GE RH30 LED System Installation Guide

GE
Retrot and OEM
Lighting
TM
IMMERSION
LED Display Lighting
Refrigerated Horizontal Cases RH30 Series
12-INCH:
GEMT301250CAN-SY (84050) GEMT301240CAN-SY (84046) GEMT301230CAN-SY (84048)
24-INCH:
GEMT302450CAN-SY/SB (69640/69641) GEMT302440CAN-SY/SB (69652/69653) GEMT302430CAN-SY/SB (69682/69684) GEMT302435CAN-SY/SB (69709/69710)
36-INCH:
GEMT303650CAN-SY/SB (69642/69643) GEMT303640CAN-SY/SB (69660/69661) GEMT303630CAN-SY/SB (69685/69686) GEMT303635CAN-SY/SB (69711/69712)
48-INCH:
GEMT304850CAN-SY/SB (69644/69645) GEMT304840CAN-SY/SB (69662/69663) GEMT304830CAN-SY/SB (69687/69688) GEMT304835CAN-SY/SB (69713/69714)
Premium Canopy Lighting
12-INCH:
GEMT311240CAN-SY (84043) GEMT311230CAN-SY (84041)
24-INCH:
GEMT312430CAN-SY/SB (69697/69698) GEMT312440CAN-SY/SB (69670/69671)
36-INCH:
GEMT313630CAN-SY/SB (69699/69700) GEMT313640CAN-SY/SB (69672/69673)
48-INCH:
GEMT314830CAN-SY/SB (69701/69702) GEMT314840CAN-SY/SB (69674/69675)
Undershelf Lighting
12-INCH:
GEMT301250USL-SY (84052) GEMT301240USL-SY (84047) GEMT301230USL-SY (84049)
24-INCH:
GEMT302450USL-SY/SB (69646/69647) GEMT302440USL-SY/SB (69664/69665) GEMT302430USL-SY/SB (69689/69690) GEMT302435USL-SY/SB (69715/69716)
36-INCH:
GEMT303650USL-SY/SB (69648/69649) GEMT303640USL-SY/SB (69666/69667) GEMT303630USL-SY/SB (69691/69694) GEMT303635USL-SY/SB (69717/69718)
48-INCH:
GEMT304850USL-SY/SB (69650/69651) GEMT304840USL-SY/SB (69668/69669) GEMT304830USL-SY/SB (69695/69696) GEMT304835USL-SY/SB (69719/69720)
Premium Undershelf Lighting
12-INCH:
GEMT311240USL-SY (84045) GEMT311230USL-SY (84042)
24-INCH:
GEMT312430USL-SY/SB (69703/69704) GEMT312440USL-SY/SB (69676/69677)
36-INCH:
GEMT313630USL-SY/SB (69705/69706) GEMT313640USL-SY/SB (69678/69679)
48-INCH:
GEMT314830USL-SY/SB (69707/69708) GEMT314840USL-SY/SB (69680/69681)
Installation Guide
BEFORE YOU BEGIN
Read these instructions completely and carefully.
FOR YOUR SAFETY
Read and observe all CAUTIONS and WARNINGS shown throughout these instructions.
• Installation to be performed by factory trained service personnel only.
• For use inside a commercial refrigeration case with packaged foods only.
• Use this unit only in the manner intended by the manufacturer. If you have any questions, contact the manufacturer.
• Before installing, servicing or cleaning unit, switch power off at the service panel and follow appropriate lock out/tag out safety procedures.
OPERATING TEMPERATURE
Minimum is -20°C
Maximum is 25°C
Maximum TC Point is 55°C
LED DRIVER COMPATIBILITY
This system is compatible with GE LED Drivers GEPS6000NCMUL-SY, GEPS6500NCMUL-SY, GEPS24-100UGL-IP, GEPS6100NCCON-SY.
TC Point Max 55°C
WARNING/AVERTISSEMENT
Risk of electrical shock. Disconnect power before servicing or installing product. LED Retrot Kit
Installation requires knowledge of luminaires electrical systems. If not qualied, do not attempt installation. Contact a qualied electrician. Install this kit only in the luminaires that have the construction features and dimensions shown in the photographs and/or drawings. / Risque de choc électrique. Couper le courant avant de réparer ou installer le produit. LED Retrot Kit d’installation nécessite la connaissance des systèmes luminaires électriques. Si vous n’êtes pas qualié, ne tentez pas l’installation. Contactez un électricien qualié. Installez ce kit seulement dans les luminaires qui ont les caractéristiques de construction et les dimensions gurant sur les photographies et / ou des dessins.
imagination at work
CAUTION/ATTENTION
Risk of injury. While performing installations
described, gloves, safety glasses or goggles should be worn. / Risque de blessure. Lors de l'exécution des installations décrites, des gants, des lunettes de sécurité ou des lunettes de protection doivent être portées.
Conforms to the following:
Tools Required Components Required
1
1
1 1
Wire Stripper/Cutter Screwdriver
2 2
Cordless drill with driver bit
3 3
2
3
2
LED Light
LED Driver L-clip with thumbscrew 6-32 x 1/2" screws
4
Twist-lock splice wire connectors.
5
3 5
4
WARNING/AVERTISSEMENT
Risk of re or electric shock. Luminaire wiring and electrical parts may be damaged when drilling for installation of LED retrot kit. Check for enclosed wiring and components. / Risque de feu ou électrocution. Les pièces et câbles électriques risquent d’être endommagés lors du perçage des trous pour l’installation du luminaire à DEL. Veuillez vérier si des câbles et composantes se trouvent derrière la paroi avant de percer.
To prevent wiring damage or abrasion, do not expose wiring to edges of sheet metal or other sharp objects. / Pour éviter l'endommagement de câblage ou l'abrasion, ne pas exposer le câblage aux bords de feuilles de métal ou d'autres objets tranchants.
Retrot Installation (for OEM install, proceed to Step 2)
1
• For retrot only. If you are an OEM, please refer to the OEM Installation Guide.
• Refer to manufacturing manual for refrigeration case to identify lighting control circuits. Ensure that power is switched off at the service panel for the lighting circuit. If a lighting power switch is not provided in the refrigeration case, power removal can be performed at the main breaker panel.
• Locate existing lighting components including ballasts, lampholders, lamps, and lampguards in the refrigeration case for removal. Please refer to refrigeration manual for any questions dealing with component locations.
• Remove lamps, lampholder and lamp guards. Cut the wiring, making the cut as close to the lampholder as possible. Do not remove wiring from case as it will be utilized to attach the LED light. Dispose of components per federal and local regulations.
• Locate ballast within system. The most common location is in the canopy or on top of the case.
• Disconnect ballast input and output connectors. Cut the ballast connector wires nearest to the connector and remove connector. Unscrew the mounting screws that attach ballast and remove ballast. Dispose of ballasts according to federal and local regulations. LED driver installation will begin at Step 5 and Step 6.
• To install the LED light, rst identify the wiring for connection to the LED driver. After removing the connector from ballast, leave the existing ballast input and output wires for reconnection in a later step.
Remove Existing Lighting Components
Fluorescent Component Location
B1B2
A
A
Lamp and lamp holders
Ballast
B
1. Canopy
2. Top of case
2
Canopy
Select Installation Position
Select installation position:
Undershelf
2A Undershelf 2B Canopy and Nose
Nose
WARNING/AVERTISSEMENT
Risk of electrical shock. Only those open holes indicated in the photographs and/or drawings may be made or altered as a result of kit
installation. Do not leave any other open holes in an enclosure of wiring or electric components / Risque de choc électrique. Seuls les trous ouverts indiqués dans les photos et / ou les dessins peuvent être faites ou modiés à la suite du montage du kit. Ne pas laisser autres trous ouverts dans l'enceinte du câblage électrique ou composants.
3A
Install LED Lights into Undershelf Position
Remove each shelf and turn upside down on work surface.
Thread LED Light wire through the large hole in selected
mounting clip and slide over the end of LED Light. Slightly tighten thumb screw. Refer to Figure 1.
Slide second mounting clip over opposite end of LED Light.
With mounting clips still attached, place LED Light ush with
shelf edges, positioning it as far forward as possible while still concealing LED Light from view. Refer to Figure 2.
Install mounting clip to shelf with two #6 self-drilling pan headed screws per mounting clip. Refer to Figure 3.
Insert tension screw into both mounting clips and partially tighten each screw into nut to enable the LED Light position to adjust. Refer to Figure 4.
Figure 1
Figure 2
Attach mounting clip
Shelf
Position forward
3B
Shelf installation shown in gures at right.
Install LED Lights into Canopy and Nose Position
Thread LED Light wire through the large hole in selected mounting clip and slide over the end of LED Light. Refer to Figure 1.
Slide second mounting clip over opposite end of LED Light.
With mounting clips still attached, place LED Light ush
against mounting surface, positioning it as far forward as possible while still concealing LED Light from view. Refer to Figure 2.
Install mounting clips to panel with two #6 self-drilling pan headed screws per mounting clip. Refer to Figure 3.
Insert thumb screw into one mounting clip and partially tighten screw to enable the LED Light position to adjust. Refer to Figure 4.
Figure 3
Install mounting clip
Figure 4
Tighten thumb screw
WARNING/AVERTISSEMENT
Risk of electrical shock. Ensure that all connection points are sealed for damp location using the appropriate method per
the NEC or local electrical code. Risque de choc électrique. S’assurer que les points de raccordements sont scellés pour emplacement humide en employant une méthode permise par le NEC ou par le code électrique local.
Wiring Multiple LED Lights
Black
(line)
Mains InLED driver
LED Light
LED Light
LED Light
White
(neutral)
CAUTION/ATTENTION
Risk of injury. Do not overload LED Driver. Do not exceed limits shown in “Maximum LED Driver Loading” table below. Risque de blessure. Ne pas surcharger l'alimentation. Ne pas exéder les limites de la table ci-dessous: “Charges maximales pour les
alimentations.”
LED Driver Loading Specications
Any combination of RH30 LED Lights may be loaded onto a power supply following these guidelines.
• Add up total planned LED load watts per table below.
• For efcient operation, load power supply to minimum of 43% of power supply wattage rating.
total LED load watts
.43 <
power supply rated watts
< 1.00
Maximum LED Driver Loading Specications
LED Driver 100 Watt
GEPS6000NCMUL-SY,
LED Driver 50 Watt
RH30 Canopy 4 ft.
RH30 Canopy 3 ft.
RH30 Canopy 2 ft.
RH30 Canopy 1 ft.
RH30 Undershelf 4 ft.
RH30 Undershelf 3 ft.
RH30 Undershelf 2 ft.
RH30 Undershelf 1 ft.
DC Watts*
23
17
12
6
8
6
4
2
GEPS6500NCMUL-SY
2 LED Lights 4 LED Lights
3 LED Lights 5 LED Lights
4 LED Lights 8 LED Lights
8 LED Lights 16 LED Lights
6 LED Lights 12 LED Lights
8 LED Lights 16 LED Lights
12 LED Lights 24 LED Lights
24 LED Lights 48 LED Lights
* For typical in-situ DC power and actual system power consumption (AC Watts) see RH30 product technical guide.
GEPS24-100UGL-IP,
GEPS6100NCCON-SY
4
Connect LED Driver - Output
• For retrot, place LED driver in the location where the ballast was formerly located.
• Driver must be enclosed and located at least 20cm (7in) away from compressor.
• Make output (DC) connections using one of the two options below:
5
OPTION 1 - USING 4-WAY CONNECTOR
Connect the LED Driver output leads to the LED Light leads using the appropriate mating connector (Molex P/N 39-01-4046). Terminals installed should be crimped using approved tooling and process per Molex specications.
OPTION 2 - USING TWIST-ON WIRE CONNECTORS
Remove the 4-way connector from the LED Driver by cutting the wires near the connector and strip the output leads. Connect the LED Driver output leads to the LED Light leads using wire connectors or other connection method approved for low temperature usage and stranded cable.
For non-dimming applications, cap the unused wires with 5/32" (4mm) twist on wire connectors.
Connect LED Driver - Input
• Make input (AC) connections using one of the two options below:
• The LED Driver is required to be reliably bonded to the protective ground conductor.
• The power supply must be connected to an individual properly grounded branch circuit, protected by a 15 or 20 ampere circuit breaker or time delay fuse.
OPTION 1 - USING 2-WAY CONNECTOR
Attach the supplied green/yellow ground wire from the LED Driver to a grounded metal portion of the door frame. Connect the original Line and neutral wires (or Line 1 and Line 2 wires for 240 nominal VAC) to the 3-way connector for the LED Driver input wires using the appropriate mating connector (Molex P/N 39-01-4030).
OPTION 2 - USING TWIST-ON WIRE CONNECTORS
Attach the supplied green/yellow ground wire from the LED Driver to a grounded metal portion of the door frame. Remove the 3-way connector from the LED Driver by cutting the wires near the connector and strip the input wires. Connect the original Line and neutral wires (or Line 1 and Line 2 wires for 240 nominal VAC) to the LED Driver leads using twist lock wire connectors or other connection method approved for low temperature usage and stranded cable.
6
Connect Dimming Contacts – Output (Optional)
• To enable dimming operation, connect leads from occupancy sensor or control system (normally open contact) to the purple and gray leads of the power supply. Other methods, such as using occupancy sensors to switch the LED driver on and off is not recommended and will void the product warranty.
• Make output (contact closure) connections using one of the two options below:
OPTION 1 - USING 4-WAY CONNECTOR
Connect the LED Driver dimming output leads to the occupancy sensor or control system using the appropriate mating connector (Molex P/N 39­01-4046). Terminals installed should be crimped using approved tooling and process per Molex specications.
• The GEPS6000NCMUL-SY, GEPS6100NCCON-SY and GEPS6500NCMUL-SY LED Drivers are capable of step dimming from 100% to 20% power when used with a normally open contact closure occupancy sensor system.
When using the GEPS6000NCMUL-SY or GEPS6500NCMUL-SY for dimming applications,
the slider switch setting must be set to the right to disable the dimming feature and achieve 100% illumination.
• When using the GEPS6100NCCON-SY for dimming, please refer to driver installation guide for dimming enable process and wiring.
OPTION 2 - USING TWIST-ON WIRE CONNECTORS
Remove the 4-way connector from the LED Driver by cutting the wires near the connector and strip the output leads. Connect the LED Driver dimming output leads to the occupancy sensor or control system using wire connectors or other connection method approved for low temperature usage and stranded cable.
Dimming
Dimming Enabled (20%)
SWITCH
DIMMING
Dimming Disabled (default)
DIMMING SWITCH
7
Prepare for LED Light Positioning
If installing in the undershelf position, reinstall shelves back into case.
Clean away any debris from case.
Reconnect power to case.
Gently rotate LED Light until optimal light coverage is achieved.
Firmly tighten thumb screw to secure the LED light into nal position.
Rotate LED Light for optimal illumination
WARNING/AVERTISSEMENT
Risk of electrical shock. Disconnect power to LED Lights before any cleaning operation. Risque de choc électrique. Débranchez l'alimentation des éclairages à LED avant toute opération de nettoyage.
8
This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
This Class (A) RFLD complies with the Canadian standard ICES-003. Ce DEFR de la clase (A) est conforme a la NMB-003 du Canada.
NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
Cleaning Instructions
The LED Light may be dusted as needed with a dry, clean, soft cloth.
Do not use chemical cleaners on the system.
Do not wipe with a soiled dishcloth or wet towel–these may leave
a residue that can damage the nish.
Do not use scouring pads, powdered cleaning products, bleach or cleaners containing bleach because these products can scratch and damage the nish.
This product is intended solely for the use of commercial refrigerated, display or
case lighting and is not intended for use in any other application.
GE Lighting Solutions • 1-888-MY-GE-LED • www.gelighting.com
1-888-69-43-533
GE Lighting Solutions, LLC is a subsidiary of the General Electric Company. Immersion is a trademark of GE Lighting Solutions, LLC. The GE brand and logo are trademarks of the General Electric Company.
66388 GE2023-2986v7
© 2014 GE 112414
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