GE RAK7013 Installation manual

Installation Instructions for your new
RAK7013
Duct adapter
Before you begin - Read these instructions completely and carefully. IMPORTANT – OBSERVE ALL GOVERNING CODES AND ORDINANCES. Note to Installer – Be sure to leave these instructions with the Consumer. Note to Consumer – Keep these instructions with your Owner’s Manual for future reference.
Tools Needed
Blade-type screwdriver
Phillips head screwdriver
1/4” and 5/16” Nut drivers
Parts Included
Lateral duct adapter
Transition duct assembly
Metal seal strip
Clips (2)
Thumb screws (2)
Important Notes
This instruction describes how to modify an existing duct installation to be used with the new rounded room cabinet front (AZ45 and AZ65 series). No changes are required on the existing lateral duct extension when this RAK7013 is used.
There are a number of parts on the existing lateral duct adapter that will be required to complete the RAK7013 installation. Save all parts until the installation is complete. It is important that these parts not be discarded.
STEP 1 Removal of the adapter from the case and lateral duct extension
1. Disconnect the power to the unit.
duct to the bottom of the lateral duct adapter.
3. Carefully slide the transition duct forward and remove.
4. Remove the room cabinet front from the unit.
1
2
6
»
3
8
»
8
5. Remove the chassis-to-case screws (two on each end) and carefully slide the chassis from the case.
6. Place a support under the existing duct extension to prevent the duct extension from sagging downward when the primary duct is disconnected and removed.
Lateral duct adapter
Transition duct
End cap
GE is a trademark of the General Electric Company. Manufactured under trademark license.
Lateral duct adapter
Pub No. 31-30813-1 07-16 GEA
Case
Duct
extension
Support
STEP 1 (continued)
7. Remove and save the screws (2) securing
extension bracket to the extension duct. Remove and save the screws (2) securing the lateral duct adapter to the case mounting plate at the extension end. Remove and save the screws (2) securing the duct adapter to the case mounting plate on opposite end.
Extension Bracket
Extension Mounting
Bracket Screws
8. Carefully lift extension duct until the two shoulder screws disengage from the flange of the duct adapter. Then slide the duct adapter forward until it clears the unit.
Case Mounting
Screws
STEP 2 Install the new lateral duct adapter
1. Prepare duct adapter for installation by Installing
the end cap on the correct end for your application. This will be the opposite end where the extension duct will be installed. Secure with four screws removed in step 1.
2. Install new damper under grille on top of lateral duct adapter for 70% air discharge into primary room (room which the unit is installed) and 30% discharge into secondary (adjacent) room. By not installing the new damper, air distribution will be 80% Primary room and 20% secondary room. To install the new damper, place damper centered in the exist grille such that the flange on damper lays inside the grille flange. Place grille over the hole in the duct adapter, ensuring the damper does not fall out of place and secure with the four screws removed in step 1.
Discharge grille
and damper
Lateral duct adapter
Transition duct
Flange
Lateral duct dapter
Shoulder screws
Duct
extension
9. Remove and retain end cap and screws by removing the screws (4) securing the end cap to the existing duct adapter.
10. Remove and retain the grille and screws by removing the 4 screws securing the grille to the existing duct adapter.
11. Remove and discard black dampener under grill.
12. Remove and retain the two shoulder bolt and two
nuts from existing duct adapter.
Thumb screws
3. Install the two shoulder screws and nuts (removed in Step 1) on the end where the existing extension duct is to be mounted, ensuring the nuts are placed inside of the adapter duct flange and shoulder screw extend to the outside of the flange.
2
STEP 3 Install the new duct adapter kit
1. On the new lateral duct adapter, remove the two
thumb screws securing the transition duct to the lateral duct adapter. Carefully slide the transition duct forward and off of the lateral duct adapter.
Discharge grille
and damper
Lateral duct adapter
Transition duct
STEP 4 (continued)
3. Remove and save the four screws securing
the louver to the chassis. Lift up and remove louver.
Louver
Thumb screws
2. Install the new RAK7013 by reversing the removal items in Step 1, items 7 and 6.
End cap
STEP 4 Chassis modification and installation
1. Remove the room cabinet front by pulling out at the
bottom to release it. Lift it up to clear the rail along the chassis top.
4. Align the metal seal strip as shown and secure with the four louver mounting screws.
Metal seal strip
5. Reconnect power and check operation. Insure the unit is in duct mode. To do this, turn unit off. Press the red “AUX” button and press “mode” button repeatedly until mode 7 appears. Press ‘+’ button to enable. Press “AUX” button again to confirm and exit selection.
2. Slide the chassis into the case and secure with the four screws supplied with the Zoneline unit through the chassis flange holes.
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