GE T2100-ST1, T2100-ST2 Service Manual

Download

Page 1

GE Healthcare

T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill,

T2100-ST1

Treadmill, 110V

T2100-ST2

Treadmill, 220V

Service Manual

2097937-002 Rev G

Page 2

Publication Information

The information in this manual applies only to the T2100-ST1 (GE PN 2097357-001) and T2100-ST2 (GE PN 2097357-002) treadmills. It does not apply to earlier versions. Due to continuing product innovation, specifications in this manual are subject to change without notice.

T2100-ST1, T2100-ST2, CASE, CardioSoft, and MAC are trademarks owned by GE Medical Systems Information Technologies, Inc., a General Electric Company going to market as GE Healthcare. All other marks are the properties of their respective owners.

This product complies with the regulatory requirements concerning medical devices from the following bodies:

The T2100-ST1 and T2100-ST2 treadmills meet the following safety and regulatory standards for FDA Class 1 motor operated physical medicine machines. They have been tested by Intertek Testing Services N.A Inc., and are listed by Engineering Testing Laboratories (ETL). However, the ultimate conformance to IEC 6060-1 2005-3rd edition is the responsibility of the system integrator when combined with other equipment. Additionally, all motorized equipment is potentially dangerous if used incorrectly. Before using the T2100-ST1 or T2100-ST2 treadmill, follow all precautions listed in this manual and read the entire operator’s manual thoroughly. Use the T2100-ST1 and T2100-ST2 treadmills only as described.

Revision History The document part number and revision appear at the bottom of each page. The revision identifies the

document’s update level. The revision history of this document is summarized in the following table.

Revision Publication Date Description

F G

To access other GE Healthcare manuals, go to the Common Documentation Library (CDL), located at

http://apps.gehealthcare.com/servlet/ClientServlet?REQ=RNEW&MODALITY=Cardiology.

20 August 2016

9 September 2016

18 November 2016

4 April 2017

12 June 2017

27 June 2018 22 January 2019

Internal release

Initial public release

Power cord configuration

Updated eStop button

Added power cord configuration

Revised regulatory & safety conformance Added EMC Declaration and 4

Edition Configuration

2 T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G

11 March 2019

Page 3

1 Introduction ............................................................................................................ 9

Intended User ......................................................................................................... 9

Indications for Use ................................................................................................ 9

Prescription Device Statement ........................................................................... 9

Regulatory and Safety Information ................................................................... 9

Safety Conventions ................................................................................... 10

Safety Hazards........................................................................................... 10

Classification of Medical Device ............................................................. 13

Regulatory and Safety Conformance .................................................... 13

Table 1: Guidance and Manufacturer’s Declaration - Emissions ..... 14

Table 2: Guidance and Manufacturer’s Declaration – Immunity All

ME Equipment and ME Systems ............................................................. 15

Table 3: Guidance and Manufacturer’s Declaration – Immunity ME

Equipment and ME Systems that is NOT Life-supporting ................. 16

Table 4: Recommended Separation Distances between portable and mobile RF Communications equipment and the T2100-ST Series ME

Equipment and ME Systems that is NOT Life-supporting ................. 17

Responsibility of the Manufacturer ....................................................... 17

Responsibility of the Customer .............................................................. 18

Product and Package Information ......................................................... 20

Symbols ....................................................................................................... 20

Equipment Identification ................................................................................... 23

Product Label ............................................................................................. 23

Service Information ............................................................................................ 24

Service Requirements ............................................................................... 24

Warranty Information .............................................................................. 24

Additional Assistance ............................................................................... 24

Manual Information ............................................................................................ 25

Manual Purpose ......................................................................................... 25

Document Conventions............................................................................ 25

Related Documents .................................................................................. 26

2 Product Overview ................................................................................................ 29

Safety Systems .................................................................................................... 30

Treadmill ............................................................................................................... 30

Drive System ........................................................................................................ 30

Speed Range ......................................................................................................... 30

Incline Range ........................................................................................................ 30

Running Surface .................................................................................................. 30

Communication Ports ......................................................................................... 31

2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 3 11 March 2019

Page 4

Floor Surface Footprint ...................................................................................... 31

Operating and Storage Condition Recommendations ................................. 31

Power Requirements .......................................................................................... 31

3 Assembly and Setup ............................................................................................ 35

Safe Handling Guidelines ................................................................................... 35

Initial Setup .......................................................................................................... 36

Location ................................................................................................................ 37

Electrical Safety Tests ........................................................................................ 38

AC Line Voltage Test ................................................................................. 38

Power Cord and Plug ................................................................................ 39

Ground Continuity Test ............................................................................ 39

Conducting Leakage Tests ...................................................................... 40

Leakage Test Diagrams ........................................................................... 41

Secure Cables ....................................................................................................... 42

Running Belt Tracking Adjustment .................................................................. 42

Running Belt Tension Adjustment .................................................................... 42

Drive Belt Tension Adjustment ......................................................................... 43

Test Plug Procedure ............................................................................................ 43

Communication Ports ......................................................................................... 43

Using the test plug .............................................................................................. 44

Setup and Connection to Host .......................................................................... 45

CASE connection and setup: .................................................................... 45

CardioSoft/CS connection and setup: ................................................... 47

MAC 5500 ST connection and setup: ...................................................... 53

MAC 2000 ST connection and setup: ...................................................... 54

4 Preventive Maintenance ..................................................................................... 57

Daily Maintenance .............................................................................................. 57

Weekly Maintenance .......................................................................................... 58

Monthly Maintenance ........................................................................................ 58

Semiannual Maintenance .................................................................................. 58

Belt Cleaning and Inspection ............................................................................ 58

Running Belt Tracking Adjustment .................................................................. 59

Running Belt Tension Adjustment .................................................................... 60

Drive Belt Tension Adjustment ......................................................................... 60

Exterior Care ........................................................................................................ 62

Elevation Screw Lubrication.............................................................................. 62

Running Deck Maintenance .............................................................................. 63

4 T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G

11 March 2019

Page 5

5 Theory of Operation ............................................................................................ 65

Scope ..................................................................................................................... 65

T2100-ST Series Block Diagram ........................................................................ 66

Smart Power Supply (PCB) Overview ............................................................... 67

Software Requirements ..................................................................................... 68

Speed Control ............................................................................................. 68

Elevation Control ....................................................................................... 68

ESTOP ..................................................................................................................... 69

Communication Hardware (RS-232 Configuration) ...................................... 69

Communication Hardware (USB Configuration)............................................ 70

Self-Test Mode ..................................................................................................... 70

Calibration ............................................................................................................ 71

DIP Switch Settings ............................................................................................. 71

Electrical Inputs ................................................................................................... 71

Electrical Outputs ................................................................................................ 72

Electrical Connections ........................................................................................ 72

Physical Requirements and Restrictions ........................................................ 73

6 Troubleshooting ................................................................................................... 75

Troubleshooting Guidance Base on Error Code ............................................ 76

Incoming Power 110-240VAC Flow Chart 1A ................................................. 78

Incoming Power Inline Filter Flow Chart 1B ................................................... 79

Incoming Power Drive PC2303-012-N Flow Chart 1C ................................... 80

Smart Power Supply Incoming Power 110-240VAC Flow Chart 1D ........... 81

Emergency Stop Flow Chart 1E ........................................................................ 82

Pull Tether Flow Chart 1F ................................................................................... 83

Communication RS232 Flow Chart 1G ............................................................ 84

Communication USB Flow Chart 1H ................................................................ 85

Smart Power Supply Error Code Identification Flow Chart 1I .................... 86

Smart Power Supply Error Code 1 Flow Chart 1J “Bad Calibration Error (1)” 87

Smart Power Supply FGLF0495-1 Error Code 2 Flow Chart 1K “Elevation

Error (2)” ................................................................................................................ 88

Smart Power Supply FGLF0495-03 Error Code 2 Flow Chart 1KK “Elevation

Error (2)” ................................................................................................................ 89

Smart Power Supply Error Code 3 Flow Chart 1L “Zero Speed Motor

Controller Error (3)” ............................................................................................. 90

2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 5 11 March 2019

Page 6

Smart Power Supply Error Code 4 Flow Chart 1M “Over Speed Motor

Controller Error (4)” ............................................................................................. 91

Smart Power Supply Error Code 5 Flow Chart 1N “Over Speed External

Sensor Error (5)” ................................................................................................... 92

Smart Power Supply Error Code 7 Flow Chart 1P “Speed Compare Error (7)” 94

Smart Power Supply Error Code 8 Flow Chart 1L “Motor Controller Fault

Signal (8)” .............................................................................................................. 96

Smart Power Supply Error Code 9 Flow Chart 1R “Belt Start Reject Error (9)” 97

Drive PC2303-012-N status LED CODE list ..................................................... 98

Running Belt High Speed Application .............................................................. 98

System Flash Log Retrieval ............................................................................... 98

7 Field Replaceable Units ..................................................................................... 100

Final Assembly ................................................................................................... 100

Final Assembly Circuit Board Connection .................................................... 101

Deck Assembly ................................................................................................... 104

Frame Assembly ................................................................................................ 106

Motor Pan Assembly ......................................................................................... 108

Motor Pan Assembly Wiring ............................................................................ 111

Motor Mount Assembly .................................................................................... 115

Circuit Board Assembly FGLF0495-1 ............................................................. 116

Circuit Board Assembly FGLF0495-3 ............................................................. 117

Pull Tether Assembly ........................................................................................ 119

Emergency Stop Assembly .............................................................................. 120

Communication Cables .................................................................................... 120

Calibration Software ......................................................................................... 121

8 Component/FRU Removal and Replacement ............................................... 123

Established Component Replacement Times .............................................. 123

Comprehensive Tool List .................................................................................. 124

Replacing the Hood ........................................................................................... 125

Replacing the Drive Motor ............................................................................... 126

Replacing the Drive ........................................................................................... 129

Replacing the Front Roller ............................................................................... 131

Replacing the Rear Roller ................................................................................ 132

Replacing the Running Belt ............................................................................. 134

6 T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G

11 March 2019

Page 7

Replacing the Running Deck ........................................................................... 137

Replacing the Deck Cushion ............................................................................ 138

Replacing the Motor Drive Belt ....................................................................... 140

Replacing/Adjusting the Elevation Actuator ............................................... 142

Replacing the Smart Power Supply Relay Board ........................................ 143

Replacing the Circuit Breaker ......................................................................... 145

Relocating the ESB and STS Assembly .......................................................... 146

Replacing the Emergency Stop Button (ESB) ............................................... 148

Replacing the Stop Tether Switch (STS) ......................................................... 150

Replacing the Right or Left Handrail ............................................................. 151

Replacing the Center Handrail ....................................................................... 153

Removing and Reinstalling the Handrails for Moving ................................ 154

Replacing the Main power switch .................................................................. 155

Adjusting the Run Belt Tracking and Tension .............................................. 156

Adjusting belt tracking ........................................................................... 156

Adjusting belt tension ............................................................................ 157

Replacing the Power cord ................................................................................ 157

Replacing the CE filter ...................................................................................... 158

Replacing the Relay .......................................................................................... 159

9 Calibration ........................................................................................................... 161

Installing the T2100-ST Series Calibration Software .................................. 161

Installing the Serial Drivers ............................................................................. 163

Software Interface Instruction T2100-ST Series Calibration .................... 167

Calibrating Speed .............................................................................................. 168

Calibrating Elevation ........................................................................................ 171

Elevation Chart ........................................................................................ 174

Elevation Actuator .................................................................................. 174

Calibration Software Tabs ............................................................................... 175

Basic Control Tab .................................................................................... 175

Advanced Control Tab ............................................................................ 176

Speed Cal Tab ........................................................................................... 177

Grade Cal Tab........................................................................................... 178

Error Code Tab ......................................................................................... 179

System Log Tab ....................................................................................... 179

10 Functional / Post Repair / Preventative Maintenance Checkout

Procedures .......................................................................................................... 181

Tools Required ................................................................................................... 181

Checkout Procedures ....................................................................................... 181

2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 7 11 March 2019

Page 8

Visual/Functional Checks ...................................................................... 182

Operational Checks ................................................................................ 182

Speed Calibration .................................................................................... 182

Elevation Calibration .............................................................................. 183

Test Plug Check ........................................................................................ 183

Walking Belt Tension / Tracking ........................................................... 183

Walking Belt Speed Verification ........................................................... 183

Host Communication .............................................................................. 184

Electrical Safety Checks ......................................................................... 184

Preventative Maintenance Visual/Functional Checks ..................... 185

Procedural Lists ................................................................................................. 185

FRU Repairs / Exchange ......................................................................... 186

Final Checkout Preventative Maintenance Test ................................ 188

A Maintenance Log ............................................................................................... 189

B Reference Documents ....................................................................................... 191

8 T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G

11 March 2019

Page 9

1 Introduction

This document describes the T2100-ST1 and T2100-ST2 treadmills also referred to as the “system”, “device”, or “product”. The document is intended to be used by service personnel.

This chapter provides general information required for the proper use of the system and this manual. Familiarize yourself with this information before using the system.

Intended User

This manual is intended for service personnel responsible for the maintenance and repair of the T2100-ST1 and T2100-ST2 treadmills.

Indications for Use

The T2100-ST1 and T2100-ST2 treadmills are designed for cardiac stress testing.

Prescription Device Statement

CAUTION:

United States federal law restricts this device to sale by, or on the order of, a physician.

Regulatory and Safety Information

This section provides information about the safe use and

2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 9 11 March 2019

regulatory compliance of this system. Familiarize yourself with this information, read and understand all instructions before attempting to use this system. The system was designed and manufactured to the appropriate medical regulations and controls.

Page 10

Introduction

NOTE:

Disregarding the safety information provided in this manual is considered abnormal use of this system and could result in injury, loss of data, and void any existing product warranties.

Safety Conventions

A Hazard is a source of potential injury to a person, property, or the system.

This manual uses the terms DANGER, WARNING, CAUTION, and NOTICE to point out hazards and to designate a degree or level of seriousness. Familiarize yourself with the following definitions and their significance.

Definition of Safety Conventions

Convention Definition

DANGER Indicates an imminent hazard, which, if not avoided, will

result in death or serious injury.

WARNING Indicates a potential hazard or unsafe practice, which, if not

avoided, could result in death or serious injury.

CAUTION Indicates a potential hazard or unsafe practice, which, if not

avoided, could result in moderate or minor injury.

NOTICE Indicates a potential hazard or unsafe practice, which, if not

avoided, could result in loss or destruction of property or data.

Safety Hazards

The following messages apply to the system as a whole. Specific messages may also appear elsewhere in the manual.

WARNING:

The T2100-ST1 and T2100-ST2 treadmills are manufactured to exacting standards both in physical form and in component selection. The components used in our products have been selected with performance and medical safety in mind. The treadmills have been engineered and certified to conform to the list of medical and safety regulatory standards which appear on the next page. Modification or part substitution of any kind is strictly forbidden. Any deviation in component replacement, physical or electrical modification will result in loss of medical safety certification and warranty of this product. Modifications to this equipment may put the patient at risk of electrical shock or hardware malfunction.

Contact GE Healthcare Service department for all your repair part needs.

10 T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G

11 March 2019

Page 11

Introduction

WARNING:

The T2100-ST1 and T2100-ST2 treadmills must be grounded to reduce the risk of electrical shock. If a malfunction occurs, grounding provides a path of least resistance for an electric current. Ungrounded connections must not be used.

No other equipment may be used on the electrical circuit with the treadmills. Do not use extension cords. Using a shared or unreliable circuit can also cause the treadmills to unexpectedly shut off, potentially resulting in injury to the patient.

Ensure the master power switch is in the off position before plugging in the T2100-ST1 or T2100-ST2. A power surge could damage the sophisticated electronic system of the treadmills.

WARNING:

Before permitting anyone to use the T2100-ST Series, do the following:

• Warn each user about the risk of falling while the belt is in motion.

• Stress the need for caution.

• Demonstrate the proper mounting and dismounting

methods.

• Show each user how to use the T2100-ST Series as described in this manual.

• Ask each user to perform a supervised "test usage" at minimum belt speed to review and practice usage techniques.

• Observe all the precautions listed under “Customer “on

page 18 to reduce the possibility of serious injury as a result of falling or a loss of balance.

WARNING:

Serious injury or death could result from electrical shock. To reduce the possibility of electrical shock, carefully observe the following precautions.

• To disconnect the treadmill, set the power switch to the OFF position, and remove the plug from the outlet. When the power is off, the green light on the power switch is dark.

• Never operate the unit with a damaged power cord or plug.

2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 11 11 March 2019

Page 12

Introduction

• Power cord should be routed through frame-mounted clamp and kept clear of the elevation mechanism.

• Communication cable should be routed through the communication cable clamp and kept clear of the elevation mechanism.

• Keep the power cord and communication cable out of traffic areas and away from heated surfaces.

• Never use extension cords.

• Never operate the unit when it is wet.

• Never operate the unit if it is not operating properly.

• Always unplug the machine before service or

maintenance is performed.

• Treadmill should be serviced by authorized technicians only.

• Operator should report any electrical shock when touching the treadmill and discontinue use immediately.

• Never use the treadmill outdoors.

• Immediately discontinue use and unplug the treadmill if

you smell the distinctive odor of hot electrical components.

WARNING:

Serious injury or death could result from electrical shock occurring during defibrillation. Never allow patient or operators near treadmill during defibrillation.

WARNING:

Consult your physician prior to using this appliance to determine the patient’s physical readiness and capabilities. Stop exercising immediately and seek medical attention if the patient experience chest pain, dizziness or shortness of breath or if you experience symptoms of overexertion.

WARNING:

Serious injury or death could result from operating the treadmill in the presence of explosive or flammable vapors and antiseptics.

WARNING:

The potential for foot crush injury at frontal end of treadmill at lift mechanism (landing gear) when treadmill is descending. Keep feet and hands away from this area at all times.

12 T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G

11 March 2019

Page 13

Introduction

Potential foot crush injury at rearward side rail, rear of side rail and rear roller exists when treadmill approaches full elevation. Keep feet and hands away from this area at all times.

Classification of Medical Device

This device is classified as follows, according to IEC 60601-1:

Medical Device Classification

Category Classification

Type of protection against electrical shock

Degree of protection against electrical shocks

Degree of protection against harmful ingress or water

Degree of safety of application in the presence of a flammable anesthetic mixture with air or with oxygen or with nitrous oxide

Method(s) of sterilization or disinfection recommended by the manufacturer

Mode of operation Continuous operation.

Class I motor operated physical medicine machine.

Type B external application applied part.

Ordinary equipment (enclosed equipment without protection against ingress of water).

Equipment is not suitable for use in the presence of a flammable anesthetic mixture with air or with oxygen or with nitrous oxide.

Not applicable

Regulatory and Safety Conformance

T2100-ST1 and T2100-ST2 treadmills meet FDA Class 1 motor operated physical medicine machines. They have been tested by Intertek Testing Services N.A Inc., and are listed by Engineering Testing Laboratories (ETL). However, the ultimate conformance to IEC 60601-1 is the responsibility of the system integrator when combined with other equipment. Additionally, all motorized equipment is potentially dangerous if used incorrectly. Before using the T2100-ST1 or T2100-ST2 treadmill, follow all precautions listed in this manual and read the entire Operator’s Manual thoroughly. Use the T2100-ST1 and T2100ST2 treadmills only as described.

NOTE:

This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause

2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 13 11 March 2019

Page 14

Introduction

harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at owner’s expense.

Table 1: Guidance and Manufacturer’s Declaration Emissions

The T2100-ST Series is intended for use in the electromagnetic environment specified below. The customer or user of the T2100-ST Series should ensure that it is used in such an environment.

Emissions Test Compliance

RF Emissions CISPR 11

Harmonics IEC 61000-3-2

Flicker IEC 61000-3-3

Electromagnetic Environment Guidance

Group 1

Class B The T2100-ST Series is suitable for use in

Class A

Complies

The T2100-ST Series uses RF energy only for its internal function. Therefore, its RF emissions are very low and are not likely to cause any interference in nearby electronic equipment.

all establishments, including domestic, and those directly connected to the public low-voltage power supply network that supplies buildings used for domestic purposes.

14 T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G

11 March 2019

Page 15

Introduction

Table 2: Guidance and Manufacturer’s Declaration – Immunity All ME Equipment and ME Systems

The T2100-ST Series is intended for use in the electromagnetic environment specified below. The customer or user of the T2100-ST Series should ensure that it is used in such an environment.

Immunity Test

ESD IEC 61000-4-2

EFT IEC 61000-4-4

Surge IEC 61000-4-5

Voltage Dips/Dropout

IEC 61000-411

IEC 60601 Test Level

±8kV Contact ±15kV Air

±2kV Mains ±1kV I/Os

±1kV Differential

±2kV Common

>95% Dip for

0.5 Cycle

60% Dip for 5 Cycles

30% Dip for 25 Cycles

>95% Dip for 5 Seconds

Compliance Level

±8kV Contact ±15kV Air

±2kV Mains ±1kV I/Os

±1kV Differential

±2kV Common

>95% Dip for

0.5 Cycle

60% Dip for 5 Cycles

30% Dip for 25 Cycles

>95% Dip for 5 Seconds

Electromagnetic Environment - Guidance

Floors should be wood, concrete or ceramic tile. If floors are synthetic, the r/h should be at least 30%

Mains power quality should be that of a typical commercial or hospital environment.

Mains power quality should be that of a typical commercial or hospital environment. If the user of the T2100-ST Series requires continued operation during power mains interruptions, it is recommended that the T2100-ST Series be powered from an uninterruptible power supply or battery.

Power Frequency

50/60Hz Magnetic

Field IEC 61000-4-8

2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 15 11 March 2019

30 A/m 30 A/m,

50/60Hz

Power frequency magnetic fields should be that of a typical commercial or hospital environment.

Page 16

Introduction

3V, 6V at ISM

Table 3: Guidance and Manufacturer’s Declaration – Immunity ME Equipment and ME Systems that is NOT Life-supporting

The T2100-ST Series is intended for use in the electromagnetic environment specified below. The customer or user of the T2100-ST Series should ensure that it is used in such an environment.

Immunity Test

Conducted RF

IEC 61000-46

Radiated RF IEC 61000-4-

IEC 60601 Test Level

3 Vrms 150 kHz to

80 MHz

3 V/m 80 MHz to

2.7 GHz

Compliance Level

+ (Amateur Frequencies

3 V/m at 80 2,700MHz, AM Modulation

9-28V/m, 385

- 6,000MHz, FM or Digital Modulation

Electromagnetic Environment - Guidance

Portable and mobile communications equipment should be separated from the T2100-ST Series by no less than the distances calculated/listed below:

D=(3.5/V1) (Sqrt P) 150kHz to 80MHz

D=(3.5/E1) (Sqrt P) 80 to 800 MHz

D=(7/E1 )(Sqrt P) 800 MHz to 2.5 GHz

where P is the max power in watts and D is the recommended separation distance in meters.

Field strengths from fixed transmitters, as determined by an electromagnetic site survey, should be less than the compliance levels (V1 and E1).

Interference may occur in the vicinity of equipment containing a transmitter.

16 T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G

11 March 2019

Page 17

Introduction

Table 4: Recommended Separation Distances between portable and mobile RF Communications equipment and the T2100-ST Series ME Equipment and ME Systems that is NOT Life-supporting

The T2100-ST Series is intended for use in the electromagnetic environment in which radiated disturbances are controlled. The customer or user of the T2100-ST Series can help prevent electromagnetic interference by maintaining a minimum distance between portable and mobile RF Communications Equipment and the T2100-ST Series as recommended below, according to the maximum output power of the communications equipment.

Max Output Power

(Watts)

0.01 0.11667 0.11667 0.23333

0.1 0.36894 0.36894 0.73785

1 1.1667 1.1667 2.3333

10 3.6894 3.6894 7.3785

100 11.667 11.667 23.333

Separation (m) 150kHz to 80MHz

D=(3.5/V1)(Sqrt P)

Separation (m) 80 to 800MHz

D=(3.5/E1)(Sqrt P)

Separation (m) 800MHz to

2.5GHz

D=(7/E1)(Sqrt P)

Responsibility of the Manufacturer

Full-Vision, Inc., is responsible for the effects of safety, reliability, and performance of the treadmill only if the following conditions are met:

• Assembly operations, extensions, readjustments, modifications, or repairs are carried out by GE Healthcare which is authorized for service and installation.

• The electrical installation of the relevant room complies with the requirements of the appropriate local, state, and other government regulations.

• The equipment is used in accordance with the instructions for use.

2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 17 11 March 2019

Page 18

Introduction

Responsibility of the Customer

The customer is responsible for providing appropriate desks, chairs, electrical wall outlets, network connections, and analog phone lines, and for locating any of the system components described in this manual in compliance with all local, state, and national codes.

The customer is solely responsible for the training, instruction, supervision and safety of all users of the T2100-ST Series treadmill, and to use it as intended by the manufacturer. This device is intended to be used as a motion appliance to facilitate cardiac or VO2 medical evaluation.

• Read the operator’s manual before operating the T2100-ST Series Treadmill.

• Assist in off-loading the patient in the event of abnormal or unexpected operation of the treadmill.

• If the treadmill is not responding properly, stop the treadmill, assist in removing the patient off the running belt, unplug the treadmill power supply, and seek factory authorized repair before attempting to restart the treadmill.

• Never allow children or pets near the machine without qualified adult supervision.

• Note the location of stop and/or emergency stop controls and their operation before starting a test or workout.

• This device is not intended for use by persons with reduced physical, sensory or mental capabilities, or lack of experience and knowledge unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.

• Verify the Patient and Operator both know how to stop the machine in the event of malfunction or emergency.

• Patient should not wear loose fitting nylon material when exercising on this treadmill to avoid generating electrostatic discharge.

• Never attempt to remove any article of clothing while the running belt is moving.

• All persons on and around the treadmill must wear enclosed, protective footwear. Shoe laces must be tight and not drape as to cause a trip or catch hazard. Sandals, flip flops, slippers and the like are not considered enclosed, protective footwear.

• Walk in the center of the running belt. Contact with the side rail and the moving belt could cause injury.

18 T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G

11 March 2019

Page 19

Introduction

• The Patient must always wear the stop tether lanyard wrist strap while operating the T2100-ST Series Treadmill.

• Place the treadmill on a hard, level and unobstructed surface. See Chapter 3, “Assembly and Setup“.

• Check input power cord connection and location for hazardous pinch points before use.

• Check input communications cord connection (if equipped) for proper interface with all equipment.

• Keep all cords clear of patient to avoid trip hazards.

• Never attempt to remove the motor pan hood or do

electrical repairs yourself. Repairs should only be done by a factory authorized repair provider.

• Always unplug the T2100-ST Series Treadmill when servicing, inspecting or cleaning the treadmill.

• Routinely inspect the treadmill for loose parts.

• Inspect handrails and ensure they will support the patient

properly.

• Always start the running belt at its slowest speed before starting the patient test.

• Do not step onto belt when it is moving.

• Always slow the running belt to its minimum speed before

stopping.

• Keep hands, feet, and clothing away from any moving parts.

• Verify no one is near the elevation mechanism before

operating. Never put any part of the body under any part of a running treadmill.

• Never drop or insert objects into any opening.

• Never drape garments, hook-up leads, or other equipment

over the side rails or drop objects on the belt while the T2100-ST Series Treadmill is running.

• Do not allow moisture or oils to accumulate on equipment, creating a slip hazard.

2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 19 11 March 2019

Page 20

Introduction

Product and Package Information

This section describes the location of the labels used on your device and its packaging. It also describes the symbols used on the labels.

Symbols

The following symbols may appear on the device or its packaging. Familiarity with these symbols assists in the safe use and disposal of the equipment. For equipment symbols not shown, refer to the original equipment manufacturers (OEM) manuals.

Symbols are used to convey warnings, cautions, prohibitions, mandatory actions, or information. Any hazard symbols on your device or packaging with markings in color indicates there is certain danger and is a warning. Any hazard symbols on your device or packaging that is in black and white indicates a potential hazard and is a caution.

Symbols

Symbol Description

Catalog or Orderable Part Number Indicates the manufacturer's catalog or part number.

Serial Number Indicates the manufacturer's serial number.

Date of Manufacture (Year-Month) Indicates the original manufacture date for this device.

Manufacturer Name and Address Indicates the name and address for the manufacturer of this device.

CAUTION:

CONSULT ACCOMPANYING DOCUMENTS - There may be specific warnings or precautions associated with the device that are not otherwise found on the label.

Consult the accompanying documentation for more information about safely using this device.

CAUTION:

ELECTRIC SHOCK - Indicates the presence of hazardous energy circuits or electric shock hazards.

To reduce the risk of electric shock hazards, do not open this enclosure. Refer servicing to qualified personnel.

Reading of the Owner’s Manual is mandatory.

20 T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G

11 March 2019

Page 21

Symbol Description

Upper Temperature Limit Indicates the maximum temperature for transportation

and handling of this package.

Temperature Limits Indicates the upper and lower temperature limitations

for the transportation and handling of this package.

European Union Disposal Requirements This equipment complies with the EU WEEE marking

requirement for proper disposal of electrical and electronic waste in accordance with the European Directive 2011/65/EE. This directive calls for separation and recovery or reuse of used electrical or electronic equipment upon end of life EEE disposal.

The T2100 must not be disposed of as unsorted municipal waste. Electrical or electronic components must be collected separately and disposed of in accordance with your local requirements and sources. The EEE program minimizes any potential effects on the environment and user health by eliminating the potential presence of hazardous substances in the waste stream. Customers should contact their local authorities or T2100 Distributor for guidance in complying with the directive.

Introduction

Keep Dry Indicates that you need to keep the container away from

rain and other sources of moisture.

CE Mark

Indicates the device or product conforms with applicable EU (European Union) directives.

Eurasian Conformity mark Conformity to applicable technical regulations of

Customs Union.

Electrical Testing Laboratories Indicates the device or product has been tested by an

accredited third-party testing laboratory and meets applicable safety standards for sale and distribution within North America.

PCT (GOST-R) Mark Indicates the device or product conforms with applicable

Russian Gosstandard technical and safety standards.

Protective earth (ground).

Alternating current.

2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 21 11 March 2019

Page 22

Introduction

Symbol Description

Device is suitable for the external application of the type “B” applied parts.

Unique Device Identification is a unique marking of the medical device

Label Locations

This section identifies the labels and their locations on the product and packaging.

Refer to the previous illustrations for the locations of the labels identified in the following table. For detailed descriptions of the symbols that appear on the labels, refer to “Symbols” on page

20.

Item Label Location Description

Front of device

Identifies the product model.

22 T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G

Front of device

Identifies Listing Standards

11 March 2019

Page 23

Item Label Location Description

Introduction

Front of device

Front of device on Hood

On Power Cord

Front of device

Shipping Package

Contains the disposal.

Identifies the Caution Electrical shock hazard.

Identifies DC Hi-Pot Caution.

Identifies Power switch.

Identifies the following information for shipping:

• Model number

• Reference number

• Serial number

• Storage conditions

• Regulatory compliance

• Country of origin

• EC Representative

information

Equipment Identification

Product Label

Product Label Format

Item Name Description

1 Manufacturer Full Vision Inc.

Front of device

Identifies Unique Device Identifier

2 Private Label Manufacturer GE Medical Systems

Information Technologies, Inc

2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 23 11 March 2019

Page 24

Introduction

Item Name Description

3 Model Number Identifies model of treadmill

Manufacturer Model

Number

5 Serial Number Manufacturer assigned serial number

6 REF GE Medical Systems reference part number

7 Manufacturer Part Number Manufacturing part number

8 Manufacturer Date Manufacturing date code

9 Voltage Specifies operating voltage of treadmill

10 Hertz Specifies the electrical hertz of treadmill

11 Amps Specifies amperage of treadmill

12 Type B Equipment Device is suitable for the external

Service Information

Identifies manufacturing model of treadmill

application of type “B” applied parts

This section provides information pertaining to the maintenance and servicing of the system. Familiarize yourself with this information before requesting service from GE Healthcare or its authorized representatives.

Service Requirements

Failure on the part of the responsible individual, hospital, or institution using this equipment to implement a satisfactory maintenance schedule may cause undue equipment failure and possible safety hazards.

Regular maintenance, irrespective of usage, is essential to ensure that the components of this system are always functional when required.

Warranty Information

This device is considered GE Healthcare-supplied hardware. Only authorized GE Healthcare service personnel should service the device. Any unauthorized attempt to repair equipment under warranty voids that warranty. It is the user's responsibility to report the need for service to GE Healthcare or to one of their authorized agents.

Additional Assistance

GE Healthcare maintains a trained staff of application and technical experts to answer questions and respond to issues and problems that may arise during the installation, maintenance, and use of this system.

Contact your local GE Healthcare representative to request additional assistance.

24 T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G

11 March 2019

Page 25

Manual Information

This section provides information for the correct use of this manual.

Keep this manual with the equipment at all times and periodically review it. You should request training assistance from GE Healthcare, if needed.

Manual Purpose

This manual provides information necessary for the configuration and safe operation of this equipment in accordance with its function and intended use. It is not intended as a replacement for, but a supplement to, thorough product training. Keep it with the equipment at all times. Additional manuals may be ordered by contacting GE Healthcare.

Document Conventions

This document uses the following conventions.

Introduction

Typographical Conventions

The following table identifies the typographical conventions used in both this document and GE Healthcare Diagnostic Cardiology product documents.

Convention Description

Bold Text Indicates keys on the keyboard, text to enter, or

hardware items such as buttons or switches on the equipment

Italicized Bold Text

KEY1+KEY2 Indicates a keyboard operation. A plus (+) sign between

<space> Indicates that you must press the spacebar. When

Indicates software terms that identify menu items, buttons, or options in various windows.

the names of two keys indicates that while holding the first key, you should press and release the second key. For example, Press CTRL+ESC means to press and hold the CTRL key and then press and release the ESC key.

instructions are given for typing a precise text string with one or more spaces, the point where you must press the spacebar is indicated as: <space>. This ensures that the correct number of spaces are inserted in the correct positions within the literal text string. The purpose of the <> brackets is to distinguish the command from the literal text within the string.

Enter

2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 25 11 March 2019

Indicates that you must press the Enter or Return key on the keyboard. Do not type Enter.

Page 26

Introduction

Convention Description

> The greater than symbol, or right angle bracket, is a

concise method to indicate a sequence of menu selections.

For example, the statement “From the main menu, select System > Setup > Options to open the Option Activation window” replaces the following:

1. From the main menu, select System to open the System menu.

2. From the System menu, select Setup to open the Setup menu.

3. From the Setup menu, select Options to open the Option Activation window.

Illustrations

All illustrations in the document are provided as examples only.

Notes

Notes provide tips or additional information that, while useful, are not essential to the correct operation of the tools. They are called out from the body text through a flag word and indentation, as follows:

NOTE:

The tip or additional information appears indented below the NOTE flag word.

2 Product Overview

The T2100-ST1 and T2100-ST2 treadmills are designed and built to withstand the extraordinary demands of medical devices and are compatible with CASE, CardioSoft/CS, MAC 5500, and MAC

2000.

References to left, right, front, and rear assume that you are standing on the treadmill, facing the handrails. All parts listed below are considered Patient Applied Parts except where noted.

Item Description

2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 29 11 March 2019

1 Emergency Stop Button

2 Patient Handrails

3 Stop Tether

4 Side Rail

5 Running Belt

6 Elevation Landing Gear (Non-Applied Part)

Page 30

Product Overview

Item Description

7 Rear Foot (Non-Applied Part)

Safety Systems

• Dual comparative speed sensors

• Auto runaway shutdown

• Auto communication loss shutdown

• Manual twist lock Emergency Stop button

• Manual Stop Tether

• Braking system for safe patient off-loading

• Fire-rated motor pan hood enclosure

Treadmill

• Patient weight capacity 500 lb., 227 kg

• All steel construction with powder-coat finish

• Treadmill net weight: 425 lb., 193 kg

Drive System

• Heavy-duty 6-peak hp. brushless, DC servo motor

• T2100-ST1 110-120VAC, single-phase, 60 Hz, 20-amp power

• T2100-ST2 200-240VAC, single-phase or split phase, 50-60

Speed Range

0.1 to 15.0 mph, 0.2 to 24.0 km/h, self-calibrating and adjustable in 0.1 mph 0.1 km/h increments.

NOTE:

supply

Hz, 15-amp power supply

The T2100-ST2 maximum speed (15.0 mph) will deteriorate at lower voltages (210VAC or below).

Incline Range

0 to 25%, 0.5% incremental movements, self-calibrating.

Running Surface

• 22in. x 63in. / 56cm x 160cm

30 T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G

11 March 2019

Page 31

Product Overview

• MasterTrack® running belt tracking system

• Cushioned running deck absorbs shock of foot falls

• Self-lubricated and reversible running deck

• Step-up height (7 in. / 18cm from floor)

Communication Ports

• RS232 Female Serial port

• USB 1.0 “B” port

Floor Surface Footprint

33.0 in x 78.5 in, 84cm x 200cm level surface. (See “Location” on page 37.)

Operating and Storage Condition Recommendations

• Operating Temperature Range: 4.5° to +38° C (+40° to +85° F)

• Storage Temperature Range: -40° to +70° C (-40° to +158° F)

• Operating and Storage Relative Humidity Range: 10% - 90%,

non-condensing

• Altitude: -50 to 9,842 feet (-15m to 3000m); derate performance by 5% per each additional 500 feet (152m) above 5,280 feet (152m)

Power Requirements

The T2100-ST1 is designed to operate on dedicated 100-130 VAC 20-amp power, and the T2100-ST2 is designed to operate on dedicated 200 to 264 VAC 13-amp power. Make sure that the treadmill is connected to an outlet that looks like one of the following illustrations.

• T2100-ST1 Power Consumption: 1934 watts (6600 BTU), 20 amps

• T2100-ST2 Power Consumption: 2580 watts (8804 BTU), 13 amps

This product is equipped with a three-wire grounding-type plug. The plug will only fit into a grounding-type outlet. This safety feature must not be disabled. Contact a qualified electrician if you are unable to insert the plug into your outlet, or uncertain if the outlet meets local electrical codes. Polarized outlets such as NEMA 5-20, CEE7/7, and BS1363 must be verified for proper polarity configuration before plugging in the T2100-ST1 or T2100-ST2. Incorrect polarization of the outlet could cause failure of onboard electrical components or cause electrical

2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 31 11 March 2019

Page 32

Product Overview

110-120 VAC

220/240 VAC

230 VAC

220/240 VAC

250 VAC

230 VAC

240 VAC

250 VAC

240 VAC

250 VAC

shock. Proper grounding is necessary for the equipment to meet acceptable current leakage standards consistent with the standards to which it was certified.

NEMA 5-20R

Single Phase

Type N BRAZIL

GB 1002

NEMA 6-15R

Split Phase

Type H ISRAEL

BS1363

AS/NZS 3112

BS546 3 PIN

Type L ITALY

CEE 7/7 EURO

Type K DANISH

Type J SWISS

WARNING:

Ensure the power switch is in the off position before plugging in the T2100-ST1 or T2100-ST2. A power surge could damage the sophisticated electronic system of the treadmills.

32 T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G

11 March 2019

Page 33

Product Overview

NOTE:

The T2100-ST1 and T2100-ST2 Treadmills must have their own dedicated power outlet.

2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 33 11 March 2019

Page 34

Page 35

3 Assembly and Setup

The T2100-ST1 and T2100-ST2 treadmills are shipped fully assembled and packaged in a folded condition. They are designed to pass through a standard 36” door opening measuring at least 35½”. It will be necessary to remove the door from the jam in most cases if the door is not capable of opening fully parallel to door opening. After you have unpacked the treadmill and secured the handrail assembly to the frame, move the treadmill to the area by rolling it on its front wheels. If your treadmill must pass through a door opening less than 36” wide, additional disassembly by removal of the handrails is required. Refer to “Removing and Reinstalling the Handrails for Moving” on page 154. This task should be performed by an authorized service provider to ensure that the T2100-ST1 and T2100-ST2 are properly reassembled and functioning correctly.

Safe Handling Guidelines

2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 35 11 March 2019

WARNING

The T2100-ST1 and T2100-ST2 treadmills each weigh 425 lbs. When lifting the rear of the treadmill and rolling it on its front wheels, you are moving 132 lbs. This can be accomplished by one person, but each installer must evaluate whether he or she is capable of moving this

Page 36

Assembly and Setup

1 2 3 5 6

• Do not attempt to move the treadmill with the handrails in

• Lift the end of the bed assembly to a comfortable height,

• Rotate the treadmill in the direction you want to go (the

• When you have maneuvered the treadmill into its location,

amount of weight without causing strain or injury. If in doubt, a second person should be recruited to assist.

If you are moving the treadmill over rough surface, such as pavement, use a dolly under front of the treadmill to prevent damage to the wheels and lift mechanism.

the shipping position due to the possibility of cutting the internal wiring. You must either fully secure the handrails in their proper position or secure handrails with 3/8-16 bolts and 3/8 lock washers in the folded position.

keeping knees bent and back straight as you lift.

treadmill will pivot on its wheels) and push forward.

gently lower the end of the bed assembly to the floor.

Initial Setup

Tools required for assembly:

The treadmill is shipped with the handrails loose, straddling the treadmill frame. It is advised that you secure the handrails in their proper location before removing the treadmill from the base of the crate. This prevents the internal wires running down the handrail mount to the motor pan from being cut.

1. Swing the handrail assembly into the operating position

2. Install (2) plastic caps each side for a finished look.

• 5/16 Allen wrench (supplied)

and insert (2) 3/8-16 bolts and 3/8 lock washers on each side and tighten securely.

36 T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G

11 March 2019

Page 37

Item Description

1 Operating Position

2 Shipping Position

3 Insert (2) washer and bolts each side

4 Insert (2) caps each side

5 Pivot Point

Assembly and Setup

Location

When folding handrails apply cardboard between frame and handrail to prevent handrail damage.

Place the T2100-ST1 or T2100-ST2 on a firm and level hard surface that is free of tile grout lines. The illustration below shows the minimum recommended clearances from the treadmill edges to any obstruction for dismount and safety purposes. Observe that the operator should be stationed by the Emergency Stop Button (ESB).

WARNING:

The T2100-ST1 and T2100-ST2 treadmills conform to FCC class B rating for electromagnetic emissions. It is recommended not to place the treadmill closer than 5ft. (1.5m) from sensitive electronic devices within the room or in an adjacent room. If an interference problem occurs, move the treadmill farther away from the sensitive device or relocate either device to another area, or consult with an EMI specialist for ways to shield the room from electromagnetic radiation.

Do not place it on thick or long-pile carpeting. Such carpeting could cause instability or static build-up, and

2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 37 11 March 2019

Page 38

Assembly and Setup

carpet fibers could get caught in the belt and damage the unit.

Ensure that power cords do not cross traffic areas. Exposed power cords can cause a fall, resulting in injury.

Keep it away from sources of moisture, such as spas or fountains. Moisture can cause the electronic circuitry to malfunction.

Electrical Safety Tests

Except where noted, the following electrical safety tests are optional at the time of install.

You must conduct the following electrical safety tests after any service is performed or if the hood was removed.

AC Line Voltage Test

This test verifies that the wall outlet supplying power to the equipment is properly wired. For international wiring test, refer to the internal standards agencies of that particular country.

NOTE

The AC Line Voltage test is required at the time of installation.

100 to 130 VAC, 60 Hz

Using a digital voltmeter set to measure at least 200 VAC to check the voltage of the NEMA 5-20R AC wall outlet (U.S. only or applicable international connection; dedicated 20-amp service). If the measurements are out of range, have a qualified electrician repair the outlet. The voltage measurements should be:

100 to 130 nominal VAC between the “neutral” and “hot” contacts.

200 to 264 VAC, 50/60 Hz

Using a digital voltmeter set to measure at least 300 VAC to check the voltage of the NEMA 6-15R AC wall outlet (U.S. only or applicable international connection; dedicated 13-amp service). If the measurements are out of range, have a qualified electrician repair the outlet. The voltage measurements should be:

38 T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G

11 March 2019

Page 39

Assembly and Setup

200 to 264 nominal VAC between the two “hot” contacts.

Power Cord and Plug

Verify the power cord being used with the treadmill is good:

• Verify that the line, neutral (if applicable), and ground conductors are properly connected to the power cord plug and are not short-circuited. Replace the power cord if necessary.

• Failure of the power cord strain relief is very common. Often users of the equipment pull on the power cord itself, rather than the power cord plug, to unplug the unit from a wall receptacle. If in doubt, test for continuity through each.

• Perform the Ground Continuity Test, below, or the test method that is required by your Country/Local governing safety organization. For international power cords, refer to the internal standards agencies of that particular country.

Ground Continuity Test

This test verifies that there is continuity (less than 100 mΩ resistance) between exposed metal surfaces, which have the potential to become energized, and the ground prong on the mains AC power cord. Look for an exposed metal screw, or, if the metal surfaces are anodized or painted, scrape off a small area in an inconspicuous area on the aluminum casting, for the probe to make direct contact with the metal.

1. Disconnect the power cord from wall outlet with the T2100ST Series treadmill power switch in the “ON” position.

2. Use a digital multimeter to check metal surfaces of the equipment as illustrated below. Make adjustments for any resistance in the test leads.

2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 39 11 March 2019

Page 40

Assembly and Setup

Conducting Leakage Tests

The leakage tests are safety tests to ensure that the equipment poses no electrical health hazards. Use the table below to determine which tests apply to the unit under test and the maximum allowable leakage currents. For international leakage limits, refer to the internal standards agencies of that particular country.

If the measurements are significantly out of range, check for breaks in the power cord or in the internal connections within the units.

If the unit under test fails the leakage tests, do not allow the customer to use the equipment. Call Tech Support for assistance.

GE Healthcare recommends that you perform these tests:

• Before applying power for the first time

• Whenever internal assemblies are serviced

NOTE:

The accuracy of the leakage tests depends on a properlywired wall outlet. Do not proceed until you verify the integrity of the power source.

40 T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G

11 March 2019

Page 41

Assembly and Setup

Earth/Chassis Leakage Current to Ground

1. Forward Polarity (L1, L2) NC _________μA Pass/Fail 500μA

2. Neutral (L2) open, Forward Neutral Polarity

3. Ground open, Forward Polarity SFC _________μA Pass/Fail 500μA

4. Ground open, Reverse Polarity SFC _________μA Pass/Fail 500μA

5. Neutral (L2) open,

Reverse Polarity

6. Reverse Polarity (L2, L1) NC _________μA Pass/Fail 500μA

SFC _________μA Pass/Fail 500μA

Ground Continuity

AC mains power cord ground

prong to exposed metal surface

(ground lug)

N/A

Pass/Fail 100mΩ

________mΩ

limits

Resistance

WARNING:

Total system leakage current must not exceed 500 microamperes.

Leakage Test Diagrams

These diagrams show only a representation of how a typical leakage current tester functions. Follow the instructions provided with the leakage current tester that you use.

Test #1

Ground-Wire-Leakage-to Ground

Make sure the UUT power switch is in the ON state without running belt running.

Test #2

Chassis-Leakage-to-Ground (Exposed Chassis)

Make sure the UUT is in the ON state with running belt running at

2.0mph.

2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 41 11 March 2019

Page 42

Assembly and Setup

Secure Cables

Tie down cables to ensure they do not get caught in the wheels or the elevation racks.

Running Belt Tracking Adjustment

NOTE:

This adjustment is not covered under your warranty after installation. It is important that you review these instructions thoroughly before proceeding with belt tracking adjustment. Uneven floors accelerate belt misalignment. This situation may require more frequent adjustment to prevent belt damage.

The patented MasterTrack® Belt Tracking System significantly reduces the need to adjust the belt on your T2100-ST1 or T2100ST2 treadmill. However, when you operate your treadmill for the first time, you may need to adjust the tracking of the belt to conform to your floor. You may also need to adjust the tracking if you move the machine to another location. (See “Running Belt Tracking Adjustment” on page 59 for details.)

Running Belt Tension Adjustment

Your running belt has been pre-tensioned at the factory and run for 16 hours prior to shipment. It may, however, be necessary to adjust the belt tension when the treadmill is run in its final location. A loose belt tends to hesitate or stick with a heavy foot plant. If your belt needs tensioning, the adjustment procedure can be found in “Running Belt Tension Adjustment” on page 60.

NOTE:

Improper adjustment could cause the treadmill to hesitate and cause a trip and fall hazard. This adjustment is not covered under your warranty after installation. It is important that you review these instructions thoroughly before proceeding.

42 T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G

11 March 2019

Page 43

Drive Belt Tension Adjustment

The drive belt tension has been pre-set at the factory to minimize maintenance. If there are indications that the drive belt has stretched and become loose, refer to "Drive Belt Tension Adjustment" on page 60. Symptoms of a stretched drive belt could include increased noise.

Test Plug Procedure

Each T2100-ST1 and T2100-ST2 treadmill includes an RS-232 test plug that enables you to test the operation of the treadmill without the host controlling device attached. The plug is located on the left side of the treadmill secured to the frame by Velcro®. The plug is to be used only for testing the treadmill. Do not stand on or use the treadmill while testing.

Assembly and Setup

Item Description

1 Test Plug Location on Left

2 Circuit Breaker Array

3 Incoming Power Cord

4 Main Power Switch

Communication Ports

The communication ports are located at the very front of the treadmill near the center of the unit.

Two ports are offered with equal communication capability. The standard female RS232 port and a USB Type B port offer connectivity diversification.

2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 43 11 March 2019

Page 44

Assembly and Setup

Item Description

1 RS232 Port “Female”

2 USB “B” Port

Using the test plug

1. Turn the power "OFF" at the treadmill.

2. If connected, remove the RS232 or USB interface cable from the treadmill and plug in the test connector into the RS232 port.

3. Press and hold the button on the test connector and turn the treadmill power "ON". Continue holding until the treadmill begins to elevate.

4. When the treadmill begins to raise, repeatedly press the button to cycle through the different phases of the test.

The following table shows the sequence of self-test stages:

Stage Incline Speed (mph)

1 5% 0.0

2 10% 0.0

3 15% 0.0

4 20% 0.0

5 20% 1.0

6 20% 2.5

7 20% 5.0

8 20% 7.5

9 20% 10.0

10 15% 7.5

11 10% 5.0

12 5% 2.5

44 T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G

11 March 2019

Page 45

Stage Incline Speed (mph)

13 0% 1.0

14 0% 0.0

NOTE:

Successful completion of the preceding testing procedure ensures that the treadmill is fully functional and responsive to command signals.

NOTE:

Unsuccessful completion of the preceding testing procedure indicates a problem with the setup. Call GE Medical Systems Information Technologies to trouble shoot failure of test plug procedure.

5. Turn the power "OFF" at the treadmill.

6. Remove the test connector.

Assembly and Setup

7. Reconnect the RS232 or USB interface cable from the host

computer.

You are ready to begin the set-up procedure prescribed by your medical test equipment supplier.

Setup and Connection to Host

Currently, four GE host stress systems can connect to the T2100ST series treadmill and are used as controlling devices: CASE CardioSoft/CS, MAC 5500, and MAC 2000.

CASE connection and setup:

1. Connect one end of the RS232 serial cable (GE part number 2097829-109) to the RS232 COM port located on the lower front panel of the T2100-ST series treadmill and run it through the communication cable clamp, as shown in the following photograph.

2. Connect the other end of the RS232 serial cable (GE part number 2097829-109) to a COM port on the CASE unit (it is suggested to use COM1 or COM2).

2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 45 11 March 2019

Page 46

Assembly and Setup

3. Make sure the treadmill is connected to AC power and

4. If necessary, turn on CASE with the power button on the

5. Log in when prompted.

6. If not already in the software application, double-click the

Referencing the CASE rear I/O connector panel label, take note of the COM port number plugged into.

turned on.

side panel.

The program will start up automatically and the Windows screen opens.

Refer to the CASE Operator’s Manual for logon instructions.

CASE icon.

The CASE initial screen opens.

CASE Initial Screen

NOTE:

Depending on the version of software and user preferences, the initial screen will vary.

7. On the upper right side of the screen, click the System Configuration button.

Depending on the version of software the button may look like one of the following:

The System Configuration window opens.

8. Click the Devices tab.

46 T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G

11 March 2019

Page 47

Assembly and Setup

The COM port number is displayed in the Port field, as shown in the following screen.

9. Ensure the Treadmill Model is set to T2100.

10. Ensure the COM port number is set to the one physically connected to in step 2, above, and, if necessary, change to match.

11. Click OK to close the System Configuration window and return to the CASE initial screen.

If needed, the CASE device operating instructions should be referenced for controlling the treadmill with the CASE application.

CardioSoft/CS connection and setup:

To communicate to the T2100-ST1 or T2100-ST2 treadmill using the USB port, you will need to install the appropriate USB driver software on your host computer. The USB driver is supplied on the provided flash drive. When connecting to the USB port, ensure port configuration is congruent with your software port identification.

First Time Installation of the Serial Driver Software on the CardioSoft/CS PC

This section installs the USB Serial Driver on the PC which has the CardioSoft or CS application installed.

2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 47 11 March 2019

Page 48

Assembly and Setup

NOTE:

1. If necessary, turn on the CardioSoft/CS PC and log on when

2. Locate the flash drive (PN 317-160-313) shipped with the

3. Browse the flash drive and locate the file named

Do not plug any hardware, including the treadmill USB cable, into the CardioSoft/CS PC until directed to do so.

prompted.

Refer to the CardioSoft/CS Operator Manual for logon instructions.

T2100-ST series treadmill and insert into a USB port of the CardioSoft/CS PC.

CDM21218_Setup.exe and double-click it to start the installation.

NOTE:

Do not download the driver from the FTDI website.

NOTE:

The following instructions are for a PC running Windows 7. The basic instruction flow should be the same for Windows 8 and 10, although the screens may vary. If necessary, refer to Appendix B, “Reference Documents”, for a list of reference documents that contain helpful OS-specific guidance.

4. If you receive the prompt “Do you want to allow the following program to make changes to this computer?”, verify the program name, CDM21218_Setup.exe, and publisher, Future Technology Devices International Ltd, and click Yes.

The Driver Extract window opens.

48 T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G

11 March 2019

Page 49

Assembly and Setup

5. Click Extract.

The Device Driver Installation Wizard opens.

6. Click Next.

The License Agreement window opens.

2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 49 11 March 2019

Page 50

Assembly and Setup

7. Select I accept this agreement and click Next.

An installation progress window opens.

The installation process should take less than a minute. When the installation is complete, the Device Driver Installation Wizard window opens confirming a successful installation.

50 T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G

11 March 2019

Page 51

Assembly and Setup

8. To close the window, click Finish.

Communication Port Identification and CardioSoft/CS setup

1. Connect a USB cable (GE part number 2044095-001) between the CardioSoft/CS PC and the T2100-ST series treadmill.

2. Connect AC power to the treadmill.

3. Power on the treadmill.

4. If necessary, turn on the CardioSoft/CS PC and the monitor.

5. On the CardioSoft/CS PC, determine the COM port that the USB Serial Port is using by doing the following:

a. On the CardioSoft/CS PC click Start and in the Search

programs and files field, type: Device Manager and press Enter.

The Device Manager window opens.

b. Scroll to Ports (COM & LPT).

c. Find the USB Serial Port in the list

The port number is given in the parenthesis.

NOTE:

This may take a minute or so to display.

d. Make note of this port and port number, you will use it

later when selecting the COM port in the System Configuration window of the CardioSoft/CS application software.

2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 51 11 March 2019

Page 52

Assembly and Setup

6. If not already in the software application, double-click the

e. Close Device Manager window.

CardioSoft or CS icon.

The CardioSoft or CS initial screen opens.

CardioSoft Initial Screen

NOTE:

Depending on the version of software and user preferences, the initial screen will vary.

7. On the upper right side of the screen, click the System Configuration button.

Depending on the version of software the button may look like one of the following:

The System Configuration window opens.

8. Click the Devices tab.

9. The COM port number is displayed in the Port field, as shown in the following screen.

52 T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G

11 March 2019

Page 53

Assembly and Setup

10. Ensure the Treadmill Model is set to T2100.

11. Ensure the COM port number is set to the port number as identified in step 5.d, above.

If necessary, change the number to match.

12. Click OK to close the System Configuration window and return to the CardioSoft or CS initial screen.

If needed, the CardioSoft/CS operating instructions should be referenced for controlling the treadmill with the CASE application.

MAC 5500 ST connection and setup:

NOTE:

Prior to starting this section, confirm the MAC 5500 device contains the ST (Stress Test System) option. The device can be identified by the two additional rows of keys on the keyboard, as shown (1) in the following illustration.

2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 53 11 March 2019

Page 54

Assembly and Setup

1. Turn the power OFF at the treadmill.

2. Connect the 9-pin D-Sub end of the communication cable

3. Connect the 8-pin mini DIN of the communication cable (GE

MAC 5500 ST (Keyboard)

(GE part number 2097829-108) to the RS232 COM port located on the lower front panel of the treadmill.

part number 2097829-108) to the COM1 port on the MAC 5500 ST unit.

MAC 5500 Rear View

4. Make sure the treadmill is connected to AC power.

5. Turned the power ON at the treadmill.

6. If necessary, turn on the MAC 5500 ST device with the power button on the keyboard.

Refer to the MAC 5500 operator’s manual for instructions on conducting an exercise stress test.

MAC 2000 ST connection and setup:

NOTE:

Prior to starting this section, confirm that the MAC 2000 device contains the ST (Stress Test System) option. The device can be identified by the two additional rows of keys on the keyboard, as shown (1) in the following illustration.

54 T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G

11 March 2019

Page 55

Assembly and Setup

MAC 2000 ST (Keyboard)

1. Turn the power OFF at the treadmill.

2. Connect one end of the RS232 serial cable (GE part number 2097829-110) to the RS232 COM port located on the lower front panel of the treadmill.

3. Connect the other end of the RS232 serial cable (GE part number 2097829-110) to the COM B port on the MAC 2000 ST unit.

MAC 2000 Rear View

4. Make sure the treadmill is connected to AC power.

5. Turn the power ON at the treadmill.

6. If necessary, turn on MAC 2000 ST with the power button on the keyboard.

Refer to the MAC 2000 operator’s manual for instructions on conducting an exercise stress test.

2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 55 11 March 2019

Page 56

Page 57

4 Preventive Maintenance

Regular cleaning and maintenance is essential to keep your T2100-ST1 and T2100-ST2 treadmills operating at their best for many years. We recommend that you record all maintenance and service in a log (as shown in Appendix A).

CAUTION

Before cleaning the T2100-ST1 and T2100-ST2 treadmills, turn the main power switch to OFF, and disconnect the treadmill from its power outlet. Never use wet cleaning materials near a power source.

To preserve the condition of your warranty, make sure that all repair procedures (other than normal maintenance) are performed by an authorized and qualified service provider. Contact your local GE customer support representative.

Use only authorized replacement parts. Using other parts may void your warranty and may cause your T2100-ST1 or T2100-ST2 treadmill to malfunction.

Daily Maintenance

• Wipe the treadmill to remove soil, moisture, and perspiration.

• Disinfect the hood and handrails with a soft cloth, dampened with a solution of containing up to 70% alcohol.

• Remove stubborn stains and scuff marks with a nonabrasive, industrial strength cleaner, such as Formula 409®. Spray all

2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 57 11 March 2019

cleaners on a terrycloth-type cloth (avoid spraying cleaner directly onto the treadmill).

• Ensure that the treadmill is functioning properly.

• Visually inspect the treadmill and walking belt for damage

and wear.

Page 58

Preventive Maintenance

• Press the Emergency STOP Button (ESB) and the treadmill will coast to a stop. To release the emergency stop switch, turn the push button ¼-turn in counter clockwise direction. The treadmill will return to 0.0% elevation.

• Pull the Safety Tether System (STS) and the treadmill will have a controlled stop. To re-attach the pull tether, attach clip to the original position on the switch. The treadmill will return to 0.0% elevation.

Weekly Maintenance

• Vacuum around and under the treadmill. Clean all exposed surfaces with a vacuum cleaner. Avoid moving the treadmill from its original position as moving it will compromise the original belt tracking setting.

• Check running belt tension.

• Observe running belt tracking and correct as required.

Monthly Maintenance

Inspect and clean the running belt.

Semiannual Maintenance

• Evaluate the condition of the deck and running belt.

• Adjust the running belt to assure proper alignment.

• Check the running belt adjustment.

• Check the drive belt tension adjustment.

• Clean and lubricate the treadmill elevation screw.

• Clean the interior of the motor electrical enclosure as

needed.

Belt Cleaning and Inspection

1. Turn the treadmill main power switch ON.

2. Start treadmill at 0.5 mph (0.8 km/h).

3. With a damp small towel wipe excessive dirt from running belt keeping the towel in the center of the length of the treadmill. Avoid getting the towel near the rear roller.

4. When belt is clean, stop the treadmill.

5. Inspect the running belt for tears or nicks. If damaged, replace the belt.

6. Perform the Running Belt Tracking Adjustment and Belt Tension Adjustment.

58 T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G

11 March 2019

Page 59

Running Belt Tracking Adjustment

This procedure requires the following tool:

¼” Allen wrench

NOTE:

Because this adjustment is not covered under your warranty, it is important that you review these instructions thoroughly before proceeding.

The patented MasterTrack® Belt Tracking System significantly reduces the need to adjust the belt on your T2100-ST1 or T2100ST2 treadmill. However, when you operate your T2100-ST1 or T2100-ST2 treadmill for the first time, you may need to adjust the tracking of the belt to conform to your floor. You may also need to adjust the tracking if you move the machine to another location.

Your running belt should remain centered, although a slight amount of movement to the left or right is normal during use. Do not allow the running belt to travel all the way to either side.

Preventive Maintenance

To adjust the belt tracking, do the following:

1. Turn the treadmill’s power switch to ON.

2. Increase the speed to 3 mph (4.8 km/h)

3. Observe the left side of the running belt as it travels over the rear roller. If the belt runs to the right side of the roller, turn the right bolt 1/8 turn clockwise, and turn the left bolt 1/16 turn counterclockwise.

NOTE:

When tightening one side of the belt, always loosen the opposite side one-half as much. This procedure provides finer control, with a smaller impact on the belt tension.

Check the belt after 2 minutes, with the treadmill running at approximately 7 mph (11.3 km/h). If the belt does not correct itself, continue with slight turns until the belt is in the center of the rear roller. If the belt runs toward the left side of the roller, reverse the adjustments.

NOTE:

Uneven floors accelerate belt misalignment. This situation may require more frequent adjustment to prevent belt damage.

2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 59 11 March 2019

Page 60

Preventive Maintenance

NOTE:

When operating the treadmill at a High Speed Application may cause hesitation/slippage of the running belt with each foot plant. This could be a sign of the backing of the running belt breaking down causing a premature failure. For troubleshooting refer to “Running Belt High Speed Application” on page90.

Item Description

1 Adjustment Bolts

Running Belt Tension Adjustment

The running belt may stretch and loosen with regular use. This looseness is noticeable when the belt tends to hesitate or stick. Adjust the tension on the belt by following the procedure and referring to the illustration above.

1. Turn the treadmill’s power switch to ON.

2. Start the treadmill and increase to 1 mph (1.6 km/h).

3. Start walking on the treadmill, grabbing side handrail and applying pressure with your foot to create resistance on the running belt.

4. If the running belt hesitates or slips on the front drive roller, tighten both tension bolts ½ turn (clockwise).

5. Repeat steps 2 through 4 until the running belt stops slipping.

NOTE:

When the running belt is too tight, the edge of belt will curl, causing premature running belt failure.

Drive Belt Tension Adjustment

This procedure requires the following tool:

•

60 T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G

/8” Allen Wrench

11 March 2019

Page 61

Preventive Maintenance

1 2 3

• ¾” Socket or Box Wrench

• ¾” Wrench

• Tape measure

NOTE:

The drive belt may stretch and loosen with regular use. This looseness may result in a flapping noise under the hood.

If there are indications that the drive belt has stretched and become loose, contact your in-house biomedical technician, or contact GE Medical Systems Information Technologies, Inc., and open a customer service call.

1. Remove the (5) #10-32 screw located on the bottom hood with 1/8” Allen wrench.

2. With the ¾” socket and wrench loosen the TENSION ADJUSTMENT back nut.

3. Press down on drive belt between motor and front roller with approximately 5lbs of force to achieve ¼” to 3/8”.

4. If adjustment is need using a ¾” wrench turn the TENSION BOLT clockwise to tighten. To loosen, turn the wrench counter clockwise.

5. Make small adjustment until the drive belt deflects approximately ¼” to 3/8”, tighten the TENSION ADJUSTMENT back nut.

NOTE:

Failure to lock the TENSION ADJUSTMENT back nut will allow the drive belt tension to become loose.

6. When the treadmill is properly adjusted, reinstall the hood with (5) #8-32 screws.

Item Description

1 ¼ to 3/8 Deflection

2 5 lbs down force

2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 61 11 March 2019

Page 62

Preventive Maintenance

NOTE:

Exterior Care

The powder-coat finish on your T2100-ST1 or T2100-ST2 treadmill is an extremely durable finish and requires minimal care. Do not allow perspiration to build up on your treadmill. Wipe the unit daily.

• Use a moist cloth to wipe the surface clean; do not

3 Tension adjustment back nut

When drive belt is over-tensioned, the belt tension will cause motor noise. This could result in premature motor life failure.

allow liquids to enter the system. All cleaning agents and disinfectants used in hospitals and containing up to 70% alcohol are suitable. If liquids have entered the system, notify service to have the system inspected for damage before it is used again.

• DO NOT use disinfection with a phenol base or peroxide compound to disinfect the external surface.

Elevation Screw Lubrication

The Elevation Screw must be cleaned and lubricated every 6 months to maintain proper operation of the treadmill. Failure to perform this maintenance function will result in premature wear and ultimate failure of the lift mechanism.

This procedure requires the following tools:

• Service Grease, 6oz tube (GE part number 2097829-072)

• Clean, lint-free cloth

• Small paint brush

1. Raise the treadmill to its maximum elevation.

2. Turn the main power switch to the OFF position, and unplug the treadmill from its outlet.

3. Using a lint-free cloth, remove the old lubricant and accumulated dust from the elevation screw.

4. Use a small brush to reapply a thin coat of grease to the threads of the elevation screw. Do not use too much grease (less than 1 ounce required)—the excess could squeeze onto the floor and create a slip-and-fall hazard.

5. Return the unit to service.

62 T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G

11 March 2019

Page 63

Running Deck Maintenance

The treadmill’s running deck is maintenance–free and offers two running deck surfaces for double the life of ordinary treadmills.

NOTE:

Do not use any silicone or lubricating sprays during preventative maintenance on your treadmill deck. Using such sprays may void the warranty. Using such sprays can bring about surface changes that may result in hesitation or excessive belt slip.

Prolonged use in high speed running may cause hesitation/slippage on each foot plant. Inspect the running deck for factory lubrication on running surface. For troubleshooting refer to “Running Belt High Speed Application” on page90.

If the running deck surface becomes grooved due to wear, it can be renewed by flipping the deck to the opposite side. Notify your in-house biomedical technician, or contact GE Medical Systems Information Technologies, Inc., and open a customer service call.

Preventive Maintenance

2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 63 11 March 2019

Page 64

Page 65

5 Theory of Operation

The T2100-ST1 / T2100-ST2 Universal Power Supply (UPS) treadmill control provides a means of controlling belt speed and elevation for the treadmill through the use of either an RS-232 serial port or USB port. The communication protocol is based on the industry standard. In addition to the physical interfaces with the controlling system (PC), the motor controller and elevation motor, the UPS also includes an interface to an emergency stop switch and an SD card.

Scope

This chapter applies only to the electronic control for the T2100ST1 and T2100-ST2 treadmills. Specifications for the mechanical treadmill, elevation motor assembly, belt motor, and motor controller are not covered.

2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 65 11 March 2019

Page 66

Theory of Operation

T2100-ST Series Block Diagram

4th Edition Smart Power Supply FGLF0495-3

3.1 Edition Smart Power Supply FGLF0495-1

66 T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G

11 March 2019

Page 67

Smart Power Supply (PCB) Overview

When power is applied to the unit, the UPS reads the contents of the non-volatile memory and verifies the calibration contents with a checksum. If the contents are not valid, the calibration constants are set to non-operational values and the unit is put into a state where operation is suspended pending recalibration.

If the contents are valid, the unit enters a startup mode where the system checks to see if it should enter self-test mode (described in the “Self-Test Mode” on page 70) and begins to find the zero elevation point by turning on the elevation motor in the down direction. If motion is not detected for two seconds, the system assumes that the lower elevation limit has been reached. During the “elevation zeroing” time, if a command to start the belt is received from the PC, it is assumed that the PC is not aware of the UPS power cycle and the unit will enter a nonresponsive state (waiting for either a communication timeout or a stop command). If the elevation limit is found without receiving a start belt command, the UPS enters the operational mode with a set speed and set elevation of zero.

Theory of Operation

In operational mode, the unit continuously controls the belt speed output, the belt-enable output, and the outputs to raise or lower the elevation based on the current set points for speed and elevation. Through the use of either communication port, the unit accepts commands to modify the belt state, the belt speed, and the deck elevation. The current state of the control may also be queried through the use of this serial port. As commands are received to change the set point speed or set point grade, they are checked for format and range. Pending approval, the new set points are adopted and adjustments are made to the state of the outputs.

Speed control is done in a closed loop that monitors the belt speed using two different speed references. The first is a magnetic reed switch located on the motor side of the belt pulley, and the second is a speed reference supplied by the motor controller. A speed calibration is required to provide a target speed output for a given set point. After the initial target is reached, the speed inputs are constantly monitored to make adjustments to the speed output and to detect over speed, zero speed, or speed sensor comparison fault conditions. In the case of a fault condition, the belt is stopped and operation is suspended.

Elevation position control is done using relays to turn on the elevation motor in the up or down direction depending on the current set point. A micro-switch input is used to determine the position of the elevation motor by counting revolutions of the elevation motor’s internal gearing. An elevation calibration is required to provide an accurate number of counts from zero to

2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 67 11 March 2019

Page 68

Theory of Operation

full elevation. No closed loop control is done for positioning elevation.

Power may be removed from the unit by opening the normally closed switch connected to the emergency stop input, or by removing AC power from the system. In both cases, the outputs will be put into a non-energized state that will correspond to the belt being shut off and the elevation motor being disengaged.

Software Requirements

The following sections describe the software commands that the hosts system uses to control the T2100-ST series’ speed and elevation.

Speed Control

The host will send a speed command "SXXX0<CR>" to the processor board. The firmware in the micro controller will translate this command into a data frame, enable the drive if it is not already enabled at this moment, and send the frame through its drive serial interface. The drive will interpret the data frame and will answer with data ACK or NACK, depending on the transmission condition. The speed range is 0.0 to 15.0 mph (0.1 to

24.14 km/h).

Two outputs are required for speed control. The belt enable output must be energized to put the belt into a run mode. The speed control output is a 4kHz 1024 count pulse width modulated (PWM) output supplied directly to the motor controller. Based on calibration, the speed is controlled by outputting a PWM speed reference to the motor controller and enabling the belt run output. The speed inputs are averaged over a two-second period to provide measured speed accuracy of 0.01mph or less.

If the speed of either input is measured to be more than 0.5mph over the set point, or the difference between speed inputs is measured to be more than 0.5mph, the belt will shut off automatically. If the speed measured is more than 3mph over the set point, the belt enable signal will be turned off immediately. If the motor controller activates a fault signal to the UPS, the system will shut down immediately.

If the measured speed is within range, it is used to make minor adjustments to the speed output when it is determined that the actual speed and measured speed differ by more than 0.08 mph. These small adjustments (1:1024) are only allowed to be at 4 second intervals to provide for the settle time of the motor and heavily averaged speed input.

Elevation Control

The elevation control process works as follows: The host will send an elevation command "GXXX0<CR>" to the processor

68 T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G

11 March 2019

Page 69

ESTOP

Theory of Operation

board. The micro controller will interpret this data in order to enable the elevation subsystem by asserting EN_ELEV signal on J11 and, based on the actual elevation status, assert/deassert the UP/DOWN signal on J11 until the requested elevation is achieved. The elevation range is from 0 to 25% grade.

The elevation position is constantly monitored by counting and recording changes in the state of the elevation micro switch sensor. Each debounced state is counted as positive if the elevation motor is engaged in the up direction and negative if it is engaged in the down direction. Using this count and the calibration numbers, the elevation position is controlled by turning on the motor in the desired direction and counting until the target number of counts has been reached. At that time, the elevation motor is disengaged until another set point position is requested.

The emergency stop switch will remove power from the treadmill control board to guarantee a stop condition. When this occurs and the emergency stop button is subsequently released, the control will be in the same state as when the unit is powered up using the main power switch. Therefore, it is necessary in either power up state to guard against inadvertent restarts if the host doesn’t recognize the situation and is continuously sending out belt start commands. The method used to guard against this situation is to reject any start command received within 3 seconds of powering up and finding the zero elevation position. If a start command is rejected, all further start commands will also be rejected until the unit is reset or a stop command is received or communication ceases for 20 seconds.

Communication Hardware (RS-232 Configuration)

• DB9 Connector 9 pin PC/AT Style

Pin Description

2 Transmit Data

3 Receive Data

5 Signal Ground

• RS232 (+/- 10V)

• 9600 Baud

• No Parity

• 8 Data Bits

• 1 Stop Bit

• Full Duplex

2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 69 11 March 2019

Page 70

Theory of Operation

Communication Hardware (USB Configuration)

• PC USB Host Port

• UPS USB Peripheral Port Mini-B Connector

• FTDI FT232RL Virtual Communication Port Driver required

o 9600 Baud

o No Parity

o 8 Data Bits

o 1 Stop Bit

o Full Duplex

Self-Test Mode

On power up, the UPS sends out a special test character ‘T’ and checks to see if it is returned. This is a check for a shorting jumper across the transmit and receive lines of the RS-232 serial port. Note that it is not possible to enter self-test using the USB port. If the RS-232 lines are determined to be shorted, the UPS enters the self-test mode. During the self-test mode, 14 stages of speed and elevation set points are used to exercise the inputs and outputs. Upon completion of each new set point, another character is sent out and the process is repeated to advance to the next stage. In this way, the shorting jumper can be removed at any point to stop the staging process. The following table shows the sequence of self-test stages:

Stage Incline Speed (mph)

1 5% 0.0

2 10% 0.0

3 15% 0.0

4 20% 0.0

5 20% 1.0

6 20% 2.5

7 20% 5.0

8 20% 7.5

9 20% 10.0

10 15% 7.5

11 10% 5.0

12 5% 2.5

13 0% 1.0

14 0% 0.0

70 T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G

11 March 2019

Page 71

Calibration

Both a speed and an elevation calibration method are provided in the UPS software. The elevation calibration requires manually adjusting the deck to find the sensor counts for 7 fixed elevation positions and is not recommended for field adjustment without special treadmill interface software. During speed calibration, the speed reference output is swept across its range and speed measurements are made at 15 points. This function is also only available through the use of special treadmill interface software.

DIP Switch Settings

A dip switch is located on the UPS at location SW2. An arrow indicates the “ON” position, and each switch is numbered 1-4. Currently, only two of the switches are read by the UPS, and both are only checked on power up so changing the switches while the system is running will not have an effect until power is cycled. Switch 1, 2, and 4 are in the “OFF” position, and switch 3 is in the “ON” position. This configuration is compatible with the GE Protocol (Firmware Version 1.57 and later FGLF0495-1 Smart Power Supply).

Theory of Operation

Additional dip switch on UPS (Firmware Version 1.1812 and later FGLF0495-03 Smart Power Supply. This configuration has 1-6 number switch. Switch 1,2,4,5,and 6 are in the “OFF” position and switch 3 is in the “ON” position. When retrieving system flash log file switch configuration 1,2,3,4 and 6 are in the “OFF” position and switch 5 is in the “ON” position. Refer to “System Flash Log Retrieval” Troubleshooting section under Chapter-6 Troubleshooting.

Electrical Inputs

A. Instrument Power: 230VAC or 120VAC supplied through two

1/4-amp breakers in parallel for control board power. 230VAC or 120VAC supplied through two 3-amp breakers in parallel for elevation motor power.

B. Elevation Sensor Input: A two-wire interface for detecting

the presence of a closed micro-switch on the elevation motor.

C. Speed Sensor Input: A three-wire interface for detecting the

state of a hall effect sensor on the motor shaft (only two conductors are used).

D. Serial Port Input: An electrically isolated RS-232 serial port

from the host controller.

E. USB Port Input: An electrically isolated USB port from the

host controller.

2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 71 11 March 2019

Page 72

Theory of Operation

F. Motor Controller Fault: Fault signal supplied from motor

controller.

G. Voltage Selection Switch: The onboard input voltage

selection switch allows the unit to be factory set to 115VAC or 230VAC.

H. Emergency Stop Switch: A normally closed switch input

used to switch power to the UPS control must be rated at 24 Volts DC and 3 Amps continuous duty.

Electrical Outputs

A. Elevation Motor: AC Common is permanently provided to

the elevation motor. In addition, the 120/230VAC hot input for motor elevation power is switched through a 10-amp relay to either the up or down input to the elevation motor.

B. Motor Controller Drive Enable Output: An optically isolated

output is provided to switch on the start input circuit for the belt drive. This output is to provide no more than 2mA.

C. Speed Output: A PWM signal for speed is provided to the

motor controller. The signal is toggled between the motor controller’s signal reference voltages (5Vdc). The maximum current for this output is 2mA and the maximum voltage is 15Vdc.

D. Serial Port Output: An electrically isolated RS-232 level (not

to exceed +/- 10VDC) is provided to the host controller.

E. USB Port Output: An electrically isolated USB port to the

host controller not to exceed 5V or 100mA.

Electrical Connections

A. Input Power Header: An amp - 641968-1 four-pin MATE &

LOCK header is provided for instrument power.

B. Elevation Output Header: An amp 641968-1 three-pin MATE

& LOCK headers is provided for output power to the elevation motor.

C. Elevation Input Header: A 3 pin 0.156” pitch header is

provided for the input from the elevation sensor.

D. Speed Input Header: A 2-pin 0.156” pitch header is provided

for the input from the magnetic reed switch speed sensor.

E. Motor Controller Interface: A 10-pin 0.1” pitch header is

provided for interfacing to the motor controller.

F. RS-232 Interface: A DB9 Connector 9-pin PC/AT Style is

provided for interfacing with the host controller.

G. USB Interface: A Mini-B right angle USB Connector is

provided for interfacing with the host controller.

72 T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G

11 March 2019

Page 73

H. Emergency Stop Switch: Two 0.187” quick-connect blade

terminals are provided for an emergency stop switch input.

Physical Requirements and Restrictions

A. The printed circuit board should be a rigid 1/16” thick, FR4,

SMOBC circuit board with 2-ounce copper.

B. Galvanic isolation between the AC power circuits and the

low voltage electronic circuits should be guaranteed.

C. Outer Dimensions: 6” T x 9” W x 2.5” D (max).

D. Mounting position: The board shall be capable of being

mounted with the PCB either parallel or perpendicular to the bottom pan of the treadmill.

E. Environment: 0 - 70 °C ambient temperature.

F. High level vibrations from adjacent equipment may be

present.

Theory of Operation

G. After installation into the treadmill, expect the board to

experience moderate shock impulses during shipment.

2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 73 11 March 2019

Page 74

Page 75

6 Troubleshooting

The T2100-ST Series Calibration

Software is design to assist in gathering information when troubleshooting the T2100 ST1 and T2100-ST2 treadmill.

For information on how to connect the T2100-ST Series Calibration Software and retrieve error codes, refer to “Calibration” starting on page 161. A description of the Error Code Tab can be found on page

179.

When you receive an error code from the T2100-ST series treadmill, use the flowcharts in this chapter to help you identify and resolve the error. Descriptions of the error codes are provided in this chapter.

There are two methods for using the flowcharts.

If you know the failure mode causing the issue, scan the flowchart titles for that failure mode and review the corresponding flowchart.

If you are receiving an error code, locate the error code in the “Troubleshooting Guidance Base on Error Code” table, below, and

2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 75 11 March 2019

then refer to the referenced flowchart(s).

If you still cannot identify or resolve the error, contact local GE customer support representative.

Page 76

Troubleshooting

Troubleshooting Guidance Base on Error Code

Error Code Reference

01, 08 Running belt will not move /

02 Treadmill would not elevate / “No

02 Treadmill would not elevate and

Possible Failure Mode / Possible Root Cause Related Troubleshooting Guidance

elevation reaches target

power to actuator”

return to park position / “Not receiving count”

Treadmill will increase elevation but will not decrease elevation / “Smart Power Supply Relay Activation”

• Smart Power Supply Error Code 1 Flow Chart 1J “Bad Calibration Error (1)” on page 87.

• Smart Power Supply Error Code 8 Flow Chart 1L “Motor Controller Fault Signal (8)” on page 96.

• Smart Power Supply FGLF0495-1 Error Code 2 Flow Chart 1K “Elevation Error (2)” on page 88.

• Smart Power Supply FGLF0495-03 Error Code 2 Flow Chart 1KK “Elevation Error (2)” on page 89

• Smart Power Supply Error Code 2 Flow Chart 1K “Elevation Error (2)” on page

88.

• Smart Power Supply FGLF0495-03 Error Code 2 Flow Chart 1KK “Elevation Error (2)” on page 89

• Smart Power Supply Error Code 2 Flow Chart 1K “Elevation Error (2)” on page

88.

• Smart Power Supply FGLF0495-03 Error Code 2 Flow Chart 1KK “Elevation Error (2)” on page 89

03, 05 Treadmill will not increase speed

04, 06 Treadmill speed will not increase

76 T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G

Treadmill would not elevate under heavy load.

during stress test.

above minimum speed.

• Smart Power Supply Error Code 2 Flow Chart 1K “Elevation Error (2)” on page

88.

• Smart Power Supply FGLF0495-03 Error Code 2 Flow Chart 1KK “Elevation Error (2)” on page 89

• Smart Power Supply Error Code 3 Flow Chart 1L “Zero Speed Motor Controller Error (3)” on page 90.

• Smart Power Supply Error Code 5 Flow Chart 1N “Over Speed External Sensor Error (5)” on page 92.

• Smart Power Supply Error Code 4 Flow Chart 1M “Over Speed Motor Controller Error (4)” on page 91.

• Smart Power Supply Error Code 6 Flow Chart 1O “Over Speed External Sensor Error (6)” on page 93.

11 March 2019

Page 77

Troubleshooting

Error Code Reference

Possible Failure Mode / Possible Root Cause Related Troubleshooting Guidance

04 Treadmill running belt shutdowns

around 2 mph.

06, 07 Treadmill running belt shutdown

above 6 mph.

09 Treadmill will start belt after

cycling the Emergency Stop Button.

• Smart Power Supply Error Code 4 Flow Chart 1M “Over Speed Motor Controller Error (4)” on page 91.

• Smart Power Supply Error Code 6 Flow Chart 1O “Over Speed External Sensor Error (6)” on page 93.

• Smart Power Supply Error Code 7 Flow Chart 1P “Speed Compare Error (7)” on page 94.

• Smart Power Supply Error Code 9 Flow Chart 1R “Belt Start Reject Error (9)” on page 97.

2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 77 11 March 2019

Page 78

Troubleshooting

Verify power panel circuit breaker is turned on and voltage is available at wall receptacle.

Verify available power and treadmill voltage requirements are compatible.

Verify treadmill power switch is in the off (0) position.

Verify the power cord is plugged in treadmill circuit breaker, and then plug power cord into dedicated circuit wall receptacle.

Is the green

power circuit

breaker lit?

Go To

Chart 1B

Yes

Turn treadmill power switch to the off position (0).

Disconnect power cord from treadmill and wall outlet.

Measure continuity thru the 20amp circuit breaker.

Turn treadmill power switch is in the on (1) position.

Check power

cord for

damage?

Yes

Circuit

breaker has

continuity.

Yes

Replace power cord.

Replace 20amp Circuit Breaker.

Verify the power cord is plugged in treadmill circuit breaker, and then plug power cord into dedicated circuit wall receptacle.

Is the green

power circuit

breaker lit?

Yes

Turn treadmill power switch in the on (1) position.

Verify power from power panel.

Verify Nameplate Voltage for proper treadmill operating power. 110-120VAC or 220/240VAC.

Go To

Chart 1B

Incoming Power 110-240VAC Flow Chart 1A

78 T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G

11 March 2019

Page 79

Incoming Power Inline Filter Flow Chart 1B

Yes

Verify treadmill power switch is in the off (0) position.

Verify wire connectors are secure between power switch and inline filter.

Is the Green LED1

lit on Drive

PC2303-012-N?

Turn treadmill power switch in the on (1) position.

Is the Red D7 LED

lit on Smart

Power Supply?

Yes

Is the Green LED1 lit

on Drive PC2303

012-N?

Is the Red D7 LED lit

on Smart Power

Supply?

Yes

Verify Inline filter continuity thru filter.

Does the Inline

filter have

continuity?

Replace Inline Filter.

Verify treadmill power switch is in the off (0) position.

Yes

Go To

Chart 1C

Go To

Chart 1D

Go To

Chart 1C

Go To

Chart 1D

Go To

Chart 1C

Go To

Chart 1D

2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 79 11 March 2019

Troubleshooting

Page 80

Troubleshooting

Yes

Is the Green

LED1 lit on Drive

PC2303-012-N?

Verify treadmill power switch is in the off (0) position.

Verify wire connectors and quick disconnect are secure between Inline filter and TB1 connection on Drive PC2303-012-N.

Turn treadmill power switch in the on (1) position.

Yes

Is the Green

LED1 lit on Drive

PC2303-012-N?

Verify incoming voltage

110-120VAC.

Verify incoming voltage

220/240VAC

Yes

Is Voltage

between Black

and Brown wire

110-120VAC?

Replace Drive PC2303-012N

Green Light should be lit on Drive PC2303-012-N Reference 1C.

Yes

Is Voltage

between Black

and Brown wire

220-240VAC?

Voltage

120VAC?

Voltage

220VAC?

Yes

Go To

Chart 1D

Go To

Chart 1D

Replace Drive PC2303-012N

Green Light should be lit on Drive PC2303-012-N Reference 1C.

Incoming Power Drive PC2303-012-N Flow Chart 1C

80 T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G

11 March 2019

Page 81

Troubleshooting

Yes

Is the Red D7 LED

lit on Smart

Power Supply

PCBLF0443-1?

Verify treadmill power switch is in the off (0) position.

Verify wire connectors Inline filter, 1/4amp breaker, and JP2 are connection on Smart Power Supply PCBLF0443-1.

Verify 1/4amp breakers are not tripped.

Yes

Is the Red D7 LED

lit on Smart

Power Supply

PCBLF0443-1?

Verify incoming voltage 110-120VAC

Verify incoming voltage 220/240VAC

Yes

Is Voltage

between Red and Blue wire 110-120VAC?

Replace Smart Power Supply PCBLF0443-1.

Red D7 LED Light should be lit on Smart Power Supply PCBLF0443-1 Reference 1D.

Yes

Is Voltage

between Red and Blue wire 220-240VAC?

Turn treadmill power switch in the on (1) position.

Replace Smart Power Supply PCBLF0443-1.

Red D7 LED Light should be lit on Smart Power Supply PCBLF0443-1 Reference 1D.

Voltage

120VAC?

Voltage

220VAC?

Yes

Go To

Chart 1E

Go To

Chart 1E

Smart Power Supply Incoming Power 110-240VAC Flow Chart 1D

2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 81 11 March 2019

Page 82

Troubleshooting

Yes

Is the Red D13

LED lit on Smart

Power Supply

PCBLF0443-1?

Verify treadmill power switch is in the off (0) position.

Verify the Emergency Stop Button is released.

Yes

Turn treadmill power switch in the on (1) position.

Verify treadmill power switch is in the off (0) position.

Verify the continuity of the Emergency Stop Harness with an OHM meter to ensure the wire is not damaged.

Turn treadmill power switch in the on (1) position.

Verify wire connectors on the Emergency Stop and quick disconnect on connector J4 & J5 are a secure connection on Smart Power Supply PCBLF0443-1.

Yes

Is the Red D13

LED lit on Smart

Power Supply

PCBLF0443-1?

Replace

Emergency

Stop Button.

Red D13 LED Light should be lit on Smart Power Supply PCBLF0443-1 Reference 1E.

Wires

Damaged?

Yes

Replace

Emergency

Stop Harness.

Go To

Chart 1F

Go To

Chart 1F

Is the Red D13

LED lit on Smart

Power Supply

PCBLF0443-1?

Emergency Stop Flow Chart 1E

82 T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G

11 March 2019

Page 83

Pull Tether Flow Chart 1F

Yes

Is the Red D12

LED lit on Smart

Power Supply

PCBLF0443-1?

Verify treadmill power switch is in the off (0) position.

Verify the Pull Tether Clip connected to Pull Tether.

Turn treadmill power switch in the on (1) position.

Yes

Is the Red D12

LED lit on Smart

Power Supply

PCBLF0443-1?

Verify treadmill power switch is in the off (0) position.

Verify the continuity of the Emergency Stop Harness with an OHM meter to ensure the wire is not damaged.

Turn treadmill power switch in the on (1) position.

Verify wire connectors on the Emergency Stop and quick disconnect on connector J6 & J7 are a secure connection on Smart Power Supply PCBLF0443-1.

Yes

Is the Red D12

LED lit on Smart

Power Supply

PCBLF0443-1?

Replace Pull

Tether.

Red D12 LED Light should be lit on Smart Power Supply PCBLF0443-1 Reference 1E.

Wires

Damaged?

Yes

Replace

Emergency

Stop Harness.

Go To

Chart 1G

Go To

Chart 1G

Troubleshooting

2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 83 11 March 2019

Page 84

Troubleshooting

Yes

When connecting Full

Vision Treadmill PS

New Cal Software, are

you Recd and Sent

Verify treadmill power switch is in the off (0) position.

Verify the Emergency Stop Button is released or Pull Tether missing.

Press connect on the

Full Vision Treadmill

PS New Cal Software

are you Recd and Sent

Turn treadmill power switch is in the on (1) position.

Yes

Verify Communication cable has not been damaged.

Verify Communication cable is connected at both ends.

Communication

Cable Damaged?

Yes

Replace Communication Cable.

Communication should be restored (Reference Chart 1G).

Communication

Cable

Connected?

Yes

Connect Communication Cable.

Communication should be restored (Reference Chart 1G).

Go To

Chart 1I

Communication RS232 Flow Chart 1G

84 T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G

11 March 2019

Page 85

Troubleshooting

Yes

When connecting Full

Vision Treadmill PS

New Cal Software are

you Recd and Sent

information?

Verify treadmill power switch is in the off (0) position.

Verify the Emergency Stop Button is released or Pull Tether missing.

Press connect on the

Full Vision Treadmill

PS New Cal Software

are you Recd and

Sent information?

Turn treadmill power switch in the on (1) position.

Yes

Verify Communication cable has not been damaged.

Verify Communication cable is connected at both ends.

Communicatio

n Cable

Damaged?

Yes

Replace Communication Cable.

Communication should be restored (Reference Chart 1G).

Communicatio

n Cable

Connected?

Yes

Connect Communication Cable.

Communication should be restored (Reference Chart

1G).

When connecting Stress

System or Full Vision

Treadmill PS New Cal

Software, you received

missing driver error code.

Yes

Download the appropriate drive based on your computer OS from the Flash Drive supplied with T2100-ST Series Treadmill. When connecting to the USB port, ensure port configuration matches with your software port identification.

After installing USB driver and configured the port setting, reference 1H.

Go To

Chart 1I

Go To

Chart 1I

Communication USB Flow Chart 1H

2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 85 11 March 2019

Page 86

Troubleshooting

Is the Red LED D13

flashing on the

Smart Power Supply

PCBLF0443-1?

Yes

Verify the error code by counting the flashes. The error flashes are very consistent and then a long pause.

Verify the Emergency Stop Button is released or Pull Tether missing.

Verify when the Emergency Stop Button is released the Smart Power Supply PCBLF0443-1 initial power up returns to the parked position.

Treadmill should

be operational

Reference Smart Power Supply Error Code, 1 Flow Chart 1J. Reason for error flashes Bad Calibration Error (1).

Reference Smart Power Supply Error Code 2, Flow Chart 1K. Reason for error flashes Elevation Error (2).

Reference Smart Power Supply Error Code 3, Flow Chart 1L. Reason for error flashes Zero Speed Motor Controller Error (3).

Reference Smart Power Supply Error Code 4, Flow Chart 1M. Reason for error flashes Over Speed Motor Controller Error (4).

Reference Smart Power Supply Error Code 5, Flow Chart 1N. Reason for error flashes Zero Speed External Sensor Error (5).

Reference Smart Power Supply Error Code 6, Flow Chart 1O. Reason for error flashes Over Speed External Sensor Error (6).

Reference Smart Power Supply Error Code 7, Flow Chart 1P. Reason for error flashes Speed Compare Error (7).

Reference Smart Power Supply Error Code 8, Flow Chart 1Q. Reason for error flashes Motor Control Fault Signal (8).

Reference Smart Power Supply Error Code 9, Flow Chart 1R. Reason for error flashes Belt Start Reject Error (9).

Reference Smart Power Supply Error Code 10, consult the factory for trouble shooting.

Smart Power Supply Error Code Identification Flow Chart 1I

86 T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G

11 March 2019

Page 87

Troubleshooting

Is the Red LED D13

flashing 1 time with a 4

second pause on the

Smart Power Supply

PCBLF0443-1?

Yes

Verify treadmill power switch is in the off (O) position.

Perform Test Plug Procedure to test elevation & treadmill running belt, see Test Plug Procedure for instructions.

Using the Full Vision Treadmill PS New Cal software connect communication thru RS232 or USB.

Did treadmill cycle

according to Test

Plug Procedure?

Yes

Connect Stress System & perform test.

Did treadmill

respond to Test

Procedure?

Yes

Return Treadmill

to service.

Is the Red LED D13

flashing on the Smart

Power Supply

PCBLF0443-1?

Yes

Treadmill should

be operational.

Select the treadmill will start out slow and increase speed to maximum.

Turn the treadmill power switch OFF (O) for 10 seconds then turn the power switch ON (-).

Is the Red LED D13

flashing on the Smart

Power Supply

PCBLF0443-1?

Yes

Treadmill should

be operational.

Go To

Chart 1I

Go To

Chart 1I

Smart Power Supply Error Code 1 Flow Chart 1J “Bad Calibration Error (1)”

2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 87 11 March 2019

Page 88

Troubleshooting

Smart Power Supply FGLF0495-1 Error Code 2 Flow Chart 1K “Elevation Error (2)”

88 T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G

11 March 2019

Page 89

Troubleshooting

Smart Power Supply FGLF0495-03 Error Code 2 Flow Chart 1KK “Elevation Error (2)”

2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 89 11 March 2019

Page 90

Is the Red LED D13

flashing 3 times with 4

second pause on the

Smart Power Supply

PCBLF0443-

Yes

Turn the treadmill power switch OFF (O).

Is the Red LED D13 on

the Smart Power

Supply PCBLF0443-1

on continuously?

Yes

Is the Red LED D13

flashing on the Smart

Power Supply

PCBLF0443-1

Yes

Treadmill should

be operational.

Send a Start Belt Command or Press Start if equipped with controller.

Did the

running belt

start?

Return Treadmill

to service.

Replace Drive PC2303-012-N

Yes

Verify the harness between Drive PC2303-012-N and Smart Power Supply PCBLF0443

-1 is properly

connected and not damaged.

Was the harness

damaged?

Turn the treadmill power switch ON (-).

Was the harness

properly

connected?

Replace Harness 10 Pin Harness

Yes

Connect harness.

Verify the harness between Motor PMC5FA00101-03 and Drive PC2303-012-N is properly connected and not damaged.

Yes

Was the harness

damaged?

Was the harness

properly

connected?

Replace Motor

Yes

Connect harness. No

Yes

Go To

Page 1I

Go To

Page 1I

Troubleshooting

Smart Power Supply Error Code 3 Flow Chart 1L “Zero Speed Motor Controller Error (3)”

90 T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G

11 March 2019

Page 91

Troubleshooting

Is the Red LED D13

flashing 4 times with 4

second pause on the

Smart Power Supply

PCBLF0443-1?

Yes

Turn the treadmill power switch OFF (O) for 10 seconds then turn the power switch ON (-).

Is the Red LED D13 on

the Smart Power

Supply PCBLF0443-1

on continuously?

Yes

Is the Red LED D13

flashing on the Smart

Power Supply

PCBLF0443-1?

Yes

Treadmill should

be operational.

Send a Start Belt Command or Press Start if equipped with controller increase speed to 10mph.

With the treadmill

running at 10.0 mph

for 1 minute, is the

Red LED D13 on?

Return Treadmill

to service.

Replac

e Drive

PC2303-012-N

Yes

Go To

Page 1I

Go To

Page 1I

Smart Power Supply Error Code 4 Flow Chart 1M “Over Speed Motor Controller Error (4)”

2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 91 11 March 2019

Page 92

Troubleshooting

Is the Red LED D13

flashing 5 times with 4

second pause on the

Smart Power Supply

PCBLF0443-1?

Yes

Turn the treadmill power switch OFF (O) for 10 seconds then turn the power switch ON (

-).

Is the Red LED D13 on

the Smart Power

Supply PCBLF0443-1

on continuously?

Yes

Is the Red LED D13

flashing on the Smart

Power Supply

PCBLF0443-1?

Yes

Treadmill should

be operational.

Send a Start Belt Command or Press Start if equipped with controller. Speed the treadmill up to 1 mph.

With the treadmill running at 1.0 mph for 1 minute, is the

Red LED D13 on?

Replace Speed Sensor

Yes

Verify that the speed sensor gap to flywheel

magnet is 1/4” and connector is secure on J10 on

the Smart Power Supply PCBLF0443-1.

Verify when the fly wheel magnet passes by the

speed sensor that D10 LED on the Smart Power

Supply PCBLF0443-1 the red led light is on then

goes out after the speed is not present.

Treadmill should

be operational.

Yes

Is the Red LED D13

flashing 5 times with 4

second pause on the

Smart Power Supply

PCBLF0443

-1?

Is the Red LED D10 on

the Smart Power Supply

PCBLF0443-1 flashing ON

& Off when passing by

flywheel magnet?

Yes

Replace Smart Power Supply

Go To

Page 1I

Go To

Page 1I

Smart Power Supply Error Code 5 Flow Chart 1N “Over Speed External Sensor Error (5)”

92 T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G

11 March 2019

Page 93

Smart Power Supply Error Code 6 Flow Chart 1O “Over Speed

Is the Red LED D13

flashing 6 times with

4 second pause on

the Smart Power

Supply PCBLF0443

-1?

Yes

Turn the treadmill power switch

OFF (O) for 10 seconds then turn

the power switch ON (-).

Is the Red LED D13

on the Smart Power

Supply PCBLF0443-1

on continuously?

Yes

Is the Red LED D13

flashing on the

Smart Power Supply

PCBLF0443-1?

Yes

Treadmill should

be operational.

Verify that the speed sensor gap to flywheel

magnet is 1/4” and connector is secure on J10

on the Smart Power Supply

PCBLF0443-1.

Verify when the fly wheel magnet passes by the

speed sensor that D10 LED on the Smart Power

Supply PCBLF0443-1 the red led light is on then

goes out after the speed is not present.

Send a Start Belt Command or Press

Start if equipped with controller.

Speed the treadmill up to 10 mph

With the

treadmill running

at 10.0 mph for 1

minute, is the

Red LED D13 on?

Replace Speed

Sensor

Yes

Treadmill should

be operational.

Yes

Is the Red LED D13

flashing 6 times with

4 second pause on

the Smart Power

Supply PCBLF0443-1?

Is the Red LED D10 on

the Smart Power

Supply PCBLF0443-1

flashing ON & Off

when passing by

flywheel magnet?

Yes

Replace Smart Power

Supply

Go To

Chart 1I

Go To

Chart 1I

External Sensor Error (6)”

Troubleshooting

2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 93 11 March 2019

Page 94

Troubleshooting

Is the Red LED D13

flashing 7 times with 4

second pause on the Smart Power Supply

PCBLF0443-1?

Yes

Turn the treadmill power

switch OFF (O).

Is the Red LED D13

flashing on the Smart

Power Supply

PCBLF0443-1?

Yes

Treadmill should

be operational.

Verify the harness between Drive PC2303-012-N

and Smart Power Supply PCBLF0443-1 is properly

connected and not damaged.

Was the harness

damaged?

Was the harness

properly

connected?

Replace Harness

10 Pin Harness

Yes

Connect harness.

Verify the harness between Motor PMC5FA

00101-03 and Drive PC2303-012-N is properly connected and not damaged.

Yes

Was the harness

damaged?

Was the harness

properly

connected?

Replace Motor Yes

Connect harness. No

Yes

Turn the treadmill power switch OFF (O) for 10 seconds then turn the power switch ON (-).

Is the Red LED D13 on

the Smart Power

Supply PCBLF0443-1

on continuously?

Yes

Go To

Page 1I

Go To

Page 1I

Smart Power Supply Error Code 7 Flow Chart 1P “Speed Compare Error (7)”

94 T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G

11 March 2019

Page 95

Is the Red LED D13 on

the Smart Power

Supply PCBLF0443-1

on continuously?

Yes

Replace Drive PC2303

-012

-N

Turn the treadmill power switch ON (-).

Verify that the speed sensor gap to flywheel magnet is 1/4” and connector is secure on J10 on the Smart Power Supply PCBLF0443-1.

Verify when the fly wheel magnet passes by the speed sensor that D10 LED on the Smart Power Supply PCBLF0443-1 the red led light is on then goes out after the speed is not

present.

Is the Red LED D10 on

the Smart Power Supply

PCBLF0443-1 flashing ON

& Off when passing by

flywheel magnet?

Yes

Replace Smart Power Supply

Send a Start Belt Command or Press Start if equipped with controller. Speed the treadmill up to 10 mph

With the treadmill

running at 10.0 mph

for 1 minute, is the

Red LED D13 on?

Treadmill should

be operational.

Yes

Go To

Page 1I

2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 95 11 March 2019

Troubleshooting

Page 96

Troubleshooting

Is the Red LED D13

flashing 8 times with 4

second pause on the Smart Power Supply

PCBLF0443

-1?

Yes

Turn the treadmill power switch OFF (O).

Is the Red LED D13 on

the Smart Power

Supply PCBLF0443-1

on continuously?

Yes

Is the Red LED D13

flashing on the Smart

Power Supply

PCBLF0443-1?

Yes

Treadmill should

be operational.

Send a Start Belt Command or Press Start if equipped with controller.

Did the running

belt start?

Return Treadmill

to service.

Replace Drive PC2303-012-N

Yes

Verify the harness between Drive PC2303-012-N and Smart Power Supply PCBLF0443-1 is properly connected.

Turn the treadmill power switch ON (-).

Was the harness

properly

connected?

Connect harness.

Verify the harness between Motor PMC5FA00101-03 and Drive PC2303-012-N is properly connected.

Yes

Was the harness

properly

connected?

Connect harness. Yes

Go To

Page 1I

Go To

Page 1I

Smart Power Supply Error Code 8 Flow Chart 1L “Motor Controller Fault Signal (8)”

96 T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G

11 March 2019

Page 97

Troubleshooting

Is the Red LED D13

flashing 9 times with 4

second pause on the

Smart Power Supply

PCBLF0443-1?

Yes

Turn the treadmill power switch OFF (O).

Is the Red LED D13 on

the Smart Power

Supply PCBLF0443-1

on continuously?

Yes

Is the Red LED D13

flashing on the Smart

Power Supply

PCBLF0443-1?

Yes

Treadmill should

be operational.

Send a Start Belt Command or Press Start if equipped with controller increase speed to 10mph.

With the treadmill

running at 10.0 mph

for 1 minute is the

Red LED D13 on?

Return Treadmill

to service.

Replace Interface cable.

Yes

Inspect interface cable between the Treadmill &

Stress System

cables for damage.

Turn the treadmill power switch ON (-).

Is the RS232 or

USB Interface

cable damaged?

Go To

Page 1I

Go To

Page 1I

Go To

Page 1I

Smart Power Supply Error Code 9 Flow Chart 1R “Belt Start Reject Error (9)”

2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 97 11 March 2019

Page 98

Troubleshooting

Drive PC2303-012-N status LED CODE list

When the drive is faulted, the Status LED blinks out the fault code. The Status LED blinks the proper number of times, pauses with the Status LED off, and then repeats the blink code.

Status Code Description Fault Retention

No Blink No faults, power stage enabled -

Fast Blink No faults, power stage disabled -

LED Off Ac line power insufficient -

1 Blink PWM_CMD Stuck Low Latched (See Note 1)

2 Blink Gcoder Feedback Error Latched (See Note 1)

3 Blink Not Used -

4 Blink Output Over Current Latched (See Note 1)

5 Blink Control Supply Under Voltage Self-Resetting

6 Blink Drive Over Temperature Latched (See Note 1)

7 Blink Bus Over Voltage Self-Resetting

8 Blink Output Short Circuit Latched (See Note 1)

Note 1: Contact local GE customer support representative for possible Drive

PC2303-012-N replacement.

Running Belt High Speed Application

When operation the treadmill at a High-Speed Application. The running belt is displaying hesitation/slippage of the running belt with each foot plant. The following may be detected:

• Inspect the backing of the running belt for a fabric breakdown, replace the running belt and flip running deck.

• If grooves are found on the running deck. Inspect the running belt fabric. If running belt backing exhibits abnormal wear replace running and flip running deck.

NOTE:

The running deck is reversible providing a new running surface. If both sides of the running deck have been used replace running deck.

System Flash Log Retrieval

When retrieving on UPS (Software Version 1.1812 and later FGLF0495-03 Smart Power Supply system flash log file power the

98 T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G

11 March 2019

Page 99

Troubleshooting

treadmill down. Set switch configuration 1,2,3,4 and 6 are in the “OFF” position and switch 5 is in the “ON” position.

Insert a blank micro SD card into IC3, then powerup the treadmill. Depending on the number of records to be written, it can take up to 2 minutes to finish. When complete the treadmill begins to initialization by turning the down relay on. Once that is done, power the treadmill down and retrieve the micro SD card. Then reset the switch configuration 1,2,4,5 and 6 are in the “OFF” position and switch 3 is in the “ON”.

NOTE:

The system flash log does not exist on FGLF0495-1 Smart Power Supply.

2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 99 11 March 2019

Page 100

Field Replaceable Units

OUTSIDE CONTACT

CONNECT CABLE TO PULL TETHER CONNECT CONTACT I&I ROUTE HANDRAIL

CONNECT CABLE TO ESB ROUTE WIRES THR CENTER & LEFT HANDRAIL

DETAIL 1

SEE DETAIL 1

7 Field Replaceable Units

This chapter lists the parts that can be replaced onsite, identifies their locations, and provides their orderable part numbers.

Final Assembly

OUGH

THROUGH LEFT

100 T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G

11 March 2019

GE T2100-ST1, T2100-ST2 Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Contents

1 Introduction

Intended User

Indications for Use

Prescription Device Statement

Regulatory and Safety Information

Safety Conventions

Safety Hazards

Classification of Medical Device

Regulatory and Safety Conformance

Table 2: Guidance and Manufacturer’s Declaration – Immunity All ME Equipment and ME Systems

Table 3: Guidance and Manufacturer’s Declaration – Immunity ME Equipment and ME Systems that is NOT Life-supporting

Table 4: Recommended Separation Distances between portable and mobile RF Communications equipment and the T2100-ST Series ME Equipment and ME Systems that is NOT Life-supporting

Responsibility of the Manufacturer

Responsibility of the Customer

Product and Package Information

Symbols

Label Locations

Equipment Identification

Product Label

Service Information

Service Requirements

Warranty Information

Additional Assistance

Manual Information

Manual Purpose

Document Conventions

Typographical Conventions

Illustrations

Notes

Related Documents

2 Product Overview

Safety Systems

Treadmill

Drive System

Speed Range

Incline Range

Running Surface

Communication Ports

Floor Surface Footprint

Operating and Storage Condition Recommendations

Power Requirements

3 Assembly and Setup

Safe Handling Guidelines

Initial Setup

Location

Electrical Safety Tests

AC Line Voltage Test

100 to 130 VAC, 60 Hz

200 to 264 VAC, 50/60 Hz

Power Cord and Plug

Ground Continuity Test

Conducting Leakage Tests

Leakage Test Diagrams

Test #1

Test #2

Secure Cables

Running Belt Tracking Adjustment

Running Belt Tension Adjustment

Drive Belt Tension Adjustment

Test Plug Procedure

Communication Ports

Using the test plug

Setup and Connection to Host

CASE connection and setup:

CardioSoft/CS connection and setup:

First Time Installation of the Serial Driver Software on the CardioSoft/CS PC

Communication Port Identification and CardioSoft/CS setup

MAC 5500 ST connection and setup:

MAC 2000 ST connection and setup:

4 Preventive Maintenance

Daily Maintenance

Weekly Maintenance

Monthly Maintenance

Semiannual Maintenance

Belt Cleaning and Inspection