GE SPS Pumps Brochure

GE Oil & Gas
Surface Pumping Systems
Product line
GE imagination at work
We know that the life cycle of industrial pumps are often at the center of your decision making process. That is why GE is your partner for the long run. We carefully consider the life-cycle operating
impact and reliability of our pumps to ensure they will meet your needs now and in the future.
Improved surface pumping solutions
The drive for long-lasting, highly-reliable, environmen­tally-friendly pumping solutions has led many custom­ers to appreciate our SPS™ Surface Pumping Systems. GE’s SPS pumping systems provide versatile, low-main­tenance alternatives to many high-speed integral gear­driven centrifugal (OH6), positive displacement (PD) and vertical-turbine pump (VTP) models.
Trouble-free service
The SPS pump is designed for years of trouble-free operation. There are no V-belts or packing to service. Routine maintenance consists of a quarterly lubricant change and component check. SPS units generate little to no vibration-related wear or stress on piping compo­nents and they are available with a variety of mechani­cal seal options (including API 682 seals).
Pre-packaged units
Our SPS pumps are available in gas, electric or diesel­powered models and can handle up to 2,500 gpm (85,000 BFPD) and discharge pressures up to 6000 psi.
SPS systems are delivered to the job site pre-assem-
bled—only requiring suction ange, discharge ange and power hookups. The Easily Modied SPS Frame
(EMF™) is pre-wired with instrumentation and cabling terminated in a central junction box. This proprietary frame, paired with the versatile design of our pumps, allows for easy on-site installation and maintenance with minimal site preparation.
The modular design makes SPS units suitable for a wide variety of applications, from routine water injection to mine dewatering and leaching operations. The GE SPS
pump is very reliable, highly-ecient and easily modi­ed in the eld, saving you maintenance time.
SPS APPLICATIONS: BOOSTER TRANSFER CIRCULATION INJECTION
GE’s Surface Pumping Systems (SPS)
Pump
Multi-stage centrifugal pump with industry-leading,
high-eciency designs. The pump is supplied as an
easily replaceable module. Additional pump elements can be added or “re-staged,” if required for changing
duty conditions. Most pumps are “mixed ow” design
for enhanced abrasion resistance, improved gas han-
dling and higher eciency.
Pipe-work Height
The xed pipe-work height minimizes pipe-work chang­es in the event of possible system recongurations.
Should the pump or motor require changing for any reason; the pump, bearing frame, suction, discharge and motor shaft are maintained at the same level.
Mechanical Seal
All units feature an optimized mechanical seal and stub shaft with silicon carbide faces that operates at suction pressure. Seals are available up to 3000 PSI. Options
include API-682 cartridge type, as well as API ush and
quench plans. The patented Front Pull-Out™ design allows for rapid change-out of the seal and/or stub shaft without disturbing the bearing frame and ex­ible motor coupling, thus avoiding realignment or the spacer coupling requirement.
Thrust Chamber
The bearing-frame thrust chamber is an easily­interchangeable module that is compatible with other SPS units regardless of the pump size. It features a low number of rotating parts for long, trouble-free life, requires minimal maintenance, optimizes oil dispersion and reduces operating temperatures using an oil-ring lubrication system, and includes a thermocouple to provide temperature monitoring and shut-down pro­tection. Labyrinth shaft seals protect the internals from the environment without wearing the shaft surface.
Discharge Head
Standard anges are ANSI-B16.5 class 300 through
2,500, lap joint type to allow for alignment with
pipe work. Other connections/ ange standards
are available.
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Frame Extensions
The EMF Frame can easily accommodate changing duty conditions or the re-deployment of an existing SPS unit for an entirely dierent application. Addition­ally, where limited site access (i.e., underground mines) exists, multiple component skids can be provided to facilitate portability and assembly.
Motor/Prime Mover
An industry standard 2-pole NEMA and IEC foot­mounted electric motor is used in congurations to
suit local requirements for enclosure type, voltage, frequency, insulation class, hazardous area, etc. Other drive options include gas or diesel engine via a speed increaser.
Instrumentation/Control Package
The standard SPS instrumentation package includes suction and discharge pressure gauges and control switches, a vibration switch and bearing frame ther­mocouple. Other instrumentation and control options are available.
Flexible Coupling
A standard grid-style coupling provides for long life and minimizes maintenance requirements. Other coupling types are available on request.
Pump Comparison
Benets
Lower initial and whole-life cost
Short construction lead-times
Increased reliability and runtime
Low noise and vibration levels
Easy installation
Remote monitoring and diagnostic capability
Worldwide support
Applications
Borehole mining
CO2 injection/booster
CO2 sequestration
Condensate transfer
Crude oil boosting/transfer
Dust suppression
Geothermal
Hydraulic power uid boosting
Jet pumping
Lean amine circulation
Mine dewatering
NGL boosting/transfer
Oshore facilities uid handling
Pipeline boosting
Process uids transfer
Produced water disposal/injection
Salt dome leaching
Seawater disposal/waterooding
Wash water circulation
Water transfer
Suction Chamber
This chamber can be rotated in 45° increments. Stan-
dard anges are ANSI-B16.5 class 150 through 2500. Other connections/ange standards are available.
EMF™ Frame*
The patented Easily Modied Frame™ features a rigid
base frame for low vibration and ease of installation. It incorporates integral lifting lugs throughout and or machined motor adapter plate (shown in green), which together with the frame motor plate are predrilled for virtually all available motor options.
*A model FM1000 EMF frame is shown. Other models include FM75, FM150, FM1500 and FM3000.
Issue
SPS PD OH6
Pump Type
Capital cost Low Low Moderate Whole-life cost Low High High Up time High % Low % Moderate % Down time Low % High % High % Daily/weekly maintenance No Yes No Downtime per repair Low Moderate Moderate Cost of repair Low Moderate High Noise level Low High High Vibration Low High Low Pulsation Nil High Nil Seal (qty) Mechanical (1) Packing (3 or 5) Mechanical (1) Environmental leakage Virtually Nil High Virtually Nil Flow/pressure exibility High Moderate Low
PD = positive displacement reciprocating pump
OH6 = API 610 type OH6 High-speed integral gear-driven vertical single-stage overhung pump
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Crude Oil Transfer (North America)
Waterood (North America)CO2 injection (North America) Water injection
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