GE RAVTRANS Installation Guide

Installation Instructions for your new
RAVTRANS
Before you begin - Read these instructions completely and carefully. IMPORTANT – OBSERVE ALL GOVERNING CODES AND ORDINANCES. Note to Installer – Be sure to leave these instructions with the Consumer. Note to Consumer – Keep these instructions with your Owner’s Manual for future reference.
RAVTRANS Kit will fit the following GE Appliances plenum kits: RAVWP6, RAVWP8, RAVWP12 and RAVWP15. This kit will not work for the Large Chassis 18,000 BTU/hr Heat Pump models.
RAVTRANS kit is required when replacing an AZ75/AZ85 series vertical air conditioner with a new AZ90/91 series vertical air conditioner. Differences in chassis designs between the AZ75/AZ85 series and AZ90/91 series require careful installation planning. Changes in drain exit locations and drain routing, electrical connections, platform height, conditioned air duct location and additional space requirements for installation of RAVTRANS kit are all items that need to be considered when replacing a AZ75/AZ85 series unit with an AZ90/91 series unit.
Installation of a new AZ90/91 series unit with a transition plenum will take up approximately 2-1/2” of additional closet space once the unit is fully installed. Before starting the conversion be sure there is adequate closet space to meet the manufacture’s recommend minimum clearance requirements.
Parts Included
Transition Plenum 6 - #8 3/4” hex head sheet metal screws 4 - Pieces of Insulation 1 - Drain Pan
(2) Top and Bottom Pieces of Insulation
(2) Side Pieces of Insulation
Installation Overview
Existing Architectural Louver
Exterior/ Outside Wall
Mounting
screw
locations
Flange
Existing Wall Plenum Side
Unit Side
Transition Wall Plenum
Drain Pan
Insulation
Existing
RAVWP6 – 6” D x 19-3/4” W x 32” H RAVWP8 – 8” D x 19-3/4” W x 32” H RAVWP12 – 12” D x 19-3/4” W x 32” H RAVWP15 – 15” D x 19-3/4” W x 32” H
GE is a trademark of the General Electric Company. Manufactured under trademark license.
Wall Plenum
Transitional Wall Plenum
Drain Pan
Unit
31-30824-1 02-17 GEA
Installation Instructions
WARNING
STEP 1 Prepare Installation Area by Removing AZ75/AZ85 Unit
Risk of Electrical Shock, can cause injury or death. Before servicing, switch power off at the service panel and lock the area to prevent power
Inside Wall
Rigid Ductwork
from being switched on accidentally.
To remove the AZ75/AZ85 series unit:
1. Disconnect the power coming into the unit from the main breaker or
closet mounted disconnect.
2. Remove the front case panel.
Access Panel or Closet Door
Existing Wall Plenum
3. Unplug the 9-pin yellow connector and disconnect the wall thermostat
connection.
4. Fully loosen the 4 adjustable screws on the top cover and disconnect
the top duct work from the unit.
5. Remove the front and or side case-to-unit grounding screws, if present.
6. Slide the unit out of the case.
7. Disconnect all of the drains.
8. Remove the bolts holding the case to the platform (if present).
9. Remove the 6 screws securing the case to the plenum.
When complete the closet area should look like this.
10. Remove the case.
11. Remove the platform, if needed.
STEP 2 Install and Connect the Transition Plenum to the Existing Wall Plenum
NOTE: The Drain pan must be installed into the transition plenum prior to screwing the transition plenum to the existing wall plenum.
1. Before mounting the transitional plenum, install a piece of precut insulation to the bottom of the transitional plenum.
Insulation should be installed flush with the front side of the transitional plenum and overhang slightly on the other side.
2. Align drain pan outlet with the cutout in the bottom of the transition plenum. Drop drain pan into place.
3. Place the transitional plenum in front of the existing wall plenum with the flange side facing away from the wall
plenum.
4. Align the transitional plenum mounting holes to the mounting holes on the existing wall plenum. The top of the
transitional plenum should be even with the top of the existing wall plenum.
5. Attach the transitional plenum to the wall plenum with the 6 supplied screws.
6. Install the 3 remaining pieces of insulation to the top and sides of the transitional plenum.
Drain Pan
Align Front
Edges
Align
Mounting
Holes
Drain Pan
Outlet
Insulation
Overlap
2
Inside Wall
Rigid Ductwork
Flush with top of existing wall plenum
Flange
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