GE Series 2000 Installation Instructions Manual
Revision History
Tools Required
Instructions
PN 2021403-028
Series 2000 Treadmill
Installation Instructions
Revision Date Description
A 17 December 2004 Initial Release of Document
To install the Series 2000 Treadmill, you will need the following tools:
Multi-meter
Standard hand-tools
Allen wrench (included with treadmill)
Carpenter’s level
9/16 or 15 mm Socket wrench
Installation Checklist
The Installation Checklist is provided as a tool for the field engineer to use as
the installation procedures are followed. The procedures in this instruction
MUST be followed and completed in the order in which they are written and
appear. DO NOT rely on this Installation Checklist for proper installation of
the Series 2000 Treadmill.
Follow the installation instructions in the sequence presented in this
instruction. As you complete each item, check it off in the list below.
AC Power Check - page 2
Assemble Series 2000 Treadmill - page 2
Install Handle Set - page 2
Assemble Emergency Stop Switch - page 4
Check Treadmill Level - page 7
Ground Continuity Test - page 5
Calibrate treadmill - page 6
Connect to controlling device - page 8
Emergency Stop Switch Check - page 9
Adjust Belt Tracking - page 9
Tie Cables down - page 10
Perform functional checkout - page 10
Check handles - page 12
Perform Leakage Test - page 12
2021403-028A Series 2000 Treadmill 1
17 December 2004
AC Power Check
Before beginning this installation, perform the AC line voltage test to verify the
wall outlet supplying power to the equipment is properly wired.
200 to 240 VAC, 50/60 Hz
Use a digital voltmeter, set to measure at least 300 VAC, to check the voltages of
the NEMA 6-20R, AC wall outlet (dedicated circuit recommended). If the
measurements are significantly out of range, have a qualified electrician repair
the outlet. The voltage measurements should be as follows:
1. 200 to 240 VAC between the two “hot” contacts.
Equipment Assembly
HOT
NOTE
For proper and safe operation of the treadmill, ensure the power source is
clean.
The Series 2000 Treadmill ships completely assembled except for the handle set
and the emergency stop switch.
As recommended by the American Heart Association Exercise Standards
(Special Report, Vol 82, No 6), the treadmill should have front and side rails
installed for patients to steady themselves. An emergency stop switch must be
visible and readily accessible. Attach the handle set and emergency stop switch
BEFORE applying power to the unit.
❶
GROUND
HOT
002
Install Handle Set
1. If connected, disconnect the power cord from the rear connector panel.
2. Remove the screws on the shroud back and remove the back panel and
visually inspect the following:
a. Drive Belt
b. Motor Mount
c. Harnasses
d. Elevation Rack
2 Series 2000 Treadmill 2021403-028A
3. Insert the wood front handrail into the metal side rails, then align the predrilled holes and screw in the two Phillips screws on both sides. Assemble the
side rails in the same way.
4. Install the two grommets on the front rail assembly.
5. Place the assembled front handrail into the metal mounting brackets on the
front corners of the shroud. Using the supplied Allen wrench and four bolts,
secure the handrail to the brackets.
6. Place the assembled side rails into the side mounting holes and screw in the
two bolts on each side. Refer to the drawing below for designation of right
side and left side handrails.
T-Brackets
Shroud Back
Grommet
Side Rail
Mounting Hole
Left Side
Right Side
Front Handrail
Mounting Bracket
Notch
A notch designates
Right Side Handrail
from Left Side
Handrail.
Notch
003
7. Attach the side rails to the front rail with the mated T-brackets. Tighten the
two T-bracket bolts with the Allen wrench.
8. Make sure all screws and bolts are seated properly and no sharp edges are
present.
9. Reassemble the shroud and align the grommets properly.
2021403-028A Series 2000 Treadmill 3
Assemble Emergency Stop Switch
Bolts
2 Places
Typical two places
T-bracket
Align the side rails to the
predrilled guide holes in the
front rails.
Nuts
2 Places
004
1. Attach the two clamp pieces to the assembled, latching emergency stop
switch.
Emergency Stop
Switch Assembly
Cable
Handrail
Clamp
005
2. Position the clamps around the treadmill front handrail and secure with the
supplied screw and nut. The emergency stop switch can be mounted in
different locations and positions based on customer preference.
3. Connect the cable from the emergency stop switch to the mating connector on
the treadmill’s rear connector panel.
4. Use the cord clips to attach the cable along the front handrail and secure the
excess cable.
4 Series 2000 Treadmill 2021403-028A
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