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Revision History
Tools Required
Instructions
PN 2021403-028
Series 2000 Treadmill
Installation Instructions
Revision Date Description
A 17 December 2004 Initial Release of Document
To install the Series 2000 Treadmill, you will need the following tools:
Multi-meter
Standard hand-tools
Allen wrench (included with treadmill)
Carpenter’s level
9/16 or 15 mm Socket wrench
Installation Checklist
The Installation Checklist is provided as a tool for the field engineer to use as
the installation procedures are followed. The procedures in this instruction
MUST be followed and completed in the order in which they are written and
appear. DO NOT rely on this Installation Checklist for proper installation of
the Series 2000 Treadmill.
Follow the installation instructions in the sequence presented in this
instruction. As you complete each item, check it off in the list below.
AC Power Check - page 2
Assemble Series 2000 Treadmill - page 2
Install Handle Set - page 2
Assemble Emergency Stop Switch - page 4
Check Treadmill Level - page 7
Ground Continuity Test - page 5
Calibrate treadmill - page 6
Connect to controlling device - page 8
Emergency Stop Switch Check - page 9
Adjust Belt Tracking - page 9
Tie Cables down - page 10
Perform functional checkout - page 10
Check handles - page 12
Perform Leakage Test - page 12
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17 December 2004
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AC Power Check
Before beginning this installation, perform the AC line voltage test to verify the
wall outlet supplying power to the equipment is properly wired.
200 to 240 VAC, 50/60 Hz
Use a digital voltmeter, set to measure at least 300 VAC, to check the voltages of
the NEMA 6-20R, AC wall outlet (dedicated circuit recommended). If the
measurements are significantly out of range, have a qualified electrician repair
the outlet. The voltage measurements should be as follows:
1. 200 to 240 VAC between the two “hot” contacts.
Equipment Assembly
HOT
NOTE
For proper and safe operation of the treadmill, ensure the power source is
clean.
The Series 2000 Treadmill ships completely assembled except for the handle set
and the emergency stop switch.
As recommended by the American Heart Association Exercise Standards
(Special Report, Vol 82, No 6), the treadmill should have front and side rails
installed for patients to steady themselves. An emergency stop switch must be
visible and readily accessible. Attach the handle set and emergency stop switch
BEFORE applying power to the unit.
❶
GROUND
HOT
002
Install Handle Set
1. If connected, disconnect the power cord from the rear connector panel.
2. Remove the screws on the shroud back and remove the back panel and
visually inspect the following:
a. Drive Belt
b. Motor Mount
c. Harnasses
d. Elevation Rack
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3. Insert the wood front handrail into the metal side rails, then align the predrilled holes and screw in the two Phillips screws on both sides. Assemble the
side rails in the same way.
4. Install the two grommets on the front rail assembly.
5. Place the assembled front handrail into the metal mounting brackets on the
front corners of the shroud. Using the supplied Allen wrench and four bolts,
secure the handrail to the brackets.
6. Place the assembled side rails into the side mounting holes and screw in the
two bolts on each side. Refer to the drawing below for designation of right
side and left side handrails.
T-Brackets
Shroud Back
Grommet
Side Rail
Mounting Hole
Left Side
Right Side
Front Handrail
Mounting Bracket
Notch
A notch designates
Right Side Handrail
from Left Side
Handrail.
Notch
003
7. Attach the side rails to the front rail with the mated T-brackets. Tighten the
two T-bracket bolts with the Allen wrench.
8. Make sure all screws and bolts are seated properly and no sharp edges are
present.
9. Reassemble the shroud and align the grommets properly.
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Assemble Emergency Stop Switch
Bolts
2 Places
Typical two places
T-bracket
Align the side rails to the
predrilled guide holes in the
front rails.
Nuts
2 Places
004
1. Attach the two clamp pieces to the assembled, latching emergency stop
switch.
Emergency Stop
Switch Assembly
Cable
Handrail
Clamp
005
2. Position the clamps around the treadmill front handrail and secure with the
supplied screw and nut. The emergency stop switch can be mounted in
different locations and positions based on customer preference.
3. Connect the cable from the emergency stop switch to the mating connector on
the treadmill’s rear connector panel.
4. Use the cord clips to attach the cable along the front handrail and secure the
excess cable.
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Safe Handling Guidelines
The Series 2000 Treadmill ships preset with an approximate 2% grade. This
slight elevation provides for free wheel movement and prevents the shroud from
scraping the floor.
If you are moving the treadmill after it has been in operation, use the controlling
equipment to set the grade to approximately 7%. Then remove power and
disconnect all cables to the treadmill before moving the unit.
Follow the steps below to move the treadmill.
NOTE
We recommend the treadmill not be placed on carpet or carpet tile floors as a
final location, as continual movement of the wheels may eventually damage
the carpet and possibly the treadmill.
WARNING
INJURY OR DAMAGE — The treadmill is too heavy to
lift, lower or move safely by one person. Serious bodily
injury or damage to the treadmill may result.
A minimum of two people are required when lifting,
lowering or moving the treadmill.
1. Lift the end of the bed assembly to about knee height, keeping knees bent
2. Rotate the treadmill in the direction you want to go (the treadmill will pivot
3. When you have maneuvered the treadmill into its new location, gently lower
Ground Continuity Test
and back straight as you lift.
on its wheels) and push forward.
014
the end of the bed assembly to the floor.
This test verifies that there is continuity (less than 100 mΩ resistance) between
all the exposed metal surfaces, which have the potential to become energized,
and the ground prong on the mains AC power cord. Look for an exposed metal
screw, or, if the metal surfaces are anodized or painted, scrape off a small area in
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an inconspicuous area on the aluminum casting, for the probe to make direct
contact with the metal.
1. Connect the AC power cable to the treadmill.
2. Use a digital multimeter to check all the metal surfaces of the equipment as
illustrated below. Make adjustments for any resistance in the test leads.
<0.1Ω
Calibration
008
3. If the measurements are significantly out of range, check for breaks in the
power cord or in the internal connections within the unit.
4. Make sure all screws on the handles are well secured.
To activate the Series 2000 Treadmill self-calibration feature, do the following:
1. Connect the AC power cable on the treadmill to the wall outlet.
WARNING
POWER CABLES — Route the AC Power cable away
from moving parts.
An AC power cable caught in moving parts could cause
injury to the user and equipment.
2. Turn the power switch on the treadmill to On.
NOTE
Make sure you unlock the emergency stop switch.
3. Remove the plate covering the service port on the rear panel of the treadmill.
4. Remove controlling device (CASE, MTC-1) cable or turn off the controlling
device.
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Check Treadmill Level
WARNING
INJURY TO PERSON — The treadmill will reach
maximum elevation speed. Injury may result.
Make sure you monitor the site at all times.
Make sure there are no customers or patients near the
treadmill during calibration
5. Below the service port are two prongs (pins). Place a screwdriver between the
two self-calibration prongs to short the circuit and activate the selfcalibration software. The software calibrates the speed and grade from the
minimum points to the maximum points.
6. Make sure you turn the Series 2000 treadmill power off before you proceed to
the next section.
NOTE
Before you check the treadmill level, make sure that it has been moved to its
final destination.
1. Use the controlling equipment to set the treadmill elevation to 0.0%.
2. Check the treadmill level with a carpenter’s level.
3. If the treadmill is uneven, adjust the feet at the rear of the treadmill until it
is stable.
For stability, use one shim of the right thickness (rather than several thin
shims) to achieve the proper level.
If necessary, use longer shims to accommodate the maximum treadmill
elevation. The treadmill wheels must not roll off the shims. Verify that the
shim lengths exceed the wheel movement when the treadmill is fully
elevated.
4. If you cannot level the treadmill safely with shims, move the treadmill to
another location.
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Connector Locations
The following illustration describes the various input connectors on the rear
panel of the treadmill.
F1 0.5ASB
250V
F2 0.5ASB
250V
WARNING: FOR CONTINUED
PROTECTION AGAINST RISK OF
FIRE REPLACE ONLY WITH FUSE
OF SAME TYPE AND RATING.
CAUTION: ELECTRICAL SHOCK HAZARD.
DO NOT REMOVE COVER. REFER
SERVICING TO QUALIFIED PERSONNEL.
CAUTION: DO NOT USE BOTH
CONNECTORS AT THE SAME TIME.
RS-232
SERIAL CONT
RS-422
SERIAL CONT
STOP
RS 232 Serial Port
RS 422 Serial Port
Emergency Stop
Switch Connection
ON/OFF Power Switch
Service Port
SERVICE
Equipotential
(ground lug)
AC Power Connection
(200-240V, 50-60Hz,
16A)
220-240V~ 50-60Hz 16A
WARNING
INJURY TO PERSON — Keep hands, hair, jewelry, and
loose clothing away from moving parts. Do not place feet
under treadmill during elevation changes. Otherwise,
serious injury could result.
006
1. Attach the appropriate controller cable from the stress system or MTC-1 and
the AC power cable. Use the supplied interface cable to connect the Series
2000 treadmill to the host (i.e., CASE, MTC-1).
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NOTE
On the CASE system, connect the Series 2000 treadmill interface cable
in the one of the following ports: COM 1, COM 2, COM C or COM D. The
CASE RSS modem requires the use of either COM 1 or COM 2. Move the
treadmill interface cable to COM C or COM D only as necessary.
2. Turn the Series 2000 Treadmill power switch ON.
3. Turn the controlling device power switch ON.
Emergency Stop Switch Check
1. Manually control the speed of the Series 2000 Treadmill from the controlling
device. With the belt moving at a relatively high speed, press the emergency
STOP switch. The treadmill belt will stop promptly but the belt will not lock,
allowing for removal of foreign objects. To release the switch, turn the button
1/4-inch turn in either direction.
2. Use the controlling equipment to terminate the exercise session and turn off
the treadmill.
Adjust Belt Tracking
WARNING
MOVING PARTS — Keep hands, hair, jewelry and loose
clothing away from moving parts.
1. Use the controlling equipment to set the belt speed to 4 or 5 miles per hour (7
or 8 kilometers per hour).
2. To correct a belt that tracks to the right, using a 9/16 or 15 mm socket
wrench, turn the right pulley adjustment screw CLOCKWISE in 1/8-turn
increments until the belt tracks in the center. Wait 2 or 3 minutes between
each 1/8-turn to allow the belt position to stabilize.
To correct a belt that tracks to the left, turn the left pulley adjustment screw
CLOCKWISE in 1/8-turn increments until the belt tracks in the center. Wait
2 or 3 minutes between each 1/8- turn to allow the belt position to stabilize.
NOTE
Make adjustments to the pulley screws in small increments. Over
adjustments and repeated tightening of the screws can cause too much
tension on the belt.
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Cables
3. If either adjustment in step 2 results in an over-adjustment of the belt
tracking, loosen the pulley screw that was tightened and wait several
minutes for the treadmill belt position to stabilize. Then tighten the other
pulley adjustment screw
013
Tie down cables to ensure they do not get caught in the wheels on the elevation
racks.
Functional Checkout
Procedure Indicate Pass/Fail If Failed, perform the following: Indicate Pass/Fail
AC Power Check Contact site electrician to correct.
Ground Continuity Test Contact site electrician to correct.
Check Power Up - Turn on Treadmill
Is the outlet tight in the wall?
Does the plug feel tight when inserted
into the outlet?
Check Treadmill Level
Is the unit level and stable.
Is the floor under the unit smooth and
with no loose tiles?
Contact site electrician to correct.
Contact site electrician to correct.
If unit is not level, adjust.
Relocate treadmill.
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Check Calibration
Procedure Indicate Pass/Fail If Failed, perform the following: Indicate Pass/Fail
Can the unit elevate?
Can the belt move with power?
Speed check at 3 mph = 10 revs in 38
seconds.
Is the belt tracking?
Check the belt tightness. Get on the
treadmill and try to stop the belt at a slow
speed with your feet, holding onto the
handrail.
(1) Remove shroud and inspect for any
mechanical causes.
(2) Check for excess rack grease affecting
limit switches and/or elevation potentiometer.
(3) Inspect for misadjusted elevation limit
switch(es).
(4) Contact Tech Support.
(1) Is the Emergency Stop Switch locked? If
yes, unlock.
(2) Does belt moves without power? If yes,
determine electrical cause. If the treadmill
does not move without power, determine
mechanical cause.
(3) Contact Tech Support.
Contact Tech Support
Perform belt alignment procedure.
Tighten the belt.
Check Emergency Stop Switch If belt does not stop, make sure emergency
stop switch is connected to back of treadmill.
Call tech support.
Check Handles - Refer to “Check Handles” on
Tighten fasteners.
page 1-12.
Communicate with Host
Can Host control elevation and speed ? (1)Turn on and configure Host system. Turn
on Treadmill. At Treadmill power up, listen for
treadmill beep. If no beep, tighten interface
cable between host and treadmill.
(2) Replace Interface cable.
(3) Contact Tech Support.
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Procedure Indicate Pass/Fail If Failed, perform the following: Indicate Pass/Fail
Check for noise levels
GE Medical Systems Information Technologies. • 8200 W. Tower Ave.
Milwaukee, WI 53223 U.S.A.
© 2004 GE Medical Systems Information Technologies. All rights reserved.
Vibration
Rattling or Growling
Thumping
Squealing or Grinding
Squeaking
(1) Check drive belt and walking belt tension.
(2) Check for loose bolts and broken welds.
(3) Check the fly wheel.
(4) Check the drive pulley in motor.
(5) Make sure the roller assembly bolts are
tight.
(1) Check for loose bolts.
(2) Check lubrication on elevation racks.
(3) Check drive motor and elevation motor
Check drive belt and walking belt tension.
(1) Check drive motor and elevation motor.
(2) Check elevation rack.
(1) Check for split walking board.
Rhythmic Rubbing
Was Leakage Test performed by Biomed and
did it pass.
Check Handles
Leakage Test
(2) Check drive motor and elevation motor.
Check that walking board is not higher than
the level of the top surface of end rollers.
Request Biomed to perform Leakage Test.
Contact Tech Support.
To ensure patient safety, check to make sure the right and left side rails are
secure by giving the side bolts on each side another turn with the screwdriver.
The leakage tests are safety tests to ensure that the equipment poses no
electrical health hazards.
Before you leave the installation site, recommend to the biomed to perform a
complete system leakage test after the Series 2000 Treadmill has been connected
to the host device. Refer the biomed to the host device service manual for
instructions on performing the appropriate leakage tests.
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