaker feeler arm in the STOP (up) position when cleaning the bin.
10. Keep the ice level to keep it coming. If the
cubes should build up in one area of the ice storage bin after being ejected from the mold, just level them out with your hand. Keep the cubes distributed evenly and the bin can reach its maximum cube capacity.
Important Safety Instructions Operating Instructions
Arm up— stops operation
Arm down— icemaker will operate
4
QUESTIONS?
USE THIS PROBLEM SOLVER
IFYOU NEED SERVICE
To obtain service, see your warranty on the back page of this guide.
We’re proud of our service and want you to be pleased. If for some reason you are not happy with the service you receive, here are three steps to follow for further help.
FIRST, contact the people who serviced your appliance. Explain why you are not pleased. In most cases, this will solve the problem.
NEXT, if you are still not pleased, write all the details—including your phone number—to:
Manager, Consumer Relations GE Appliances Appliance Park Louisville, KY 40225
PROBLEM POSSIBLE CAUSE
ICEMAKER APPEARS • The feeler arm is in the STOP (up) position. TO HAVE STOPPED
• The icemaker is not getting the necessary supply of water. Make sure the water
OPERATING
supply is connected and turned on. Check for kinks in the 1/4copper tubing. Remove kinks or replace tubing if there are kinks.
• The freezer compartment is too warm. Turn the temperature control to a colder setting. (See your refrigerator use and care guide.)
• The cubes are too small. The shutoff valve connecting the refrigerator to the home water line may be clogged. Unclog it.
WATER OVERFLOWS • Let the icemaker produce three or four batches of ice. If the water still ICE MOLD overflows, call for service.
ICE CUBES HAVE • Use icemaker regularly. Discard old cubes. Ice stored for an extended period ODOR/TASTE may absorb odors which affect their taste.
• Ice storage bin needs to be emptied and washed.
• Unsealed packages in the refrigerator and/or freezer compartments may be transmitting odor/taste to ice cubes.
• The interior of the refrigerator needs cleaning—see your refrigerator use and care guide.
If you need more help…call, toll free: GE Answer Center
®
800.626.2000 consumer information service
CAUTION
For your safety, unplug the refrigerator from its electrical outlet to eliminate danger of electric shock during installation.
ADDITIONAL MATERIALS YOU WILL NEED
• Copper tubing, shutoff valve and fittings necessary to supply water to your refrigerator. They are not included in UK-KIT-3S.
You can purchase a complete water supply kit from your GE or Hotpoint dealer. Recommended water supply kits are:
• Cat. No. WX8X2 with 15 feet of copper tubing.
• Cat. No. WX8X3 with 20 feet.
• Cat. No. WX8X4 with 25 feet.
NOTE: DO NOT USE A SELF-PIERCING VALVE.
• Read these instructions all the way through before starting.
• IMPORTANT: OBSERVE ALL GOVERNING CODES AND ORDINANCES.
• Installer—Be sure to leave these instructions with the Consumer.
UK-KIT-3S INSTALLATION INSTRUCTIONS
TOOLS REQUIRED
• Blade-type screwdriver • Electric drill
• 1/4hex socket and driver • 1/4drill bit
• Adjustable wrench • 3/8drill bit
• 1/2open-end wrench • Hammer
• 3/8open-end wrench • Small knife
• Needle nose pliers • Bucket
• Masking tape • Towel
• Center punch
CONTENTS OF UK-KIT-3S
(continued next page)
Ice Bucket
Icemaker
Water Valve Assembly
Double Prong Plugs
5/8″ Icemaker Mounting Screws
Use & Care Instructions, Installation Instructions and Warranty
Warranty Label
ICE MAKER
WARRANTY VERIFICATION
Date Installed ________________ Dealer_______________________
Plug Buttons
Ferrule
Flexible Plastic Tubing
Water Tube
Compression Nut
Stainless Steel Clip
5
Plastic Stick-On Clamp
P-Clamp (used for water line tubing)
Use and Care & Installation Guide
6
INSTALLTHE ICEMAKER
INSTALL WATER FILL TUBE THROUGH THE
BACK OF THE REFRIGERATOR.
a. Remove the cover for the water tube inlet hole on the back of the refrigerator near the bottom. Use a flat-blade screwdriver covered with masking tape to protect against scratching the refrigerator.
b. After removing the cover, use the screwdriver to pierce the interior sealing tape that covers the hole for the water fill tube inlet. Clear a path for the water fill tube.
c. To prevent the styrofoam insulation beads from entering the water fill tube during installation, temporarily cover the end of the tube with masking tape. Push the water fill tube through the hole.
d. From the inside of the freezer, pull the water fill tube through the hole in the back wall.
Be sure to remove the masking tape from the end of the water fill tube to allow water to flow into the icemaker.
e. From the outside,
push gently on the water fill tube while twisting it slightly, until the flange is firmly sealed inside the hole on the back of the refrigerator. Make sure the water fill tube is completely sealed.
3
REMOVE THE ICE SERVICE RACK. (on some models)
On some models, an ice service rack is mounted on two screws in the freezer side wall. If your refrigerator has an ice service rack:
a. Remove ice trays and storage bin. b. Carefully slide the ice rack toward the front of
the freezer about 3/8until screws are in the
middle mounting holes.
c. Gently pull the ice rack toward the center of the freezer.
d. Remove and discard the screws from the wall. e. Push two of the plug buttons into the screw
holes.
1
REMOVE ELECTRICAL PLUG AND WATER
CONNECTION COVER.
a. Remove screw (A) that holds the cover in place. Discard the screw and cover.
b. Push in a double prong plug to seal the cover mounting slot.
2
Electrical plug and water connection cover
A
Back wall inside freezer
Sealing tape (remove)
Water tube inlet hole
Back of the refrigerator
Back wall inside freezer
Water fill tube
Water tube inlet hole
Back of the refrig­erator
Electrical connection
Masking tape
Sealed water fill tube
Flange
Water fill tube
Electrical connection
Masking tape
Cover for the water tube inlet hole on the back of the refrigerator
Ice Service Rack
Double prong plug
Cover mounting slot
7
PLACE ICE STORAGE BIN ON FREEZER SHELF.
Move the ice storage bin into place directly under the icemaker.
NOTE: Check again to make sure the icemaker power cord is fully inserted into its outlet.
Check again to make sure the icemaker feeler arm is in the STOP (up) position.
6
APPLY WARRANTY LABEL TO BACK OF
REFRIGERATOR.
A label is provided in the kit. On it record the date of the installation for warranty purposes.
7
HANG THE ICEMAKER ON FREEZER WALL.
a. Slip the stainless steel clip over the wall of the water cup.
b. Cover the tip of a knife blade with masking tape to protect the inside of the freezer. Carefully pry out and discard the three white plastic buttons from the left side of the freezer.
c. Screw one 5/8icemaker mounting screw in the
top front hole. Leave the head out approximately
3/8for the slot in the icemaker hanger to slip
over the screw.
d. Hold the icemaker in position inside the freezer. Insert the wire harness plug into the outlet using a rocking motion, until the locking fingers on the sides of the plug snap into place. The plug fits only one way.
e. Slip the icemaker hanger over the mounting screw, while easing the icemaker water cup toward the end of the water fill tube. The water fill tube fits under the stainless steel clip on the water cup. The
water fill tube must not be kinked. It should
extend approximately 1/2into the water cup
and must not become easily dislodged. f. Screw in the two remaining icemaker mounting
screws. Tighten all three screws.
4
LIFT THE ICEMAKER FEELER ARM TO THE
STOP (UP) POSITION.
The icemaker should feel secure when you lift the arm. Leave the feeler arm in the STOP (up) position until the refrigerator is connected to the water supply to prevent it from operating before the water supply connection is complete.
5
Stainless steel clip
Start this screw first
Hangers
Water fill tube
Feeler arm in STOP (up) position
Wire harness outlet
Water cup
Arm up— stops operation
Feeler arm
Arm down— icemaker will operate
The icemaker installation is now complete. Refer to the following instructions for connecting the icemaker to the home water supply.
PREPARE THE BACK OFTHE REFRIGERATOR
e. Attach the water valve to the lower rail using the hex screws removed from the mounting plate. This will assure that the water valve is electrically grounded.
f. Plug the water valve wire connector into the terminal board at the points on the bottom right position, marked “1” and “2” across from “A” and “B.”
g. Re-install the ver tical wire and tube cover. To avoid pinching wires, carefully tuck the wires inside the cover. Secure the cover by reusing all the original screws.
h. Secure the 1/4 inch flexible plastic tubing to the rear wall of the refrigerator cabinet using the plastic stick-on clamp.
NOTE: The P-clamp is used to secure the 1/4 inch flexible copper tubing at the back horizontal cover, using the existing cover screw. (See Water Line Installation Instructions.)
INSTALL THE WATER VALVE.
a. Remove and save the 4 hex screws and the vertical wire and tube cover from the back of the refrigerator.
b. To access the water valve, cut along the outline in the fiberboard cover using a utility knife. Remove the fiberboard.
c. Thread the water valve wires through the rectangular opening, taking care not to bend any existing tubes.
d. Use a 1/4hex nut driver to remove the two
lower screws from the valve mounting plate and discard the mounting plate.
Wire and tube cover
1/4plastic tubing
1/4 plastic tubing
Water valve wires
Water valve wire connector
Water valve
Wire and tube cover
Plastic stick-on clamp
1/4″ flexible plastic tubing
Water valve
Terminal board
Water valve wire connector
8
Reuse hex screws to mount water valve
Discard mounting plate
Remove hex screws and reuse to mount water valve
9
WATER LINE INSTALLATION INSTRUCTIONS
WHAT YOU WILL NEED
A cold water supply is required for automatic icemaker operation. Water
pressure must be between 20 and 120 p.s.i.
Copper tubing, 1/4O.D., should be used to
connect the refrigerator to the water supply. Do
not use plastic tubing or plastic fittings
because the connection between the water supply and the refrigerator water valve inlet is under constant water pressure. Also, certain types of plastic tubing may become brittle with age and crack, resulting in water leakage.
A shutoff valve should be connected to the cold water line. The shutoff valve should have a water inlet with a minimum inside diameter
of 5/32″ at the point of connection to the
COLD WATER LINE. A saddle-type shutoff valve permitted by many local plumbing codes is shown below.
Check your local plumbing codes before choosing this type of valve. We recommend using the saddle valve supplied with GE Water Supply Kits WX8X2, WX8X3 and WX8X4.
NOTE: DO NOT USE A SELF-PIERCING VALVE.
If you use your refrigerator before connecting the water line, make sure the icemaker feeler arm is kept in the STOP (up) position.
CAUTION:
• When using any electrical device (such as a power drill) during installation, be sure the device is insulated or wired in a manner to prevent the hazard of electric shock.
• All installations must be in accordance with local plumbing code requirements.
WARRANTY INFORMATION
This water line installation is not warranted by the refrigerator or icemaker manufacturer. Follow these instructions carefully to minimize the risk of expensive water damage.
(continued next page)
Min. 5/32dia. opening
Shutoff Valve
10
WATER LINE INSTALLATION INSTRUCTIONS
(continued)
TYPICAL PLUMBING INSTALLATION WITH WATER SUPPLY KITS WX8X2, WX8X3 and WX8X4
SHUT OFF MAIN WATER SUPPLY.
1
INSTALL SHUTOFF VALVE ON NEAREST COLD
FREQUENTLY USED DRINKING WATER LINE.
a. Choose a location for the valve that is easily accessible. It is best to connect into the side of a vertical water pipe. When it is necessary to connect into a horizontal water pipe, make the connection to the top or side, rather than at the bottom, to avoid drawing off any sediment from the water pipe.
b. Drill a 1/4hole in one wall of the water pipe,
using a sharp bit. Remove any burrs resulting from drilling the hole in the pipe.
c. Tighten the clamp screws until the sealing washer begins to swell.
2
ROUTE COPPER TUBING BETWEEN
COLD WATER LINE AND REFRIGERATOR.
a. Route copper tubing where the temperature remains above 35°F.
b. Then route the tubing through a hole drilled in the floor (behind the refrigerator or adjacent base cabinet) as close to the wall as possible. Be sure there is sufficient extra tubing (about 8 feet coiled into 3 turns of about 10 inches diameter) to allow the refrigerator to move out from the wall after installation.
3
CONNECT COPPER TUBING TO SHUTOFF
VALVE.
Place the compression nut and ferrule onto the end of the tubing and connect to the shutoff valve. Make sure the tubing is fully inserted into the valve. Tighten the compression nut securely, then pull on the tube to check for a secure connection. DO NOT OVERTIGHTEN.
4
Sealing washer
Shutoff valve
Ferrule
Cold water pipe
Tubing coiled
Hole for tubing
P-clamp
Compression nut
Ferrule
Refrigerator connection
Compression
nut
1/4″ Fitting
11
SET THE ICEMAKER FEELER ARM
TO THE ON (DOWN) POSITION.
The icemaker will not begin to operate until it reaches its operating temperature of 15°F. or below. It will then begin operation automatically.
8
CONNECT COPPER TUBING TO
REFRIGERATOR.
Before making connection to the refrigerator, be sure refrigerator power cord is not plugged into wall outlet.
a. Turn water on and flush out the tubing,
making certain that all foreign matter is removed from the line.
b. Shut the water off after about 1 quart of water has been flushed through the tubing.
NOTE: Some localities may have sand or other foreign matter present in the water supply in such quantities that they may, in time, collect in the screen of the water valve attached to the back of the refrigerator and tend to reduce the water flow to the icemaker. Where such conditions exist, we recommend that an additional filter or strainer be installed in the line near the refrigerator. If a screen type strainer is used, it should be 80 mesh or finer.
c. Cut off the flared end of the copper tubing and remove the flare nut from the tubing.
d. Remove the plastic cap from the water valve and plastic tube assembly.
e. Connect copper tubing to the refrigerator
water valve. Place the 1/4compression nut and
ferrule onto the end of the tubing as shown on page 10.
f. Insert the end of the copper tubing into the water valve as far as possible. While holding the tubing, tighten the fitting, then pull on the tube to check for a secure connection. DO NOT
OVERTIGHTEN.
g. Secure the 1/4 inch flexible copper tubing
with the P-clamp at the back horizontal cover, using the existing cover screw.
5
TURN ON WATER AND CHECK
ALL JOINTS FOR LEAKS.
Tighten fittings if required to stop leaks.
6
PLUG REFRIGERATOR POWER CORD INTO
APPROPRIATE ELECTRICAL OUTLET.
7
MOVE THE REFRIGERATOR BACK TO THE
WALL.
Arrange the coil of copper tubing so that it does not vibrate against the back of the refrigerator or against the wall. Make sure the copper tubing does not get kinked.
9
NOTE:
The first few batches of cubes should be thrown away, so that remaining impurities in the water line will be flushed out.
Wire and tube cover
Plastic stick-on clamp
1/4″ plastic tubing
Water valve
1/4″ flexible copper tubing
P-clamp
Back cover screw
WHAT IS COVERED
FULL ONE-YEAR WARRANTY
For one year from date of original purchase, we will provide, free of charge, parts and service labor in your home to repair or replace
any part of the automatic icemaker
that fails because of a
manufacturing defect.
******************************
This warranty is extended to the original purchaser and any succeeding owner for products purchased for ordinary home use in the 48 mainland states, Hawaii and Washington, D.C. In Alaska the warranty is the same except that it is LIMITED because you must pay to ship the product to the service shop or for the service technician’s travel costs to your home.
All warranty service will be provided by our Factory Service Centers or by our authorized Customer Care®servicers during normal working hours.
Should your appliance need service, during warranty period or beyond, call 800-GE-CARES (800-432-2737).
WHAT IS NOT COVERED
Service trips to your home to teach
you how to use the product.
Read your Use and Care material.
If you then have any questions about operating the product, please contact your dealer or our Consumer Affairs office at the address below, or call, toll free:
GE Answer Center
®
800.626.2000 consumer information service
Improper installation. If you have an installation problem,
contact your dealer or installer. You are responsible for providing adequate electrical, plumbing and
other connecting facilities, including the water line to the icemaker and the water line installation.
Replacement of house fuses or resetting of circuit breakers.
Failure of the product if it is used for other than its intended purpose or used commercially.
Damage to product caused by accident, fire, floods or acts of God.
WARRANTOR IS
NOT
RESPONSIBLE FOR CONSEQUENTIAL DAMAGES.
Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion
may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
To know what your legal rights are in your state, consult your local or state consumer affairs office or your state’s Attorney General.
Warrantor: General Electric Company
If further help is needed concerning this warranty, write:
Manager—Consumer Affairs, GE Appliances, Louisville, KY 40225
UK-KIT-3S
Part No. 162D1599P008 Pub No. 49-60081
1-00 JR
Printed in the United States
YOUR AUTOMATIC ICEMAKER

WARRANTY

Staple sales slip or cancelled check
here. Proof of original purchase date
is needed to obtain service
under warranty.
10527049
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